TW200921152A - Resin composition for optical diffusion plate, optical diffusion plate thereof, and process for producing the same - Google Patents

Resin composition for optical diffusion plate, optical diffusion plate thereof, and process for producing the same Download PDF

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TW200921152A
TW200921152A TW097134649A TW97134649A TW200921152A TW 200921152 A TW200921152 A TW 200921152A TW 097134649 A TW097134649 A TW 097134649A TW 97134649 A TW97134649 A TW 97134649A TW 200921152 A TW200921152 A TW 200921152A
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styrene
resin
branched
light
group
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TW097134649A
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TWI357508B (en
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Mamoru Fujihira
Hiroyuki Yamazaki
Toshio Takei
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Dainippon Ink & Chemicals
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F291/00Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/0074Production of other optical elements not provided for in B29D11/00009- B29D11/0073
    • B29D11/00798Producing diffusers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mathematical Physics (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Mechanical Engineering (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

This invention relates to a resin composition for diffusion plate, which comprises certain styrene-based resins and diffusion agents, and to a diffusion plate formed by the same. Specifically, the styrene-based resins are made by copolymerizing the styrene-based monomers with multi-branch macromonomer having a plural of multi-branches, wherein the multi-branch macromonomer has plural polymeric double bonds on the tip. Thus a diffusion plate having well diffusion property, low hygroscopic activity, and low uneven penetration is available. In addition, an ejection forming method is used with styrene-based resins to form a diffusion plate and to process its surface.

Description

200921152 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種光擴散板用樹脂組成物、及由成形該 樹脂組成物而成的光擴散板及其製法,其中,該光擴散板 用樹脂組成物係含有具分枝構造之苯乙烯系樹脂與光擴散 劑,具優越之加工性,所得的光擴散板之光擴散性、低吸 水性、穿透率不均皆爲良好。 【先前技術】 近年來,一直尋求穿透型顯示器領域之高亮度化、薄型 化及高的亮度均勻度,有人提案一種正下方型背光,其係 組合複數個光源、在背面設置有反射板與成爲發光面之擴 散板。該裝置係光束之利用效率高、高亮度化容易,另一 方面,由於在光源正上方,亮度將變高,具有發光面亮度 均句度變差之問題點。尤其,若隨著背光裝置之薄型化, 擴散板與光源之距離變近時,此問題將變得更爲顯著。 習知,得到兼具穿透性與擴散性之上述背光裝置中所使 用之一種光擴散板的方法,已探討於甲基丙烯酸樹脂、甲 基丙烯酸苯乙烯樹脂、苯乙烯樹脂等之透明基材樹脂中摻 合折射率不同於此樹脂之光擴散劑的方法(例如,參照專 利文獻1〜3 )。 朝向大型化液晶顯示器之情形,正下方型背光方式已成 爲主流,由於因使用環境而造成光擴散板之彎曲將變大, 亮度不均將顯現,針對使用基材,正尋求更低吸濕性。另 外,針對亮度不均,由於也大幅影響擴散板之穿透率不均, 使厚度不均或光擴散劑之不均得以消除,使用基材具優越 200921152 之加工性或分散均勻性也將變得重要。 如此方式,於光擴散板中,除了要求光擴散性之外,也 要求所用之樹脂組成物的優越加工性、少的穿透率不均、 低吸濕性,尙未能得到同時符合此等特性。 專利文獻1 :特開平2- 1 940 5 8號公報 專利文獻2 :特開2005 - 1 3 29 8 3號公報 專利文獻3 :特開2006_ 1 3 3 5 67號公報 【發明內容】 發明所欲解決之枝術問顕 有鑑於上述實情,本發明所欲解決之技術問題在於提供 一種光擴散板用樹脂組成物、及由成形該樹脂組成物而成 的光擴散板及其製法。 解決問顆之枝術手段 本發明人等爲了解決上述之技術問題,不斷鑽硏的結 果,發現下列事實而完成本發明:將光擴散劑摻合於具有 分枝構造之特定苯乙烯系樹脂中的樹脂組成物,或由將此 樹脂組成物予以加工而成的光擴散板,具優越之光擴散 性、低吸水性、加工性、低穿透率不均。 亦即,本發明係提供一種光擴散板用樹脂組成物、使用 該樹脂組成物所得的光擴散板及其製法,該光擴散板用樹 脂組成物係含有苯乙烯系樹脂(A )與光擴散劑(B ),其 特徵係:該苯乙烯系樹脂(A)係含有具複數個分枝,並且 使其尖端部具有複數個聚合性雙鍵之多分枝狀巨單體(al) 與苯乙烯系單體(a2)予以共聚合之樹脂。 [發明之效果] 200921152 本發明之光擴散板用樹脂組成物具優越之加工性,所得 的光擴散板係光擴散性、低吸水性、低穿透率不均,尤其 作爲使用於朝向大型化液晶顯示器的正下方型背光方式之 光擴散板爲有用的。