TW200946450A - Process and apparatus for production of hydrogen - Google Patents
Process and apparatus for production of hydrogen Download PDFInfo
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Abstract
Description
200946450 六、發明說明: 【發明所屬之技術領域】 本發明係關於由至少包含煙與水之混人@ μ α原枓,藉由於 重組觸媒(rerforming catalysi;)的存在下至小、/ ^'進行蒸氣 重組反應(steam ref orming)之反應系而製造氣▲ 氣虱時,使用200946450 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a mixture of at least a mixture of smoke and water, @μα, by the presence of a recombination catalyst (rerforming catalysi;) to a small size, / ^ 'When performing a steam ref orming reaction system to produce gas ▲ gas ,, use
CuO單獨觸媒作為上述重組觸媒之製造氫盡 氧礼的方法。特別 地’本發明係關於由含有烴、氧氣及水之 〜/¾ σ原料,藉由 包含部分氧化重組反應及蒸氣重組反應之自也a 知 < 目熱重組法 (日111:〇1:]16〇131^{〇〇1丨1^)之製造氫氣的方法。再者,本發 明係關於實施該等方式之氫氣製造方法用之氫氣製造裝 置。 【先前技術】 作為工業上製造氫氣的方法,已知組合部分氧化法與 祭氣重組法之自熱重組法(autothermal reforming)。於此 ❹ 自熱重組法中,使用烴作為氫氣的產生源。於部分氧化法 中’藉由放熱反應之部分氧化重組反應,由烴與氧氣產生 氫氣與二氧化碳。另一方面,於蒸氣重組法中,藉由吸熱 反應之蒸氣重組反應,由烴與水產生氫氣與二氧化碳。自 熱重組法係使源自部分氧化重組之放熱量與源自蒸氣重組 之吸熱量平衡’理想上不需要外部加熱而進行熱自立型的 重組反應的手法。例如使用甲醇作為烴時,部分氧化重組 反應及蒸氣重組反應之反應式係以下述式(1)及(2)表示。 CH3〇H + 1/2〇2 — 2H2 + C〇2 + 放熱· · ·(1)CuO alone catalyst is used as a method for producing hydrogen deoxygenation of the above-mentioned recombination catalyst. In particular, the present invention relates to a raw material comprising ~~3⁄4 σ containing hydrocarbons, oxygen and water, by a partial oxidation oxidative recombination reaction and a vapor recombination reaction, and a thermothermal recombination method (Day 111: 〇1: ] 16〇131^{〇〇1丨1^) A method of producing hydrogen. Further, the present invention relates to a hydrogen producing apparatus for carrying out the hydrogen production method of the above modes. [Prior Art] As a method of industrially producing hydrogen, an autothermal reforming method combining a partial oxidation method and a gas recombination method is known. Here, in the autothermal recombination method, hydrocarbon is used as a source of hydrogen generation. In a partial oxidation process, a partial oxidation oxidative recombination reaction by an exothermic reaction produces hydrogen and carbon dioxide from a hydrocarbon and oxygen. On the other hand, in the steam reforming process, hydrogen and carbon dioxide are generated from hydrocarbons and water by a vapor recombination reaction of an endothermic reaction. The autothermal recombination method is a method in which the exothermic amount derived from partial oxidative recombination is balanced with the endothermic amount derived from vapor recombination, and it is desirable to carry out a thermoreactive recombination reaction without external heating. For example, when methanol is used as the hydrocarbon, the reaction formula of the partial oxidation recombination reaction and the vapor recombination reaction is represented by the following formulas (1) and (2). CH3〇H + 1/2〇2 — 2H2 + C〇2 + Exothermic · · · (1)
2215-10343-PF 200946450 CH3〇H + h2〇 — 3H2 + c〇2 + 吸熱· · ·⑵ 該等反應為任一者皆藉由重組觸媒而進行。自熱重組 法中,一般而言,使用含有銅/鋅之觸媒(Cu/Zn〇觸媒)。2215-10343-PF 200946450 CH3〇H + h2〇 — 3H2 + c〇2 + endothermic · · · (2) These reactions are all carried out by recombination catalyst. In the autothermal recombination method, a copper/zinc containing catalyst (Cu/Zn ruthenium catalyst) is generally used.
