TW200936254A - Magnetic coating material coating apparatus - Google Patents

Magnetic coating material coating apparatus Download PDF

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Publication number
TW200936254A
TW200936254A TW97148906A TW97148906A TW200936254A TW 200936254 A TW200936254 A TW 200936254A TW 97148906 A TW97148906 A TW 97148906A TW 97148906 A TW97148906 A TW 97148906A TW 200936254 A TW200936254 A TW 200936254A
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Taiwan
Prior art keywords
coated
magnet
coating
magnetic
jig
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TW97148906A
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Chinese (zh)
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TWI358328B (en
Inventor
Masamoto Ito
Seiji Higashihara
Akira Ohshita
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Honda Motor Co Ltd
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Publication of TWI358328B publication Critical patent/TWI358328B/en

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Abstract

A magnet attaching method for causing special coating effects in a magnetic coating material by changing a magnetic force is improved in terms of mass productivity. A to-be-coated member 10A is coated with a magnetic coating material with a sheet-shaped magnet 50 being closely attached to a rear surface of the to-be-coated member 10A by using a jig 20, thereby causing special coating effects in a part of the coating by a magnetic force. The jig 20 is configured of: a rigid main body part 30; and an elastic pressing part 40 made of a closed-cell sponge material. After the sheet-shaped magnet 50 is bonded to the front surface of the elastic pressing part 40, the to-be-coated member 10A is fixed to the jig 20. By using elastic deformation of the elastic pressing part 40, the entire sheet-shaped magnet 50 is closely attached to the rear surface of the to-be-the coated member 10A. The jig 20 is capable of being used repeatedly, and a cleaning fluid does not enter the elastic pressing part 40.

