TW200930540A - Antiglare film, and its manufacturing method - Google Patents

Antiglare film, and its manufacturing method Download PDF

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Publication number
TW200930540A
TW200930540A TW97136731A TW97136731A TW200930540A TW 200930540 A TW200930540 A TW 200930540A TW 97136731 A TW97136731 A TW 97136731A TW 97136731 A TW97136731 A TW 97136731A TW 200930540 A TW200930540 A TW 200930540A
Authority
TW
Taiwan
Prior art keywords
coil
film
roll
web
acid
Prior art date
Application number
TW97136731A
Other languages
Chinese (zh)
Other versions
TWI451960B (en
Inventor
Katsusuke Nagashima
Original Assignee
Konica Minolta Opto Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Konica Minolta Opto Inc filed Critical Konica Minolta Opto Inc
Publication of TW200930540A publication Critical patent/TW200930540A/en
Application granted granted Critical
Publication of TWI451960B publication Critical patent/TWI451960B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/0074Production of other optical elements not provided for in B29D11/00009- B29D11/0073
    • B29D11/00788Producing optical films
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/38Anti-reflection arrangements

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonlinear Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Ophthalmology & Optometry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Moulding By Coating Moulds (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

In the manufacture of an antiglare film for preventing the reflection of a reflected image from giving remarkable inpression at the time of using an image display device such as a liquid crystal display, an organic EL display or a plasma display, there are provided an antiglare film, which is enabled to suppress the transverse irregularity of a web conveyance to a small level thereby to prevent the occurrence of the cramp or wrinkle of the film by making the web conveying tension different at the two transverse ends of the web, so that the film can be excellent in flatness and reduced in the surface glare and the foreign matter error, and a method for manufacturing the antiglare film. This antiglare film manufacturing method according to a solution flow-stretch filming method makes the web conveying tension different at the two transverse ends of the web on the upstream side or the downstream side in the web conveying direction of the molding roll. On the same side, there is disposed means for measuring the web conveying tensions independently right and left, and a web conveying tension adjusting mechanism is so finely adjusted that the difference between the measured values of the web conveying tensions of the two transverse web end portions by the measuring means may be 1 to 5 %.

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200930540 九、發明說明 【發明所屬之技術領域】 本發明係關於防眩薄膜、及其製造方法 ' 【先前技術】 • 於影像顯示裝置的表面,爲了防止外光 閃發光少的顯示性能,多於表面設置微細凹 〇 光散亂的防眩性。於凹凸面的上方亦有進一 層。 . 防眩層爲經由令表面反射像的輪廓模糊 - 的辨視性,使用於液晶顯示器、有機EL顯 示器之影像顯示裝置等時沒有反射像的映入 光源側的穿透光適切模糊下,亦具有抑制顯 光的效果。又,顯示器表面以手觸摸的機會 求不會造成損傷和帶有指紋。 〇 使用作爲此類影像顯示裝置之前面板的 在透明薄膜基材表面塗佈、或以全面壓紋加 於防眩薄膜上,亦有進一步經由塗佈或化學 鍍等形成防反射層。 ' 近年來,爲了顯示裝置的大畫面化,要 寬度亦廣。特別於大畫面中,要求平面性優 ,但先前的防眩薄膜,特別於廣寬度下無法 良者,且關於耐擦傷性,亦在廣面積的薄膜 分令人滿意者。 映入,取得閃 凸賦予令反射 步設置防反射 而降低反射像 示器、電獎顯 。又,將來自 示畫素閃閃發 亦多,且亦要 防眩薄膜,係 工等而製作。 性或物理性蒸 求防眩薄膜的 良的防眩薄膜 取得平面性優 中,未取得充 -4- 200930540 先前,於取得防眩薄膜上,已知於薄膜上塗佈無機或 有機之單一種類或不同粒徑之複數種粒子,並且於表面設 置凹凸的方法,但因較大粒子而有閃閃發光問題、和製造 時雜質障礙的問題。 ' 另一方面,未設置特別的防眩層,於基材本身賦予凹 凸,並於其上設置硬塗層和防反射層,取得具有防眩效果 之防眩薄膜的方法,亦自以往已知。關於此類對基材本身 φ 賦予凹凸,令防眩效果產生之技術的專利文獻中,以往, 已有下列文獻。 於專利文獻1中,揭示在纖維素系塑膠爲主之保護基 . 板黏著而成的偏光板中,於保護基板表面予以壓紋加工形 成微細凹凸面,並將此凹凸面以有機溶劑予以一部分溶解 ,提供無反射之偏光板的技術。 又,於專利文獻2中,揭示於三乙醯纖維素薄膜之製 造時,於摻混液流涎之支持體上設置凹凸面,於製膜同時 〇 對薄膜面賦予凹凸,製造防眩性三乙醯纖維素薄膜的技術 〇 又,於專利文獻3中’揭示對含有殘留溶劑狀態的薄 ' 膜進行規則形狀之壓紋加工的方法。 ' 更且’於專利文獻4中’揭示於支持體上設置防反射 層或硬塗層後,經由照射活性能量線令該層預硬化後予以 壓紋加工’其後’再度照射活性能量線,取得防眩薄膜的 方法。 專利文獻1 :特公平4-:59005號公報 200930540 專利文獻2 :特開平1 0-1 1 9067號公報 專利文獻3 :特開2005 -2 5 8〇55號公報 專利文獻4 :特開2005-1 95726號公報 ' 【發明內容】 (發明所欲解決之課題) 但是,於專利文獻1之方法中,由於有機溶劑伴隨凹 0 凸面的溶解,故基板本身因溶劑而發生平面性惡化,且因 溶劑而具有令基板白濁的缺點,爲不佳。於專利文獻2之 方法中,必須於流涎裝置有特別的流涎支持體,更且以含 有高殘留溶劑之狀態下而形成凹凸面,故難以控制凹凸面 的形成,難剝離且易發生剝離時的障礙,令做好薄膜的平 面性差的問題。又,於流涎支持體的洗淨和保養上耗費經 費,生產性差。 於專利文獻3之方法中,壓紋加工開始時的溶劑含量 G 相對於薄膜固形成分爲高出2.0〜4.0倍之狀態下加工,故 捲材(薄膜)柔軟,且必須平坦的反加工面亦發生變形, 於捲材(薄膜)進入壓紋加工輥時,具有易發生吊起和皺 摺的缺點。又,捲材(薄膜)的殘留溶劑量大時,因加工 ' 中薄膜的乾燥而令薄膜寬軸方向或搬送方向的收縮大,且 因其收縮而難將壓紋加工用鑄型輥的凹凸形狀精密轉印, 特別,因薄膜寬軸方向的收縮,而具有該寬軸方向發生微 細損傷的問題。 更且,於專利文獻4之方法中,根據預硬化條件而具 200930540 有塗佈液與壓紋加工輥的脫模性差、塗膜剝離並於表面凹 凸易造成不勻、表面產生裂痕、防反射層或硬塗層剝落、 易受到濕度變動影響之缺點。 因此,近年來,爲了期待出現可在低費用下、安定製 ' 造寬闊及/或薄膜之防眩薄膜,且難發生薄膜表面之閃閃 發光、和雜質障礙,且平面性優良之防眩薄膜的狀態。 本發明之目的係在於解決上述先前技術之問題,欲提 〇 供平面性優良、減低表面閃閃發光、雜質障礙之防眩薄膜 、及其製造方法。 (解決課題之手段) 本發明者等人鑑於上述方面重複致力硏究之結果,發 現根據溶液流涎製膜法,將樹脂溶解於溶劑的摻混液(樹 脂溶液),於具有平滑面之迴轉驅動支持體上流涎,令溶 劑揮發直到可由支持體上剝離,形成捲材(將支持體上摻 〇 混液流涎以後之含有殘留溶劑的薄膜稱爲捲材)時,由支 持體所剝離之含有殘留溶劑的捲材爲加工性良好,於捲材 易進行全面壓紋加工,另一方面,因捲材爲柔軟,故經由 壓紋加工時之鑄型加工輥與支持輥之精度的失常,而於薄 ' 膜易發生皺摺,且假設,即使其精度爲充分,亦經由捲材 搬送時的蛇行及/或斜行、和寬軸方向之捲材的膜厚分佈 變動,而易發生皺摺,於鑄型加工輥之捲材搬送方向的上 游側或下游側中,經由將捲材的搬送張力,於捲材的左右 兩端部調整成彼此不同,則可抑制減小捲材搬送的左右不 -7- 200930540 勻,並且可防止薄膜發生吊起和皴摺,且達到完成本發明 〇 爲了達成上述目的,申請專利範圍第1項之發明爲將 樹脂溶解於溶劑的樹脂溶液,於具有平滑面之迴轉驅動支 ' 持體上流涎,令溶劑揮發直到可由支持體上剝離爲止,形 • 成捲材(將支持體上摻混液流涎以後之含有殘留溶劑的薄 膜稱爲捲材)後,將從支持體所剝離的捲材予以乾燥之步 〇 驟途中,將鑄型加工輥觸壓捲材表面,於薄膜表面形成凹 凸之以溶液流涎製膜法之防眩薄膜的製造方法,其特徵爲 令鑄型加工輥之捲材搬送方向的上游側或下游側中的捲材 搬送張力,於捲材之左右兩端部調整成彼此不同。 申請專利範圍第2項之發明爲如申請專利範圍第1項記 載之防眩薄膜的製造方法,其特徵爲於鑄型加工輥之捲材 搬送方向的上游側或下游側,設置將捲材搬送張力於該捲 材之左右兩端部調整成彼此不同的捲材搬送張力調整機構 〇 ,並且於同側設置左右獨立測定捲材搬送張力的手段,根 據測定手段之捲材左右兩端部之捲材搬送張力的測定値差 爲1〜5%般,微動調整捲材搬送張力調整機構。 申請專利範圍第3項之發明爲如申請專利範圍第1項項 ' 或第2項記載之防眩薄膜的製造方法,其特徵爲以鑄型加 工輥形成凹凸時之捲材中的殘留溶劑量爲10〜70質量%。 申請專利範圍第4項之發明爲如申請專利範圍第1項至 第3項中任一項記載之防眩薄膜的製造方法,其特徵爲以 鑄型加工輥形成凹凸時,令捲材對於鑄型加工輕的接觸時 -8- 200930540 間爲2.5x1 0·3〜1 .〇秒鐘。 申請專利範圍第5項之發明爲如申請專利範圍第1項至 第4項中任一項記載之防眩薄膜的製造方法,其特徵爲令 鑄型加工輥對於捲材的壓力爲200〜50000N/m。 ' 申請專利範圍第6項之發明爲如申請專利範圍第2項記 載之防眩薄膜的製造方法,其特徵爲捲材搬送張力調整機 構,將根據測定手段之捲材左右兩端部之捲材搬送張力的 〇 測定値之差調整爲2〜4.5%。 申請專利範圍第7項之防眩薄膜之發明爲以申請專利 範圍第1項至第6項中任一項記載之方法所製造爲其特徵。 (發明之效果) 申請專利範圍第1項之發明爲將熱塑性樹脂溶解於溶 劑的摻混液(樹脂溶液),於具有平滑面之迴轉驅動支持 體上流涎,令溶劑揮發直到可於支持體上剝離爲止,形成 φ 捲材後,將支持體所剝離的捲材予以乾燥之步驟途中,將 鑄型加工輥觸壓捲材表面,於薄膜表面形成凹凸之以溶液 流涎製膜法之防眩薄膜的製造方法,令鑄型加工輥之捲材 搬送方向的上游側或下游側中的捲材搬送張力,於捲材之 ' 左右兩端部調整成彼此不同者,若根據如申請專利範圍第 1項之發明,則不會發生吊起•皺摺和表面的微小損傷, 並且達到可於高生產性下製造平面性優良、減低表面閃閃 發光、雜質障礙之防眩薄膜的效果。 申請專利範圍第2項之發明爲如申請專利範圍第1項記 -9- 200930540 載之防眩薄膜的製造方法,其特徵爲於鑄型加工輥之捲材 搬送方向的上游側或下游側,設置將捲材的搬送張力於該 捲材之左右兩端部調整成彼此不同的捲材搬送張力調整機 構,並且於同側設置左右獨立測定捲材搬送張力的手段, 根據測定手段之捲材左右兩端部之捲材搬送張力的測定値 差爲1〜5%般’微動調整捲材搬送張力調整機構者,若根 據如申請專利範圍第2項之發明,則不會發生吊起•皺摺 ❹ 和表面的微小損傷,並且達到可於高生產性下製造平面性 優良、減低表面閃閃發光、雜質障礙之防眩薄膜的效果。 申請專利範圍第3項之發明爲如申請專利範圍第1項或 第2項記載之防眩薄膜的製造方法,其中以鑄型加工輥形 成凹凸時之捲材中的殘留溶劑量爲10〜70質量%者,若根 據如申請專利範圍第3項之發明,則不會發生吊起•皺摺 和表面的微小損傷,並且達到可製造平面性優良、減低表 面閃閃發光、雜質障礙之防眩薄膜的效果。 G 申請專利範圍第4項之發明爲如申請專利範圍第丨項至 第3項中任一項記載之防眩薄膜的製造方法,其中以鑄型 加工輥形成凹凸時,令捲材對於鑄型加工輥的接觸時間爲 2·5χ10_3〜1.0秒鐘者,若根據如申請專利範圍第4項之發 ' 明’則不會發生吊起•皺摺和表面的微小損傷,並且達到 可於高生產性下製造平面性優良、減低表面閃閃發光、雜 質障礙之防眩薄膜的效果。 申請專利範圍第5項之發明爲以如申請專利範圍第i項 至第4項中任一項記載之防眩薄膜的製造方法所製造者, -10- 200930540 若根據如申請專利範圍第5項之防眩薄膜之發明,則可達 到平面性優良、減低表面閃閃發光、雜質障礙的效果。 【實施方式】 ' 其次,參照圖面說明本發明之實施形態,但本發明並 • 非限定於此。 於此說明書中,前後、左右爲以圖1作爲基準,所謂 〇 前爲意指圖1之右側,即捲材或薄膜的搬送方向,所謂後 爲意指同左側,左右爲意指朝向前方者。 本發明之防眩薄膜的製造方法,係爲將樹脂溶解於溶 劑的摻混液(樹脂溶液),於具有平滑面之迴轉驅動支持 體上流涎,令溶劑揮發直到可由支持體上剝離爲止,形成 捲材後,將從支持體所剝離的捲材予以乾燥之步驟途中, 將鑄型加工輥接觸捲材表面,於薄膜表面形成凹凸的溶液 流涎製膜法。 〇 其次,本發明之防眩薄膜的製造方法爲令鑄型加工輥 之捲材搬送方向的上游側或下游側中的捲材搬送張力,於 捲材之左右兩端部調整成彼此不同。 一般,含有殘留溶劑量的捲材爲捲材表面柔軟,且表 ' 面的加工性優良,但將捲材壓至鑄型輥時,於捲材易發生 吊起和皺摺。捲材的吊起和皺摺爲經由搬送中之捲材的微 小膜厚於寬軸方向的不均勻性、和輥列等之搬送裝置的微 小左右偏差、或乾燥時之乾燥風的左右風速差和溫度差而 發生。設備的左右偏差即使於生產設備的安裝時儘可能調 -11 - 200930540 小,亦因生產開始和結束時之溫度變化的重複溫度變化而 造成經時變化,於實質上極難保持長期不會發生吊起和皺 摺的狀態。 於是,本發明中,發現經由令鑄型加工輥之捲材搬送 ' 方向的上游側或下游側中,捲材左右兩端部的搬送張力不 - 同,則可抑制吊起和皺摺的發生。認爲其係因捲材之上游 側中,令捲材左右兩端部的搬送張力不同時,經由加至捲 〇 材之寬度方向的張力,而難發生吊起和皺摺。又,認爲於 捲材之下游側中,令捲材左右兩端部的搬送張力不同時, 加至捲材之寬度方向的張力,係作用爲抵捎已發生的吊起 和雛措。 於此實施形態中,於鑄型加工輥之捲材搬送方向的上 游側或下游側,設置將捲材的搬送張力於該捲材之左右兩 端部中調整成彼此不同的捲材搬送張力調整機構,並且於 同側設置左右獨立測定捲材搬送張力的手段。其次,根據 Θ 測定手段之捲材左右兩端部之捲材搬送張力的測定値差爲 2〜4.5%般,微動調整捲材搬送張力調整機構。 此處,根據測定手段之捲材左右兩端部之捲材搬送張 力的測定値,若以相同般調整控制,則易受到裝置排列的 失常、和所加工之捲材膜厚偏差等影響,且易於捲材寬度 方向和搬送方向發生凹凸不勻,爲不佳。又,對於捲材根 據搬送方向而令寬度方向的膜厚偏差爲不同,左右兩端部 之捲材搬送張力爲時時刻刻變動,但若將此變動加以調整 控制使其經常變零,則捲材於搬送方向發生微細的吊起’ -12- 200930540 且因爲此吊起而發生凹凸不勻,故爲不佳。又,根據測定 手段之捲材左右兩端部之捲材搬送張力的測定値差若變得 過大,則捲材進入鑄型加工輥時易發生吊起和皺摺。由於 此類理由,捲材左右兩端部之搬送張力差爲1〜5%爲佳, 且以2〜4.5%爲更佳。 於本發明之方法中,令鑄型加工輥形成凹凸時之捲材 中的殘留溶劑量爲10〜70質量%爲佳。 © 此處,在含有殘留溶劑量之捲材的表面加工時,進行 捲材的乾燥,使得捲材於寬軸方向及搬送方向上收縮,對 於鑄型輥的表面具有相對的速度,且鑄型輥表面的凹凸在 捲材表面的寬軸方向及搬送方向上造成微小損傷。此損傷 在捲材的殘留溶劑量爲70質量%以下可被抑制。但是,捲 材之殘留溶劑量未達1 0質量%,則以鑲型輥的凹凸加工必 須加以大的押壓力,且更易發生薄膜的皺摺。 又,於本發明中,以鑄型加工輥形成凹凸時,薄膜對 〇 於鑄型加工輥的接觸時間爲2.5xl0·3〜1.0秒爲佳。 即,薄膜與鑄型輥的包裝時間和包裝時間大時,易發 生吊起和損傷,小時則加工性變差,存在適切的包裝時間 和包裝時間。 若根據本發明之方法,則不會發生吊起•皺摺和表面 的微小損傷,可在高生產性下製造平面性優良、減低表面 之閃閃發光、雜質障礙的防眩薄膜。 本發明之防眩薄膜的製造方法爲根據溶液流涎製膜法 ’以下依序說明。 -13- 200930540 (聚合物) 於本發明之防眩薄膜之製造方法中較佳使用的樹脂可 列舉例如,纖維素醋酸酯、纖維素醋酸酯丙酸酯、纖維素 醋酸酯丁酸酯等之醯基取代度爲1.8〜2.80的纖維素酯系 • 樹脂、或纖維素甲醚、纖維素乙醚、纖維素丙醚等之烷基 取代度2.0〜2.80之纖維素醚樹脂、環烯烴樹脂、原冰片 〇 烯系樹脂、聚碳酸酯樹脂、或伸烷基二羧酸與二胺之聚合 物的聚醯胺樹脂、或伸烷基二羧酸與二醇之聚合物、伸烷 基二醇與二羧酸之聚合物、環己烷二羧酸與二醇之聚合物 、環己二醇與二羧酸之聚合物、芳香族二羧酸與二醇之聚 合物等之聚酯樹脂、或聚醋酸乙烯酯、醋酸乙烯酯共聚物 等之醋酸乙烯酯樹脂、或聚乙烯基乙縮醛、聚乙烯基丁縮 醛等之聚乙烯基縮醛樹脂、環氧樹脂、酮樹脂、伸烷基二 異氰酸酯與伸烷基二醇之線狀聚合物等之聚胺基甲酸酯樹 Q 脂等,且含有其中選出至少一種爲佳。 其中,以纖維素醋酸酯、纖維素醋酸酯丙酸酯、纖維 素醋酸酯丁酸酯等之纖維素酯系樹脂、環烯烴樹脂、原冰 片烯系樹脂、聚碳酸酯樹脂爲特佳。又,摻混二種以上具 有相溶性之聚合物進行後述之摻混物溶解亦可,但本發明 並非限定於此。 本發明中較佳使用之其他樹脂可列舉具有乙烯性不飽 和單體單位的單聚體或共聚物。更佳可列舉聚丙烯酸甲酯 、聚丙烯酸乙酯、聚丙烯酸丙酯、聚丙烯酸環己酯、丙烯 -14 - 200930540 酸烷酯之共聚物、聚甲基丙烯酸甲酯、聚甲基丙烯酸乙酯 、聚甲基丙烯酸環己酯、甲基丙烯酸烷酯共聚物等之丙烯 酸或甲基丙烯酸酯的單聚物或共聚物。更且,丙烯酸或甲 基丙烯酸之酯爲透明性、相溶性優良,故以具有丙烯酸酯 或甲基丙烯酸酯單位之單聚物或共聚物,特別,以具有丙 烯酸或甲基丙烯酸甲酯單位之單聚物或共聚物爲佳。具體 而言以聚甲基丙烯酸甲酯爲佳。聚丙烯酸或聚甲基丙烯酸 〇 環己烷酯般之丙烯酸或甲基丙烯酸的脂環式烷酯爲以具有 耐熱性高、吸濕性低、複折射低等之優點者爲佳。 (纖維素酯) 本發明所用之纖維素酯原料的纖維素並無特別限定, 可列舉棉花棉籽絨、木材紙漿、洋麻等。由其所得之纖維 素酯爲分別單獨、或以任意之比例混合使用。 於本發明中,纖維素酯於纖維素原料之醯化劑爲酸酐 © (醋酸酐、丙酸酐、丁酸酐)之情形中,使用醋酸般之有 機酸和二氯甲烷等之有機溶劑,並使用硫酸般之質子性觸 媒進行反應。 醯化劑爲醯基氯(ch3coci、c2h5coci、c3h7coci )之情形中’可使用胺般之鹼性化合物作爲觸媒進行反應 。具體而言,可以特開平10-45804號公報記載之方法合成 〇 纖維素酯爲以醯基與纖維素分子的羥基反應。纖維素 分子爲由連結許多葡萄糖單位所構成,每葡萄糖單位爲具 -15- 200930540 有3個羥基。於此3個羥基所衍生的醯基數稱爲取代度。例 如,纖維素三醋酸酯爲葡萄糖單位的3個羥基全部結合乙 醯基。 纖維素酯薄膜可使用之纖維素酯,其總醯基取代度爲 2.4〜2.8爲佳。 本發明所用之纖維素酯的分子量可使用數平均分子量 (Μη)爲 50,000 〜200,000 者。以 60,000 〜200,000者爲更 0 佳,且以80,000〜200,000爲特佳。 本發明所用之纖維素酯爲質量平均分子量(Mw)與 數平均分子量(Μη)之比,Mw/Mn爲如前述般爲1.4〜3.0 爲佳,更佳爲1.7〜2.2之範圍。 纖維素酯之平均分子量及分子量分佈可使用高速液體 層析以公知方法測定。使用其算出數平均分子量、質量平 均分子量,並計算其比(Mw/Mn )。測定條件爲如下。 溶劑:二氯甲烷200930540 IX. OBJECT OF THE INVENTION [Technical Field] The present invention relates to an anti-glare film and a method of manufacturing the same. [Prior Art] • On the surface of an image display device, in order to prevent less display performance of external light flashing, more The surface is provided with a fine concave concave light and scattered anti-glare property. There is also a layer above the bump surface. The anti-glare layer has a visibility that blurs the outline of the surface reflection image, and is used in a liquid crystal display, an image display device of an organic EL display, etc., and the reflected light reflected on the light source side without reflection image is appropriately blurred. It has the effect of suppressing glare. Moreover, the surface of the display is touched by hand without causing damage and fingerprinting. 〇 The surface of the transparent film substrate is applied as a front panel of such an image display device, or is applied to the antiglare film by full embossing, and an antireflection layer is further formed by coating or electroless plating. In recent years, in order to increase the screen size of the display device, it is necessary to have a wide width. Especially in a large screen, planarity is required to be excellent, but the conventional anti-glare film is particularly inferior to a wide width, and the scratch-resistant property is also satisfactory in a wide-area film. In the reflection, the embossing is given to make the reflection step set anti-reflection and reduce the reflection image and the electric prize display. In addition, it is made from a variety of sparks, and it is also required to be an anti-glare film. A good anti-glare film which is obtained by chemically or physically evaporating an anti-glare film has excellent planarity, and has not been obtained. 2009200930540 Previously, it was known to apply an inorganic or organic single type to the film on the anti-glare film. Or a plurality of kinds of particles having different particle diameters, and a method of providing irregularities on the surface, but there are problems of glittering due to larger particles and problems of impurities during production. On the other hand, a method in which a special anti-glare layer is not provided, an unevenness is provided on the substrate itself, and a hard coat layer and an anti-reflection layer are provided thereon to obtain an anti-glare film having an anti-glare effect are also known from the past. . Regarding such a patent document which imparts irregularities to the substrate itself φ and causes an anti-glare effect, the following documents have been conventionally used. Patent Document 1 discloses that a polarizing plate in which a cellulose-based plastic-based protective layer is adhered to a board is embossed on the surface of the protective substrate to form a fine uneven surface, and the uneven surface is partially covered with an organic solvent. Dissolved, providing a non-reflective polarizing plate technology. Further, in Patent Document 2, it is disclosed that in the production of a triacetonitrile cellulose film, an uneven surface is provided on a support of a mixed liquid flow, and at the same time as the film is formed, unevenness is imparted to the film surface to produce an anti-glare triacetate. Further, in Patent Document 3, a method of embossing a regular shape of a thin film having a residual solvent state is disclosed. Further, in Patent Document 4, after the antireflection layer or the hard coat layer is provided on the support, the layer is pre-hardened by irradiation of an active energy ray, and then embossed and then irradiated with the active energy ray. A method of obtaining an anti-glare film. Patent Document 1: Japanese Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. In the method of Patent Document 1, since the organic solvent is dissolved by the concave 0 convex surface, the substrate itself is deteriorated in planarity due to the solvent, and The solvent has a drawback that the substrate is cloudy, which is not preferable. In the method of Patent Document 2, it is necessary to form a special flow support in the flow device, and to form an uneven surface in a state containing a high residual solvent. Therefore, it is difficult to control the formation of the uneven surface, and it is difficult to peel off and peeling easily occurs. Obstacles, the problem of poor flatness of the film. Moreover, it takes a lot of money to clean and maintain the rogue support, and the productivity is poor. In the method of Patent Document 3, the solvent content G at the start of the embossing process is processed in a state of 2.0 to 4.0 times higher than the solid content of the film, so that the coil (film) is soft and the flat processed surface must be flat. Deformation occurs when the web (film) enters the embossing roll, which has the disadvantage of easy lifting and wrinkling. In addition, when the amount of the residual solvent of the coil (film) is large, the shrinkage of the film in the processing direction is large, and the shrinkage of the film in the wide-axis direction or the conveyance direction is large, and the shrinkage of the mold roll for embossing is difficult to be performed due to shrinkage. The shape is precisely transferred, and in particular, due to shrinkage in the direction of the wide axis of the film, there is a problem that the wide axis direction is slightly damaged. Furthermore, in the method of Patent Document 4, according to the pre-hardening condition, the release property of the coating liquid and the embossing processing roll is poor, the peeling of the coating film, unevenness on the surface unevenness, cracks on the surface, and anti-reflection are provided in 200930540. The layer or hard coating peels off and is susceptible to humidity fluctuations. Therefore, in recent years, in order to anticipate the occurrence of an anti-glare film which can be customized at a low cost, it is easy to produce an anti-glare film which is broad and/or a film, and which is difficult to cause sparking of a film surface and an impurity barrier, and which is excellent in planarity. status. SUMMARY OF THE INVENTION An object of the present invention is to solve the above problems of the prior art, and to provide an antiglare film which is excellent in planarity, reduces surface sparking, and impairs impurities, and a method for producing the same. (Means for Solving the Problem) The inventors of the present invention have found that the resin is dissolved in a solvent mixture (resin solution) according to the solution flowing film forming method in view of the above-described results, and is supported by a rotary drive having a smooth surface. The liquid flows on the body, and the solvent is volatilized until it can be peeled off from the support to form a coil (a film containing a residual solvent after the ruthenium-doped mixture is called a coil), and the residual solvent is removed by the support. The coil material is excellent in workability, and the coil material is easily subjected to full embossing processing. On the other hand, since the coil material is soft, the precision of the mold processing roller and the support roller during embossing processing is thin. The film is likely to wrinkle, and it is assumed that even if the precision is sufficient, the film thickness distribution of the meandering and/or skewing and the width of the coil in the direction of the wide axis is fluctuated, and wrinkles are likely to occur. In the upstream side or the downstream side of the coil conveying direction of the type processing roll, the left and right end portions of the coil are adjusted to be different from each other by the conveying tension of the coil, and the reduction of the coil conveyance can be suppressed. The left and right are not -7-200930540, and the film can be prevented from being lifted and collapsed, and the present invention is completed. In order to achieve the above object, the invention of claim 1 is a resin solution in which a resin is dissolved in a solvent, and has After the smoothing surface of the rotating drive branch is held on the holding body, the solvent is volatilized until it can be peeled off from the support, and the coil is formed into a coil (the film containing the residual solvent after the mixture on the support is called a coil) A method for producing an anti-glare film in which a surface of a film is pressed against a surface of a roll and a film is formed on the surface of the film by a solution-flowing method, which is formed by a method of drying the roll from which the support is removed, and forming a film on the surface of the film. In order to convey the tension of the web in the upstream side or the downstream side of the roll processing direction of the mold processing roll, the left and right end portions of the coil are adjusted to be different from each other. The invention of claim 2 is the method for producing an anti-glare film according to the first aspect of the invention, characterized in that the coil is conveyed on the upstream side or the downstream side of the coil processing direction of the mold processing roll. The tension is adjusted to a coil conveyance tension adjusting mechanism 不同 which is different from each other at the left and right end portions of the coil, and a means for independently measuring the tension of the web conveyance is provided on the same side, and the left and right ends of the coil are measured according to the measuring means. The measurement of the material conveyance tension is 1 to 5%, and the coil conveyance tension adjustment mechanism is finely adjusted. The invention of claim 3 is the method for producing an anti-glare film according to the first or second aspect of the invention, which is characterized in that the amount of residual solvent in the coil is formed by forming a concave portion of the mold processing roll. It is 10 to 70% by mass. The invention of claim 4 is the method for producing an anti-glare film according to any one of claims 1 to 3, characterized in that, when the forming rolls are formed into irregularities, the coil is cast. When processing light contact -8- 200930540 is 2.5x1 0·3~1 .〇 seconds. The invention of claim 5 is the method for producing an anti-glare film according to any one of claims 1 to 4, characterized in that the pressure of the casting processing roll for the coil is 200 to 50000 N. /m. The invention of claim 6 is the method for producing an anti-glare film according to the second aspect of the invention, characterized in that the coil conveying tension adjusting mechanism and the coil at the left and right ends of the coil according to the measuring means The difference in the measurement of the transport tension is adjusted to 2 to 4.5%. The invention of the anti-glare film of claim 7 is characterized in that it is manufactured by the method described in any one of the first to sixth aspects of the patent application. (Effects of the Invention) The invention of claim 1 is a blending solution (resin solution) in which a thermoplastic resin is dissolved in a solvent, and flows on a rotary drive support having a smooth surface to volatilize the solvent until it can be peeled off on the support. When the φ coil is formed, the coil is peeled off from the support, and the surface of the coil is pressed against the surface of the coil to form an anti-glare film on the surface of the film. In the manufacturing method, the tension of the web in the upstream side or the downstream side of the coil processing direction of the mold processing roll is adjusted to be different from each other at the left and right end portions of the coil, according to the first item of the patent application scope. According to the invention, it is possible to prevent the occurrence of sling, wrinkles, and minute damage on the surface, and to achieve an effect of producing an anti-glare film which is excellent in flatness, reduced surface sparking, and impaired impurities under high productivity. The invention of claim 2 is the method for producing an anti-glare film as described in the first paragraph of the patent application -9-200930540, which is characterized in that the upstream side or the downstream side of the roll conveying direction of the mold processing roll is The coil conveying tension adjusting mechanism that adjusts the conveying tension of the coil to the left and right end portions of the coil to be different from each other, and the means for independently measuring the tension of the coil conveyance on the same side, and the coils according to the measuring means are provided. The measurement of the web conveyance tension at both ends is 1 to 5%. The micro-motion adjustment coil conveyance tension adjustment mechanism does not cause lifting or wrinkling according to the invention of the second application of the patent application. ❹ and minor damage to the surface, and the effect of producing an anti-glare film which is excellent in planarity, reduced surface sparking, and impurity barrier under high productivity. The invention of claim 3 is the method for producing an anti-glare film according to the first or second aspect of the invention, wherein the amount of residual solvent in the coil when the forming roll is formed by the forming roll is 10 to 70 If the quality is %, according to the invention of claim 3, there will be no sling, wrinkles, and minor damage to the surface, and an anti-glare film which is excellent in planarity, reduces surface sparking, and impairs impurities. Effect. The invention of claim 4 is the method for producing an anti-glare film according to any one of the preceding claims, wherein the forming of the forming roll is used to form a roll for the mold. If the contact time of the processing roller is 2·5χ10_3~1.0 seconds, if it is issued according to the fourth paragraph of the patent application scope, no lifting, wrinkles and minor damage to the surface will occur, and high production can be achieved. The effect of producing an anti-glare film which is excellent in planarity and reduces surface sparking and impurity barriers. The invention of claim 5 is the manufacturer of the method for producing an anti-glare film according to any one of the above-mentioned claims, wherein the invention is based on the fifth aspect of the patent application. The invention of the anti-glare film can achieve the effects of excellent planarity, reduced surface sparking, and impurity barrier. [Embodiment] Next, an embodiment of the present invention will be described with reference to the drawings, but the present invention is not limited thereto. In this specification, the front and rear and the left and right are based on FIG. 1 , and the front side means the right side of FIG. 1 , that is, the conveying direction of the web or the film, the so-called back means the same as the left side, and the left and right means the front side. . The method for producing an anti-glare film of the present invention is a blending solution (resin solution) in which a resin is dissolved in a solvent, flowing on a rotary drive support having a smooth surface, and volatilizing the solvent until it can be peeled off from the support to form a roll. After the material is scraped, the film processing roll is brought into contact with the surface of the coil to form a solution flowing and forming a film on the surface of the film. In the method for producing the antiglare film of the present invention, the web is conveyed in tension on the upstream side or the downstream side in the coil conveying direction of the mold processing roll, and is adjusted to be different from each other at the left and right end portions of the web. Generally, the coil material containing the residual solvent amount is soft on the surface of the coil, and the surface of the surface is excellent in workability. However, when the coil is pressed to the mold roll, the coil is liable to be hoisted and wrinkled. The lifting and wrinkling of the coiled material is a non-uniformity in the width direction of the film thickness by the conveyance of the coil material, a slight left-right deviation of the conveying device such as a roller row, or a left-right wind speed difference of the drying wind during drying. And the temperature difference occurs. The left and right deviation of the equipment is as small as possible during the installation of the production equipment. It is also small due to the repeated temperature changes of the temperature changes at the beginning and end of the production, which is extremely difficult to maintain in the long run. Lifting and wrinkling conditions. Then, in the present invention, it has been found that the lifting tension and the wrinkles can be suppressed by the difference in the transport tension between the left and right ends of the coil in the upstream or downstream side of the direction in which the coil of the mold processing roll is conveyed. . In the upstream side of the coil, the tension between the left and right end portions of the coil is different, and the tension applied to the width direction of the coil member is less likely to cause lifting and wrinkling. Further, it is considered that when the conveying tension between the left and right end portions of the coil is different on the downstream side of the coil, the tension applied to the width direction of the coil acts to resist the lifting and the entanglement that has occurred. In this embodiment, in the upstream side or the downstream side of the roll processing direction of the roll processing roll, the web conveyance tension adjustment in which the conveyance tension of the web is adjusted to be different from each other in the left and right end portions of the web is provided. The mechanism is provided on the same side as the means for independently measuring the tension of the coil conveyance. Then, the coil conveyance tension adjusting mechanism is finely adjusted in accordance with the measurement of the conveyance tension of the web at the left and right end portions of the coil by the measurement means of 2 to 4.5%. Here, according to the measurement of the web conveyance tension of the left and right end portions of the coil of the measuring means, if the control is adjusted in the same manner, it is susceptible to the malfunction of the arrangement of the apparatus and the variation in the thickness of the processed coil, and It is easy to cause unevenness in the width direction and the conveying direction of the web, which is not preferable. Further, the web material has a different film thickness variation in the width direction depending on the conveyance direction, and the web conveyance tension at the left and right end portions fluctuates from time to time. However, if the fluctuation is adjusted and controlled to be zero, the roll is rolled. The material is slightly hoisted in the direction of transport ' -12- 200930540 and it is not uniform because of the bulging. Further, if the measurement enthalpy difference of the web conveyance tension at the left and right end portions of the coil is excessively large depending on the measuring means, the coil is likely to be hoisted and wrinkled when it enters the mold processing roll. For such reasons, it is preferable that the difference in conveying tension between the left and right end portions of the coil is 1 to 5%, and more preferably 2 to 4.5%. In the method of the present invention, it is preferred that the amount of residual solvent in the web when the mold processing rolls are formed into irregularities is 10 to 70% by mass. © Here, when the surface of the coil containing the residual solvent amount is processed, the coil is dried to shrink the coil in the wide axis direction and the conveying direction, and the surface of the casting roll has a relative speed and the mold The unevenness on the surface of the roll causes minute damage in the width direction and the conveying direction of the surface of the coil. This damage can be suppressed by the residual solvent amount of the coil material being 70% by mass or less. However, if the amount of the residual solvent of the coil is less than 10% by mass, the concave and convex processing of the insert roller must be subjected to a large pressing force, and wrinkles of the film are more likely to occur. Further, in the present invention, when the irregularities are formed by the mold processing rolls, the contact time of the film on the mold processing rolls is preferably 2.5 x 10 · 3 to 1.0 second. That is, when the packaging time and the packaging time of the film and the mold roll are large, hoisting and damage are liable to occur, and in the case of the hour, the workability is deteriorated, and the appropriate packaging time and packaging time are present. According to the method of the present invention, slings, wrinkles, and minute damage to the surface do not occur, and an anti-glare film which is excellent in planarity and which reduces surface sparkling and impurity defects can be produced with high productivity. The method for producing the antiglare film of the present invention is described below in the order of the solution flowing film forming method. -13-200930540 (Polymer) The resin preferably used in the method for producing an anti-glare film of the present invention may, for example, be cellulose acetate, cellulose acetate propionate or cellulose acetate butyrate. a cellulose ester resin having a thiol substitution degree of 1.8 to 2.80, a resin, or a cellulose ether resin having a degree of alkyl substitution of 2.0 to 2.80, such as cellulose methyl ether, cellulose ethyl ether or cellulose propyl ether, a cycloolefin resin, and a raw material. Borneene terpene resin, polycarbonate resin, or polyamine resin of a polymer of an alkyl dicarboxylic acid and a diamine, or a polymer of an alkyl dicarboxylic acid and a diol, an alkylene glycol and a polymer of a dicarboxylic acid, a polymer of a cyclohexanedicarboxylic acid and a diol, a polymer of a cyclohexanediol and a dicarboxylic acid, a polymer of an aromatic dicarboxylic acid and a diol, or the like, or a vinyl acetate resin such as polyvinyl acetate or a vinyl acetate copolymer, or a polyvinyl acetal resin such as polyvinyl acetal or polyvinyl butyral, an epoxy resin, a ketone resin or an alkylene group. A polyaminol group of a linear polymer such as a diisocyanate and an alkylene glycol Q tree aliphatic ester, etc., and which contains at least one selected preferably. Among them, cellulose ester resins such as cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate, a cycloolefin resin, an original borneol resin, and a polycarbonate resin are particularly preferred. Further, it is also possible to dissolve two or more kinds of polymers having compatibility, and to dissolve the mixture described later, but the present invention is not limited thereto. Other resins preferably used in the present invention include monomers or copolymers having ethylenically unsaturated monomer units. More preferably, polymethyl acrylate, polyethyl acrylate, poly propyl acrylate, polycyclohexyl acrylate, copolymer of propylene-14 - 200930540 acid alkyl ester, polymethyl methacrylate, polyethyl methacrylate A monomer or copolymer of acrylic acid or methacrylic acid ester such as polycyclohexyl methacrylate or alkyl methacrylate copolymer. Further, since the ester of acrylic acid or methacrylic acid is excellent in transparency and compatibility, it is a monomer or copolymer having an acrylate or methacrylate unit, particularly, having an acrylic acid or methyl methacrylate unit. A monomer or copolymer is preferred. In particular, polymethyl methacrylate is preferred. The alicyclic alkyl ester of acrylic acid or methacrylic acid such as polyacrylic acid or poly(meth)acrylate is preferably one having the advantages of high heat resistance, low hygroscopicity, and low birefringence. (Cellulose ester) The cellulose of the cellulose ester raw material used in the present invention is not particularly limited, and examples thereof include cotton cotton linters, wood pulp, and kenaf. The cellulose esters obtained therefrom are used singly or in any ratio. In the present invention, in the case where the cellulose ester is a anhydride of acetic anhydride (acetic anhydride, propionic anhydride, butyric anhydride), an organic solvent such as an organic acid such as acetic acid or dichloromethane is used and used. The protonic catalyst is reacted with sulfuric acid. In the case where the oxime agent is decyl chloride (ch3coci, c2h5coci, c3h7coci), an amine-like basic compound can be used as a catalyst for the reaction. Specifically, the 〇 cellulose ester can be synthesized by a method described in JP-A-10-45804 to react a thiol group with a hydroxyl group of a cellulose molecule. Cellulose Molecules consist of a number of glucose units linked to each of the glucose units from -15 to 200930540 with three hydroxyl groups. The number of fluorenyl groups derived from the three hydroxyl groups is referred to as the degree of substitution. For example, cellulose triacetate in which all three hydroxyl groups of the glucose unit are combined with an ethyl group. The cellulose ester which can be used for the cellulose ester film preferably has a total thiol substitution degree of 2.4 to 2.8. The molecular weight of the cellulose ester used in the present invention may be a number average molecular weight (??) of from 50,000 to 200,000. It is more preferably 60,000 to 200,000, and 80,000 to 200,000 is particularly good. The cellulose ester used in the present invention is a ratio of a mass average molecular weight (Mw) to a number average molecular weight (??), and Mw/Mn is preferably from 1.4 to 3.0 as described above, more preferably from 1.7 to 2.2. The average molecular weight and molecular weight distribution of the cellulose ester can be measured by a known method using high-speed liquid chromatography. Using this, the number average molecular weight and the mass average molecular weight were calculated, and the ratio (Mw/Mn) was calculated. The measurement conditions were as follows. Solvent: dichloromethane

