TW200927680A - Molding apparatus and press molding method - Google Patents

Molding apparatus and press molding method Download PDF

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Publication number
TW200927680A
TW200927680A TW96149300A TW96149300A TW200927680A TW 200927680 A TW200927680 A TW 200927680A TW 96149300 A TW96149300 A TW 96149300A TW 96149300 A TW96149300 A TW 96149300A TW 200927680 A TW200927680 A TW 200927680A
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Taiwan
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molding
upper mold
mold core
lower mold
mold
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TW96149300A
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Chinese (zh)
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TWI396665B (en
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Sei-Ping Louh
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Hon Hai Prec Ind Co Ltd
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Abstract

This invention relates to a molding apparatus and a press molding method using the molding apparatus. The molding apparatus includes an up-mold, a plurality of down-molds, a rotatable table and a compressor. The plurality of down-molds are arranged on the rotatable table. One of the plurality of down-molds is selectively aligned with the up-mold and compressed by the compressor to be fitted with the up-mold for press molding. The table is rotated to align the following down-mold with the up-mold for press molding.

Description

200927680 九、發明說明: •【發明所屬之技術領域】 本發明涉及一種模造裝置及使用該模造裝置之模壓成 型方法,尤其涉及一種製造破璃鏡片之模造裝置及使用該 模造裝置成型玻璃鏡片之模壓成型方法。 【先前技術】 模造方法被廣泛應用於製造光學玻璃製品,如非球面 玻璃透鏡、球透鏡、棱鏡等。其主要採用直接模壓成型 ® (Direct Press-molding)生產光學破璃產品’無需打磨、拋光 等後續加工步驟,可大大提高生產效率及產量’且產品品 質好。 一般模造使用之模具包括一上模仁及一下模仁,而該 模仁分別包括一底材及位於該模仁成型面之一保護層。該 底材可選用具有耐熱性與足夠強度之金屬或者金屬合金, 如碳化矽、碳化鎢等。該保護層一般為強耐熱性、抗氧化 性、抗衝擊性及良好離型性之碳化矽。為了提高保護層與 底材之間結合性,有些模仁之底材與保護層之間還具有一 中間層,通常為Ni金屬,可提高模仁之耐用性。具體請參 閱 Transducers, Solid-State Sensors, Actuators and Microsystems,12th International Conference on 2003 上發表 之文章 Silicon carbide micro-fabrication by silicon lost molding for glass press molds。 模造非球面玻璃鏡片之過程為,先將玻璃原料製成合 適大小之玻璃預製件,將其置於模腔中’進行加熱使其炼 200927680 ^ 融,另對其施壓以成形,最後對成型之玻璃鏡片退火處理、 調心、清洗、鑛膜等步驟可得到該非球面玻璃鏡片。 如圖1模具ίο,上模仁n及下模仁12之成型面與襯 套13構成模腔m’所述玻璃預製件14於模壓前放置於該 杈腔ill中。該上模仁n及下模仁u均具有底材1〇1、中 間層102與保護層1〇3。 般先固疋上模仁11,採用機械手臂移動下模仁12使 其上杈仁11對準,再將玻璃預製件14放置於開放之模腔 111内,然後採用一油壓機15對上模仁n施壓以使該上模 仁11朝該下模仁12移動進行合模,另對玻璃預製件14加 熱使其熔融,以模壓成型該玻璃預製件14,從而可直接得 到成型之光學鏡片。模壓成型完成之後,開模取出成型之 光學鏡片。該模具一次合模、模壓成型及開模之過程僅能 成型一光學鏡片,是故,於大量生產模造之玻璃鏡片時, 需要多次地使用機械手臂移動上、下模仁進行精密合模以 ❹成型多個光學鏡片’從而極大浪費製造時間。 【發明内容】 有鑒於此,有必要提供一種解決上述缺點之模造裝置。 本發明提供-種模造裝置,其包括—上模仁,複數個 下模仁,一可旋轉之工作臺與一施壓裝置,該複數個下模 仁分別設置於該工作臺上’旋轉該工作臺使得該上模仁與 該複數個下模仁中之一下模仁對準,所述 模仁與相對準之下模仁合模⑽壓成型。 木發明還提供一種模壓成型方法,其包括以下步驟: 6 200927680 (1) 將該複數個下模仁設置於該可旋轉之工作臺上; (2) 選擇性地將其中一所述多個下模仁與該上模仁對準 合模進行模壓成型,· (3) 旋轉該工作臺,以使下一所述下模仁與該上模仁對 準合板以模壓成型。 本發明提供之模造裝置及其模壓成型方法,利用—可 旋轉之工作臺將多個下模仁依次送至與該上模仁對準,不 需要機械手臂多次移動該下模仁以進行精密合模,是故極 ❹大地降低了製造時間。 【實施方式】 下面將結合圖式對本發明作進一步之詳細說明。 請一併參閱圖2與圖3’本發明實施例提供之一種模造 裝置20,其包括一上模仁21,複數個下模仁22,一可旋轉 之工作臺23與一施壓裝置24。 該複數個下模仁22分別設置於該工作臺23上,該複 ❹數個下模仁22之中心點位於同一圓周上,旋轉該工作臺23 可使得該上模仁21與該複數個下模仁22中之一下模仁22 對準。所述&壓裝置24施壓給下模仁22使該上模仁21與 相對準之下模仁22合膜以構成一模腔(圖未示),所述模腔 内放置有一玻璃預製件27以成型玻璃製品,所述施壓裝置 24施壓以模壓成型所述玻璃製品。 優選地,該工作臺23上具有一伺服馬達(圖未示广該 伺服馬達控制該工作臺23繞其旋轉中心軸231旋轉,依次 將該複數個下模仁22定位於該上模仁21正下方且與其對 200927680 卑。 優選地,該施壓裝置24位於所述工作臺23下方,其 具有一推杆241。所述工作臺23具有複數個收容部232, 其底部具有一通孔233。該複數個下模仁22收容於該複數 個收容部232,該推杆241穿過該通孔.233向上施壓給與所 述上模仁21對準之下模仁22,使其與該上模仁21合模以 模壓成型。 優選地,所述複數個收容部232位於以所述工作臺23 ® 旋轉中心為圓心之圓周上。 優選地,所述上模仁21及下模仁22成型面上均具有 一中間層202及保護層203,該保護層203可為碳化矽,中 間層(interface layer)202 為一層 Ni 金屬。 