Cu/ZnO觸媒係藉由將Cu〇/Zn〇觸媒(氧化銅/氧化鋅觸媒)等 還原而可彳于,由加大比表面積而提升觸媒效率的觀點等, 例如以微粉末之氧化紹作為分散劑,使成形為小粒狀的狀 態加以利用。 〇 自熱重組法中,只要在發生上述式(1)表示之放熱反應 的附近發生上述式(2)表示之吸熱反應的話,就可考慮熱的 授受效率良好的進行。因此,嘗試藉由共通的重組觸媒而 同時地進行部分氧化重組反應與蒸氣重組反應。然而,實 際上,部分氧化重組反應相比於蒸氣重組反應為反應速度 快。因此,例如含有烴與氧氣與水之混合原料供給至重組 反應器時,於重組反應器内的氣體通路的上流側,部分氧 化重組反應比蒸氣重組反應更為優位的發生,成為導致部 © 分地過度溫度上升。其結果,成為過度高溫區域的重組觸 媒,有源自燒結之比表面積減少所致之觸媒活性受損之虞 ,長時間持續自熱重組反應為困難的。另一方面,於重組 反應器内的氣體通路的下流側,由於吸熱反應之蒸氣重組 反應比部分氧化重組反應為更優位的發生,逐漸地溫度降 低。此處,由於自熱重組反應中充分地進行蒸氣重組反應 ,估計該源自該蒸氣重組反應之吸熱量,係以源自部分氧 化重組反應之玫熱的熱量供應時,高溫區域有過度高溫的 傾向為了實現自熱重組反應’無可避免地產生部分過度The Cu/ZnO catalyst can be reduced by reducing Cu 〇/Zn 〇 catalyst (copper oxide/zinc oxide catalyst), etc., and the catalyst efficiency is improved by increasing the specific surface area, for example, by fine powder. The oxidized product is used as a dispersing agent in a state of being formed into a small granular shape. In the autothermal recombination method, if the endothermic reaction represented by the above formula (2) occurs in the vicinity of the exothermic reaction represented by the above formula (1), the heat transfer efficiency can be favorably performed. Therefore, it is attempted to carry out a partial oxidation recombination reaction and a vapor recombination reaction simultaneously by a common recombination catalyst. However, in fact, the partial oxidation recombination reaction is faster than the vapor recombination reaction. Therefore, for example, when a mixed raw material containing a hydrocarbon and oxygen and water is supplied to the reforming reactor, the partial oxidation recombination reaction takes place more preferentially than the vapor recombination reaction on the upstream side of the gas passage in the recombination reactor, and becomes a cause. Excessive temperature rises. As a result, it becomes a recombination catalyst in an excessively high temperature region, and the catalyst activity due to a decrease in specific surface area due to sintering is impaired, and it is difficult to continue the autothermal recombination reaction for a long period of time. On the other hand, in the downstream side of the gas passage in the recombination reactor, the vapor recombination reaction due to the endothermic reaction is more preferential than the partial oxidation recombination reaction, and the temperature is gradually lowered. Here, since the steam recombination reaction is sufficiently carried out in the autothermal recombination reaction, it is estimated that the heat absorption derived from the vapor recombination reaction is excessively high in the high temperature region when the heat source derived from the heat of the partial oxidation recombination reaction is supplied. Prone to achieve a self-heating recombination reaction 'inevitably produces partial over-prone
2215-10343-PF 4 200946450 南溫區域。 對於高溫下之觸媒活性降低的問題,提案藉由使用於2215-10343-PF 4 200946450 South Temperature Zone. For the problem of reduced catalyst activity at high temperatures, the proposal is used by
Cu/ZnO觸媒中添加有貴金屬等其他金屬種之複合重組觸媒 ’抑制觸媒活性的降低,改善重組觸媒的耐久性的方法( 例如’參照專利文獻1、2)。 【專利文獻丨】日本特開2002-791 01號公報 【專利文獻2】日本特開2003-144931號公報 ❹ ·、、、:而實際上’經由上述複合重組觸媒亦無法充分解 決自熱重組法中的問題。亦即,使用上述複合重組觸媒, 關於經由部分氧化重組反應所產生之過度高溫區域下的耐 久性,亦未見有十足地改善。再者,上述複合重組觸媒, 關於,氣重組反應之反應選擇性比一般的Cu/Zn〇觸媒更 差,氫氣的生成效率降低之同時,有容易產生不欲之副生 ί物的問題。進一步地’上述複合重組觸媒本身亦為價格 面而不適合。 【發明内容】 本發明係於該等情況之下所考慮提出者,於重组觸媒 的存在下藉由自熱重組法之氫氣的製造中,以… ' 表&中以防止觸媒活 、_,使自熱重組反應長時間持續為目的。 I本發明之第1形態,提供一種氫氣的製造方法, 下、至小^包含煙與水之混合原料,藉由於重組觸媒的存在 /進行蒸氣改質反應的反應系而製造氫氣的方法,上 “重組觸媒係由CU0單獨觸媒所成者。特別地,本發明中,A composite recombination catalyst in which a metal such as a noble metal or the like is added to the Cu/ZnO catalyst. The method of suppressing the decrease in the catalytic activity and improving the durability of the recombination catalyst (see, for example, Patent Documents 1 and 2). [Patent Document] Japanese Laid-Open Patent Publication No. 2002-791-01 (Patent Document 2) Japanese Laid-Open Patent Publication No. 2003-144931, No. 2003-144931: Actually, it is not possible to sufficiently solve the self-heating recombination via the above composite recombination catalyst. The problem in the law. Namely, with the above composite recombination catalyst, there was no significant improvement in the durability in the excessively high temperature region generated by the partial oxidation recombination reaction. Furthermore, the above-mentioned composite recombination catalyst has a reaction selectivity lower than that of a general Cu/Zn antimony catalyst, and the hydrogen generation efficiency is lowered, and there is a problem that an undesired by-product is liable to occur. . Further, the above composite recombination catalyst itself is not suitable for the price side. SUMMARY OF THE INVENTION The present invention is conceived under such circumstances, in the manufacture of hydrogen by autothermal recombination in the presence of a recombination catalyst, to prevent catalyst activity in the 'watch & _, to make the autothermal recombination reaction last for a long time. According to a first aspect of the present invention, there is provided a method for producing hydrogen gas, comprising: mixing a raw material of smoke and water, and producing a hydrogen gas by a reaction system for performing a steam reforming reaction; The above "recombination catalyst system is formed by CU0 alone catalyst. In particular, in the present invention,
