TW200929302A - Intermediate for touch switch, and manufacturing method of intermediate for touch switch - Google Patents

Intermediate for touch switch, and manufacturing method of intermediate for touch switch Download PDF

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Publication number
TW200929302A
TW200929302A TW097130038A TW97130038A TW200929302A TW 200929302 A TW200929302 A TW 200929302A TW 097130038 A TW097130038 A TW 097130038A TW 97130038 A TW97130038 A TW 97130038A TW 200929302 A TW200929302 A TW 200929302A
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Taiwan
Prior art keywords
film
mold
transparent conductive
base
touch switch
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TW097130038A
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Chinese (zh)
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TWI361443B (en
Inventor
Masaru Ikebe
Shigeo Kurose
Yasunori Ono
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Tdk Corp
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0443Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a single layer of sensing electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03KPULSE TECHNIQUE
    • H03K17/00Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/94Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
    • H03K17/96Touch switches
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacture Of Switches (AREA)
  • Push-Button Switches (AREA)
  • Position Input By Displaying (AREA)
  • Switches That Are Operated By Magnetic Or Electric Fields (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

To provide an intermediate for a touch switch of a capacitance type capable of achieving the reduction of cost and the improvement of reliability. The intermediate for the touch switch is provided with a base body 2, and a transparent conductive film 3 formed on one face of the base body 2. The transparent conductive film 3 has a transparent conductive layer pasted by in-mold molding on one face of the base body 2 molded by in-mold molding by the use of an in-mold film having the transparent conductive layer on a base film, and at the same time, with its end 3a in an exposed state, a coated area 3b except the end 3a is covered with the base film.

Description

200929302 九、發明說明: 【發明所屬之技術領域】 本發明係有關於包括基體部及形成在基體部之—面 之透明導電膜的靜電電容式觸控開關用中間體、及用以製 造該觸控開關用中間體的觸控開關用中間體的製造方法。 【先前技術】BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an intermediate body for a capacitive touch switch including a base portion and a transparent conductive film formed on the surface of the base portion, and a method for manufacturing the touch A method for manufacturing an intermediate for a touch switch for controlling an intermediate for a switch. [Prior Art]

鲁 近年來,在攜帶式資訊終端機或現金自動付款機等眾 多電氣機器係設有可藉由觸碰(觸控)指尖來進行輸入的 觸控式操作部。該觸控式操作部係在具有光透過性之基體 部之一面配設透明導電膜而構成,包括被安裝在crt或 LCD等顯示器上之觸控開關(觸控面板)而構成。此外, 根據靜電電容的變A進行檢測有無觸㉟或觸控位置的靜 電電谷式觸控開關係以配設有透明導電膜的面位於顯示 器側’未配設有透明導電膜的面(觸碰指尖的觸控面)位 ;表側的方式予以安裝。此時,在露出透明導電膜的狀離 下,透明導電媒容易損傷,而且亦易受到因溫度或濕度^ 周圍環境變化所造成㈣響。因&,因該等因素,而使透 明導電膜的表面電阻值’亦即觸控開關的特性(天線特性 等)產生變化,*有發生錯誤作動之虞。以可解決如上所 不良If形的觸控開關而言,已知一種觸控開關係在透 明導電膜之上配設有透明的基板或保護層(例如日本專利 特開平5 324203號公報所揭示之觸控面板)。此時,上 述公報所揭Μ觸控面㈣藉由使料明接著材,使設有Lu In recent years, many types of electrical equipment such as portable information terminals or cash automatic teller machines have touch-operated operating units that can be input by touching (touching) fingertips. The touch-type operation unit is configured by disposing a transparent conductive film on one surface of a light-transmitting substrate, and includes a touch switch (touch panel) mounted on a display such as a crt or an LCD. In addition, according to the change A of the electrostatic capacitance, the electrostatic electric valley type touch-open relationship for detecting the presence or absence of the touch 35 or the touch position is performed, and the surface on which the transparent conductive film is disposed is located on the side of the display side where the transparent conductive film is not provided (touch Touch the touch surface of the fingertip); install it on the side of the watch. At this time, the transparent conductive medium is easily damaged by the peeling of the transparent conductive film, and is also susceptible to (four) ringing due to changes in temperature or humidity. Because of these factors, the surface resistance value of the transparent conductive film, that is, the characteristics of the touch switch (antenna characteristics, etc.), changes, and there is a problem that an error occurs. In the case of a touch switch capable of solving the above-described defective If shape, a touch-opening relationship is known in which a transparent substrate or a protective layer is disposed on a transparent conductive film (for example, as disclosed in Japanese Laid-Open Patent Publication No. Hei No. 5 324203 Touch panel). At this time, the touch surface (4) disclosed in the above publication is provided by making the material of the material