優選地,該施壓裝置24為一油壓機(oil compressor)。 採用所述模造裝置20進行模壓成型之具體步驟為: (1) 將玻璃預製件27放置於該下模仁12中,旋轉該工 @作臺13,使該上模仁11與該複數個下模仁12中之一下模 仁12對準,該工作臺13此時定位; (2) 操作所述施壓裝置24,所述推移杆241施壓給所述 對準之下模仁22使其與所述上模仁21合模以模壓成型; (3) 模壓成型之後,施壓裝置24將該對準之下模仁移回 至其所在之收容部232,旋轉該工作臺23至下一次定位, 使得下一下模仁22與該上模仁21對準,重複上述操作使 得該下模仁22與上模仁21合模以模壓成型。 重複進行如上操作,可連續進行多次模壓成型。 8 200927680 地’該模造裝置還可連接—送料裝置25,該送料 裝置25具有一送料頭251,位於該工作臺^之上方,連續 ,料至待與所述上模仁21對準之下模仁22上,從而實現 自動化連續補及連續模壓成型。可理解之係,所述送料 即係將料麵預製件27駐待與料上模仁Μ 模壓成型之下模仁22上。 可理解,該施壓裝置24還可設置於該上模仁21上方 ❹且與該上杈仁21連接,該施壓裝置24施壓給該上模仁21 使其向下移動,使其與相對準之下模仁22合模。當然,該 施壓裝置24還可設置於該工作臺23下方,該施壓裝置24 施壓給該卫作臺23使其向上移動以推動該下模仁22與相 對準之上模仁21合模。 本發明實施例提供之模造裝置,只需控制該工作臺23 ._定位’實現連續多次模麗成型,不需要機械手臂進行 移動夕個上下模仁,而且還連接一送料裝置,則實 ❿現自動化連續進行將玻璃預製件27送至下模仁22上以待 模壓成型,且上模仁21連續多次使用,使用率提高。 綜上所述,本發明確已符合發明專利之要件,遂依法 提出專利申請。惟,以上所述者僅為本發明之較佳實施方 式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案 技藝之人士援依本發明之精神所作之等效修飾或變化,皆 應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係習知模造技術之模具示意圖。 200927680 ' 圖2係本發明第一實施例提供之一種模造玻璃裝置之 *示意圖。 圖3係圖2所示工作臺之示意圖。 【主要元件符號說明】 模造裝置 20 中間層 102 , 202 上模仁 21,11 保護層 103 , 203 下模仁 22,12 玻璃預制件 14,27 工作臺 23 送料裝置 25 中心軸 231 送料頭 251 收容部 232 施壓裝置 24 通孔 233 推杆 241 模具 10 模腔 111 底材 101 襯套 13200927680 IX. Description of the Invention: • Technical Field of the Invention The present invention relates to a molding apparatus and a molding method using the same, and more particularly to a molding apparatus for manufacturing a glass lens and molding of a glass lens using the molding apparatus Molding method. [Prior Art] Molding methods are widely used in the manufacture of optical glass articles such as aspherical glass lenses, ball lenses, prisms and the like. It mainly uses Direct Press-molding to produce optical glass products, which require no subsequent processing steps such as grinding and polishing, which can greatly improve production efficiency and yield, and the product quality is good. The mold for general molding comprises an upper mold core and a lower mold core, and the mold core comprises a substrate and a protective layer on the molding surface of the mold core. The substrate may be selected from a metal or a metal alloy having heat resistance and sufficient strength, such as tantalum carbide, tungsten carbide, or the like. The protective layer is generally a ruthenium carbide having high heat resistance, oxidation resistance, impact resistance and good release property. In order to improve the bond between the protective layer and the substrate, some of the matrix and the protective layer of the mold have an intermediate layer, usually Ni metal, which improves the durability of the mold. For more details, please refer to the article published in Transducers, Solid-State Sensors, Actuators and Microsystems, 12th International Conference on 2003. Silicon carbide micro-fabrication by silicon lost molding for glass press molds. The process of molding the aspherical glass lens is to first make the glass raw material into a glass preform of a suitable size, place it in the cavity, heat it to make it melt, and press it to form, and finally form the glass. The aspherical glass lens can be obtained by the steps of annealing, aligning, cleaning, and mining the glass lens. As shown in Fig. 1, the molding surface of the upper mold core n and the lower mold core 12 and the sleeve 13 constitute a cavity m'. The glass preform 14 is placed in the cavity ill before molding. The upper mold n and the lower mold core u have a substrate 1〇1, an intermediate layer 102, and a protective layer 1〇3. Firstly, the upper mold core 11 is fixed, and the lower mold core 12 is moved by the robot arm to align the upper jaw 11 , and then the glass preform 14 is placed in the open cavity 111, and then a hydraulic press 15 is used for the upper mold core. n is pressed to move the upper mold core 11 toward the lower mold core 12 to perform mold clamping, and the glass preform 14 is heated and melted to mold the glass preform 14 so that the formed optical lens can be directly obtained. After the press molding is completed, the molded optical lens is taken out by mold opening. The mold can only form one optical lens during the mold clamping, molding and mold opening process. Therefore, when mass-molding the molded glass lens, it is necessary to use the robot arm to move the upper and lower mold cores to perform precise mold clamping. ❹ Forming multiple optical lenses' greatly wastes manufacturing time. SUMMARY OF THE INVENTION In view of the above, it is necessary to provide a molding apparatus that solves the above disadvantages. The invention provides a molding device, comprising: an upper mold core, a plurality of lower mold cores, a rotatable work table and a pressing device, wherein the plurality of lower mold cores are respectively disposed on the work table to rotate the work The table causes the upper mold core to be aligned with one of the plurality of lower mold cores, and the mold core is press-formed with the relatively lower mold core mold (10). The wood invention also provides a press molding method comprising the following steps: 6 200927680 (1) locating the plurality of lower mold cores on the rotatable table; (2) selectively placing one of the plurality of lower portions The mold core is aligned with the upper mold core for molding, and (3) the table is rotated so that the next lower mold core and the upper mold core are aligned with the ply to be molded. The molding device and the molding method thereof provided by the invention use a rotatable worktable to sequentially feed a plurality of lower mold cores to be aligned with the upper mold core, without requiring the mechanical arm to move the lower mold core multiple times for precision Close the mold, which is a very large reduction in manufacturing time. [Embodiment] Hereinafter, the present invention will be further described in detail with reference to the drawings. Referring to Figures 2 and 3, a molding apparatus 20 according to an embodiment of the present invention includes an upper mold core 21, a plurality of lower mold cores 22, a rotatable table 23 and a pressure applying device 24. The plurality of lower mold cores 22 are respectively disposed on the work table 23, and the center points of the plurality of lower mold cores 22 are located on the same circumference, and rotating the work table 23 can make the upper mold core 21 and the plurality of lower molds One of the mold cores 22 is aligned with the lower mold core 22. The & press device 24 applies pressure to the lower mold core 22 to form the upper mold core 21 and the relatively lower mold core 22 to form a cavity (not shown) in which a glass preform is placed. The piece 27 is a molded glass article, and the pressing device 24 is pressed to press-form the glass article. Preferably, the table 23 has a servo motor (not shown), the servo motor controls the table 23 to rotate about its central axis of rotation 231, and sequentially positions the plurality of lower mold cores 22 in the upper mold core 21 Preferably, the pressing device 24 is located below the table 23 and has a push rod 241. The table 23 has a plurality of receiving portions 232 having a through hole 233 at the bottom. A plurality of lower mold cores 22 are received in the plurality