Description

200936254 六、發明說明: 【發明所屬之技術領域】 本發明係關於使用含有磁性體粉末之塗料(以下稱為磁性 體塗料)的塗佈裝置。 【先前技術】 多數個微細磁性體被揉捏而構成薄片狀並予以磁性化之 磁鐵薄片其被切割成既定形狀的薄片狀磁鐵,並使其黏貼於 要被塗佈構件的背面而接近配置於塗佈面上,且藉對要被塗 佈構件的表面塗佈液狀之磁性體塗料,而使磁性體塗料中的 磁性體粉末呈特殊取向(orientation,定向),如此以達成 特殊的色調效果等之塗佈方法已為人所知。 (專利文獻1)曰本專利特開平3_3〇876號公報 【發明内容】 (發明所欲解決之問題) 以在為了在要被塗佈構件的背面直接貼附薄片狀磁鐵等 之磁石it匕黏貼作業必須花費許多時間。又,由於要防止 貼附位置的偏差或對背面難以貼附之黏貼作業予以完成則 其作業困難且必須要有熟練的經驗。又,其亦必須防止黏貼 磁石的黏膠會對塗佈品質或設備產生之影響。又,亦有顧慮 因塗佈線路之水洗或振動或因熱 影響而黏貼後的磁石會發 生:脫:脫落’因而對產率產生降低或設備被損傷之虞。 之固疋方法如不適當時,則因乾燥步驟中的熱會 097148906 200936254 使變柔軟之要被塗佈構件有發生變形之虞。沉且,在型气變 更(mode 1 change )等設計變更時’則由於每次必須對新形狀 的磁石有熟習的固定方法,因此,會增加許多勞力與時間及 投資。 ' 方面,在大量生產時,由於必須有效率地在要被塗佈 構件的背面侧安裝磁石,因此,則有如何簡單且均勻地將磁 石以適當壓力固定於要被塗佈構件上,或如何使塗佈線路步 ❹驟中之振動、水洗、乾燥步驟中不受熱影響而衍生問題,且 在乾燥步驟後可簡單地拆下磁石等之課題。 .X’在型式變更等之設計變更時,亦被要求不必改變步驟 即可廉價對應之課題。本發明之目的即用來解決此一課題。 (解決問題之手段) 為了解決上述課題,申請專利範圍第i項發明之磁性體塗 料用塗佈裝置,係在要被塗佈之要被塗佈構件的背面配置磁 ❿石之狀態下於表面塗佈含有磁性體粉末的塗料之塗佈裝 置’其特徵為, 前述磁石被黏貼在配置於前述要被塗佈構件的背面之夾 /、(jig)同時,前述夾具設有具有剛性之本體部和為了對 則述要被塗佈構件的背面按壓磁石的雜按壓構件,並使前 述彈性按壓構件介存於前述磁石和夾具的本體部之間。 申請專利範圍第2項之發明係,除了”專利範 項之發明外,前述磁石係磁鐵薄片。 097148906 5 200936254 申請專利範圍第3項之發明係,除了中請專利範圍第i 項之發明外哺料性㈣構件係由獨立氣泡性_材料所 成。 (發明效果) 根據申請專利範圍第i項之發明,由於對夹具的彈性按壓 部之表面黏貼磁石,並藉使夾具固定於要被塗佈構件的背 面,而以彈性按壓部將磁石按壓黏附於要被塗佈構件的背 面,因此,其在大量生產時可有效地對要被塗佈構件固定磁 石且可反覆地使用。 又,其可簡單且均勻地將磁石以適當壓力固定於要被塗佈 構件,而使其較不易受到因塗佈線路(coating line)之振動 或乾燥步驟的熱影響而可維持黏貼之穩定。因此,勒貼後之 磁石較不會發生鬆脫或脫落,而可防止產量之降低或對設備 之損傷。且在乾燥後如取下夾具即可簡單地從塗佈零組件卸 下磁石。 而且’在型式變更等設計變更時,只要對夾具重新黏貼新 設計的磁石即可’而不必對要被塗佈構件變更磁石之點貼步 驟即可廉價地完成,而可適用於大量生產。 根據申請專利範圍第2項之發明’由於磁石係使用薄片狀 磁鐵,因此,可提尚其和要被塗佈構件之黏附性,而在塗佈 之各步驟中可維持穩定的黏貼狀態。 根據申請專利範圍第3項之發明’由於藉使用獨立氣泡海 097148906 6 200936254 _因此在洗淨塗佈零組件時清洗液不會被海綿吸收 以同—夾具可被連續使用於所有㈣佈步驟 產之:率佈 以下依照圖式隸明杳& /, 飞月實施例。圖丨表示塗佈品1〇之 ==示在表面形成塗佈有磁性體塗料 : ❹ 狀態。塗佈膜60的—部份被形成為使用磁石而依據磁^ 化成為特殊塗佈效果之特殊效果部6[ 依據破力變 件塗其佈Γ聚==如二輪機車用整流罩等板狀之外裳零組 有立體形狀之曲㈣=!樹:材料所形成,, 加工成為平滑形狀。且在塗佈前之表面被事先予以 ❹ 非磁性體’而在使用磁鐵以生成特殊 圖性的變化㈣浏闕的磁通非意 態被區分為要被塗佈構件⑽ 符號11係安裝用突部,其設 其被安裝在車“處 零組件12覆蓋 田-他旱體盖等所構成的其他 氣用等之.部。、上部㈣從外部看不到之部份。14係通 097148906 圓2表示本磁性體塗佈所使用之央具(Jig)20的表面側之 200936254 圖。夾具2G具有本體部3Q和彈性按㈣仙。本體部 剛性部,其可對要被塗佈構件遍(圖4)的背面(塗佈面 之相反侧面)#合而御成為和要㈣佈構件⑽相近似的 瓜狀且其由FRP等之適當的非磁性體材料所構成。本體部 30的構成材料如考慮容易成形等則以樹脂製較佳。但亦; 使用石膏或木製等各種材料。又使用金屬亦可。[Technical Field] The present invention relates to a coating device using a coating material containing a magnetic powder (hereinafter referred to as a magnetic coating material). [Prior Art] A magnet sheet in which a plurality of fine magnetic bodies are kneaded to form a sheet and magnetized is cut into a sheet-shaped magnet having a predetermined shape, and is adhered to the back surface of the member to be coated to be disposed close to On the coated surface, by applying a liquid magnetic coating to the surface of the member to be coated, the magnetic powder in the magnetic coating is subjected to a special orientation, so as to achieve a special color effect. Coating methods such as those are known. (Patent Document 1) Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei. Homework must take a lot of time. Further, since it is necessary to prevent the deviation of the attachment position or the adhesion work which is difficult to attach to the back surface, the operation is difficult and it is necessary to have skilled experience. Also, it must be prevented from affecting the coating quality or equipment by the glue adhering to the magnet. Further, there are concerns that the magnet after the coating line is washed or vibrated or adhered by heat may occur: off: shedding, thereby causing a decrease in productivity or damage to the equipment. If the method of solidification is not suitable, the heat to be applied in the drying step will be deformed by the heat of the 097148906 200936254. In addition, in the case of design changes such as mode change, it is necessary to fix the new shape of the magnet each time, so it will increase labor and time and investment. On the other hand, in mass production, since it is necessary to efficiently mount the magnet on the back side of the member to be coated, how to simply and uniformly fix the magnet to the member to be coated with an appropriate pressure, or how The vibration, water washing, and drying steps in the coating line step are not affected by heat, and the problem of magnets and the like can be easily removed after the drying step. When .X' is changed in design such as a type change, it is also required to be a problem that can be inexpensively required without changing the steps. The object of the present invention is to solve this problem. (Means for Solving the Problem) In order to solve the above problems, the coating apparatus for a magnetic coating material according to the invention of claim i is applied to the surface of the coating member to be coated with a magnetic vermiculite on the back surface. A coating device for applying a coating material containing a magnetic powder is characterized in that the magnet is adhered to a clip disposed on a back surface of the member to be coated, and the jig is provided with a body portion having rigidity And a miscellaneous pressing member for pressing the magnet on the back surface of the member to be coated, and interposing the elastic pressing member between the magnet and the main body portion of the jig. The invention of claim 2 is in addition to the invention of the patent term, the magnet-based magnet sheet. 097148906 5 200936254 The invention system of the third application patent scope, except for the invention of the patent scope i-th item The material (4) member is made of a closed cell material. (Effect of the invention) According to the invention of the scope of claim i, the magnet is adhered to the surface of the elastic pressing portion of the jig, and the jig is fixed to be coated. The back surface of the member, and the elastic pressing portion adheres the magnet to the back surface of the member to be coated, so that it can effectively fix the magnet to the member to be coated and can be used repeatedly in mass production. The magnet is simply and uniformly fixed to the member to be coated with an appropriate pressure, so that it is less susceptible to the stability of the adhesive due to the vibration of the coating line or the heat of the drying step. The magnet will not loose or fall off, but it can prevent the decrease of the output or the damage to the equipment. After drying, the clamp can be simply removed from the coating. The magnet is removed. In the case of a design change such as a type change, the newly designed magnet can be reattached to the jig, and the step of attaching the magnet to the member to be coated can be performed inexpensively, and can be applied at a low cost. According to the invention of claim 2, since the magnet is a sheet-like magnet, the adhesion to the member to be coated can be improved, and the stability can be maintained in each step of coating. Adhesive state. According to the invention of claim 3 of the patent application 'Because of the use of independent bubble sea 097148906 6 200936254 _ Therefore the cleaning liquid will not be absorbed by the sponge when washing the coated components to the same - the clamp can be used continuously for all (4) The cloth step is produced according to the following formula: , 杳 & /, the moon example. Figure 丨 shows that the coated product 1 = = shown on the surface formed with a magnetic coating: ❹ state. Coating The portion of the film 60 is formed into a special effect portion 6 that uses a magnet to be a special coating effect according to the magnetization [the coating is applied according to the breaking force member == a plate shape such as a fairing for a two-wheeled vehicle skirts Zero group has a three-dimensional shape of the song (four) =! Tree: formed by the material, processed into a smooth shape. The surface before coating is previously ❹ non-magnetic body' and the use of magnets to generate special graphical changes (4) The magnetic flux of the crucible is not divided into the projections to be coated (10). The symbol 11 is a mounting projection, which is installed in the vehicle "where the component 12 covers the field - his dry body cover, etc. Wait for the Ministry. The upper part (4) is not visible from the outside. Line 14 097148906 Circle 2 shows the 200936254 figure on the surface side of the jig 20 used for the coating of the magnetic body. The jig 2G has a body portion 3Q and an elastic button (four). a rigid portion of the main body portion which can be combined with the back surface of the member to be coated (Fig. 4) (the opposite side of the coated surface) to form a melon shape similar to the member (10), and is made of FRP or the like. It consists of a suitable non-magnetic material. The constituent material of the main body portion 30 is preferably made of a resin in consideration of easy molding or the like. But also; use a variety of materials such as plaster or wood. Metal can also be used.