2186-9909-PF 5 200929302 透明導電膜、保護膜及電極端子的玻璃基板、及設有眩光 防止膜及保護膜的玻璃基板相貼合而構成。 (專利文獻1 )曰本專利特開平5-324203號公報(第 2至3頁、第1圖) 【發明内容】 (發明所欲解決的課題) ❹ 但是’上述觸控面板會有以下的問題產生。亦即,該 觸控面板係藉由貼合2片玻璃基板而構成。因此,在該觸 控面板必須有貼合的步驟,因此存在有製造步驟複雜、製 造成本難以降低的問題。 本發明係鑑於如上所示之問題而研創者,主要目的在 k供一種可實現成本降低的觸控開關用中間體及觸控開 關用中間體的製造方法。 (用以解決課題的手段) φ 為了達成上述目的’本發明之觸控開關用中間體係包 括基體部;及形成在該基體部之一面的透明導電膜的靜電 電谷式觸控開關用中間體’其中,前述透明導電膜係由在 藉由使用在基底薄膜上具有透明導電層的模内法薄膜的 模内法成形所成形之前述基體部的前述一面,藉由該模内 法成形予以貼合的該透明導電層所構成,並且在使該透明 導電膜的電極形成區域露出的狀態下,藉由前述基底薄膜 覆蓋除了該電極形成區域以外的區域。 此外,本發明之觸控開關用中間體的製造方法係用以 2186-9909-PF 6 200929302 製造包括··基體部;及形成在該基體部之一面的透明導電 膜的靜電電容式觸控開關用中間體的觸控開關用令間體 的製造方法,其中,藉由對於包夾在基底薄臈上具有透明 導電層的模内法薄膜的狀態的模内法成形用模具的模穴 射出樹脂的模内法成形,將前述基體部成形,並且藉由該 模内法成形而在該基體部的一面貼合前述透明導電層,料 此形成前述透明導電膜之後,將前述基底薄祺的既定部= 0 切離而使前述透明導電膜的電極形成區域露出,並且維持 在藉由該基底薄膜覆蓋除了該電極形成區域以外的區域 的狀態。 此時,可使用形成有用以將前述基底薄膜之前述既定 部分由其他部分切離的切口的前述模内法薄膜來進行前 述模内法成形之後,沿著前述切口切離前述既定部分。 (發明效果) 根據本發明之觸控開關用中間體及觸控開關用中間 e 體的製造方法,使藉由使用模内法薄膜的模内法成形而在 基體部的一面貼合模内法薄膜的透明導電層所形成的透 明導電膜的電極形成區域露出,並且藉由基底薄膜覆蓋透 月導電膜中除了電極形成區域以外的區域,藉此不同於習 知的觸控面板及製造方法’可省略使2片玻璃基板貼合的 繁雜步驟,因此可簡化製造步驟,結果可減低製造成本。 此外,在習知的觸控面板及製造方法中,由於無間隙地貼 口兩玻璃基板需要高度的技術,因此容易在兩者之間產生 間隙’而難以將因溫度或濕度等周圍環境變化所造成的影2186-9909-PF 5 200929302 The glass substrate of the transparent conductive film, the protective film and the electrode terminal, and the glass substrate provided with the glare preventing film and the protective film are bonded to each other. (Patent Document 1) Japanese Laid-Open Patent Publication No. Hei No. 5-324203 (pages 2 to 3, FIG. 1) [Explanation] (Problems to be solved by the invention) ❹ However, the above touch panel has the following problems. produce. That is, the touch panel is constructed by laminating two glass substrates. Therefore, there is a need for a step of bonding the touch panel, and therefore there is a problem that the manufacturing steps are complicated and the manufacturing is difficult to reduce. The present invention has been made in view of the above problems, and its main object is to provide a method for manufacturing a touch switch intermediate body and a touch switch intermediate body which can realize cost reduction. (Means for Solving the Problem) φ In order to achieve the above object, the intermediate system for a touch switch of the present invention includes a base portion; and an intermediate body for an electrostatic electric valley touch switch formed on a transparent conductive film on one surface of the base portion Wherein the transparent conductive film is attached to the one surface of the base portion formed by in-mold molding using an in-mold film having a transparent conductive layer on a base film, and is pasted by the in-mold forming method The transparent conductive layer is formed, and in a state where the electrode formation region of the transparent conductive film is exposed, a region other than the electrode formation region is covered by the base film. In addition, the manufacturing method of the intermediate body for a touch switch of the present invention is for manufacturing a capacitive touch switch including a base portion; and a transparent conductive film formed on one surface of the base portion, for use in 2186-9909-PF 6 200929302 A manufacturing method of a touch switch for an intermediate body, wherein a resin is injected from a cavity of an in-mold forming mold in a state in which an in-mold film having a transparent conductive layer is sandwiched on a base sheet In the in-mold forming process, the base portion is formed, and the transparent conductive layer is bonded to one surface of the base portion by the in-mold forming method, and after the transparent conductive film is formed, the substrate is thinned. The portion = 0 is cut away to expose the electrode formation region of the transparent conductive film, and is maintained in a state in which a region other than the electrode formation region is covered by the base film. At this time, the aforementioned in-mold method may be used to form the in-mold method for forming the slit for cutting the predetermined portion of the base film from the other portion, and then the predetermined portion may be cut along the slit. (Effect of the Invention) According to the intermediate body for a touch switch of the present invention and the method for manufacturing an intermediate e body for a touch switch, the in-mold method is applied to one side of the base portion by in-mold forming using an in-mold film. The electrode formation region of the transparent conductive film formed by the transparent conductive layer of the film is exposed, and the base film is covered with a region other than the electrode formation region in the moon-transparent conductive film, thereby being different from the conventional touch panel and the manufacturing method' The complicated steps of bonding the two glass substrates can be omitted, so that the manufacturing steps can be simplified, and as a result, the manufacturing cost can be reduced. Further, in the conventional touch panel and the manufacturing method, since the two glass substrates are attached to each other without a gap, a high degree of technology is required, so that a gap is easily formed between the two, and it is difficult to change the surrounding environment due to temperature or humidity. Shadow

2186-9909-PF 7 200929302 響抑制為非常少,結果難以實現錯誤作動非常少且可靠性 同的觸控面板。相對於此’在該觸控開關用中間體及觸控 開關用中間體的製造方法中,藉由基體部及基底薄膜在益 間隙的狀態下包夹透明導電膜。因此,藉由該觸控開關用、 間體及觸控開關用中間體的製造方法,與會有在2片玻 璃基板之間產生間隙之虞的習知的觸控面板及製造方法 相比較,可將因溫度或濕度等周圍環境變化所造成的影響 ❹抑制為非常少’結果可構成錯誤作動非常少且可靠性高的 觸控開關。此外,在習知的觸控面板及製造方法中,由於 使用玻璃基板,因此適用於則等較為大型且設在特定場 所之設備的輸人裝置,但是以攜帶型機器的輸入裝置而 言,會有重量變大的問題、或因掉落或撞擊而容易破損的 問題。相對於此’在該觸控開關用中間體及觸控開關用中 間體的製造方法中,係藉由模内法成形而以樹脂形成基體 部。因此,根據該觸控開關用中間體及觸控開關用中間體 ❹的製造方法’可構成重量輕而且不易破損的觸控開關。 此外,藉由本發明之觸控開關用中間體的製造方法, 使用在基底薄膜形成有切口的模内法薄膜而進行模内法 成形後,沿著切口切離基底薄膜的既定部分而使透明導電 膜的電極形成區域露出,藉此無須使用切取用器具,即可 輕易地切取基底薄膜的既定部分,結果可充分提升製造效 率 〇 【實施方式】 2186-9909-PF 8 200929302 以下參照所附圖示,說明本發明之觸控開關用中間體 及觸控開關用中間體的製造方法之最佳形態。 首先參照圖示,說明作為本發明之觸控開關用中間體 之一例的觸控開關用中間體!(以下亦僅稱之為「中間體 1」)的構成。 第1 2圖所不之中間體!係例如作為電氣機器等的 觸控式操作部而發揮功能的靜電電容式觸控開關所使用 ❹的中間體’如該圖所示,包括基體部2、透明導電膜3及 保4臈4而構成,藉由使用後述之模内法(皿〇1(1)模 具1〇2 (參照第3圖:以下亦僅稱之為「模具1〇2」)的 模内法成形予以製造。 如第1、2圖所示,基體部2係構成為例如矩形板狀, 藉由在模具102的模穴(cavity) 1〇2& (參照第Μ圖) 射出具有透明性的樹脂(以一例而言為丙稀酸樹脂)而予 以成形。 ® 彡明導電膜3係藉由模内法成形,將後述之帶狀的模 内法薄膜30 (參照第6圖)中之透明導電層33所被切取 的一部分貼合在基體部2之一面2a而形成(配設)。保 4係藉由模内法薄膜3〇中之基底薄膜31所被切取的 ^部分所構成’如第卜2圖所示’覆蓋除了形成有供將 e外之驅動用電路與透明導電膜3相連接之用的電極的透 明導電膜3的端部3a (本發明中的電極形成區域)以外的 :覆區域3b’而配設在透明導電膜3之上。亦即,在該觸 工開關用中間體1中’係在透明導電膜3的端部3a在基2186-9909-PF 7 200929302 The suppression is very small, and it is difficult to achieve a touch panel with very little error and reliability. In the method of manufacturing the intermediate body for a touch switch and the intermediate body for a touch switch, the transparent conductive film is sandwiched between the base portion and the base film in a state of a gap. Therefore, the method for manufacturing an intermediate body for a touch switch, an intermediate body, and a touch switch can be compared with a conventional touch panel and a manufacturing method in which a gap is formed between two glass substrates. The effect of the change in the surrounding environment such as temperature or humidity is suppressed to a very small level. As a result, a touch switch having a very small error and high reliability can be constructed. Further, in a conventional touch panel and a manufacturing method, since a glass substrate is used, it is suitable for an input device of a device that is relatively large and installed in a specific place, but in the case of an input device of a portable device, There is a problem of a large weight, or a problem that is easily broken due to dropping or impact. In contrast, in the intermediate body for a touch switch and the method for manufacturing a touch switch intermediate body, the base portion is formed of a resin by in-mold molding. Therefore, according to the method for manufacturing the intermediate body for a touch switch and the intermediate body for a touch switch, a touch switch which is light in weight and is not easily broken can be constructed. Further, according to the method for producing an intermediate body for a touch switch of the present invention, after the in-mold forming method is performed using an in-mold film in which a base film is formed with a slit, the predetermined portion of the base film is cut along the slit to make the transparent conductive The electrode formation region of the film is exposed, whereby a predetermined portion of the base film can be easily cut without using a cutting tool, and as a result, the manufacturing efficiency can be sufficiently improved. [Embodiment] 2186-9909-PF 8 200929302 The best mode of the method for manufacturing the intermediate body for a touch switch and the intermediate body for a touch switch of the present invention will be described. First, an intermediate body for a touch switch which is an example of an intermediate body for a touch switch of the present invention will be described with reference to the drawings! (The following is also referred to simply as "intermediate 1"). The intermediates in Figure 1 2! For example, the intermediate body used in the capacitive touch switch functioning as a touch-type operation unit such as an electric device includes the base portion 2, the transparent conductive film 3, and the protective layer 4 as shown in the figure. The configuration is carried out by in-mold forming using the in-mold method (dish 1 (1) mold 1 2 (refer to Fig. 3: hereinafter, simply referred to as "mold 1 2"). As shown in FIGS. 1 and 2, the base portion 2 is formed in, for example, a rectangular plate shape, and a resin having transparency is emitted by cavity 1〇2 & (refer to the first drawing) of the mold 102 (for example, The acrylic conductive film 3 is formed by an in-mold method, and the transparent conductive layer 33 in the strip-shaped in-mold film 30 (refer to Fig. 6) to be described later is cut out. A part of the base portion 2 is formed to be attached to the surface 2a of the base portion 2. The protective layer 4 is formed by the portion of the base film 31 in the in-mold film 3, as shown in Fig. 2 'covering transparent conductive except for forming an electrode for connecting the driving circuit other than e to the transparent conductive film 3 The end portion 3a (the electrode formation region in the present invention) other than the end portion 3a (the electrode formation region in the present invention) is disposed on the transparent conductive film 3. That is, in the intermediate body 1 for the touch switch, the system is transparently conductive. The end 3a of the membrane 3 is at the base