〇 柱:Shodex-K806、 K805、 K803G (昭和電工股份有限公司製柱3根接續使用)〇 Column: Shodex-K806, K805, K803G (Showing 3 columns of Showa Denko Co., Ltd.)

柱溫:2 5 °C 試料濃度:0.1質量% 檢出器:RI Model 504 ( GL Science公司製) 泵:L6 000 (日立製作所股份有限公司製) 流量:1 · 0 m 1 / m i η 校正曲線:使用標準聚苯乙烯STK standard聚苯乙烯 (東梭股份有限公司製)Mw=1000000〜500爲止之以13個 200930540 樣品的校正曲線。1 3個樣品爲以大約等間隔使用爲佳。 本發明所用之纖維素酯爲碳數2〜22左右之羧酸酯’ 特別以纖維素的低級脂肪酸酯爲佳。 纖維素之低級脂肪酸酯中的低級脂肪酸,係意指碳數 爲6個以下的脂肪酸,例如,可使用纖維素醋酸酯、纖維 素丙酸酯、纖維素丁酸酯、纖維素醋酸酯酞酸酯等、和特 開平1 0-45804號公報、特開平8-23 1 76 1號公報、及美國專 〇 利第2,3 1 9,052號公報等所記載之纖維素醋酸酯丙烯酸、 纖維素醋酸酯丁酸酯等之混合脂肪酸酯。或者,特開 2002-1 7970 1號公報、特開2002-265639號公報、及特開 2002-2 6563 8號公報所記載之芳香族羧酸與纖維素之酯、 纖維素醯化物亦較佳使用。 上述中,特佳使用之纖維素的低級脂肪酸酯爲纖維素 三醋酸酯、纖維素醋酸酯丙烯酸。此些纖維素酯亦可混合 使用。 G 纖維素三醋酸酯以外較佳的纖維素酯,於具有碳數2 〜4個之醯基作爲取代基,且乙醯基之取代度視爲X,且 丙醯基或丁醯基之取代度視爲Y時,同時滿足下述式(a) 及(b)的纖維素酯。 式(a ) 2.4 S X + Y $ 2.8 式(b) 0SXS2.5 未經醯基所取代之部分通常以羥基型式存在。其可依 公知之方法合成。 -17- 200930540 此些醯基取代度可根據ASTM-D8 17-96所規定的方法 測定。 乙醯纖維素之情形,若欲提高醋化率,必須延長醋化 反應的時間。但,反應時間若過長則同時進行分解,引起 聚合物鏈的切斷和乙醯基的分解等,亦造成不佳之效果。 因此,提高醋化度,且某程度抑制分解上,必須將反應時 間設定於某範圍。以反應時間所規定的反應條件爲各式各 © 樣,故反應裝置和設備其他條件大爲變化,故不適切。隨 著進行聚合物之分解,分子量分佈變廣,故於纖維素酯之 情形中,分解程度亦可以通常所用之質量平均分子量( Mw) /數平均分子量(Μη)之値予以規定。即,於纖維 素三醋酸酯之醋化過程中,使用未過長且進行分解,且於 醋化上進行充分時間醋化反應之反應程度的一個指標的質 量平均分子量(Mw) /數平均分子量(Μη)値。 若於下示出纖維素酯之製造方法的一例,則將作爲纖 φ 維素原料的棉化棉籽絨100質量份解碎,並添加40質量份 的醋酸’且於36°C下前處理活化20分鐘。其後,添加硫酸 8質量份、醋酸酐260質量份、醋酸3 50質量份,並於36°C 下進行酯化120分鐘。以24質量%醋酸鎂水溶液11質量份 中和後’於63 °C鹼化熟化35分鐘,取得乙醯纖維素。將其 使用10倍之醋酸水溶液(醋酸:水=1: 1 (質量比)), 於室溫攪拌160分鐘後,過濾、乾燥取得乙醯取代度2.75 的精製乙醯纖維素。此乙醯纖維素爲Μη爲92,000、Mw爲 1 56,000、Mw/Mn爲1.7。同樣調整纖維素酯的酯化條件( -18- 200930540 度 代 取 成 合 可 則 件 條 解 水 、 \)y 拌 攪 、 間 時 、 度 溫Column temperature: 2 5 °C Sample concentration: 0.1% by mass. Detector: RI Model 504 (manufactured by GL Science) Pump: L6 000 (manufactured by Hitachi, Ltd.) Flow rate: 1 · 0 m 1 / mi η Calibration curve : A calibration curve of 13 200930540 samples using standard polystyrene STK standard polystyrene (manufactured by Tosoh Corporation) Mw = 1000000 to 500. It is preferred that 13 samples are used at approximately equal intervals. The cellulose ester used in the present invention is a carboxylate having a carbon number of from 2 to 22, and particularly preferably a lower fatty acid ester of cellulose. The lower fatty acid in the lower fatty acid ester of cellulose means a fatty acid having 6 or less carbon atoms. For example, cellulose acetate, cellulose propionate, cellulose butyrate, cellulose acetate 酞 can be used. Cellulose acetate, acrylic acid, cellulose, etc., as described in JP-A-H05-45804, JP-A-8-231761, and JP-A No. 2,311,052 A mixed fatty acid ester such as acetate butyrate. Further, an ester of an aromatic carboxylic acid and cellulose, and a cellulose oxime described in JP-A-2002-2751, JP-A-2002-265639, and JP-A-2002-265563A are also preferred. use. Among the above, the lower fatty acid ester of cellulose which is particularly preferably used is cellulose triacetate or cellulose acetate acrylic acid. These cellulose esters can also be used in combination. G cellulose esters other than cellulose triacetate, having a fluorenyl group having 2 to 4 carbon atoms as a substituent, and the degree of substitution of the ethyl thiol group is regarded as X, and the degree of substitution of the propyl fluorenyl group or the butyl fluorenyl group is regarded as In the case of Y, the cellulose esters of the following formulas (a) and (b) are simultaneously satisfied. Formula (a) 2.4 S X + Y $ 2.8 Formula (b) 0SXS2.5 The moiety which is not substituted by a mercapto group is usually present in a hydroxyl form. It can be synthesized by a known method. -17- 200930540 These thiol substitutions can be determined according to the method specified in ASTM-D8 17-96. In the case of acetaminophen, if the vinegarization rate is to be increased, the time for the acetation reaction must be prolonged. However, if the reaction time is too long, the decomposition proceeds at the same time, causing the cutting of the polymer chain and the decomposition of the acetyl group, which also causes a poor effect. Therefore, it is necessary to set the reaction time to a certain range by increasing the degree of acetification and suppressing the decomposition to some extent. The reaction conditions specified by the reaction time are various, and the other conditions of the reaction apparatus and equipment are greatly changed, so that it is not suitable. As the polymer is decomposed and the molecular weight distribution is broadened, in the case of the cellulose ester, the degree of decomposition can also be specified by the mass average molecular weight (Mw) / number average molecular weight (?n) which is usually used. That is, in the vinegarization process of cellulose triacetate, the mass average molecular weight (Mw) / number average molecular weight of an index which is not excessively long and decomposed and which is subjected to a sufficient time for vinegarization reaction on vinegar is used. (Μη)値. When an example of a method for producing a cellulose ester is shown below, 100 parts by mass of cotton cotton linter which is a raw material of the cellulose is pulverized, and 40 parts by mass of acetic acid is added and pretreated at 36 ° C. 20 minutes. Thereafter, 8 parts by mass of sulfuric acid, 260 parts by mass of acetic anhydride, and 350 parts by mass of acetic acid were added, and esterification was carried out at 36 ° C for 120 minutes. After neutralizing with 11 parts by mass of a 24 mass% magnesium acetate aqueous solution, it was alkalized and aged at 63 ° C for 35 minutes to obtain acetaminophen cellulose. This was stirred for 160 minutes at room temperature using a 10-fold aqueous acetic acid solution (acetic acid: water = 1 : 1 (mass ratio)), and then filtered and dried to obtain purified acetonitrile cellulose having a degree of substitution of 2.75. The acetamidine cellulose had a Μη of 92,000, a Mw of 156,000, and a Mw/Mn of 1.7. Also adjust the esterification conditions of cellulose esters ( -18- 200930540 degrees to obtain the combination of the pieces of water, \)y mix, time, temperature

