TW200927789A - Prepolymer and thermosetting resin composition made therefrom - Google Patents

Prepolymer and thermosetting resin composition made therefrom Download PDF

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TW200927789A
TW200927789A TW96151545A TW96151545A TW200927789A TW 200927789 A TW200927789 A TW 200927789A TW 96151545 A TW96151545 A TW 96151545A TW 96151545 A TW96151545 A TW 96151545A TW 200927789 A TW200927789 A TW 200927789A
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prepolymer
amount
composition
solvent
initiator
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TW96151545A
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TWI359826B (en
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yu-fang He
Li-Jiun Su
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Dong Guang Iteq Corp
Iteq Corp
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Abstract

This invention discloses a prepolymer obtained by utilizing 4-(N-maleic benzimide) phenylglycidyl ether epoxy (MPGE) and 4,4'-diamine diphenylmethane bimaleic imide (BMI) as reactants, initiating the reaction with free radical initiator in a solvent, and adding polymerizing inhibitor after reacting. The mole ratio of BMI and MPGE is 0.05 to 0.5. The amount of initiator is 0.01% to 0.15% of the total molar amounts of the monomer reactants. The amount of solvent is 50% to 70% of the total weight of the reactants. The amount of polymerizing inhibitor is a half to one time amount of the initiator to be used. The prepolymer may be used to manufacture high performance thermosetting resin composition corresponding to the requirement of electronic elements and integrated circuit (IC) packaging.