2215-10343-PF 5 200946450 上述晃合原料進步含有氧氣,上述反應系於該重組觸媒 的存在下進行部分氧化重組反應與蒸氣重組反應時發揮特 別優異的效果。 本發明者們,為了解決上述課題而致力研究,發現於 自熱重組反應中適合以CuO單獨觸媒作為重組觸媒而完成 本發明。亦即,根據以往的知識,考慮Cu/Zn〇觸媒適用於 蒸氣重組反應,嘗試以Cu/ZnO觸媒為基礎而添加其他金屬 ❹種等的改善。與該等以往的知識相反,本發明者們意外地 發現CuO單獨觸媒可適用於作為蒸氣重組反應之重組觸 媒。於是,自熱重組反應中使用Cu〇單獨觸媒作為重組觸 媒時,即便產生源自部分氧化重組反應之高溫區域,於長 時間經過後未發現觸媒活性降低之良好結果。 較佳地,上述重組觸媒係載持於由氧化鋁、氧化汐、 沸石及活性碳所成群組中選出之載體者。 較佳地,上述烴係由甲醇、乙醇、二甲基醚、曱烷、 〇 丙院及丁烧所成群組中選出者。 上述烴為曱醇時,較佳地,上述混合原料中之水與甲 醇的莫耳比例為1. 5至2. 〇。 上述烴為甲醇時,較佳地,以上述部分氧化重組反應 之比例為2 0至3 0 %、上述蒸氣重組反應之比例成為8 〇至 70%的方式,選擇該混合原料中之甲醇、氧氣及水的比例。 更具體而5 ,以上述部分氧化重組反應之比例為至 上述,备氧重組反應之比例成為8 〇乓7 〇 %的方式,選 擇該混合原料中之烴、氧氣及水的比W。2215-10343-PF 5 200946450 The above-mentioned swaying raw material progress contains oxygen, and the above reaction is particularly excellent when the partial oxidation recombination reaction and the vapor recombination reaction are carried out in the presence of the recombination catalyst. The present inventors have made efforts to solve the above problems, and have found that the present invention can be suitably carried out using a CuO single catalyst as a recombination catalyst in an autothermal recombination reaction. In other words, based on the conventional knowledge, it is considered that the Cu/Zn ruthenium catalyst is suitable for the steam recombination reaction, and attempts have been made to improve the addition of other metal species based on the Cu/ZnO catalyst. Contrary to these prior knowledge, the inventors have unexpectedly discovered that a CuO alone catalyst can be applied to a recombination catalyst as a vapor recombination reaction. Therefore, when a Cu singly-catalyzed catalyst was used as a recombination catalyst in the autothermal recombination reaction, even if a high-temperature region derived from the partial oxidation recombination reaction was generated, no good result of a decrease in catalytic activity was observed after a long period of time. Preferably, the recombinant catalyst is supported on a carrier selected from the group consisting of alumina, cerium oxide, zeolite and activated carbon. Preferably, the above hydrocarbons are selected from the group consisting of methanol, ethanol, dimethyl ether, decane, propylene carbonate, and butyl sulphide. 5至2. 〇. The ratio of the molar ratio of the water to the methanol is 1.5 to 2. 〇. When the hydrocarbon is methanol, it is preferred to select methanol and oxygen in the mixed raw material in such a manner that the ratio of the partial oxidation recombination reaction is 20 to 30%, and the ratio of the vapor reforming reaction is 8 to 70%. And the proportion of water. More specifically, 5, the ratio of the hydrocarbon, oxygen and water in the mixed raw material is selected in such a manner that the proportion of the partial oxidation recombination reaction is up to the above, and the ratio of the oxygenation recombination reaction is 8 〇 7 7 〇 %.
2215-10343-PF 6 200946450 根據本發明之第3形態,提供一種氫氣製造裝置,係 包含具有重組觸媒經配設之氣體通路的重組反應器,由包 含烴、氧氣與水之混合原料,經由部分氧化重組反應與蒸 氣重組反應而含有氫氣之用於產生重組氣體之氫氣製造裝 置’上述重組觸媒係由CuO單獨觸媒所成者。藉由使用此 方式構造之氫氣製造裝置,可適當進行本發明之第1形態 的製造方法。 本發明之其他特徵及有利點’藉由參照所附圖式而詳 細說明於下文,可更為明確。 【實施方式] 第1圖為顯示本發明氫氣製造裝置之主要部之重組反 應器1的概略構造。該重組反應胃係由包含已成為氣 化狀態之煙的混合原料,藉由組合部分氧化重組反應與蒸 ❹ 氣重反應之自熱重組反應,產生含有氫氣之氣體。蟲組 反應器1具備管體2及重組反應部3。 〇管體2係具有閉端管狀構造,於其上端設置原料導入 口 21 ’虞其下端設置重組氣體導出口?? 内部中,由原龍、且狄體導出口 22。藉此’管體2的 ,、枓導入口 21至重組氣體導出口 體流通而形成補牧 ^ ^ ^马止的軋 官體2例如以不錄鋼製作。 =反應部3係於管體2内部之氣體通路中 觸媒的〇卩位,链士;汹_ 更、卫 絰由管體2與管體2的内 設置之一對間隔卹# < 1惻中於间的方向所 丁間IW 4材4而規定。所填夯 上由Cu〇單獨所成之粒肤舖…/充之重組觸媒為實質 成之粒狀觸媒,例如栽持於氧化銘载體。2215-10343-PF 6 200946450 According to a third aspect of the present invention, there is provided a hydrogen production apparatus comprising a recombination reactor having a gas passage through which a recombination catalyst is disposed, comprising a mixed raw material containing hydrocarbons, oxygen and water. A hydrogen production apparatus for producing a reformed gas containing hydrogen by a partial oxidation recombination reaction and a vapor recombination reaction. The above-mentioned recombination catalyst is composed of CuO alone catalyst. The production method of the first aspect of the present invention can be suitably carried out by using the hydrogen production apparatus constructed in this manner. Other features and advantages of the present invention will be described in more detail hereinafter with reference to the appended claims. [Embodiment] Fig. 1 is a view showing a schematic configuration of a recombination reactor 1 which is a main part of a hydrogen producing apparatus of the present invention. The recombination reaction gastric system produces a hydrogen-containing gas by a self-heating recombination reaction comprising a partial oxidation oxidative recombination reaction and a vaporized gas heavy reaction by a mixed raw material containing smoke which has become a vaporized state. The insect group reactor 1 includes a tube body 2 and a recombination reaction unit 3. The fistula body 2 has a closed-end tubular structure, and a raw material introduction port 21' is provided at the upper end thereof, and a recombination gas outlet is provided at the lower end thereof. ? In the interior, the original dragon and the Di body outlet 22. The rolling body 2 of the tube body 2, the weir introduction port 21, and the recombination gas outlet port are formed to be formed, for example, in a non-recorded steel. = Reaction part 3 is the position of the catalyst in the gas passage inside the pipe body 2, the chain 汹 更 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ It is defined by the IW 4 material 4 in the direction between the middle and the middle. The granules formed by Cu 〇 alone are filled with granules. / The recombination catalyst is a granular granule, which is, for example, planted in an oxidized carrier.