另外,本發明之光擴散板用樹脂組成 物的高加工性與作爲組成物的均質性,例如藉由在表面實 施微細加工,提高光擴散效果之情形等,基於能夠採用可 同時進行擴散板之成形與表面加工之射出成形法之觀點, 也爲省能量且咼生產性’其爲有用性高之物。 Γ: 【實施方面】 [發明之實施形態] 以下,詳細說明本發明。 〔苯乙烯系樹脂(A )〕 本發明所用之苯乙烯系樹脂(A)必須含有具複數個分 枝’並且藉由使其尖端部具有複數個聚合性雙鍵之多分枝 狀巨單體(al)與苯乙烯系單體(a2)予以共聚合所得的 多分枝狀樹脂。還有’本發明所用之苯乙烯系樹脂(A)係 具有使多分枝狀巨單體(al)與苯乙烯系單體(a2)予以 共聚合所得的多分枝構造之樹脂,且於共聚合時,也可以 含有同時所生成的苯乙烯系單體之均聚物(線形樹脂)。 再者’也可以將預先所製造之線形樹脂混合於使多分枝狀 巨單體(al)與苯乙烯系單體(a2)予以共聚合的樹脂中 而使用。 針對該苯乙烯系樹脂(A )之流動性,基於模具再現性、 成形循環之縮短化、與所得的光擴散板之外觀、強度具優 越均衡之觀點,MFR較佳爲2.0以上' 7.〇以下之樹脂。 200921152 〔GPC-MALS〕 若藉由GPC-MALS ( MALS :多角度光散射檢測器)以 測定本發明所用之苯乙烯系樹脂(A )的分子量時,例如, 可得到顯示於第2圖之層析圖。於第2圖中,低分子量側 之波峰爲P 1,高分子量側之波峰爲P 2。推測於波峰爲P 1 中含有線形樹脂與低分枝度樹脂。而且,推測於波峰P2中 主要含有多分枝狀之高分枝度樹脂。還有,波峰P2之區域 係藉由從波峰P2之最高點垂直下降至基線(於第2圖中, 幾乎平行於體積軸所畫出的點線)之垂線、基線、與從該 最高點起左側之分子量曲線所包圍之區域(1 );與藉由以 該垂線作爲對稱軸而向右側折疊時所形成的分子量曲線 (於第2圖中,於垂線右側,以點線所示之假想分子量曲 線)、垂線與基線所包圍之區域(2 )而形成的區域。而且, 波峰P 1之區域係由分子量曲線與基線所包圍之區域減去 該區域(1 )與區域(2 )而成的波峰P 1之區域的部分。 〔苯乙烯系樹脂(A )之分子量〕 於本發明所用之苯乙烯系樹脂(A )係於強度與加工性 均衡下,從GPC-MALS所求出之重量平均分子量,較佳爲 15萬〜55萬,更佳爲25萬〜50萬。於重量平均分子量爲 1 5萬以下之情形,將有強度降低之傾向;5 5萬以上之情 形’將有加工性降低之傾向。 〔苯乙烯系樹脂(A)的兩對數圖之斜率〕 另外,針對苯乙烯系樹脂(A ),基於藉優越之均衡強 度與成形加工性使表現之觀點,將從G P C - M A L S所求出的 該樹脂之分子量作爲橫軸、將慣性半徑作爲縱軸之兩對數 200921152 圖中之分子量25萬〜1,〇〇〇萬區域上的斜率最好爲0.35〜 0.45。若斜率較0.45爲大時,成爲更接近於線形樹脂之物 性;相反的,若較0 · 3 5爲小時,根據分枝度增加所伴隨之 分子量將增大,流動性將降低,對成形加工性帶來影響。 〔波峰P1區域中之樹脂與波峰P2區域中之樹脂的摻合比〕 基於具優越之強度與成形加工性均衡之觀點,苯乙烯系 樹脂(A)中之波峰P1區域中之樹脂與波峰P2區域中之 樹脂的質量比:(波峰P2區域中之樹脂/波峰P 1區域中之 樹脂)較佳爲3 0/70〜70/30,更佳爲40/60〜60/40。此比 率係根據多分枝狀巨單體(al)與苯乙烯系單體(a2)之 使用比例的調整、鏈轉移劑的種類及其用量,可以容易控 制。 〔多分枝狀巨單體(al)〕 基於可容易得到具優越之上述各種特性的苯乙烯系樹 脂(A )之觀點,尤其基於將多分枝狀樹脂之重量平均分子 量控制於1,〇〇〇萬以下之觀點,具有本發明所使用之複數 個分枝,並且於其尖端部具有複數個聚合性雙鍵之多分枝 狀巨單體(al)係具有複數個分枝,並且於其尖端部具有 複數個聚合性雙鍵之重量平均分子量(Mw)較佳爲1,000 〜15,000,進一步更佳爲3,000〜8,000之巨單體。 該分枝構造並無特別之限制,較佳爲電子吸引基與根據 鍵結於該電子吸引基之鍵結端以外之所有3個鍵結端皆鍵 結於碳原子之4級碳原子所分枝之物,及根據具有醚鍵、 酯鍵或醯胺鍵之重複構造單位而形成分枝構造之物。 該多分枝狀樹脂爲根據上述4級碳而形成分枝構造之物 200921152 之情形,每lg之多分枝狀樹脂’該電子吸引基含量較佳爲 2.5\10—4111111〇1~5.0<10_11^111〇1之範圍’進一步更佳爲5.0 xlO — 4mmol〜5.0xl〇 - 2mmol 之範圍。 於該多分枝狀巨單體(al)之尖端部’每I分子必須具 有2個以上聚合性雙鍵,尤以直接鍵結於芳香環之雙鍵較 佳。每lg之該巨單體’該聚合性雙鍵之含量較佳爲0·1〜 5.5mmol之範圔,更佳爲〇·5〜3.5mmol之範圍。較O.lmmol 爲少之情形,高分子量之多分枝狀樹脂將變得難以得到; f ) 超過5.5 m m ο 1之情形,多分枝狀樹脂之分子量將有過度增 大之傾向。 〔多分枝狀巨單體(al-i)〕 由於本發明所用之多分枝狀樹脂的分枝構造係來自所 使用之多分枝狀巨單體(al)中所含之分枝構造,多分枝 狀巨單體(al)較佳之一可列舉:一種多分枝狀巨單體 (al-i),係於1分子中具有電子吸引基、鍵結於該電子 吸引基之鍵結端以外之所有三個鍵結端皆已鍵結於碳原子 (; 之4級碳原子所分枝的分枝構造、與直接鍵結於芳香環的 雙鍵。此多分枝狀巨單體(al-i )係從AB2型單體所衍生 之高分枝度巨單體。 如此之分枝構造係根據電子吸引基所鍵結之活性亞甲 基的親核取代反應而可以容易得到。例如,該電子吸引基 可歹 1J 舉:一 CN、一 NO〗、—CONH2、一 CON( R)2、一 S02CH3、 —P( = 0) (OR) 2等。鍵結此等電子吸引基之亞甲基已 直接鍵結於芳香環或羰基之情形,亞甲基之活性將變得更 高。 -10- 200921152 例如,該多分枝狀巨單體(a 1 - i )較佳爲具有下列通式 (1 )所示之重複單位之物_· 通式(1 ) -^Z-Y2-C^· 〔式中,Υι 爲一CN、一N〇2、一CONH2、一 CON(R) 2、 —S02CH3或一 P(=0)(0R)2(於此,R爲烷基或芳基), Y2爲伸芳基之情形,Z爲—(CH2) n〇—、—(CH2CH2〇) η —或一(CH2CH2CH2O) η — > Υ2 爲 一 〇 — CO -或 一 NH — CO —之情形,Z 爲一(CH2)n —、—(CH2)nAr —、—(CH2) n0— Ar-、一( CH2CH20 ) n - Ar -或一(C H 2 C H 2 C H 2 0 ) n 一 Ar—(於此,Ar爲伸芳基)。另外,n爲1〜12之整數。〕 該通式(1 )中之Y2適宜爲下列所示之伸芳基。於該通 式(1 )所示之構造單位中,γ 1較佳爲一CN、Y2較佳爲伸 苯基。Υ 2爲伸苯基之情形,Ζ之鍵結位置可以爲鄰位、間 位或對位中任一種’並未予以特別限制,較佳爲對位。另 外,基於對苯乙烯單體的溶解性爲良好之觀點,該通式中 之η較佳爲2〜1〇。