2186-9909'PF 9 200929302 體部2之端部2c露出的狀態下,藉由基底薄膜31被覆被 覆區域3b。此時,在透明導電膜3與基體部2之一面2a 之間係存在有模内法薄膜30的熱熔融性樹脂層34,在保 護膜4與透明導電膜3之間係存在有模内法薄膜3〇的錨 層(anchor layer) 32,但在第卜2圖中係省略其圖示。 其中,關於基底薄膜31 (亦即保護膜4 )、錨層32、透明 導電層33 (亦即透明導電臈3 )及熱熔融性樹脂層34的 材料或形成方法等容後詳述。 接著’參照圖示說明製造裝置1 〇丨的構成。 如第3圖所示,製造裝置1〇1係包括··模具1〇2、模 内法薄膜移動裝置103及射出成形機1〇4而構成。模具1〇2 係按照本發明之觸控開關用中間體的製造方法,可藉由模 内法成形而製造中間體i的模具,包括固定側模具lu及 移動側模具121而構成。此時,模具丨〇2係可在藉由射出 成形機104所進行的1次成形步驟(!次射出(sh〇t)) 成形4個中間體!(取4個)而構成。此外,模具ι〇2係 在包夾有藉由模内法薄膜移動裝置1〇3而被移動的模内法 薄膜30的狀態下(參照第1〇圖),固定側模具ιη的本 體部113與移動側模具121的本體部123構成為可接合。 如第4圖所示,固定侧模具U1係包括基座部112及 本體部113而構成。基座冑112係形成為板&,構成為可 安裝在射出成形機104的固定側安裝部(未圖示)。本體 部113係被固定在基座部112,如第1〇圖所示在包夾模 内法薄膜30的狀態下,構成為可與移動側模具121的本 2186-9909—PF 10 200929302 體部123相接合。 如第5圖所示,移動侧模具121係包括基座部122、 本體部123、間隔件塊體124及頂板(eject plate) 125 所構成。基座部122係形成為板狀,構成為可安裝在射出 成形機104中的移動側安裝部(未圖示)。本體部123係 透過間隔件塊體1 24而被固定在基座部i 22。此外,如第 5、9圖所示,在本體部123的模具面123a形成有4個構 φ 成模穴1〇2a的凹部123b。此外,在本體部123係形成有 用以構成將固定側模具U1的注道(sprue) U3b (參照 第4圖)與形成在凹部123b之緣部的澆口(gate) i23c 相連的流道(runner)的溝槽123d。頂板125係配設在基 座部122與本體部123之間,藉由射出成形機1〇4而使其 在基座部122與本體部123之間移動,藉此使圖外的頂出 銷(eject pin)朝本體部123的前方頂出。 如第3圖所示,模内法薄膜移動装置1〇3係在固定側 〇 模具U1與移動側模具121之間,每次進行1次模内法成 形(1次射出),即使模内法薄膜3〇移動既定的長度(例 如第7、8圖所示的長度L)。 *在此’如第6圖所示’模内法薄膜3〇係由上述之基 底薄膜31、錨層32、透明導電層33及熱熔融性樹脂層% 所構成。基底薄膜31係具有透明性及可撓性的樹脂薄膜, 形成為帶狀。此時,以基底薄膜31的材料而t,可使用 聚對苯二甲酸乙二醋(PET)等聚酉旨薄膜、聚乙稀或聚丙 烯等聚稀煙薄膜、聚碳_旨薄膜、尼龍薄膜、丙烯酸薄膜、 2186'9909-PF 11 200929302 黏膠(cellophane)薄膜及 降/水片烯(norbornene )薄膜 (JSR (股)製「ART0N丨r訏抓*描、 "冊商彳示)為其一例)等。此 外,基底薄膜31的厚度係w ς Ε 1ΛΛ 序度係u 5至loo以出為佳,若考慮到 處理容易性或成形安定性,丨 ' 則以丨5至75以m為更佳。 此外,如第7、8圖所千,+ # + _所不,在基底薄膜31係形成有圓 形的孔31a及大致長方形的?丨w 乃々的孔31c。此時,孔31a係在進 〇 ❹ 行模内法成形時’用以對模I 1〇2進行模内法薄膜3〇之 定位的孔’以一例而言’在以i次的成形步驟藉由模内法 薄膜移動裝f 1G3而移動的長度L份的區域人分別形成* 個。此外,孔31 c係用以將以}次的成形步驟所成形的4 個中間體1切離的孔,在上述之區域A分別形成3個。此 時,如第8圖所示,各孔31 c係以各緣部與模具i 〇2的模 穴102a (在該圖中以一點鏈線表示)的緣部成為相同位置 的方式規定其大小及形成位置。其中,在該圖中,為了容 易理解’將表不模八l〇2a之緣部之一部分的一點鏈線圖 示於各孔31c上。此外,如該圖所示,在基底薄膜31係 形成有用以切取其一部分(相當於本發明中的既定部分, 後述之保護膜4的端部4a )的切口 31 d。 錨層32係具有剝離性的層,例如,在基底薄膜31之 上塗佈將矽酮系、丙烯酸系及三聚氰胺系等各種熱硬化型 硬塗劑溶解於溶劑的液體’使其乾燥而形成。此時,以使 用在可得較高硬度方面為較優異的矽酮·系硬塗劑為佳。此 外,亦可使用不飽和聚酯樹脂系及丙烯酸系等自由基聚合 性硬塗劑、及環氧系及乙稀基謎系等陽離子聚合性硬塗劑2186-9909 'PF 9 200929302 In a state in which the end portion 2c of the body portion 2 is exposed, the covering region 3b is covered by the base film 31. At this time, the hot-melt resin layer 34 of the in-mold film 30 is present between the transparent conductive film 3 and one surface 2a of the base portion 2, and the in-mold method is present between the protective film 4 and the transparent conductive film 3. The anchor layer 32 of the film 3 is omitted, but its illustration is omitted in Fig. 2. Here, the material or formation method of the base film 31 (i.e., the protective film 4), the anchor layer 32, the transparent conductive layer 33 (i.e., the transparent conductive layer 3), and the heat-fusible resin layer 34 will be described in detail later. Next, the configuration of the manufacturing apparatus 1A will be described with reference to the drawings. As shown in Fig. 3, the manufacturing apparatus 1〇1 includes a mold 1 2, an in-mold film moving device 103, and an injection molding machine 1〇4. Mold 1 2 In accordance with the method for producing an intermediate body for a touch switch of the present invention, a mold of the intermediate body i, including a fixed side mold lu and a movable side mold 121, can be produced by in-mold forming. At this time, the mold 丨〇 2 can form four intermediates in a single forming step (! 射 shot) by the injection molding machine 104! (take 4) to form. Further, in the state in which the mold 〇 2 is sandwiched between the in-mold film 30 which is moved by the in-mold film moving device 1 3 (see FIG. 1), the main portion 113 of the fixed side mold 1 is attached. The main body portion 123 of the moving side mold 121 is configured to be engageable. As shown in Fig. 4, the fixed side mold U1 includes a base portion 112 and a main body portion 113. The base cymbal 112 is formed as a plate & and is configured to be attachable to a fixed side mounting portion (not shown) of the injection molding machine 104. The main body portion 113 is fixed to the base portion 112, and is configured to be movable with the movable side mold 121 in the state of the inner mold film 30 as shown in Fig. 1 . 123 joined. As shown in Fig. 5, the moving side mold 121 includes a base portion 122, a main body portion 123, a spacer block 124, and an eject plate 125. The base portion 122 is formed in a plate shape and is configured to be attached to a moving side mounting portion (not shown) of the injection molding machine 104. The main body portion 123 is fixed to the base portion i 22 through the spacer block 1 24 . Further, as shown in Figs. 5 and 9, a concave portion 123b having four φ forming cavities 1〇2a is formed in the mold surface 123a of the main body portion 123. Further, the main body portion 123 is formed with a flow path (runner) for connecting a sprue U3b (see FIG. 4) of the fixed side mold U1 to a gate i23c formed at the edge of the concave portion 123b. The groove 123d). The top plate 125 is disposed between the base portion 122 and the main body portion 123, and is moved between the base portion 122 and the main body portion 123 by the injection molding machine 1A4, thereby causing the ejection pin outside the drawing. (eject pin) is ejected toward the front of the body portion 123. As shown in Fig. 3, the in-mold film moving device 1〇3 is interposed between the fixed side jaw mold U1 and the moving side mold 121, and is subjected to in-mold forming once (one shot), even if the in-mold method is used. The film 3 is moved by a predetermined length (for example, the length L shown in Figs. 7 and 8). * As shown in Fig. 6, the in-mold film 3 is composed of the above-mentioned base film 31, the anchor layer 32, the transparent conductive layer 33, and the heat-fusible resin layer%. The base film 31 is a resin film having transparency and flexibility and is formed in a belt shape. In this case, a material such as polyethylene terephthalate (PET), a polythene film such as polyethylene or polypropylene, a polycarbon film, or a nylon may be used as the material of the base film 31. Film, acrylic film, 2186'9909-PF 11 200929302 viscose (cellophane) film and norbornene film (JSR (share) system "ART0N丨r訏 scratch * description, " booklet display) For example, the thickness of the base film 31 is preferably w ΛΛ ΛΛ ΛΛ ΛΛ u , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Further, as shown in the seventh and eighth figures, + # + _, the base film 31 is formed with a circular hole 31a and a substantially rectangular hole 31c which is substantially rectangular. The hole 31a is a hole for performing the positioning of the in-mold film 3 of the die I 1 〇 2 during the in-mold forming process, for example, by the molding process in the i-step forming step. The inner film moves the f 1G3 and the area of the length L of the movement is formed by *. In addition, the hole 31 c is formed to be formed by the forming step of the time The four intermediates 1 are separated from each other, and three holes are formed in the above-mentioned area A. At this time, as shown in Fig. 8, each of the holes 31 c is formed with a cavity 102a of each edge portion and the mold i 〇 2 (at In the figure, the size and the position of the edge are defined as the same position. In the figure, in order to easily understand, it is easy to understand a point which is a part of the edge of the model. The chain line is shown in each of the holes 31c. Further, as shown in the figure, the base film 31 is formed to cut a part thereof (corresponding to a predetermined portion in the present invention, the end portion 4a of the protective film 4 to be described later). The slit layer 31 is a layer having a peeling property. For example, a liquid in which various thermosetting hard coat agents such as an anthrone-based, acrylic, or melamine-based hard coat agent are dissolved in a solvent is applied onto the base film 31. In this case, it is preferable to use an anthrone-based hard coating agent which is excellent in terms of high hardness, and it is also possible to use a radically polymerizable hard such as an unsaturated polyester resin or an acrylic resin. Cationic polymerization of coating agents, epoxy and ethylene-based mysteries Hard coating agent