Description

200927789 九、發明說明: 【發明所屬之技術領域】 本發明涉及-種預雜,以及削該職物製成的對應於電子元件和 積體電路(ic)封裝要求的高性能熱固性樹脂組合物。 【先前技術】 電子資訊產品在輕薄短小及高密度化方面的曰益需求,驅動著印製電 路板朝著細線化、微小孔化技術方向發展。加上小型化表面安裝技術的不 斷進步’使得對高檔次1C封裝基板的需求不斷提高。 Q 傳統的IC封裝是採用導線框架作為1C導通線路與支撐IC的載具,它 連接引腳於導線框架的兩旁或四周。隨著1(:封裝技術的發展,引腳數量的 增多(超過300以上個引腳)、佈線密度的增大、基板層數的增多,使得傳 •統的QF? (Quad Flat Package ’小型方塊平面封裝)等封裝形式在其發展 上有所限制。20世紀90年代中期一種以BGA (Ball Grid Array package, 球柵陣列封裝)、CSP (Clip Scale Package,晶片級封裝)為代表的新型 IC封裝形式問世,隨之也產生了 一種半導體晶片封裝的必要新载體,這就 是ic封裝基板(IC Package Substrate,又稱為〗c封裝載板)。 近年來’ BGA(球栅陣列封裝)、CSP(晶片級封裝)以及FC (FI ip Chip, Ο 】焊曰曰片)等形式的ic封裝基板’在應用領域上得到迅速擴大,廣為流行。 世界從事封裝製造業的主要生產國家、地區在封裝基板市場上正展開激烈 的競爭局面。而這種競爭焦點主要表現在1C封裝中充分運用高密度多層基 板技術方面以及降低封裝基板的製造成本方面。 開發1C封裝載板(又稱為IC封裝基板)所用的基板材料,是當前十分 重要的課題。伴隨著1C封裝向高頻化、低消耗電能化方向發展,Ic封裝基 板在低介電常數、低介質損耗因數、高熱傳導率等重要性能上將得到提高。 JC封裝载板研究開發的一個重要方向是基板的熱連接技術——熱散出等有 效,熱協調整合。電子元器件消耗功率產生大量的熱量,會導致器件溫度 升南° —般來說,溫度每升高18艺,器件失效的可能性就增加2〜3倍。因 5 200927789 而提高封裝材料的導熱性能來解決散熱問題,以保證電路在工作溫度範圍 内工作正常顯得尤為重要。 ic封裝載板還需要解決與半導體晶片在熱膨脹係數上不一致的問題。 即使是適於微細電路製作的積層法多層板,也存在著絕緣基板在熱膨服係 .數上普麵大(-般細歸、數在6()ppm/°c)糊題。而基板的瓣服係數 達到與半導體晶片接近的6_纟右,確實對基板的製造技術是個“銀難的 挑戰”。 、1C封裝設計、製造技觸發展,射顧的基板材料糾了更嚴格的 要求。這主要表現在以下諸方面:υ與無錯焊劑所對應的高取及高对熱 性;2)需降健賴輸損失的低介質損耗因數特性;3)與高速化所對應 的低介電常數;4)低的魅曲度性(對基板表面平坦性的改善);5)低吸濕 .率欧,6)低熱膨脹係數,使熱膨脹係數接近6卿;了)疋封裝載板的低成 :本性;8)低成本性的内藏元器件;9)高溫下高強度性能;1〇)達到低成 本性、適於無鉛回流焊制程的環保型基板材料。 1C封裝所觸基板’ A部分是由有機樹脂所構成的。已有許多樹脂使 用於該領域,譬如環氧樹脂、丙職醋樹脂、氰酸峨脂和雙馬來酿亞胺— 三嗪樹脂(BT)等。 〇 %氧翻旨,是個得最^遍的—麵脂,具有易加工、對各類基材枯 結性良好' 冑魏學及耐雜性、優異賴麵鮮。但是在冑溫下環氧 樹脂的表酬《人意,主要是介t常雜高(比如阶恤c〇, Ltd.開發的環氧樹脂基封裝載板E_679F在頻率施和腿下的介電常 數分別為4. 85和4. 53)及吸水率較大。環氧樹脂通常以胺和酸針固化,固 倾的材料不可避免地含有相tA量的親水性基團如減,從而造成材料 吸水率較大。因此’在高溫高濕條件下,固化後的環氧樹脂對水非常敏感。 ^於傳㈣環氧樹脂,_s_旨驗能有了—定程度的提高。為 了獲得高的交聯密度和高的玻璃化轉變溫度(Tg)和較低的介電性能,通 常需要使用氰__。然而,該輯脂本身存在價格昂貴及固化後之 6 200927789 脆性高、吸水性較高等缺點。 另-類最主要的樹脂是雙馬來酿亞胺’其特性是高溫高濕條件下物理 性能保持相當優異,在寬廣的溫度範圍内電學性能穩定(紐動)。這些特 性使雙2來·亞胺制適仙於紐複合材_電子電器倾。雙馬^酿 亞胺在高達230-25(TC溫度下具有良好的濕熱性能。但是,雙馬來醯亞胺通 ㊉不溶於傳統的有機溶射,因馨於加卫。另外雙馬麵亞胺還存在固 化條件過於苛麻雛gj化後的紐過冑而容胃德_下產倾裂紋等 缺點。 〇 —般地’將雙馬來醯亞胺與氰酸賭合使用,即得到通常所謂的BT樹 脂。這類樹脂最早由日WitsubishiGasC〇·,Ltd.(三菱瓦斯株式會社) 開發並提出專利(美國專利us 411〇,364)。 雙馬來醯亞胺-三嗪樹脂(簡稱Βτ樹脂)是帶有_〇CN的氛酸醋樹脂⑽ 和雙馬來酿亞胺樹脂_)在17〇曹c進行共聚反應所得的高聚物樹脂, 最終獲得的是高财熱的三嗪環、酿亞胺環等氮雜環結構組成的高聚物。這 種BMI/CE共聚物的固化物,既具有··旨的抗衝擊性、電絕緣性(主要 表現在低ε、低tan(5 )和工藝操作性,也同時改善了氰酸醋樹脂的财水 座並保持了兩者都具有的高耐熱性。 〇 由於以BT樹脂制得的基板材料,在耐PCT (Pressure Cooker Test, 2力銷測試)性、财金屬離子遷移性、耐熱性、介電特性、耐濕熱性和高 /皿衝擊性等方面絲現得十分優良,侧是在高溫下的機娜性(主要包 括高溫抗㈣度、雜模4、_減強度和表面魏等),比其他樹脂的 基板材料(如-躺魏旨、親亞胺細、聚_脑隸成的基板 =)有著更突出的優勢,因此,在IC封裝基板應用方面提高了晶片安裝、 阿密度布壯的絕料雜及工藝加雄,錢BT樹脂奴的基板材料在 1C封裝所用的各類基板材料中佔有很大比例。 沾日但疋,BT樹脂聚合後的交聯密度大,加上分子中三嗓環結構高度對稱, …曰曰度兩’致使固化物較脆,而且所採用的氰酸醋樹脂(⑻,由於其複雜 7 200927789 的合成工藝而導致價格昂貴,因此,增加勤性和加工性並降低成本,就成 了 1978年8月三菱瓦斯化學公司BT樹脂專利公開以來眾多衍生專利工作 重心之所在,這方面的專利可謂浩如煙海:US4456712,US4683276, US4749760,US4847154,US4902778,US4927932,US4996267,US6534179, US6774160 , JP1197559 , JP7070316 , JP200129468 , JP2006169317 , JP2006022309等,不勝枚舉。 此外,環氧樹脂/雙馬來醯亞胺體系、BT樹脂等在各種低沸點溶劑中不 能形成穩定的溶液。為便於含浸,通常需要採用高沸點的強極性溶劑如二 甲基曱醯胺⑽F)和N-曱基0比。若細等助溶。而使用DMF和N-甲基吡咯 〇 烧酮等溶劑’將使樹脂體系的反應性加快而嚴重影響到樹脂組合物的凝膠 時間,對上膠工藝帶來一定的問題。 直接採用4-(N-馬來醯亞胺苯基)縮水甘油醚(MPGE)環氧樹脂以以⑺或 酚醛樹脂作固化劑,應用於製作覆銅板,玻璃化溫度只能達到17〇。〇左右, 要進一步提高玻璃化溫度,尚需以雙馬來醯亞胺改性。如果只是簡單的共 混,由於兩者的相容性差,產生相分離,而不適於含浸工藝,為此需要進 行預聚合處理。 有赛於此,本發明人對此進行研究,旨在開發一種能應用於製造高性 Q 能熱固性樹脂組合物的預聚物,並利用該預聚物製成對應於電子元件和積 體電路(1C)封裝要求的高性能熱固性樹脂組合物,使其價格低廉,且無 需使用DMF和N-甲基轉燒嗣等高沸點極性溶劑,而能溶于普通的低彿點 非極性溶劑如丙酮、甲苯、二氣甲烧、丁酮或甲基異丁酮中形成穩定的溶 液,本案由此產生。 【發明内容】 本發明目的在於提供一種高耐熱的預聚物,該預聚物能用於製成對應 於電子元件和積體電路(1C)封裝要求的高性能熱固性樹脂組合物。 本發明的再一目的是提供—種利用該預聚物製成的價格低廉的新型熱 固性樹脂組合物,該樹脂組合物在低沸點溶劑中形成穩定的均相溶液,以 8 200927789 它製造的覆銅板材料具有高玻璃化轉變溫度(Tg)、優異介電性能、低膨服 係數、低吸水率、高耐熱衝擊和優良的熱傳導性能等特性,適於作電子元 件和積體電路(ic)封裝的基板材料。 本發明提供的一種預聚物,以4-(N-馬來醯亞胺苯基)縮水甘油醚(MpGE) 環氧樹脂與4,4 -二氨基二苯甲烧型雙馬來醯亞胺(BMI)為反應物,在溶 劑中由自由基引發劑引發反應,並在反應後添加阻聚劑,Bmi與mpge的摩 爾比為0. 05至0. 5 ;引發劑用量為反應物單體摩爾總量的〇. 〇. 15% ; 溶劑用量為反應物總重量的50%—70% ;阻聚劑的用量為所用引發劑的摩爾 量的一半至一倍。 上述溶劑為丙酮、甲苯、二氣甲烧、丁酮或甲基異丁酮、環己酮中的 一種或幾種。 上述引發劑為偶氮類引發劑,反應溫度控制在6〇-9(TC,反應時間控制 在 10-60min。 上述引發劑為過氧化物類引發劑,反應溫度控制在l〇0_13(rc,反應時 間 10-60min。 上述阻聚劑為醌類、芳香族硝基化合物或變價金屬鹽類親電子性物質 或酚類、胺類等供電子類物質。 更佳的BMI與MPGE的摩爾比為0. 25至0· 475。 更佳的引發劑用量為反應物單體摩爾總量的0. 05%—〇. 10%。 更佳的溶劑用量為反應物總重量的60%—70%。 利用本發明提供的預聚物製成的熱固性樹脂組合物,包括下述成分: (1)本發明提供的預聚物,占組合物固形物重量的1.90-34. 5%;(2)至少 一種分子量範圍為1400-50000的苯乙烯-馬來酸酐低聚物,占組合物固形 物重量的17·5%-47. 0% ; (3)至少一種填料,占組合物固形物重量的 20%-60%;(4)至少一種溶劑,溶劑的添加量占組合物重量的2〇%-50%。(5) 至少一種可用於覆銅板行業的阻燃劑。 所述苯乙烯-馬來酸酐低聚物的分子量最佳範圍為1400-10000。 200927789 所述苯乙烯-馬來酸酐低聚物,占組合物固形物重量的最佳比例為 22. 50/〇-38. 0%。 所述填料是二氧化矽(包括結晶型、熔融型和球狀二氧化矽)、氧化鋁、 雲母、滑石粉、氮化硼、氮化鋁、碳化矽、金剛石、煆燒的粘土'氧化鋁、 氮化鋁纖維或者玻璃纖維中的一種或幾種的混合。 所述填料占組合物固形物重量的最佳比例3〇%-5〇%。 所述溶劑包括丙酮、曱基乙基酮(丁酮,MEK)、甲基異丁酮、環己酮、 甲苯或二氣甲烧中的一種或幾種的混合物。 (1) 4-(N-馬來醯亞胺苯基)縮水甘油醚(mpge)環氧樹脂 〇 馬來醯亞胺可以提高環氧樹脂的耐高溫性能。改性的途徑有用聚雙馬 來醯亞胺和環氧樹脂反應交聯形成互穿網路(IPN);用含醯亞胺基團的固化 劑固化環氧樹脂;用熱塑性的聚醯亞胺或聚醯亞胺官能團和環氧樹脂共混 等3種。這些方法的主要缺點是醯亞胺組分和環氧樹脂的相容性差,加工 成型比較困難。另一方向,把醯亞胺基團引入環氧樹脂主鏈上的工作是現 在研究的熱門領域。通常用聚醯亞胺或醯亞胺化合物添加進環氧基體,或 用來作固化劑’以提高環氧樹脂的熱穩定性和阻燃性。。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 [Prior Art] The demand for electronic information products in terms of thinness, lightness, and high density has driven the development of printed circuit boards toward thin-line and micro-hole technology. Coupled with the continuous advancement of miniaturized surface mount technology, the demand for high-end 1C package substrates continues to increase. Q The traditional IC package uses a lead frame as the carrier for the 1C conduction line and the supporting IC. It is connected to the pins on both sides or around the lead frame. With the development of 1 (: packaging technology, the number of pins increased (more than 300 pins), the increase in wiring density, the number of substrate layers increased, making QF? (Quad Flat Package 'small squares Packages such as planar package) are limited in their development. In the mid-1990s, a new type of IC package represented by BGA (Ball Grid Array package) and CSP (Clip Scale Package) The form came out, and it also produced a necessary new carrier for semiconductor chip packaging. This is the ic package substrate (IC Package Substrate, also known as the c package carrier). In recent years, 'BGA (Ball Grid Array Package), CSP (The chip-level package) and the FC (FI ip Chip, 】 曰曰 soldering sheet) and other forms of ic package substrate have rapidly expanded in the field of application and are widely popular. The world's major manufacturing countries and regions engaged in packaging manufacturing are The packaging substrate market is experiencing fierce competition. This competition focus is mainly on the use of high-density multilayer substrate technology in the 1C package and the reduction of package substrates. In terms of manufacturing cost, the development of a substrate material for a 1C package carrier (also referred to as an IC package substrate) is a very important issue at present. With the development of high frequency and low power consumption in 1C packages, Ic package substrates are low. Important properties such as dielectric constant, low dielectric loss factor, and high thermal conductivity will be improved. An important direction of JC package carrier research and development is the effective thermal and thermal integration of the thermal connection technology of the substrate. The power consumption of the device generates a large amount of heat, which causes the device temperature to rise to the south. Generally speaking, for every 18 degrees of temperature increase, the possibility of device failure increases by 2 to 3 times. As a result of 5 200927789, the thermal conductivity of the package material is improved. It is especially important to solve the heat dissipation problem to ensure that the circuit works normally within the operating temperature range. The ic package carrier board also needs to solve the problem of inconsistency with the thermal expansion coefficient of the semiconductor wafer. Even the laminated multi-layer board suitable for micro-circuit fabrication There is an insulating substrate in the thermal expansion system. The number of the surface is large (the fine-grained, the number is 6 () ppm / °c) paste. The number reaches the 6_纟 right close to the semiconductor wafer, and it is indeed a “silver challenge” for the manufacturing technology of the substrate. 1C package design, manufacturing technology development, the substrate material that is shot is corrected to more stringent requirements. It is manifested in the following aspects: high and high thermal compatibility corresponding to 无 and error-free flux; 2) low dielectric loss factor characteristic of loss of power loss; 3) low dielectric constant corresponding to high speed; 4) Low temperament (improvement of flatness of the surface of the substrate); 5) low moisture absorption rate, Europe, 6) low thermal expansion coefficient, so that the coefficient of thermal expansion is close to 6 qing; 疋) low formation of the package carrier: nature; 8) Low-cost built-in components; 9) High-strength performance at high temperatures; 1)) Environmentally-friendly substrate materials that are low-cost and suitable for lead-free reflow soldering processes. The portion of the substrate to be touched by the 1C package is composed of an organic resin. A number of resins have been used in the field, such as epoxy resin, acetaminophen resin, cyanate resin, and bismaleimide-triazine resin (BT). 〇% Oxygen is the best way to make it. It is easy to process and has good dryness to all kinds of substrates. 胄Wei Xue and Hybridity, Excellent Lai Noodle. However, the remuneration of epoxy resin at the temperature of 胄 《 人 人 人 人 人 人 《 常 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( They are 4.85 and 4.53 respectively) and have a high water absorption rate. Epoxy resins are usually cured with amines and acid needles, and the solidified material inevitably contains a hydrophilic group such as a decrease in the amount of phase tA, resulting in a large water absorption rate of the material. Therefore, under high temperature and high humidity conditions, the cured epoxy resin is very sensitive to water. ^ Yu Chuan (4) Epoxy resin, _s_ can have a certain degree of improvement. In order to achieve high crosslink density and high glass transition temperature (Tg) and low dielectric properties, cyanide __ is usually required. However, the grease itself is expensive and has a disadvantage of high brittleness and high water absorption after curing. The other major class of resin is Bismaleimide, which is characterized by excellent physical properties under high temperature and high humidity conditions and stable electrical properties over a wide temperature range. These characteristics make the double 2 to imine system suitable for the new composite material _ electronic appliances. Double-branched imine has good moist heat performance at temperatures up to 230-25 (TC temperature. However, Bismaleimine is not soluble in traditional organic sprays, because it is added to the scent. There are also shortcomings such as the curing conditions that are too harsh, and the disadvantages such as the 胃 般 容 胃 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下 下BT resin. This type of resin was first developed and patented by Witsubishi GasC., Ltd. (Mitsubishi Gas, Inc.) (US Patent US 411〇, 364). Double maleicin-triazine resin (abbreviated as Βτ resin) ) is a high-polymer resin obtained by copolymerization of yoghurt vinegar resin (10) with 〇 〇CN and bis-male yamine resin _) in 17 〇 Ca, and finally obtains a high-gas triazine ring. A polymer composed of a nitrogen heterocyclic structure such as an imine ring. The cured product of the BMI/CE copolymer has both impact resistance and electrical insulation (mainly in low ε, low tan(5) and process operability, and also improves the cyanate resin. The financial seat maintains the high heat resistance of both. 〇 Due to the substrate material made of BT resin, it is resistant to PCT (Pressure Cooker Test), metal ion mobility, heat resistance, The dielectric properties, heat and humidity resistance and high/impact impact are excellent. The side is the machine at high temperature (mainly including high temperature resistance (four degrees), hybrid mode 4, _ reduction intensity and surface Wei, etc.) It has more outstanding advantages than the substrate materials of other resins (such as the substrate, the pro-imine, and the substrate of the poly-brain). Therefore, the wafer mounting and the density cloth are improved in the application of the IC package substrate. Strong material and process plus, the substrate material of BT resin slaves accounts for a large proportion of the various substrate materials used in 1C packaging. Despite the 疋, BT resin has a high crosslink density after polymerization, plus molecular The structure of the middle three-ring ring is highly symmetrical, ... The cured product is brittle, and the cyanic acid vinegar resin ((8), which is expensive due to the synthesis process of its complex 7 200927789, increases the flexibility and processability and reduces the cost, and it becomes the Mitsubishi Gas in August 1978. The BT resin patents of the chemical company have been the focus of many patents. The patents in this area are as follows: US4456712, US4683276, US4749760, US4847154, US4902778, US4927932, US4996267, US6534179, US6774160, JP1197559, JP7070316, JP200129468, JP2006169317, JP2006022309 etc. In addition, epoxy resin / bismaleimide system, BT resin, etc. can not form a stable solution in various low boiling solvents. To facilitate impregnation, it is usually necessary to use a high boiling point strong polar solvent such as dimethyl. The ratio of the base amine (10)F) to the N-fluorenyl group. If the solution is finely assisted, the use of a solvent such as DMF and N-methylpyrrole ketone will accelerate the reactivity of the resin system and seriously affect the resin composition. The gel time brings certain problems to the gluing process. Direct use of 4-(N-maleimide benzene) ) Glycidyl ether (MPGE) epoxy resin is used as a curing agent with (7) or phenolic resin as a curing agent, and the glass transition temperature can only reach 17 〇. Around ,, to further increase the glass transition temperature, it is necessary to double the horse. In the case of simple blending, since the compatibility of the two is poor, phase separation occurs and is not suitable for the impregnation process, and prepolymerization treatment is required for this purpose. Conducted research to develop a prepolymer that can be used to manufacture high-Q-energy thermosetting resin compositions, and to use the prepolymer to produce high-performance thermosetting resins corresponding to electronic components and integrated circuit (1C) packaging requirements. The composition is low in cost and does not need to use a high boiling point polar solvent such as DMF and N-methyl calcined hydrazine, but is soluble in ordinary low-point non-polar solvents such as acetone, toluene, di-oxygen, butanone. Or a stable solution is formed in methyl isobutyl ketone, and the present invention is produced. SUMMARY OF THE INVENTION An object of the present invention is to provide a high heat resistant prepolymer which can be used to form a high performance thermosetting resin composition corresponding to the requirements of electronic components and integrated circuit (1C) packaging. A further object of the present invention is to provide an inexpensive, novel thermosetting resin composition produced by using the prepolymer, which forms a stable homogeneous solution in a low boiling point solvent, and is manufactured by the coating of 8 200927789 Copper plate material has high glass transition temperature (Tg), excellent dielectric properties, low expansion coefficient, low water absorption, high thermal shock resistance and excellent thermal conductivity. It is suitable for electronic components and integrated circuit (ic) packages. Substrate material. The invention provides a prepolymer comprising 4-(N-maleimide phenyl) glycidyl ether (MpGE) epoxy resin and 4,4-diaminobenzophenone-type bismaleimide. (BMI) is the reactant, the reaction is initiated by a free radical initiator in a solvent, and a polymerization inhibitor is added after the reaction, the molar ratio of Bmi to mpge is 0.05 to 0.5; the amount of the initiator is the reactant monomer The molar amount is 〇. 〇. 15%; the solvent is used in an amount of 50% to 70% by weight based on the total weight of the reactant; and the polymerization inhibitor is used in an amount of from half to one times the molar amount of the initiator used. The above solvent is one or more of acetone, toluene, dimethylacetone, methyl ethyl ketone or methyl isobutyl ketone, and cyclohexanone. The above initiator is an azo initiator, the reaction temperature is controlled at 6〇-9 (TC, and the reaction time is controlled at 10-60 min. The above initiator is a peroxide initiator, and the reaction temperature is controlled at l〇0_13 (rc, The reaction time is 10-60 min. The above polymerization inhibitor is an electron-donating substance such as an anthracene, an aromatic nitro compound or a volatile metal salt, or an electron-donating substance such as a phenol or an amine. The molar ratio of BMI to MPGE is better. 05%至〇·10。 More preferably the amount of the initiator is 0. 05% - 〇. 10%. More preferably used in an amount of 60% - 70% of the total weight of the reactants. The 5% by weight of the solids of the composition, wherein the weight of the solids of the composition is 1.90-34. 5%; (2) at least A styrene-maleic anhydride oligomer having a molecular weight in the range of from 1400 to 50,000, which comprises from 17.5% to 47.0% by weight of the solids of the composition; (3) at least one filler, based on 20% by weight of the solids of the composition %-60%; (4) at least one solvent, the solvent is added in an amount of from 2% to 50% by weight of the composition. (5) at least one can be used for coating Flame retardant for the board industry. The molecular weight of the styrene-maleic anhydride oligomer is preferably in the range of 1400 to 10000. The styrene-maleic anhydride oligomer is the best weight of the solids of the composition. The ratio is 22.50/〇-38. 0%. The filler is cerium oxide (including crystalline, molten and spherical cerium oxide), alumina, mica, talc, boron nitride, aluminum nitride. , a mixture of one or more of tantalum carbide, diamond, calcined clay 'alumina, aluminum nitride fiber or glass fiber. The filler accounts for an optimum ratio of the weight of the solids of the composition 3〇%-5〇% The solvent includes a mixture of one or more of acetone, mercaptoethyl ketone (butanone, MEK), methyl isobutyl ketone, cyclohexanone, toluene or dioxin. (1) 4-( N-maleimide phenyl)glycidyl ether (mpge) epoxy resin 〇maleimide can improve the high temperature resistance of epoxy resin. The modified route is useful for polybamazepine and epoxy. Resin reactive cross-linking to form an interpenetrating network (IPN); curing the epoxy resin with a curing agent containing a quinone imine group; using thermoplastic poly There are three kinds of quinone imine or polyimine functional groups and epoxy resin blending. The main disadvantage of these methods is that the compatibility of the quinone imine component and the epoxy resin is poor, and the processing and molding is difficult. The work of introducing an imine group into the epoxy resin backbone is a hot topic in the current research. It is usually added to the epoxy group by a polyimine or a quinone imine compound, or used as a curing agent to enhance the epoxy resin. Thermal stability and flame retardancy.