[Technical Field] The present invention relates to a resin composition for a light-diffusing sheet, and a light-diffusing sheet obtained by molding the resin composition, and a method for producing the same, wherein the light-diffusing sheet is used The resin composition contains a styrene resin having a branched structure and a light diffusing agent, and has excellent processability, and the obtained light diffusing plate is excellent in light diffusibility, low water absorbability, and unevenness in transmittance. [Prior Art] In recent years, high brightness, thinning, and high brightness uniformity in the field of transmissive displays have been sought. Some people have proposed a direct type backlight, which is a combination of a plurality of light sources and a reflective plate on the back side. Become a diffuser plate for the light-emitting surface. This device is characterized in that the light beam utilization efficiency is high and the luminance is high. On the other hand, since the luminance is high above the light source, there is a problem that the luminance of the light-emitting surface is deteriorated. In particular, this problem becomes more remarkable when the distance between the diffusing plate and the light source becomes closer as the backlight device is thinned. Conventionally, a method of obtaining a light diffusing plate used in the above backlight device having both transparency and diffusibility has been studied for a transparent substrate of methacrylic resin, styrene styrene resin, styrene resin or the like. A method of blending a resin having a refractive index different from that of the resin as a light diffusing agent (for example, refer to Patent Documents 1 to 3). In the case of a large-sized liquid crystal display, the under-type backlight method has become the mainstream, and since the bending of the light-diffusing sheet will become large due to the use environment, uneven brightness will appear, and lower moisture absorption is sought for the use of the substrate. . In addition, for uneven brightness, since the unevenness of the diffusion rate of the diffusing plate is greatly affected, the unevenness of the thickness or the unevenness of the light diffusing agent is eliminated, and the processability or dispersion uniformity of the substrate having superiority of 200921152 will also be changed. It is important. In this manner, in the light diffusing plate, in addition to the requirement of light diffusibility, the resin composition used is required to have superior processability, low transmittance unevenness, and low hygroscopicity, and it has not been obtained at the same time. characteristic. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. In view of the above circumstances, the technical problem to be solved by the present invention is to provide a resin composition for a light-diffusing sheet, and a light-diffusing sheet obtained by molding the resin composition and a method for producing the same. In order to solve the above-mentioned problems, the inventors of the present invention have found the following facts in order to solve the above-mentioned technical problems: the light diffusing agent is blended into a specific styrene resin having a branched structure. The resin composition or the light diffusing plate processed by the resin composition has superior light diffusibility, low water absorption, workability, and low transmittance unevenness. In other words, the present invention provides a resin composition for a light-diffusing sheet, a light-diffusing