Mw/Mn比不同的纖維素酯。 另外,所合成之纖維素酯爲進行精製除去低分子量成 分,並以過濾除去未醋化之成分亦爲較佳進行。 又,於混酸纖維素酯之情形中,可根據特開平 10-45 8 04號公報記載之方法則可取得。醯基取代度的測定 方法可根據ASTM-817-96之規定測定。 © 又,纖維素酯亦受到纖維素酯中的微量金屬成分所影 響。認爲其與製造步驟所使用的水有關係,可成爲不溶性 核的成分少者爲佳,鐵、鈣、鎂等之金屬離子爲與含有有 機酸性基可能性之聚合物分解物等形成鹽,則可形成不溶 物,故以少者爲佳。關於鐵(Fe )成分,以lppm以下爲 佳。關於鈣(Ca )成分,於地下水和河川水等中含有許多 ,其若多則變成硬水,即使作爲飮用水亦不適當,羧酸、 和磺酸等之酸性成分、與許多配位基易形成配位化合物, €> 即,錯合物,形成來自許多不溶鈣的渣滓(不溶性沈澱、 混濁)。 蔣(Ca)成分爲60ppm以下,較佳爲0〜30ppm。關於 鎂(Mg)成分,若過多則產生不溶成分,故以0〜70ppm 爲佳,特別以0〜20ppm爲佳。鐵(Fe)分之含量、鈴( Ca)分含量、鎂(Mg)分含量等之金屬成分爲將絕乾的 纖維素酯以微浸煮濕式分解裝置(硫硝酸分解)、鹼溶融 進行前處理後,使用ICP-AES (誘導結合電漿發光分光分 析裝置)進行分析則可求出。 -19- 200930540 (有機溶劑) 將纖維素酯溶解形成摻混液(溶 劑爲氯系有機溶劑和非氯系有機溶劑 列舉二氯甲烷,且適於纖維素酯的溶 由最近的環境問題檢討非氯系有 系有機溶劑可列舉例如,醋酸甲酯、 φ 、丙酮、四氫呋喃、1,3 -二嚀烷、1, 甲酸乙酯、2,2,2·三氟乙醇、2,2,3,3· 氟-2-丙醇、1,1,1,3,3,3-六氟-2-甲基. 六氟-2-丙醇、2,2,3,3,3-五氟-1-丙醇 將此些有機溶劑相對於纖維素酯 使用於常溫下的溶解方法,經由使用 溶解方法、高壓溶解方法等之溶解方 ,故爲較佳。對於纖維素三醋酸酯以 © 用二氯甲烷,但以醋酸甲酯、醋酸乙 。特別以醋酸甲酯爲佳。於本發明中 有良好溶解性的有機溶劑稱爲良溶劑 於本發明中,令摻混液中,除了 含有1〜40質量%之碳原子數1〜4之 體上將摻混液流涎後開始蒸發溶劑, 混膜(捲材)膠化,且捲材變得結實 屬支持體上輕易剝離的膠化溶劑’並 具有促進非氯系有機溶劑之纖維素酯 液)上有用的有機溶 。氯系之有機溶劑可 解。 機溶劑的使用。非氯 醋酸乙酯、醋酸戊酯 4-二噚烷、環己酮、 六氟-1-丙醇、1,3-二 2-丙醇、l,l,l,3,3,3-、硝基乙烷等。 使用之情形中,亦可 高溫溶解方法、冷卻 法則可減少不溶解物 外之纖維素酯,可使 酯、丙酮爲較佳使用 ,對上述纖維素酯具 〇 上述有機溶劑以外, 醇類爲佳。其在支持 若醇的比率變多則摻 ,被使用作爲可由金 且在其等比例少時亦 溶解的職務。 -20- 200930540 碳原子數1〜4之醇可列舉甲醇、乙醇、正丙醇、異丙 醇、正丁醇、第二丁醇 '第三丁醇。其中由摻混液之安定 性優良、沸點亦較低、乾燥性亦佳等方面而言,以乙醇爲 佳。此些有機溶劑單獨對於纖維素酯不具有溶解性,故稱 爲貧溶劑。 摻混液中之纖維素酯的濃度爲15〜3 0質量%,摻混液 黏度爲將B型黏度計的測定値調製成1 〇〜1 〇〇pa*s之範圍, 〇 於取得良好之薄膜面品質上爲佳。 摻混液中所添加的添加劑爲可塑劑、紫外線吸收劑、 抗氧化劑、染料、微粒子。於本發明中,此些添加劑可於 調製纖維素酯溶液時添加,且亦可於褪光劑等之微粒子分 散液調製時添加。 使用於液晶影像顯示裝置之偏光板中,添加賦予耐熱 •耐濕性的可塑劑、抗氧化劑和紫外線吸收劑等爲佳。下 述說明關於添加劑。 Ο (可塑劑) 於本發明中’於纖維素酯溶液或摻混液中,在提高機 械性質、賦予柔軟性、賦予耐吸水性、減低水蒸氣穿透率 、調整滯留等之目的下,添加所謂之可塑劑的已知化合物 爲佳,例如以磷酸酯和羧酸酯爲較佳使用。 磷酸酯可列舉例如磷酸三苯酯、磷酸三甲苯酯、二苯 基磷酸苯酯等。 羧酸酯爲酞酸酯及檸檬酸酯等,酞酸酯可列舉例如酞 -21 - 200930540 酸二甲酯、磷酸二乙酯、酞酸二辛酯及己基酞酸二乙酯等 ,檸檬酸酯可列舉檸檬酸乙醯三乙酯及檸檬酸乙醯三丁酯 。又,此外,亦可列舉油酸丁酯、蓖麻醇酸甲基乙醯酯、 癸二酸二丁酯'甘油三醋酸酯等。烷基酞基烷基乙醇酸酯 於此目的下亦爲較佳使用。烷基酞基烷基乙醇酸酯的烷基 爲碳原子數1〜8之烷基。烷基酞基烷基乙醇酸酯可列舉甲 基酞基甲基乙醇酸酯、乙基酞基乙基乙醇酸酯、丙基酞基 © 丙基乙醇酸酯、丁基酞基丁基乙醇酸酯、辛基酞基辛基乙 醇酸酯、甲基酞基乙基乙醇酸酯、乙基酞基甲基乙醇酸酯 、乙基酞基丙基乙醇酸酯、丙基酞基乙基乙醇酸酯、甲基 酞基丙基乙醇酸酯、甲基酞基丁基乙醇酸酯、乙基酞基丁 基乙醇酸酯、丁基酞基甲基乙醇酸酯、丁基酞基乙基乙醇 酸酯、丙基酞基丁基乙醇酸酯、丁基酞基丙基乙醇酸酯、 甲基酞基辛基乙醇酸酯、乙基酞基辛基乙醇酸酯、辛基酞 基甲基乙醇酸酯 '辛基酞基乙基乙醇酸酯等,且以甲基酞 Φ 基甲基乙醇酸酯、乙基酞基乙基乙醇酸酯、丙基酞基丙基 乙醇酸酯、丁基酞基丁基乙醇酸酯、辛基酞基辛基乙醇酸 酯爲較佳使用。又,此些烷基酞基烷基乙醇酸酯亦可混合 使用二種以上。 又,多價醇酯亦較佳使用。 於本發明中所用之多價醇爲以下列一般式表示。 R1 -(OH)n 但,式中,R1爲表示η價的有機基’ n爲表示2以上的 -22- 200930540 正整數,OH基爲表示醇性及/或酚性羥基。 多價醇酯系可塑劑爲由二價以上之脂肪族多價醇與單 羧酸之酯所構成的可塑劑,於分子內具有芳香環或環g基 環爲佳。較佳爲2〜20價之脂肪族多價醇酯。 較佳之多價醇例可列舉例如下列物質,但本發明並非 • 限定於此。可列舉核糖醇、阿糖醇、乙二醇、二乙二醇、 三乙二醇、四乙二醇、1,2-丙二醇、1,3-丙二醇、二丙二 〇 醇、三丙二醇、1,2-丁 二醇、1,3-丁 二醇、1,4-丁 二醇、 二丁二醇、1,2,4-丁烷三醇、1,5-戊烷二醇、1,6-己烷二醇 、己烷三醇、半乳糖醇、甘露糖醇、3-甲基戊烷-1,3,5-三 醇、鄰二叔醇、山梨糖醇、三羥甲基丙烷、三羥甲基乙烷 、木糖醇等。特別,以三乙二醇、四乙二醇、二丙二醇、 三丙二醇、山梨糖醇、三羥甲基丙烷、木糖醇爲佳。 多價醇酯所用之單羧酸並無特別限制,可使用公知的 脂肪族單羧酸、脂環族單羧酸、芳香族單羧酸等。若使用 〇 脂環族單羧酸、芳香族單羧酸,則就提高透濕性、保留性 方面而言爲佳。 較佳之單羧酸例可列舉如下物質,但本發明並非限定 於此。 脂肪族單羧酸較佳使用具有碳數1〜32之直鏈或側鏈 的脂肪酸。碳數爲1〜20個爲更佳,且以1〜1〇個爲特佳。 若含有醋酸則與纖維素酯的相溶性增加,故爲佳’將醋酸 與其他單羧酸混合使用亦佳。 較佳之脂肪族單羧酸可列舉醋酸、丙酸、丁酸 '戊酸 -23- 200930540 、己酸、庚酸、辛酸、壬酸、癸酸、2-乙基-己酸、十一 烷酸、月桂酸、十三烷酸、肉豆蔻酸、十五烷酸、棕櫚酸 、十七烷酸、硬脂酸、十九烷酸、花生酸、山嵛酸、二十 四烷酸、二十六烷酸、二十七烷酸、褐煤酸、蜂花酸、蟲 漆酸等之飽和脂肪酸、十一碳烯酸、油酸、山梨酸、亞油 酸、亞麻酸、花生四烯酸等之不飽和脂肪酸等。 較佳之脂環族單羧酸例可列舉環戊烷羧酸、環己烷羧 〇 酸、環辛烷羧酸、或其衍生物。 較佳之芳香族單羧酸例可列舉於苯甲酸、甲苯甲酸等 之苯甲酸的苯環導入烷基者,具有2個以上聯苯羧酸、萘 羧酸、四氫化萘羧酸等之苯環的芳香族單羧酸、或其等衍 生物。特別以苯甲酸爲佳。 多價醇酯的分子量並無特別限制,以300〜15 00爲佳 ,且以3 5 0〜75 0爲更佳。分子量大者則難揮發,故爲佳, 又,由透濕性、與纖維素酯之相溶性方面而言以小者爲佳 多價醇酯所用之羧酸可爲1種,且亦可爲2種以上的混 合。又,多價醇中的ΟΗ基亦可全部酯化,且將一部分以 ΟΗ基原樣殘留亦可。 此些化合物相對於纖維素酯含有1〜30質量%,較佳 爲1〜20質量%爲佳。又,爲了抑制延拉及乾燥中之滲出 等,以20(TC中之蒸氣壓爲1400Pa以下的化合物爲佳。 此些化合物於調製纖維素酯溶液時,可與纖維素酯和 溶劑共同添加,且亦可於溶液調製中和調製後添加。 -24- 200930540 更且,本發明中,使用下述一般式(2)所示之芳香 族終端酯系可塑劑爲佳。A cellulose ester having a different Mw/Mn ratio. Further, it is preferred that the cellulose ester to be synthesized is subjected to purification to remove a low molecular weight component and to remove unacetified components by filtration. Further, in the case of the acidified cellulose ester, it can be obtained by the method described in JP-A-10-45804. The method for determining the degree of substitution of thiol can be determined in accordance with ASTM-817-96. © In addition, cellulose esters are also affected by trace metals in cellulose esters. It is considered that it is related to the water used in the production step, and it is preferable that the amount of the insoluble core is small, and the metal ions such as iron, calcium, and magnesium form a salt with a polymer decomposition product or the like which may contain an organic acid group. Insoluble matter can be formed, so it is preferable to use less. The iron (Fe) component is preferably 1 ppm or less. The calcium (Ca) component is contained in a large amount in groundwater, river water, etc., and if it is a lot, it becomes hard water, and it is not suitable as a hydrazine water, and an acidic component, such as a carboxylic acid, and a sulfonic acid, and many ligands are formed easily. Coordination compound, €> That is, a complex compound that forms dregs from many insoluble calcium (insoluble precipitate, turbidity). The Chiang (Ca) component is 60 ppm or less, preferably 0 to 30 ppm. When the magnesium (Mg) component is too large, an insoluble component is produced. Therefore, it is preferably 0 to 70 ppm, particularly preferably 0 to 20 ppm. The metal component such as the content of iron (Fe), the content of the bell (Ca), and the content of magnesium (Mg) is such that the dried cellulose ester is subjected to a micro-dip wet decomposition apparatus (sulfuric acid decomposition) and alkali fusion. After the pretreatment, analysis can be performed by using ICP-AES (Induction Combined Plasma Luminescence Spectroscopic Analyzer). -19- 200930540 (Organic solvent) Dissolve cellulose ester to form a blending solution (solvent is a chlorine-based organic solvent and a non-chlorine-based organic solvent, methylene chloride, and is suitable for the dissolution of cellulose ester. Review of non-chlorine The organic solvent may, for example, be methyl acetate, φ, acetone, tetrahydrofuran, 1,3-dioxane, 1, ethyl formate, 2,2,2·trifluoroethanol, 2, 2, 3, 3 · Fluor-2-propanol, 1,1,1,3,3,3-hexafluoro-2-methyl. Hexafluoro-2-propanol, 2,2,3,3,3-pentafluoro-1 -propanol is a method of dissolving such an organic solvent with respect to a cellulose ester at normal temperature, and is preferably dissolved by using a dissolution method, a high-pressure dissolution method, etc. For cellulose triacetate, © using dichloro Methane, but with methyl acetate, ethyl acetate, especially methyl acetate. The organic solvent with good solubility in the present invention is called a good solvent in the present invention, so that the blend contains only 1 to 40 mass. % of the carbon atoms 1 to 4 on the body, the mixture is flowed, the solvent is evaporated, the film is mixed (coil), and the coil becomes solid. The organic solvent which is easily peeled off and has a useful organic solvent on the cellulose ester liquid which promotes a non-chlorinated organic solvent. The chlorine-based organic solvent is solvable. The use of machine solvents. Ethyl chloroacetate, amyl acetate 4-dioxane, cyclohexanone, hexafluoro-1-propanol, 1,3-di-2-propanol, l,l,l,3,3,3-, Nitroethane and the like. In the case of use, the high-temperature dissolution method and the cooling method can also reduce the cellulose ester other than the insoluble matter, and the ester and acetone can be preferably used. The above cellulose ester has the above organic solvent, and the alcohol is preferred. . It is used in the case where the ratio of the amount of the alcohol is increased, and it is used as a gold-soluble one and dissolves when the ratio is small. -20- 200930540 The alcohol having 1 to 4 carbon atoms may, for example, be methanol, ethanol, n-propanol, isopropanol, n-butanol or second butanol 't-butanol. Among them, ethanol is preferred from the viewpoints of excellent stability of the blending liquid, low boiling point, and good drying property. These organic solvents are not soluble in cellulose ester alone, so they are called poor solvents. The concentration of the cellulose ester in the blending solution is 15 to 30% by mass, and the viscosity of the blending solution is such that the measured enthalpy of the B-type viscometer is adjusted to a range of 1 〇~1 〇〇pa*s, which is good for obtaining a good film surface. Quality is better. Additives added to the blend are plasticizers, UV absorbers, antioxidants, dyes, microparticles. In the present invention, these additives may be added at the time of preparing a cellulose ester solution, and may also be added at the time of preparation of a fine particle dispersion of a matting agent or the like. It is preferable to add a plasticizer, an antioxidant, an ultraviolet absorber or the like which imparts heat resistance and moisture resistance to the polarizing plate of the liquid crystal image display device. The following description pertains to the additive. Ο (plasticizer) In the present invention, in the cellulose ester solution or the blending liquid, in order to improve mechanical properties, impart softness, impart water absorption resistance, reduce water vapor permeability, adjust retention, etc., Preferred compounds of the plasticizer are preferred, and for example, a phosphate ester and a carboxylate are preferably used. The phosphate ester may, for example, be triphenyl phosphate, tricresyl phosphate or phenyl diphenyl phosphate. The carboxylic acid esters are phthalic acid esters and citrate esters, and the phthalic acid esters may, for example, be phthalocyanine-21 - 200930540 dimethyl acid, diethyl phosphate, dioctyl phthalate and diethyl hexyl citrate, etc., citric acid Examples of the esters include acetaminoethyl citrate and tributyl citrate. Further, examples thereof include butyl oleate, methyl decyl ricinolate, and dibutyl sebacate 'glycerin triacetate. Alkyl mercaptoalkyl glycolate is also preferably used for this purpose. The alkyl group of the alkyl mercaptoalkyl glycolate is an alkyl group having 1 to 8 carbon atoms. Examples of the alkyl mercapto alkyl glycolate include methyl mercapto methyl glycolate, ethyl mercapto ethyl glycolate, propyl mercapto propyl glycolate, and butyl mercapto butyl glycolate. Ester, octyldecyl octyl glycolate, methyl decyl ethyl glycolate, ethyl decyl methyl glycolate, ethyl decyl propyl glycolate, propyl decyl ethyl glycolic acid Ester, methylmercaptopropyl glycolate, methyl decyl butyl glycolate, ethyl decyl butyl glycolate, butyl decyl methyl glycolate, butyl decyl ethyl glycolic acid Ester, propyl decyl butyl glycolate, butyl decyl propyl glycolate, methyl decyl octyl glycolate, ethyl decyl octyl glycolate, octyl decyl methyl glycolate Ester 'octyl decyl ethyl glycolate, etc., and methyl 酞 Φ methyl glycolate, ethyl decyl ethyl glycolate, propyl propyl propyl glycolate, butyl fluorenyl Butyl glycolate and octyldecyl octyl glycolate are preferably used. Further, these alkyl mercapto alkyl glycol esters may be used in combination of two or more kinds. Further, a polyvalent alcohol ester is also preferably used. The polyvalent alcohol used in the present invention is represented by the following general formula. R1 - (OH)n However, in the formula, R1 is an organic group η which represents η valence is a positive integer of -22 to 200930540 indicating 2 or more, and an OH group is an alcoholic and/or phenolic hydroxyl group. The polyvalent alcohol ester-based plasticizer is a plasticizer composed of an ester of a divalent or higher aliphatic polyvalent alcohol and a monocarboxylic acid, and preferably has an aromatic ring or a ring g-based ring in the molecule. An aliphatic polyvalent alcohol ester having a valence of 2 to 20 is preferred. Examples of preferred polyvalent alcohols include, for example, the following, but the present invention is not limited thereto. Examples thereof include ribitol, arabitol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propylene glycol, 1,3-propanediol, dipropylene glycol, tripropylene glycol, and 1 , 2-butanediol, 1,3-butanediol, 1,4-butanediol, dibutylene glycol, 1,2,4-butanetriol, 1,5-pentanediol, 1, 6-hexanediol, hexanetriol, galactitol, mannitol, 3-methylpentane-1,3,5-triol, o-di-tertiol, sorbitol, trimethylolpropane , trimethylolethane, xylitol, and the like. In particular, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, sorbitol, trimethylolpropane, and xylitol are preferred. The monocarboxylic acid to be used for the polyvalent alcohol ester is not particularly limited, and a known aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid or the like can be used. When an alicyclic monocarboxylic acid or an aromatic monocarboxylic acid is used, it is preferable in terms of improving moisture permeability and retention. The preferred examples of the monocarboxylic acid include the following, but the present invention is not limited thereto. As the aliphatic monocarboxylic acid, a fatty acid having a linear or side chain having a carbon number of 1 to 32 is preferably used. It is more preferable that the carbon number is from 1 to 20, and it is particularly preferable that it is 1 to 1 inch. If acetic acid is contained, the compatibility with cellulose ester is increased, so it is preferable to use acetic acid in combination with other monocarboxylic acids. Preferred aliphatic monocarboxylic acids include acetic acid, propionic acid, butyric acid 'valeric acid-23-200930540, caproic acid, heptanoic acid, caprylic acid, capric acid, capric acid, 2-ethyl-hexanoic acid, undecanoic acid. , lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, nonadecanic acid, arachidic acid, behenic acid, tetracosanoic acid, twenty a saturated fatty acid such as hexaic acid, heptacosanoic acid, montanic acid, melamine acid or lacquer acid, undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, arachidonic acid, etc. Unsaturated fatty acids, etc. Preferred examples of the alicyclic monocarboxylic acid include cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, cyclooctanecarboxylic acid, or a derivative thereof. Examples of the preferred aromatic monocarboxylic acid include those in which a benzene ring of benzoic acid such as benzoic acid or toluic acid is introduced into an alkyl group, and two or more benzene rings such as a biphenylcarboxylic acid, a naphthalenecarboxylic acid or a tetrahydronaphthalenecarboxylic acid. An aromatic monocarboxylic acid, or a derivative thereof. Especially benzoic acid is preferred. The molecular weight of the polyvalent alcohol ester is not particularly limited, and is preferably 300 to 15 00, and more preferably 3 to 50 to 75. The carboxylic acid used in the case of a large molecular weight is difficult to volatilize, and the carboxylic acid used as a polyvalent alcohol ester in terms of moisture permeability and compatibility with a cellulose ester may be one type, and may also be Mixing 2 or more types. Further, the mercapto group in the polyvalent alcohol may be all esterified, and a part of the mercapto group may remain as it is. These compounds are preferably contained in an amount of from 1 to 30% by mass, preferably from 1 to 20% by mass, based on the cellulose ester. Further, in order to suppress bleeding during stretching and drying, it is preferred to use a compound having a vapor pressure of 1400 Pa or less in TC. These compounds can be added together with a cellulose ester and a solvent when preparing a cellulose ester solution. In addition, in the present invention, it is preferred to use an aromatic terminal ester-based plasticizer represented by the following general formula (2).