Chuan-ShaoWu等人第一次採用三苯基膦和甲乙酮作催化劑和溶劑,使 q 帶羥基的馬來醢亞胺與環氧基進行簡單的加成反應,得到互穿網路結構。 馬來醯亞胺改性後的環氧固化物玻璃化轉變溫度從369。(:提高到381〜386 °C,N2氣氛中800°C殘碳率最高可達27. 3%,L0I值達29. 5。Ying-LingLiu 等人合成的4-(N-馬來酿亞胺苯基)縮水甘油醚(MPGE)環氧樹脂分別用DDM 和DICY及DEP(亞磷酸二乙酯)固化得到的交聯網路。在沁氣氛中,5%失重 溫度可達355°C,完全分解溫度(IPDT)達2287°C,800°C殘碳率達到60. 38%; 在空氣中’ 5%失重溫度達348°C,完全分解溫度達669°C,80(TC殘礙率達 到11. 01%,L0I值最高可達48.0。 (2) 4, 4’ -二氨基二苯曱烷型雙馬來醯亞胺(BMI) 4,4’ -二氨基二苯甲烷型雙馬來醯亞胺(BMI)是加聚型聚醯亞胺的一 200927789 赤由4’4 _錄—苯化和二胺在加熱或加有催铺作用下合 屬雜固性樹脂,它在熱聚合後形成高交聯度的聚合物, Α 0 良好的耐熱性、耐燃性和絕緣性,價格適中。因此,一般認 :是目則冑也耐熱結構材料和絕緣材料的一種比較理想的樹脂基體, =種具有雙官能’用賴有機化合物。其雙鍵的高度親電子性使之易 ”多種親核試劑反應,由於其五元雜環的結構,決定了特有的耐熱性。 (3)自由基引發劑 在引發劑和熱作用下’腿與·Ε的混合物發生三麵爭反應:它們 各自的均聚和蘭1與MPGE之間的共聚。因此,反應物配比、引發劑的種類 和用量、溶劑的種類和用量、反應溫度、反應時間等是影響反應的重要因 素。 反應物配比:適宜的顧與MPGE的摩爾比可從0.05到0 5,更佳的 爾比為 0.25-0.475。 弓丨發劑的種類和用量:應根據需要選擇適宜的引發劑麵,使自由基 形成速率和聚合速率射。引發劑分解活化能過高或半衰期過長,則分ς 速率過低,將使聚合時間延長;但活化能過低,半衰期過短,則引發過快, 難於控溫,有可能引起爆聚,將使聚合時間延長或引發劑過早分解結束, ❾在轉化雜低時餅止聚合。所以—般顧料衰雜聚合時朗數量級 或相當的引發劑。通常選擇複合引發劑可使反應在較均勻的速度下進行'。 常用的引發劑有偶氮類(如偶氮二異丁氰)和過氧化物類(如過氧化二異 丙笨)。引發劑的用量會影響反應速率和分子量。引發劑用量過低,單體的 轉化率低;用量過大,自由基增長速率增大,會造成反應物體系中暫態自 由基濃度過於集中,從而引起集聚。適宜的引發劑量為單體總量的 0.01%-〇. 15% (摩爾分數)’當引發劑量為〇. 05%一〇. 10% (摩爾分數)時,製 備的預聚物溶于普通溶劑如丙酮、丁綱等可形成穩定的均相溶液。 反應條件·即反應溫度和反應時間的控制。如果反應溫度低,需要的 反應時間就長,而反應溫度南’反應時間可以短一些。但反應溫度迅古 11 200927789 反應過於激烈,可能會引起爆聚。如選擇偶氮類引發劑如偶氮二異丁氰, 反應溫度宜控制在60-90°C,而反應時間宜控制在10_60mir^如選擇過氧 化物類引發劑,反應溫度則應提高到lOO—Uot。 (4)預聚合中使用的溶劑 溶劑的種類和用量:選用良溶劑時,為均相聚合,如果溶劑的用量適 當,則單體濃度不高,則有可能消除自動加速效應,而選擇沉澱劑或不良 溶劑,自動加速顯著,反應不好控制。通常選用丙酮、曱苯、二氣甲烧、 丁酮、環己酮或甲基異丁酮中的一種或幾種作溶劑。而溶劑的用量則以占 整個反應混合物總重量的50%-75%為宜,建議的溶劑量為6〇%-7〇%。 ^ (5)阻聚劑 MPGE/BMI體綠-歧度下騎預聚合彳&,树側驗在儲存過程 中的穩疋性,還需要添加適量的阻聚劑。由於同一阻聚劑對不同的單體會 有不同的阻聚效果,因此要根據所用單體的類型選用合適的阻聚劑。一般 選擇原則如下:1)對於有供電子取代基的單體,如苯乙烯、醋酸乙烯酯等, 可選用醌類、芳香族硝基化合物或變價金屬鹽類親電子性物質作阻聚劑;2) 對於有吸電子取代基的單體,如丙烯腈、丙烯酸、丙烯酸曱酯等,可選用 酚類、胺類等供電子類物質作阻聚劑;3)為避免副反應發生,要避免阻聚 〇 劑與引發劑構成氧化-還原體系而使反應速率增加。 本發明選用醌類、芳香族硝基化合物或變價金屬鹽類親電子性物質或 酚類、胺類等供電子類物質。阻聚劑的用量一般以所用引發劑的量的一半 至一倍(按摩爾數計)為宜。 (6)苯乙烯-馬來酸酐低聚物 本發明所述熱固性樹脂組合物包括一種或多種苯乙烯_馬來酸酐(SMA ) 低聚物。SMA可以進一步改善固化聚合物及其製品的熱性能和電性能。商業 上可以獲得的SMA主要有兩種類型。一類是高分子量的共聚物(分子量超 過十萬,甚至高達百萬級),這類SMA實際上屬於熱塑性聚合物,並不適宜 用來製造半固化片(PrepregS),此外因其酸酐含量低(一般在5_15%),也 12 200927789 不適合作環氡樹脂的交聯劑。另一類SMA,分子量在1400至50000,酸酐 含量高於15%,本發明擬採用此類SMA。建議的SMA低聚物分子量範圍為 1400-1000(^ 比如商業可得的 SMA1〇〇〇,SMA2〇〇〇,SMA3〇〇〇,SM4〇〇〇,這 些低聚物中苯乙烯與馬來酸酐的摩爾比分別為1:1 , 2:1,3:1,4:1 ,而分 子量範圍在1400至2000之間。上述SMA共聚物的一種或它們的混合物均 適合組配到本發明所述的樹脂組合物中。 樹月曰組合物中SMA的用量按組合物固形物重量份計,占I?. 〇 重量份’建議用量22. 5-38. 0重量份。 (Ό填料 〇 填料可以改善固化樹脂的化學性能和電性能,如降低熱膨脹係數 (CTE),增加模量’加快熱傳輸等。二氧化石夕(包括結晶型、炫融型和球狀 二氧化⑦)、氧他、雲母、滑石粉、氮化硼、氮德、碳解、金剛石、 煆燒馳土、氧她、氮德_和__料可贿聚合物基複合封 裝材料的添加料。通過選擇不_賊者不同形貌,如難、球狀或^維 狀的無機物’調整其含量、分佈以及與聚合物介面的結合情況,可以在一 定範圍内織複合材料雜轉。其巾,煅燒_土或絲的二氧化石夕或 經魏處理的二氧切或纽喊氧她等可考麟騎㈣料的首選。 ❹ 本發明賴的猶έ整個目敝合物總重量的2G_6⑽,料的比例 30%~50%〇 … (8)合成樹脂過程中使用的溶劑 本發明巾’除了在預聚合過財需要使用賴外,還可崎用 多種溶劑以提高樹腊的溶解性,控制樹脂的黏度’確保樹脂組合 1 勺可以使用。適用的溶劑包括丙酮、尹基乙基剩(丁酮,腿) _ '環⑽n二氣甲烧等或它們的 二 ::用的雜_續臟峨。如難=== 用鳴谷劑,而如用紅外方式固化,則通常需要採用甲苯和_的混合 13 200927789 溶劑。溶劑的用量占整個組合物重量的20%-50%。 (9)阻燃劑 本發明樹脂組合物中可添加一種或多種阻燃劑。任何用於覆銅板行業 的阻燃劑都可以使用在本發明中。適用的阻燃劑可以包括,但不限於:縮 水甘油鱗型二官能醇的鹵化物,雙酚A、雙酚f、聚乙烯苯酚或苯酚、甲酚、 院基苯酚等的諾夫拉克型樹脂齒化物,無機阻燃材料,如三氧化銻、赤鱗、 虱氧化錯、偏爛酸類、氫氧化銘、氫氧化鎂,鱗系阻燃劑,如四苯基破、 碟酸三(鄰甲苯酯)二苯酯、磷酸三乙酯、磷酸甲苯酯二苯酯、酸式磷酸 醋、含氮的磷酸鹽(酯)化合物及含鹵的填酸酯等等。 另一類可供選擇的阻燃劑是具有以下結構的含溴的化合物: 物:For the first time, Chuan-ShaoWu et al. used triphenylphosphine and methyl ethyl ketone as catalysts and solvents to carry out a simple addition reaction of q-hydroxyl-containing maleimine with an epoxy group to obtain an interpenetrating network structure. The glass transition temperature of the maleated imide modified epoxy resin was from 369. (: Increase to 381~386 °C, the residual carbon ratio of 800 °C in N2 atmosphere is up to 27.3%, L0I value is 29. 5. Ying-LingLiu et al. 4-(N-Malayya) Amine phenyl) glycidyl ether (MPGE) epoxy resin is obtained by curing DDM and DICY and DEP (diethyl phosphite) respectively. In a helium atmosphere, the 5% weight loss temperature can reach 355 ° C, completely The decomposition temperature (IPDT) reached 2287 ° C, the residual carbon rate at 800 ° C reached 60. 38%; in the air ' 5% weight loss temperature reached 348 ° C, the complete decomposition temperature reached 669 ° C, 80 (TC residual rate reached 11. 01%, L0I value up to 48.0. (2) 4, 4'-diaminodibenzofluorene type bismaleimide (BMI) 4,4'-diaminodiphenylmethane type double Malay Bismuthimide (BMI) is a polyaddition of polyimine. 200927789 Red is 4'4 _ recorded - benzene and diamine is heated or added to support the heteropolymer resin, it is in thermal polymerization After forming a polymer with a high degree of crosslinking, Α 0 has good heat resistance, flame resistance and insulation, and is moderately priced. Therefore, it is generally considered to be an ideal resin matrix for heat-resistant structural materials and insulating materials. = species with double official 'Use of organic compounds. The high affinity of the double bond makes it easy." A variety of nucleophile reactions, due to the structure of its five-membered heterocyclic ring, determines the unique heat resistance. (3) Free radical initiator in the initiator Under the action of heat, the mixture of 'legs and sputum' has a three-sided reaction: their respective homopolymerization and copolymerization between Lan 1 and MPGE. Therefore, the reactant ratio, the type and amount of the initiator, the type of solvent and The dosage, reaction temperature, reaction time, etc. are important factors influencing the reaction. Reactant ratio: the molar ratio of suitable to MPGE can be from 0.05 to 0 5, and the better ratio is 0.25-0.475. Type and amount: The appropriate initiator surface should be selected according to the needs, so that the rate of radical formation and the rate of polymerization are shot. If the activation energy of the initiator is too high or the half-life is too long, the branching rate is too low, which will prolong the polymerization time; If the activation energy is too low and the half-life is too short, it will be too fast, it is difficult to control the temperature, and it may cause explosion. It will prolong the polymerization time or premature decomposition of the initiator, and the cake will stop polymerization when the conversion is low. Gu An initiator of the order of magnitude or equivalent in the case of fading polymerization. Usually a composite initiator is chosen to allow the reaction to proceed at a more uniform rate. The commonly used initiators are azos (such as azobisisobutyronitrile) and peroxides. Classes (such as diisopropyl peroxide). The amount of initiator will affect the reaction rate and molecular weight. The amount of initiator is too low, the conversion of monomer is low; the amount is too large, the rate of free radical growth increases, which will cause the reactant system. The concentration of the transient free radicals is too concentrated, causing agglomeration. The appropriate initiator dose is 0.01%-〇. 15% (molar fraction) of the total amount of the monomer when the initial dose is 〇. 05% 〇. 10% (molar At the time of fractionation, the prepared prepolymer is dissolved in a common solvent such as acetone, butyl or the like to form a stable homogeneous solution. Reaction conditions, that is, control of reaction temperature and reaction time. If the reaction temperature is low, the reaction time required is long, and the reaction temperature south' reaction time can be shorter. However, the reaction temperature is very fast. 11 200927789 The reaction is too intense and may cause explosion. If an azo initiator such as azobisisobutyronitrile is selected, the reaction temperature should be controlled at 60-90 ° C, and the reaction time should be controlled at 10 _ 60 mir ^ If a peroxide initiator is selected, the reaction temperature should be increased to 100. —Uot. (4) Type and amount of solvent solvent used in prepolymerization: When a good solvent is used, it is homogeneous polymerization. If the amount of solvent is appropriate, the monomer concentration is not high, it is possible to eliminate the auto-acceleration effect, and select the precipitant. Or poor solvent, automatic acceleration is significant, and the reaction is not well controlled. One or more of acetone, toluene, dimethyl, butanone, cyclohexanone or methyl isobutyl ketone are usually used as a solvent. The solvent is preferably used in an amount of from 50% to 75% by weight based on the total weight of the entire reaction mixture, and the recommended amount of solvent is from 6% to 7% by weight. ^ (5) Inhibitors MPGE/BMI body green-discriminating ride pre-polymerization amp &, the side of the tree side in the storage process stability, also need to add an appropriate amount of inhibitor. Since the same polymerization inhibitor has different polymerization inhibitory effects on different monomers, a suitable polymerization inhibitor should be selected depending on the type of monomer used. The general selection principle is as follows: 1) For monomers having an electron-donating substituent, such as styrene, vinyl acetate, etc., an anthracene, an aromatic nitro compound or a volatile metal salt-based electrophilic substance may be used as a polymerization inhibitor; 2) For monomers with electron-withdrawing substituents, such as acrylonitrile, acrylic acid, decyl acrylate, etc., phenols, amines, etc. can be used as electron-inhibiting agents; 3) to avoid side reactions, avoid The inhibition polymerization agent and the initiator constitute an oxidation-reduction system to increase the reaction rate. In the present invention, an electron-donating substance such as an anthracene, an aromatic nitro compound or a variable-valent metal salt or an electron-donating substance such as a phenol or an amine is used. The amount of the polymerization inhibitor is preferably from half to one times (by moles) of the amount of the initiator to be used. (6) Styrene-maleic anhydride oligomer The thermosetting resin composition of the present invention comprises one or more styrene-maleic anhydride (SMA) oligomers. SMA can further improve the thermal and electrical properties of cured polymers and their articles. There are two main types of commercially available SMAs. One type is a high molecular weight copolymer (molecular weight of more than 100,000, or even up to a million). This type of SMA is actually a thermoplastic polymer and is not suitable for the manufacture of prepreg (PrepregS), in addition to its low anhydride content (generally in 5_15%), also 12 200927789 Does not work with the cross-linking agent of the cyclic resin. Another type of SMA, having a molecular weight of from 1400 to 50,000 and an anhydride content of greater than 15%, is contemplated by the present invention. The recommended molecular weight range for SMA oligomers is 1400-1000 (^ such as commercially available SMA1〇〇〇, SMA2〇〇〇, SMA3〇〇〇, SM4〇〇〇, styrene and maleic anhydride in these oligomers) The molar ratios are 1:1, 2:1, 3:1, 4:1, respectively, and the molecular weight ranges from 1400 to 2000. One or both of the above SMA copolymers are suitable for assembly to the present invention. The amount of SMA in the composition of the sapphire composition is from the weight percent of the solids of the composition, which is I.. 〇 by weight, the recommended amount is 22. 5-38. 0 parts by weight. Improve the chemical and electrical properties of the cured resin, such as lowering the coefficient of thermal expansion (CTE), increasing the modulus 'accelerating heat transfer, etc.. Dioxide (including crystalline, dazzling and spherical dioxide), oxygen, Mica, talcum powder, boron nitride, nitrogen, carbon solution, diamond, smoldering earth, oxygen, nitrogen, and __ materials can be added to the polymer-based composite packaging material. By selecting not thieves Different morphologies, such as difficult, spherical or ^-shaped inorganic substances' adjust their content, distribution and polymerization The combination of the interface can be used to weave the composite material within a certain range. The towel, calcined _ soil or silk dioxide, or the Wei-treated dioxin or yoke oxygen, etc. Preferred. ❹ The present invention relies on the total weight of the whole target compound of 2G_6 (10), the ratio of the material is 30% to 50% 〇... (8) The solvent used in the process of synthesizing the resin of the present invention In addition, you can use a variety of solvents to improve the solubility of the wax, and control the viscosity of the resin 'ensure that 1 spoonful of resin can be used. Suitable solvents include acetone, Yinji ethyl residue (butanone, legs) _ 'ring (10)n Dioxane or the like: or their second:: used _ continuation of viscera. If difficult === with Ming Gu agent, and if cured by infrared, it is usually necessary to use a mixture of toluene and _ 13 200927789 solvent. Solvent The amount is from 20% to 50% by weight of the whole composition. (9) Flame Retardant One or more flame retardants may be added to the resin composition of the present invention. Any flame retardant used in the copper clad laminate industry may be used in the present invention. Suitable flame retardants may include, but are not limited to, a halide of a glycidal squamous difunctional alcohol, a Novolac type resin tooth of bisphenol A, bisphenol f, polyvinyl phenol or phenol, cresol, phenol, etc., an inorganic flame retardant material such as antimony trioxide , red scale, bismuth oxide, partial rot, acid, magnesium hydroxide, scale flame retardant, such as tetraphenyl broken, tris (o-tolyl) diphenyl ester, triethyl phosphate, phosphoric acid a toluene diphenyl ester, an acid phosphate vinegar, a nitrogen-containing phosphate compound, a halogen-containing acid ester, etc. Another alternative flame retardant is a bromine-containing compound having the following structure: :