2215-10343-PF 7 200946450 間隔部材4可使已成為氣化狀態之混合原料或重組氣體, -邊通過-邊封入重組觸媒,例如構成為穿孔片。 e ❹ 上述構成的重組反應器1中,經由包含該重組反應器 1之氫氣製造裝置的運轉,混合原料由原料氣體導入口 導入至管體2内。混合原料包含煙、氧氣與水,例如於未 圖示之氣化器中預先予以加熱使其為氣化狀態。該氣化器 中’之後的重組反應器i的重組反應中,必要時加熱至所 期望之反應溫度(例如2〇〇至26(rc)為止。上述烴可列 舉例如甲醇、乙醇、甲崎、甲院、丁院。下文中Γ說明使 用:醇料煙的情況。包含於混合原料之氧氣源,可列舉 空氣或富含氧氣之氣體(氧氣濃度比空氣更高)。 ,經由原料氣體導入π 21所供給至重組反應器之氣化 狀態的混合原肖,係經過管體2内的重組反應部3導至重 組氣體導出口 22。重組反應部3經由例如以包圍管體2的 :圍的方式所設置的加熱器(未圖示),使其加熱至起始部 分氧化重組反應所必要的溫度(例如22(rc以上)。重組反 應部3中’藉由重組觸媒(Cu〇單獨觸媒)的作用,使放熱 反應之甲醇的部分氧化重組反應與吸熱反應之甲醇的蒸氣 重組反應同時進行,而由包含氫氣之混合原料產生重組氣 體。 具體而言,重組反應部3中,於上游側,主要進行甲 醇的部分氧化重組反應。亦即,藉由Cu〇觸媒的氧化作用, 發生下述式(1)表示之放熱反應.。由於部分氧化重組反應相 對地為反應速度快,於重組反應部3的上游側,經由該反2215-10343-PF 7 200946450 The partition member 4 can be a mixed raw material or a reformed gas which has been vaporized, and is sealed with a recombination catalyst, for example, as a perforated sheet. e ❹ In the recombination reactor 1 having the above configuration, the mixed raw material is introduced into the tubular body 2 through the raw material gas introduction port via the operation of the hydrogen producing apparatus including the reforming reactor 1. The mixed raw material contains smoke, oxygen and water, and is heated in advance, for example, in a gasifier (not shown) to be in a vaporized state. In the recombination reaction of the subsequent recombination reactor i in the gasifier, if necessary, it is heated to a desired reaction temperature (for example, 2 to 26 (rc). The above hydrocarbons may, for example, be methanol, ethanol, akizaki, or A. Institute, Ding Yuan. The following section describes the use of alcohol smoke. The oxygen source contained in the mixed raw materials, for example, air or oxygen-rich gas (oxygen concentration is higher than air)., through the raw material gas introduction π 21 The mixing state of the gasification state supplied to the reforming reactor is guided to the recombination gas outlet port 22 through the recombination reaction portion 3 in the pipe body 2. The recombination reaction portion 3 is, for example, surrounded by the pipe body 2 A heater (not shown) is provided to heat the temperature necessary for the initial partial oxidation recombination reaction (for example, 22 (rc or more). In the recombination reaction section 3, by recombination catalyst (Cu〇 alone catalyst) The effect of the partial oxidation oxidative recombination reaction of the exothermic reaction methanol and the vapor recombination reaction of the methanol of the endothermic reaction simultaneously, and the synthesis gas is produced from the mixed raw material containing hydrogen. Specifically, the recombination reaction section 3 On the upstream side, a partial oxidation recombination reaction of methanol is mainly carried out, that is, an exothermic reaction represented by the following formula (1) occurs by oxidation of a Cu crucible catalyst. Since the partial oxidation recombination reaction is relatively the reaction rate Fast, on the upstream side of the recombination reaction unit 3, via the opposite
22I5-10343-PF 8 200946450 應而造成急遽地溫度上升’產生過度高溫區域。 CH3〇fl + 1/2〇2 — 2H2 + C〇2 + 放熱· · · 另一方面,於重組反應部3之下游側,主要進行甲醇 的蒸氣重組反應。亦即,藉由Cu〇觸媒的作用,發生下述 式(2)表不之吸熱反應。更詳而言之’式(2)之反應係經過 下述式(3)表示之反應與下述式(4)表示之反應(c〇變動 (shift)反應)之2段的反應。 CHsOH + HzO — 3H2 + C02 · +吸熱 • · · (2) CHsOH — H2 + CO + 吸熱 • · · (3) CHsOH + H20 -> H2 + C〇2 + 放熱 • · · (4) 本實施形態中,經由適度地調節導入至重組反應部 的 ▼一 《,▼々平V* 至您L /入"© 及蒸氣重組反應,可將重組反應部3的溫定維持於規定的 範圍内。亦即’於重組反應部3,進行自熱重組反應。 ❹ 甲醇的自熱重組反應中’部分氧化重組反應及蒸氣重 組反應的比例,使用部分氧化重組反應之甲醇消耗量每 lm〇1的放熱量與蒸氣重組反應中甲醇消耗量每im〇i的吸 熱量為熱平衡-致的方式計算時,部分氧化重組反應的比 例約2〇%’蒸氣重岐應的比例約8()%。此即假設經由部分 氧化重組反應之放熱量全部花費於蒸氣重組反應之吸熱的 理論上比例。然而’實際上,關於導入至重組反應器丄之 氣化狀態的混合原料的溫度或由重組反應胃丄釋放至外部 的熱量’亦.糾纏作為熱計算的條件因+。於該狀況中,由 於使吸熱反應之蒸氣重組反應充分地進行,源自部分氧化22I5-10343-PF 8 200946450 should cause an imminent temperature rise' to produce excessively high temperature areas. CH3〇fl + 1/2〇2 — 2H2 + C〇2 + Exothermic · · · On the other hand, on the downstream side of the recombination reaction unit 3, a steam recombination reaction of methanol is mainly carried out. That is, an endothermic reaction represented by the following formula (2) occurs by the action of a Cu 〇 catalyst. More specifically, the reaction of the formula (2) is a reaction of two stages of the reaction represented by the following formula (3) and the reaction represented by the following formula (4) (c〇 shift reaction). CHsOH + HzO — 3H2 + C02 · + endothermic · · · (2) CHsOH — H2 + CO + endothermic · · · (3) CHsOH + H20 -> H2 + C〇2 + exotherm • · · (4) This implementation In the form, the temperature of the recombination reaction unit 3 can be maintained within a prescribed range by appropriately adjusting the ▼, "々 々 V V* to your L / 入 "© and vapor recombination reaction introduced into the recombination reaction portion. . That is, in the recombination reaction section 3, an autothermal recombination reaction is carried out.