一般式(2) B-(G-A)n-G-B (式中,B爲表示苯單羧酸殘基,G爲表示碳數2〜12之伸 烷基二元醇殘基或碳數6〜12之芳基二元醇殘基,或碳數4 〜12之氧伸烷基二元醇殘基,A爲表示碳數4〜12之伸烷 〇 基二羧酸殘基或碳數6〜12之芳基二羧酸殘基,n爲表示1 以上之整數)。 一般式(2)中’由Β所不之苯單竣酸殘基與G所不之 伸烷基二元醇殘基或氧伸烷基二元醇殘基或芳基二元醇殘 基,Α所示之伸烷基二羧酸殘基或芳基二羧酸殘基所構成 者,可根據與通常之聚酯系可塑劑同樣之反應而取得。 本發明所用之芳香族終端酯系可塑劑的苯單羧酸成分 例如爲苯甲酸、對第三丁基苯甲酸、鄰甲苯酸、偏甲苯酸 G 、對甲苯酸、二甲基苯甲酸、乙基苯甲酸、正丙基苯甲酸 、胺基苯甲酸、乙醯氧基苯甲酸等’其可分別使用1種或 以2種以上之混合物供使用。 本發明所用之芳香族終端酯系可塑劑之碳數2〜12的 • 伸烷基二元醇成分爲乙二醇、1,2-丙二醇、1,3-丙二醇、 1.2- 丁 二醇、1,3-丁 二醇、2-甲基-1,3-丙二醇、1,4-丁二 醇、1,5-戊二醇、2,2-二甲基-1,3-丙二醇(新戊二醇)、 2.2- 二乙基-1,3-丙二醇(3,3-二羥甲基戊烷)、2-正丁基-2-乙基-1,3-丙二醇(3,3-二羥甲基庚烷)、3-甲基-1,5-戊 -25- 200930540 烷二醇1,6-己烷二醇、2,2,4-三甲基-1,3-戊二醇、2-乙基-1,3-己烷二醇' 2-甲基-1,8-辛二醇' 1,9-壬二醇、1,10-癸 二醇、1,12-十八烷二醇等,此些二元醇可使用1種或2種 以上之混合物。 ' 又,芳香族終端酯之碳數4〜12之氧伸烷基二元醇成 分例如爲二乙二醇、三乙二醇、四乙二醇、二丙二醇、三 丙二醇等,此些二元醇可使用1種或2種以上之混合物。 © 又,芳香族終端酯之碳數6〜12之芳基二元醇成分例 如爲氫醌、間苯二酚、雙酚A、雙酚F、雙酚等,此些二 元醇可使用1種或2種以上之混合物。 芳香族終端酯之碳數4〜1 2之伸烷基二羧酸成分例如 爲琥珀酸、順丁烯二酸、反丁烯二酸、戊二酸、己二酸、 壬二酸、癸二酸、十二烷二羧酸等,其可分別使用1種或2 種以上之混合物。碳數6〜12之芳基二羧酸成分爲酞酸、 對酞酸、1,5-萘二羧酸、1,4-萘二羧酸等。 ❹ 芳香族終端酯系可塑劑爲數平均分子量較佳爲3 00〜 2000,更佳爲500〜1500之範圍爲合適。又,其酸價爲 0.5mgKOH/g以下,羥基價爲25mgKOH/g以下,更佳爲酸 價0.3mgKOH/g以下,羥基價爲15mgKOH/g以下者爲適當 〇 另外,所謂芳香族終端酯的酸價,係意指將試料1克 中所含之酸(分子終端存在的羧基)中和所需的氫氧化鉀 毫克數。酸價及羥基價可根據JIS K 0070 ( 1992)測定。 本發明所用之芳香族終端酯系可塑劑的含量,例如於 -26- 200930540 纖維素酯薄膜中含有1〜20質量%爲佳,特別以含有3〜1 1 質量%爲佳。 (紫外線吸收劑) 於本發明中,纖維素酯薄膜中可含有紫外線吸收劑。 - 可使用之紫外線吸收劑,可列舉例如,羥基二苯酮系 化合物、苯并三唑系化合物、水楊酸酯系化合物、二苯酮 〇 系化合物、氰基丙烯酸酯系化合物、鎳錯鹽系化合物、三 畊系化合物等,以著色少的苯并三唑系化合物爲佳。又, 特開平1 0-1 82621號公報、特開平8-3 3 75 74號公報、特開 2001 -72782號公報記載之紫外線吸收劑、特開平6- 148430 號公報、特開2002-3 1 7 1 5號公報、特開2002-1 69020號公 報、特開2002-473 5 7號公報、特開2002 -3 63420號公報、 特開2003-1 1 3 3 1 7號公報記載之高分子紫外線吸收劑亦較 佳使用。紫外線吸收劑由防止偏光子和液晶惡化的觀點而 〇 言,以波長3 70nm以下之紫外線吸收能優良,且,由液晶 顯示性的觀點而言,以波長400nm以上之可見光吸收少者 爲佳。 本發明可用之紫外線吸收劑的具體例可列舉2- ( 2’-' 羥基-5’-甲基苯基)苯并三唑、2- (2,-羥基- 3’,5’-二-第三 丁基苯基)苯并三唑、2- (2’-羥基-3’-第三丁基- 5’-甲基 苯基)苯并三唑、2- (2’-羥基- 3’,5’-二-第三丁基苯基)-5-氯基苯并三唑、2- ( 2’-羥基-3’- ( 3”,4”,5”,6”-四氫酞醯 亞胺甲基)-5’-甲基苯基)苯并三唑、2,2-亞甲基雙(4- -27- 200930540 (1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)苯酚) 、2_(2’_羥基-3’-第三丁基-5’_甲基苯基)·5_氯基苯并三 唑、2- ( 2Η-苯并三唑-2-基)-6-(直鏈及側鏈十二烷基 )-4 -甲基苯酚、辛基-3-[3-第三丁基-4-羥基-5-(氯基-2H-苯并三唑-2-基)苯基]丙酸酯與2 -乙基己基- 3-[3-第三 • 丁基_4_羥基-5- ( 5-氯基-2H-苯并三唑-2-基)苯基]丙酸酯 之混合物等’但並非限定於此。又,較佳使用市售品 〇 ITNUVIN 109、TINUVIN 171、TINUVIN 326 (均爲 Ciba Specialty Chemicals公司製)。高分子紫外線吸收劑其例 可列舉大塚化學公司製之反應型紫外線吸收劑RUVA-93。 二苯酮系化合物之具體例可列舉2,4 -二羥基二苯酮、 2,2’-二羥基-4-甲氧基二苯酮、2-羥基-4-甲氧基-5-磺基二 苯酮、雙(2 -甲氧基-4 -羥基-5-苯甲醯苯基甲烷)等,但 並非限定於此。 本發明較佳使用之上述的紫外線吸收劑以透明性高、 〇 防止偏光板和液晶元件惡化效果優良的苯并三唑系紫外線 吸收劑和二苯酮系紫外線吸收劑爲佳,且以不必要著色更 少的苯并三唑系紫外線吸收劑爲特佳使用。 紫外線吸收劑對於摻混液的添加方法,若令紫外線吸 收劑於摻混液中溶解者則無限制可使用,於本發明中將紫 外線吸收劑溶解於二氯甲烷、醋酸甲酯、二Of茂烷等之對 於纖維素酯爲良溶劑、或良溶劑與低級脂肪族醇(甲醇、 乙醇、丙醇、丁醇等)之貧溶劑的混合有機溶劑並且以紫 外線吸收劑溶液型式於纖維素酯溶液中添加或者直接於摻 -28- 200930540 混液組成中添加亦可。如無機粉體般不溶解於有機溶劑者 ,可於有機溶劑和聚合物中使用溶解棒和砂磨、分散後添 加至摻混液。 紫外線吸收劑之含量爲0.01〜5質量%,特別以0.5〜 3質量%。 於本發明中,此些紫外線吸收劑可單獨使用,且亦可 將不同之2種以上混合使用。 ❹ (抗氧化劑) 抗氧化劑以受阻酚系之化合物爲較佳使用,例如, 2,6-二-第三丁基-對-甲酚、季戊四醇-四[3-(3,5-二-第三 丁基-4-羥苯基)丙酸酯]、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥苯基)丙酸酯]、1,6-己二醇-雙[3-(3,5-二-第 三丁基-4-羥苯基)丙酸酯]、2,4-雙-(正-辛硫基)-6-( 4_羥基-3,5-二-第三丁基苯胺基)-1,3,5-三畊、2,2-硫基-〇 二伸乙基雙[3- (3,5-二-第三丁基-4-羥苯基)丙酸酯]、十 八烷基-3- (3,5-二·第三丁基-4-羥苯基)丙酸酯、n,N’-伸 己基雙(3,5-二-第三丁基-4-羥基-氫氨基氰)、:l,3,5-三 甲基-2,4,6-三(3,5-二-第三丁基-4-羥苄基)苯、三_( 3,5-二-第三丁基-4-羥苄基)-異氰脲酸酯等。特別以2,6-二-第三丁基-對-甲酚、季戊四醇-四[3- (3,5-二-第三丁 基-4-羥苯基)丙酸酯]、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥苯基)丙酸酯]爲佳。又,例如,亦可倂用^^川,-雙[3- ( 3,5-二-第三丁基-4-羥苯基)丙醯]醯肼等之醯肼系 -29- 200930540 的金屬惰性劑和三(2,4-二胃第三丁基苯基)亞磷酸鹽等之 磷系加工安定劑。此些化合物之添加量相對於纖維素酯以 質量比例爲lppm〜1.0%爲佳,且以10〜l〇〇〇ppm爲更佳 〇 以下,列舉本發明所用之微粒子例,但並非限定於此 . 〇 微粒子可列舉無機化合物粒子或有機化合物粒子。 © 無機化合物粒子之例可列舉二氧化矽、二氧化鈦、氧 化鋁、氧化鉻、高嶺土、滑石、黏土、煅燒矽酸鈣、水合 矽酸鈣、矽酸鋁、矽酸鎂、及磷酸鈣等之金屬氧化物、氫 氧化物、矽酸鹽、磷酸鹽、碳酸鹽、矽酸鈣、鈦酸鉀、硼 酸鋁、鹼性硫酸鎂、玻璃纖維等。 有機化合物粒子之例可列舉聚矽氧樹脂、氟樹脂、丙 烯酸系樹脂等之微粒子,且以聚矽氧樹脂爲佳,特別以具 有三次元網狀構造者爲佳。可列舉例如Tospearl 103、同 〇 105、同 108、同 120、同 145、同 3120 及同 240 (東芝 Silicone股份有限公司製)。 又,併用2種以上不同種類(組成)、形狀粒子亦無 妨。 二氧化矽微粒子可列舉例如Aerosil股份有限公司製之 Aerosil ( AEROSIL ) 200、200V、300、R972、R972V、 R974 、 R202 、 R812 、 R805 、 0X50 、 TT600等,較佳爲 Aerosil 200V、R972、R972V、R974、R202、R812。此些 微粒子亦可倂用2種以上。倂用2種以上時,可以任意之比 -30 - 200930540 例混合使用。 (界面活性劑) 於本發明所用之摻混液或微粒子分散液中,含有界面 ' 活性劑爲佳,且並非特別限定於磷酸系、磺酸系、羧酸系 • 、非離子系、陽離子系等。其例如記載於特開昭 6 1 -243 83 7號公報等。界面活性劑之添加量相對於纖維素 〇 醯化物爲0.002〜2質量%爲佳,且以0.01〜1質量%爲更 佳。若添加量未達0.001質量%則無法充分發揮添加效果 ,添加量若超過2質量%,則發生析出、不溶解物。 非離子系界面活性劑爲聚氧乙烯、聚氧丙烯、聚氧丁 烯、聚縮水甘油基和山梨糖醇酐作爲非離子性親水性基的 界面活性劑,具體而言,可列舉聚氧乙烯烷醚、聚氧乙烯 烷基苯醚、聚氧乙烯-聚氧丙二醇、多價醇脂肪酸部分酯 、聚氧乙烯多價醇脂肪酸部分酯、聚氧乙烯脂肪酸酯、聚 〇 甘油脂肪酸酯、脂肪酸二乙醇醯胺、三乙醇胺脂肪酸部分 酯。 陰離子系界面活性劑爲羧酸鹽、硫酸鹽、磺酸鹽、磷 酸酯鹽’代表者爲脂肪酸鹽、烷基苯磺酸鹽、烷基萘磺酸 ' 鹽、烷基磺酸鹽、α-烯烴磺酸鹽、二烷基磺基琥珀酸鹽 、α-磺化脂肪酸鹽、Ν-甲基-Ν-油基牛磺酸、石油磺酸鹽 、烷基硫酸鹽、硫酸化油脂、聚氧乙烯烷醚硫酸鹽、聚氧 乙烯烷基苯醚硫酸鹽、聚氧乙烯苯乙烯化苯醚硫酸鹽、烷 基磷酸鹽、聚氧伸乙烯烷基醚磷酸鹽、萘磺酸鹽甲醛縮合 -31 - 200930540 物等。 陽離子系界面活性劑可列舉胺鹽、四級銨鹽、吡啶鎗 鹽,且可列舉第1〜第3脂肪胺鹽、四級敍鹽(四烷基銨鹽 、三烷基苄基銨鹽、烷基吡啶鑰鹽、烷基咪唑鎗鹽等)。 兩性系界面活性劑爲羧基甜菜鹼、磺基甜菜鹼等,N-三 烷-N-羧甲基銨甜菜鹼、N-三烷基-N-磺基伸烷基銨甜菜鹼 等。 〇 另外,氟系界面活性劑爲以氟碳鏈作爲斥水基的界面 活性劑。 (剝離促進劑) 更且,用以減小剝離時荷重的剝離促進劑亦可於摻混 液中添加。其爲令界面活性劑爲有效,且爲磷酸系、磺酸 系、羧酸系、非離子系、陽離子系等,但並非限定於此等 。此些剝離促進劑爲例如記載於特開昭6 1 -243 83 7號公報 〇 等。於特開昭5 7-5 008 33號公報中揭示聚乙氧基化磷酸酯 作爲剝離促進劑。於特開昭6 1 -69845號公報中揭示將非酯 化羥基以游離酸型式之單或二磷酸烷酯,於纖維素酯中添 加則可迅速剝離。又,於特開平1-299847號公報中揭示添 加含有非酯化羥基及環氧丙烷鏈之磷酸酯化合物和無機物 粒子,則可減低剝離荷重。 (其他之添加劑) 此外,亦可加入高嶺土、滑石、矽藻土、石英、硫酸 -32- 200930540 鋇、氧化鈦、氧化鋁等之無機微粒子,鈣、鎂等之鹼土類 金屬鹽等之熱安定劑。更且,有時亦加入抗靜電劑、難燃 劑、滑劑、油劑等。 本發明之防眩薄膜之製造方法爲具備調製摻混液步驟 (溶解步驟)、流涎步驟、乾燥步驟、及捲取步驟。 [溶解步驟] 〇 於本發明之防眩薄膜之製造方法中,若以聚合物薄膜 爲纖維素酯薄膜之情形爲例,首先,纖維素酯之溶解爲通 常使用於溶解鍋中的攪拌溶解方法、加熱溶解方法、超音 波溶解方法等手段,於加壓下,於溶劑之常壓下之沸點以 上且溶劑不會沸騰範圍之溫度下加熱、攪拌且溶解的方法 ,因可防止所謂凝膠、和麵團之塊狀未溶解物的發生,故 爲更佳。又,亦可使用特開平9-95 53 8號公報記載之冷卻 溶解方法、或特開平1 1 -2 1 3 79號公報記載之高壓下溶解的 © 方法等。 令纖維素酯與貧溶劑混合濕潤、或泡脹後,再與良溶 劑混合溶解的方法亦較佳使用。此時,亦可分別設置令纖 維素酯與貧溶劑混合濕潤或泡脹的裝置、和與良溶劑混合 溶解的裝置。 溶解纖維素酯所用之加壓容器的種類並無特別限制, 若可承受指定之壓力,於加壓下加熱、攪拌即可。於加壓 容器中,另外,可適當配設壓力計、溫度計等之計器類。 加壓爲以壓入氮氣等惰性氣體的方法、和經由加熱令溶劑 -33- 200930540 蒸氣壓上升進行加壓亦可。加熱爲由外部進行爲佳,例如 套管型式者易於控制溫度且爲佳。 添加溶劑的加熱溫度爲所使用溶劑的沸點以上,且於 2種以上之混合溶劑之情形’於沸點較低之溶劑的沸點以 上的溫度中加溫並且於該溶劑未沸騰範圍之溫度爲佳。加 熱溫度若過高,則必要之壓力變大,生產性變差。較佳之 加熱溫度的範圍爲20〜120°C,且以30〜1001爲更佳,以 φ 40〜80 °C之範圍爲再佳。又’壓力爲於設定溫度下,調整 至溶劑不會沸騰。 纖維素酯與溶劑以外,視需要之可塑劑、紫外線吸收 劑等之添加劑爲預先與溶劑混合,且溶解或分散後投入纖 維素酯溶解前的溶劑,或者投入纖維素酯溶解後之摻混液 亦可。 纖維素酯之溶解後,一邊冷卻一邊由容器中取出,或 由容器中以栗等抽出,並以熱交換器等冷卻,將所得聚合 〇 物的摻混液供於製膜,此時的冷卻溫度亦可冷卻至常溫。 作爲原料之纖維素酯的粒徑d爲以0.1mm S dS 20mm之 粒子爲60質量%以上之比率所構成,因爲不會發生纖維素 酯的凝集塊,且可取得良好的溶解性,故爲佳。 ' 原料纖維素酯與溶劑的混合物爲以具有攪拌機的溶解 鍋予以溶解,此時,攪拌翼的周速至少爲〇.5m/秒鐘以上 ,且30分鐘以上攪拌並溶解者爲佳。 於本發明之方法中,將溶解鍋所溶解的纖維素酯摻混 液,以泵送至過濾機,並於過濾機中過濾。此過濾可依通 -34- 200930540 常之方法進行,但以溶劑於常壓下之沸點以上且溶劑未沸 騰範圍之溫度且於加壓下加熱過濾的方法,令過濾材前後 之差壓(以下,稱爲濾壓)上升小,爲佳。 於本發明之方法中,纖維素酯摻混液必須爲經由過濾 ,除去雜質,特別於液晶影像顯示裝置中,與影像辨識不 同的雜質。偏光板用保護薄膜的品質亦可經由此過濾而決 定。 0 過濾所使用的濾材以絕對過濾精度小者爲佳,但絕對 過濾精度若過小,則易發生過濾材的孔堵塞,必須頻繁進 行濾材的更換,則有令生產性降低的問題。 因此,於本發明之方法中,纖維素酯摻混液所使用的 濾材爲絕對過濾精度0.020mm以下者爲佳。濾紙可列舉例 如市售品之安積濾紙股份有限公司之No.244和277等,且 較佳使用。 濾材的材質並無特別限制,可使用通常的濾材,且以 〇 聚丙烯、鐵弗龍(註冊商標)等之塑膠纖維製的濾材和不 銹鋼纖維等之金屬製濾材無纖維之脫落等,且爲佳。 摻混液過濾的較佳溫度範圍爲45〜120 °c,以45〜70 °C爲更佳,且以4 5〜5 5 °C之範圍爲再佳。 濾壓爲3 500kPa以下爲佳,以3000kPa以下爲更佳,且 以2500kPa以下爲再佳。另外,濾壓可在適當選擇過濾流 量和過濾面積下,而加以控制。如此處理所得之摻混液被 保管於儲存槽、脫泡後,使用於流涎。 如此,於溶解鍋中,預先混合形成功能區材料和纖維 •35- 200930540 素酯和溶劑,調製摻混液時,通常,不必將形成功能區材 料於管線中添加。但是,視需要,可將全部或一部分形成 功能區材料於管線中混合。 例如’於溶解鍋中於適當溶劑中混合或分散的微粒子 分散液’爲以泵送到過濾機,並於過濾機中過濾。所得之 - 摻混液被保管於第2儲存槽,並被脫泡。 由第1儲存槽中以泵於導管中移送的纖維素酯溶液( 〇 或稱爲摻混液原液)、和、由第2儲存槽中以泵於導管中 移送的形成功能區材料溶液(微粒子分散液),以合流管 令其合流。 於合流管之正前,配置過濾器,例如可將濾材交換等 所伴隨之由路徑所發生的塊和大雜質,由送液中的微粒子 分散液或摻混液原液中除去。此處,以具有耐溶劑性之金 屬製過濾器爲較佳使用。 濾材由耐久性觀點而言,以金屬,特別爲不銹鋼爲佳 〇 。由孔堵塞之觀點而言,具有60〜80%之空孔率爲佳。最 佳爲以絕對過濾精度30〜60/z m,且空孔率60〜80%之金 屬製濾材予以過濾,如此,可長期,且確實除去粗大的雜 質,爲佳。絕對過濾精度30〜60/zm且空孔率60〜80%之 金屬製濾材可列舉例如日本精線股份有限公司製Fine Pore NF 系列之 NF-10、同 NF-12、同 NF-13 等。 如上述合流的兩液因於導管內以層狀移送,故難就其 原樣混合。於是,將兩液合流後,以管線混合機般之混合 機(19)—邊充分混合一邊移送至下一步驟。 -36- 200930540 本發明可使用之管線混合機,例如,Static Mixer SWJ (東雷靜止型管內混合器、Hi-Mixer、東雷 Engineering 製)爲佳。 [流涎步驟] 圖1爲具備使用實施本發明方法之鑄型輥之形成凹凸 面裝置的防眩薄膜製造裝置的槪略流程圖,圖la爲槪略的 0 全體側面圖,圖lb爲同主要部分平面圖。 若參照圖la,將溶解鍋所調製之摻混液,經由導管送 液至流涎模具(1 ),並於無限移送之例如迴轉驅動不銹 鋼製無端帶所構成之支持體(2 )上的流涎位置,由流涎 模具(1 )將摻混流涎的步驟。 於本發明中,流涎模具(1 ),以可調整管嘴部分之 狹縫形狀、易令膜厚均勻的加壓模具爲佳。 流涎模具(1 )以內部狹縫壁面與支持體(2 )表面所 Q 成角度爲40〜90°爲佳,特別以60〜75°爲佳。流涎模具( 1)之模具唇與支持體(2)表面之間隙以隔開0.2〜10ΙΠ1» 之間隙設置爲佳,更且以0.5〜5mm之間隙爲更佳。流涎 模具(1)之狹縫的空隙爲〇.〇5〜1.5 mm爲佳,且以〇15〜 1 . Omm爲更佳。 其次,流涎支持體(2)之表面粗度Ra爲〇.〇〇01〜1 ym,以 0.0003 〜0.1//m 爲更佳,且以 0.0005 〜0.05/zm 爲 再佳。 具備迴轉驅動無端帶作爲支持體(2)之圖示的製膜 -37- 200930540 裝置中,該帶支持體(2)被配置於一對鼓及其中間,且 無端帶支持體(2)之上方移行部及下方移行部分別由裏 側支撐的複數支撐輥(省略圖示)所構成。 又,於無端帶支持體(2)之兩端回捲部的一者,或 兩者鼓’設置對帶支持體(2)賦予張力的驅動裝置,且 藉此令帶支持體(2 )爲以加以張力而拉開的狀態下供使 用。 使用無端帶作爲支持體(2)之情形中,製膜時的帶 溫度爲以一般之溫度範圍0 °C〜未達溶劑沸點溫度下流涎 ,且以5 °C〜溶劑沸點-5 °C之範圍爲更佳。此時,周圍的 氛圍氣濕度必須控制於露點以上。 又,支持體(2 )搬送速度爲1 〇m/分鐘以上,爲了抑 制流涎模具(1 )之唇部所出現的流涎膜加以減壓而混入 空氣、和在薄膜寬軸方向上成爲橫段狀條紋原因之流涎帶 發黏,乃於流涎模具(1 )上游側設置減壓室,並且減壓 10〜600Pa爲佳,更佳爲10〜200Pa。 於減壓室下方端面、與支持體(2)之表面的間隙爲 0.5〜5mm之範圍則吸引風量不會過大,如此,抑制流涎 模具(1 )之唇端部的摻混液發生乾燥皮膜較爲理想。 又,爲了提高製膜速度,於流涎用支持體(2)上設 置2個以上加壓流涎模具(1 ),將摻混液量分割並且予以 重疊製膜亦可。 摻混液於支持體(2 )上流涎時,控制成未達溶解原 料聚合物所用溶劑之沸點’且混合溶劑爲控制成未達最低 -38- 200930540 沸點溶劑之沸點溫度爲佳。 使用無端帶作爲支持體(2)之方式中,於支持體(2 )上,將捲材(包含支持體上摻混液流涎以後之殘留溶劑 的薄膜稱爲捲材)(10)乾燥固化至可由支持體(2)上 ' 經由剝離輥(3)可剝離的膜強度,故令捲材(10)中殘 - 留溶劑量乾燥至150質量%以下爲佳,且以80〜120%爲更 佳。又,捲材(10)由支持體(2)剝離時的捲材溫度爲0 ❹ 〜30 °C爲佳。又,捲材(10)由支持體(2)剝離後,立 即因來自支持體(2 )密黏面側的溶劑蒸發而令溫度暫時 急速下降,氛圍氣中的水蒸氣和溶劑蒸氣等揮發性成分易 濃縮,故剝離時的捲材溫度爲5〜30 °C爲更佳。 此處,殘留溶劑量爲以下述式表示。 殘留溶劑量(質量%)={(M-N)/N}x100 式中,Μ爲捲材任意時刻的質量,N爲令質量Μ之物質於 〇 11 〇 °c乾燥3小時的質量。 [溶劑蒸發步驟] 將無端帶支持體(2 )上所流涎之摻混液形成的摻混 膜(捲材),於支持體(2)上加熱,並且令溶劑蒸發至 可由支持體(2)上以剝離輥(3)剝離捲材爲止的步驟。 令溶劑蒸發上,有由捲材側吹風的方法,及/或由支 持體(2 )之裏面以液體傳熱的方法’經由輻射熱由表裏 傳熱的方法等。 -39- 200930540 [剝離步驟] 於支持體(2)使用無端帶的方式中,以剝離輥(3) 剝離支持體(2)與捲材(10)時的剝離張力,通常以20 - 〜25kg/m進行剝離,但比先前更薄膜化之本發明所製作的 纖維素酯薄膜,以剝離時不會於捲材(1〇)造成皺摺般, 以可剝離之最低張力〜1 7kg/m進行剝離爲佳’且較佳爲以 ^ 最低張力〜1 4 k g / m進行剝離。 [形成凹凸步驟] 其次,若參照圖1 a及圖1 b,則本發明之防眩薄膜的製 造方法爲將熱塑性樹脂溶解於溶劑的摻混液(樹脂溶液) ,由流涎模具(1)流涎至具有平滑面之迴轉驅動不銹鋼 製流涎用帶(支持體)(2 )上’形成捲材(1 〇 ) ’並在 由支持體(2 )以剝離輥(3 )所剝離的捲材(1 〇 )予以乾 Q 燥的步驟途中,將鑄型加工輥(7)觸壓捲材(!〇)表面 ,並且經由其對向之背輥(8),於薄膜表面上形成凹凸 面。 其後,以乾燥裝置(13)將捲材(10)乾燥’形成薄 • 膜,並以捲取輥(15)予以捲取’述於後。 捲材(10)的凹凸加工面可適當選擇流涎至支持體( 2)時之空氣側面(A面),且亦可爲接至支持體(2)之 面(B面),但由加工容易性、均句性方面而言,則以B 面之加工爲佳。 -40- 200930540 於本發明之方法中,以鑄型加工輥(7)形 之捲材(10 )中的殘留溶劑量爲1〇〜70質量%爲 15〜50質量%爲更佳。 此處,於含有殘留溶劑量之捲材(10)的表 ,經由進行捲材(10)的乾燥,則令捲材(10) 向及搬送方向上收縮,對於鑄型輥(7)之表面 速度,且鑄型輥(7)表面之凹凸爲於捲材表面 〇 向及搬送方向上造成微小損傷。此損傷在捲材( 溶劑量爲70質量%以下可被抑制。又,若凹凸加 材(1 〇)的殘留溶劑量過大,則捲材(1 〇)柔軟 易,但易發生吊起•皺摺,且視情況,令搬送中 10)斷裂。但是,捲材(10)之殘留溶劑量爲未 % ’則於鑄型輥(7 )之凹凸加工上必須以大的 經由背輥(8)的彎曲變形,仍然易發生吊起·籙 薄膜的寬度爲1 000mm〜3 000mm,厚度爲20 爲佳。 鑄型輥(7 ) /背輥(8 )視需要,亦可具有 機構。作成適切的溫度下,可控制凹凸形狀。又 之捲材(10)之殘留溶劑量爲30質量%以上時, (7) /背輥(8)加熱下’可防止由捲材(1〇) 劑和其他添加劑於鑄型輥(7 )/背輥(8 )上濃 輥(7) /背輥(8)的適切溫度爲根據捲材(1〇 溶劑量而異’但以1 〇〜1 〇 〇 °C爲佳。殘留溶劑量 使用闻溫輕,則平面性惡化。 成凹凸時 佳,且以 面加工時 於寬軸方 具有相對 的寬軸方 1 〇 )殘留 工時之捲 ,加工容 的捲材( 達10質量 押壓力, 芝摺。 ~ 200 β m 調整溫度 ,加工時 將鑄型輥 揮發之溶 縮。鑄型 )之殘留 較大時若 -41 - 200930540 鑄型輥(7) /背輥(8)之溫度爲令輥內被溫度控制 的熱介質循環,並且於輥內部設置金屬加熱器’則可加以 控制。 於本發明中,形成凹凸面所用之鑄型加工輥(7)可 適當選擇應用凹凸細者、粗者,且可使用模樣爲底板狀、 雙凸透鏡狀,一部分球面所構成之凹部或凸部、形成稜狀 凹凸之鑄型爲規則端正或無規排列者。 0 可列舉例如,凸部或凹部之直徑爲5〜100//m、高度 爲0.1〜2/zm之球的一部分所構成之凹部或凸部等,其亦 可組合大凹凸和小凹凸。 如本發明般,以薄膜中具有殘留溶劑量狀態進行凹凸 加工時,假設加工後薄膜乾燥造成搬送方向/寬軸方向/ 厚度方向的薄膜收縮量,並且於乾燥捲繞後選擇變成所欲 薄膜凹凸形狀的鑄型輥(7)表面形狀。於加工凹凸前或 後以拉幅機予以寬度延拉時、和搬送方向延拉時,均必須 G 令延拉後作成適切之薄膜凹凸形狀般,選擇鑄型輥(7) 的表面形狀。 凹凸加工後之薄膜伸縮於寬軸方向和搬送方向大爲不 同之情形中,亦可令鑄型輥(7 )的粗度和間距於接線方 ' 向與軸方向上爲不同形狀。又,於形成凹凸後塗佈硬塗層 和防反射層之情形中,選擇考慮因塗佈減少凹凸孔之凹凸 形狀的鑄型輥(7 )表面。 完成之薄膜表面凹凸爲以JIS B 060 1所規定之平均粗 度(Ra )爲0. 1〜1 .5 // m、間距(Sm )爲5〜100 # m爲佳 -42 - 200930540 鑄型輥(7)及背輥(8)的材質可使用金屬 、碳鋼、鋁合金、鈦合金、陶瓷、玻璃、硬質橡 或該等組合素材等,但由強度方面和加工容易度 ,鑄型輥(7)爲金屬爲佳。特別,洗淨的容易 性亦重要,使用不銹鋼製或硬鍍鉻的鑄型輥(7 又,表面亦可爲拒水或施以拒水加工。 f) 於鑄型輥(7)形成所欲凹凸面的方法,可 方法、脈衝雷射的方法,以放電加工的機械性加 和以蝕刻方法等之化學性方法,甚至將反應性物 劑同時吹送的機械性方法與化學性方法組合的方 又,於輥表面塗佈後,於未乾燥的黏合劑上吹送 ,令黏合劑乾燥固定微粒子的方法,將含有微粒 劑之物質吹送至輥的方法、和使用金屬模具亦可 背輥(8)較佳使用硬質橡膠、硬質塑膠或 〇 或金屬彈性輥。 鑄型輥(7)或背輥(8)可將其兩者作成自 將其任一者驅動亦可。如本發明般,將含有殘留 膜加工時,因爲薄膜的搬送方向有收縮,故以張 ' 動速度爲佳。 又’鑄型輥(7)及背輥(8)之偏芯爲5〇/z 佳,且以20 " m以內爲更佳,以〇〜5// m爲特佳。 鑄型輥(7 )的直徑爲5〜200cm爲佳,」 100cm爲更佳’以1〇〜50cm爲特佳。 、不绣鋼 膠、塑膠 方面而言 度、耐久 )爲佳。 使用噴砂 工方法、 質與硏磨 法亦可。 微粒子後 子和黏合 〇 金屬輥、 由輕、或 溶劑的薄 力控制驅 m以內爲 1以1 〇〜 -43- 200930540 形成凹凸時的輥壓力爲線壓爲200〜50000N/m’更佳 爲5 00〜3 000 ON/m,考慮熱塑性樹脂的種類,所形成凹凸 之形狀、溫度等而適當決定。 其次,本發明之防眩薄膜的製造方法爲令鑄型加工輥 ' (7)之捲材搬送方向之上游側中的捲材(1〇)搬送張力 - ,於捲材(10)之左右兩端部調整至彼此不同。 一般,含有殘留溶劑量的捲材(1〇)爲捲材表面柔軟 0 ,表面加工性優良,但將捲材(1 〇 )押壓至鑄型輥(7 ) 時,於捲材(10)易發生吊起和皺摺。捲材(10)的吊起 和皺摺爲經由搬送中之捲材微小膜厚於寬軸方向的不均勻 性、和輥列等之搬送裝置的微小左右偏差' 或乾燥時之乾 燥風的左右風速差和溫度差而發生。設備的左右偏差即使 於生產設備的安裝時儘可能調小,亦因生產開始和結束時 之溫度變化的重複溫度變化而造成經時變化,於實質上極 難保持長期不會發生吊起和皺摺的狀態。 Ο 於是,本實施形態中,於鑄型加工輥(7)之捲材搬 送方向的上游側中,將捲材(10)的搬送張力左右獨^測 定,其結果,令捲材搬送張力調整機構運作,將捲材左右 兩端部之捲材搬送張力的測定値之差縮小至容許範圍內, 則可抑制吊起和皺摺的發生。 具體而言,以剝離輥(3 )由支持體(2 )所剝離的捲 材(1 〇 ),係經由引導輥(4 )搬送至鑄型加工輥(7 ), 於鑄型加工輥(7 )之捲材搬送方向的上游側,設置將捲 材的搬送張力於該捲材之左右兩端部調整成彼此不同的捲 -44 - 200930540 材搬送張力調整機構,並且於同側設置作爲左右獨立測定 捲材搬送張力之手段的張力計(9A) (9B),以張力計 (9A ) ( 9B )之捲材左右兩端部之捲材搬送張力的測定 値差爲1〜5%,較佳爲2〜4.5%般,微動調整捲材搬送張 力調整機構。 即,捲材(10)之凹凸加工前的左右張力爲以圖la及 圖lb所示之張力計(9A ) ( 9B )予以左右獨立測定,並 〇 且經由令其上游側之薄膜引導裝置(1 1 )( 1 2 )之輥左右 移動,則可將張力計(9A ) ( 9B )之値調整至所欲之値 以下。 圖1 a及圖1 b中,以前後有若干間隔且上下2段配置的2 根搬送張力調整輥(5) (6)的右端部(5a) (6a)作爲 基點,令同左端部(5b) ( 6b)分別前後搖動進行調整。 其次,例如於圖1 a及圖1 b之後側,若以下段輥(5 ) 的右端部(5a)作爲基點,令同輥左端部(5b)於前方搖 Ο 動,則因同輥左端部(5b)被押壓至搬送捲材(10)的左 端部,故薄膜搬送張力爲於此部分增大。另一方面,於圖 la及圖lb之前側,若以上段輥(6)的右端部(6a)作爲 基點,令同輥左端部(6b)於前方搖動,則因同輥左端部 (6b)被押壓至搬送捲材的左端部,故薄膜搬送張力爲於 此部分增大,如此,可令搬送捲材(10)之左端部的搬送 張力、與同右端部的搬送張力爲相對地彼此不同般變更。 又,於本發明之方法中,以鑄型加工輥(7)形成凹 凸時,薄膜對於鑄型加工輥(7)的接觸時間爲2.5χ1(Γ3〜 -45- 200930540 1. 〇秒爲佳。 即’薄膜與鑄型輥(7)的包裝時間和包裝時間大時 ,易發生吊起和損傷,小時則加工性變差,存在適切的包 裝時間和包裝時間。 _ 若根據本發明之方法,則不會發生吊起•皺摺和表面 的微小損傷’可在高生產性下製造平面性優良、減低表面 之閃閃發光、雜質障礙的防眩薄膜。 0 圖2爲示出使用實施本發明方法之薄膜張力調整機構 和鑄型輥(7)之形成凹凸面裝置之第二實施形態的主要 部分側面圖,且對於1根背輥(8 )使用2根之鑄型輥(7Α )(7Β )。 形成凹凸鑄型輥(7 )可爲1根,但若使用數根之鑄型 輥(7 ),則凹凸的均勻性增加,且可輕易取得複雜的凹 凸形狀故爲佳。又,使用複數的鑄型輥(7Α) (7Β)時 ,使用表面凹凸形狀不同的鑄型輥(7Α ) ( 7Β ),則可 〇 輕易控制防眩特性及穿透影像鮮明性,並且可令薄膜表面 的白色模糊和閃閃發光減少。 如此,對於1根背輥(8)使用2根鑄型輥(7Α) ( 7Β )時,若將鑄型輥(7 A ) ( 7B )的位置相對於背輥(8 ) 的中心設置於1 8 0°之位置,則不容易因背輥(8 )的彎曲 而發生凹凸的不均勻性,故爲佳。 圖3爲示出使用實施本發明方法之薄膜張力調整機構 和鑄型輥(7)之形成凹凸面裝置之第三實施形態的主要 部分側面圖,對於1根背輥(8 )使用4根鑄型輥(7 A )( -46-General formula (2) B-(GA)nGB (wherein B represents a benzene monocarboxylic acid residue, and G represents an alkyl diol residue having a carbon number of 2 to 12 or a carbon number of 6 to 12 a diol residue, or an alkylene diol residue having a carbon number of 4 to 12, and A is an alkylene dicarboxylic acid residue having a carbon number of 4 to 12 or a carbon number of 6 to 12 The dicarboxylic acid residue, n is an integer representing 1 or more). In the general formula (2), the benzene monodecanoic acid residue and the G are not an alkyl diol residue or an oxygen alkyl diol residue or an aryl diol residue. The alkylene dicarboxylic acid residue or the aryl dicarboxylic acid residue represented by Α can be obtained by the same reaction as the usual polyester plasticizer. The benzene monocarboxylic acid component of the aromatic terminal ester-based plasticizer used in the present invention is, for example, benzoic acid, p-tert-butylbenzoic acid, o-toluic acid, meta-toluic acid G, p-toluic acid, dimethylbenzoic acid, and B. The benzoic acid, n-propyl benzoic acid, amino benzoic acid, ethoxy benzoic acid, and the like can be used singly or in combination of two or more kinds. The aromatic terminal ester-based plasticizer used in the present invention has a carbon number of 2 to 12; the alkylene glycol component is ethylene glycol, 1,2-propanediol, and 1,3-propanediol. 2-butanediol, 1,3-butanediol, 2-methyl-1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 2,2-dimethyl-1 , 3-propanediol (neopentylene glycol), 2. 2-Diethyl-1,3-propanediol (3,3-dimethylolpentane), 2-n-butyl-2-ethyl-1,3-propanediol (3,3-dihydroxymethylglycol) Alkane), 3-methyl-1,5-pent-25- 200930540 alkanediol 1,6-hexanediol, 2,2,4-trimethyl-1,3-pentanediol, 2-B -1,3-hexanediol '2-methyl-1,8-octanediol' 1,9-nonanediol, 1,10-nonanediol, 1,12-octadecanediol, etc. These diols may be used alone or in combination of two or more. Further, the aromatic terminal ester has a carbon number of 4 to 12, and the alkylene glycol component is, for example, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, or tripropylene glycol. One type or a mixture of two or more types may be used for the alcohol. Further, the aryl diol component having 6 to 12 carbon atoms of the aromatic terminal ester is, for example, hydroquinone, resorcin, bisphenol A, bisphenol F, bisphenol or the like, and these diols can be used. Kind or a mixture of two or more kinds. The alkylene dicarboxylic acid component having a carbon number of 4 to 1 2 of the aromatic terminal ester is, for example, succinic acid, maleic acid, fumaric acid, glutaric acid, adipic acid, azelaic acid, or azelaic acid. The acid, dodecanedicarboxylic acid, etc. may be used alone or in combination of two or more kinds. The aryldicarboxylic acid component having 6 to 12 carbon atoms is citric acid, p-citric acid, 1,5-naphthalene dicarboxylic acid, 1,4-naphthalenedicarboxylic acid or the like. ❹ The aromatic terminal ester type plasticizer has a number average molecular weight of preferably from 300 to 2,000, more preferably from 500 to 1,500. Also, its acid value is 0. 5 mgKOH/g or less, the hydroxyl value is 25 mgKOH/g or less, more preferably the acid value is 0. 3 mgKOH/g or less, and a hydroxyl group value of 15 mgKOH/g or less is appropriate. The acid value of the aromatic terminal ester means that the acid contained in 1 gram of the sample (the carboxyl group in the terminal of the molecule) is neutralized. The number of milligrams of potassium hydroxide. The acid value and the hydroxyl value can be measured in accordance with JIS K 0070 (1992). The content of the aromatic terminal ester-based plasticizer used in the present invention is preferably, for example, 1 to 20% by mass in the cellulose ester film of -26 to 200930540, particularly preferably 3 to 11% by mass. (Ultraviolet Absorber) In the present invention, the cellulose ester film may contain an ultraviolet absorber. - A UV absorber which can be used, for example, a hydroxybenzophenone-based compound, a benzotriazole-based compound, a salicylate-based compound, a benzophenone-based compound, a cyanoacrylate-based compound, and a nickel-stack salt The compound, the tri-till compound, and the like are preferably a benzotriazole-based compound having less coloration. Further, the ultraviolet absorber described in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Polymers described in Japanese Unexamined Patent Publication No. Publication No. JP-A No. 2002-473 No. Ultraviolet absorbers are also preferred. The ultraviolet absorbing agent is excellent in ultraviolet absorbing energy at a wavelength of 3 to 70 nm or less, and preferably has a small absorption of visible light having a wavelength of 400 nm or more from the viewpoint of liquid crystal display properties. Specific examples of the ultraviolet absorber usable in the present invention include 2-(2'-'hydroxy-5'-methylphenyl)benzotriazole, 2-(2,-hydroxy-3',5'-di- Tert-butylphenyl)benzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)benzotriazole, 2-(2'-hydroxy-3 ',5'-di-t-butylphenyl)-5-chlorobenzotriazole, 2-( 2'-hydroxy-3'-( 3",4",5",6"-tetrahydro酞醯iminomethyl)-5'-methylphenyl)benzotriazole, 2,2-methylenebis(4- -27- 200930540 (1,1,3,3-tetramethylbutyl) )-6-(2H-benzotriazol-2-yl)phenol), 2_(2'-hydroxy-3'-t-butyl-5'-methylphenyl)·5-chlorobenzotriene Oxazole, 2-( 2Η-benzotriazol-2-yl)-6-(linear and side chain dodecyl)-4-methylphenol, octyl-3-[3-tert-butyl- 4-hydroxy-5-(chloro-2H-benzotriazol-2-yl)phenyl]propionate with 2-ethylhexyl-3-[3-tri-butyl-4-hydroxy-5 - a mixture of (5-chloro-2H-benzotriazol-2-yl)phenyl]propionate, etc. 'but is not limited thereto. Further, commercially available products 〇 ITNUVIN 109, TINUVIN 171, and TINUVIN 326 (all manufactured by Ciba Specialty Chemicals Co., Ltd.) are preferably used. Examples of the polymer ultraviolet absorber include a reactive ultraviolet absorber RUVA-93 manufactured by Otsuka Chemical Co., Ltd. Specific examples of the benzophenone-based compound include 2,4-dihydroxybenzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, and 2-hydroxy-4-methoxy-5-sulfonate. But benzophenone, bis(2-methoxy-4-hydroxy-5-benzylidene phenylmethane), and the like, but is not limited thereto. The above-mentioned ultraviolet absorber which is preferably used in the present invention is preferably a benzotriazole-based ultraviolet absorber and a benzophenone-based ultraviolet absorber which are excellent in transparency and excellent in preventing deterioration of the polarizing plate and the liquid crystal element, and are unnecessary. A benzotriazole-based ultraviolet absorber having less coloration is particularly preferred. The method for adding the ultraviolet absorber to the blending solution is not limited if the ultraviolet absorber is dissolved in the blending solution. In the present invention, the ultraviolet absorber is dissolved in dichloromethane, methyl acetate, diolanole, or the like. A mixed organic solvent for a cellulose ester as a good solvent or a poor solvent and a poor solvent of a lower aliphatic alcohol (methanol, ethanol, propanol, butanol, etc.) and added to the cellulose ester solution in a UV absorber solution form. Or it can be added directly to the mixed composition of -28-200930540. If it is insoluble in organic solvents like inorganic powder, it can be added to the blending solution by using a dissolving rod and sanding in an organic solvent and a polymer, and dispersing. The content of the ultraviolet absorber is 0. 01 to 5 mass%, especially 0. 5 to 3 mass%. In the present invention, the ultraviolet absorbers may be used singly or in combination of two or more kinds. ❹ (Antioxidant) The antioxidant is preferably a hindered phenol-based compound, for example, 2,6-di-t-butyl-p-cresol, pentaerythritol-tetra[3-(3,5-di- Tributyl-4-hydroxyphenyl)propionate], triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate], 1, 6-hexanediol-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], 2,4-bis-(n-octylthio)-6-( 4-hydroxy-3,5-di-t-butylanilino)-1,3,5-three tillage, 2,2-thio-indole diethyl bis[3-(3,5-di- Tert-butyl-4-hydroxyphenyl)propionate], octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, n,N'- Benzyl bis(3,5-di-t-butyl-4-hydroxy-hydroaminocyanide), :l,3,5-trimethyl-2,4,6-tris(3,5-di- Tributyl-4-hydroxybenzyl)benzene, tris-(3,5-di-t-butyl-4-hydroxybenzyl)-isocyanurate, and the like. Especially 2,6-di-t-butyl-p-cresol, pentaerythritol-tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], triethylene Alcohol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate] is preferred. Further, for example, it is also possible to use ^-chuan,-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propanium] oxime, etc. -29-200930540 A phosphorus-based processing stabilizer such as a metal inert agent and tris(2,4-di- gastric tributylphenyl) phosphite. The amount of these compounds added is 1 ppm to 1 by mass relative to the cellulose ester. 0% is preferable, and 10 to 1 〇〇〇 ppm is more preferable. Hereinafter, examples of the fine particles used in the present invention are listed, but are not limited thereto.  Examples of the fine particles include inorganic compound particles or organic compound particles. Examples of the inorganic compound particles include metals such as cerium oxide, titanium oxide, aluminum oxide, chromium oxide, kaolin, talc, clay, calcined calcium citrate, calcium citrate hydrate, aluminum citrate, magnesium citrate, and calcium phosphate. Oxide, hydroxide, citrate, phosphate, carbonate, calcium citrate, potassium titanate, aluminum borate, basic magnesium sulfate, glass fiber, and the like. Examples of the organic compound particles include fine particles of a polyfluorene resin, a fluororesin, and an acrylic resin, and a polyoxyxylene resin is preferable, and those having a three-dimensional network structure are particularly preferable. For example, Tospearl 103, the same 105, the same 108, the same 120, the same 145, the same 3120, and the same 240 (made by Toshiba Silicone Co., Ltd.) can be cited. In addition, it is also possible to use two or more different types (compositions) and shape particles. Examples of the cerium oxide microparticles include Aerosil (AEROSIL) 200, 200V, 300, R972, R972V, R974, R202, R812, R805, 0X50, TT600, etc., manufactured by Aerosil Co., Ltd., preferably Aerosil 200V, R972, R972V, R974, R202, R812. These microparticles may be used in combination of two or more kinds. When two or more types are used, they can be mixed in any ratio of -30 - 200930540. (Interacting Agent) The blending liquid or fine particle dispersion used in the present invention preferably contains an interface 'active agent, and is not particularly limited to a phosphate system, a sulfonic acid system, a carboxylic acid system, a nonionic system, a cationic system, or the like. . For example, it is described in Japanese Laid-Open Patent Publication No. SHO-61-243 83. The amount of the surfactant added is 0. 002~2% by mass is preferred, and is 0. 01 to 1% by mass is more preferable. If the amount added is less than 0. When the amount of addition is 0.001% by mass, the effect of addition is not sufficiently exhibited. When the amount of addition exceeds 2% by mass, precipitation or insoluble matter occurs. The nonionic surfactant is a surfactant of a polyoxyethylene, polyoxypropylene, polyoxybutylene, polyglycidyl group, and sorbitan as a nonionic hydrophilic group, and specific examples thereof include polyoxyethylene. Alkane ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene-polyoxypropylene glycol, polyvalent alcohol fatty acid partial ester, polyoxyethylene polyvalent alcohol fatty acid partial ester, polyoxyethylene fatty acid ester, polyfluorene glycerin fatty acid ester, Fatty acid diethanolamine, triethanolamine fatty acid partial ester. The anionic surfactant is a carboxylate, a sulfate, a sulfonate or a phosphate salt. The representative is a fatty acid salt, an alkylbenzenesulfonate, an alkylnaphthalenesulfonic acid salt, an alkylsulfonate, and a- Olefin sulfonate, dialkyl sulfosuccinate, α-sulfonated fatty acid salt, Ν-methyl-Ν-oleyl taurine, petroleum sulfonate, alkyl sulfate, sulfated fat, polyoxygen Vinyl ether ether sulfate, polyoxyethylene alkyl phenyl ether sulfate, polyoxyethylene styrenated phenyl ether sulfate, alkyl phosphate, polyoxyethylene vinyl ether phosphate, naphthalene sulfonate formaldehyde condensation-31 - 200930540 Things and so on. Examples of the cationic surfactant include an amine salt, a quaternary ammonium salt, and a pyridine gun salt, and examples thereof include a first to third aliphatic amine salt and a fourth-order salt (tetraalkylammonium salt, trialkylbenzylammonium salt, Alkyl pyridyl salt, alkyl imidazole gun salt, etc.). The amphoteric surfactants are carboxybetaine, sulfobetaine, etc., N-trialkyl-N-carboxymethylammonium betaine, N-trialkyl-N-sulfoalkylammonium betaine, and the like. Further, the fluorine-based surfactant is an interfacial surfactant having a fluorocarbon chain as a water-repellent group. (Peel-Promoting Agent) Further, a peeling accelerator for reducing the load at the time of peeling may be added to the blending liquid. The surfactant is effective for the surfactant, and is a phosphate, sulfonic acid, carboxylic acid, nonionic or cationic system, but is not limited thereto. Such a peeling accelerator is described, for example, in JP-A-61-243 83, 〇, and the like. A polyethoxylated phosphate ester is disclosed as a release accelerator in Japanese Patent Publication No. 5-7-500833. It is disclosed in JP-A-61-69845 that a non-esterified hydroxyl group is a mono- or di-phosphate of a free acid form, and can be quickly peeled off by adding it to a cellulose ester. Further, Japanese Laid-Open Patent Publication No. Hei 1-199847 discloses that a phosphate compound containing a non-esterified hydroxyl group and a propylene oxide chain and inorganic particles are added, whereby the peeling load can be reduced. (Other additives) In addition, thermal particles such as kaolin, talc, diatomaceous earth, quartz, sulfuric acid-32-200930540 bismuth, titanium oxide, aluminum oxide, etc., and alkaline earth metal salts such as calcium and magnesium may be added. Agent. Further, antistatic agents, flame retardants, slip agents, oil agents, and the like are sometimes added. The method for producing an anti-glare film of the present invention comprises a step of preparing a blending liquid (dissolution step), a flowing step, a drying step, and a winding step. [Dissolution Step] In the method for producing an anti-glare film of the present invention, in the case where the polymer film is a cellulose ester film, first, the dissolution of the cellulose ester is a stirring dissolution method generally used in a dissolution pot. a method of heating, stirring, and dissolving at a temperature above the boiling point of the solvent at a normal pressure of the solvent and at a temperature at which the solvent does not boil under a pressure, a method of heating and dissolving, a method of supersonic dissolving, and the like, since the so-called gel, It is better to have a blocky undissolved matter of the dough. In addition, the method of cooling and dissolving described in JP-A-9-9553, or the method of dissolving under high pressure described in JP-A No. Hei 1 1 - 2 1 3 79 can be used. A method in which a cellulose ester is mixed with a poor solvent to wet or swell, and then mixed with a good solvent is preferably used. In this case, means for mixing or swelling the cellulose ester with the poor solvent and a device for mixing and dissolving with the good solvent may be separately provided. The type of the pressurized container used for dissolving the cellulose ester is not particularly limited, and if it can withstand the specified pressure, it can be heated and stirred under pressure. In the pressurized container, a gauge such as a pressure gauge or a thermometer may be appropriately disposed. The pressurization may be carried out by a method of pressurizing an inert gas such as nitrogen gas or by increasing the vapor pressure of the solvent -33-200930540 by heating. It is preferable that the heating is performed externally, for example, the casing type is easy to control the temperature and is preferable. The heating temperature of the solvent to be added is not less than the boiling point of the solvent to be used, and in the case of two or more kinds of mixed solvents, it is preferable to heat the temperature at a temperature higher than the boiling point of the solvent having a lower boiling point and to be in a temperature in which the solvent is not boiling. If the heating temperature is too high, the necessary pressure becomes large and the productivity is deteriorated. Preferably, the heating temperature is in the range of 20 to 120 ° C, more preferably 30 to 1001, and still more preferably in the range of φ 40 to 80 ° C. Again, the pressure is adjusted at the set temperature until the solvent does not boil. In addition to the cellulose ester and the solvent, an additive such as a plasticizer or an ultraviolet absorber as needed is a solvent which is previously mixed with a solvent, dissolved or dispersed, and then put into a solvent before dissolution of the cellulose ester, or a mixture of the cellulose ester dissolved therein. can. After the cellulose ester is dissolved, it is taken out from the container while being cooled, or extracted from the container by a chestnut or the like, and cooled by a heat exchanger or the like to supply a blended liquid of the obtained polymerized material to a film, and the cooling temperature at this time. It can also be cooled to room temperature. The particle diameter d of the cellulose ester as a raw material is 0. The particle of 1 mm S dS 20 mm is composed of a ratio of 60% by mass or more, and since agglomerates of cellulose ester do not occur and good solubility can be obtained, it is preferable. ' The mixture of the raw cellulose ester and the solvent is dissolved in a dissolving pot with a stirrer. At this time, the peripheral speed of the stirring wing is at least 〇. 5 m / sec or more, and it is better to stir and dissolve for more than 30 minutes. In the process of the present invention, the cellulose ester blend dissolved in the pot is dissolved, pumped to a filter, and filtered in a filter. This filtration can be carried out according to the usual method of -34-200930540, but the solvent is heated at a temperature above the boiling point of the normal pressure and the temperature of the solvent is not boiling, and the pressure is heated under pressure to make the differential pressure before and after the filter material (below , called the filter pressure) rises small, preferably. In the method of the present invention, the cellulose ester blending liquid must be an impurity which is different from the image recognition by filtering to remove impurities, particularly in a liquid crystal image display device. The quality of the protective film for a polarizing plate can also be determined by this filtration. 0 The filter material used for filtration is preferably one with a small absolute filtration accuracy. However, if the absolute filtration accuracy is too small, the pores of the filter material are likely to clog, and frequent replacement of the filter material may cause a problem of reduced productivity. Therefore, in the method of the present invention, the filter medium used in the cellulose ester blending solution has an absolute filtration precision of 0. Those below 020mm are preferred. The filter paper may, for example, be No. of Anji Filter Paper Co., Ltd., which is a commercial product. 244 and 277, etc., and are preferably used. The material of the filter material is not particularly limited, and a normal filter medium can be used, and a filter material made of a plastic fiber such as ruthenium polypropylene or Teflon (registered trademark) and a metal filter material such as stainless steel fiber are not detached from the fiber, and the like. good. The preferred temperature range for the blending solution is 45 to 120 ° C, more preferably 45 to 70 ° C, and more preferably in the range of 4 5 to 5 5 ° C. The filtration pressure is preferably 3 500 kPa or less, more preferably 3,000 kPa or less, and more preferably 2,500 kPa or less. In addition, the filtration pressure can be controlled by appropriately selecting the filtration flow rate and the filtration area. The blended liquid thus obtained is stored in a storage tank, defoamed, and used for flowing. In this way, in the dissolving pot, pre-mixing to form the functional zone material and the fiber and the solvent to prepare the blending liquid, usually, it is not necessary to add the functional zone material to the pipeline. However, all or a portion of the functional zone forming material may be mixed in the pipeline as needed. For example, a fine particle dispersion which is mixed or dispersed in a suitable solvent in a dissolving pot is pumped to a filter and filtered in a filter. The resulting mixture is stored in a second storage tank and defoamed. a cellulose ester solution (〇 or a mixture solution) transferred from a first storage tank by means of a pump in a conduit, and a functional zone material solution (microparticle dispersion) transferred from a second storage tank by means of a pump in a conduit Liquid), confluence with a confluence tube. In front of the merging pipe, a filter is disposed, for example, a block or a large impurity generated by the path accompanying the exchange of the filter material can be removed from the fine particle dispersion or the mixed solution in the liquid. Here, a metal filter having solvent resistance is preferably used. From the viewpoint of durability, the filter material is preferably made of metal, particularly stainless steel. From the viewpoint of pore clogging, it has a porosity of 60 to 80%. It is preferable to filter the metal filter material having an absolute filtration accuracy of 30 to 60/z m and a porosity of 60 to 80%, so that it is possible to remove coarse impurities for a long period of time. For the metal filter material having an absolute filtration accuracy of 30 to 60/zm and a porosity of 60 to 80%, for example, NF-10 of the Fine Pore NF series manufactured by Nippon Seisakusho Co., Ltd., NF-12, and NF-13 can be cited. Since the two liquids merged as described above are transferred in a layered manner in the catheter, it is difficult to mix them as they are. Then, after the two liquids are combined, they are transferred to the next step while being thoroughly mixed by a mixer (19) of a line mixer. -36- 200930540 A line mixer which can be used in the present invention, for example, a Static Mixer SWJ (East Mine Static In-Tube Mixer, Hi-Mixer, manufactured by Toray Engineering) is preferred. [Flowing Step] Fig. 1 is a schematic flow chart showing an apparatus for manufacturing an anti-glare film using a forming surface of a casting roll for carrying out the method of the present invention, and Fig. 1a is a schematic side view of the entire 0, and Figure lb is the same as the main Partial floor plan. Referring to FIG. 1a, the blending liquid prepared by dissolving the pot is fed to the rogue mold (1) via a conduit, and is in a flowing position on the support body (2) which is infinitely transferred, for example, a slewing drive stainless steel endless belt. The step of mixing the flowing stream by the rogue mold (1). In the present invention, the flowing mold (1) is preferably a press mold which can adjust the slit shape of the nozzle portion and which is easy to make the film thickness uniform. The flowing mold (1) preferably has an angle of 40 to 90° with respect to the surface of the inner slit wall and the surface of the support (2), and particularly preferably 60 to 75°. The gap between the die lip of the flow mold (1) and the surface of the support (2) is separated by 0. The gap between 2~10ΙΠ1» is set to be better, and more is 0. A gap of 5 to 5 mm is more preferable. The gap of the slit of the flow mold (1) is 〇. 〇5~1. 5 mm is preferred, and 〇15~1.  Omm is better. Secondly, the surface roughness Ra of the rogue support (2) is 〇. 〇〇01~1 ym, with 0. 0003 ~0. 1//m is better and is 0. 0005 ~0. 05/zm is better. Membrane having a rotary drive endless belt as an illustration of the support (2) - 37- 200930540 In the apparatus, the belt support (2) is disposed between a pair of drums and the middle thereof, and the endless belt support body (2) The upper transition portion and the lower transition portion are each composed of a plurality of support rollers (not shown) supported on the back side. Further, one of the both ends of the endless belt support (2), or both drums, is provided with a driving device that applies tension to the belt support (2), and thereby the belt support (2) is It is used in a state of being pulled apart by tension. In the case where the endless belt is used as the support (2), the belt temperature at the time of film formation is from 0 ° C to the boiling point of the solvent at a normal temperature range, and is 5 ° C to the boiling point of the solvent - 5 ° C. The range is better. At this time, the ambient atmosphere humidity must be controlled above the dew point. Moreover, the conveying speed of the support (2) is 1 〇m/min or more, and the flow film which is formed in the lip of the rogue mold (1) is suppressed from being decompressed to mix air, and is formed into a horizontal section in the width direction of the film. The flow of the stripe is sticky, and a decompression chamber is provided on the upstream side of the rogue mold (1), and a pressure of 10 to 600 Pa is preferable, and more preferably 10 to 200 Pa. The gap between the lower end surface of the decompression chamber and the surface of the support (2) is 0. In the range of 5 to 5 mm, the suction air volume is not excessively large, and it is preferable to suppress the occurrence of a dry film in the blending liquid at the lip end portion of the flowing mold (1). Further, in order to increase the film forming speed, two or more pressurized weir molds (1) are provided on the flow support member (2), and the amount of the mixed liquid may be divided and the film may be formed by overlapping. When the blend liquid flows on the support (2), it is controlled so as not to reach the boiling point of the solvent used for dissolving the polymer of the raw material, and the mixed solvent is preferably controlled to a boiling point temperature of the boiling point solvent of -38 to 200930540. In the method of using the endless belt as the support (2), on the support (2), the coil (the film containing the residual solvent after the flow of the blend on the support is referred to as a coil) (10) is dried and cured to be The strength of the film which can be peeled off by the peeling roll (3) on the support (2), so that the amount of residual solvent in the coil (10) is preferably dried to 150% by mass or less, and more preferably 80 to 120%. . Further, it is preferable that the temperature of the coil when the coil (10) is peeled off from the support (2) is 0 ❹ to 30 °C. Further, immediately after the coil (10) is peeled off from the support (2), the temperature is temporarily lowered rapidly due to evaporation of the solvent from the side of the support surface of the support (2), and the volatiles such as water vapor and solvent vapor in the atmosphere are volatile. The composition is easily concentrated, so that the temperature of the coil at the time of peeling is preferably 5 to 30 °C. Here, the amount of residual solvent is represented by the following formula. The amount of residual solvent (% by mass) = {(M - N) / N} x 100 where Μ is the mass of the coil at any time, and N is the mass of the mass Μ material dried at 〇 11 〇 °c for 3 hours. [Solvent evaporation step] The blended film (coil) formed from the blended liquid flowing on the endless support (2) is heated on the support (2), and the solvent is evaporated to the support (2). The step of peeling off the web by the peeling roll (3). The solvent is evaporated, and there is a method of blowing air from the side of the coil, and/or a method of transferring heat from the inside of the support body (2) by heat transfer from the surface by radiant heat. -39- 200930540 [Peeling step] In the method of using the endless belt in the support (2), the peeling tension when the support (2) and the coil (10) are peeled off by the peeling roll (3) is usually 20 - 25 kg /m is peeled off, but the cellulose ester film produced by the present invention which is thinner than before is not wrinkled by the coil (1〇) when peeled off, and the minimum tension of peelable is ~1 7 kg/m. It is preferable to carry out the peeling and preferably to peel off at a minimum tension of ~1 4 kg / m. [Step of Forming Concavity and Concavation] Next, referring to Fig. 1a and Fig. 1b, the method for producing the antiglare film of the present invention is a blending solution (resin solution) in which a thermoplastic resin is dissolved in a solvent, and flowing from the flowing mold (1) to A coiled material (1 〇) on a rotary-driven stainless steel flow belt (support) having a smooth surface and a strip (1 〇) peeled off by a support roller (3) In the middle of the dry drying step, the mold processing roll (7) is pressed against the surface of the web (!), and an uneven surface is formed on the surface of the film via the opposite back roll (8). Thereafter, the web (10) is dried by a drying device (13) to form a thin film, which is taken up by a take-up roll (15). The concave-convex processed surface of the coil (10) can be appropriately selected from the air side (A surface) when flowing to the support (2), or the surface (B surface) connected to the support (2), but it is easy to process. In terms of sex and sentence, it is better to process on the B side. In the method of the present invention, the amount of the residual solvent in the coil (10) of the mold processing roll (7) is preferably from 1 to 70% by mass, preferably from 15 to 50% by mass. Here, in the table containing the amount of residual solvent (10), by drying the coil (10), the coil (10) is shrunk in the conveying direction, and the surface of the casting roll (7) is applied. The speed and the unevenness of the surface of the casting roll (7) cause minute damage to the surface of the coil and the direction of conveyance. The damage is suppressed in the coil (the amount of the solvent is 70% by mass or less. Further, if the amount of the residual solvent of the embossed material (1 〇) is too large, the coil (1 〇) is soft and easy, but it is liable to hang up and wrinkle. Fold, and depending on the situation, 10) break during transport. However, if the amount of residual solvent of the coil (10) is not %, it is necessary to have a large bending deformation via the back roll (8) in the uneven processing of the casting roll (7), and it is still prone to hoisting and smashing the film. The width is from 1 000 mm to 3 000 mm and the thickness is preferably 20. The casting roll (7) / back roll (8) may also have a mechanism as needed. The concave and convex shape can be controlled at an appropriate temperature. When the residual solvent amount of the coil (10) is 30% by mass or more, (7) / back roll (8) is heated to prevent the coil (1 〇) agent and other additives from being applied to the casting roll (7) / Back roll (8) The upper roll (7) / back roll (8) is suitable for the temperature of the roll (1 〇 solvent amount is different 'but preferably 1 〇 ~ 1 〇〇 ° C. Residual solvent amount is used When the temperature is light, the flatness is deteriorated. When the surface is formed into a concave and convex, and the surface has a relatively wide axis on the wide axis, the residual working time is rolled up, and the processing capacity of the coil (up to 10 mass pressure,折折。 ~ 200 β m Adjust the temperature, the mold roll will be volatilized during processing. If the residue of the mold is large, the temperature of the mold roll (7) / back roll (8) is The temperature-controlled heat medium in the roll is circulated and a metal heater is placed inside the roll to be controlled. In the present invention, the mold processing roll (7) for forming the uneven surface can be appropriately selected from those having a fine shape and a thick shape, and a concave or convex portion formed by a part of a spherical surface can be used as a bottom plate shape or a lenticular lens shape. The molds forming the prismatic irregularities are regularly aligned or randomly arranged. 0, for example, the convex portion or the concave portion has a diameter of 5 to 100 / / m and a height of 0. A concave portion or a convex portion formed by a part of a ball of 1 to 2/zm may be combined with large irregularities and small irregularities. When the concavo-convex processing is performed in a state in which the amount of residual solvent is present in the film, it is assumed that the film is dried after the processing to cause a film shrinkage amount in the conveyance direction/wide axis direction/thickness direction, and is selected to become a desired film concavity after dry winding. The shape of the shape of the casting roll (7). When the width is stretched by the tenter before or after the unevenness is processed, and when the conveyance direction is stretched, it is necessary to select the shape of the surface of the mold roll (7) by making the appropriate shape of the film as follows. In the case where the film stretching after the uneven processing is greatly different in the wide axis direction and the conveying direction, the thickness and the pitch of the casting roll (7) may be different in the direction of the connecting direction and the direction of the axis. Further, in the case where the hard coat layer and the antireflection layer are applied after the unevenness is formed, the surface of the mold roll (7) which reduces the uneven shape of the uneven hole by coating is selected. The surface roughness of the finished film is 0. The average roughness (Ra) specified in JIS B 060 1 is 0.  1~1. 5 // m, spacing (Sm) is 5~100 # m is better -42 - 200930540 The casting rolls (7) and back rolls (8) can be made of metal, carbon steel, aluminum alloy, titanium alloy, ceramic, Glass, hard rubber or these composite materials, etc., but the strength of the strength and ease of processing, the casting roll (7) is preferably metal. In particular, the ease of cleaning is also important, using a stainless steel or hard chrome-plated casting roll (7, the surface can also be water repellent or water repellent processing. f) forming the desired bump on the casting roll (7) Surface method, method, pulse laser method, mechanical method of electric discharge machining, chemical method such as etching method, and even mechanical method combining chemical method and chemical method for simultaneous blowing of reactive agent After the surface of the roll is coated, it is blown on the undried adhesive, the method of drying the fixed particles by the adhesive, the method of blowing the substance containing the fine agent to the roll, and the method of using the metal mold to the back roll (8) Use hard rubber, hard plastic or enamel or metal elastic roller. The casting roll (7) or the back roll (8) may be formed by either of them. As in the case of the present invention, when the residual film is processed, since the conveying direction of the film is shrunk, it is preferable to use the moving speed. Further, the eccentricity of the casting roll (7) and the back roll (8) is preferably 5 Å/z, and more preferably 20 " m, and particularly preferably 〇~5//m. The diameter of the casting roll (7) is preferably 5 to 200 cm, and more preferably 100 cm is more preferably 1 to 50 cm. , stainless steel, plastic, plastic, and durability. The sandblasting method, quality and honing method can also be used. The microparticle rear and the bonded bismuth metal roller are controlled by a light force or a thin force of a solvent to drive the inside of the metal to 1 〇~ -43- 200930540. The roll pressure when forming the unevenness is 200 to 50000 N/m'. 5 00 to 3 000 ON/m is appropriately determined in consideration of the type of the thermoplastic resin, the shape of the unevenness formed, the temperature, and the like. Next, the method for producing the anti-glare film of the present invention is such that the coil (1〇) in the upstream side of the coil processing direction of the mold processing roll '(7) conveys the tension - on the left and right sides of the coil (10) The ends are adjusted to be different from each other. Generally, the coil (1〇) containing the residual solvent amount is soft on the surface of the coil, and the surface workability is excellent. However, when the coil (1 〇) is pressed to the casting roll (7), the coil (10) is used. Suspension and wrinkles are prone to occur. The lifting and wrinkling of the coil (10) is a non-uniformity in the width direction of the coil material during transport, and a slight left-right deviation of the conveying device such as a roller row or a dry wind at the time of drying. Wind speed difference and temperature difference occur. The left and right deviation of the equipment is reduced as much as possible even during the installation of the production equipment, and the change in temperature due to the repeated temperature changes at the beginning and end of the production causes a change in time, which is extremely difficult to maintain for a long period of time without lifting and wrinkling. Folded state. In the present embodiment, the transport tension of the coil (10) is measured on the upstream side of the coil processing direction of the mold processing roll (7), and as a result, the web conveyance tension adjusting mechanism is obtained. In the operation, the difference between the measurement of the web transport tension at the left and right ends of the coil is reduced to an allowable range, and the occurrence of lifting and wrinkles can be suppressed. Specifically, the web (1 〇) peeled off from the support (2) by the peeling roll (3) is conveyed to the mold processing roll (7) via the guide roll (4), and the mold processing roll (7) In the upstream side of the coil conveying direction, a roll-44 - 200930540 material conveying tension adjusting mechanism that adjusts the conveying tension of the coil to the left and right end portions of the coil is provided, and is disposed on the same side as the left and right independent The tension meter (9A) (9B) for measuring the tension of the coil conveyance is preferably 1 to 5%, preferably 1 to 5%, of the tension of the web conveyance tension at the left and right ends of the tension meter (9A) (9B). For 2~4. 5%-like, micro-motion adjustment of the coil conveyance tension adjustment mechanism. That is, the right and left tensions before the concavo-convex processing of the coil (10) are independently measured left and right by the tensiometer (9A) (9B) shown in Figs. 1a and 1b, and are passed through the film guiding device on the upstream side ( 1 1) When the roller of (1 2) moves to the left or right, the tension meter (9A) (9B) can be adjusted to the desired level. In Fig. 1 a and Fig. 1 b, the right end portion (5a) (6a) of the two transport tension adjusting rollers (5) (6) arranged in a plurality of intervals at the upper and lower intervals is used as a base point, so that the same left end portion (5b) (6b) Shake back and forth separately to adjust. Next, for example, on the rear side of Fig. 1a and Fig. 1b, if the right end portion (5a) of the lower roller (5) serves as a base point, the left end portion (5b) of the same roller is rocked in front, and the left end portion of the same roller (5b) is pressed to the left end portion of the conveying coil (10), so that the film conveying tension is increased in this portion. On the other hand, on the front side of FIGS. 1a and 1b, if the right end portion (6a) of the upper roller (6) serves as a base point and the left end portion (6b) of the same roller is rocked in the front, the left end portion (6b) of the same roller When the pressure is applied to the left end portion of the conveyance coil, the film conveyance tension is increased in this portion, so that the conveyance tension of the left end portion of the conveyance coil (10) and the conveyance tension of the same right end portion can be opposite to each other. Different changes. Further, in the method of the present invention, when the concave shape is formed by the casting processing roll (7), the contact time of the film with the casting processing roll (7) is 2. 5χ1 (Γ3~-45- 200930540 1.  Leap seconds are better. That is, when the packaging time and packaging time of the film and the casting roll (7) are large, hoisting and damage are liable to occur, and in the case of the hour, the workability is deteriorated, and the appropriate packaging time and packaging time are present. According to the method of the present invention, slings, wrinkles, and minute damage on the surface do not occur. It is possible to produce an anti-glare film which is excellent in planarity and which reduces surface sparkling and impurity barriers under high productivity. Fig. 2 is a side elevational view showing the principal part of a second embodiment of the apparatus for forming a concave-convex surface using a film tension adjusting mechanism and a casting roll (7) for carrying out the method of the present invention, and for a back roll (8) 2 Root casting roll (7Α) (7Β). The number of the embossed casting rolls (7) may be one. However, if a plurality of casting rolls (7) are used, the uniformity of the concavities and convexities is increased, and a complicated concave-convex shape can be easily obtained. In addition, when a plurality of casting rolls (7 inches) (7 inches) are used, it is possible to easily control the anti-glare characteristics and the sharpness of the image by using a mold roll (7Α) (7Β) having different surface irregularities. White blur and sparkle on the surface of the film are reduced. Thus, when two casting rolls (7Α) (7Β) are used for one back roll (8), the position of the casting roll (7 A ) ( 7B ) is set to 1 with respect to the center of the back roll ( 8 ). At the position of 80°, it is not easy to cause unevenness of the unevenness due to the bending of the back roll (8), so that it is preferable. Fig. 3 is a side elevational view showing a principal part of a third embodiment of the apparatus for forming a concave-convex surface using a film tension adjusting mechanism and a casting roll (7) for carrying out the method of the present invention, using four castings for one back roll (8). Roller (7 A ) ( -46-

