TW200936870A - Exhaust gas purifying system for an internal-combustion - Google Patents
Exhaust gas purifying system for an internal-combustion Download PDFInfo
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- TW200936870A TW200936870A TW97105487A TW97105487A TW200936870A TW 200936870 A TW200936870 A TW 200936870A TW 97105487 A TW97105487 A TW 97105487A TW 97105487 A TW97105487 A TW 97105487A TW 200936870 A TW200936870 A TW 200936870A
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200936870 九、發明說明: f發明所屬之技術領域】 本發明涉及一種諸如安裝於機車内之内燃引擎用之排氣 淨化系統。 【先前技術】 通吊,來自引擎(安裝於機車等内之内燃引擎)内之排氣 被排入空氣中。然而,在排放排氣之前儘量多淨化排氣較 ❹200936870 IX. INSTRUCTIONS: TECHNICAL FIELD OF THE INVENTION The present invention relates to an exhaust gas purification system for an internal combustion engine such as that installed in a locomotive. [Prior Art] Exhaust from the engine (internal combustion engine installed in a locomotive, etc.) is discharged into the air. However, it is better to purify the exhaust gas before exhausting the exhaust gas.
佳。因此’傳統上乃提供—催化劑於排氣導管之中途位 置使自引擎内之排氣通過該催化劑再進行排放,從而藉 由催化劑來促進淨化。 卜面所描述之系統為 v W ^ ^ m ^ ^ , 的排氣淨化系統(舉例而言,請見專利文件” 換言之,在傳統的排氣淨化系統中,第一、第二、及 匕劑係接連地配置於排氣導管之令途部分從排氣導 之上游朝向下游。同時,第__# 3丨 吁弟一-人二氣引入導管連接於 —&之$部分於引擎和第_催化劑之間的位置。自 ::次空氣引入導管之中途部分分支之第二二次空氣引 他“, 導管之中途部分之第二和第 催化劑之間的位置。 乐 此外’當第—二次空氣引 器輸出至開關H η 導管藉由自控 劑淨化(促進氧化)⑶和嚮。^—及第二催 排齑邋您鈦 田第 _人空氣引入導管 、導e藉由自控制器輸出至開 N〇x於第—η 主開關閥之信號來連通時 第和弟二催化劑處被還原,及叫THC於第三 129078.doc 200936870 化劑處被氧化。 [專利文件1] JP-A-Hei 5-321653 傳統技術中,當第二二次空氣引入導管與排氣導管藉由 自控制器輸出至開關閥之信號來連通時,包含於排氣内之 NOx於第一和第二催化劑處被還原,及包含於排氣内之c〇 和THC於第三催化劑處被氧化。good. Therefore, it has been conventionally provided that the catalyst is disposed in the middle of the exhaust duct so that the exhaust gas from the engine is discharged through the catalyst, thereby promoting purification by the catalyst. The system described in the surface is an exhaust gas purification system of v W ^ ^ m ^ ^ (for example, see the patent document). In other words, in the conventional exhaust gas purification system, the first, second, and tincture The parts of the exhaust duct are successively arranged from the upstream side of the exhaust duct to the downstream. Meanwhile, the __# 3 丨 弟 一 - 人 人 人 引入 引入 引入 — — 部分 部分 部分 部分 部分 部分 部分 部分 部分 部分 部分_The position between the catalysts. From:: The secondary air introduced into the middle of the conduit is partially branched by the second secondary air. "The position between the second and the catalyst in the middle of the conduit. Le is also the first - two The secondary air deflector output to the switch H η conduit is purified by the self-control agent (promoting oxidation) (3) and the second and the second venting 钛 钛 第 第 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气 空气When the signal of N〇x is connected to the first-n main switch valve is connected, the first and second catalysts are reduced, and the THC is oxidized at the third 129078.doc 200936870. [Patent Document 1] JP-A -Hei 5-321653 In the conventional technology, when the second secondary air is introduced into the duct and exhaust When the conduit is connected by a signal output from the controller to the switching valve, the NOx contained in the exhaust gas is reduced at the first and second catalysts, and c〇 and THC contained in the exhaust gas are at the third catalyst. Oxidized.
然而,根據傳統技術之第一和第二催化劑都不考慮用於 還原Ν〇χ之適當材料來形成。第三催化劑也不考慮用於氧 化CO和THC之適當材料來形成。因此,存在該等三種催化 劑無法必然充分地淨化NOx、CO或THC之問題。 此外,當第一二次空氣引入導管與排氣導管藉由自控制 器輸出至開關閥之信號來連通時,三個催化劑(第一、第 二、及第三催化劑)用於氧化包含於排氣内之cc^〇thc。 因此存在無法充分地對包含於排氣内之Ν〇χ進行還 問題。 式 考慮到上述問題,且同時涉及内燃引擎用之排 之 以“ ’其Μ用三個催化劑同時進行包含 > N〇x之還原和CO和THC之氧化。 '乳内 【發明内容】 為了解決傳統技術之_,根據本 排氣淨化糸絲,4入. 單用之 擎之排:3 .—排氣導管’用於排放來自内燃引 f第-催化劑,其提供於排氣㈣之中 用-還原至少包含於排氣内之N0x; 一第二催化劑,其提 129078.doc 200936870 供於排氣導管之中途部分較第一催化劑更下游’用以還原 至少自第一催化劑流出之包含於排氣内的排氣組分之 N〇x ; —第三催化劑’其提供於排氣導管之中途部分較第 —催化劑更下游,第三催化劑以不同於第一和第二催化劑 之材料所形成’用於氧化至少自第二催化劑流出之包含於 排氣内的排氣組分之CO和THC ;及一二次空氣弓丨入導管, 其提供於排氣導管内之第二和第三催化劑之間的位置,用 於將二次空氣引入到排氣導管内。 在具有上述結構之本發明中,引入二次空氣到排氣導管 内之第二催化劑與第三催化劑之間的位置,該第二催化劑 用於還原包含於排氣内的排氣組分之Ν〇χ,該第三催化劑 同樣用於還原在排氣組分内的ΝΟχ。因此,藉由利用兩個 催化劑(第一和第二催化劑)必可還原來自内燃引擎之包含 於排氣之Ν〇χ,且藉由在不同於第一和第二催化劑之材料 所形成之第三催化劑處之二次空氣必可氧化C〇和thc。 在本發明之一態樣中,排氣導管可包含另一二次空氣引 入導,其提供於第一和第二催化劑之間的位置,用於將 一次空氣引入到排氣導管内。在具有上述結構之本發明 中,藉由在第二和第三催化劑處之另一二次空氣引入導管 引入到排氣導管之二次空氣來進行更有效地氧化c〇和 THC。 在本發明之一態樣中,另一二次空氣引入導管具有一流 量控制閥’其用於控制自引入導管引入到排氣導管内之二 _人二氣之流動。在具有上述結構之本發明中,自另一二次 129078.doc 200936870 空氣弓i入導管引入到排氣導管内之二次空a之流動受到控 制閥之控制,從而可適當調節藉由在第二和第三催化劑處 之二次空氣氧化CO和THC之氧化量。 ❹However, the first and second catalysts according to the conventional art are not formed in consideration of a suitable material for reducing ruthenium. The third catalyst is also not formed in consideration of suitable materials for oxidizing CO and THC. Therefore, there is a problem that the three catalysts cannot necessarily sufficiently purify NOx, CO or THC. Further, when the first secondary air introduction duct and the exhaust duct are connected by a signal output from the controller to the switching valve, the three catalysts (first, second, and third catalysts) are used for oxidation to be included in the row Cc^〇thc in the gas. Therefore, there is a problem that the flaw contained in the exhaust gas cannot be sufficiently performed. The above considerations take into consideration the above problems, and at the same time, the internal combustion engine is used for the purpose of "reducing the inclusion of three catalysts simultaneously with the reduction of N〇x and the oxidation of CO and THC." According to the conventional technology, according to the exhaust gas purification filature, 4 into. The single-use platoon: 3 . - exhaust duct 'for discharging from