of receiving portions 232, and the push rods 241 are pressed upward through the through holes .233 to the mold cores 22 aligned with the upper mold cores 21 to be attached thereto. The mold core 21 is mold-molded by molding. Preferably, the plurality of accommodating portions 232 are located on a circumference centered on the center of rotation of the table 23 ® . Preferably, the upper mold core 21 and the lower mold core 22 are formed. Each of the faces has an intermediate layer 202 and a protective layer 203. The protective layer 203 can be tantalum carbide, and the interface layer 202 is a layer of Ni metal. Preferably, the pressure applying device 24 is an oil compressor. The molding device 20 is used for molding The steps are as follows: (1) placing the glass preform 27 in the lower mold core 12, rotating the work table 13, and aligning the upper mold core 11 with one of the plurality of lower mold cores 12 The table 13 is positioned at this time; (2) the pressing device 24 is operated, and the pushing rod 241 applies pressure to the aligned mold core 22 to mold the upper mold core 21 for molding. After molding, the pressing device 24 moves the aligned mold back to the receiving portion 232 where it is located, rotates the table 23 to the next positioning, so that the lower mold core 22 and the upper portion The mold core 21 is aligned, and the above operation is repeated to mold the lower mold core 22 and the upper mold core 21 to be molded. Repeating the above operation, the molding can be continuously performed multiple times. 8 200927680 The 'moulding device can also be connected- Feeding device 25, the feeding device 25 has a feeding head 251 located above the table ^, continuously, to be placed on the mold core 22 to be aligned with the upper mold core 21, thereby realizing automatic continuous filling and continuous Molding. It can be understood that the feeding is to hold the surface preform 27 and the upper mold. The pressure-applying device 24 can also be disposed above the upper mold core 21 and connected to the upper jaw 21, and the pressing device 24 applies pressure to the upper mold. The rib 21 is moved downward to be clamped with the relative lower mold core 22. Of course, the pressure applying device 24 can also be disposed under the table 23, and the pressing device 24 applies pressure to the turret 23, moving it upwards to push the lower mold core 22 and the relatively upper mold core 21 to be clamped. The molding apparatus provided by the embodiment of the invention only needs to control the work table 23. _ positioning 'to achieve continuous multiple molding There is no need for a robotic arm to move the upper and lower molds, and a feeding device is connected, and the glass preform 27 is sent to the lower mold core 22 for molding, and the upper mold core 21 is continuous. Used multiple times, the usage rate is increased. In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the present invention are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a mold of a conventional molding technique. 200927680' Fig. 2 is a schematic view of a molded glass apparatus according to a first embodiment of the present invention. Figure 3 is a schematic view of the workbench shown in Figure 2. [Main component symbol description] Molding device 20 Intermediate layer 102, 202 Upper mold 21, 11 Protective layer 103, 203 Lower mold 22, 12 Glass preform 14, 27 Table 23 Feeding device 25 Center shaft 231 Feeding head 251 Containment Portion 232 Pressure applying device 24 Through hole 233 Push rod 241 Mold 10 Cavity 111 Substrate 101 Bushing 13