200930540 7B) ( 7C ) ( 7D )。對於1根背輥(8 )使 7A) ( 7B ) (7)時,若將鑄型輥(7A) (7D )的位置相對於背輥(8 )的中心設濯 位置,則不容易因背輥(8)的彎曲而發生 性,故爲佳。 圖4爲示出使用實施本發明方法之薄膜 和鑄型輥(7)之形成凹凸面裝置的第四實 實施形態中,以鑄型加工輥(7 )形成凹凸 1 0 )以全周指向鑄型加工輥(7 )的全周約 薄膜(捲材)(1 〇 )對於鑄型加工輥(7 ) 長。 即,令薄膜(捲材)(10)與鑄型輥 間和包裝時間適切,則可防止吊起和損傷墨 優良。 圖5爲示出使用實施本發明方法之薄膜 和鑄型輥(7)之形成凹凸面裝置的第五實 發明之方法中,於一處亦可配置複數的鑄J 輥(8 )之組。 如同圖所示般,使用1根鑄型輥(7 )與 之組2組。 如此,若使用複數的鑄型輥(7 ),貝IJ 或無規形成鑄型輥(7)的凹凸’且可輕易 凸形狀。 圖6爲具備使用實施本發明方法之鑄型: 用4根鑄型輥( (7B ) ( 7C ) 【於前後兩側之 :凹凸的不均与 ;張力調整機構 :施形態,於此 '時,令捲材( 1/3表面,使得 的接觸時間增 (7)的包裝時 t生,且加工性 張力調整機構 施形態,於本 型輥(7 )和背 ί 1根背輥(8 ) 可更加均勻、 形成複雜的凹 輕(7 )之第六 -47- 200930540 實施形態之形成凹凸面裝置的另一防眩薄膜製造裝置的槪 略流程圖,圖6a爲槪略之全體側面圖,圖6b爲同主要部分 平面圖。此第六實施形態中,將張力計(9A) (9B)及 薄膜引導輥(11) (12),設置於鑄型加工輥(7)及背 輥(8)的捲材搬送方向下游側。 另外,於上述圖2〜圖6之本發明之第二實施形態〜第 六實施形態中,本發明中,於鑄型加工輥(7)之捲材搬 0 送方向的上游側,左右獨立測定捲材(1〇)的搬送張力, 並且根據其結果,令捲材搬送張力調整機構運作,且捲材 左右兩端部之捲材搬送張力的測定値差爲小至容許範圍內 ,則可抑制吊起和皺摺發生之情事爲與上述第一實施形態 之情形相同。 具體而言,於上述圖2〜圖6之本發明之第二實施形態 〜第六實施形態中,於鑄型加工輥(7)之捲材搬送方向 的上游側,設置將捲材(10)的搬送張力於該捲材(10) 〇 之左右兩端部中調整成彼此不同的捲材搬送張力調整機構 ,並且於同側設置左右獨立測定捲材搬送張力之手段的張 力計(9A ) ( 9B ),根據張力計(9A ) ( 9B )之捲材左 右兩端部之捲材搬送張力的測定値差爲1〜5%,較佳爲2 〜4.5%般,微動調整捲材搬送張力調整機構。 即,捲材(1〇)之凹凸加工前的左右張力爲以張力計 (9A ) ( 9B )左右獨立測定,且位於其上游側的薄膜引 導裝置(11) (12)的輥爲左右移動,則可令張力計( 9A ) ( 9B )之値調整至所欲値以下。 -48- 200930540 以前後有若干間隔且上下二段配置之2根搬送張力調 整輥(5) (6)的右端部(5〇 (6a)作爲基點,令同左 端部(5b )( 6b )分別前後搖動進行調整。 其次,若於後側以下段之輥(5 )的右端部(5 a )作 爲基點,且令同輥左端部(5b)於前方搖動,則同輥左端 部(5b)被押壓至搬送捲材(10)的左端部,故薄膜搬送 張力於此部分爲增大。另一方面,若於前段以上段之輥( D 6)的右端部(6〇作爲基點,且令同輥左端部(6b)於 前方搖動,則同輥左端部(6b)被押壓至搬送捲材的左端 部,故薄膜搬送張力於此部分爲增大,如此,可令搬送捲 材(10)之左端部的搬送張力、和同右端部之搬送張力爲 相對地彼此不同般變更。 [以鼓之流涎] 圖7爲實施本發明方法之再另一個防眩薄膜製造裝置 〇 的槪略流程圖,使用鼓作爲支持體(22 ),圖7a爲槪略全 體側面圖,圖7b爲主要部分平面圖。 如此,本發明所用之形成凹凸面裝置於使用流涎用帶 的裝置以外亦可應用,且亦可組裝至使用流涎用鼓(22 ) • 的裝置。此情形亦配置形成凹凸面用鑄型輥(7)及其對 向的背輥(8 )。 於同圖中,同上述之情形,調製熱塑性樹脂溶解於溶 劑的摻混液(樹脂溶液),且摻混液爲通過加壓型定量齒 輪泵並送液至流涎模具(1 ),於流涎位置中,摻混液由 -49- 200930540 流涎模具(1)流涎至施以硬鉻鍍金的鼓支持體(22)上 ’取得捲材(10) ’捲材(10)爲經由鼓支持體(22)的 迴轉而大約移動3/4周,以剝離輥(3 )予以剝離。 使用鼓作爲支持體(22)之情形中,於鼓支持體(22 )上’乾燥固化至可由支持體(22)剝離捲材(1〇)的膜 強度’故鼓支持體(22)的溫度冷卻至lOt以下爲佳,且 以冷卻至〇°C以下爲更佳,以冷卻至-l(TC以下爲再佳。鼓 〇 表面流涎之摻混液爲經由冷卻膠化而增加凝膠膜的強度( 薄膜強度),更且藉由於至剝取前之間促進乾燥亦可增加 凝膠膜的強度(薄膜強度)。 其次,捲材(10)的支持殘留溶劑量爲以10〜250質 量%之狀態剝離爲佳,且以20〜220質量%之狀態剝雎爲 更佳。若殘留溶劑量爲超過250質量%,則於支持體(22 )上發生熱塑性樹脂的剝離殘留。又,鼓支持體(22 )與 捲材(10)剝離時的剝離張力爲0.1〜6kg/m爲佳。 〇 另外,於此圖7之實施形態中,於鑄型加工輥(7)之 捲材搬送方向的下游側,左右獨立測定捲材(10)的搬送 張力,並且根據此結果,令捲材搬送張力調整機構運作, 將捲材左右兩端部之捲材搬送張力的測定値差縮小至容許 • 範圍內,則可抑制吊起和皺摺之發生的情事爲與上述第一 實施形態之情形相同,於圖面中,於同一部分附以同一符 號。 [拉幅機延拉步驟] -50- 200930540 其次,雖省略圖示,但於如上述於捲材(ίο)形成凹 凸前或後,視需要,將捲材(10)於其寬軸方向或捲材搬 送方向施以延拉處理。 影像顯示構材用薄膜,將捲材(或薄膜)(10)的兩 ' 側緣部以夾子等固定延拉的拉幅機方式爲已知,因可提高 平面性和尺寸安定性故爲佳。 特別,由支持體(2 )剝離後之乾燥步驟中,經由溶 Q 劑的蒸發令捲材(或薄膜)於寬軸方向上收縮。於高溫下 愈乾燥則收縮愈大。將此收縮儘可能抑制並進行乾燥,則 令完成之薄膜的平面性良好且爲佳。 由此點而言,使用拉幅機之方法爲例如將乾燥全部步 驟或一部分之步驟於寬軸方向上以夾子保持捲材的寬度兩 端並且進行乾燥的方法/拉幅機方式爲佳。 殘留溶劑量爲10〜.100質量%時於80〜130 °c、及/或 殘留溶劑量爲5〜1〇質量%時於90〜150 °C保持時,若以拉 〇 幅機保持寬度或者對於薄膜寬度進行1〜20 %左右的延拉 ,例如於提高高纖維素酯薄膜的平面性效果大且爲特佳。 又’令拉幅機前後之捲材(10)沿著搬送方向的作用 張力差爲8N/mm2以下爲佳。 ' 另外’具備將捲材(10)預熱的預熱步驟,於此預熱 步驟後’使用拉幅式乾燥機將捲材(10)延拉的延拉步驟 、和此延拉步驟後,令捲材(1 〇 )僅以較此延拉步驟之延 拉量更少之份量緩和的緩和步驟,且令預熱步驟及延拉步 驟中的溫度T1爲(薄膜之玻璃化轉換溫度Tg-6(rc )以上 200930540 ,且,緩和步驟中之溫度T2爲(T1°C -l〇°C )以下爲佳。 特別,令上述延拉步驟之捲材(10)的延拉率,以相 對於進入此延拉步驟前之捲材寬度之比率爲0〜30%,另 一方面,期望令緩和步驟之捲材(10)的延拉率爲-10〜 10%。 以拉幅裝置的延拉步驟中,例如製造纖維素酯薄膜時 的延拉倍率,相對於製膜方向或寬軸方向,爲1.01〜3倍 〇 ,較佳爲1.5〜3倍。於雙軸方向延拉時,以高倍率延拉側 爲1.01〜3倍,較佳爲1_5〜3倍,另一方向的延拉倍率爲 0.8〜1.5倍,較佳爲以0.9〜1.2倍延拉。 製造步驟之此些寬度保持或橫方向的延拉爲以拉幅裝 置進行爲佳,且可爲栓拉幅機或夾拉幅機均可。 另外,於拉幅裝置之延拉步驟中,由拉幅裝置之底部 靠前部分吹入,並由拉幅裝置之天井的靠後部分所排出的 溫風(24),令捲材(10)同時被延拉乾燥。 ❹ [乾燥步驟] 以拉幅裝置(省略圖示)之延拉步驟後,例如如圖1 、圖6及圖7所示般,設置乾燥裝置(13 )爲佳。於乾燥裝 置(13)內,由側面所見以交錯配置之複數搬送輥(14) 令捲材(1 〇 )蛇行,其間令捲材(1 0 )被乾燥。又,以乾 燥裝置(13)之薄膜搬送張力爲受到摻混液之物性、剝離 時及薄膜搬送步驟的殘留溶劑量、乾燥裝置(13)之溫度 等影響,以30〜250N/m爲佳,且以60〜150N/m爲更佳。 -52- 200930540 80〜120N/m爲最佳。 另外’令捲材(或薄膜)(1〇)乾燥的手段並無特別 限制’ 一般爲以熱風、紅外線、加熱輥、微波等進行。由 簡便度方面而言以熱風乾燥爲佳,例如,以乾燥裝置(13 ' )之底部靠前部分吹入、乾燥裝置(13)之天井靠後部分 所排出的溫風將其乾燥。乾燥溫度爲40〜160 °C爲佳,且 以50〜160 °C爲平面性、尺寸安定性良好,故爲更佳。 0 由此些流涎至乾燥爲止的步驟爲在空氣氛圍氣下,且 亦可在氮氣等之惰性氣體氛圍氣下。此時,當然令乾燥氛 圍氣考慮溶劑的爆炸臨界濃度而實施。 乾燥時的捲材搬送張力爲30〜300N/寬m,40〜270N/ 寬m爲更佳。 乾燥終了後,捲取前設置切斷器將端部切落,因可取 得良好的捲姿故爲佳。 Q [壓紋步驟] 其次,對於完成搬送乾燥步驟的聚合物薄膜,於導入 捲取步驟之前段,經由壓紋加工裝置對薄膜進行形成壓紋 的加工爲佳。 此處’壓紋的高度h( μηι)設定成薄膜厚τ之0.05〜 0.3倍之範圍,寬W設定成薄膜寬L之0.005〜0.02倍之範圍 。例如薄膜膜厚40# m,薄膜寬100cm時’壓紋31的厚度 爲2〜12/zm、壓紋寬爲設定成5〜3〇mm。 壓紋亦可於薄膜的兩面形成。此時,壓紋的高度 -53- 200930540 hi+h2 ( Am)設定成薄膜膜厚T之0.05〜0.3倍之範圍、寬 W爲薄膜寬L之0.005〜0.02倍之範圍。例如爲薄膜膜厚40 /zm時,將壓紋之高度hl+h2( #m)設定成2〜12ym。壓 紋寬設定爲5〜30mm爲佳。 • [捲取步驟] 將乾燥終了之薄膜(20)以捲取裝置(15)捲取,取 Q 得防眩薄膜之基本捲的步驟。乾燥終了之薄膜(20 )的殘 留溶劑量爲0.5質量%以下,較佳爲0.1質量%以下,則可 取得尺寸安定性的良好薄膜。 薄膜的捲取方法若使用一般所用的捲繞機即可,有定 轉矩法、定張力法、錐形張力法、內部應力一定的程式張 力控制法等之控制張力的方法,若將其靈活使用即可。 薄膜對於捲取核(捲芯)的接合可於兩面接著帶,或 於單面接著帶之任一者均可。 〇 本發明之防眩薄膜的膜厚爲根據使用目的而異,但由 液晶顯示裝置之薄型化觀點而言,完成薄膜爲10〜150 /im之範圍爲佳,且以20〜1〇〇 之範圍爲更佳,特別以 25〜80" m之範圍爲佳。 若薄膜的膜厚過薄’則有時無法取得例如作爲偏光板 用保護薄膜的必要強度。若薄膜的膜厚過厚,則對於先前 之纖維素酯薄膜的薄膜化之優位性變無。 於膜厚之調節上’以所欲之厚度,控制摻混液濃度、 泵之送液量、流涎模具之管嘴的狹縫間隙、流涎模具之壓 -54- 200930540 出壓力、支持體之速度等爲佳。又,令膜厚均勻的手段爲 使用膜厚檢測手段’將程式化之回饋資訊回饋至上述各裝 置進行調節爲佳。 通過溶液流涎製膜法之流涎後至乾燥爲止的步驟中, '令乾燥裝置內的氛圍氣爲空氣亦可,且亦可以氮氣和二氧 化碳氣體等之惰性氣體氛圍氣下進行。但’當然必須經常 考慮乾燥氛圍氣中之蒸發溶劑的爆炸臨界危險性。 Φ 本發明之防眩薄膜以良好透濕性、尺寸安定性等來看 於液晶顯示用構件,詳言之,使用於偏光板用保護薄膜爲 佳。特別,對於透濕度和尺寸安定性均具有嚴格要求的偏 光板用保護薄膜中,較佳使用本發明之防眩薄膜。 一般而言,將纖維素酯薄膜使用作爲偏光板用保護薄 膜時,爲了作成與偏光子之接黏性良好者,乃進行鹼的鹼 化處理。鹼的鹼化處理後之薄膜與偏光子因爲以聚乙烯醇 水溶液作爲接黏劑予以接黏,故纖維素酯薄膜之鹼的鹼化 Q 處理後與水的接觸角若高,則無法以聚乙烯醇接黏,作爲 偏光板用保護薄膜成爲問題。 將本發明方法所製造之纖維素酯薄膜使用作爲LCD用 構件時,爲了減低薄膜的漏光,故要求高平面性,防眩薄 膜之中心線平均粗度(Ra)爲以JIS B 0601所規定,測定 方法可列舉例如觸針法或光學方法等。 於本發明中,纖維素酯薄膜的中心線平均粗度(Ra) 爲20nm以下爲佳,更佳爲l〇nm以下,特佳爲4nm以下。 偏光板爲例如於至少一面具有根據上述本發明方法所 -55 - 200930540 製造之防眩薄膜所構成的偏光板用保護薄膜。 液晶顯示裝置爲於液晶元件之至少一面具有上述之偏 光板。 其次,說明關於此些偏光板、及使用該偏光板之液晶 顯示裝置。 • 偏光板可依一般方法製作。以鹼的鹼化處理之本發明 的纖維素酯薄膜,係將聚乙烯醇系薄膜於碘溶液中浸漬延 〇 拉製作之偏光子的至少一面,使用完全鹼化型聚乙烯醇水 溶液予以貼合爲佳。另一面亦可使用本發明之纖維素酯薄 膜,且亦可使用其他之偏光板用保護薄膜》 對於本發明之防眩薄膜,另一面所用之偏光板用保護 薄膜可使用市售的纖維素酯薄膜。例如,市售之纖維素酯 薄膜較佳使用 KC8UX2M、KC4UX、KC5UX、KC4UY、 KC8UY、KC12UR、KC8UY-HA、KC8UX-RHA、KC8UX-RHA-N (以上,Konica-Minoltaopto股份有限公司製)等 〇 。或者,纖維素酯薄膜以外之環狀烯烴樹脂、丙烯酸系樹 月旨、聚酯、聚碳酸酯等之薄膜亦可使用作爲另一面的偏光 板用保護薄膜。 此時,因爲皂化適性低,故透過適當的接著層接著加 工至偏光板爲佳。 偏光板爲將本發明之防眩薄膜於偏光子的至少單側使 用作爲偏光板用保護薄膜。此時,該防眩薄膜的遲相軸爲 以實質平行或垂直於偏光子之吸收軸般配置爲佳。 此偏光板作爲將橫電場開關型式之液晶元件以夾住配 -56- 200930540 置的一者偏光板,而本發明之纖維素酯薄膜配置於液晶顯 示元件側爲佳。 偏光板較佳使用的偏光子可列舉聚乙烯醇系偏光薄膜 ,其爲於聚乙烯醇系薄膜中令碘染色者,和以二色性染料 ' 染色者。聚乙烯醇系薄膜較佳使用經乙烯改性的改性聚乙 烯醇系薄膜。偏光子爲使用聚乙烯醇水溶液製膜,令其單 軸延拉染色,或於染色後單軸延拉後,較佳以硼化合物進 〇 行耐久性處理者。 偏光子之膜厚爲5〜40/zm,較佳爲5〜30/zm,特佳 爲5〜20 //m。於該偏光子的面上,將本發明之防眩薄膜 單面貼合形成偏光板。較佳爲以完全鹼化聚乙烯醇等作爲 主成分的水系接著劑予以貼合。又,纖維素酯薄膜以外之 樹脂薄膜之情形爲透過適當的黏著層接著加工至偏光板。 因爲偏光子爲於單軸方向(通常爲長軸方向)延拉, 故若將偏光板放置於高溫高濕之環境下,則延拉方向(通 © 常爲長軸方向)收縮,相對於延拉之垂直方向(通常爲寬 軸方向)上延伸。偏光板用保護薄膜的膜厚愈薄則偏光板 的伸縮率變大,特別偏光子之延拉方向的收縮量大。通常 ’偏光子之延拉方向爲與偏光板用保護薄膜之流涎方向( ' MD方向)貼合,故將偏光板用保護薄膜予以薄膜化時, 特別重要爲抑制流涎方向的伸縮率。本發明之防眩薄膜爲 尺寸安定優良’故適合使用作爲此類偏光板用保護薄膜。 偏光板爲再於該偏光板之另一面貼合保護薄膜,於反 面貼合隔離薄膜則可構成。保護薄膜及隔離薄膜爲在偏光 -57- 200930540 板出貨時、製品檢查時等保護偏光板之目的下使用。 使用根據本發明方法所製作之防眩薄膜的液晶顯示裝 置,於畫面上具有無不勻等之優良品質。 因爲偏光子爲於單軸方向(通常爲長軸方向)延拉, 故若將偏光板放置於高溫高濕之環境下,則延拉方向(通 常爲長軸方向)收縮,相對於延拉之垂直方向(通常爲寬 軸方向)上延伸。偏光板用保護薄膜的膜厚愈薄則偏光板 ❹ 的伸縮率變大,特別偏光子之延拉方向的收縮量大。通常 ,偏光子之延拉方向爲與偏光板用保護薄膜之流涎方向( MD方向)貼合,故將偏光板用保護薄膜予以薄膜化時, 特別重要爲抑制流涎方向的伸縮率。本發明之防眩薄膜爲 尺寸安定優良,故適合使用作爲此類偏光板用保護薄膜。 偏光板爲再於該偏光板之另一面貼合保護薄膜,於反 面貼合隔離薄膜則可構成。保護薄膜及隔離薄膜爲在偏光 板出貨時、製品檢查時等保護偏光板之目的下使用。 〇 (液晶顯示裝置) 經由將使用本發明防眩薄膜之偏光板組裝至液晶顯示 裝置’則可製作各種辨視性優良的液晶顯示裝置。 ' 本發明之防眩薄膜較佳使用反射型、穿透型、半穿透200930540 7B) ( 7C ) ( 7D ). When 7A) ( 7B ) (7) is used for one back roll (8), if the position of the mold roll (7A) (7D) is set to the position of the center of the back roll (8), it is not easy to back. It is preferable that the roll (8) is formed by bending. Fig. 4 is a view showing a fourth embodiment of the apparatus for forming a concave-convex surface using a film and a casting roll (7) for carrying out the method of the present invention, wherein the forming roll (7) is formed with a concave-convex 10; The entire circumference of the type processing roll (7) is about a film (coil) (1 〇) long for the mold processing roll (7). That is, the film (coil) (10) and the mold roll and the packaging time are appropriate, so that the lifting and damage of the ink can be prevented. Fig. 5 is a view showing a fifth embodiment of the method of forming a concave-convex surface using a film for carrying out the method of the present invention and a casting roll (7), and a plurality of sets of casting J rolls (8) may be disposed at one place. As shown in the figure, one set of casting rolls (7) and two sets are used. Thus, if a plurality of casting rolls (7) are used, the bevels of the casting rolls (7) are randomly formed and can be easily convex. Fig. 6 is a mold having a method for carrying out the method of the present invention: using four casting rolls ((7B) (7C) [on the front and rear sides: unevenness of unevenness; tension adjusting mechanism: application form, at this time] , so that the coil (1/3 surface, so that the contact time is increased (7) when packaging, and the processing tension adjustment mechanism is applied, in this type of roller (7) and back 1 back roller (8) Further, a more complicated, complicated concave light (7) can be formed, and a flow chart of another anti-glare film manufacturing apparatus for forming a concave-convex surface device according to the embodiment is shown, and FIG. 6a is an overall side view of the outline. Fig. 6b is a plan view of the same main part. In the sixth embodiment, the tension meter (9A) (9B) and the film guiding roller (11) (12) are placed on the casting processing roll (7) and the back roll (8). In the second embodiment to the sixth embodiment of the present invention in the above-described FIGS. 2 to 6 , in the present invention, the coil of the mold processing roll (7) is transported. In the upstream side of the direction, the transport tension of the coil (1 〇) is independently measured, and according to the result, the tension of the coil is adjusted. When the mechanism is operated and the measurement of the web conveyance tension at the left and right end portions of the coil is as small as the allowable range, the occurrence of lifting and wrinkles can be suppressed as in the case of the first embodiment. In the second embodiment to the sixth embodiment of the present invention, the transporting of the coil (10) is provided on the upstream side of the coil processing direction of the mold processing roll (7). The tension conveyance tension adjustment mechanism which adjusts the tension to the left and right ends of the coil (10), and the tension meter (9A) (9B) which is a means for independently measuring the tension of the coil conveyance is provided on the same side. According to the tension meter (9A) (9B), the measurement of the web transport tension at the left and right end portions of the tension meter is 1 to 5%, preferably 2 to 4.5%, and the coil moving tension adjusting mechanism is finely adjusted. In other words, the left and right tensions before the uneven processing of the coil (1 inch) are independently measured by the tension meter (9A) (9B), and the rolls of the film guiding device (11) (12) located on the upstream side thereof move left and right. Then adjust the tension meter (9A) (9B) to the desired level. -48- 200930540 The right end portion (5〇(6a) of the two transport tension adjusting rollers (5) (6) arranged at a plurality of intervals in the upper and lower intervals is used as the base point, so that the same left end portion (5b) (6b) Then, the adjustment is performed by shaking back and forth. Next, if the right end portion (5 a ) of the roller ( 5 ) in the lower side of the rear side is used as the base point, and the left end portion (5b) of the same roller is rocked in the front, the left end portion of the same roller (5b) The pressure is applied to the left end of the transporting web (10), so that the film transport tension is increased in this portion. On the other hand, if the front end of the roll (D 6) of the preceding stage is the base point, When the left end portion (6b) of the same roller is rocked in the front, the left end portion (6b) of the same roller is pressed to the left end portion of the conveying paper, so that the film conveying tension is increased in this portion, so that the conveying paper can be transported ( 10) The transport tension at the left end portion and the transport tension at the right end portion are changed so as to be different from each other. Fig. 7 is a schematic flow chart of still another anti-glare film manufacturing apparatus for carrying out the method of the present invention, using a drum as a support (22), Fig. 7a is a schematic side view, and Fig. 7b is a side view The main part of the floor plan. As described above, the uneven surface forming apparatus used in the present invention can be applied not only to the apparatus using the flow band, but also to the apparatus using the flow drum (22). In this case, a casting roll (7) for forming an uneven surface and a back roll (8) opposed thereto are also disposed. In the same figure, in the same manner as above, a blending solution (resin solution) in which a thermoplastic resin is dissolved in a solvent is prepared, and the blending liquid is passed through a pressurized type quantitative gear pump and sent to a flowing mold (1) in a flowing position. The blending liquid flows from the -49-200930540 flowing mold (1) to the hard chrome-plated drum support (22). 'Get the coil (10) 'The coil (10) is the rotation through the drum support (22) And about 3/4 weeks of movement, peeling off with a peeling roll (3). In the case where the drum is used as the support (22), the temperature of the drum support (22) is 'dry-cured on the drum support (22) until the film strength of the web (1) can be peeled off from the support (22). Cooling to below lOt is preferred, and cooling to below 〇 ° C is more preferable, and cooling to -1 (the following is better than TC. The blending liquid on the surface of the drum is to increase the strength of the gel film by cooling gelation. (film strength), and the strength (film strength) of the gel film can be increased by promoting drying between stripping. Next, the amount of residual solvent supported by the coil (10) is 10 to 250% by mass. It is preferable that the state is peeled off in a state of 20 to 220% by mass, and if the amount of the residual solvent is more than 250% by mass, peeling of the thermoplastic resin occurs on the support (22). (22) The peeling tension at the time of peeling off from the coil (10) is preferably 0.1 to 6 kg/m. Further, in the embodiment of Fig. 7, the downstream of the coil processing direction of the mold processing roll (7) On the side, the transport tension of the coil (10) is independently measured on the left and right sides, and according to the result, the volume is When the conveyance tension adjusting mechanism is operated and the measurement error of the web conveyance tension at the left and right end portions of the coil is reduced to the allowable range, the occurrence of lifting and wrinkles can be suppressed as in the case of the first embodiment described above. In the drawings, the same reference numerals are attached to the same parts. [Tramer Stretching Step] -50- 200930540 Next, although not shown, before or after the embossing is formed as described above, If necessary, the web (10) is subjected to a stretching process in the direction of the wide axis or the direction in which the web is conveyed. The image shows a film for the member, and the two side edges of the web (or film) (10) are clipped. The tenter type such as the fixed stretcher is known, and it is preferable because the flatness and the dimensional stability can be improved. In particular, in the drying step after the support (2) is peeled off, the coil is caused by the evaporation of the dissolved Q agent. (or the film) shrinks in the direction of the broad axis. The more dry at a high temperature, the greater the shrinkage. The shrinkage is suppressed as much as possible and dried, so that the planarity of the finished film is good and good. The method of using a tenter is, for example, dried The step of all or part of the step of holding the both ends of the width of the coil with a clip in the wide axis direction and drying is preferably performed. The amount of residual solvent is 10 to 100% by mass at 80 to 130 ° C. And/or when the amount of the residual solvent is 5 to 1% by mass, when it is held at 90 to 150 ° C, if the width is maintained by a drawing frame or the stretching of the film width is about 1 to 20 %, for example, the height is raised. The cellulose ester film has a large planar effect and is particularly excellent. Further, it is preferable that the difference in tension between the webs (10) before and after the tenter in the transport direction is 8 N/mm 2 or less. (10) Preheating step of preheating, after this preheating step, 'the stretching step of stretching the coil (10) by using a tenter dryer, and after the stretching step, the coil (1 〇) The tempering step of mitigating only a part of the stretching amount of the stretching step, and the temperature T1 in the preheating step and the stretching step is (the glass transition temperature Tg-6(rc) of the film is higher than 200930540, Further, it is preferable that the temperature T2 in the relaxation step is (T1 ° C - l 〇 ° C ) or less. In particular, the ratio of the elongation of the web (10) of the above-mentioned stretching step is 0 to 30% with respect to the width of the web before entering the stretching step. On the other hand, the web of the easing step is desired. The elongation rate of (10) is -10 to 10%. In the stretching step of the tenter device, for example, the elongation ratio at the time of producing the cellulose ester film is 1.01 to 3 times Torr, preferably 1.5 to 3 times, with respect to the film forming direction or the broad axis direction. When stretching in the biaxial direction, the stretching side at a high magnification is 1.01 to 3 times, preferably 1 to 5 to 3 times, and the stretching ratio in the other direction is 0.8 to 1.5 times, preferably 0.9 to 1.2 times. Pull. Such width-maintaining or lateral stretching of the manufacturing step is preferably carried out by a tenter device, and may be either a tenter or a tenter. In addition, in the stretching step of the tenter device, the warm air (24) is blown in from the front portion of the bottom portion of the tenter device, and the wind (24) is discharged from the rear portion of the tenter of the tenter device to make the coil (10) At the same time, it is stretched and dried. ❹ [Drying step] After the stretching step of the tenter device (not shown), for example, as shown in Figs. 1, 6, and 7, the drying device (13) is preferably provided. In the drying device (13), the plurality of conveying rollers (14) which are arranged in a staggered manner on the side cause the coil (1 〇) to meander, and the coil (10) is dried. Further, the film transporting tension of the drying device (13) is preferably 30 to 250 N/m, depending on the physical properties of the blending liquid, the amount of residual solvent during peeling and the film transporting step, and the temperature of the drying device (13). It is preferably 60 to 150 N/m. -52- 200930540 80~120N/m is the best. Further, the means for drying the web (or film) (1 〇) is not particularly limited. Generally, it is carried out by hot air, infrared rays, heating rolls, microwaves or the like. It is preferable to use hot air drying in terms of simplicity, for example, by blowing the warm air discharged from the rear portion of the bottom portion of the drying device (13') and the lower portion of the drying device (13). The drying temperature is preferably 40 to 160 ° C, and it is preferably 50 to 160 ° C in planarity and good dimensional stability. 0 The steps from flowing to drying are carried out under an air atmosphere, and may also be carried out under an inert gas atmosphere such as nitrogen. At this time, of course, the dry atmosphere is carried out in consideration of the critical concentration of the explosion of the solvent. The web conveying tension at the time of drying is 30 to 300 N/width m, and more preferably 40 to 270 N/width m. After the end of the drying, the cutter is cut off before the winding, and it is preferable to obtain a good roll posture. Q [embossing step] Next, it is preferable that the polymer film which has been subjected to the transport drying step is subjected to embossing of the film by an embossing device before the introduction of the winding step. Here, the height h (μηι) of the embossing is set to a range of 0.05 to 0.3 times the film thickness τ, and the width W is set to be in the range of 0.005 to 0.02 times the film width L. For example, when the film thickness is 40# m and the film width is 100 cm, the thickness of the embossing 31 is 2 to 12/zm, and the embossing width is set to 5 to 3 mm. Embossing can also be formed on both sides of the film. At this time, the height of the embossing -53 - 200930540 hi + h2 (Am) is set to a range of 0.05 to 0.3 times the film thickness T of the film, and the width W is in the range of 0.005 to 0.02 times the film width L. For example, when the film thickness is 40 /zm, the height hl+h2 (#m) of the embossing is set to 2 to 12 μm. It is preferable that the embossing width is set to 5 to 30 mm. • [Winding Step] The film of the dried film (20) is taken up by the winding device (15) to take the basic roll of the anti-glare film. When the amount of the residual solvent of the film (20) to be dried is 0.5% by mass or less, preferably 0.1% by mass or less, a good film having dimensional stability can be obtained. If the film winding method is a general winding machine, a method of controlling the tension such as a constant torque method, a constant tension method, a tapered tension method, or a program tension control method with a constant internal stress can be used. Just use it. The joining of the film to the take-up core (core) can be carried out on either side or on one side. The film thickness of the anti-glare film of the present invention varies depending on the purpose of use. However, from the viewpoint of thinning of the liquid crystal display device, it is preferable that the film has a thickness of 10 to 150 /im, and it is 20 to 1 Å. The range is better, especially in the range of 25~80" m. If the film thickness of the film is too thin, it may be impossible to obtain, for example, a required strength as a protective film for a polarizing plate. If the film thickness of the film is too thick, the superiority of the film formation of the previous cellulose ester film becomes insufficient. Adjusting the thickness of the film to control the concentration of the blending solution, the amount of liquid to be pumped, the slit gap of the nozzle of the flowing mold, the pressure of the flowing mold, the pressure of the flowing mold, the speed of the support body, etc. It is better. Further, it is preferable that the means for making the film thickness uniform is to use the film thickness detecting means to feed back the programmed feedback information to the respective devices. In the step of flowing from the flow of the solution flowing film forming method to drying, the atmosphere in the drying device may be made air, or may be carried out under an inert gas atmosphere such as nitrogen gas or carbon dioxide gas. However, it is of course necessary to always consider the critical danger of explosion of evaporating solvents in dry atmospheres. Φ The antiglare film of the present invention is useful for a liquid crystal display member in terms of good moisture permeability, dimensional stability, and the like, and is particularly preferably used for a protective film for a polarizing plate. In particular, in the protective film for a polarizing plate which has strict requirements for moisture permeability and dimensional stability, the antiglare film of the present invention is preferably used. In general, when a cellulose ester film is used as a protective film for a polarizing plate, alkali is alkalized in order to form a good adhesion to a polarizer. The film and the polarizer after alkalization of the alkali are adhered by using an aqueous solution of polyvinyl alcohol as an adhesive. Therefore, if the contact angle of the alkali-treated Q of the cellulose ester film with water is high, it cannot be aggregated. Vinyl alcohol is bonded and is a problem as a protective film for a polarizing plate. When the cellulose ester film produced by the method of the present invention is used as a member for LCD, in order to reduce light leakage of the film, high planarity is required, and the center line average roughness (Ra) of the anti-glare film is defined by JIS B 0601. The measurement method may, for example, be a stylus method or an optical method. In the present invention, the cellulose ester film preferably has a center line average roughness (Ra) of 20 nm or less, more preferably 10 nm or less, and particularly preferably 4 nm or less. The polarizing plate is, for example, a protective film for a polarizing plate comprising an antiglare film produced by the method of the present invention at -55 - 200930540 on at least one side. The liquid crystal display device has the above-described polarizing plate on at least one side of the liquid crystal element. Next, a description will be given of such a polarizing plate and a liquid crystal display device using the polarizing plate. • Polarizers can be made in the usual way. The cellulose ester film of the present invention which is alkalized by an alkali is obtained by immersing a polyvinyl alcohol film in at least one side of a polarizer produced by stretching in an iodine solution, and adhering it using a fully alkalized polyvinyl alcohol aqueous solution. It is better. On the other hand, the cellulose ester film of the present invention can also be used, and other protective films for polarizing plates can be used. For the anti-glare film of the present invention, the protective film for polarizing plates used for the other side can be a commercially available cellulose ester. film. For example, a commercially available cellulose ester film is preferably KC8UX2M, KC4UX, KC5UX, KC4UY, KC8UY, KC12UR, KC8UY-HA, KC8UX-RHA, KC8UX-RHA-N (above, Konica-Minoltaopto Co., Ltd.), etc. . Alternatively, a film of a cyclic olefin resin other than the cellulose ester film, an acrylic resin, a polyester, or a polycarbonate may be used as the protective film for a polarizing plate. At this time, since the saponification is low in suitability, it is preferred to apply it to the polarizing plate through a suitable subsequent layer. In the polarizing plate, the antiglare film of the present invention is used as a protective film for a polarizing plate on at least one side of a polarizer. At this time, it is preferable that the retardation axis of the anti-glare film is substantially parallel or perpendicular to the absorption axis of the polarizer. This polarizing plate is preferably used as a polarizing plate in which a liquid crystal element of a horizontal electric field switching type is sandwiched between -56 and 200930540, and the cellulose ester film of the present invention is disposed on the side of the liquid crystal display element. The polarizer to be preferably used for the polarizing plate is a polyvinyl alcohol-based polarizing film which is dyed with iodine in a polyvinyl alcohol-based film and dyed with a dichroic dye. As the polyvinyl alcohol-based film, a modified polyvinyl alcohol-based film modified with ethylene is preferably used. The polarizer is formed by using a polyvinyl alcohol aqueous solution to form a film, and it is subjected to uniaxial stretching dyeing, or after uniaxial stretching after dyeing, it is preferred to carry out durability treatment with a boron compound. The film thickness of the polarizer is 5 to 40 / zm, preferably 5 to 30 / zm, and particularly preferably 5 to 20 / m. On the surface of the polarizer, the anti-glare film of the present invention is bonded to one side to form a polarizing plate. Preferably, it is bonded by a water-based adhesive containing, as a main component, a fully alkalized polyvinyl alcohol. Further, in the case of a resin film other than the cellulose ester film, it is processed through a suitable adhesive layer to a polarizing plate. Because the polarizer is stretched in the uniaxial direction (usually in the long axis direction), if the polarizing plate is placed in a high temperature and high humidity environment, the stretching direction (through the long axis direction) shrinks relative to the extension. The pull is extended in the vertical direction (usually in the wide axis direction). When the film thickness of the protective film for a polarizing plate is thinner, the expansion ratio of the polarizing plate is increased, and the amount of shrinkage in the stretching direction of the polarizing element is large. In general, the direction in which the polarizer is stretched is bonded to the flow direction ('MD direction) of the protective film for a polarizing plate. Therefore, when the protective film for a polarizing plate is formed into a thin film, it is particularly important to suppress the expansion ratio in the flow direction. The antiglare film of the present invention is excellent in dimensional stability and is suitable for use as a protective film for such a polarizing plate. The polarizing plate is formed by attaching a protective film to the other surface of the polarizing plate and bonding the insulating film to the reverse surface. The protective film and the release film are used for the purpose of protecting the polarizing plate during shipment of the polarized light-57-200930540, and during product inspection. The liquid crystal display device using the anti-glare film produced by the method of the present invention has excellent quality such as no unevenness on the screen. Since the polarizer is stretched in the uniaxial direction (usually in the long axis direction), if the polarizing plate is placed in a high temperature and high humidity environment, the stretching direction (usually the long axis direction) shrinks, relative to the stretching. Extends in the vertical direction (usually the broad axis direction). When the film thickness of the protective film for a polarizing plate is thinner, the expansion ratio of the polarizing plate 变 becomes large, and the amount of shrinkage in the stretching direction of the polarizing element is large. In general, the direction in which the polarizer is stretched is bonded to the flow direction (MD direction) of the protective film for a polarizing plate. Therefore, when the protective film for a polarizing plate is formed into a thin film, it is particularly important to suppress the expansion ratio in the flow direction. The antiglare film of the present invention is excellent in dimensional stability and is suitable for use as a protective film for such a polarizing plate. The polarizing plate is formed by attaching a protective film to the other surface of the polarizing plate and bonding the insulating film to the reverse surface. The protective film and the release film are used for the purpose of protecting the polarizing plate when the polarizing plate is shipped or during product inspection. 〇 (Liquid Crystal Display Device) A liquid crystal display device having excellent visibility can be produced by assembling a polarizing plate using the anti-glare film of the present invention to a liquid crystal display device. The anti-glare film of the present invention preferably uses a reflection type, a penetration type, and a semi-penetration