the internal combustion cited f-catalyst, which is provided in the exhaust (four) - reducing N0x contained in at least the exhaust gas; a second catalyst, which provides 129078.doc 200936870 for the middle portion of the exhaust conduit downstream of the first catalyst 'to reduce at least the flow from the first catalyst N 〇 x of the exhaust component in the gas; - the third catalyst 'provided that the intermediate portion of the exhaust conduit is downstream of the first catalyst, and the third catalyst is formed of a material different from the first and second catalysts' a CO and a THC for oxidizing at least a venting component contained in the exhaust gas flowing from the second catalyst; and a secondary air enthalpy conduit for supplying the second and third catalysts in the exhaust conduit Position between, used to put two Air is introduced into the exhaust duct. In the invention having the above structure, secondary air is introduced into a position between the second catalyst and the third catalyst in the exhaust duct, and the second catalyst is used for reduction in the exhaust gas The third catalyst is also used to reduce helium in the exhaust gas component. Therefore, it is necessary to reduce the internal combustion engine by using two catalysts (first and second catalysts). It is contained in the exhaust gas, and C 〇 and thc are oxidized by the secondary air at the third catalyst formed by the materials different from the first and second catalysts. In one aspect of the present invention The exhaust duct may include another secondary air introduction guide provided at a position between the first and second catalysts for introducing primary air into the exhaust duct. In the invention having the above structure, More efficiently oxidizing c〇 and THC by introducing a secondary air introduced into the exhaust duct at the second and third catalysts. In one aspect of the invention, the other two Secondary air introduction catheter There is a flow control valve 'which is used to control the flow of the two-person two gas introduced into the exhaust duct from the introduction duct. In the invention having the above structure, from the other two 129078.doc 200936870 air bow i into the duct The flow of the secondary air a introduced into the exhaust duct is controlled by the control valve so that the oxidation amount of CO and THC by the secondary air at the second and third catalysts can be appropriately adjusted.
根據本發明之内燃引擎用之排氣淨化系統,包含:一排 氣導管,用於排放來自内燃引擎之排氣;一第一催化劑, 其提供於排氣導管之中途部分用於淨化排氣;一第二催化 劑,其提供於排氣導管之中途部分較第一催化劑更下游, 用於淨化自第一催化劑流出之排氣;一第三催化劑,其提 供於排氣導管之中途部分較第二催化劑更下游,用於淨化 自第一催化劑流出之排氣;一第一二次空氣引入導管,其 提供於排氣導管内之第一和第二催化劑之間的位置,用於 將二次空氣引入到排氣導管内;及一第二二次空氣引入導 管,其提供於排氣導管内之第二和第三催化劑之間的位 置,用於將二次空氣引入到排氣導管内。 中’一次空氣通過第一二次空 官中之第一和第二催化劑之間 燃引擎之包含於排氣内之NOx 在具有上述結構之本發明 氣引入導管被引入到排氣導 的位置。因此,諸如來自内 的排氣物質必可被還原於第一催化劑處,及諸如包含於排 氣内之CO和THC的排氣物質必可藉由㈣兩個催化劑(第 二和第三催化劑)以二次空氣進行還原。同時,二次空氣 通過第二二次空氣引入導管被引入到排氣導管内之第二和 第三催化劑之間的位置。因此’藉由在第三催化劑處之二 次空氣可更確定地氧化諸wC0*THC之排氣物質。 在本發明之一態樣中,第一 二次空An exhaust gas purification system for an internal combustion engine according to the present invention comprises: an exhaust duct for discharging exhaust gas from an internal combustion engine; and a first catalyst provided in a middle portion of the exhaust duct for purifying exhaust gas; a second catalyst provided in the middle of the exhaust conduit downstream of the first catalyst for purifying the exhaust gas flowing from the first catalyst; and a third catalyst provided in the middle of the exhaust conduit is second The catalyst is further downstream for purifying the exhaust gas flowing from the first catalyst; a first secondary air introduction conduit is provided at a position between the first and second catalysts in the exhaust conduit for the secondary air Introduced into the exhaust conduit; and a second secondary air introduction conduit provided at a location between the second and third catalysts within the exhaust conduit for introducing secondary air into the exhaust conduit. The medium primary air is passed through the first and second catalysts in the first secondary air, and the NOx contained in the exhaust gas is introduced into the exhaust gas guide at the gas introduction conduit of the present invention having the above structure. Therefore, an exhaust material such as from the inside must be reduced to the first catalyst, and an exhaust material such as CO and THC contained in the exhaust gas must be passed through (iv) two catalysts (second and third catalysts). Reduction with secondary air. At the same time, secondary air is introduced into the position between the second and third catalysts in the exhaust conduit through the second secondary air introduction conduit. Therefore, the exhaust materials of wC0*THC can be more surely oxidized by the secondary air at the third catalyst. In one aspect of the invention, the first secondary space
入導管具有一流 129078.doc 200936870 量控制閥,其用於控制自 次空氣的流量。在具有^導官引入到排氣導管内之二 、有上述結構之本發明中,自第一二— 空氣引入導管弓丨入到# ^ θ + ^ ^ 梆虱導官内之二次空氣的流量係受到The inlet tube has a state-of-the-art 129078.doc 200936870 volume control valve that is used to control the flow of the secondary air. In the invention having the above structure introduced into the exhaust duct, the second air from the first two-air introduction duct is inserted into the #^ θ + ^ ^ 梆虱 pilot. Traffic is subject to
流量控制閥之控制,怂而π A上 又5 J 制從而可適當調節藉由在第二和第三 化劑處之二次空氣氧化CO和THC之氧化量。The flow control valve is controlled, and the π A is further 5 J so that the oxidation amount of CO and THC by the secondary air at the second and third agents can be appropriately adjusted.