彈性按塵部40係由獨立氣祕之海綿材料所構成,當使 夾具20對要被塗佈構件⑽的背面叠合時,其具有可使彈 性按塵部40的表面對要被塗佈構件1〇A的背面密接之彈 力’且其可利用軟f或半硬f程度之聚氨基甲酸醋發泡體 (—e fGam)絲乙烯發泡鮮公知的各麵脂發泡材 料。此等係具有豐富彈性之材料已被人所知。又,雖然比較 硬質,但由成形容祕之點亦可使用苯乙稀發泡體。 當夾具20使用獨立氣泡性海纟帛材料時,塗佈後在洗淨塗 佈品10時,清洗液則不會被吸收至彈性按壓部4〇内。 彈性按壓部4G的表面係疊合於要被塗佈構件1{)A的背面 之面,而夾具20的表面21和塗佈面之距離大致呈一定地被 形成和要被塗佈構件1〇Α同樣的立體曲面,且其一部份被安 裝磁石之薄片狀磁鐵50。薄片狀磁鐵5〇係由公知之磁鐵薄 片所構成,而將此等磁鐵薄片切成所希望的形狀。 圖中之付號31係被形成在本體部go之一部份的大略三角 形狀之突部,其為疊合在被形成於塗佈品1〇的安裝用突部 097148906 8 200936254 11 (圖1)之-部份的部份。32係開口部,其被設成對應於 塗佈品10的開口部14 (圖1)。 磁鐵薄片係在橡膠等的成形材料中揉捏人多數個微細磁 性體粒子後藉壓延加(ea i endar prQeess i )擠壓成薄片 狀,再使磁性體粒子磁化而所得,其因磁性體粒子之磁化容 易軸之取向而具有專向性和異向性。其中,異向性磁鐵薄片 係使磁性體粒子的磁化容易軸朝一定方向對齊而取向,且藉 ❹其後的磁化以得到強磁力。等向性磁鐵薄片則係使磁性體粒 子的磁化容易軸無規取向,而其磁化後之磁力則比異向性磁 鐵薄片相對為弱。本發明則使用任一種均可。 圖3係自夾具20的背面側,亦即自本體部30側所顯示之 圖,其為和螺栓穿通孔Ua相疊合的要被塗佈構件背面使夾 具20疊合之狀態。要被塗佈構件1〇八的背面12(參照圖4A) 及夾具20的背面(本體部30之背面)22各別形成為向上 ❹方凸出彎曲之凹曲面(參照圖4)。圖中符號13係形成於要 被塗佈構件10A周圍之折回緣部,其可對夾具2〇的周緣部 23上方折回而疊合。折回緣部13係在本體部3〇的周圍被 設成適當的間隔及大小。The elastic dust-receiving portion 40 is composed of an independent air-tight sponge material, and when the jig 20 is superposed on the back surface of the member to be coated (10), it has a surface which allows the elastic dust-receiving portion 40 to be coated. The elastic force of the back surface of 1〇A is closely combined, and it is possible to use a soft foam or a semi-hard f-polyurethane foam (-e fGam). These materials, which are highly flexible, are known. Further, although it is relatively hard, a styrene foam can also be used from the point of molding. When the jig 20 uses the closed-cell jellyfish material, the cleaning liquid is not absorbed into the elastic pressing portion 4 when the coated article 10 is washed after application. The surface of the elastic pressing portion 4G is superposed on the surface of the back surface of the member to be coated 1{)A, and the distance between the surface 21 of the jig 20 and the coated surface is formed substantially constant and the member to be coated is 〇 The same three-dimensional curved surface is used, and a part of the magnet is attached to the sheet magnet 50 of the magnet. The sheet-like magnets 5 are composed of a known magnet sheet, and these magnet sheets are cut into a desired shape. The payout 31 in the figure is a roughly triangular-shaped projection formed in one portion of the main body portion go, which is superposed on the mounting projection formed on the coated article 1 148 906 906 906 097 097 097 097 097 097 097 097 097 097 097 097 097 097 097 097 097 097 ) - part of the part. The 32-series opening portion is provided to correspond to the opening portion 14 of the coated article 10 (Fig. 1). The magnet sheet is obtained by kneading a plurality of fine magnetic particles in a molding material such as rubber, and extruding it into a sheet shape by calendering (ea i endar prQeess i ), and magnetizing the magnetic particles, which is obtained by magnetic particles. The magnetization is easy to orientate and has an orientation and anisotropy. Among them, the anisotropic magnet sheet is such that the magnetization of the magnetic particles is easily aligned in a certain direction and oriented, and the magnetization thereafter is used to obtain a strong magnetic force. The isotropic magnet sheet is such that the magnetization of the magnetic particles is easily oriented axially, and the magnetic force after magnetization is relatively weaker than that of the anisotropic magnet sheet. The present invention can be used in any of them. Fig. 3 is a view showing the back side of the jig 20, that is, the side from the side of the main body portion 30, which is a state in which the back surface of the member to be coated is superposed on the back surface of the member to be coated with the bolt through hole Ua. The back surface 12 (see Fig. 4A) of the member to be coated 1 and the back surface (back surface of the main body portion 30) 22 of the jig 20 are each formed into a concave curved surface which is convexly curved upward (see Fig. 4). The reference numeral 13 in the figure is formed on the folded-back edge portion around the member to be coated 10A, and is folded back over the peripheral portion 23 of the jig 2''''''''' The folded-back edge portion 13 is provided at an appropriate interval and size around the body portion 3A.