2186-9909-PF 12 200929302 等各種紫外線硬化型硬塗劑來替代熱硬化型硬塗劑。此 時,以使用在硬化反應性與表面硬度方面較為優異的丙烯 酸系自由基聚合性硬塗劑為宜。此外,如第8圖所示,錨 層32係在基底薄膜31之一面之各孔…之形成部位間: 成為帶狀。2186-9909-PF 12 200929302 Various UV curing hard coating agents are used instead of thermosetting hard coating agents. In this case, an acrylic acid-based radical polymerizable hard coating agent which is excellent in curing reactivity and surface hardness is preferably used. Further, as shown in Fig. 8, the anchor layer 32 is formed between the portions of the respective faces of the base film 31: in a strip shape.

透明導電層33係具有透明性及導電性的薄膜,在錯 層32之上,亦即在上述之各孔…之形成部位間形成為 :狀。以透明導電& 33的材料而言,係可使用摻雜錫的 氧化銦(ITG)、摻雜鎵的氧化銦及摻雜鋅的氧化姻等氧 化姻微粒子、摻雜銻的氧化錫(ΑΤ0)及摻雜氟的氧化踢 (FT0)等氧化錫微粒子、摻雜鋁的氧化辞()、掺雜 鎵的氧化鋅(GZ0)、摻雜氟的氧化鋅、摻雜銦的氧化鋅 及摻雜硼的氧化鋅等氧化鋅微粒子、以及氧化鑛等各種導 電性無機微粒子。此時,在可得優異導電性的方面,以使 用ΙΤ0為佳。或者,亦可使用將ΙΤ〇或AT〇塗覆在硫酸鎖 等具有透明性的微粒子表面者。此外,該等微粒子的粒子 ,係可按照所需求之光學特性及電氣特性而任意規定,但 是為了獲得良好的光學特性(霧度值(Haze)),以規定 在以下為佳,以規定在lnm至⑽⑽為更佳^ 規定在5nm至l〇〇nm為更佳。 。熱熔融性樹脂層34係藉由在將以既定的溫度(例如 9(TC左右)形成為熔融狀態的樹脂材料在熔融的狀態 佈於透明導電層33之上而形成。以熱炼融性樹脂層μ所 使用的樹脂材料而言係可使用:聚醋系樹脂、丙婦酸樹The transparent conductive layer 33 is a film having transparency and conductivity, and is formed on the staggered layer 32, that is, between the portions where the above-mentioned respective holes are formed. In the case of the transparent conductive & 33 material, tin-doped indium oxide (ITG), gallium-doped indium oxide, and zinc-doped oxidized oxidized granules, strontium-doped tin oxide (ΑΤ0) can be used. And fluorine-doped oxidized kick (FT0) and other tin oxide particles, doped aluminum oxide (), gallium-doped zinc oxide (GZ0), fluorine-doped zinc oxide, indium-doped zinc oxide and doped Zinc oxide fine particles such as zinc oxide of boron, and various conductive inorganic fine particles such as oxidized ore. At this time, it is preferable to use ΙΤ0 in terms of excellent conductivity. Alternatively, it is also possible to apply a crucible or an AT crucible to a surface of a transparent microparticle such as a sulfuric acid lock. Further, the particles of the fine particles may be arbitrarily defined in accordance with the required optical characteristics and electrical characteristics. However, in order to obtain good optical characteristics (haze), it is preferably specified below, and is specified to be 1 nm. To (10) (10) is more preferable, and it is more preferably 5 nm to 1 〇〇 nm. . The hot-melt resin layer 34 is formed by laminating a resin material which is formed in a molten state at a predetermined temperature (for example, about 9 (TC) in a molten state on the transparent conductive layer 33. The hot-melt resin is used. For the resin material used for the layer μ, it can be used: polyester resin, propylene glycol