在根據本發明之内燃引擎用之排氣淨化系統中,… 氣被引人到排氣導管内之第二和第三催化劑之間的位置Γ 因此,藉由利用兩個催化劑(第-和第二催化劑)必可還原 諸如來自内燃引筆之包含於排氣内之N〇x的排氣物質及 藉由在由不同於第_ JC ^ - /ώ -/L =&·!,, 乐和第一催化劑之材料所形成之第三催 化劑處之二次空氣必可氧化CO和THC。所以,藉由利用三 個催化劑可充分地淨化諸如包含於排氣中之ΝΟΧ、叫 THC的排氣物質。 【實施方式】 下面將參關1和2來描述根據本發明之__實施例之内燃 引擎用之排氣淨化系統。舉例而纟,根據本發明之該實施 例之一内燃引擎用之一排氣淨化系統丨係安裝於機車内, 且其包含-引擎10、—排氣導管2G、—第—催化劑3〇、一 第二催化劑40、—第三催化劑5〇,及一二次空氣引入導管 60 〇 舉例而言,引擎10安裝於機車内。在引擎1〇中,來自一 空氣濾清器11的空氣及來自一燃料供給裝置i 4的燃料進行 混合並供給(注入)到引擎10内之汽缸(沒有顯示)。在引擎 内燃燒燃料,且因此引擎10内之活塞(沒有顯示)被驅動(往 129078.doc -10- 200936870 復移動)。此外,一氧氣感測器(沒有顯示)被附接於排氣導 管20之一部分上,比二次空氣引入導管6〇之開口更下游且 比第三催化劑50更上游,或接近於消音器12(描述於下文 中)之下流端的一部分上。來自氧氣感測器之一輸出信號 被輸入於控制器(沒有顯示)。在燃料供給裝置14中,供终 到引擎10内之燃料量係基於來自氧氣感測器之輸出信號經 由控制器來控制’以使得自排氣導管20内排出的排氣符合 化學計量的空氣-燃料比。 排氣導管20之一上游端連接於引擎1〇。排氣導管2〇排出 引擎10内之燃燒混合物(燃料及空氣)之排氣。排氣包含諸 如ΝΟχ、CO和THC之排氣物質。附接於排氣導管2〇之下游 端處之消音器12用於降低向外排放排氣之排氣聲音。 第一催化劑30是一還原催化劑’其包含一具有以錢作為 其主要組分之貴金屬部分。第一催化劑30安置於排氣導管 2 0之上游部分’舉例而言’第一催化劑3 〇安置於一排氣管 (exhaust pipe)之上游部分。此外,第一催化劑3〇主要促進 對流動於排氣導管20中之包含於排氣内之NOx之還原。 第二催化劑40是一還原催化劑,其包含一具有類似於第 一催化劑30之以鍺作為其主要組分之貴金屬部分。第二催 化劑40安置於排氣導管2〇中,比位於消音器12内之第—催 化劑30更下游之位置。此外,第二催化劑4〇主要促進對流 動於排氣導管20中之包含於排氣内之NOx之還原。 第三催化劑50是一氧化催化劑’其包含一具有以鈀作為 其主要組分之貴金屬部分,第三催化劑5〇為不同於第—催 129078.doc • 11 - 200936870 化劑30和第二催化劑40之材料。第三催化劑5〇安置於排氣 導管20中,比位於消音器12内之第二催化劑4〇更下游之位 置。第三催化劑50主要促進對流動於排氣導管2〇之包含於 排氣内之CO和THE之氧化。 二次空氣引入導菅60之上游端連接於空氣濾清器丨丨。二 次空氣引入導管60之下游端連接於排氣導管2〇之消音器12 内之第二催化劑40和第三催化劑5〇之間的位置。二次空氣 引入導管60不斷地將來自空氣濾清器丨丨之外界空氣經由簧 片閥13提供到排氣導管20中之第二催化劑4〇和第三催化劑 50之間的位置。從而,促進C0和THC於第三催化劑5〇處之 氧化。 在該實施例中,由於二次空氣引入導管6〇連接到排氣導 管20之第二催化劑40和第三催化劑50之間的位置,所以自 二次空氣引入導管60供給至排氣導管20内之空氣被提供於 第三催化劑50。然而,一部分空氣逆流至排氣導管2〇之上 游,且亦提供於第二催化劑40。所以,NOx之還原反應雖 然發生於第二催化劑40處,但CO和THC之氧化反應同樣也 發生。因此,NOx不能僅藉由第二催化劑40進行充分地還 原。 因此,在該實施例中,第一催化劑30配置於比第二催化 劑40更上游之部分。因此,從二次空氣引入導管6〇向上游 流動(逆流)於排氣導管20中之空氣會被擋於第二催化劑4〇 處,從而ΝΟχ可在第二催化劑4〇處被還原,且ν〇χ亦可於 第一催化劑3 0處被充分地還原。此外,包含於排氣内之 I29078.doc -12· 200936870 CO和THC可藉由來自二次空氣引入導管6〇之二次空氣於第 三催化劑5 0處被充分地氧化。 因此,在該實施例中,藉由使用三種催化劑3〇、40和50 可同時有效地還原NOx及氧化CO和THC。由此,可提高排 氣淨化系統1之性能、可靠性等等。 在該實施例中’由於還原催化劑被分成兩個催化劑3〇和 40 ’所以第一催化劑3〇在引擎1〇啟動且仍冷時被迅速地活 化。從而’另外兩個催化劑4〇和5〇亦因為催化劑3〇之活化 ❹ 而被迅速地活化。換言之,第一催化劑30除了作為用於 ΝΟχ之還原催化劑之外還可作為"預熱”以迅速活化另外兩 個催化劑40和50。從而,在啟動引擎1〇後,立即開始進行 Ν〇χ之還原和(:〇及THC之氧化。因此’排氣之三個組分之 淨化可得到改善。 此外’由於還原催化劑被分成兩個催化劑30和40,使得 催化劑30和40之每一者都變得較小。目此,這樣的結構可 _ 易於達到諸如在第一催化劑30配置於排氣管中之情況下傾 斜角及車輛外觀之配置要求。 較佳地第—催化劑3()應該非藉由使其於徑向擴大而是 &長度方向擴大來獲得一必需體積。這樣的結構可達到上 . 述之配置要求,日會, 且亦可有效地提升流入至第二和第三催化 劑4 0和5 〇之排$ 、 乳的溫度。從而,可更迅速地活化催化劑 3〇、40和 50。 接著,圖3韩+ 4Β & , 根據本發明之第二實施例。在此實施例 中’所給予該笼纟士姑·- 寺、、。構元件之參考數字與第一實施例相同, 129078.doc 200936870 並且將不對其描述。 根據此實施例之内燃引擎用之排氣淨化系統6〇包含:一 引擎(沒有顯示排氣導管20 ;第一催化劑3〇 ;第二催化 劑70 ;第三催化劑50和一二次空氣引入導管8〇。 第二催化劑70主要促進對流動於排氣導管20中之包含於 排氣内之NOx的還原,其類似於第一實施例争所述之第二 催化劑40。然而’第二催化劑在以下方面不同於第一實 施例中之第二催化劑:催化劑70安裝於排氣導管2〇中之比 消音器12更上游之部分。二次空氣引入導管8〇連接於排氣 導管20之第二催化劑7〇和第三催化劑5〇之間的位置。 藉著具有上述結構之該實施例,除C〇和THC外,ΝΟχ可 藉由三個催化劑30、70和50之使用而被充分地淨化,且因 此可實現幾乎等於第一實施例之工作及效果。 接著’圖4顯示根據本發明之第三實施例。在此實施例 中,所給予該等結構元件之參考數字與第一實施例相同, 並且不對其描述。 根據此實施例之内燃引擎用之排氣淨化系統9〇包含:一 引擎(沒有顯示);排氣導管20 ;第一催化劑30 ;第二催化 劑1 0 0 ;第三催化劑5 0和一二次空氣引入導管110。 第二催化劑1 00主要促進對流動於排氣導管20中之包含 於排氣内之ΝΟχ的還原,其類似於第一實施例中所述之第 二催化劑40。然而’第二催化劑ι00在以下方面不同於第 一實施例中之第二催化劑:催化劑1〇〇安裝於排氣導管20 中之比消音器12之更上游之部分。 129078.doc 200936870 二次空氣引入導管110連接於排氣導管20之第二催化劑 100和第三催化劑50之間的位置,其類似於根據第一實施 例之該二次空氣引入導管60。然而,二次空氣引入導管 110在以下方面不同於第一實施例中之二次空氣引入導 管:其連接於排氣導管20之比消音器1 2更上游之部分。因 此’冷的二次空氣未於消音器12處加熱就被直接供應於排 氣導管20,且二次空氣之氧濃度可變得更高。從而,可改 善CO和THC於第三催化劑5〇處之燃燒效率(氧化效率)。 藉著具有上述結構之該實施例,除CO和THC外,NOx可 藉由三個催化劑30、1〇〇和50之使用而被充分地淨化’且 因此可實現幾乎等第一實施例之工作及效果。 接著,圖5顯示根據本發明之第四實施例。在此實施例 中’所給予該等結構元件之參考數字與第一實施例相同, 並且不對其描述。 根據此實施例之内燃引擎用之排氣淨化系統丨2〇包含頰 似於第一實施例之:一引擎(沒有顯示);排氣導管2〇 ;第 一催化劑30;第二催化劑40;第三催化劑50和二次空氣引 入導管60(其為一第一二次空氣引入導管)。 然而,根據此實施例之排氣淨化系統120在以下方面不 同於第一實施列中之排氣淨化系統:另一二次空氣引入導 管130之下游端連接於排氣導管2〇之消音器12内之第二催 化劑40和第三催化劑5〇之間的位置。 簧片閥1 40 ’其為經電控以相應於來自—控制器(沒有顯 不)之輸出信號而打開或關閉之流量控制閥,該簧片閥14〇 129078.doc 15 200936870 提供於第二二次空氣引入導管i 3 〇之中途部分以使得流動 於排氡導管20中之排氣符合化學計量空氣_燃料化。 因此,在需要提高ΝΟχ之還原更甚於CO和THC之氧化之 設定情況下,簧片閥140藉由來自控制器之輸出信號而關 • 閉’且從而阻擋自二次空氣引入導管130流入至排氣導管 20之二次空氣的流動。因此,第二催化劑40可主要用於 ΝΟχ之還原。 ❹ 在需要提高CO和THC的氧化更甚於ΝΟχ之還原之設定情 況下,簧片閥14〇藉由來自控制器之輸出信號而打開,且 從而來自二次空氣引入導管13〇之二次空氣流入排氣導管 20。因此,第二催化劑4〇可主要用於c〇和THC之氡化。此 外,在此情況下,藉由兩個二次空氣引入導管的和13〇將 二次空氣引入到排氣導管2〇中,且因此可增加經引入到排 氣導管20内之二次空氣的流量。因此,可更有效地氧化 CO和 THC。 ❿ 藉著具有上述結構之該實施例,藉由使用三個催化劑 30、40和50可充分地淨化c〇、ΤΗ(^σΝ〇χ,且因此可實現 幾乎等於第一實施例之工作及效果。 , 接著,圖6顯不根據本發明之第五實施例。在此實施例 - 中,所給予該等結構元件之參考數字與第一實施例相同, 並且不對其描述。 根據此實施例之内燃引擎用之排氣淨化系統15〇包含類 似於第一實施例之:一引擎(沒有顯示);排氣導管2〇 ;第 一催化劑30 ,第二催化劑4〇 ;第三催化劑5〇和二次空氣引 129078.doc 200936870 入導管60(其為一第一二次空氣引入導管)。 然而,根據此實施例之排氣淨化系統丨5〇在以下方面不 同於第一實施例中之排氣淨化系統:另—二次空氣引入導 g 160(其為一第二二次空氣引入導管)之下游端連接於排氣 導管20之第二催化劑4〇和第三催化劑5〇之間的位置,且比 消音器12更上游。此外,簧片閥17〇為—相應於來自一控 制器(沒有顯示)之輸出信號而打開或關閉之流量控制閥, 該簧片閥提供於類似第四實施例之第二二次空氣引入導管 160之中途部分。 