大略二角形狀的突部31如圓圈部所示’其使一部份疊人 於安装用突部11之一邊的螺栓穿通孔lla而延伸成為延伸 突部33,而在此延伸突部33其設有和螺栓穿通孔lla相疊 合之螺栓穿通孔34,而其亦可被用來使要被塗佈構件i〇A 097148906 n 200936254 與夾具20固定之用(後述)。 圖4係組裝要被塗佈構件1〇A和夾具2〇 如圖4A所示’首先在夾具2〇上裝載由橡膠等的體 材料所構叙彈性按壓部4G,且更在其表面使用雙面黏膠 帶41等之安裝手段而固定薄片狀磁鐵別。 " 如圖4B所示,如在要被塗佈構件⑽侧存在有對内侧彎 曲之折回緣部13時’則藉由對崎回緣部13接合被形成在 ◎ 夾具20的本體部周圍之接合緣部35’而一面使彈性按壓部 4〇壓縮變形,—面以其反彈力而使薄片狀磁鐵50朝向要被 塗佈構件10A的背面12侧按壓。 〇 接合緣部35被形成為對本體部3Q的周圍成為具有高低差 之稱薄的厚度,而疊合在折回緣部13的上冑。相對於夾具 2〇的安裝前之厚度T0(參照圖4A),其安裝後的厚度了丨(參 照圖4B)被設定成較薄,此T〇 — T1之差異係由彈性按壓部 40之壓縮變形所提供,而接合緣部35與折回緣部13之位 置關係則係被設定成可產生彈性按壓部壓縮變形者。而 被用來接合之折回緣部13其為位於不會對塗佈品1〇的外觀 有影響之位置。 又,上述接合緣部35和折回緣部13之接合,係在當接合 緣部35與折回緣部13具有相一致的孔(圖示省略)如虛線 所示’而使用形成銷狀之定位銷等的結合構件42來結合。 此一結合構造’並不限於使用在接合緣部35和折回緣部13 097148906 10 200936254 *、. 口例如’在圖3如圓圈部所示,在突部以設置延伸 犬P 33而使其螺栓穿通孔%疊合於安裝用突部η之一 邊的螺栓穿通孔Ha時,則在此兩螺栓穿通孔lla及34插 入結合構件42,如此即可結合。 此:要被塗佈構件1{)Μσ炎具2()之結合,係在不會影響 塗佈抑10的外觀之位置所實施。亦即,利用結合而塗佈品 的卜觀較4易受到影響之部份,係在圖Μ之範圍X所示 ❿之P伤/、為被形成在要被塗佈構件舰周圍之彎曲部p 的更内侧部份。因此,如在此部份設置以虛線所示之結合肋 43等時則在結合肋43和塗佈面之各別相應部份即可使應 力谷易集中而使其變形’而使塗佈面可能發生關的影響, 因此如藉在此—範圍X之外使要被塗佈構件10A對夾具20 結合固定時,則其外觀即可防止有不良的影響。而且,如藉 於看不見之折回緣部13或其他的構件12而在隱藏的安裝用 ❿犬部u(圖丨)等上固定時,則其對外觀則更可更容易地迴 避有不良的影響。 如要被塗佈構件10A和夾具20相結合時,彈性按壓部40 則會被壓縮而彈性變形,而在要被塗佈構件1〇A的背面12 跟著曲面形狀而變形,且因彈性按壓部4〇之反彈力而使薄 片狀磁鐵50全體以大致均勻的力量對要被塗佈構件10A之 背面12按壓而朝向背面I〗密接。因此,即使要被塗佈構件 10A侧的厚度等有不均勻時,亦可經常使薄片狀磁鐵5〇向 097148906 200936254 著背面密接。 特別是如薄片狀磁鐵50和塗佈面丨1的距離變化時則因磁 力的變化而塗佈即容易受到影響,真由於其影響及於距離的 二次方,因此,塗佈品質則容易受到影響。但由於本發明可 使薄片狀磁鐵50全體經常對要被塗佈構件10A的背面12 密接,因此,其可維持一定的塗佈品質,對於形狀等容易發 生不均勻之要被塗佈構件10A亦玎適於塗佈之量產。 又,利用夾具20之按壓,由於其只要彈性構件即可,因 ❹ 此’並不一定要使用海綿狀材料,其亦可使用金屬或樹脂及 橡膠等之彈簧。但是,如使用海綿等之發泡材料時,夾具 20的幾乎全體表面21可以用彈性按壓部40來形成,而由 於其可使彈性按壓部40的面積構成最大,因此,即使型式 變更而變更顏色或花樣變更等時,亦可原狀地共通使用彈性 按壓部40,而可提高大量生產性及降低成本。 圖5表示塗佈之步驟,在圖4B中於要被塗佈構件i〇a和 〇 夾具20在組裝狀態下對要被塗佈構件1〇A預先形成為平滑 表面之塗佈面11 ^以塗佈液狀之磁性體塗料7G。在此圖中 為了說明内部構造而擴大表示磁性體塗料7G的層。在此磁. 性體塗料70中混合有磁性體粉末71,其因應於薄片狀磁鐵. 50的磁通密度而形成不均勻的取向密度。 亦即,由於要被塗佈構件10A之表面的塗佈面u僅在薄 片狀磁鐵50抵接的部份其磁通密度較高,因此,其會有磁 097148906 12 200936254 力可到如及未到達的部位,而_力有所變化,因此在此 塗佈面11 t因應於磁力的變化,磁性體塗料7〇中之磁性體 粉末71的密度财大、小之變I如此當磁㈣粉末71 的密度在變化之狀態下磁性體塗料7Q被乾關化而形成塗 佈面時’則塗佈膜60可因應於磁性體粉末71之密度變化而 產生塗佈色彩的濃淡變化’如此而出現仿如薄片狀磁鐵50 的形狀之濃度色彩的特殊效果部64 (圖1)。 φ 圖6係使夾具20適用於大量生產線之使用例,其使失且 20的本體部30安裝在線路吊架8〇的前端。又,其和上迷 實施例共通的部份為使用相同的符號(以下,相同)。 如此’當使夾具20和線路吊架8〇之支持腕部81的 一體化,則由於線路吊架80具有失具2〇的功能,因此,复 不必逐一對線路吊架80裝却夾具2〇,而可提高大量生產 性。又,線路“80 _驗佈線路之修被設在頂 軌條:被導引,其可—面保持轉之要被塗佈構件1〇Αρ 循衣塗佈至(coatlngb〇〇th)或水洗·乾燥等之關係步驟。 圖7係在夾具20未具有適#㈣定料彻線路吊架 之其他例。此财,係使讀之要被塗佈構件成 如安全帽的圓(球)形等,其在和由壓下其成 弧狀的帶狀構件構成之夾具施之間不存在有適當的固^ 部。在此情況下,騎線路㈣_的底座 097148906 腕部-及爽著此支持腕部之左右—對接合婉部83,= 13 200936254 的兩端部, 且可使線路 在此等接合腕部83之各個前端來卡止失具2〇a 如此則可使要被塗佈構件10B和夾具20A固定, 吊架80A和夾具20A —體化。 其次說明本實施例的作用。如圖2及圖4蓉麻- 哥所不’對夾具 20的彈性按壓部40表面21黏貼薄片狀磁鐵5〇,其後、 由使夾具20固定於要被塗佈構件1〇a的背面12,則由於、 彈性按壓部將薄片狀磁鐵50向要被塗佈構件的背面壓下 黏附,因此,在大量生產時其可有效地將薄片狀磁鐵5 = 定在要被塗佈構件且可反覆地使用。 又,其可簡單且均勻地以適當壓力將薄片狀磁鐵5〇固定 在要被塗佈構件10A上,而較不會受到在塗佈線路之振動= 乾燥步驟的熱影響且可維持黏貼之穩定。因此其所黏貼2 薄片狀磁鐵50則較不會發生鬆脫或脫落,而可防止產量降 低或對設備之損傷。 而且,在乾燥後其可簡單地取下夾具20而自塗佈品1〇 卸下薄片狀磁鐵50。 又,當在型式變更等設計變更時,只要對夾具2〇重新黏The substantially triangular-shaped projection 31 is formed as a circle portion to extend a portion of the bolt insertion hole 11a on one side of the mounting projection 11 to form an extension projection 33, and the extension projection 33 is formed therein. A bolt through hole 34 is provided which is overlapped with the bolt through hole 11a, and it can also be used for fixing the member to be coated i〇A 097148906 n 200936254 to the jig 20 (described later). Fig. 4 is a view of assembling the member to be coated 1A and the jig 2, as shown in Fig. 4A. First, the elastic pressing portion 4G is configured by a body material such as rubber on the jig 2, and the double is used on the surface thereof. The sheet-like magnet is fixed by means of attachment of the surface adhesive tape 41 or the like. < As shown in Fig. 4B, when there is a folded-back edge portion 13 bent to the inner side on the side of the member to be coated (10), it is formed around the body portion of the ◎ jig 20 by joining the slaving edge portion 13 When the edge portion 35' is joined, the elastic pressing portion 4 is compressed and deformed, and the sheet-like magnet 50 is pressed toward the back surface 12 side of the member to be coated 10A by the repulsive force. The joint edge portion 35 is formed to have a thickness which is thin with respect to the circumference of the body portion 3Q, and