sheet obtained by using the resin composition, and a method for producing the same, the resin composition for a light-diffusing sheet containing a styrene resin (A) and light diffusion The agent (B) is characterized in that the styrene resin (A) contains a multi-branched macromonomer (al) having a plurality of branches and having a plurality of polymerizable double bonds at its tip end, and styrene A resin obtained by copolymerizing a monomer (a2). [Effects of the Invention] 200921152 The resin composition for a light-diffusing sheet of the present invention has excellent processability, and the obtained light-diffusing sheet has uneven light diffusibility, low water absorbability, and low transmittance, and is particularly used for increasing the size. A light diffusing plate of a liquid crystal display directly under the backlight type is useful. In addition, the high workability of the resin composition for a light-diffusing sheet of the present invention and the homogeneity of the composition are, for example, a micro-fabrication on the surface to improve the light-diffusing effect, and the like, and the diffusion plate can be simultaneously used. From the viewpoint of the injection molding method for forming and surface processing, it is also energy-saving and productivity, which is a highly useful material. [Embodiment] [Embodiment of the Invention] Hereinafter, the present invention will be described in detail. [Styrene-based resin (A)] The styrene-based resin (A) used in the present invention must contain a multi-branched macromonomer having a plurality of branches ' and having a plurality of polymerizable double bonds at its tip end portion ( Al) A multi-branched resin obtained by copolymerizing a styrene monomer (a2). Further, the styrene-based resin (A) used in the present invention is a resin having a multi-branched structure obtained by copolymerizing a multi-branched macromonomer (al) and a styrene-based monomer (a2), and is copolymerized. In the meantime, a homopolymer (linear resin) of the styrene monomer which is simultaneously formed may be contained. Further, a linear resin prepared in advance may be used by mixing a resin obtained by copolymerizing a multi-branched macromonomer (al) with a styrene monomer (a2). The fluidity of the styrene-based resin (A) is preferably 2.0 or more in terms of mold reproducibility, shortening of the molding cycle, and superior balance with the appearance and strength of the obtained light-diffusing sheet. The following resins. 200921152 [GPC-MALS] When the molecular weight of the styrene-based resin (A) used in the present invention is measured by GPC-MALS (MALS: Multi-Angle Light Scattering Detector), for example, the layer shown in FIG. 2 can be obtained. Analysis of the map. In Fig. 2, the peak on the low molecular weight side is P 1, and the peak on the high molecular weight side is P 2 . It is presumed that the peak of P 1 contains a linear resin and a low-branched resin. Further, it is presumed that the peak P2 mainly contains a multi-branched high-branched resin. Also, the region of the peak P2 is perpendicular to the baseline (in the second graph, the dotted line drawn almost parallel to the volume axis) from the highest point of the peak P2, and from the highest point a region surrounded