Claims (1)

200927680 » 十、申請專利範圍: 4 1. 一種模造裝置,其包括: 一上模仁; 複數個下模仁; 一可旋轉之工作臺,該複數個下模仁分別設置於該工 作臺上,旋轉該工作臺使得該上模仁選擇性地與該複 數個下模仁中之一下模仁對準;以及 ❾ 一施壓裝置,所述施壓裝置使該上模仁與相對準之下 模仁合模以模壓成型。 2·如申請專利範圍第1項所述之模造裝置,該上模仁 與該下模仁之成型面表面分別依次塗有一層中間膜與 一層保護膜。 3. 如申請專利範圍第i項所述之模造裝置,該工作臺 具有複數個收容部,該複數個下模仁分別對應地收容 於該複數收容部内,該複數個收容部位於以該工作臺 Ο 之旋轉中心為圓心之一圓周上。 4. 如申請專利範圍第3項所述之模造裝置,該收容部 底部具有一通孔,該施壓裝置具有一推移杆,該推移 杆穿過該通孔推移與該上模仁相對準之下模仁使其朝 該上模仁移動至與該上模仁合模。 5. 如申請專利範圍第1項所述之模造裝置,該工作臺 與該施壓裝置相連接,該施壓裝置推移該工作臺使該 上模仁與相對準之下模仁合模。 6. 如申請專利範圍第1項所述之模造裝置,該上模仁 11 200927680 該::裝置推… 7. 如申請專利範圍帛i項所述之模造裝置,其進一 + 包括-送料裝置’該送料裝置連續送料至待旋轉至二 該上模仁對準位置之下模仁上以待模壓成型。’、 8. —種模壓成型方法,其包括以下步驟: ⑴提供—上模仁,複數個下模仁與-可旋轉之工作200927680 » X. Patent application scope: 4 1. A molding device, comprising: an upper mold core; a plurality of lower mold cores; a rotatable work table, the plurality of lower mold cores are respectively disposed on the work table, Rotating the table such that the upper mold core is selectively aligned with one of the plurality of lower mold cores; and a pressure applying device that causes the upper mold core to be aligned with the lower mold The die mold is molded by molding. 2. The molding apparatus according to claim 1, wherein the upper mold core and the molding surface of the lower mold core are sequentially coated with an intermediate film and a protective film. 3. The molding apparatus of claim i, wherein the working table has a plurality of receiving portions, and the plurality of lower mold cores are respectively correspondingly received in the plurality of receiving portions, wherein the plurality of receiving portions are located at the working table The center of rotation of Ο is on one of the centers of the center of the circle. 4. The molding apparatus according to claim 3, wherein the bottom of the receiving portion has a through hole, and the pressing device has a pushing rod, and the pushing rod passes through the through hole and is aligned with the upper mold The mold is moved toward the upper mold to be clamped to the upper mold. 5. The molding apparatus of claim 1, wherein the table is coupled to the pressing device, and the pressing device moves the table to clamp the upper mold to the relatively lower mold core. 6. If the molding device described in claim 1 is applied, the upper mold core 11 200927680:: device push... 7. As in the molding device described in the patent application 帛i, the feed + feed-feed device The feeding device continuously feeds the mold to be rotated to the lower position of the upper mold to be molded. ', 8. A compression molding method, comprising the following steps: (1) providing - upper mold core, a plurality of lower mold cores and - rotatable work 臺,該複數個下模仁分別設置於該可旋轉之工作臺上. (2)選擇性地將其中-所❹個下模仁與-上模仁對準 合模以模壓成型; 卡 下模仁與所述上模仁對 (3)旋轉所述工作臺,以使下一 準以模壓成型。 9.如申請專利範圍第8項所述之模壓成型方法,其 中所过模壓成型為採用一施壓裝置向所述下模仁施 壓以使其與所述上模仁壓合以模壓成型。The plurality of lower mold cores are respectively disposed on the rotatable worktable. (2) selectively aligning the lower mold core with the upper mold core to form a mold for molding; The kernel and the upper mold pair (3) rotate the table so that the next one is molded. 9. The press molding method according to claim 8, wherein the overmolding is performed by applying a pressing means to the lower mold to press it with the upper mold to be press molded. 1212
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TWI492800B (en) * 2012-09-28 2015-07-21

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DE69421629T2 (en) * 1993-07-28 2000-04-27 Matsushita Electric Industrial Co., Ltd. Press mold for pressing optical elements and their manufacturing process and use
JP3945995B2 (en) * 2001-05-01 2007-07-18 Hoya株式会社 Glass lump manufacturing method, glass lump forming apparatus, glass molded product manufacturing method, and optical element manufacturing method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI492800B (en) * 2012-09-28 2015-07-21

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