is superposed on the upper jaw of the folded-back edge portion 13. With respect to the thickness T0 (see FIG. 4A) before the mounting of the jig 2〇, the thickness 安装 (see FIG. 4B) after mounting is set to be thin, and the difference of T〇−T1 is compressed by the elastic pressing portion 40. The deformation is provided, and the positional relationship between the joint edge portion 35 and the folded-back edge portion 13 is set such that the elastic pressing portion can be compressed and deformed. The folded-back edge portion 13 to be joined is located at a position that does not affect the appearance of the coated article 1〇. Further, the joining of the joint edge portion 35 and the folded-back edge portion 13 is performed by forming a pin-shaped locating pin when the joint edge portion 35 and the folded-back edge portion 13 have the same holes (not shown) as shown by a broken line. The joining members 42 are joined together. This combined construction 'is not limited to use at the joint edge portion 35 and the folded-back edge portion 13 097148906 10 200936254 *, the port is, for example, as shown in the circled portion in FIG. 3, and the extension dog P 33 is provided at the protrusion to make the bolt When the through hole % is superposed on the bolt through hole Ha at one side of the mounting protrusion η, the two bolt through holes 11a and 34 are inserted into the coupling member 42 so that they can be joined. This is the combination of the member to be coated 1 {) Μ σ 炎 2 (), which is carried out at a position that does not affect the appearance of the coating 10 . That is, the portion of the coating which is bonded by the combination is more susceptible to the portion of the coating, which is shown in the range X of the figure, and the P injury is formed in the curved portion around the ship to be coated. The more inner part of p. Therefore, if the joint ribs 43 and the like shown by the broken lines are provided in this portion, the respective portions of the joint ribs 43 and the coated surface can be easily concentrated and deformed to make the coated surface. The influence of the off-state may occur, so that if the member to be coated 10A is bonded and fixed to the jig 20 in addition to the range X, the appearance thereof can be prevented from having an adverse effect. Moreover, if it is fixed on the hidden mounting dog part u or the like by the invisible folded-back edge portion 13 or other members 12, it is easier to avoid the bad appearance. influences. When the coated member 10A and the jig 20 are to be combined, the elastic pressing portion 40 is compressed and elastically deformed, and is deformed by the back surface 12 of the member to be coated 1A followed by the curved shape, and the elastic pressing portion With the repulsive force of 4 而, the entire sheet-like magnet 50 is pressed against the back surface 12 of the member to be coated 10A with a substantially uniform force, and is in close contact with the back surface I. Therefore, even if the thickness or the like of the side to be coated member 10A is uneven, the sheet-like magnet 5 can be often brought into close contact with the back surface of 097148906 200936254. In particular, when the distance between the sheet-like magnet 50 and the coated surface 丨1 is changed, the coating is easily affected by the change in the magnetic force, and the coating quality is easily affected by the influence and the square of the distance. influences. However, since the present invention allows the entire sheet-like magnet 50 to be in close contact with the back surface 12 of the member 10 to be coated, it is possible to maintain a certain coating quality, and the coating member 10A is also likely to be uneven in shape or the like.