by the molecular weight curve on the left side (1); a molecular weight curve formed by folding to the right side with the perpendicular axis as the axis of symmetry (in Fig. 2, the hypothetical molecular weight shown by the dotted line on the right side of the vertical line Curve), the area formed by the vertical line and the area enclosed by the baseline (2). Further, the region of the peak P 1 is a portion of the region of the peak P 1 obtained by subtracting the region (1) from the region (2) from the region surrounded by the molecular weight curve and the baseline. [Molecular weight of styrene-based resin (A)] The styrene-based resin (A) used in the present invention is a weight average molecular weight determined by GPC-MALS, preferably 150,000 in terms of strength and workability. 550,000, more preferably 250,000 to 500,000. When the weight average molecular weight is 15,000 or less, there is a tendency that the strength is lowered; and the case of 550,000 or more has a tendency to lower the workability. [Slope of the two-log graph of the styrene-based resin (A)] The styrene-based resin (A) is obtained from GPC-MALS based on the viewpoint of superior balance strength and moldability. The molecular weight of the resin is the horizontal axis, the two axes of the vertical axis are the vertical axis, and the molecular weight is 250,000 to 1 in the graph. The slope on the 10,000-degree region is preferably 0.35 to 0.45. If the slope is larger than 0.45, it becomes closer to the physical properties of the linear resin; on the contrary, if it is smaller than 0 · 35, the molecular weight accompanying the increase in branching degree will increase, and the fluidity will decrease, and the forming process will be performed. Sex has an impact. [Mixed ratio of resin in peak P1 region to resin in peak P2 region] Resin and peak P2 in peak P1 region of styrene resin (A) from the viewpoint of superior strength and formability The mass ratio of the resin in the region: (resin in the peak P2 region of the resin / peak P 1 region) is preferably from 3 0/70 to 70/30, more preferably from 40/60 to 60/40. This ratio can be easily controlled based on the adjustment of the ratio of the use of the multi-branched macromonomer (al) to the styrene monomer (a2), the type of the chain transfer agent, and the amount thereof. [Multi-branched macromonomer (al)] Based on the viewpoint that the styrene-based resin (A) having various characteristics as described above can be easily obtained, in particular, the weight average molecular weight of the multi-branched resin is controlled to 1, 〇〇〇 In view of the following, a plurality of branches having the plurality of branches used in the present invention and having a plurality of polymerizable double bonds at the tip end thereof have a plurality of branches and are at the tip end portion thereof. The weight average molecular weight (Mw) having a plurality of polymerizable double bonds is preferably from 1,000 to 15,000, still more preferably from 3,000 to 8,000. The branching structure is not particularly limited, and it is preferred that the electron attracting group is bonded to the carbon atom of the carbon atom at all three bonding ends except for the bonding end bonded to the electron attracting group. Branched matter, and