藉著具有上述結構之該實施例可實現幾乎等於第一實施 例之工作及效果。 接著,圖7顯示根據本發明之第六實施例。在此實施例 中’所給予該等結構元件之參考數字與第一實施例相同, 並且不對其描述。 根據此實施例之内燃引擎用之排氣淨化系統丨8〇包含: 一引擎(沒有顯示);排氣導管20 ;第一催化劑3〇 ;第二催 化劑40 ;第三催化劑5〇 ; —二次空氣引入導管19〇(其為第 一二次空氣引入導管);和另一二次空氣引入導管2〇〇(其為 第二二次空氣引入導管 二次空氣引入導管190連接於排氣導管20之第二催化劑 40和第三催化劑50之間的位置,且比消音器12更上游。簧 片閥210連接到二次空氣引入導管190之中途部分。 二次空氣引入導管200連接於排氣導管20之第一催化劑30 和第二催化劑40之間的位置。簧片閥220為相應於來自一 I29078.doc 17 200936870 控制器(沒有顯示)之輸出信號而打開或關閉之流量控制 閥,該簧片閥提供於二次空氣引入導管2〇〇之中途部分。 藉著具有上述結構之該實施例可實現幾乎等於第四實施 例之工作及效果。 接著,圖8顯示根據本發明之第七實施例。在此實施例 中,所給予該等結構元件之參考數字與第一實施例相同, 並且不對其描述。 根據此實施例之内燃引擎用之排氣淨化系統23〇包含·· 一引擎(在圖中沒有顯示);排氣導管2〇 ;第一催化劑3〇 ; 第二催化劑240 ;第三催化劑50 ;二次空氣引入導管6〇(其 為第一二次空氣引入導管);和另一二次空氣引入導管 250(其為第二二次空氣引入導管 第二催化劑240安裝於排氣導管20中之比消音器12更上 游之位置。二次空氣引入導管250連接於排氣導管2〇之第 一催化劑30和第二催化劑240之間的位置。簧片閥26〇為一 相應於來自一控制器(沒有顯示)之輸出信號而打開或關閉 之流量控制閥’,該簧片閥提供於二次空氣引入導管25〇 之中途部分。 藉著具有上述結構之該實施例可實現幾乎等於第四實施 例之工作及效果。 在第一實施例中’所作之描述包括與第一催化劑3〇和第 二催化劑40之直徑設定相同之排氣導管2〇的直徑之實例。 然而’本發明並不限於上述情況,而是一排氣導管2〇a可 經形成具有一小於容納於消音器1 2内之第二催化劑4〇a和 129078.doc -18 - 200936870 第三催化劑50A之直徑的直徑,此為展示於圖9中之一變異 實例。 在第四實施例中,所作之描述包括一開-關閥被用以允 許二次空氣之流動或阻擋二次空氣之流動的實例》然而, 本發明並不限於上述情況,而是可以使用用於可變地調節 —次空氣之流量的調節閥。此修改同樣適用於第五、第 六,和第七實施例中。 【圖式簡單說明】 圖1是一根據本發明之第一實施例之内燃引擎用之排氣 淨化系統之概視圖。 圖2是一顯示諸如圖1之排氣導管和第一、第二及第三催 化劑之基本部件之放大圖。 圖3是一顯示根據本發明之第二實施例之内燃引擎用之 排氣淨化系統之排氣導管、第一催化劑、第二催化劑及第 三催化劑等之視圖。 φ 圖4疋一顯示根據本發明之第三實施例之内燃引擎用之 排氣淨化系統之排氣導管、第一催化劑、第二催化劑及第 三催化劑等之視圖。 ' 圖5是一顯示根據本發明之第四實施例之内燃引擎用之 排氣淨化系統之排氣導管、第一催化劑、第二催化劑及第 三催化劑等之視圖。 圖6是一顯示根據本發明之第五實施例之内燃引擎用之 排氣淨化系統之排氣導管、第一催化劑、第二催化劑及第 二催化劑等之視圖。 129078.doc -19. 200936870 T、是顯不根據本發明之第六實施例之内燃引擎用之 ^氣淨化系統之排氣導管、第—催化劑、第二催化劑及第 三催化劑等之視圖。 f 8疋_不根據本發明之第七實施例之内燃引擎用之 排氣淨化系統之排氣導管催化劑1二催化劑及第 二催化劑等之視圖。 圖9是-顯示根據本發明之變異實例之内燃引擎用之排 ❹ 氣淨化系統之排氣導管、第—催化劑、第二催化劑及第三 催化劑等之視圖。 【主要元件符號說明】 ❹ 60, 90, 120, 230 10 11 12 13, 210 14In the exhaust gas purifying system for an internal combustion engine according to the present invention, the gas is introduced into the position between the second and third catalysts in the exhaust duct. Therefore, by using two catalysts (the first and the The second catalyst) must reduce the exhaust material such as N 〇 x contained in the exhaust gas from the internal combustion stylus and by being different from the first _ JC ^ - / ώ - / L = & The secondary air at the third catalyst formed by the material of the first catalyst must oxidize CO and THC. Therefore, the exhaust material such as THC contained in the exhaust gas can be sufficiently purified by using three catalysts. [Embodiment] An exhaust gas purifying system for an internal combustion engine according to the embodiment of the present invention will be described below with reference to Figs. For example, an exhaust gas purification system for an internal combustion engine according to an embodiment of the present invention is installed in a locomotive, and includes an engine 10, an exhaust duct 2G, a first catalyst, and a catalyst. The second catalyst 40, the third catalyst 5, and the secondary air introduction conduit 60, for example, the engine 10 is mounted in the locomotive. In the engine unit 1, air from an air cleaner 11 and fuel from a fuel supply unit i 4 are mixed and supplied (injected) to a cylinder (not shown) in the engine 10. The fuel is burned in the engine, and therefore the piston (not shown) in the engine 10 is driven (to move 129078.doc -10- 200936870). In addition, an oxygen sensor (not shown) is attached to a portion of the exhaust conduit 20 that is downstream of the opening of the secondary air introduction conduit 6〇 and upstream of the third catalyst 50, or close to the muffler 12 (described below) on a portion of the stream below. An output signal from one of the oxygen sensors is input to the controller (not shown). In the fuel supply device 14, the amount of fuel supplied to the engine 10 is controlled via a controller based on an output signal from the oxygen sensor so that the exhaust gas discharged from the exhaust conduit 20 conforms to stoichiometric air - Fuel ratio. One of the upstream ends of the exhaust duct 20 is connected to the engine 1A. The exhaust duct 2 exhausts the exhaust of the combustion mixture (fuel and air) in the engine 10. The exhaust gas contains exhaust materials such as helium, CO and THC. The muffler 12 attached to the downstream end of the exhaust duct 2 is for reducing the exhaust sound of the exhaust gas discharged outward. The first catalyst 30 is a reduction catalyst which contains a noble metal portion having money as its main component. The first catalyst 30 is disposed in the upstream portion of the exhaust conduit 20. For example, the first catalyst 3 is disposed in an