玎 Suitable for mass production of coating. Further, since the pressing of the jig 20 is only required for the elastic member, it is not necessary to use a sponge-like material, and a spring such as metal, resin or rubber may be used. However, when a foamed material such as a sponge is used, almost the entire surface 21 of the jig 20 can be formed by the elastic pressing portion 40, and since the area of the elastic pressing portion 40 can be maximized, the color can be changed even if the pattern is changed. When the pattern is changed or the like, the elastic pressing portion 40 can be used in the same manner as in the original form, and the mass productivity and cost can be improved. Fig. 5 shows a step of coating in which the coated member i〇a and the crucible jig 20 are preliminarily formed into a coated surface 11 to be coated as a smooth surface in the assembled state in Fig. 4B. A liquid magnetic coating 7G was applied. In this figure, the layer showing the magnetic coating 7G is enlarged to explain the internal structure. The magnetic body coating material 70 is mixed with a magnetic powder 71 which is formed in a non-uniform orientation density in accordance with the magnetic flux density of the sheet-like magnet. That is, since the coated surface u of the surface to be coated member 10A has a higher magnetic flux density only at a portion where the sheet-like magnet 50 abuts, it has a magnetic force of 097148906 12 200936254. The arrival point, and the _ force changes, so the coating surface 11 t changes the magnetic force, and the magnetic powder 71 in the magnetic coating 7 has a large density and a small change I as a magnetic (four) powder. When the density of 71 is changed, the magnetic coating material 7Q is dried to form a coated surface, and then the coating film 60 can be changed in accordance with the density of the magnetic powder 71 to produce a change in the color of the coating color. The special effect portion 64 (Fig. 1) of the color of the shape of the shape of the sheet-like magnet 50 is shown. φ Fig. 6 is a use example in which the jig 20 is applied to a mass production line, and the body portion 30 of the lost 20 is mounted at the front end of the line hanger 8''. Further, the same portions as those of the above embodiments are denoted by the same reference numerals (hereinafter, the same). Thus, when the support of the gripper 20 and the support hanger 81 of the line hanger 8 is integrated, since the line hanger 80 has the function of missing the lock 2, the clamp 2 is not required to be attached to the pair of line hangers 80. , but can increase mass production. In addition, the repair of the line "80 _ inspection line is set on the top rail: guided, the slidable surface of the line is to be coated by the coating member 1 〇Α ρ coating (coatlngb〇〇th) or washing - The relationship between drying and the like. Fig. 7 is another example in which the jig 20 does not have a suitable (4) fixed line hanger. This is to make the object to be coated into a round (ball) shape such as a helmet. Etc., there is no suitable fixing portion between the clamp and the clamp member formed by pressing the strip-shaped member. In this case, the base 097148906 of the riding line (4)_ is wrist-and cool Supporting the left and right sides of the wrist - the end portions of the engaging jaws 83, = 13 200936254, and allowing the lines to engage the respective front ends of the arms 83 to lock the missing pieces 2〇a, thus allowing the coating to be coated The member 10B and the jig 20A are fixed, and the hanger 80A and the jig 20A are integrally formed. Next, the action of the embodiment will be described. As shown in Figs. 2 and 4, Rongma-Ge does not adhere to the surface 21 of the elastic pressing portion 40 of the jig 20. After the magnet 5 is bent, and thereafter, the jig 20 is fixed to the back surface 12 of the member to be coated 1a, the elastic pressing portion is thin. The magnet 50 is pressed and adhered to the back surface of the member to be coated, so that it can effectively set the sheet magnet 5 to the member to be coated and can be used repeatedly in mass production. Moreover, it can be simple and The sheet-like magnet 5 is uniformly fixed to the member to be coated 10A at an appropriate pressure, and is less affected by the vibration of the coating line = the heat of the drying step and can maintain the stability of the adhesion. Therefore, it is adhered 2 The flaky magnet 50 is less likely to loosen or fall off, and can prevent a decrease in yield or damage to the device. Moreover, after drying, it can simply remove the jig 20 and remove the flaky magnet from the coated product 1 〇 50. Also, when the design changes such as the type change, just re-stick the clamp 2