〇 - u Br 當使用含漠的化合物或含溪的環氧樹脂或含漠的諾夫拉克型樹脂作阻 燃劑時’ 量以錢含量㈣體樹脂總重量㈣售,最佳淳含 量為 10%-20%。 本發明還可以增純下各成分,其原理如下: (10)促進劑 硬化的速度。所選擇的促進劑可以是已知的任 速度的促進劑。適用的促進劑是咪唑, 可將一種衫歡進齡力认樹驗合射錄_硬化並加快樹脂 的ί棄疮。餅溫埋ΛΑ /口:.丨— _ 知的任何可以加快熱固性樹脂硬化 尤其是烧基取代的°米唾,譬如2-甲 200927789 基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-乙基-4-苯基咪唑等。其他 合適的促進劑包括各種季胺,如苄基二甲胺、4, 4,-及3, 3,-二氨基二苯 颯。建議使用的促進劑是2 -乙基—4 -甲基咪唑。促進劑的用量取決於以下 因素··所用環氧樹脂的類型、硬化劑的類型和促進劑的類型等。使用過量 的促進劑會導致過高反應活性的樹脂體系。熟練的技術人員可以很容易地 確定促進劑的用量使樹脂具有足夠的活性以便於含浸製造半固化片。一般 而言,促進劑的用量介於環氧樹脂與硬化劑總重量的0. 001%-2%之間,多數 情況下這—數值範圍為〇. 〇. 05%。樹脂膠化時間取決於促進劑的種類和 用量、溶劑的種類和用量、填料的種類和用量以及所要製造的半固化片的 ^ 種類(玻璃布種)。 (11) 增韌劑 本發明的樹脂組合物可以包括一種或多種增韌劑。增韌劑加入到樹脂 、且σ物中的目的是為了改善印刷電路板的鑽孔性和熱可靠性。適用的增勤 劑包括甲基丙稀酸甲酯/丁二浠/苯乙稀的共聚物、苯乙稀/丁二燁共聚物、 t甲基丙烯酸S曰/丁一浠/本乙稀的核殼粒子、聚二甲基碎氧烧核殼粒子 等,和它們的混合物。建議的增韌劑是可從羅門哈斯(Rohm & Hass)公司 購得的MBS核殼粒子。增韌劑的用量占整個組合物固體重量的1%_5%,建議 用量為2%-4%。 ° (tor (12) 其他添加劑 本發明的熱固性樹脂組合物還可以進一步包含其他添加劑如消泡劑、 流平劑、染料、顏料等。 綜上,本發明的熱固性樹脂組合物各組分的比例範圍見附表1。 表1熱固性樹脂组合物各組分的比例範圍 1C封裳基板樹脂組合物配方(各成分均按固趙分計) 建議用量 (Wt·%) 3Γ〇-2〇 成分 預聚物 範圍 (Wt. %) 1.90-34.5 15 200927789 苯乙烯-馬來醢亞胺共聚物 增韌劑 促進劑 填料 阻燃劑 SMA MBS核殼粒子 咪唑類 填料 17. 5-47.0 1-5 0.001-2 20-60 木 適用於覆銅板行業的阻燃劑 注:*由於不肖阻㈣,ϋ輯使簡 22.5-38. 0 2-4 〇. 001-0. 05 30-50 木 ❹ 配方中,MPGE與的混合物先是以溶劑(溶劑的用量為占整個反應 混合物重量的50-70wt%)溶解,在引發劑作用下於一定溫度 反應10-6(Μη,然後加入阻聚劑’趁熱祕1〇_15min,冷卻。所得的預聚 物再加入預先以丁酮等溶劑溶解的識、阻燃劑、劑、促進劑,充分授 拌後,慢慢加人频和其他添加劑,再補加適量的溶劑,溶_加入量以 使最後得到的樹脂組合物的固體量在45_7Q%,建議的溶_量是調整組合 物的固體量在50-65%。充分赫後形成本發明的熱雖組合物。 使用本發_熱陳組合物在-連續的過程中製造半固化片。通常是 以玻璃纖料作紐。卷狀的玻顧料_地穿過—_滾輪進入上膠 槽’槽裏裝有本個的細性組合物4上膠槽襄_纖維布被樹脂充分 浸潤,然後經過計量輥刮除多餘的樹脂,進入上膠爐烘烤一定的時間,使 令劑蒸發並使細旨gHb-定程度’冷卻,收卷,形成半固化片。 將-定張數的電子級7628玻璃,纖維布浸過上述樹脂製成的半固化片疊 加對齊,上下各配-張loz的電解编,在真空顯中,在動4〇— 下,溫度於30_内由8(rc升至2〇(rc,然後在2〇〇t熱壓施&,再於 30麵内冷卻至室溫,製成一定厚度的雙面覆鋼板。一般地,l 〇刪厚度需 要5張7628半固化片’L6刪需要8張獅半固化片,而2 〇 張7628半固化片。 本發明提供熱_樹馳合物在㈣點_中形鋪定的均相溶液, 200927789 以它製造的覆銅板,參照IPC-TM-650,進行玻璃化轉 熱分層時間、谭錫耐熱性⑽。C )、熱膨脹魏、财二、 電常數及介_耗_、耐紐指標檢測 明玻^ 轉變溫度㈤、㈣魏、_雜、她玻= 熱傳適於作電子元件和積體電路⑽封^基板材料。W L貫她方式】 =下的實施例是對本發明的—個詳細·,但並非對本發明的範圍作 出界疋。 〇 實施例1MPGE/BMI預聚物(以下簡稱預聚物I)的製備(見附表2): 將 21. 9 克 MPGE (〇. 〇886equiv. )、31. 7 克 4,4, _二氨基二苯甲烧型雙 馬來酿亞胺(0.0885 equiv.)和104.0克丁鲷(溶劑)加入到一隻裝配有 回流冷凝管、娜器和溫度計的三麵底燒瓶中,⑷氣氛下勝升溫至8〇 °C,分兩次慢慢加入〇.073克偶氮二異丁氰(自由基引發劑),回流反應 20min,然後加入〇. 〇48克對苯二酚(阻聚劑),冷卻至室溫。得到固體含 量為34.0%的預聚物I溶液。 實施例2 MPGE/BMI預聚物(以下簡稱預聚物π)的製備(見附表2): 各反應物及方法同實施例1,只是各反應物的用量分別變為:43 8克 〇 MPGE (0.177 equiv· ),31. 8克4, 4’ -二氨基二苯甲烷型雙馬來醯亞胺 (0.0885 equiv. )’丁酮 147.1 克,偶氮二異丁氰 〇. 1〇8 克,對苯二酚 〇 〇7〇 克。得到固體含量為34· 0%的預聚物II溶液。 表2 MPGE/BMI預聚物的製備 成 ^ ' 己一-量一一g jj 預聚物 η 環氧樹脂 MPGE 21.9 43.8 雙馬來醢亞胺 4, 4, -二氨基二苯甲烷型雙馬來醯亞胺 31.7 31 8 引發劑 偶氮二異丁氰 0.073 0.108 17 200927789 ❹ 阻聚劑 溶劑 對笨二酚 丁 _ 0.048 104.0 0.070 147 預聚物I的合成反應方程式 0 ΜΡ6Ε〇- u Br When using a compound containing a desert or a sulphur-containing epoxy resin or a desert-containing Novolac resin as a flame retardant, the amount is based on the total weight of the resin (four) body resin (four), and the optimum cerium content is 10 %-20%. The present invention can also purify the components as follows: (10) The rate at which the accelerator hardens. The accelerator selected may be a known accelerator at any rate. The suitable accelerator is imidazole, which can be used to identify the aging of a shirt and to speed up the resin. The temperature of the cake is buried in the mouth / mouth: 丨 _ _ know any can accelerate the hardening of the thermosetting resin, especially the base of the rice, such as 2-A 200927789 imidazole, 2-ethyl-4-methylimidazole, 2- Phenyl imidazole, 2-ethyl-4-phenylimidazole, and the like. Other suitable promoters include various quaternary amines such as benzyldimethylamine, 4,4,- and 3,3,-diaminodibenzoquinone. The recommended accelerator is 2-ethyl-4-methylimidazole. The amount of the accelerator to be used depends on the following factors: the type of the epoxy resin used, the type of the hardener, the type of the accelerator, and the like. The use of an excess of accelerator will result in an overly reactive resin system. The skilled artisan can readily determine the amount of promoter to provide sufficient activity for the resin to facilitate the impregnation of the prepreg. In general, the amount of the accelerator is between 0.001% and 2% of the total weight of the epoxy resin and the hardener. In most cases, the value range is 〇. 〇. 05%. The resin gelation time depends on the type and amount of the accelerator, the kind and amount of the solvent, the kind and amount of the filler, and the type of the prepreg to be produced (glass cloth type). (11) Toughener The resin composition of the present invention may include one or more toughening agents. The purpose of adding the toughening agent to the resin and σ is to improve the drilling properties and thermal reliability of the printed circuit board. Suitable augmentation agents include methyl methacrylate/butadiene/styrene copolymer, styrene/butadiene copolymer, t-methacrylic acid S曰/丁浠/本乙Core-shell particles, polydimethyl-based oxy-core shell particles, and the like, and mixtures thereof. The proposed toughening agent is MBS core-shell particles available from Rohm & Hass. The toughening agent is used in an amount of from 1% to 5% by weight based on the total solids of the composition, and the recommended amount is from 2% to 4%. ° (12) Other Additives The thermosetting resin composition of the present invention may further contain other additives such as an antifoaming agent, a leveling agent, a dye, a pigment, etc. In summary, the ratio of each component of the thermosetting resin composition of the present invention The scope is shown in Table 1. Table 1 Proportion of each component of thermosetting resin composition range 1C seal substrate resin composition formula (each component is based on solid content) Recommended dosage (Wt·%) 3Γ〇-2〇 component prepolymerization Scope of the material (Wt. %) 1.90-34.5 15 200927789 Styrene-maleimide copolymer toughener accelerator filler flame retardant SMA MBS core-shell particles imidazole filler 17. 5-47.0 1-5 0.001-2 20-60 Wood is suitable for the flame retardant of the CCL industry. Note: *Because it is not obstructed (4), the series makes 22.5-38. 0 2-4 〇. 001-0. 05 30-50 rafts, MPGE and The mixture is first dissolved in a solvent (the solvent is used in an amount of 50-70% by weight based on the weight of the entire reaction mixture), and reacted at a certain temperature for 10-6 under the action of an initiator (Μη, and then a polymerization inhibitor is added] 趁热秘1〇_ 15 min, cooling. The obtained prepolymer was added to a solvent previously dissolved in methyl ethyl ketone. , flame retardant, agent, accelerator, after fully mixing, slowly add people and other additives, and then add an appropriate amount of solvent, so that the amount of solids obtained in the final resin composition is 45_7Q%, The recommended amount of solution is to adjust the solids content of the composition to be 50-65%. The composition of the present invention is formed after full length. The prepreg is produced in a continuous process using the present invention. Glass fiber material as a button. Roll-shaped glass material _ ground through - _ roller into the glue tank 'slot is filled with this fine composition 4 on the glue tank 襄 _ fiber cloth is fully wetted by the resin, and then passed The metering roller scrapes off the excess resin and enters the gluing oven for baking for a certain period of time, so that the agent evaporates and the gHb-definitely cools and rewinds to form a prepreg. The electronic grade 7628 glass of the number of sheets will be fixed. The prepreg made of the fiber cloth immersed in the above resin is superimposed and aligned, and the upper and lower parts are respectively equipped with the electrolysis of the loz. In the vacuum display, the temperature is within 30 内, and the temperature is increased from 8 (rc to 2 〇 (rc). , then hot press at 2 〇〇t & and then cool to room temperature in 30 sides to make a A double-coated steel plate of a constant thickness. Generally, 5 sheets of 7628 prepreg are required for the thickness of the lining, and 8 lion prepregs are required for the removal of the lion. The present invention provides a heat _tree-like compound in the (four) point _ Shaped homogeneous solution, 200927789 The copper clad laminate made by it, with reference to IPC-TM-650, the glass transition heat delamination time, tan tin heat resistance (10). C), thermal expansion Wei, Caiji, electric constant and介 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The following example is a detailed description of the present invention, but is not intended to limit the scope of the present invention. 〇Example 1 Preparation of MPGE/BMI prepolymer (hereinafter referred to as prepolymer I) (see Appendix 2): 21. 9 g MPGE (〇. 〇886equiv.), 31.7 g 4,4, _diamino The benzophenone-type bismaleimide (0.0885 equiv.) and 104.0 g of butyl hydrazine (solvent) were added to a three-sided bottom flask equipped with a reflux condenser, a gasifier and a thermometer, and (4) the atmosphere was heated up. To 8 ° ° C, slowly add 073.073 g of azobisisobutyronitrile (free radical initiator), reflux for 20 min, then add 〇. 〇 48 g hydroquinone (polymerization inhibitor), Cool to room temperature. A prepolymer I solution having a solid content of 34.0% was obtained. Example 2 Preparation of MPGE/BMI prepolymer (hereinafter referred to as prepolymer π) (see Table 2): Each reactant and method were the same as in Example 1, except that the amount of each reactant was changed to: 43 8 g 〇MPGE (0.177 equiv· ), 31.8 g of 4, 4'-diaminodiphenylmethane type bismaleimide (0.0885 equiv. ) 'butanone 147.1 g, azobisisobutyl cyanide. 1〇8 g , hydroquinone 〇〇 7 gram. A prepolymer II solution having a solids content of 34.0% was obtained. Table 2 Preparation of MPGE/BMI prepolymer into a single-quantity-one gjj prepolymer η epoxy resin MPGE 21.9 43.8 double maleimide 4, 4, -diaminodiphenylmethane type double horse醯iimine 31.7 31 8 initiator azobisisobutyronitrile 0.073 0.108 17 200927789 ❹ inhibitor solvent versus bisphenol butyl _ 0.048 104.0 0.070 147 Prepolymer I synthesis reaction equation 0 ΜΡ 6Ε