upstream portion of an exhaust pipe. Further, the first catalyst 3 〇 mainly promotes the reduction of NOx contained in the exhaust gas flowing in the exhaust duct 20. The second catalyst 40 is a reduction catalyst comprising a noble metal portion having ruthenium as its main component similar to the first catalyst 30. The second catalyst 40 is disposed in the exhaust duct 2〇 at a position further downstream than the first catalyst 30 located in the muffler 12. In addition, the second catalyst 4 〇 primarily promotes the reduction of NOx contained in the exhaust gas flowing in the exhaust conduit 20. The third catalyst 50 is an oxidation catalyst which comprises a noble metal portion having palladium as its main component, and the third catalyst 5 is different from the first catalyst 129078.doc • 11 - 200936870 chemical agent 30 and second catalyst 40 Material. The third catalyst 5 is disposed in the exhaust conduit 20 at a position further downstream than the second catalyst 4A located in the muffler 12. The third catalyst 50 primarily promotes oxidation of CO and THE contained in the exhaust gas flowing through the exhaust conduit 2A. The upstream end of the secondary air introduction guide 60 is connected to the air cleaner 丨丨. The downstream end of the secondary air introduction duct 60 is connected to a position between the second catalyst 40 and the third catalyst 5A in the muffler 12 of the exhaust duct 2. The secondary air introduction duct 60 continuously supplies the air from the outer boundary of the air cleaner to the position between the second catalyst 4A and the third catalyst 50 in the exhaust duct 20 via the reed valve 13. Thereby, the oxidation of C0 and THC at the third catalyst 5〇 is promoted. In this embodiment, since the secondary air introduction duct 6 is connected to the position between the second catalyst 40 and the third catalyst 50 of the exhaust duct 20, it is supplied from the secondary air introduction duct 60 into the exhaust duct 20. Air is supplied to the third catalyst 50. However, a portion of the air flows countercurrently to the exhaust duct 2〇 and is also supplied to the second catalyst 40. Therefore, although the reduction reaction of NOx occurs at the second catalyst 40, the oxidation reaction of CO and THC also occurs. Therefore, NOx cannot be sufficiently reduced by only the second catalyst 40. Therefore, in this embodiment, the first catalyst 30 is disposed at a portion further upstream than the second catalyst 40. Therefore, the air flowing from the secondary air introduction duct 6 〇 upstream (countercurrently) in the exhaust duct 20 is blocked at the second catalyst 4〇, so that the crucible can be reduced at the second catalyst 4〇, and ν Niobium may also be sufficiently reduced at the first catalyst 30. Further, I29078.doc -12·200936870 CO and THC contained in the exhaust gas can be sufficiently oxidized at the third catalyst 50 by the secondary air from the secondary air introduction conduit 6〇. Therefore, in this embodiment, NOx and oxidized CO and THC can be simultaneously and efficiently reduced by using three kinds of catalysts 3, 40, and 50. Thereby, the performance, reliability, and the like of the exhaust purification system 1 can be improved. In this embodiment, since the reduction catalyst is divided into two catalysts 3〇 and 40', the first catalyst 3〇 is rapidly activated when the engine 1 is started and still cold. Thus, the other two catalysts 4〇 and 5〇 are also rapidly activated by the activation of the catalyst 3〇. In other words, the first catalyst 30 can be used as a "preheating" in addition to the reduction catalyst for hydrazine to rapidly activate the other two catalysts 40 and 50. Thus, immediately after starting the engine, Ν〇χ The reduction and (: oxidation of yttrium and THC. Therefore, the purification of the three components of the exhaust gas can be improved. Further, since the reduction catalyst is divided into two catalysts 30 and 40, each of the catalysts 30 and 40 is Therefore, such a structure can easily achieve a configuration requirement such as a tilt angle and a vehicle appearance in the case where the first catalyst 30 is disposed in the exhaust pipe. Preferably, the catalyst 3() should be non- A necessary volume is obtained by expanding it in the radial direction and expanding the length direction. Such a structure can achieve the above-mentioned configuration requirements, daily meeting, and can also effectively enhance the flow into the second and third catalysts. 