比例 The proportion of 'partial oxidation recombination reaction and steam recombination reaction in the autothermal recombination reaction of methanol, the methanol consumption per lm〇1 using the partial oxidation recombination reaction and the methanol consumption per hour in the steam recombination reaction When the heat is calculated in a heat balance-dependent manner, the proportion of the partial oxidation recombination reaction is about 2%%, and the ratio of the vapor weight is about 8 (%). This assumes that the amount of heat released via the partial oxidation recombination reaction is entirely spent on the theoretical proportion of the endotherm of the vapor recombination reaction. However, 'actually, the temperature of the mixed raw material introduced into the gasification state of the recombination reactor 或 or the heat released to the outside by the recombination reaction sputum' is also entangled as the condition of the heat calculation +. In this case, since the vapor recombination reaction of the endothermic reaction proceeds sufficiently, it is derived from partial oxidation.
2215-10343-PF 9 200946450 重組反應之散熱量必須比理論值稍多,氧氣的混合比例比 理論值稍微高,以調整部分氧化重組反應的比例為2〇至 30%左右、蒸氣重組反應的比例為8〇至70%左右為較佳。 再者,關於蒸氣重組反應,水與甲醇的反應比例,根據上 述式(2),理論上莫耳比為ι:ι,但實際上,蒸氣不足時 容易產生副反應。因此,以相比於理論值為蒸氣過剩的條 件為較佳。惟,蒸氣的比例過高時,由於消耗的能量過大,2215-10343-PF 9 200946450 The heat dissipation of the recombination reaction must be slightly more than the theoretical value. The mixing ratio of oxygen is slightly higher than the theoretical value to adjust the proportion of partial oxidation recombination reaction to about 2〇 to 30%, and the proportion of steam recombination reaction. It is preferably from about 8 〇 to about 70%. Further, regarding the steam recombination reaction, the reaction ratio of water to methanol is theoretically molar ratio ι:ι according to the above formula (2), but actually, a side reaction is likely to occur when the vapor is insufficient. Therefore, it is preferable to have a condition that the vapor is excessive compared to the theoretical value. However, when the proportion of steam is too high, the energy consumed is too large.
❹ 混合原料中的水與甲醇的混合比例(steam By Methanol : S/Μ比)’以1 _ 5至2. 〇(mol/mol)左右為較佳。 於該方式之重組反應器丨中所產生之包含氫氣的重組 氣體,經由適當的手法將其精製。使用化學的方法時,例 如以鹼溶液處理主要包含氳氣、二氧化碳、一氧化碳之重 組氣體而去除二氧化碳與一氧化碳。再者,使用空氣作為 混合原料的氧氣源時,由有效率地去除氮氣的觀點而言, 例如,使用選擇性吸附氮氣之吸附劑所填充之複數個吸附 塔進行PSA氣體分離法而去除氮氣,可濃縮氫氣。 如本實施形態,自熱重組反應中,上述式(1)表示之部 分氧化重組反應,係進行至系』的氧氣實完全地消耗 為止。接續於部分氧化重組反應或與其並行,而進行上述 式(2)表示之蒸氣重組反應。使用Cu〇單獨觸媒作為重組觸 媒時,只要調整條件而確保反應溫度(例如25〇t以上)適 合於蒸氣重組反應的進行,例如上述式(3)表示之第】階段 的曱醇反應率可達99%以上,上述式(4)表示之第2階段= C〇變動反應率亦可達95%以上。亦即,可認為㈤單獨觸The mixing ratio of water to methanol in the mixed raw material (steam By Methanol: S/Μ ratio) is preferably about 1 to 5 to 2. 〇 (mol/mol). The reformed gas containing hydrogen produced in the reforming reactor of this mode is purified by an appropriate method. When a chemical method is used, for example, a carbon monoxide, carbon monoxide, and carbon monoxide are mainly treated with an alkali solution to remove carbon dioxide and carbon monoxide. Further, when air is used as the oxygen source of the mixed raw material, from the viewpoint of efficiently removing nitrogen, for example, a plurality of adsorption columns filled with an adsorbent which selectively adsorbs nitrogen are used to carry out PSA gas separation to remove nitrogen gas. The hydrogen can be concentrated. In the autothermal recombination reaction, the partial oxidative recombination reaction represented by the above formula (1) is carried out until the oxygen in the system is completely consumed. The vapor recombination reaction represented by the above formula (2) is carried out in the same manner as or in parallel with the partial oxidation recombination reaction. When using Cu 〇 alone catalyst as the recombination catalyst, it is necessary to adjust the conditions to ensure that the reaction temperature (for example, 25 〇t or more) is suitable for the progress of the vapor recombination reaction, for example, the sterol reaction rate of the first stage represented by the above formula (3). Up to 99% or more, the second stage represented by the above formula (4) = C〇 fluctuation reaction rate may be 95% or more. That is, it can be considered as (5) alone