預聚物II的合成反應方程式:Synthetic reaction equation for Prepolymer II:

預聚物II中的共聚產物 實施例3至實施例14及比較例1至比較例3熱固性樹脂組合物: 各實施例的配方見附表3和附表4。 18 200927789 Ο 表3實施例3-10的樹脂組合物配方 成分 3 4 5 實施例 6 7 8 9 10 預聚物 預聚物I (100. 〇%) 70.1 39.6 70.1 39.6 70.1 39.6 70.1 39.6 陴燃剤 溴化雙酚A環氧樹脂(loo%) 苯乙烯-馬來醢亞胺共聚物 29.8 16.8 29.8 16.8 29.8 16.8 29.8 16.8 SMA3000 103.6 58.5 103.6 58.5 103.6 58.5 103.6 58.5 增軔剤 MBS核殼粒子(loo%) 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 促進劑 2-乙基-4-曱基-味u坐 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 填料 氮化铭 88.5 177.0 溶融的二氧化妙 88.5 177.0 氧化銘 88.5 177.0 煆燒高嶺土 88.5 177.0 溶劑 丁酮 205.0 205.0 205.0 205.0 205.0 205.0 205.0 205.0Copolymerization product in Prepolymer II The thermosetting resin compositions of Examples 3 to 14 and Comparative Examples 1 to 3: The formulations of the respective examples are shown in Table 3 and Table 4. 18 200927789 Ο Table 3 Resin composition of Examples 3-10 Formulation ingredients 3 4 5 Example 6 7 8 9 10 Prepolymer prepolymer I (100. 〇%) 70.1 39.6 70.1 39.6 70.1 39.6 70.1 39.6 陴 剤 剤 剤Bisphenol A epoxy resin (loo%) styrene-maleimide copolymer 29.8 16.8 29.8 16.8 29.8 16.8 29.8 16.8 SMA3000 103.6 58.5 103.6 58.5 103.6 58.5 103.6 58.5 Enhanced MBS core-shell particles (loo%) 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 Accelerator 2-Ethyl-4-mercapto-flavor u sitting 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 Packing Nitrile Ming 88.5 177.0 Melting Dioxide 88.5 177.0 Oxidation Ming 88.5 177.0 Burning Kaolin 88.5 177.0 Solvent Butanone 205.0 205.0 205.0 205.0 205.0 205.0 205.0 205.0