4 0 and 5 〇 排 排 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 In the example The reference numerals of the cage members are the same as those of the first embodiment, 129078.doc 200936870 and will not be described. The exhaust gas purification system for internal combustion engines according to this embodiment includes An engine (not showing the exhaust duct 20; the first catalyst 3〇; the second catalyst 70; the third catalyst 50 and a secondary air introduction duct 8〇. The second catalyst 70 mainly promotes the flow in the exhaust duct 20 The reduction of NOx contained in the exhaust gas is similar to the second catalyst 40 described in the first embodiment. However, the second catalyst is different from the second catalyst in the first embodiment in the following aspects: catalyst 70 installation A portion of the exhaust duct 2 that is further upstream than the muffler 12. The secondary air introduction duct 8 is connected to a position between the second catalyst 7A of the exhaust duct 20 and the third catalyst 5? In this embodiment of the above structure, in addition to C 〇 and THC, ΝΟχ can be sufficiently purified by the use of three catalysts 30, 70 and 50, and thus can achieve almost the same operation and effect as the first embodiment. 'Figure 4 shows a third embodiment according to the present invention. In this embodiment, the reference numerals given to the structural elements are the same as those of the first embodiment, and are not described. The exhaust gas purification for the internal combustion engine according to this embodiment System 9A includes: an engine (not shown); an exhaust conduit 20; a first catalyst 30; a second catalyst 100; a third catalyst 50 and a secondary air introduction conduit 110. The second catalyst 1 00 is primarily promoted The reduction of the ruthenium contained in the exhaust gas flowing in the exhaust gas conduit 20 is similar to the second catalyst 40 described in the first embodiment. However, the second catalyst ι00 is different from the first embodiment in the following respects. The second catalyst: the catalyst 1〇〇 is installed in the portion of the exhaust duct 20 that is further upstream than the muffler 12. 129078.doc 200936870 The secondary air introduction duct 110 is connected to a position between the second catalyst 100 of the exhaust duct 20 and the third catalyst 50, which is similar to the secondary air introduction duct 60 according to the first embodiment. However, the secondary air introduction duct 110 is different from the secondary air introduction duct in the first embodiment in that it is connected to a portion of the exhaust duct 20 that is further upstream than the silencer 12. Therefore, the cold secondary air is directly supplied to the exhaust duct 20 without being heated at the muffler 12, and the oxygen concentration of the secondary air can be made higher. Thereby, the combustion efficiency (oxidation efficiency) of CO and THC at the third catalyst 5〇 can be improved. By this embodiment having the above structure, in addition to CO and THC, NOx can be sufficiently purified by the use of three catalysts 30, 1 and 50, and thus almost the work of the first embodiment can be realized. And effects. Next, Fig. 5 shows a fourth embodiment according to the present invention. The reference numerals given to the structural elements in this embodiment are the same as those of the first embodiment and will not be described. The exhaust gas purification system 内2〇 for an internal combustion engine according to this embodiment includes a cheek like the first embodiment: an engine (not shown); an exhaust duct 2〇; a first catalyst 30; a second catalyst 40; The three catalysts 50 and the secondary air introduction conduit 60 (which is a first secondary air introduction conduit). However, the exhaust gas purifying system 120 according to this embodiment is different from the exhaust gas purifying system in the first embodiment in that the downstream end of the other secondary air introducing duct 130 is connected to the muffler 12 of the exhaust duct 2 The position between the second catalyst 40 and the third catalyst 5〇. Reed valve 1 40 ' is a flow control valve that is electronically controlled to open or close corresponding to an output signal from a controller (not shown), the reed valve 14 〇 129078.doc 15 200936870 provided in the second The secondary air is introduced into the middle of the conduit i 3 以 so that the exhaust flowing in the drain conduit 20 conforms to stoichiometric air-fueling. Therefore, in the case where it is required to increase the reduction of the helium more than the oxidation of the CO and THC, the reed valve 140 is closed and closed by the output signal from the controller and thereby blocks the flow from the secondary air introduction duct 130 to The flow of secondary air of the exhaust duct 20. Therefore, the second catalyst 40 can be mainly used for the reduction of hydrazine.