a branched structure formed according to a repeating structural unit having an ether bond, an ester bond or a guanamine bond. The multi-branched resin is in the form of a branched structure 200921152 according to the above-mentioned four-stage carbon, and the content of the electron-attracting group per lg of the branched resin is preferably 2.5\10 - 4111111 〇 1 - 5.0 < 10_11 The range of ^111〇1 is further preferably in the range of 5.0 x lO - 4 mmol to 5.0 x l 〇 - 2 mmol. The tip end portion of the multi-branched macromonomer (al) must have two or more polymerizable double bonds per molecule, and particularly preferably a double bond directly bonded to the aromatic ring. The content of the polymerizable double bond per lg of the macromonomer is preferably from 0.1 to 5.5 mmol, more preferably from 5 to 3.5 mmol. In the case where O.lmmol is small, a high molecular weight multi-branched resin will become difficult to obtain; f) in the case of more than 5.5 m m ο 1, the molecular weight of the multi-branched resin tends to increase excessively. [Multi-branched macromonomer (al-i)] The branched structure of the multi-branched resin used in the present invention is derived from the branched structure contained in the multi-branched macromonomer (al) used, multi-branched One of the preferred macromonomers (al) is exemplified by a multi-branched macromonomer (al-i) which is an electron-attracting group in one molecule and bonded to the bonding end of the electron-attracting group. The three bonding ends are all bonded to carbon atoms (the branching structure of the 4th carbon atom, and the double bond directly bonded to the aromatic ring. This multi-branched macromonomer (al-i) A high-branched macromonomer derived from an AB2 type monomer. Such a branched structure is readily obtainable by a nucleophilic substitution reaction of an active methylene group bonded to an electron attracting group. For example, the electron attraction歹可歹1J: a CN, a NO, -CONH2, a CON (R) 2, a S02CH3, -P ( = 0) (OR) 2, etc. Bonding the methylene groups of these electron attracting groups has been In the case of direct bonding to an aromatic ring or a carbonyl group, the activity of the methylene group will become higher. -10- 200921152 For example, the multi-branched macromonomer (a 1 - i It is preferably a substance having a repeating unit represented by the following formula (1): (1) -^Z-Y2-C^· [wherein, Υι is a CN, an N〇2, a CONH2 , a CON(R) 2, —S02CH3 or a P(=0)(0R)2 (wherein R is an alkyl group or an aryl group), Y2 is an extended aryl group, and Z is —(CH2) n〇 —, —(CH2CH2〇) η—or one (CH2CH2CH2O) η — > Υ2 is a 〇—CO—or an NH—CO—in the case where Z is a (CH2)n—, —(CH2)nAr — —(CH2) n0—Ar—, —(CH 2 CH 20 ) n — Ar — or —(CH 2 CH 2 CH 2 0 ) n —Ar — (wherein Ar is an extended aryl group). In addition, n is 1 to 12 Y2 in the formula (1) is suitably an aryl group shown below. In the structural unit represented by the formula (1), γ 1 is preferably a CN, and Y 2 is preferably a stretch. Phenyl. Υ 2 is a case where a phenyl group is stretched, and the bonding position of ruthenium may be any of ortho, meta or para is not particularly limited, and preferably is para. In addition, based on styrene alone The solubility of the body is good, and η in the formula is preferably 2 to 1 Å.