型LCD或TN型、STN型、OCB型、HAN型、VA型(PVA型 、MVA型)、IPS型等之各種驅動方式的LCD。特別於畫 面爲30吋以上,特別於30吋〜5 4吋之大畫面的顯示裝置中 ’於畫面周邊部亦無飛白,且此效果可長期維持,於MVA -58- 200930540 型液晶顯示裝置中察見顯著的效果。特別,色斑、閃閃發 光和波浪斑少,即使長時間鑑賞亦具有眼睛不會疲勞的效 果。 如此,於液晶元件之至少一面,具有使用本發明防眩 薄膜之偏光板的液晶顯示裝置爲顯示品質非常優良。 實施例 0 以下,說明本發明之實施例,但本發明並非限定於此 jib 〇 實施例1〜9 (纖維素酯薄膜1 ) (二氧化矽分散液A之製作)LCDs of various types of driving such as LCD, TN type, STN type, OCB type, HAN type, VA type (PVA type, MVA type), and IPS type. In particular, in a display device with a screen size of 30 吋 or more, especially for a large screen of 30 吋 to 5 4 ', there is no smear in the peripheral portion of the screen, and this effect can be maintained for a long period of time in the MVA-58-200930540 liquid crystal display device. See a significant effect. In particular, there are fewer spots, shimmers, and wavy spots, and even if it is appreciated for a long time, it has the effect that the eyes do not fatigue. As described above, the liquid crystal display device having the polarizing plate using the antiglare film of the present invention on at least one side of the liquid crystal element is excellent in display quality. EXAMPLES Hereinafter, examples of the present invention will be described, but the present invention is not limited thereto. Examples 1 to 9 (cellulose ester film 1) (Production of cerium oxide dispersion A)