2186-9909-PF 13 200929302 月曰、環氧系樹脂、聚碳酸酯系樹脂、聚烯烴系樹脂、硝化 纖維素系樹脂、聚胺醋系樹脂、氯化橡膠系樹脂、聚酿胺 系樹脂及聚氯乙烯—乙酸乙烯酯系共聚物等。其中,在該 等之中,以使用舆構成基體部2之樹脂(丙烯酸樹脂為其 一例)的相熔性良好者作為熱熔融性樹脂層34用的樹脂 為佳。此時,在熱熔融性樹脂層34的形成過程中,當將 上述經熔融的熱熔融性樹脂層34用樹脂塗佈在透明導電 φ 層33之上時,在構成透明導電層33的微粒子間的間隙含 汉樹脂。因此,在該模内法薄膜3〇中,透明導電層Μ具 有柔軟性而構成。 射出成形機1 04中,以一例而言為橫型的射出成形 機,包括·固定側安裝部、移動側安裝部、閉模機構、射 出機構及頂出機構(均未圖示)等而構成。 接著,參照圖示,說明使用製造裝置1〇1 (模具1〇2) 且按照本發明之觸控開關用中間體的製造方法來製造中 ❹ 間體1的步驟。 首先,如第3圖所示,在射出成形機1〇4中之圖外的 固定侧安裝部及移動側安裝部分別安裝模具1〇2的固定側 模具111及移動側模具121。接著,使基底薄膜3丨與固定 侧模具111的模具面丨13a (參照第4、9圖)相對向,將 模内法薄膜30設置在模内法薄膜移動裝置1〇3,而使模内 法薄膜移動裝置1〇3作動《此時,模内法薄膜移動裝置 係在模具102之固定側模具U1與移動側模具121之間, 使模内法薄膜30移動既定長度。接使射出成形機1〇4 2186-9909-PF 14 200929302 作動。此時,射出成形機104的閉模機構使移動側安裝部 朝向固定側安裝部移動’如帛10圖所示,藉此使固定側 模具111與移動側模具i21纟包夾模内法薄族3G的狀態 下彼此相接合。 接著,由射出成形機1〇4的射出機構壓送流動狀態的 樹脂。此時,由射出成形機104所被壓送的樹脂會通過注 道113b及流道(runner),由形成在移動側模具121之 本體部123的澆口 123c被射出至模穴102a内。接著,由 澆口 123c被射出於模穴102a内的樹脂係一面將模内法薄 膜30按壓於構成模穴i〇2a之固定侧模具1U中之本體部 113之模具面113a,一面被填充在模穴1〇2a。此外,藉由 所被射出之樹脂的熱,使模内法薄膜3〇的熱熔融性樹脂 層34熔融而在與樹脂之間形成為相熔狀態。因此,在成 形後之基體部2的一面2a,透過熱熔融性樹脂層34而確 實地貼合透明導電層33。 接著,在經過既定的冷卻時間後,射出成形機1〇4的 閉模機構使移動側安裝部朝向與固定侧安裝部分離的方 向移動’藉此解除固定側模具111與移動侧模具121的接 合’使移動側模具121與固定側模具111相分離。此時, 藉由所被射出的樹脂進行固化所成形的成形品(4個基趙 部2 )及模内法薄膜30連同移動側模具121 —起由固定側 模具111分離《接著,射出成形機104的頂出機構使移動 側模具121的頂板12 5朝本體部1 2 3側移動,藉此將圖外 的頂出銷朝本體部123的前方頂出,連同模内法薄膜3〇 2186-9909-PF 15 200929302 -起由移動侧模具121取出透過模内法薄膜3〇而相連之 狀態下的4個基體部2。 接著’模内法薄膜移動裝置103使模内法薄膜3〇移 動既定長度。接著,例如’在第11圖所示之虛線部分將 模内法薄膜30切斷。藉此’如第12圖所示,黏貼所被切 斷的模内法薄膜30 (亦即透明導電膜3及保護膜4)的狀 態下的4個基體部2會被切離。接著,如第13圖所示, ❹切取保護膜4 (基底薄膜31)的端部4a。藉此使位於端部 4a之下的透明導電膜3(透明導電層33)的端部3a露出。 此外’透明導電膜3中除了端部3a以外的被覆區域3b係 維持在由保護膜4 (基底薄膜31)所覆蓋的狀態。以上即 完成中間體1的製造。 此時,在該模内法薄膜3〇中,係在基底薄膜31預先 形成有切口 31d,因此無須使用切取用器具,即可輕易地 切取保護膜4的端部4a。此外,藉由熱熔融性樹脂層34, 〇 將透明導電膜3(透明導電層33)確實地貼合(黏貼)在 基體部2的一面2a »因此,確實地防止隨著保護膜4之端 部4a的切取,透明導電膜3由基體部2剝離的情形。 此外’在該觸控開關用中間體的製造方法中,將模内 法薄膜3 0之基底薄膜31所切取的一部分作為保護膜4使 用’且將透明導電膜3的被覆區域3b藉由該保護膜4覆 蓋。因此’與習知的觸控面板及製造方法不同,可省略用 以貼合2片破璃基板之繁雜步驟,因此經簡化製程的結 果’可降低製造成本。此外,在習知的觸控面板及製造方 2186-9909-PF 16 200929302 矢中由於無間隙地貼合兩玻璃基板需要高度的技術,因 此容易在兩者之間產生間隙,而難以將因溫度或濕度等周 圍環境變化所造成的影響抑制為非常少,結果難以實現錯 誤作動非常少且可靠性南的觸控面板。相對於此,在該中 間體1及觸控開關用中間體的製造方法中,以將基底薄膜 31與透明導電層33隔著錨層32而相密接的模内法薄膜 3〇藉由模内法成形密接在基體部2之一面2a進行配設。 ❿’亦即,在沒有間隙的狀態下,藉由基體部2及保護膜4包 夹透明導電膜3。因此,不同於會有在2片玻璃基板之間 產生間隙之虞的習知的觸控面板及製造方法,可將因溫度 或濕度等周圍環境變化所造成的影響抑制為非常少,結果 可構成錯誤作動非常少且可靠性高的觸控開關。此外,在 習知的觸控面板及製造方法中,由於使用玻璃基板,因此 適用於ATM等較為大型且設在特定場所之設備的輸入裝 置’但是以攜帶型機器的輸入裝置而言,會有重量變大的 m 問題、或因掉落或撞擊而容易破損的問題。相對於此,在 該中間體1及觸控開關用中間體的製造方法中,係藉由模2186-9909-PF 13 200929302 曰, epoxy resin, polycarbonate resin, polyolefin resin, nitrocellulose resin, polyamine vinegar resin, chlorinated rubber resin, polyamine resin and A polyvinyl chloride-vinyl acetate copolymer or the like. Among these, it is preferable to use a resin which is a resin of the base portion 2 (an example of an acrylic resin), which is good for the meltability of the heat-fusible resin layer 34. At this time, in the formation of the hot-melt resin layer 34, when the molten hot-melt resin layer 34 is coated with a resin on the transparent conductive φ layer 33, between the fine particles constituting the transparent conductive layer 33 The gap contains Han resin. Therefore, in the in-mold film 3, the transparent conductive layer is formed to have flexibility. In the injection molding machine 104, an injection molding machine of a horizontal type includes, for example, a fixed side mounting portion, a moving side mounting portion, a mold closing mechanism, an injection mechanism, and an ejection mechanism (none of which are shown). . Next, a step of manufacturing the intermediate intermediate body 1 using the manufacturing apparatus 1〇1 (mold 1〇2) and the manufacturing method of the intermediate body for a touch switch according to the present invention will be described with reference to the drawings. First, as shown in Fig. 3, the fixed side mold 111 and the movable side mold 121 of the mold 1 2 are attached to the fixed side mounting portion and the moving side mounting portion outside the drawing in the injection molding machine 1 to 4, respectively. Next, the base film 3A is opposed to the die face 13a of the fixed side die 111 (see FIGS. 4 and 9), and the in-mold film 30 is placed in the in-mold film moving device 1〇3 to be in-mold. The film moving device 1〇3 is actuated. At this time, the in-mold film moving device is interposed between the fixed side mold U1 and the moving side mold 121 of the mold 102, and the in-mold film 30 is moved by a predetermined length. The injection molding machine 1〇4 2186-9909-PF 14 200929302 is activated. At this time, the mold closing mechanism of the injection molding machine 104 moves the moving side mounting portion toward the fixed side mounting portion as shown in FIG. 10, whereby the fixed side mold 111 and the moving side mold i21 are sandwiched between the molds and the molds. Engaged in each other in the state of 3G. Next, the resin in the flowing state is pressure-fed by the injection mechanism of the injection molding machine 1A4. At this time, the resin to be pressure-fed by the injection molding machine 104 is ejected into the cavity 102a by the gate 123c formed in the main body portion 123 of the moving side mold 121 through the sprue 113b and the runner. Then, the in-mold film 30 is pressed against the mold surface 113a of the main body portion 113 of the fixed side mold 1U constituting the cavity i〇2a, and the gate portion 123c is filled with the resin surface of the cavity 102a. The cavity is 1〇2a. Further, the heat-fusible resin layer 34 of the in-mold film 3 is melted by the heat of the resin to be ejected, and is formed into a phase fusion state with the resin. Therefore, the transparent conductive layer 33 is bonded to the one surface 2a of the base portion 2 after the formation through the heat-fusible resin layer 34. Then, after a predetermined cooling time has elapsed, the mold closing mechanism of the injection molding machine 1〇4 moves the moving-side mounting portion in a direction away from the fixed-side mounting portion, thereby releasing the engagement between the fixed-side mold 111 and the moving-side mold 121. 