2215-10343-PF 10 200946450 媒於蒸氣重組反應之2階段反應的選擇性優異,作為蒸氣 重組反應之重組觸媒’亦具有可與以網之Cu/Zn〇觸媒相匹 敵之觸媒性能。再者,本實施形態之重組觸媒,由於為Cu〇 單獨經擔載於氧化銘等之單元觸媒,調製方法比較容易, 於原料價格方面亦有利。 此外,本實施形態之重組觸媒(Cu〇單獨觸媒),由於 以金屬銅(Cu)的氧化物狀態使用,比Cu為物性上安定。因 φ 此,Cu0單獨觸媒,相比於Cu/ZnO觸媒,不易發生燒結, 亦兼具高溫下的持久纟。如此一纟,本實施形態之重組觸 媒(CuO單獨觸媒),關於容易摻升高溫區域之部分氧化重 組反應,以及吸熱反應之蒸氣重組反應兩者,可經歷長時 間仍適當地發揮觸媒性能。再者,與以往的Cu/Zn()觸媒方 式之以微粉末之氧化紹等作為分散劑而成形為小粒狀者相 比,由不易發生源自熱經歷而粉化之點而t,可期待高壽 命化。亦即,使用㈤單獨觸媒作為重組觸媒,進行本實 ©施形態之氫氣的製造時,組合部分氧化重組反應與蒸氣重 =應,自熱重組反應,可歷經長時間而適切地進行,可 提高氫氣的生成效率。 再者,根據本實施形態,由於可期待自熱重組反應中, 長時1的觸媒壽命,所生成之重組氣體經由…氣體分離 法進行氫氣分離時,PSA氣體分離裝置可安定地長期連續 運轉’故為較佳。 ^ 雖說明本f明之實施形態’但本發明之範圍並 為上述之實施形態。本發明之重組反應器以及本2215-10343-PF 10 200946450 The 2-stage reaction of the vapor recombination reaction is excellent in selectivity, and the recombination catalyst as a vapor recombination reaction also has catalytic properties comparable to that of the Cu/Zn crucible in the net. Further, in the recombination catalyst of the present embodiment, since the Cu catalyst is supported by a unit catalyst such as Oxide, the preparation method is relatively easy, and it is also advantageous in terms of the raw material price. Further, the recombination catalyst (Cu〇 alone catalyst) of the present embodiment is stable in physical properties than Cu because it is used in the oxide state of metallic copper (Cu). Because of φ, the Cu0 single catalyst is less prone to sintering than the Cu/ZnO catalyst, and it also has a long-lasting enthalpy at high temperatures. In this way, the recombination catalyst (CuO alone catalyst) of the present embodiment can perform a catalyst for a long period of time with respect to both the partial oxidation recombination reaction in the high temperature region and the vapor recombination reaction in the endothermic reaction. performance. In addition, compared with the conventional Cu/Zn() catalyst method, which is formed into a small particle shape by using a fine powder of oxidized or the like as a dispersing agent, it is less likely to cause pulverization due to thermal history. Expect a long life. That is, when (5) a single catalyst is used as a recombination catalyst, when the hydrogen is produced in the form of the present embodiment, the combined partial oxidation recombination reaction and the vapor weight = should be, and the autothermal recombination reaction can be carried out appropriately over a long period of time. It can increase the efficiency of hydrogen generation. Further, according to the present embodiment, since the catalyst life of the long-term one can be expected in the autothermal recombination reaction, and the generated reformed gas is subjected to hydrogen separation by the gas separation method, the PSA gas separation device can be stably operated for a long period of time. 'It is better. Although the embodiment of the present invention is described, the scope of the present invention is the above-described embodiment. Recombination reactor of the present invention and the present
2215-10343-PF 200946450 只要不悖離本發明思想 發明之氫氣製造方法的具體構成 的範圍,可有各種變化。 使用於本發明之重組觸媒(Cu0單獨觸媒),可為不擔 載於氧化紹載體的形態’再者,亦可為擔载於氧化銘以^ 的載體(例如氧化汐、沸石或活性碳)者。 其次,藉由實施例與比較例說明本發明之有用陡 【實施例1】 φ 本實施例中,使用以下之特定規格的重組反應器丨(第 1圖)’由甲醇、空氣於水所構成之混合原一钭,製造包含氫 氣之重組氣體。 重組反應器i之管體2係、藉由不鏽鋼f (内徑:23龍, 全長:400随)所構成。重組反應部3,係以填充高度_關, 填充作為重組觸媒之藉由於氧化銘擔載Cu〇單獨觸媒之粒 狀觸媒(粒徑L2至2.5mm)。此處,重組反應部3,以其上 端為自上述不銹鋼管的上端降低ΠΟίΜΙ的位置之方式配 © i 置有圍繞不錢鋼管外圍的電熱器(保持溫度 250t )。 供給至重組反應器丨之混合原料的供給量,甲醇為 4.9611101^,水為 7 44m〇1/h(s/M 比=15),空氣為 1/dm Ν/h(換算為純氧氣為〇· 72m〇1/h)之流量。該混合 原料係於氣化器中使其加熱成為氣化狀態之後供給至重組 反應器1。冑重組反應11 1導入時混合原料的温度為260 c重組反應器1内的壓力,維持於800kPa(壓力計)。 本實施例中,調查正常運轉中(對重組反應器1的混合2215-10343-PF 200946450 Various changes can be made without departing from the scope of the specific configuration of the hydrogen production method of the present invention. The recombination catalyst (Cu0 alone catalyst) used in the present invention may be in a form not supported by the Oxidation Carrier, or may be a carrier supported on Oxidation (for example, cerium oxide, zeolite or active). Carbon). Next, the usefulness of the present invention will be described by way of examples and comparative examples. [Example 1] φ In this example, a recombination reactor (Fig. 1) of the following specific specifications was used, which consisted of methanol and air. The original one is mixed to produce a reformed gas containing hydrogen. The tube body 2 of the recombination reactor i is composed of stainless steel f (inner diameter: 23 dragons, full length: 400). The recombination reaction unit 3 is filled with a granular catalyst (particle diameter L2 to 