簧 In the case where it is required to increase the oxidation of CO and THC more than the reduction of ΝΟχ, the reed valve 14 打开 is opened by the output signal from the controller, and thus the secondary air from the secondary air introduction duct 13 Flow into the exhaust duct 20. Therefore, the second catalyst 4〇 can be mainly used for the deuteration of c〇 and THC. Further, in this case, secondary air is introduced into the exhaust duct 2〇 by the two secondary air introduction ducts and 13〇, and thus the secondary air introduced into the exhaust duct 20 can be increased. flow. Therefore, CO and THC can be oxidized more efficiently.借 By the embodiment having the above structure, c 〇, ΤΗ ^ ^ can be sufficiently purified by using the three catalysts 30, 40, and 50, and thus the operation and effect almost equal to that of the first embodiment can be achieved. Next, Fig. 6 shows a fifth embodiment according to the present invention. In this embodiment, the reference numerals given to the structural elements are the same as those of the first embodiment, and are not described. The exhaust gas purification system 15A for an internal combustion engine includes an engine similar to the first embodiment (not shown); an exhaust duct 2; a first catalyst 30, a second catalyst 4; a third catalyst 5 and 2 The secondary air inlet 129078.doc 200936870 is an inlet duct 60 which is a first secondary air introduction duct. However, the exhaust gas purifying system 丨5〇 according to this embodiment is different from the exhaust gas in the first embodiment in the following points a purification system: a downstream end of the secondary air introduction guide g 160 (which is a second secondary air introduction conduit) is connected between the second catalyst 4A of the exhaust conduit 20 and the third catalyst 5? And more than the silencer 12 In addition, the reed valve 17 is a flow control valve that opens or closes corresponding to an output signal from a controller (not shown), the reed valve being provided in a second secondary air similar to the fourth embodiment. The middle portion of the conduit 160 is introduced. By the embodiment having the above structure, the operation and effect almost identical to that of the first embodiment can be achieved. Next, Fig. 7 shows a sixth embodiment according to the present invention. The reference numerals given to the structural elements are the same as those of the first embodiment, and are not described. The exhaust gas purification system 丨8〇 for an internal combustion engine according to this embodiment includes: an engine (not shown); an exhaust duct 20; a first catalyst 3〇; a second catalyst 40; a third catalyst 5〇; a secondary air introduction duct 19〇 which is a first secondary air introduction duct; and another secondary air introduction duct 2〇〇 The second secondary air introduction duct secondary air introduction duct 190 is connected to a position between the second catalyst 40 and the third catalyst 50 of the exhaust duct 20 and is further upstream than the muffler 12. The reed valve 210 is connected The secondary air is introduced into the middle of the conduit 190. The secondary air introduction conduit 200 is connected to the position between the first catalyst 30 and the second catalyst 40 of the exhaust conduit 20. The reed valve 220 corresponds to an I29078.doc 17 200936870 A flow control valve that opens or closes an output signal of a controller (not shown) that is provided in the middle portion of the secondary air introduction duct 2. By the embodiment having the above structure, almost equal to The operation and effect of the fourth embodiment Next, Fig. 8 shows a seventh embodiment according to the present invention. In this embodiment, the reference numerals given to the structural elements are the same as those of the first embodiment, and are not described. An exhaust gas purification system 23 for an internal combustion engine according to this embodiment includes an engine (not shown); an exhaust duct 2; a first catalyst 3; a second catalyst 240; a third catalyst 50; a secondary air introduction duct 6〇, which is a first secondary air introduction duct; and another secondary air