表4實施例11-14及比較例1-3的樹脂組合物配方 11 實施例 12 13 14 1 比較例 2 3 預聚物 MPGE (100.0%) 預聚物1(100.0%) 預聚物 11(100.0%) 阻燃劑 59.9 42.5 48.5 34.4 46.3 32.9 96.6 溴化雙酚A環氧樹脂(loo%) 苯乙烯-馬來醢亞胺共聚物 32.0 22.7 51.4 36.5 35.1 24.9 41.0 SMA3000 增韌劑 111.6 79.3 103.7 73.7 122.2 86.7 142.7 MBS核殼粒子(loo%) 促進劑 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2-乙基-4-曱基-咪°坐 填料 0.004 0.004 0.004 0.004 0.004 0.004 0.004 球狀二氧化矽(SS0030) 溶劑 88.5 147.5 88.5 147.5 88.5 147.5 0.0 丁酮 205.0 205.0 205.1 205.0 205.0 205.0 217.0 預聚物I和預聚物II配方中,BMI與MPGE的摩爾比(以下簡稱MR) 19 200927789 :別為1,1和1:2,實施例3至實施例10巾,填料比例為30%或60% (主要 疋為了考察不同填料及其含量對基板性能的影響);實施例11和實施例12 配方中,填料_分別為寫和5Q% ;實施例13和實施例Μ配方中,填料 比例刀別為3G/和50%,但體系中漠的含量提高了,達到13. 5% (不計填料 和腿的重量K注:實施例3至實關12配方中漠的含量為請);比較 例1和2為不加BMI,填料比例分別為30%和50% ;比較例3配方中MR為 1:1 ’而且不添加填料。 以實施例3為例進行說明。在配有高速授摔裝置的容器中,放入7〇. j 克預=物I ’加人205. 0克丁酮和29. 8克漠化雙盼A環氧樹脂⑽丁酮溶 液’ %氧當1 400) ’授拌下’依次序加入1〇3. 6克漏〇〇〇 (分批少量添 加)’ 3.0克MBS核殼粒子,〇.0〇6克2_乙基_4曱基咪嗤(以脈稀釋後 添加)’再慢慢加入88· 5克氮化铭。攪拌1小時以上,靜置。 為簡便計’半固化片的製備採用手工含浸。蘭玻璃纖維布浸入上 述樹脂溶液中,進行上膠,在155t烘烤3_5_,製成半固化狀態的钻結 片。 將-定張數7628 (或106)玻璃纖維布浸過上述樹脂製成的半固化片 疊加對齊,上下各gi—張lQZ的電解銅荡,在真^壓機巾,祕力4Q_9〇〇psi Q 下,溫度於30min内由8(rc升至200°C,然後在20ITC熱壓120min,再於 30min内冷卻至室溫,製成一定厚度的雙面覆銅板。一般地,^ 〇醒厚度需 要5張7628半固化片(或20張1〇6半固化片),h 6mm需要8張7628半固 化片。 7628玻璃布壓成的基板用於特性測試(如玻璃化轉變溫度、剝離強 度、CTE、耐熱性、吸水率、阻燃性、介電性等),1〇6玻璃布壓成的基板用 於導熱率的測試。 參照IPC-TM-650對覆銅板進行檢測。檢測結果見附表5及6,現總結 於後。 20 200927789 表5實施例3-10基板特性Table 4 Resin Composition Formulations of Examples 11-14 and Comparative Examples 1-3 Example 12 13 14 1 Comparative Example 2 3 Prepolymer MPGE (100.0%) Prepolymer 1 (100.0%) Prepolymer 11 ( 100.0%) Flame Retardant 59.9 42.5 48.5 34.4 46.3 32.9 96.6 Brominated bisphenol A epoxy resin (loo%) Styrene-maleimide copolymer 32.0 22.7 51.4 36.5 35.1 24.9 41.0 SMA3000 Toughener 111.6 79.3 103.7 73.7 122.2 86.7 142.7 MBS core-shell particles (loo%) accelerator 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2-ethyl-4-mercapto-methane sitting filler 0.004 0.004 0.004 0.004 0.004 0.004 0.004 spherical cerium oxide (SS0030) solvent 88.5 147.5 88.5 147.5 88.5 147.5 0.0 Butanone 205.0 205.0 205.1 205.0 205.0 205.0 217.0 The molar ratio of BMI to MPGE in the prepolymer I and prepolymer II formulations (hereinafter referred to as MR) 19 200927789 : Others are 1, 1 and 1: 2, Example 3 to Example 10, the filler ratio is 30% or 60% (mainly in order to investigate the effect of different fillers and their contents on the performance of the substrate); in the formulation of Example 11 and Example 12, the filler _ Write and 5Q%; in Example 13 and Example Μ Formulation, filler ratio 3G / and 50%, but the content of desert in the system increased, reaching 13.5% (excluding the weight of the filler and the leg K Note: the content of the desert in the formulation of Example 3 to the actual 12 is please); Comparative Example 1 and 2 is no BMI, the filler ratio is 30% and 50% respectively; in the formulation of Comparative Example 3, the MR is 1:1 'and no filler is added. The third embodiment will be described as an example. In a container equipped with a high-speed drop device, put 7 〇. j 克前为物I '加加205. 0 g butanone and 29. 8 g desertified double anti-epoxy resin (10) butanone solution '% Oxygen 1 400) 'Introduction' followed by sequential addition of 1 〇 3. 6 g of skimmer (small amount added in batches) '3.0 g MBS core shell particles, 〇.0 〇 6 g 2_ethyl _4 曱Gimami (added after dilution with pulse) 'Add slowly 88. 5 grams of nitriding. Stir for 1 hour or more and let stand. For ease of preparation, the prepreg was prepared by hand impregnation. The blue glass fiber cloth was immersed in the above resin solution, sized, and baked at 155 t for 3_5_ to prepare a drilled sheet in a semi-cured state. The prepreg with a number of sheets of 7628 (or 106) glass fiber cloth dipped in the above resin is superimposed and aligned, and the electrolysis copper of the upper and lower gi-sheets lQZ is swayed under the true pressure machine towel, the secret force 4Q_9 〇〇 psi Q The temperature is increased from 8 (rc to 200 ° C in 30 min, then hot-pressed at 20 ITC for 120 min, and then cooled to room temperature in 30 min to make a double-sided copper clad laminate with a certain thickness. Generally, the thickness of the 〇 需要 needs to be 5 7628 prepreg (or 20 sheets of 1〇6 prepreg), h 6mm requires 8 7628 prepregs. 7628 glass cloth pressed substrate for characteristic testing (such as glass transition temperature, peel strength, CTE, heat resistance, water absorption, Flame retardant, dielectric, etc.), 1〇6 glass cloth pressed substrate for thermal conductivity test. Refer to IPC-TM-650 for copper clad laminates. The test results are shown in Tables 5 and 6, which are summarized later. 20 200927789 Table 5 Example 3-10 substrate characteristics

實施例 3 4 5 6 7 8 9 10 玻璃化溫度(DSC) ,°C 215.3 214.5 216.1 215.7 215.7 215.2 217.6 216.4 玻璃化溫度(TMA) ,°C 200.2 199.7 200.8 200.1 200.8 200.3 201.7 200.8 銅箔剝離強度(loz) , lb/in 8.1 7.1 8.2 7.3 8.3 7.4 7.9 7.0 Z 軸 CTE(Tg 前)(TMA), ppm/°C 34.7 26.7 31.1 23.1 25.6 20.5 30.4 21.3 Z 轴 CTE( Tg 後)(TMA),ppm/°C 188.0 157.1 169.9 124.5 165.7 129.8 181.9 130.6 Z 軸 CTE(50-26(TC)(TMA),% 2. 28 1.76 2.09 1.52 2.01 1.27 2,19 1.63 X 轴 CTE(TMA),ppra/°C 11.9 11.3 11.4 11.0 11.2 10.8 11.7 11.0 Y 轴 CTE01A),ppm/°C 12.2 11.6 11.7 11.3 11.5 11.0 12.0 11.4 T288 (THA),min >60 >60 >60 >60 >60 >60 >60 >60 T300 (TMA), min 15.6 11.5 41.5 40.6 40.5 40.7 51.3 49.2 Td(5% weight loss), °C 358.9 358.8 365. 1 363.6 363.7 363.8 367.6 365.7 吸水率(D-23/24),wt% 0.006 0.005 0.006 0.005 0.006 0.005 0.007 0.006 吸水率(PCT* 5hr),wt% 0.140 0.134 0.136 0.131 0.140 0.133 0.145 0.139 焊錫对熱性(PCT*5hr+ 288°C solder dip) >10min >10min >10min >10mia >10min >10min >10min >10min X/Y轴熱傳導率,ff/m.k 2. 53 3.24 1.11 1.45 1.78 2.34 1.24 1.57 Z軸熱傳導率,W/m.k 1.39 1.83 0.58 0.76 0.92 1.23 0.68 0.84 介電常數(1G/Hz) 3.83 3.87 3.76 3.81 3.85 3.90 3. 84 3.88 介質損耗因數(IG/Hz) 0.007 0.006 0.007 0.006 0.007 0.006 0.007 0.006 阻燃性(UL-94,rating) V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 表6實施例11-14及比較例1-3基板特性 實施例 比較例 11 12 13 14 1 2 3Example 3 4 5 6 7 8 9 10 Glass transition temperature (DSC), °C 215.3 214.5 216.1 215.7 215.7 215.2 217.6 216.4 Glass transition temperature (TMA), °C 200.2 199.7 200.8 200.1 200.8 200.3 201.7 200.8 Copper foil peel strength (loz ), lb/in 8.1 7.1 8.2 7.3 8.3 7.4 7.9 7.0 Z-axis CTE (before Tg) (TMA), ppm/°C 34.7 26.7 31.1 23.1 25.6 20.5 30.4 21.3 Z-axis CTE (after Tg) (TMA), ppm/° C 188.0 157.1 169.9 124.5 165.7 129.8 181.9 130.6 Z-axis CTE (50-26 (TC) (TMA), % 2. 28 1.76 2.09 1.52 2.01 1.27 2,19 1.63 X-axis CTE (TMA), ppra/°C 11.9 11.3 11.4 11.0 11.2 10.8 11.7 11.0 Y-axis CTE01A), ppm/°C 12.2 11.6 11.7 11.3 11.5 11.0 12.0 11.4 T288 (THA),min >60 >60 >60 >60 >60 >60 >60 &gt ;60 T300 (TMA), min 15.6 11.5 41.5 40.6 40.5 40.7 51.3 49.2 Td (5% weight loss), °C 358.9 358.8 365. 1 363.6 363.7 363.8 367.6 365.7 Water absorption (D-23/24), wt% 0.006 0.005 0.006 0.005 0.006 0.005 0.007 0.006 Water absorption (PCT* 5hr), wt% 0.140 0.134 0.136 0.131 0.140 0.133 0.145 0.139 Solder to heat (PCT*5hr+ 288°C Solder dip) >10min >10min >10min >10mia >10min >10min >10min >10min X/Y axis thermal conductivity, ff/mk 2. 53 3.24 1.11 1.45 1.78 2.34 1.24 1.57 Z-axis heat conduction Rate, W/mk 1.39 1.83 0.58 0.76 0.92 1.23 0.68 0.84 Dielectric constant (1G/Hz) 3.83 3.87 3.76 3.81 3.85 3.90 3. 84 3.88 Dielectric loss factor (IG/Hz) 0.007 0.006 0.007 0.006 0.007 0.006 0.007 0.006 Flame retardancy (UL-94, rating) V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 Table 6 Example 11-14 and Comparative Example 1-3 Substrate Characteristics Example Comparative Example 11 12 13 14 1 2 3