2.5 mm) which is a catalytic catalyst supported by Cu 〇 alone as a recombination catalyst by filling height _ off. Here, the recombination reaction portion 3 is provided with an electric heater (holding temperature of 250 t) surrounding the outer side of the stainless steel pipe so that the upper end thereof is lowered from the upper end of the stainless steel pipe. The supply amount of the mixed raw material supplied to the reforming reactor was 4.9611101^, the water was 7 44m〇1/h (s/M ratio=15), and the air was 1/dm Ν/h (converted to pure oxygen) · 72m〇1/h) flow. This mixed raw material is supplied to the reforming reactor 1 after being heated to a vaporized state in a gasifier.胄 Recombination reaction 11 1 The temperature of the mixed raw material at the time of introduction was 260 c, and the pressure in the recombination reactor 1 was maintained at 800 kPa (pressure gauge). In this example, investigation of normal operation (mixing of the recombination reactor 1)
2215-I0343-PF 12 200946450 原料導入開始約經過5小時後)重組反應部3的溫度分佈。 溫度分部的調查係經由測定經設定於重組反應部3的複數 個測定點的溫度而進行。測定點係於重組反應部3中沿著 按照氣體流動方向的中心軸而設定複數個點,重組反應部 3中’沿著上述中心轴配置可移動之溫度計。因此,該溫 度什的測疋部的位置於上述中心轴上的複數個測定點依序 錯開,而測定該測定點的溫度。其測定結果示於第2圖。 ❹同圖之橫轴表示測定點,以重組反應部3的上游侧端部(上 端)作為基點而以對氣體流動方向的位移量表示。同圖的縱 轴表示該測定點的測定溫度。 由該重組反應器1所導出之重組氣體,使用熱交換器 冷冷卻至常溫為止,藉由氣液分離器分離去除經凝縮之液 體成分之後’使用氣體層析裝置進行組成分析。該重組氣 體的分析’係以上述之正常運轉時所獲得之重組氣體實 施。重組氣體的組成,主成分之氫氣約63%,其他雖亦確 G 認有二氧化碳、氮氣、一氧化碳、氬氣,但未確認有甲烷 或二甲基喊等副生成物。另外,相對於所投入之曱醇量, 整體的反應率(全曱醇反應率)達99. 5%,認為所投入之甲 醇全部藉由反應消耗。C〇變動反應率亦可得96. 8%的良好 結果。 【比較例1】 本比較例中’使用與實施例1同樣的重組反應器1, 與實施例1同樣的原料供給狀態,油混合原料製造含有氫 氣之重組氣體。惟,作為填充至重組反應部3的重組觸媒,2215-I0343-PF 12 200946450 The temperature distribution of the recombination reaction section 3 after about 5 hours from the start of introduction of the raw material. The investigation of the temperature fraction is performed by measuring the temperature of a plurality of measurement points set in the recombination reaction section 3. The measurement point is set in the recombination reaction unit 3 by a plurality of points along the central axis in the gas flow direction, and the movable reaction unit 3 is disposed with a movable thermometer along the central axis. Therefore, the plurality of measurement points on the central axis of the temperature measurement portion are sequentially shifted, and the temperature of the measurement point is measured. The measurement results are shown in Fig. 2. The horizontal axis of the same figure indicates the measurement point, and the upstream end (upper end) of the recombination reaction unit 3 is used as a base point and is expressed by the amount of displacement in the gas flow direction. The vertical axis of the same graph indicates the measured temperature of the measurement point. The reformed gas derived from the recombination reactor 1 was cooled to room temperature by a heat exchanger, and the condensed liquid component was separated and removed by a gas-liquid separator, and then subjected to composition analysis using a gas chromatography apparatus. The analysis of the recombinant gas is carried out in the above-mentioned recombinant gas obtained during normal operation. The composition of the reformed gas, the main component of the hydrogen is about 63%, although other carbon dioxide, nitrogen, carbon monoxide, and argon are recognized, but by-products such as methane or dimethyl group are not confirmed. Further, it is considered that the total reaction rate (the total sterol reaction rate) is 99.5%, and it is considered that all of the methanol to be charged is consumed by the reaction. The C反应 variable reaction rate also gave a good result of 96.8%. [Comparative Example 1] In the comparative example, the same recombination reactor 1 as in Example 1 was used, and the same raw material supply state as in Example 1 was used, and a hydrogen-containing reformed gas was produced from the oil-mixed raw material. However, as a recombination catalyst filled in the recombination reaction section 3,