introduction duct 250 (which is a second secondary air introduction duct, the second catalyst 240 is installed in the exhaust duct 20) A position further upstream than the muffler 12. The secondary air introduction duct 250 is connected to a position between the first catalyst 30 and the second catalyst 240 of the exhaust duct 2. The reed valve 26 is a corresponding to a controller a flow control valve 'opened or closed (not shown) output signal, which is provided in the middle portion of the secondary air introduction duct 25A. By the embodiment having the above structure, almost equal to the fourth implementation can be realized The operation and effect of the example. The description made in the first embodiment includes an example of the diameter of the exhaust duct 2〇 which is the same as the diameter of the first catalyst 3〇 and the second catalyst 40. However, the present invention does not In the above case, an exhaust duct 2a can be formed to have a diameter smaller than the diameter of the second catalyst 4a and 129078.doc -18 - 200936870 of the third catalyst 50A accommodated in the muffler 12, This is an example of variation shown in Figure 9. In the fourth embodiment, the description includes an example in which an on-off valve is used to allow the flow of secondary air or to block the flow of secondary air. The invention is not limited to the above, but a regulating valve for variably adjusting the flow rate of the secondary air can be used. This modification is also applicable to the fifth, sixth, and seventh embodiments. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of an exhaust gas purifying system for an internal combustion engine according to a first embodiment of the present invention. Fig. 2 is a view showing an exhaust pipe such as Fig. 1 and basic components of first, second and third catalysts. Fig. 3 is a view showing an exhaust duct, a first catalyst, a second catalyst, a third catalyst, and the like of an exhaust gas purifying system for an internal combustion engine according to a second embodiment of the present invention. One display according to this A view of an exhaust duct, a first catalyst, a second catalyst, a third catalyst, and the like of an exhaust gas purification system for an internal combustion engine according to a third embodiment of the present invention. FIG. 5 is a view showing internal combustion according to a fourth embodiment of the present invention. A view of an exhaust duct, a first catalyst, a second catalyst, a third catalyst, etc. of an exhaust gas purification system for an engine. Fig. 6 is a view showing an exhaust gas purifying system for an internal combustion engine according to a fifth embodiment of the present invention. A view of the exhaust duct, the first catalyst, the second catalyst, the second catalyst, etc. 129078.doc -19. 200936870 T, which is a row of a gas purification system for an internal combustion engine according to a sixth embodiment of the present invention View of the gas conduit, the first catalyst, the second catalyst, the third catalyst, and the like. f 8 疋 A view of the exhaust gas conduit catalyst 1 catalyst and the second catalyst, etc. of the exhaust gas purification system for the internal combustion engine according to the seventh embodiment of the present invention. Fig. 9 is a view showing an exhaust duct, a catalyst, a second catalyst, a third catalyst, and the like of the exhaust gas purification system for an internal combustion engine according to a variation example of the present invention. [Explanation of main component symbols] ❹ 60, 90, 120, 230 10 11 12 13, 210 14
20/20A 3020/20A 30
40, 40A, 70, 100, 240 50, 50A 60, 80, 110, 190 130, 160, 200, 250 140, 170, 220, 260 排氣淨化系統 引擎 空氣濾清器 消音器 簧片閥 燃料供給裝置 排氣導管 第一催化劑 第二催化劑 弟三催化劑 一次空氣引入導管 另一二次空氣引入導管 箸片閥(流量控制閥) I29078.doc 20-40, 40A, 70, 100, 240 50, 50A 60, 80, 110, 190 130, 160, 200, 250 140, 170, 220, 260 Exhaust gas purification system engine air filter muffler reed valve fuel supply Exhaust duct first catalyst second catalyst third catalyst primary air introduction duct another secondary air introduction duct flap valve (flow control valve) I29078.doc 20-
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JPH09133032A (en) * | 1995-11-10 | 1997-05-20 | Toyota Motor Corp | Exhaust emission control system for internal combustion engine |
EP1128895B1 (en) * | 1998-10-12 | 2004-04-07 | Johnson Matthey Public Limited Company | Process and apparatus for treating combustion exhaust gas |
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