200942295 九、發明說明： 【發明所屬之技術領域】 本發明是有關於一種充氣球，特別是指一種可做平面 及大面積圖形轉印之充氣球及其製造方法。 【先前技術】 圖1與圖2顯示習知-種^球u或其它種充氣球的製 造方法，該足球11包含一球體U1及印於該球體lu上的 圖案112，該足球11的製造方法包含以下步驟1〇1〜1〇3 : 步驟101:將一球體111内部充完氣放上一張有圖案 112的離型紙12。 步驟102 :再以一壓力缸13以約7 〇 (pb/in2)的高壓 與約1 〇 o°c以上的高溫將圖案112轉印在該球體lu上。 步驟103 :撕下離型紙12，完成該足球u。 該足球1及其製造方法有以下缺失： 一、 該圖案112只能印在該球體111的外表面，印上後 容易弄髒或是脫落，導致有圖案112持久性不佳的缺失。 二、 該球體111為球形，該球體m跟該壓力缸13接 觸的地方產生的平面面積有限，導致列印面積較小的缺失 〇 二、該球體111跟該壓力缸13接觸的地方有高溫高壓 ’可能造成球體111與圖案U2產生皺摺，導致有不美觀的 缺失。 習知另一種充氣球的製造方法以柯氏印刷（offset lithography)的方式來製造，但是該製造方法有其缺失。以 5 200942295 四色印刷為例，每一個圖案都需要以昂貴的成本製作四種 不同顏色的菲林（film )，才能將圖案印上去。因此同—個 圖案需要的數量太少時，或是有多種不同圖案的需求時， 廠商不會使用這種方式來製作充氣球，導致印刷變化性不 佳的缺失。 【發明内容】 因此，本發明之目的，即在提供一種圖案持久性較佳 、可列印面積較大、較美觀、列印變化性較佳的可做平面 © 及大面積圖形轉印之充氣球。 於是’本發明可做平面及大面積圖形轉印之充氣球是 包含一球體層、一界面層及一混合層，該球體層呈中空， 且内充有空氣，該界面層包覆於該球體層外，該混合層包 覆於該界面層外，並包括一膠墨混合部，及一包覆於該膠 墨混合部外的熱融膠部。藉由該熱融膠部達到圖案持久性 較佳的功效。 U 本發明之另一個目的’在提供一種圖案持久性較佳、 可列印面積較大、較美觀、列印變化性較佳的可做平面及 大面積圖形轉印之充氣球的製造方法。 本發明可做平面及大面積圖形轉印之充氣球的製造方 法是首先準備一母片，母片上塗有離型劑，將該母片塗有 離型劑的一面以喷墨的方式印上圖案。將熱融膠覆蓋上該 母片有圖案的一面，形成一混合層，該混合層包括一膠墨 混合部，及一貼覆於該膠墨混合部的熱融膠部，再撕下該 母片，將一球體層貼上該混合層，將該球體層與混合層剪 6 200942295 裁與縫製成可配合需求車製成可供各型充氣内胆置放的充 氣球。藉由噴墨方式加上該熱融膠而達到圖案持久性較佳 、可列印面積較大、較美觀、列印變化性較佳的功效。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之二個較佳實施例的詳細說明中，將可 清楚的呈現。 在本發明被詳細描述之前，要注意的是，在以下的說 明内容中’類似的元件是以相同的編號來表示。 參閲圖3,本發明可做平面及大面積圖形轉印之充氣球 及其製造方法之第一較佳實施例中，該可做平面及大面積 圖形轉印之充氣球包含一球體層3、一界面層4及一混合層 5。該球體層3呈中空，並由乙烯_乙酸乙烯共聚物（ ethylene-vmyl acetate copolymer，簡稱 EVA)所製成（也可 抓用布料製成），且並且可配合需求車製成可供各型充氣内 胆置放的形狀。 該界面層4包覆於該球體層3外，並包括一包覆於該 球體層3外的油膠部41，及一包覆於該油膠部4丨外的夜光 粉部42。 該混合層5包覆於該界面層4外，並包括一包覆於該 夜光粉部42外的膠墨混合部51 ’及一包覆於該膠墨混合部 51外的熱融膠部52。該膠墨混合部51是由色墨和熱融膠 結合而成’該熱融膠與該熱融膠部52是選自於下列所構成 的群組•熱塑性硫化橡膠（Thermoplastic Vulcanizates，簡 7 200942295 稱 TPV )、聚氣乙烯（p〇lyvinyl chl〇ride，簡稱 pvc )。 參閱圖3、圖4、圖5]、圖5_2，可做平面及大面積圖 形轉印之充氣球的製造方法包含以下步驟6〇1~6〇9 : 步驟601 :準備一母片701，母片7〇1上塗有離型劑 702。在本較佳實施例中，該母片即是習知的ρΕτ片（聚酯 片，原文polyester)，其中一面經電暈處理（c〇r〇na)後， 再塗上離型劑702,但也可以買現成已塗離型劑的ρΕτ片 產品。200942295 IX. Description of the Invention: [Technical Field] The present invention relates to an inflatable ball, and more particularly to an inflatable ball which can be used for planar and large-area graphic transfer and a method of manufacturing the same. [Previous Art] FIGS. 1 and 2 show a conventional method for manufacturing a ball or other type of inflatable ball, the soccer ball 11 including a ball U1 and a pattern 112 printed on the ball lu, the method of manufacturing the soccer ball 11 The following steps 1〇1~1〇3 are included: Step 101: The interior of a sphere 111 is filled with a release paper 12 having a pattern 112. Step 102: The pattern 112 is further transferred onto the sphere lu by a pressure cylinder 13 at a high pressure of about 7 〇 (pb/in2) and a high temperature of about 1 〇 o°c or more. Step 103: Peel off the release paper 12 to complete the soccer ball u. The soccer ball 1 and its manufacturing method have the following disadvantages: 1. The pattern 112 can only be printed on the outer surface of the spherical body 111, and is easily stained or peeled off after being printed, resulting in a lack of durability of the pattern 112. 2. The spherical body 111 is spherical, and the plane m area generated by the contact of the spherical body m with the pressure cylinder 13 is limited, resulting in a missing printing area. The spherical body 111 has high temperature and high pressure in contact with the pressure cylinder 13. 'It may cause wrinkles in the sphere 111 and the pattern U2, resulting in an unsightly lack. Another method of manufacturing an inflatable balloon is conventionally manufactured by offset lithography, but the manufacturing method has its drawbacks. For example, in the case of 5 200942295 four-color printing, each pattern needs to produce four different colors of film at an expensive cost to print the pattern. Therefore, when the number of patterns required is too small, or when there are many different patterns, the manufacturer does not use this method to make inflatable balls, resulting in a lack of print variability. SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide a pattern that can be used for flatness and large area image transfer, which has better pattern durability, larger printable area, more beautiful appearance, and better print variability. balloon. Thus, the inflatable ball which can be used for planar and large-area pattern transfer comprises a sphere layer, an interface layer and a mixed layer, the sphere layer is hollow and filled with air, and the interface layer is coated on the sphere. Outside the layer, the mixed layer is coated outside the interface layer, and includes an ink mixing portion, and a hot melt adhesive portion covering the outside of the ink mixing portion. The hot melt adhesive portion achieves the effect of pattern durability. U Another object of the present invention is to provide a method for producing an inflatable ball which can be used for flat and large-area pattern transfer, which has a better pattern durability, a large printable area, a more beautiful appearance, and a better print variability. The method for manufacturing the inflatable ball which can be used for planar and large-area pattern transfer is to first prepare a master piece, the master piece is coated with a release agent, and the side of the mother piece coated with the release agent is printed by inkjet. pattern. Covering the patterned side of the mother sheet with a hot melt adhesive to form a mixed layer, the mixed layer comprising an ink mixing portion, and a hot melt adhesive portion attached to the ink mixing portion, and then peeling off the mother The film is attached to the mixed layer by a spherical layer, and the spherical layer and the mixed layer are cut and sewed into a inflatable ball which can be placed in various types of inflatable inner tanks. By adding the hot melt adhesive by the inkjet method, the pattern durability is better, the printable area is larger, the appearance is better, and the print variability is better. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the invention. Before the present invention is described in detail, it is to be noted that in the following description, similar elements are denoted by the same reference numerals. Referring to FIG. 3, in the first preferred embodiment of the present invention, which can be used for planar and large-area pattern transfer inflatable balls and a manufacturing method thereof, the inflatable ball which can be used for planar and large-area pattern transfer comprises a sphere layer 3. An interface layer 4 and a mixed layer 5. The spherical layer 3 is hollow and made of ethylene-vmyl acetate copolymer (EVA) (also made of cloth), and can be made into various types for the vehicle. The shape of the inflatable liner is placed. The interface layer 4 is coated on the outside of the spherical layer 3, and includes an oil-glue portion 41 coated on the outside of the spherical layer 3, and a luminous powder portion 42 covering the outer portion of the oil-glue portion. The mixed layer 5 is coated on the outside of the interface layer 4, and includes an ink mixing portion 51' coated on the outside of the luminous powder portion 42 and a hot melt adhesive portion 52 coated on the outside of the ink mixing portion 51. . The ink mixing portion 51 is formed by combining a color ink and a hot melt adhesive. The hot melt adhesive and the hot melt adhesive portion 52 are selected from the group consisting of thermoplastic thermoplastic rubber (Thermoplastic Vulcanizates, Jan. 7 200942295) TPV), p〇lyvinyl chl〇ride (pvc). Referring to FIG. 3, FIG. 4, FIG. 5], and FIG. 5_2, the manufacturing method of the inflatable ball which can be used for planar and large-area pattern transfer includes the following steps: 6〇1~6〇9: Step 601: preparing a mother piece 701, mother Release 7 702 is coated with release agent 702. In the preferred embodiment, the mother sheet is a conventional ρΕτ sheet (polyester sheet), one side of which is corona treated (c〇r〇na), and then coated with a release agent 702. However, it is also possible to purchase a ρΕτ sheet product which is ready to be coated with a release agent.