玻璃化溫度(DSC) ,°C 205.6 205.8 201.7 200.9 173.1 172.5 207.7 玻璃化溫度(TMA) ,°C 191.2 190.6 188.2 187.6 159.6 158.4 192.5 銅箔剝離強度(loz),lb/in 8.2 7.4 8.3 7.5 7.9 7.0 8.6 Z 軸 CTE(Tg 前)(TMA),ppmA: 32.3 25.1 32.1 24.7 41.1 33.9 50.2 Z 軸 CTE( Tg 後)(TM),ppmA: 172.9 126.5 171.3 125.5 210.7 182.5 276.8 Z 轴 CTE(50-260°C)(raA),% 2,19 1.82 2.15 1.63 2.87 2. 53 3.15 X 軸 CTE(TMA),ppm/°C 11.4 11.1 11.4 11.0 12.8 12.2 14.4 Y 軸 CTE(TMA),ppm/t 11.7 11.5 11.7 11.4 13.5 12.6 15.4 T288 (TMA), rain >60 >60 >60 >60 >60 >60 >60 T300 (TMA), rain 40.5 39.7 40.3 38.6 36.5 34.6 42.4 Td(5% weight loss), °C 363.1 363.3 363.3 359.6 362.1 361.6 363.8 吸水率(D-23/24),wt% 0.007 0.006 0.007 0.006 0.009 0.008 0.010 吸水率(PCT* 5hr), wt% 0.146 0.143 0.147 0.142 0.185 0.181 0.245 焊錫耐熱性(PCT*5hr+ 288°C solder dip) >10min >10rain >10min MOrain >10min >10min >10rain X/Y轴熱傳導率,w/ro.k 1.13 1.38 1.12 1.39 1.08 1.27 0.47 Z轴熱傳導率, 0.59 0.70 0.58 0.71 0.54 0.64 0.34 介電常數(1G/Hz) 3. 75 3.82 3.76 3.83 3.92 3. 93 3.70 介質損耗因數(1G/Hz) 0.007 0.006 0.007 0. 006 0.008 0.007 0.010 阻燃性(UL-94 * rating) V-0 V-0 V-0 V-0 V-0 V-0 V-0 21 200927789 由於以下檢測方法皆為本領域的常用方法,因此文中不再贅述具體檢 測步驟。 八 1) 玻璃化轉變溫度(Tg) 玻璃化轉變溫度是指板材在受熱情況下由玻璃態轉變為高彈態(橡膠 態)所對應的溫度(X:)。 ‘ " 檢測方法:採用示差掃描量熱法(DSC)和熱機械分析法(ΤΜΑ)β 結果表明,板材具有較高的玻璃化轉變溫度(Tg),達到2〇〇。〇以 (DSC)。 Ο Ο 2) 熱分解溫度(Td) 熱分解溫度(Td )是指板材在熱的作用下產生熱分解反應的溫度(^ 。 檢測方法:採用熱重分析法(TGA)。條件是:升溫速率1(rc/^· 失重為5%。 ’… 結果表明,板材具有較高的熱分解溫度,Td達到355<3(:以上。 3) 熱分層時間(τ-300) Τ-300熱分層時間是指板材在綱。c的設定溫度下,由於 分層聽,在奴前麟__。 ”、、哪用出現 檢測方法.採用熱機械分析方法(^似)。 結果表明:板材具有較高的熱分層溫度和熱分層時間u 間除實施例3和4較低(但仍然分別有15. 6 _和u. 5 二曰、 達40min以上。 其餘均 4) 焊錫耐熱性 持續焊錫耐熱性’是指板材浸人288。(:的熔融焊錫裏,無㈣分層和起包所 檢測方法.將钮刻後的基板裁成5. 〇刪χ5. 〇刪尺寸,板、 目和·目砂紙打磨,用高壓鶴蒸煮一定時間,放入288 =用_ lOmin,觀察有無分層等現象。 錫爐中 結果表明,板材均具有優異的焊錫耐熱性,8。 1衆仵下,持續時間 22 200927789 均在lOmin以上。 5) 熱膨脹係數(CTE) 熱膨脹雜(CTE)是触材在受祕件下,其單位溫度 寸變化。 板材的CTE和溫度條件有很大的關係,特別是厚度方向的cte ^在溫度 超過Tg時與在Tg以下時,有很大的差異。 =對基板材料在熱膨脹係數上的要求是板材應具有與Si相匹配的熱 膨脹係數,保證同Si晶片封裝的相容性。 Ο Ο 檢測方法:採用熱機械分析法(TMA)。 結絲明,板材在熱作用下,具有报優秀的尺寸穩定性和很低的cte, X/Y 軸 CTE<12ppm/°C,Z 軸 CTEC13 ppm/t。 6) 吸水率 吸水率是指板材在-定條件下比如高壓域煮一定時間所能吸附的水 的品質與試樣乾燥品質之比。 檢測方法:將蚀刻後的基板裁成5. 〇_5· 〇咖尺寸,板邊依次用6〇〇 目和1200目砂紙打磨’ 1Q5t烘烤2hr,再用高壓鋼蒸煮一定時間。 結果表明,板材在PCT 5小時後,吸水率均較低,都在〇 16%以下。 Ό熱傳導率 熱傳導率的定義是板材直接傳導熱量的能力,或稱熱導率。其表徵為 早位截面、長度雜材在單位溫差下和單辦_直接傳導的熱量。較高 的熱導率,可防止多層基板過熱。 檢測方法:鐳射散射法,按ASTM E-1461標準。 結果表明:板材具有較高的熱傳導率,X/Y軸上可保證在h 〇w /m. k上, Z軸上可確保在〇. 55W/m. k,表明具有良好的熱傳導性能。 8)介電常數及介質損耗因數 電子封裝材料的介電性能是影響積體電路運算速度的重要因素,介電 常數太高轉鋪體電路健倾賴增大,而錄高齡_耗因數會 23 200927789 使信號在傳輸過程中產生嚴重的失真。因此,介電常數及介質損耗因數是 表徵材料高頻特性的兩個重要指標。 檢測方法.將蝕刻後的基板裁成5· 〇ππηχ5. 〇顏尺寸,板邊依次用 目和1200目砂紙打磨’ i〇5〇c烘烤2hr,然後在高阻計上測試。 結果表明,板材的介電常數及介質損耗因數均較低,1GHz下板材的介 電常數為3.7〜3.9,介質損耗角因數為〇〇〇6_〇〇〇7。 9)耐燃性 侧去除表面銅箔’按照UL94層壓板的燃燒性試驗進行樣品準備和測 試。 結果表明:板材之对燃性均可達到见94V-0級。 由實施例3-14與比酬卜2對比可以看出,以本發明提供的預聚物製 成的熱固性樹脂組合物製成的覆銅板之特性與單純MpGE製作的覆銅板相 比,具有更高的Tg树熱性、t低的CTE(熱膨脹係數)和吸水率、以及更 好的介電性能和熱㈣性能^另比較例3帽驗合物中沒有添加填料, 其CTE(熱膨脹絲)和吸水率比添加填料之樹脂組合物高很多,其熱傳導性 能相對錄乡,細本發賴供的熱固性樹敝合減成的覆銅板具有優 良的基板特性。 本發明提供的預聚物製成的熱固性樹脂組合物: 卜與現有的環氧樹脂相比,吸水率低,改善了環氧樹脂在高溫高濕條 件下對水敏感的缺點; 2、 與現有的氰酸醋樹脂概,價格低廉,吸水率較低,改善了其固化 後脆性高的缺點; 3、 與現有的雙馬來酿亞胺樹脂概,能溶於—般的有機溶劑,易於加 工,且高财熱衝擊; [與現有的BT樹脂相比,價格低廉,易於加工,在各種低彿點溶劑 中祕成穩定的溶液,改善了其固化後紐高的缺點。 綜上所述’以本發賴·—義聚__油賊触合物製造 24 200927789 的覆銅板材料具有高玻璃化轉變溫度(Tg)、優異介電性能、 低吸水率、高耐熱衝擊和優良的熱傳導性能等特性, -晻脹係數' 特性要求,由於其特别的低成 封裝载板之各 廣泛應用。 力W於推動1C封裝基板材料的 【圖式簡單說明】 無 【主要元件符號說明】 無Glass transition temperature (DSC), °C 205.6 205.8 201.7 200.9 173.1 172.5 207.7 Glass transition temperature (TMA), °C 191.2 190.6 188.2 187.6 159.6 158.4 192.5 Copper foil peel strength (loz), lb/in 8.2 7.4 8.3 7.5 7.9 7.0 8.6 Z-axis CTE (before Tg) (TMA), ppmA: 32.3 25.1 32.1 24.7 41.1 33.9 50.2 Z-axis CTE (after Tg) (TM), ppmA: 172.9 126.5 171.3 125.5 210.7 182.5 276.8 Z-axis CTE (50-260 ° C) (raA),% 2,19 1.82 2.15 1.63 2.87 2. 53 3.15 X-axis CTE(TMA), ppm/°C 11.4 11.1 11.4 11.0 12.8 12.2 14.4 Y-axis CTE(TMA), ppm/t 11.7 11.5 11.7 11.4 13.5 12.6 15.4 T288 (TMA), rain >60 >60 >60 >60 >60 >60 >60 T300 (TMA), rain 40.5 39.7 40.3 38.6 36.5 34.6 42.4 Td(5% weight loss), ° C 363.1 363.3 363.3 359.6 362.1 361.6 363.8 Water absorption (D-23/24), wt% 0.007 0.006 0.007 0.006 0.009 0.008 0.010 Water absorption (PCT* 5hr), wt% 0.146 0.143 0.147 0.142 0.185 0.181 0.245 Solder heat resistance (PCT* 5hr+ 288°C solder dip) >10min >10rain >10min MOrain >10min >10min >10rain X/Y axis thermal conductivity, w/r Ok 1.13 1.38 1.12 1.39 1.08 1.27 0.47 Z-axis thermal conductivity, 0.59 0.70 0.58 0.71 0.54 0.64 0.34 Dielectric constant (1G/Hz) 3. 75 3.82 3.76 3.83 3.92 3. 93 3.70 Dielectric loss factor (1G/Hz) 0.007 0.006 0.007 0. 006 0.008 0.007 0.010 Flame retardancy (UL-94 * rating) V-0 V-0 V-0 V-0 V-0 V-0 V-0 21 200927789 Since the following test methods are common methods in the field Therefore, the specific detection steps will not be described in the text. VIII 1) Glass transition temperature (Tg) The glass transition temperature refers to the temperature (X:) corresponding to the transition of the sheet from a glass state to a high-elastic state (rubber state) under heat. ‘ " Detection method: The results of differential scanning calorimetry (DSC) and thermomechanical analysis (ΤΜΑ)β indicate that the plate has a high glass transition temperature (Tg) of 2〇〇. 〇 (DSC). Ο Ο 2) Thermal decomposition temperature (Td) The thermal decomposition temperature (Td) is the temperature at which the sheet is thermally decomposed by heat (^. Detection method: Thermogravimetric analysis (TGA) is used. The condition is: heating rate 1 (rc/^· weight loss is 5%. '... The results show that the sheet has a high thermal decomposition temperature, Td reaches 355 < 3 (: above. 3) Thermal stratification time (τ-300) Τ-300 heat score The layer time refers to the plate at the set temperature of the c. Because of the layered listening, in the slave lining __. ”,, where the detection method appears. The thermomechanical analysis method (^like) is used. The higher thermal stratification temperature and thermal stratification time u are lower than those of Examples 3 and 4 (but still have 15.6 _ and u. 5 bis, respectively, for more than 40 min. The rest are 4). Solder heat resistance continues. Solder heat resistance ' means that the board is immersed in 288. (: In the molten solder, there is no (four) layering and the method of detecting the package. The substrate after the button is cut into 5. 〇 χ 5. 〇 尺寸 尺寸, 板, 目Sanding with sandpaper, steaming with high-pressure crane for a certain period of time, put 288 = use _ lOmin, observe the phenomenon of delamination, etc. The results show that the plates have excellent solder heat resistance, 8.1 under the armpit, duration 22 200927789 are above lOmin. 5) Thermal expansion coefficient (CTE) Thermal expansion (CTE) is the contact material under the subject, The unit temperature changes. The CTE of the sheet has a great relationship with the temperature conditions, especially the thickness of the cte ^ is very different when the temperature exceeds Tg and below Tg. = The thermal expansion coefficient of the substrate material The requirement is that the sheet should have a thermal expansion coefficient matching with Si to ensure compatibility with the Si wafer package. Ο Ο Detection method: Thermomechanical analysis (TMA) is used. The knot is bright, and the sheet is excellent under heat. Dimensional stability and very low cte, X/Y axis CTE < 12ppm / ° C, Z axis CTEC 13 ppm / t. 6) Water absorption rate Water absorption rate refers to the plate can be cooked under certain conditions, such as high pressure field for a certain period of time The ratio of the quality of the adsorbed water to the dry quality of the sample. Detection method: Cut the etched substrate into 5. 〇_5· 〇 coffee size, the edge of the board is polished with 6 〇〇 and 1200 mesh sandpaper in turn '1Q5t baking 2hr, then use high pressure steel to cook The results show that after 5 hours of PCT, the water absorption rate of the board is lower, both below 16%. Thermal conductivity The thermal conductivity is defined as the ability of the board to directly conduct heat, or thermal conductivity. The cross-section and length of the miscellaneous material are in unit temperature difference and the heat of direct conduction. The higher thermal conductivity can prevent the multi-layer substrate from overheating. Detection method: laser scattering method, according to ASTM E-1461 standard. It has a high thermal conductivity, and it can be guaranteed on the X/Y axis at h 〇w /m.k, and the Z-axis can be ensured at 〇.55W/m.k, indicating good thermal conductivity. 8) Dielectric constant and dielectric loss factor The dielectric properties of the electronic packaging material are important factors affecting the operation speed of the integrated circuit. The dielectric constant is too high, and the built-in power is increased. 200927789 Causes severe distortion of the signal during transmission. Therefore, the dielectric constant and dielectric loss factor are two important indicators for characterizing the high-frequency properties of materials. Detection method. The etched substrate was cut into 5· 〇ππηχ5. The enamel size, the edge of the board was sequentially polished with 1200 mesh sandpaper for hr for 2 hr, and then tested on a high resistance meter. The results show that the dielectric constant and dielectric loss factor of the sheet are low. The dielectric constant of the sheet at 1 GHz is 3.7 to 3.9, and the dielectric loss angle factor is 〇〇〇6_〇〇〇7. 9) Flame resistance Side removal of surface copper foil 'Prepare and test according to the flammability test of UL94 laminate. The results show that the ignitability of the sheet can reach 94V-0. It can be seen from the comparison of Examples 3-14 with the ratio 2 that the characteristics of the copper clad laminate made of the thermosetting resin composition prepared by the prepolymer provided by the present invention are more than that of the CCL plate made of MpGE alone. High Tg tree heat, low CTE (coefficient of thermal expansion) and water absorption, and better dielectric properties and heat (4) performance. In addition, no filler was added to the cap compound of Comparative Example 3, and its CTE (thermal expansion wire) and The water absorption rate is much higher than that of the resin composition to which the filler is added, and the heat conduction performance thereof is relatively recorded, and the copper-clad laminate which is reduced by the thermosetting tree which is finely applied has excellent substrate characteristics. The thermosetting resin composition prepared by the prepolymer provided by the invention has the advantages of low water absorption compared with the existing epoxy resin, and improves the sensitivity of the epoxy resin to water sensitivity under high temperature and high humidity conditions; The cyanate vinegar resin is low in price and low in water absorption, which has the disadvantages of high brittleness after curing. 3. It can be dissolved in the organic solvent and easy to process with the existing bimaleimide resin. And high-yield thermal shock; [Compared with the existing BT resin, the price is low, easy to process, and a stable solution in various low-foam solvents, improving the shortcomings of the high-high after curing. In summary, the copper clad laminate material manufactured by the present invention has a high glass transition temperature (Tg), excellent dielectric properties, low water absorption, high thermal shock resistance and Excellent thermal conductivity and other characteristics, - bloating coefficient 'feature requirements, due to its wide range of applications for special low-profile package carriers. Force W to push the 1C package substrate material [Simple description of the diagram] None [Main component symbol description] None