'The moving side mold 121 is separated from the fixed side mold 111. At this time, the molded article (four base portions 2) formed by curing the resin to be ejected and the in-mold film 30 are separated from the movable side mold 121 by the fixed side mold 111. Next, the injection molding machine The ejecting mechanism of the 104 moves the top plate 12 5 of the moving side mold 121 toward the main body portion 1 2 3 side, thereby ejecting the ejecting pin outside the drawing toward the front of the main body portion 123, together with the in-mold film 3〇2186- 9909-PF 15 200929302 - The four base portions 2 in a state in which the movable side molds 121 are taken out and connected through the in-mold film 3 are attached. Then, the in-mold film moving device 103 moves the in-mold film 3 to a predetermined length. Next, for example, the in-mold film 30 is cut at the broken line portion shown in Fig. 11. As a result, as shown in Fig. 12, the four base portions 2 in the state in which the in-mold film 30 (i.e., the transparent conductive film 3 and the protective film 4) which are cut are pasted are cut away. Next, as shown in Fig. 13, the end portion 4a of the protective film 4 (base film 31) is cut out. Thereby, the end portion 3a of the transparent conductive film 3 (transparent conductive layer 33) under the end portion 4a is exposed. Further, the covering region 3b other than the end portion 3a of the transparent conductive film 3 is maintained in a state covered by the protective film 4 (base film 31). The above is the completion of the production of the intermediate 1. At this time, in the in-mold film 3, the slit 31d is formed in advance on the base film 31, so that the end portion 4a of the protective film 4 can be easily cut without using a cutting tool. Further, the transparent conductive film 3 (transparent conductive layer 33) is surely bonded (adhered) to one surface 2a of the base portion 2 by the heat-fusible resin layer 34. Therefore, the end of the protective film 4 is surely prevented. When the portion 4a is cut, the transparent conductive film 3 is peeled off from the base portion 2. Further, in the method for producing an intermediate body for a touch switch, a part of the underlying film 31 of the in-mold film 30 is used as the protective film 4, and the covered region 3b of the transparent conductive film 3 is protected by the protection. The film 4 is covered. Therefore, unlike the conventional touch panel and manufacturing method, the complicated steps for bonding two glass substrates can be omitted, so that the manufacturing process can be reduced by simplifying the process results. In addition, in the conventional touch panel and the manufacturer 2186-9909-PF 16 200929302, since the two glass substrates are required to be bonded without gaps, a high degree of technology is required, so that it is easy to create a gap between the two, and it is difficult to apply temperature. The influence of changes in the surrounding environment such as humidity is suppressed to a very small extent, and as a result, it is difficult to realize a touch panel having a very small error and reliability. On the other hand, in the method for manufacturing the intermediate body 1 and the intermediate body for a touch switch, the in-mold film 3 密 in which the base film 31 and the transparent conductive layer 33 are in close contact with each other via the anchor layer 32 is used in the mold. The method is formed in close contact with one surface 2a of the base portion 2 to be disposed. That is, the transparent conductive film 3 is sandwiched by the base portion 2 and the protective film 4 in a state where there is no gap. Therefore, unlike the conventional touch panel and the manufacturing method in which a gap is formed between two glass substrates, the influence due to changes in the surrounding environment such as temperature or humidity can be suppressed to a very small extent, and the result can be constituted. A touch switch with very few errors and high reliability. Further, in the conventional touch panel and the manufacturing method, since the glass substrate is used, it is suitable for an input device of a large-sized device such as an ATM and installed in a specific place, but the input device of the portable device may have An m problem with a large weight, or a problem that is easily broken due to dropping or impact. On the other hand, in the intermediate body 1 and the method for manufacturing the intermediate body for a touch switch,