貼新設計的薄片狀磁鐵50即可,而不必對要被塗佈構件!〇A 變更薄片狀磁鐵50之獅步驟而可廉價地完成,可適於大 量生產。 而且’由於使用薄片狀磁鐵50當作磁石,因此,其可提 高磁鐵和要被塗佈構件10A之黏附性,因此可在塗佈之各步 097148906 200936254 ^ 驟中安定地維持黏貼狀態。 又,由於藉使用獨立氣泡性的海綿材料當作彈性按壓部 40’當在洗淨塗佈品10時清洗液則不會被海綿吸收,因此, 在所有塗佈步驟中可連續地使用相同的夾具 20,而在塗佈 線路可容易實施水洗步驟,同時,可提高大量生產之效率。 又,本發明並不限於上述各實施例,在本發明的原理下其 可實施各種變形或應用。本發明之適用對象並不限於車輛用 ❿零組件而只要是施加磁性體塗佈者其均為適用之對象。 又,磁性體塗料係以液狀等流動狀態塗佈,其後,只要以 烘烤或乾燥等料硬化而形成塗佈膜,其亦可使用通常的各 種塗料。 磁性體粉末可為鐵粉等,其可藉磁化作用而移動及取向, 且可被人塗料者即可。作為塗料的顏料亦可被使用為磁性 體粉末。 © X ’磁石並不限於磁鐵薄片,亦可使用公知的各種磁石。 又’要被塗佈構件也不限於車翻零組㈣,只要是磁性體 塗佈之對象者均可為其對象。 【圖式簡單說明】 圖1係自表面侧表示塗佈品之圖。 圖2係自表面側表示夾具之圖。 圖3係自背面側表示在要被塗佈構件疊合夾具之狀態的 097148906 15 200936254 圖4A及4B係組裝要被塗佈構件和夾具時之模式剖面圖。 圖5表示塗佈步驟之圖。 圖6表示使用例之圖。 圖7表示其他使用例之圖。 【主要元件符號說明】 10 塗佈品 10A 、 10B 要被塗佈構件 11 安裝用突部(塗佈面) 11a、34 螺栓穿通孔 12 背面 13 折回緣部 14 開口部 20 、 20A 夾具 21 夾具之表面 22 背面 23 周緣部 30 本體部 31 突部 32 開口部 33 延伸突部 35 接合緣部 40 彈性按壓部 097148906 16 200936254 41 42 43 50 60 64 70 ❹71The newly designed sheet-like magnet 50 can be attached without having to be coated with the member! 〇A The lion step of changing the sheet-like magnet 50 can be completed inexpensively, and can be suitably produced in a large amount. Further, since the sheet-like magnet 50 is used as a magnet, it can improve the adhesion of the magnet to the member to be coated 10A, and therefore the adhesive state can be stably maintained in each step of coating 097148906 200936254. Further, since the sponge material of the closed cell is used as the elastic pressing portion 40', the washing liquid is not absorbed by the sponge when the coated article 10 is washed, and therefore, the same can be continuously used in all the coating steps. The jig 20 can easily perform a water washing step on the coating line, and at the same time, can increase the efficiency of mass production. Further, the present invention is not limited to the above embodiments, and various modifications or applications can be implemented by the principles of the present invention. The object to which the present invention is applied is not limited to the components for the vehicle, and is applicable to any person who applies the magnetic coater. Further, the magnetic coating material is applied in a fluid state such as a liquid state, and thereafter, a coating film is formed by curing by baking or drying, and various usual coating materials can be used. The magnetic powder may be iron powder or the like, which can be moved and oriented by magnetization, and can be coated by a person. A pigment as a coating material can also be used as the magnetic powder. The "X" magnet is not limited to the magnet sheet, and various known magnets may be used. Further, the member to be coated is not limited to the vehicle turning group (four), and any object to be coated by the magnetic body may be the object. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a coated article from the surface side. Fig. 2 is a view showing the jig from the surface side. Fig. 3 is a schematic cross-sectional view showing the state in which the jig to be coated is superposed on the back side. 097148906 15 200936254 Figs. 4A and 4B are schematic cross-sectional views showing a state in which a member to be coated and a jig are assembled. Figure 5 shows a diagram of the coating step. Fig. 6 is a view showing a use case. Fig. 7 is a view showing another example of use. [Explanation of main component symbols] 10 Coated products 10A, 10B Attachment member 11 mounting projections (coated surface) 11a, 34 Bolt penetrating holes 12 Back surface 13 Folded back edge portion 14 Opening portion 20, 20A Clamp 21 Clamping Surface 22 Back surface 23 Peripheral portion 30 Main body portion 31 Projection 32 Opening portion 33 Extension projection 35 Bonding edge portion 40 Elastic pressing portion 097148906 16 200936254 41 42 43 50 60 64 70 ❹ 71