Ο 步驟繼：是以-電腦7G3連接—噴墨印表機7〇4，將 該母片701塗有離型劑7〇2的—面以該噴墨印表機印上圖 案。 步驟603 :將一熱融材料片7〇5與該母片—有圖案的 一面疊合在一起； 步驟604 :以二滾輪7〇6熱壓（約7 〇〜8 )該熱 融材料片705與該母片7〇卜形成一混合層5的一膠墨混合 部51及-熱融膠部52,該谬墨混合部51是由色墨和熱融 膝結合而成，熱融膠部52是由熱融膠所製成，該熱融膠是 選自於下列所構成的群組：TPV、pvc。本較佳實施例是以 滾輪706的方式，但是也可改以將熱融材料片7〇5與該母 片701 .放入％知-護貝機的方式，同樣可產生相同的構造 步驟605 :撕下該母片701。 步驟606··將夜光粉塗上該勝墨混合部51，使一界面 層4形成一夜光粉部42。 8 200942295 步驟607 :將油膠塗上該夜光粉部42，使該界面層4 形成一油膠部41。 步驟608:將一球體層3貼該界面層4上。 步驟609:將該球體層3、界面層4與混合層5剪裁與 縫製成可配合需求車製成可供各型充氣内胆置放的充氣球 〇 综上所述’本發明可做平面及大面積圖形轉印之充氣 球及其製造方法具有以下功效： 一、圖案外有該熱融膠部52保護，圖案不易弄髒或是 脫落’達到圖案持久性較佳的功效。 —、該母片701以嘴墨印表機704平面列印圖案，可 列印達A3尺寸的圖案，達到列印面積較大的功效。 三、 該球體層3不再遇到高溫高壓，因此不會產生皺 摺’達到較為美觀的功效。 四、 以以喷墨印表機7〇4方式列印圖案，不再需要製 作昂貴的菲林，可以接受定製少量多樣的產品，達到列印 變化性較佳的功效。 參閱圖3、@ 6、圖7,本發明可做平面及大面積圖形 轉印之充氣球及其製造方法之第二較佳實施例大致與該第 :較佳實施例相同’其不同處在於該可做平面及大面積圖 形轉I3之充氣球的製造方法將該步驟6们與步驟6〇4 (如圖 4所示）替換為如下的步驟61〇及步驟6ΐι: 步驟610 :將加熱後的熱融膠塗於一載板7〇8。 步驟611 .將該載板7〇8塗有熱融膠的一面貼上該母片 9 200942295 7〇1有圖案的一面，同樣能形成該膠墨混合部51及該教融 膠部52。 藉此，同樣可以達到上述的功效。 值得-提的是，本發明主要可以將圖形製作於表層材 料（如熱融膠部52)底面，使外表層表面無法接觸到轉印 油墨面（如膠墨混合部51)，可永保圖形不會磨損或失真即 可。因此該界面層4的夜光粉部42也可以省略，同樣可以 達到上述的功效。 > 惟以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一流程圖，說明習知一種足球的製造方法； 圖2是一示意圖，說明該足球在各步驟所呈現之半成 Ο · ΟΠ 9 圖3疋一立體分解圖，說明本發明可做平面及大面積 圖形轉印之充氣球之一第一較佳實施例； 圖4是該第一較佳實施例的一流程圖，說明本發明可 做平面及大面積圖形轉印之充氣球之製造方法； 圖5-1是該第一較佳實施例的一示意圖，說明該可做平 面及大面積圖形轉印之充氣球在各步驟所呈現之半成品； 圖5-2是一接續圖5-1的視圖； 圖6是一流程圖，說明本發明可做平面及大面積圖形 10 200942295 轉印之充氣球之製造方法的一第二較佳實施例；及 圖7是該第二較佳實施例的一示意圖，說明熱融膠塗 上一載板的步驟，與將一載板塗有熱融膠的一面貼上一母 片的步驟。 〇Ο Step by step: the computer 7G3 is connected to the inkjet printer 7〇4, and the master 701 is coated with the release agent 7〇2 to print the pattern on the inkjet printer. Step 603: laminating a hot-melt material sheet 7〇5 with the mother-patterned side; Step 604: hot pressing (about 7 〇~8) of the hot-melt material sheet 705 by two rollers 7〇6 Forming an ink mixture portion 51 and a hot melt adhesive portion 52 of the mixed layer 5 with the mother sheet 7 , the ink mixing portion 51 is formed by combining a color ink and a hot melt knee, and the hot melt adhesive portion 52 It is made of hot melt glue selected from the group consisting of TPV, pvc. The preferred embodiment is in the form of a roller 706, but it can also be modified to place the hot-melt material sheet 7〇5 and the mother sheet 701 into the %-protection machine, and the same construction step 605 can be produced. : The mother piece 701 is peeled off. Step 606·· Apply the luminous powder to the flash ink mixing unit 51 to form an interface layer 4 into a luminous powder portion 42. 8 200942295 Step 607: Apply the oil gel to the luminous powder portion 42 to form the oil layer portion 41. Step 608: A sphere layer 3 is attached to the interface layer 4. Step 609: The spherical layer 3, the interface layer 4 and the mixed layer 5 are cut and sewn into an inflatable ball which can be assembled with various types of inflatable bladders, and the invention can be used for plane and The large-area graphic transfer inflatable ball and the manufacturing method thereof have the following effects: 1. The hot-melt adhesive portion 52 is protected outside the pattern, and the pattern is not easily stained or peeled off to achieve a better pattern durability. The mother piece 701 prints a pattern on the ink jet printer 704 in a plane, and can print a pattern of A3 size to achieve a large printing area. Third, the sphere layer 3 no longer encounters high temperature and high