内法成形而以樹月旨形成基體部2。因此,藉由該中間體J 及該觸控開關用中間體的製造方法,可構成重量輕而且不 易破損的觸控開關。 接著,對中間體i中之基體部2的另一面2b(形成為 觸控面的面:參照第2圖)施行防止損傷用的硬塗加工及 防止反射加工。接著,在基體部2之端部2c所露出之透 明導電膜3的端部3&形成金屬膜而作為電極,將該電極 2186-9909-PF 17 200929302 與驅動用電路相連接。藉由以上所示而完成觸控開關。 如上所不,根據該中間體〗及觸控開關用中間體的製 造方法,藉由使用模内法薄膜30的模内法成形,使在基 體部2之一面2a貼合透明導電層33而形成的透明導電膜 3的端部3a露出,並且藉由基底薄膜31覆蓋透明導電膜 3的被覆區域3b,由此與習知的觸控面板及製造方法不 同,可省略用以貼合2片玻璃基板之繁雜步騾,因此可簡 化製程,結果可降低製造成本。此外,根據該中間體1及 觸控開關用中間體的製造方法,由於透明導電膜3在沒有 間隙的狀態下被基體部2及保護膜4包夾,因此相較於會 有在2片玻璃基板之間產生間隙之虞的習知的觸控面板及 製造方法,可將因溫度或濕度等周圍環境變化所造成的影 響抑制為非常少,結果可構成錯誤作動非常少且可靠性高 的觸控開關。此外,根據該中間體丨及觸控開關用中間體 的製造方法,不同於使用玻璃基板之習知的觸控面板及製 造方法,由於藉由模内法成形而以樹脂形成基體部2,因 此可構成重量輕而且不易破損的觸控開關。 此外,根據該觸控開關用中間體的製造方法,使用在 基底薄膜31形成有切口 31d的模内法薄膜30而進行模内 法成形後,沿著切口 31d切離保護膜4的端部4a而使透 明導電臈3的端部3a露出,藉此無須使用切取用器具, 即可輕易地切取保護膜4的端部4a,結果可充分提升製造 效率。 其中,本發明並非限定於上述構成。例如,以上係針 2186-9909-PF 18 200929302 對包括構成為矩形板狀的基體部2之例加以記载,但是基 體部2的 形狀可限定為任意形狀,而非限定於此。例如,可採 用青曲形狀的基體部,亦可採用將複數個板狀面板相連之 形狀的基體部。 此外,以上係針對使用帶狀的模内法薄膜3〇進行模 内法成形之後,將模内法薄膜3〇切斷之例加以記載,但 是亦可使用預先被切斷成被夾在基體部2的大小及形狀的 模内法薄膜30來進行模内法成形。 【圖式簡單說明】 第1圖係顯示觸控開關用中間體!之構成的立體圖。 第2圖係觸控開關用中間體1的侧視圖。 第3圖係顯示製造裝置1〇1之構成的構成圖。 第4圖係固定側模具u丨的立體圖。 φ 第5圖係移動側模具121的立體圖。 第6圖係模内法薄膜3 0的剖視圖。 第7圖係模内法薄膜3〇的俯視圖。 第8圖係顯示模内法薄膜30之一個區域a之構成的 俯視圖。 第9圖係模具1 〇 2的剖視圖。 第1〇圖係將固定側模具U1與移動側模具ι21相接 合之狀態的剖視圖。 第11圖係切離前之中間體1的俯視圖。 2186-9909-PF 19 200929302 第12圖係切離後之中間體1的俯視圖。 第13圖係切取保護膜4之端部4a之狀態的立體圖。 【主要元件符號說明】 1 觸控開關用中間體 2 基體部 2a 基體部2的一面 2b 基體部2的另一面 ® 2c基體部2之端部 3 透明導電膜 3a 端部 3b 被覆區域 4 保護膜 4a 端部 30 模内法薄膜 _ 31 基底薄膜 _ 31 a孔 31c孔 3Id 切口 32 錨層 33 透明導電層 34 熱熔融性樹脂層 101製造裝置 102模具(模内法模具) 2186-9909-PF 20 200929302 102a模穴 103 模内法薄膜移動裝置 104 射出成形機 111 固定側模具 112 基座部 113 固定側模具111的本體部 113a模具面 113b注道 ® 121移動側模具 122 基座部 123 移動側模具121的本體部 123a模具面 123b凹部 123c 澆口 123d溝槽 A 124 間隔件塊體 參 125 頂板 2186-9909-PF 21The inner portion is formed and the base portion 2 is formed in a tree shape. Therefore, the intermediate body J and the method for manufacturing the intermediate body for the touch switch can constitute a touch switch which is light in weight and is not easily broken. Next, the other surface 2b (surface formed as a touch surface: see Fig. 2) of the base portion 2 in the intermediate i is subjected to a hard coating process for preventing damage and a reflection preventing process. Then, a metal film is formed as an electrode at the end portion 3& of the transparent conductive film 3 exposed at the end portion 2c of the base portion 2, and the electrode 2186-9909-PF 17 200929302 is connected to the driving circuit. The touch switch is completed by the above. As described above, according to the intermediate method and the method for producing an intermediate for a touch switch, the transparent conductive layer 33 is bonded to one surface 2a of the base portion 2 by in-mold molding using the in-mold film 30. The end portion 3a of the transparent conductive film 3 is exposed, and the covering region 3b of the transparent conductive film 3 is covered by the base film 31, which is different from the conventional touch panel and the manufacturing method, and can be omitted for bonding two glasses. The complicated steps of the substrate can simplify the process, and as a result, the manufacturing cost can be reduced. Further, according to the method for producing the intermediate body 1 and the intermediate body for a touch switch, since the transparent conductive film 3 is sandwiched by the base portion 2 and the protective film 4 without a gap, there are two sheets of glass. A conventional touch panel and a manufacturing method in which a gap is formed between the substrates can suppress the influence of changes in the surrounding environment such as temperature or humidity to a very small extent, and as a result, a touch with little error and high reliability can be formed. Control switch. Further, according to the method for producing the intermediate body and the intermediate body for a touch switch, unlike the conventional touch panel and the manufacturing method using the glass substrate, since the base portion 2 is formed of resin by in-mold molding, It can form a touch switch that is light in weight and not easily damaged. Further, according to the method for manufacturing an intermediate body for a touch switch, after the in-mold forming method is performed using the in-mold film 30 having the slit 31d formed in the base film 31, the end portion 4a of the protective film 4 is cut along the slit 31d. Further, the end portion 3a of the transparent conductive crucible 3 is exposed, whereby the end portion 4a of the protective film 4 can be easily cut without using a cutting device, and as a result, the manufacturing efficiency can be sufficiently improved. However, the present invention is not limited to the above configuration. For example, the above-described needle 2186-9909-PF 18 200929302 describes an example including the base portion 2 which is formed in a rectangular plate shape, but the shape of the base portion 2 can be limited to any shape, and is not limited thereto. For example, a base portion having a curved shape may be used, or a base portion having a shape in which a plurality of plate-like panels are connected may be used. In the above, the in-mold method is used to form an in-mold method after the in-mold method is used, and the in-mold film 3 is cut, but it may be cut into the base portion beforehand. The in-mold film 30 of the size and shape of 2 is subjected to in-mold forming. [Simple description of the diagram] Figure 1 shows the intermediates for touch switches! A perspective view of the composition. Fig. 2 is a side view of the intermediate body 1 for a touch switch. Fig. 3 is a view showing the configuration of the manufacturing apparatus 1〇1. Fig. 4 is a perspective view of the fixed side mold u丨. φ Fig. 5 is a perspective view of the moving side mold 121. Fig. 6 is a cross-sectional view showing the in-mold film 30. Fig. 7 is a plan view of the in-mold film 3〇. Fig. 8 is a plan view showing the configuration of a region a of the in-mold film 30. Figure 9 is a cross-sectional view of the mold 1 〇 2 . The first drawing is a cross-sectional view showing a state in which the fixed side mold U1 and the moving side mold ι21 are joined. Figure 11 is a plan view of the intermediate 1 before cutting. 2186-9909-PF 19 200929302 Fig. 12 is a plan view of the intermediate body 1 after cutting. Fig. 13 is a perspective view showing a state in which the end portion 4a of the protective film 4 is cut out. [Description of main component symbols] 1 Intermediate body for touch switch 2 Base portion 2a One surface 2b of base portion 2 The other surface of base portion 2® 2c End portion 3 of base portion 2 Transparent conductive film 3a End portion 3b Covered area 4 Protective film 4a end portion 30 in-mold film _ 31 base film _ 31 a hole 31c hole 3Id slit 32 anchor layer 33 transparent conductive layer 34 heat-meltable resin layer 101 manufacturing apparatus 102 mold (in-mold mold) 2186-9909-PF 20 200929302 102a cavity 103 in-mold film moving device 104 injection molding machine 111 fixed side mold 112 base portion 113 main body portion 113a of fixed side mold 111 mold surface 113b sprue® 121 moving side mold 122 base portion 123 moving side mold 121 body portion 123a mold surface 123b recess portion 123c gate 123d groove A 124 spacer block body reference 125 top plate 2186-9909-PF 21