Aerosil 972V(日本Aerosil股份有限公司製)12質量份 (初級粒子之平均粒徑16nm、表觀比重90克/升) Q 乙醇 88質量份 將上述材料以溶解棒攪拌混合30分鐘後,以均質機進 行分散,調製二氧化矽分散液A。 • 其次,於此二氧化矽分散液A中,將88質量份之二氯 甲烷一邊攪拌一邊投入,並以溶解棒攪拌混合30分鐘,製 作二氧化矽分散稀釋液A。 (管線添加液A的製作) -59- 200930540 TINUVIN 109 ( Ciba Specialty Chemicals股份有限公 司製) 11質量份 TINUVIN 171 ( Ciba Specialty Chemicals股份有限公 司製) 5質量份 二氯甲烷 100質量份 將上述材料投入密閉容器,一邊加熱、一邊攪拌,令 0 其完全溶解’並過濾。於其中,將上述之二氧化矽分散稀 釋液A3 6質量份一邊攪拌一邊加入,再攪拌30分鐘後,將 纖維素醋酸酯丙烯酯(乙醯基取代度1.9、丙醯基取代度 0.8) 6質量份一邊攪拌一邊加入,再攪拌60分鐘後,以 Advantech東洋股份有限公司之聚丙烯wind Catridge Filter TCW-PPS-1N過濾,調製管線添加液a。 (摻混液A之調製) Q 纖維素三醋酸酯 1〇〇質量份 (由棉好絨棉所合成、Mn = 95000、Mw = 323000、 Mw/Mn = 3.4、乙酸基取代度2.9) 三羥甲基丙烷三苯甲酸酯 5.0質量份 (脂肪族多價醇酯) 乙基酞基乙基乙醇酸酯 5.5質量份 二氯甲烷 44 0質量份 乙醇 40質量份 -60- 200930540 將上述材料投入密閉容器,一邊加熱,一邊攪拌,令 其完全溶解,並使用安積濾紙股份有限公司製之安積濾紙 No.24過濾,調製摻混液A。 其次,對於已過濾之摻混液A1 00質量份,加入已過 濾之管線添加液A2質量份,並以管線混合器(東雷靜止 . 型管內混合機Hi-Mixer、SWJ )充分混合。 其次,使用圖1所示之帶流涎裝置,並由流涎模具(1 ❹ )以溫度35°C、1 800mm寬度於不銹鋼帶支持體(2 )上均 勻流涎。於不銹鋼帶支持體(2 )上,令溶劑蒸發至殘留 溶劑量爲100%爲止,並由不銹鋼帶支持體(2)上,以剝 離輥(3 )予以剝離。 其次,一邊令已剝離之纖維素三醋酸酯之捲材(10) 於40°c下蒸發溶劑,一邊於鑄型輥(中心線平均表面粗度 Ra ; 1 .5 // m、凹凸間距Sm ; 20 e m ) ( 7 )、與背輥[不銹 鋼製輥表面捲以厚度l〇mm的MC尼龍(註冊商標)者](8 Q )所構成之形成凹凸裝置中,將含有溶劑之捲材(ίο)夾 住,並於捲材(10)之B面(將接至不銹鋼帶支持體之側 視爲B面,其反側視爲A面)側觸壓鑄型輥(7 ),並於A 面側配置背輥(8 ),經由通過兩輥間,於B面側形成凹凸 。鑄型輥(7 )相對於背輥(8 )的押壓爲5000 ( N/m ), 並於形成凹凸部附近,設置除電電線,抑制薄膜帶電。 調整捲材(10)的殘留溶劑量、和捲材(10)入側的 左右張力差,實行實施例1〜9。 捲材(10)之左右兩端部的搬送張力差,經由鑄型輥 -61 - 200930540 (7)上游側設置之薄膜引導裝置(變更輥相對於薄膜搬 送方向的角度)調整成所欲之値。 此處,實施例1〜4中’捲材(10)之左右兩端部的搬 送張力差爲2.4 %,實施例5〜8中,捲材(1〇)之左右兩 端部的搬送張力差爲4.0%。實施例9中’捲材(1〇)之左 .右兩端部的搬送張力差爲0.8%。 又,實施例1〜9中’令鑄型加工輥(7)形成凹凸時 ❹ 之捲材(10)中之殘留溶劑量,於10〜70質量%之範圍中 進行各種變更。 更且,鑄型輥(7)與捲材(10)的接觸時間’爲以 測微計測定指定押壓時之鑄型輥(7 )與背輥(8 )的位置 ,並由實測之各個輥的外徑以幾何學算出。實施例1〜9中 ,鑄型輥(7 )與捲材(10 )的接觸時間爲2.5x1 (Γ3秒。 如此,於捲材(10)表面形成凹凸後,一邊以多數的 搬送輥(14)於110 °C、120 °C之加熱區(13)搬送,一邊 0 令乾燥終了,切成1400mm寬,並於薄膜兩端施以寬15mm 、平均高度的滾花加工,並以捲取輥(15)予以捲 取,取得纖維素三醋酸酯薄膜(20)。捲取之纖維素三醋 酸酯薄膜(20)的殘留溶劑量爲0.1%、平均膜厚爲70 "m 、捲數爲3000m。 其次,將如此所製作之實施例1〜9之防眩薄膜的表面 凹凸,使用 Zygo Corporation NewView6200,根據 JIS B065 l 200 1之方法測定,並且測定薄膜的表面粗度( Ra),根據下述式算出凹凸的轉印率。 -62- 200930540 轉印率=(薄膜Ra)/(鑄型輥Ra)xl00(%) 將所得轉印率之數値分成下列四階段等級,視爲轉印 性的評價。 . 轉印性之評價 ◎:轉印率70%以上 Q 〇:轉印率50〜70% △:轉印率30〜50% X:未達轉印率30% 又,轉印率爲於防眩薄膜之寬度方向上測定5點,算 出轉印率之寬度方向的偏差’視爲凹凸不勻的評價。 凹凸不勻的評價 〇 〇:轉印率之偏差5%以內 △:轉印率之偏差10%以內 X:轉印率之偏差10%以上 又,關於所得之實施例1〜9的防眩薄膜,以目視評價 鈹摺的發生。 皺摺的評價 〇 :未發生皺摺 -63- 200930540 △:發生弱皺摺。雖可搬送但製品殘留皺摺。 X:以加工輥發生皺摺。無法搬送。 於下述表1中,合倂示出鑄型加工輥之捲材搬送方向 的上游側中,捲材(1 〇 )之右端部(基端側)的搬送張力 (張力1)與同左端部(搖動端側)的搬送張力(張力2) 、及其左右差(%)、鑄型加工輥之捲材搬送方向的上游 側中,捲材(1 〇 )的殘留溶劑量(質量% ),以鑄型加工 輥形成凹凸時,捲材對於鑄型加工輥的接觸時間(秒), 以鑄型加工輥之押壓(N/m )、及凹凸之轉印性評價的結 果、和有無發生皺摺的評價結果。 實施例1 0〜2 1 雖與上述實施例1〜9之情形同樣實施,但與上述實施 例1〜9之情形不同點爲實施例1 0〜1 7中,令鑄型加工輥( Q 7)形成凹凸時之捲材的殘留溶劑量爲少於10質量%,或 多於70質量%,且於實施例18〜21中,於鑄型加工輥之捲 材搬送方向的上游側,設置將捲材的搬送張力調整至該捲 材之左右兩端部彼此不同的捲材搬送張力調整機構,並且 於同側設置左右獨立測定捲材搬送張力的手段,令測定手 段之捲材左右兩端部之捲材搬送張力的測定値差小於 ,或大於5 %。 關於所得之實施例1 〇〜2 1的防眩薄膜,同樣評價轉E卩 率、凹凸不勻、及皴摺之發生,且所得之結果合倂示於下 -64 - 200930540 述表1。 [表1] 張力1 右端部 張力2 左端部 左右差 (%) 殘留溶 劑量 (雷量%) 接觸時間 (秒) 押壓 (N/m) 轉印性 皺摺 凹凸 不勻 實施例1 120 123 2.4 70 2·5χ10·3 5000 〇 〇 〇 實施例2 120 123 2.4 50 2.5x1 O'3 5000 〇 〇 〇 實施例3 120 123 2.4 30 2.5χ10'3 5000 〇 〇 〇 實施例4 120 123 2.4 10 2.5χ10'3 5000 〇 〇 〇 實施例5 120 125 4.0 70 2.5x10-3 5000 〇 〇 〇 實施例6 120 125 4.0 50 2.5χ10'3 5000 〇 〇 〇 實施例7 120 125 4.0 30 2·5χ10-3 5000 〇 〇 〇 實施例8 120 125 4.0 10 2.5χ10'3 5000 〇 〇 〇 實施例9 120 121 0.8 50 2.5x10-3 5000 〇 〇 Δ 實施例10 120 123 2.4 80 2.5χ10'3 5000 ◎ Δ Δ 實施例11 120 123 2.4 80 2.5χ10'3 5000 Δ Δ 〇 實施例12 120 123 2.4 75 2.5χ10'3 5000 Δ Δ Δ 實施例13 120 123 2.4 8 2.5x1 Ο*3 5000 Δ 〇 Δ 實施例14 120 123 2.4 8 2.5x10-3 10000 Δ Δ Δ 實施例15 120 123 2.4 5 2.5χ10'3 5000 Δ 〇 Δ 實施例16 120 125 4.0 75 2.5x10-3 5000 〇 Δ Δ 實施例17 120 125 4.0 8 2.5χ1〇·3 5000 Δ 〇 Δ 實施例18 120 127 5.5 70 2·5χ10.3 5000 〇 Δ Δ 實施例19 120 127 5.5 50 2.5x10"3 5000 〇 Δ Δ 實施例20 120 127 5.5 30 2.5χ1〇·3 5000 〇 Δ Δ 實施例21 120 127 5.5 10 2.5x10-3 5000 〇 Δ Δ -65- 200930540 如此表1之結果所闡明般’實施例1〜21的防眩薄膜中 ,均取得良好之結果,於實施例1〜8之防眩薄膜’特別爲 轉印性良好,且亦未察見皺摺。 實施例22〜27 . 使用圖2及圖5所示之裝置’變更鑄型輥(?)和薄膜 的接觸時間並進行實驗。圖2之裝置中’令鑄型輥(7)之 0 數目爲2個且接觸時間爲2倍。又’圖5之裝置中’令薄膜 包裹鑄型輥(7 ),控制接觸時間。 其次,將完成之寬1400mm的防眩薄膜取長度1000mm ,並以目視,檢查薄膜表面之瑕疵狀態’評價有無微小瑕 疵。 ' 有無微小瑕疵之評價 ◎:未存在長度30/zm以上之瑕疵 〇 〇:未存在長度5〇vm以上之瑕疵 △:長度50 y m以上之瑕疵爲5個以下 X:長度50// m以上之瑕疵爲6個以上 將所得之結果,合倂示於下述表2。另外,於下述表2 中,與上述實施例1〜2 1之情形同樣,合倂示出鑄型加工 車昆之捲材搬送方向的上游側中,捲材(10)之右端部(基 端側)的搬送張力(張力1)與同左端部(搖動端側)的 搬送張力(張力2)、及此等左右差(%)、鑄型加工輥 -66- 200930540 之捲材搬送方向的上游側中,捲材(1 ο)的殘留溶劑量( 質量%),以鑄型加工輥形成凹凸時,捲材對於鑄型加工 輥的接觸時間(秒)、以及凹凸之轉印性評價的結果、和 有無發生皺摺的評價結果。 [表2] 張力1 張力2 左右差 (%) 殘留溶劑量 (重量%、 接觸時間 (秒) 轉印性 皺摺 微小 瑕瘧 實施例22 120 125 4.0 70 5.0 xlO·3 ◎ 〇 ◎ 實施例23 120 125 4.0 70 5.0χ10_2 ◎ 〇 ◎ 實施例24 120 125 4.0 70 0.5 ◎ 〇 〇 實施例25 120 125 4.0 70 1.0 ◎ 〇 〇 實施例26 120 125 4.0 70 2.5xl〇·3 〇 〇 ◎ 實施例27 120 125 4.0 70 1.5 〇 Δ △ 如此表2之結果所闡明般,若捲材對於鑄型加工輥的 接觸時間長,則瑕疵增加,且接觸時間爲1以下,取得皺 摺和瑕疵更少的防眩薄膜。 另外,上述實施例爲左右獨立調整鑄型輥(7)之薄 膜搬送方向之上游側的薄膜搬送張力的結果,但於鑄型輥 (7)之薄膜搬送方向的下游側,以左右獨立調整薄膜搬 送張力之情形,亦取得同樣之結果。 【圖式簡單說明】 圖1爲具備使用實施本發明方法之鑄型輥之第一實施 形態之形成凹凸面裝置的防眩薄膜製造裝置的槪略流程圖 ,圖la爲槪略的全體側面圖,圖lb爲主要部分平面圖。 -67- 200930540 圖2爲示出使用實施本發明方法之薄膜張力調整機構 和鑄型輥之形成凹凸面裝置之第二實施形態的主要部分側 面圖。 圖3爲示出同第三實施形態的主要部分側面圖。 ' 圖4爲示出同第四實施形態的主要部分側面圖。 • 圖5爲示出同第五實施形態的主要部分側面圖。 圖6爲具備使用實施本發明方法之鑄型輥之形成凹凸 0 面裝置之另一個防眩薄膜製造裝置的槪略流程圖,圖6a爲 槪略全體側面圖,圖6b爲主要部分平面圖。 圖7爲具備使用實施本發明方法之鑄型輥之形成凹凸 面裝置之再另一個防眩薄膜製造裝置的槪略流程圖,圖7a 爲槪略全體側面圖,圖7b爲主要部分平面圖。 【主要元件符號說明】 1 :流涎模具 ❾ 2:迴轉驅動不銹鋼製無端帶(支持體) 3 :剝離輥 4 :引導輥 5:前側搬送張力調整輥 5 a :右端部 5b :左端部 6 a _右端部 6b :左端部 6 :後側搬送張力調整輥 -68- 200930540 7 :鑄型加工輥 加工輥 輥 陰材搬送張力測定手段) 卷材搬送張力測定手段) 7 A〜7 D :鑄型 8 :逆向輥Aerosil 972V (manufactured by Nippon Aerosil Co., Ltd.) 12 parts by mass (average particle diameter of primary particles: 16 nm, apparent specific gravity: 90 g/liter) Q 88 parts by mass of ethanol, the above materials were stirred and mixed with a dissolving rod for 30 minutes, and then homogenized. Dispersion was carried out to prepare a cerium oxide dispersion A. Then, in the cerium oxide dispersion A, 88 parts by mass of methylene chloride was introduced while stirring, and the mixture was stirred and mixed for 30 minutes with a dissolving rod to prepare a cerium oxide dispersion diluent A. (Production of the line addition liquid A) -59- 200930540 TINUVIN 109 (manufactured by Ciba Specialty Chemicals Co., Ltd.) 11 parts by mass of TINUVIN 171 (manufactured by Ciba Specialty Chemicals Co., Ltd.) 5 parts by mass of methylene chloride 100 parts by mass The container is sealed, heated while stirring, and 0 is completely dissolved' and filtered. In the above, 6 parts by mass of the above-mentioned cerium oxide dispersion diluent A3 was added while stirring, and after stirring for further 30 minutes, the cellulose acetate acrylate (acetate substitution degree 1.9, propyl ketone substitution degree 0.8) 6 The mass fraction was added while stirring, and after stirring for another 60 minutes, it was filtered with a polypropylene wind Catridge Filter TCW-PPS-1N of Advantech Toyo Co., Ltd. to prepare a line addition liquid a. (Preparation of Blend A) Q Cellulose Triacetate 1 part by mass (synthesized from cotton velvet, Mn = 95000, Mw = 323000, Mw/Mn = 3.4, acetal substitution 2.9) 5.0 parts by mass of a propane tribenzoate (aliphatic polyvalent alcohol ester) ethyl decyl ethyl glycolate 5.5 parts by mass of dichloromethane 44 0 parts by mass of ethanol 40 parts by mass - 60 - 200930540 Putting the above materials into a sealed state The container was stirred while being heated, and completely dissolved, and filtered using Angstrom filter paper No. 24 manufactured by Anji Paper Co., Ltd. to prepare a blend A. Next, for the filtered blend A1 00 parts by mass, 2 parts by mass of the filtered line addition liquid A was added, and thoroughly mixed with a line mixer (Early static type tube internal mixer Hi-Mixer, SWJ). Next, the belt-flowing device shown in Fig. 1 was used, and the flowing mold (1 ❹) was uniformly flowed on the stainless steel belt support (2) at a temperature of 35 ° C and a width of 1 800 mm. On the stainless steel belt support (2), the solvent was evaporated until the residual solvent amount was 100%, and the stainless steel belt support (2) was peeled off by the peeling roll (3). Next, while ejecting the stripped cellulose triacetate (10) at 40 ° C while evaporating the solvent, the casting roll (center line average surface roughness Ra; 1.5 km m, uneven pitch Sm) 20 em ) ( 7 ), in the formation of a concave-convex device composed of a back roll [a surface of a stainless steel roll wound with MC nylon (registered trademark) having a thickness of 10 mm] (8 Q ), a coil containing a solvent ( Ίο) clamped and touched the casting roll (7) on the B side of the coil (10) (the side connected to the support of the stainless steel strip as the B side and the opposite side as the A side), and at A The back side roller (8) is disposed on the surface side, and irregularities are formed on the B surface side by passing between the two rolls. The pressing pressure of the casting roll (7) with respect to the back roll (8) was 5000 (N/m), and a static eliminating electric wire was provided in the vicinity of the uneven portion to suppress charging of the film. Examples 1 to 9 were carried out by adjusting the difference in the amount of residual solvent of the coil (10) and the difference in left and right tension on the side of the coil (10). The difference in conveyance tension between the left and right end portions of the coil (10) is adjusted to the desired direction by the film guiding device (the angle of the changing roller with respect to the film conveying direction) provided on the upstream side of the casting roll-61 - 200930540 (7) . Here, in Examples 1 to 4, the difference in conveyance tension between the left and right end portions of the coil (10) was 2.4%, and in Examples 5 to 8, the difference in conveyance tension between the left and right end portions of the coil (1) was It is 4.0%. In the ninth embodiment, the left side of the coil (1 〇) has a transport tension difference of 0.8%. Further, in the first to ninth embodiments, the amount of residual solvent in the coil (10) when the mold processing roll (7) was formed into irregularities was variously changed in the range of 10 to 70% by mass. Moreover, the contact time of the casting roll (7) with the coil (10) is the position of the casting roll (7) and the back roll (8) when the specified pressing pressure is measured by a micrometer, and is measured by each of the measured rolls. The outer diameter of the roll is calculated geometrically. In Examples 1 to 9, the contact time between the casting roll (7) and the coil (10) was 2.5 x 1 (Γ3 seconds). Thus, after the unevenness was formed on the surface of the coil (10), a plurality of conveying rolls (14) were used. ) It is conveyed in the heating zone (13) at 110 °C and 120 °C, and the drying is finished at 0, and it is cut into 1400 mm width, and knurled with a width of 15 mm and an average height is applied to both ends of the film, and the winding roller is used. (15) Winding up to obtain a cellulose triacetate film (20). The volume of residual solvent of the wound cellulose triacetate film (20) is 0.1%, the average film thickness is 70 "m, and the number of rolls is Next, the surface unevenness of the antiglare film of Examples 1 to 9 thus produced was measured by Zygo Corporation New View 6200 according to the method of JIS B065 l 200 1 , and the surface roughness (Ra) of the film was measured, according to The transfer rate of the unevenness is calculated as described above. -62- 200930540 Transfer rate = (film Ra) / (cast roll Ra) xl00 (%) The number of transfer rates obtained is divided into the following four-stage grades, which are regarded as transfer Evaluation of transferability. Evaluation of transferability ◎: Transfer rate of 70% or more Q 〇: Transfer rate: 50 to 70% △: Transfer rate: 30 to 50% X: The transfer rate was 30%, and the transfer rate was measured at 5 points in the width direction of the anti-glare film, and the deviation in the width direction of the transfer rate was calculated as an evaluation of unevenness. 〇〇: within 5% of the deviation of the transfer rate Δ: within 10% of the deviation of the transfer rate X: a deviation of the transfer rate of 10% or more, and the obtained antiglare films of Examples 1 to 9 were visually evaluated. Folding occurs. Evaluation of wrinkles: No wrinkles occur -63- 200930540 △: Weak wrinkles occur. Although it can be conveyed, wrinkles remain in the product. X: Wrinkles occur in the processing rolls. Cannot be transported. In the first side, the conveyance tension (tension 1) of the right end (base end side) of the coil (1 〇) and the same left end portion (shaking end side) are shown in the upstream side of the coil conveyance direction of the mold processing roll. The conveyance tension (tension 2), the difference between the left and right (%), and the upstream side of the coil conveyance direction of the mold processing roll, the amount of residual solvent (% by mass) of the coil (1 〇), processed by casting When the roll forms unevenness, the contact time (seconds) of the coil to the mold processing roll, and the pressing pressure of the mold processing roll (N/m) And the result of the evaluation of the transfer property of the unevenness and the evaluation result of the presence or absence of wrinkles. Example 1 0 to 2 1 Although the same as the case of the above-described Examples 1 to 9, the case with the above Examples 1 to 9 The difference between the examples in the examples 10 to 17 is that the amount of residual solvent of the coil when the mold processing roll (Q 7) is formed into irregularities is less than 10% by mass, or more than 70% by mass, and in Example 18 In the upper side of the coil processing direction of the mold processing roll, the web transport tension adjusting mechanism that adjusts the transport tension of the web to the left and right end portions of the web is provided, and is disposed on the same side. The means for independently measuring the tension of the web conveyance is such that the difference in the measurement of the web transport tension between the left and right ends of the coil of the measuring means is less than or greater than 5%. With respect to the obtained antiglare film of Example 1 〇~2 1 , the occurrence of the E 卩 rate, unevenness, and collapse was evaluated in the same manner, and the results obtained are shown in Table 1 below -64 - 200930540. [Table 1] Tension 1 Right end tension 2 Left end left and right difference (%) Residual solvent amount (% by volume) Contact time (seconds) Pressing pressure (N/m) Transferability wrinkles unevenness Example 1 120 123 2.4 70 2·5χ10·3 5000 〇〇〇Example 2 120 123 2.4 50 2.5x1 O'3 5000 〇〇〇Example 3 120 123 2.4 30 2.5χ10'3 5000 〇〇〇Example 4 120 123 2.4 10 2.5 Χ10'3 5000 〇〇〇Example 5 120 125 4.0 70 2.5x10-3 5000 〇〇〇Example 6 120 125 4.0 50 2.5χ10'3 5000 〇〇〇Example 7 120 125 4.0 30 2·5χ10-3 5000 〇〇〇Example 8 120 125 4.0 10 2.5χ10'3 5000 〇〇〇Example 9 120 121 0.8 50 2.5x10-3 5000 〇〇Δ Example 10 120 123 2.4 80 2.5χ10'3 5000 ◎ Δ Δ Example 11 120 123 2.4 80 2.5χ10'3 5000 Δ Δ 〇 Example 12 120 123 2.4 75 2.5χ10'3 5000 Δ Δ Δ Example 13 120 123 2.4 8 2.5x1 Ο*3 5000 Δ 〇Δ Example 14 120 123 2.4 8 2.5x10-3 10000 Δ Δ Δ Example 15 120 123 2.4 5 2.5χ10'3 5000 Δ 〇Δ Example 16 120 125 4.0 75 2.5x10-3 5000 〇Δ Δ Example 17 120 125 4.0 8 2.5χ1〇·3 5000 Δ 〇Δ Example 18 120 127 5.5 70 2·5χ10.3 5000 〇Δ Δ Example 19 120 127 5.5 50 2.5x10"3 5000 〇Δ Δ Example 20 120 127 5.5 30 2.5χ1〇·3 5000 〇Δ Δ Example 21 120 127 5.5 10 2.5x10-3 5000 〇Δ Δ -65- 200930540 As shown in the results of Table 1, the anti-glare of Examples 1 to 21 Good results were obtained in the film, and the anti-glare films of Examples 1 to 8 were particularly excellent in transferability, and no wrinkles were observed. Examples 22 to 27. The contact time of the mold roll (?) and the film was changed using the apparatus shown in Fig. 2 and Fig. 5, and an experiment was conducted. In the apparatus of Fig. 2, the number of 0 of the casting rolls (7) was two and the contact time was twice. Further, in the apparatus of Fig. 5, the film is wrapped with a casting roll (7) to control the contact time. Next, the finished 1400 mm wide anti-glare film was taken to have a length of 1000 mm, and the state of the film surface was examined visually to evaluate the presence or absence of minute defects. 'Evaluation of the presence or absence of a small flaw ◎: There is no 长度30/zm or more in length: 未 未 长度 : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : 长度 长度The results obtained by 瑕疵 are six or more, and the results are shown in Table 2 below. Further, in the following Table 2, in the same manner as in the above-described first to second embodiments, the right end portion of the coil (10) is shown in the upstream side of the conveyance direction of the coil processing machine. The transport tension (tension 1) at the end side and the transport tension (tension 2) at the same left end (shaking end side), and the difference between the left and right (%) and the coil conveyance direction of the mold processing roll-66-200930540 In the upstream side, the amount of residual solvent (% by mass) of the coil (1 ο) is evaluated by the contact time (seconds) of the coil with respect to the mold processing roll and the transferability of the unevenness when the mold forming rolls are formed into irregularities. The results, and the results of the evaluation of whether or not wrinkles occurred. [Table 2] Tension 1 Tension 2 Left and right difference (%) Residual solvent amount (% by weight, contact time (seconds) Transferability wrinkles Micro malaria Example 22 120 125 4.0 70 5.0 xlO·3 ◎ 〇 ◎ Example 23 120 125 4.0 70 5.0χ10_2 ◎ 〇 ◎ Example 24 120 125 4.0 70 0.5 ◎ 〇〇 Example 25 120 125 4.0 70 1.0 ◎ 〇〇 Example 26 120 125 4.0 70 2.5xl 〇 · 3 〇〇 ◎ Example 27 120 125 4.0 70 1.5 〇Δ △ As shown in the results of Table 2, if the contact time of the coil to the mold processing roll is long, the enthalpy is increased, and the contact time is 1 or less, and wrinkles and less glare are obtained. In addition, in the above-described embodiment, the film transport tension on the upstream side in the film transport direction of the mold roll (7) is independently adjusted, but the left side of the film roll transport direction of the mold roll (7) is independent. The same result can be obtained by adjusting the film transport tension. [Simplified illustration of the drawings] Fig. 1 is a view showing an apparatus for manufacturing an anti-glare film having a concave-convex surface forming apparatus according to a first embodiment of the casting roll using the method of the present invention. Flowchart, Fig. 1a is a schematic overall side view, and Fig. 1b is a plan view of a main portion. -67- 200930540 Fig. 2 is a view showing a film tension adjusting mechanism and a forming roll forming device using the method of the present invention. Fig. 3 is a side view showing a principal part of a third embodiment. Fig. 4 is a side view showing a main part of the fourth embodiment. Fig. 5 is a view showing the same Fig. 6 is a schematic flow chart showing another apparatus for manufacturing an anti-glare film comprising a forming apparatus for forming a concave-convex surface using a casting roll for carrying out the method of the present invention, and Fig. 6a is a schematic side view of the entire apparatus. Figure 6b is a plan view of a main part of the same. Fig. 7 is a schematic flow chart showing still another apparatus for manufacturing an anti-glare film using the apparatus for forming a concave-convex surface of a casting roll for carrying out the method of the present invention, and Figure 7a is a schematic side view of the entire body. Fig. 7b is a plan view of the main part. [Description of main component symbols] 1: Flowing mold ❾ 2: Rotary drive stainless steel endless belt (support) 3: Peeling roller 4: Guide roller 5: Front side conveying tension adjustment The entire roller 5 a : the right end portion 5 b : the left end portion 6 a _ the right end portion 6 b : the left end portion 6 : the rear side conveyance tension adjusting roller - 68 - 200930540 7 : the mold processing roller processing roller roller material transfer tension measuring means) Transfer tension measuring means) 7 A~7 D : Mold 8: Reverse roll