Ο 25Ο 25

Claims (1)

200927789 十、申請專利範圍 L 一種預聚物’其特徵在於:則{馬來酿亞胺苯基縮水甘師 樹脂與4, 4 -二氨基二苯甲烧型雙馬來醯亞胺為反應物,在溶劑中由自由 基引發劑引發反應,並在反應後添加阻聚劑,BMI與臓的摩爾比為〇 至0.5 ’引發劑用量為反應物單體摩爾總量的〇 〇1%—〇. 15% •,溶劑用量為 反應物總4量的5G%-7G% ;阻㈣賴量為卿引發獅賴量的—半至 一倍0 2卜如申請專利範圍第1項所述的一種預聚物,其中溶劑為丙綱、曱 0 苯、環己酮、二氣甲烷、丁酮或甲基異丁酮中的一種或幾種。 3、 如申請專利範圍第1項所述的一種預聚物,其中引發劑為偶氮類引 發劑’反應溫度控制在60-90°C,反應時間控制在l〇-60min。 4、 如申請專利範圍第1項所述的一種預聚物,其中引發劑為過氧化物 類引發劑’反應溫度控制在l〇〇-130°C,反應時間10-60min。 5、 如申請專利範圍第1項所述的一種預聚物,其中阻聚劑為醌類、芳 香族硝基化合物、變價金屬鹽類親電子性物質、酚類或胺類物質中的一種 或幾種。 6、 如申請專利範圍第1項所述的一種預聚物,其中BMI與MPGE的摩 0 爾比為0.25至0.475。 7、 如申請專利範圍第1項所述的一種預聚物’其中引發劑用量為反應 物單體摩爾總量的〇. 05%—〇. 10%。 8、 如申請專利範圍第1項所述的一種預聚物,其中溶劑用量為反應物 總重量的60%—70%。 9、 利用申請專利範圍第1項所述的一種預聚物製成的熱固性樹脂組合 物,其特徵在於:包括下述成分:(1)如申請專利範圍第1項所述的一種 預聚物,占組合物固形物重量的1. 90-34. 5% ; (2)至少一種苯乙烯-馬來酸 肝低聚物,占組合物固形物重量的17. 5%-47. 0% ; (3)至少一種填料,占組 合物固形物重量的2〇%-6〇% ; (4)至少一種溶劑’溶劑的添加量占組合物重 26 200927789 量的20Π/。;⑸至少-種可用於覆銅板行業的阻燃劑。 10、如心f專利翻第9項所述的_種熱雖触組合物其中苯乙 •A烯-馬來酸酐低聚物的分子量範圍為1400-50000。 1卜如申請專利範圍帛9項所述的熱固性樹脂組合物,其中笨乙稀馬 來酸肝低聚物’占組合物固形物重量的22. 5%-38. 0%。 12、 如申請專利範圍第9項所述的熱固性樹脂組合物,其中填料是結 晶型二氧化矽、熔融型二氧化矽、球狀二氧化矽、氧化鋁、雲母、滑石粉、 氮化硼、氮化銘、碳化石夕、金剛石、假燒的粘土、氧化銘、氮化銘纖維或 者玻璃纖維中的一種或幾種。 〇 13、 如申請專利範圍第9項所述的熱固性樹脂組合物,其中溶劑包括 丙嗣、丁酮、曱基異丁酮、甲苯或二氯曱烷中的一種或幾種的混合物。 14、 如申請專利範圍第9項所述的熱固性樹脂組合物’其中阻燃劑為 漠化雙盼A環氧樹脂,占組合物固形物重量的& 00%_32. 5%。200927789 X. Patent application scope L A prepolymer 'characterized by: {Malayimide phenyl ketal resin and 4, 4 - diaminobenzophenone bismaleimide as reactants The reaction is initiated by a free radical initiator in a solvent, and a polymerization inhibitor is added after the reaction. The molar ratio of BMI to hydrazine is 〇 to 0.5'. The amount of the initiator is 〇〇1% of the total molar amount of the reactant monomers. 15% •, the solvent dosage is 5G%-7G% of the total amount of the reactants; the resistance (4) is the amount of the lion-dependent amount—half to one times, as shown in the first paragraph of the patent application. a prepolymer wherein the solvent is one or more of a propyl group, a quinone benzene, a cyclohexanone, a dioxane, a methyl ethyl ketone or a methyl isobutyl ketone. 3. A prepolymer according to claim 1, wherein the initiator is an azo initiator. The reaction temperature is controlled at 60-90 ° C, and the reaction time is controlled at 10 - 60 min. 4. A prepolymer according to claim 1, wherein the initiator is a peroxide-based initiator, wherein the reaction temperature is controlled at 10 to 130 ° C, and the reaction time is 10 to 60 minutes. 5. A prepolymer according to claim 1, wherein the polymerization inhibitor is one of an anthraquinone, an aromatic nitro compound, a volatile metal salt electrophilic substance, a phenol or an amine substance or Several. 6. A prepolymer according to claim 1, wherein the molar ratio of BMI to MPGE is from 0.25 to 0.475. 7. A prepolymer as described in claim 1 wherein the amount of the initiator is 〇. 05% - 〇. 10% of the total moles of the reactant monomers. 8. A prepolymer according to claim 1 wherein the amount of solvent is from 60% to 70% by weight based on the total weight of the reactants. A thermosetting resin composition prepared by using a prepolymer according to the first aspect of the invention, which comprises the following components: (1) a prepolymer according to claim 1 The 5%-47. 0%; 5%-47. 0%; 5%-47. 0%; (3) at least one filler, which accounts for 2% to 6% by weight of the solids of the composition; (4) at least one solvent's solvent is added in an amount of 20 Π/ of the composition weight 26 200927789. (5) At least one type of flame retardant that can be used in the CCL industry. 10. The invention relates to the invention, wherein the styrene-A-maleic anhydride oligomer has a molecular weight ranging from 1400 to 50,000. 5%-38. 0%。 The 5% by weight of the solids of the composition of the composition of the weight of the composition of the composition of the composition of the composition of the composition of the invention. 12. The thermosetting resin composition according to claim 9, wherein the filler is crystalline cerium oxide, molten cerium oxide, spherical cerium oxide, aluminum oxide, mica, talc, boron nitride, One or more of nitriding, carbon carbide, diamond, smoldering clay, oxidized, nitrite or fiberglass. The thermosetting resin composition according to claim 9, wherein the solvent comprises a mixture of one or more of propionium, methyl ethyl ketone, decyl isobutyl ketone, toluene or dichloro decane. 00%_32. 5%。 The thermosetting resin composition as described in claim 9 wherein the flame retardant is a desertified double-anti-A epoxy resin, 00%_32.5% by weight of the composition solids. 27 200927789 七、指定代表圖: (一) 本案指定代表圖為:無。 (二) 本代表圖之元件符號簡單說明: 〇 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 200927789 發明專利說明書 (本說明書格式、順序及粗體字,請勿任意更動,※記號部分請勿填寫) ※申請案號··qi yy27 200927789 VII. Designated representative map: (1) The representative representative of the case is: None. (2) A brief description of the symbol of the representative figure: 〇8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: 200927789 Patent description of the invention (the format, order and bold characters of this manual, please do not change , ※Please do not fill in the mark) ※Application number··qi yy ※申請曰期:γ ς叫3 1 分類:〇約1 (2006*0<i) ( 7 \ 7^/^(2006.01} 一、發明名稱:(中文/英文) 卟丨1^3/^ θ威、: 一種預聚物以及利用該預聚物製成的熱固性樹脂組合物 二、 申請人:(共2人) 姓名或名稱:(中文/英文) Ο 1.東莞聯茂電子科技有限公司 2.聯茂電子股份有限公司 代表人:(中文/英文) 1. 萬海威 2. 萬海威 住居所或營業所地址:(中文/英文) 1. 中國廣東省東莞市虎門鎮北柵村 2. 桃園縣平鎮市工業一路22號 ^ 國籍:(中文/英文) 1.中國大陸2.中華民國 三、 發明人:(共2人) 姓名:(中文/英文) 1.賀育方 2.粟立軍 國籍:(中文/英文) 1.中國大陸 2.中國大陸※Application period: γ ς 3 1 Category: 〇 about 1 (2006*0<i) ( 7 \ 7^/^(2006.01} I. Invention name: (Chinese / English) 卟丨1^3/^ θ Wei,: a prepolymer and a thermosetting resin composition made of the prepolymer. 2. Applicant: (Total 2 persons) Name: (Chinese/English) Ο 1. Dongguan Lianmao Electronic Technology Co., Ltd. 2 Representative of Lianmao Electronics Co., Ltd.: (Chinese/English) 1. Wan Haiwei 2. Wan Haiwei Residence or Business Office Address: (Chinese / English) 1. North Gate Village, Humen Town, Dongguan, Guangdong, China 2 No. 22, Industrial First Road, Pingzhen City, Taoyuan County ^ Nationality: (Chinese/English) 1. Mainland China 2. Republic of China III. Inventor: (Total 2 persons) Name: (Chinese/English) 1. He Yufang 2. Su Lijun Nationality :(Chinese/English) 1. Mainland China 2. Mainland China
TW96151545A 2007-12-31 2007-12-31 Prepolymer and thermosetting resin composition made therefrom TW200927789A (en)

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