Claims (1)

200929302 十、申請專利範圍: 1. —種觸控開關用中間體,係台 其㈣夕 ]體係、包括基體部及形成在該 基體邛之一面的透明導電膜的 間體, J烀冤電今式觸控開關用中 其特徵在於: 前述透明導電膜係由在藉由 稽由使用在基底薄膜上具有 透明導電層的模内法薄膜的模 果η,去成形所成形之前述基 體部的前述一面’藉由該模内 〇 戍开ν予以貼合的該透明導 電層所構成,並且在使該透明導電膜的電極形成區域露出 的狀邊、下,藉由前述基底薄膜覆蓋除了該電極形成區域以 外的區域。 2. -種觸控開關用中間體的製造方法,用以製造包 括:基體部及形成在該基體部之一面的透明導電膜的靜電 電容式觸控開關用中間體, 其特徵在於: e 藉由對於包夾在基底薄膜上具有透明導電層的模内 法薄膜的狀態的模内法成形用模具的模穴射出樹脂的模 内法成形,將前述基體部成形,並且藉由該模内法成形而 在該基體部的-面貼合前述透明導電層,藉此形成前述透 明導電膜之後’將前述基底薄臈的既定部分切離而使前述 透明導電膜的電極形成區域露出,並且維持在藉由該基底 薄膜覆蓋除了該電極形成區域以外的區域的狀態。 ,3.如申請專利範圍第2項所述的觸控開關用令間體的 製造方法,其令,使用為使前述基底薄膜之前述既定部分 2186-9909-PF 22 200929302 由其他部分切離而形成切口的前述模内法薄膜來進行前 述模内法成形之後,沿著前述切口切離前述既定部分。200929302 X. Patent application scope: 1. An intermediate for a touch switch, which is a system of a (four) eve system, including a base portion and a transparent conductive film formed on one side of the base, J烀冤电今The touch switch is characterized in that: the transparent conductive film is formed by removing the formed base portion by using a mold η of an in-mold film having a transparent conductive layer on the base film. One side of the transparent conductive layer which is bonded by the in-mold opening ν, and under the side of the electrode forming region where the transparent conductive film is exposed, is covered by the base film except the electrode. Areas outside the area. 2. A method of manufacturing an intermediate body for a touch switch, comprising: an intermediate body for a capacitive touch switch comprising: a base portion and a transparent conductive film formed on one surface of the base portion, wherein: Forming the base portion by the in-mold forming method of the mold-injecting resin for the in-mold forming mold in a state in which the in-mold film having the transparent conductive layer is sandwiched on the base film, and by the in-mold method Forming and bonding the transparent conductive layer to the surface of the base portion, thereby forming the transparent conductive film and then cutting away a predetermined portion of the base thin film to expose the electrode forming region of the transparent conductive film, and maintaining The state of the region other than the electrode formation region is covered by the base film. 3. The method of manufacturing a touch switch device according to claim 2, wherein the predetermined portion 2186-9909-PF 22 200929302 of the base film is cut away from other portions. After the in-mold forming film is formed by the in-mold film forming the slit, the predetermined portion is cut along the slit. 2186-9909-PF 232186-9909-PF 23
TW097130038A 2007-09-07 2008-08-07 Intermediate for touch switch, and manufacturing method of intermediate for touch switch TW200929302A (en)

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