8A、8B :逆向 9A :張力計(j . 9B :張力計U 1 0 :捲材 φ 1 1 :引導輥 銹鋼製鼓(支持體) 12 :引導輥 1 3 :乾燥裝置 1 4 :搬送輥 1 5 :捲取輥 20 :薄膜 22 :迴轉驅動] ❹ -69-8A, 8B: Reverse 9A: Tensiometer (j. 9B: Tensiometer U 1 0 : Coil φ 1 1 : Guide roller rust steel drum (support) 12: Guide roller 1 3 : Drying device 1 4 : Conveying roller 1 5 : take-up roll 20 : film 22 : rotary drive] ❹ -69-

Claims (1)

200930540 十、申請專利範圍 1. 一種防眩薄膜之製造方法,其爲將樹脂溶解於溶 劑的樹脂溶液,於具有平滑面之迴轉驅動支持體上流涎, 令溶劑揮發直到可由支持體上剝離爲止,形成捲材後,將 ’從支持體所剝離的捲材予以乾燥之步驟途中,將鑄型加工 輥觸壓捲材表面,於薄膜表面形成凹凸之以溶液流涎製膜 法之防眩薄膜的製造方法,其特徵爲令鑄型加工輥之捲材 〇 搬送方向的上游側或下游側中的捲材搬送張力,於捲材之 左右兩端部調整成彼此不同。 2. 如申請專利範圍第1項之防眩薄膜之製造方法, 其中於鑄型加工輥之捲材搬送方向的上游側或下游側,設 置將捲材搬送張力於該捲材之左右兩端部調整成彼此不同 的捲材搬送張力調整機構,並且於同側設置左右獨立測定 捲材搬送張力的手段,根據測定手段所得之捲材左右兩端 部之捲材搬送張力的測定値差爲1〜5%般,微動調整捲材 〇 搬送張力調整機構。 3 如申請專利範圍第1項或第2項之防眩薄膜之製 造方法’其中以鑄型加工輥形成凹凸時之捲材中的殘留溶 劑量爲10〜70質量%。 ' 4.如申請專利範圍第1項至第3項中任一項之防眩 薄膜之製造方法,其中以鑄型加工輥形成凹凸時,令捲材 對於鑄型加工輥的接觸時間爲2.秒鐘。 5 ·如申請專利範圍第1項至第4項中任一項之防眩 薄膜之製造方法’其中令該鑄型加工輥對於該捲材壓力爲 -70- 200930540 2 00 〜5 0000N/m ° 6. 如申請專利範圍第2項之防眩薄膜之製造方法, 其中該捲材搬送張力調整機構爲將根據該測定手段所得之 捲材左右兩端部之捲材搬送張力的測定値差,調整爲2〜 4.5%。 7. 一種防眩薄膜,其特徵爲以如申請專利範圍第1 項至第6項中任一項之方法所製造。200930540 X. Patent Application No. 1. A method for producing an anti-glare film, which is a resin solution in which a resin is dissolved in a solvent, which flows on a rotary drive support having a smooth surface, and volatilizes the solvent until it can be peeled off from the support. After forming the coil, in the process of drying the web from which the support is peeled off, the mold processing roll is pressed against the surface of the coil, and an anti-glare film is formed by forming a film by the solution flowing on the surface of the film. The method is characterized in that the web conveying tension in the upstream side or the downstream side in the direction in which the roll is conveyed in the winding direction of the roll is adjusted to be different from each other at the left and right end portions of the coil. 2. The method for producing an anti-glare film according to the first aspect of the invention, wherein the coil conveyance tension is applied to the left and right ends of the coil on the upstream side or the downstream side of the coil processing direction of the mold processing roll The coil conveying tension adjusting mechanism is adjusted to be different from each other, and the means for independently measuring the conveying tension of the web is provided on the same side, and the measurement of the web conveying tension at the left and right end portions of the coil obtained by the measuring means is 1~ 5%-like, micro-motion adjustment of the coil 〇 conveyance tension adjustment mechanism. (3) The method for producing an anti-glare film according to the first or second aspect of the patent application, wherein the residual solvent in the web when the forming rolls are formed into irregularities is 10 to 70% by mass. 4. The method for producing an anti-glare film according to any one of claims 1 to 3, wherein the contact time of the coil to the mold processing roll is 2. Seconds. 5. The method for producing an anti-glare film according to any one of claims 1 to 4, wherein the mold processing roll has a pressure of -70 to 200930540 2 00 to 5 0000 N/m for the coil. 6. The method for producing an anti-glare film according to the second aspect of the invention, wherein the coil conveying tension adjusting mechanism adjusts a measurement difference of a web conveying tension of the left and right end portions of the coil obtained by the measuring means. For 2~4.5%. An anti-glare film, which is produced by the method of any one of claims 1 to 6. -71 --71 -
TW097136731A 2007-09-28 2008-09-24 Anti-glare film, and manufacturing method thereof TWI451960B (en)

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