80 、 80A80, 80A

81 ' 81A81 ' 81A

82 83 P ⑩ 雙面黏膠帶 結合構件 結合肋 薄片狀磁鐵 塗佈膜 特殊效果部 磁性體塗料 磁性體粉末 線路吊架 支持腕部 底座部 接合腕部 彎曲部 097148906 1782 83 P 10 Double-sided adhesive tape Joint member Joint rib Laminate magnet Coating film Special effects section Magnetic coating Magnetic powder Line hanger Supporting wrist Base part Jointing wrist Bending part 097148906 17

Claims (1)

200936254 七、申請專利範圍·· 種/丨生體塗料用塗佈裝置,其為在要被塗佈之要被塗 佈構件的背面配置磁石之狀態τ於表面塗佈含有磁性體粉 末的塗料之塗佈製置,其特徵為, 前述磁石被黏貼在配置於前述要被塗佈構件的背面之夾 具(]ig) ’同時,前述失具設有具有剛性之本體部和為了對 前述要被塗佈構件的背面按壓磁石的彈性按壓構件,200936254 VII. Patent application scope: A coating device for a seed/organism coating material, in which a magnet containing a magnetic powder is applied to a surface in a state where a magnet is disposed on a back surface of a member to be coated to be coated. a coating device, wherein the magnet is adhered to a jig disposed on a back surface of the member to be coated, and the dislocation is provided with a rigid body portion and is to be coated for the foregoing The back side of the cloth member presses the elastic pressing member of the magnet, 彈性按壓構件被介存於前述磁;5和纽的本體部之門。 其 2·如中請專利範圍第i項之磁性體塗料用塗佈^置 中,前述磁石係磁鐵薄片。 3.如甲請專利範 吗牙1項之磁性體塗料用塗佈梦署 中,前述彈性按壓構輕由獨域錄海纟帛材料所成The elastic pressing member is interposed between the aforementioned magnetic; 5 and the door of the body portion of the button. 2. In the coating of the magnetic coating material according to the item i of the patent scope, the magnet-based magnet sheet is used. 3. For example, in the coating dream system for magnetic coatings, the above-mentioned elastic pressing structure is made of the unique materials. 097148906 18097148906 18
TW97148906A 2007-12-25 2008-12-16 Magnetic coating material coating apparatus TWI358328B (en)

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JP5227941B2 (en) * 2009-11-27 2013-07-03 本田技研工業株式会社 Jig structure for painting
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CN104139661A (en) * 2013-05-08 2014-11-12 深圳市联懋塑胶有限公司 Making technology of three dimensional shading pattern
CN106195532A (en) * 2015-05-08 2016-12-07 光阳工业股份有限公司 Coated object and tool thereof
CN107866346A (en) * 2017-12-20 2018-04-03 苏州宝特威机电有限公司 A kind of application servicing unit

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JP2720666B2 (en) * 1991-11-08 1998-03-04 日産自動車株式会社 Pattern coating film forming equipment
EP0556449B1 (en) * 1992-02-21 1997-03-26 Hashimoto Forming Industry Co., Ltd. Painting with magnetically formed pattern and painted product with magnetically formed pattern
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