pressure, so there is no wrinkle to achieve a more beautiful effect. Fourth, to print the pattern by the inkjet printer 7〇4, no need to make expensive film, you can accept a small number of products to achieve better printing and variability. Referring to FIG. 3, @6, FIG. 7, a second preferred embodiment of the inflatable ball and the manufacturing method thereof for planar and large-area pattern transfer of the present invention is substantially the same as the preferred embodiment: The manufacturing method of the inflatable ball which can be used for the flat and large-area graphic rotation I3 is replaced with the step 6〇4 (shown in FIG. 4) by the following steps 61 and 6: Step 610: after heating The hot melt glue is applied to a carrier plate 7〇8. Step 611. The side of the carrier 7〇8 coated with the hot melt adhesive is attached to the mother sheet 9 200942295 7〇1 patterned side, and the ink mixing portion 51 and the teaching rubber portion 52 can also be formed. Thereby, the above effects can also be achieved. It is worth mentioning that the present invention can mainly form a graphic on the bottom surface of the surface material (such as the hot melt adhesive portion 52) so that the surface of the outer surface layer cannot contact the transfer ink surface (such as the ink mixing portion 51), and the graphic can be permanently protected. It will wear out or be distorted. Therefore, the luminous powder portion 42 of the interface layer 4 can also be omitted, and the above-described effects can be achieved as well. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent change of the patent application scope and the description of the invention is Modifications are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart illustrating a conventional method of manufacturing a soccer ball; FIG. 2 is a schematic view showing a semi-finished view of the soccer ball in each step. FIG. The first preferred embodiment of the present invention can be used for planar and large-area pattern transfer. FIG. 4 is a flow chart of the first preferred embodiment, illustrating that the present invention can be used for planar and large-area graphics. Figure 5-1 is a schematic view of the first preferred embodiment, illustrating the semi-finished product of the inflatable ball which can be used for planar and large-area graphic transfer in each step; 2 is a view continuing from FIG. 5-1; FIG. 6 is a flow chart showing a second preferred embodiment of the method for manufacturing a flat ball and a large-area pattern 10 200942295 transfer inflatable ball; and FIG. It is a schematic view of the second preferred embodiment, illustrating the step of applying a hot melt adhesive to a carrier, and the step of attaching a carrier to a side of the carrier coated with the hot melt. 〇
11 200942295 【主要元件符號說明】 3…… ••…球體層 701 ·· …·母片 4…… •…·界面部 702… •…離型劑 41…· …··油膠部 703… •…電腦 42·". •…夜光粉部 704… …·喷墨印表機 5…… 705… •熱融材料片 51 …·. …·膠墨混合部 706… …滾輪 52···- •…熱融膠部 708… …·載板 ❹11 200942295 [Explanation of main component symbols] 3... ••...spherical layer 701 ····Master 4...•...Interface section 702... •... Release agent 41...····Oil glue part 703... ...computer 42·".......Luminous powder unit 704...·Inkjet printer 5... 705... • Hot melt material sheet 51 ...·..·Toner mixing unit 706... Roller 52···- •...Hot melt glue part 708...··carrier board❹
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