2215-10343-PF 13 200946450 使用Cu/ZnO觸媒取代實施例i所適用之重組觸媒。該重組 觸媒係冑Cu/ZnO中添加有作為分散劑的氧化銘之微粉 末’加壓成形後,經燒結者。再者,本比較財,與實施例 1同樣的方法測定重組反應部3的溫度分布。其測定結果 示於第2圖。 本比較例中,亦以實施例丨同樣的方法,分析上述正 常運轉時由重組反應器i所導出之凝縮液與重組氣體的成 ❹分之結果’全甲醇反應率為98· 8%,c〇變動反應率為 96.1%。再者,重組氣體的組成,主成分之氫氣為約62%, 其他雖亦痛認有二氧化碳、氮氣、一氧化碳、氬氣,但未 確認有甲烷或二甲基醚等副生成物。 由該等實施例1與比較例丄的結果可知,Cu〇單獨觸 媒於自熱重組法中作為重組觸媒,與Cu/Zn〇觸媒同樣地, 可進行重組反應器内的溫度調控’可確認具有與Cu/Zn〇觸 媒相提並論之優異的觸媒性能。 G [重組觸媒的耐久性比較] 使用上述實施例與比較例中所使用之重組觸媒(Cu〇單 獨觸媒與Cu/ZnO觸媒),與實施例j及比較例j相同的條 件,實施觸媒性能的耐久試驗。其結果示於第3圖,橫軸 表示運轉時間(由重組反應器丨安定地排出重組氣體開始 時點後的經過時間),從轴表示該運轉時間於該經過時點之 全甲醇反應率。本發明之CuO單獨觸媒的情況中,於7〇〇 个時經過時點之權甲醇反應率亦維持約99%高的值。相對 於此,Cu/ZnO觸媒的情況中,全甲醇反應率於運轉開始初2215-10343-PF 13 200946450 Instead of the recombination catalyst to which Example i is applied, a Cu/ZnO catalyst is used. The recombination catalyst system Cu/ZnO is added with a fine powder of oxidized infusion as a dispersing agent. Further, in the same manner as in Example 1, the temperature distribution of the recombination reaction unit 3 was measured. The measurement results are shown in Fig. 2. In the comparative example, the results of the formation of the condensate and the reformed gas derived from the recombination reactor i during the normal operation were analyzed in the same manner as in the example '. The total methanol reaction rate was 98·8%, c. The 〇 change reaction rate was 96.1%. Further, the composition of the reformed gas, the main component of hydrogen gas was about 62%, and other carbon dioxide, nitrogen, carbon monoxide, and argon gas were also recognized, but by-products such as methane or dimethyl ether were not confirmed. From the results of the first embodiment and the comparative example, it is understood that the Cu〇 alone catalyst acts as a recombination catalyst in the autothermal recombination method, and similarly to the Cu/Zn〇 catalyst, the temperature regulation in the recombination reactor can be performed. It was confirmed that it has excellent catalytic properties comparable to Cu/Zn〇 catalyst. G [Comparison of durability of recombination catalyst] The same conditions as in the example j and the comparative example j were used, using the recombination catalyst (Cu〇 alone catalyst and Cu/ZnO catalyst) used in the above examples and comparative examples. Durability tests to implement catalyst performance. The results are shown in Fig. 3, and the horizontal axis represents the operation time (the elapsed time from the start of the recombination of the recombination gas by the recombination reactor), and the slave axis indicates the total methanol reaction rate at the elapse of the operation time. In the case of the CuO alone catalyst of the present invention, the methanol reaction rate at the time of passage at 7 亦 is also maintained at a value of about 99%. In contrast, in the case of Cu/ZnO catalyst, the total methanol reaction rate is at the beginning of the operation.
2215-10343-PF 14 200946450 期顯示約99%南的值,但隨著時間經過而顯示緩緩降低的 請向,於700小時經過時點,降低至8〇%左右。使用任一 觸媒的情況中,重組反應部3的高溫區域的峰溫度達到約 400°C左右,可認為Cu/ZnO觸媒係因經由燒結之觸媒活性 降低,造成全甲醇反應率降低。 【圖式簡單說明】2215-10343-PF 14 200946450 shows a value of about 99% South, but it shows a slow decrease as time passes. Please decrease to about 8〇% at the time of passage of 700 hours. In the case of using any of the catalysts, the peak temperature in the high temperature region of the recombination reaction unit 3 is about 400 ° C. It is considered that the Cu/ZnO catalyst system is degraded by the catalytic activity through sintering, and the total methanol reaction rate is lowered. [Simple description of the map]
第1圖為顯示構成本發明氫氣製造裝置之主要部的重 組反應器之概略構造的剖面圖。 第2圖為顯示本發明之實施例與比 之溫度分佈圖。 7里、及汉應态 第3圖為顯示重組觸媒之耐久性圖。 【主要元件符號說明】 1 重組反應器 〇 2 管體 3 重組反應部 4 間隔部材 21 原料氣體導入口 22 重組氣體導出口Fig. 1 is a cross-sectional view showing the schematic structure of a reforming reactor constituting a main portion of the hydrogen producing apparatus of the present invention. Fig. 2 is a graph showing the temperature distribution of an embodiment and a ratio of the present invention. 7 liters, and Han Ying state Figure 3 shows the durability map of the recombination catalyst. [Explanation of main component symbols] 1 Recombination reactor 〇 2 Tube 3 Recombination reaction section 4 Spacer 21 Raw material gas inlet 22 Recombinant gas outlet
2215-10343-PF 152215-10343-PF 15
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2009
- 2009-02-24 KR KR1020107018076A patent/KR101585219B1/en active IP Right Grant
- 2009-02-24 JP JP2010500682A patent/JP5710964B2/en active Active
- 2009-02-24 CN CN2009801062553A patent/CN101965311B/en active Active
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TWI681926B (en) * | 2018-12-17 | 2020-01-11 | 國立成功大學 | Hydrogen generation device and method for producing hydrogen gas |
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KR20100126304A (en) | 2010-12-01 |
CN101965311A (en) | 2011-02-02 |
WO2009107592A1 (en) | 2009-09-03 |
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KR101585219B1 (en) | 2016-01-13 |
JPWO2009107592A1 (en) | 2011-06-30 |
CN101965311B (en) | 2013-06-12 |
TWI501920B (en) | 2015-10-01 |
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