具有該分枝構造之多分枝狀巨單體(al -i )係於驗性化 -11 - 200921152 合物之存在下,能夠藉由具有下列(1 )與(2 )之反應而 得到: (1)使1分子中具有活性亞甲基與活性亞甲基之親核 取代反應中之脫離基的AB 2型單體予以親核取代反應,而 得到多分枝狀之自我縮合型聚縮合物(得到先驅物之反 應);及 (2 )使殘存於該聚縮合物中之未反應的活性亞甲基或 亞甲基,與1分子中具有直接鍵結於芳香環之雙鍵與活性 亞甲基之親核取代反應中的脫離基之化合物予以親核取代 反應。 於此,所謂活性亞甲基之親核取代反應中的脫離基係指 鍵結於任一種飽和碳原子之鹵素、—〇S(=0) 2R(R係 表示烷基或芳基)等,具體而言,可列舉:溴、氯、甲基 磺醯氧基、甲苯磺醯氧基等。鹼性化合物,例如,可列舉: 氫氧化鈉、氫氧化鉀等之強鹼爲適合的,反應時,作成水 溶液使用。 1分子中具有活性亞甲基與活性亞甲基之親核取代反應 中之脫離基的AB2型單體,例如,可列舉:溴乙氧基-苯基 乙腈、氯甲基苄氧基-苯基乙腈等之鹵化烷氧基-苯基乙腈 類;甲苯磺醯氧基-(乙氧基)-苯基乙腈、甲苯磺醯氧基-二(乙氧基)-苯基乙腈等之具有甲苯磺醯氧基之苯基乙腈 類。 作爲1分子中具有直接鍵結於芳香環之雙鍵與活性亞甲 基之親核取代反應中的脫離基之代表性化合物,例如,可 列舉:氯甲基苯乙烯、溴甲基苯乙烯等。 -12- 200921152 上述(1 )係合成作爲先驅物之聚縮合物的反應,(2) 係將直接鍵結於芳香環之雙鍵導入先驅物中的反應。(1 ) 與(2)能夠逐次進行各自的反應,也能夠於同一反應系中 同時進行。多分枝狀巨單體(al-i)之分子量能夠藉由改 變作爲原料使用之AB2型單體與鹼性化合物的摻合比而加 以控制。 〔多分枝狀巨單體(al-ii )〕 於本發明中,能夠使用之多分枝狀巨單體(a 1 ),可列 (' 舉:藉由重複具有酯鍵、醚鍵或醯胺鍵之構造單位所形成 的分枝構造,與於分枝末端1分子中具有2個以上聚合性 雙鍵之多分枝狀巨單體(al-ii)。 重複具有酯鍵之構造單位而形成分枝構造之多分枝狀 巨單體(a 1 - i i -1 ),較佳之實施形態可列舉:將乙烯基或 異丙烯基等之聚合性雙鍵導入鄰接於形成分子鏈之酯鍵羰 基之碳原子爲4級碳原子的多分枝狀聚酯聚醇。針對將聚 合性雙鍵導入多分枝狀聚酯聚醇,能夠藉由酯化反應或加 (成反應而加以進行。還有,上述多分枝狀聚酯聚醇係市售 Perstorp 公司製之「Boltorn H20、H30、H40」。 該多分枝狀聚酯聚醇係可以預先藉由醚鍵或其他鍵結 而於取代基導入其羥基之一部分,另外,其羥基之一部分 也可以藉氧化反應或其他反應而予以改性。另外,多分枝 狀聚酯聚醇,其羥基之一部分也可以予以酯化。 該多分枝狀巨單體(al-ii-Ι ),例如,可列舉:使鄰接 於羧基的碳原子爲4級碳原子,並且具有2個以上羥基之 單羧酸,與具有1個以上羥基之化合物予以反應而作成多 -13- 200921152 分枝狀聚合物,接著,使丙烯酸或甲基丙烯酸等之不飽和 酸、含有異氰酸酯基之丙烯酸系化合物等,與該聚合物末 端基之羥基予以反應而得到之物。還有,針對重複具有酯 鍵之構造單位而形成分枝構造之多分枝狀聚合物’已揭示 於依據 Tamalia 等所著的「Angew. Chem. Int. Ed,Engl· 1,29」 p.138〜177( 1990) ° 該具有1個以上羥基之化合物藉由a)脂肪族二醇、脂 環式二醇或芳香族二醇、b)三醇、c)四醇、d)山梨糖醇 及甘露糖醇等之糖醇、e)脫水九庚糖醇或二季戊四醇、f) α-甲基葡糖苷等之α-烷基葡糖苷、g)乙醇、己醇等之一官 能性醇、h)重量平均分子量至多爲8,000之烷氧化物或其 衍生物,與由上述a )〜g )中任一種所選出之一種以上化 合物中之羥基予以反應所生成的含羥基之聚合物等。 該a )脂肪族二醇、脂環式二醇或芳香族二醇,例如, 可列舉:1,2-乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二 醇、1,6 -己二醇、聚四氫呋喃、二羥甲基丙烷、新戊基丙 烷、2-丙基-2-乙基-1,3-丙二醇、1,2-丙二醇、1,3-丁二醇、 二乙二醇、三乙二醇、聚乙二醇、二丙二醇、三丙二醇、 聚丙二醇:環己烷二甲醇、1,3-二聘烷-5,5-二甲醇;1,4-二甲苯二甲醇、1-苯基-I,2-乙二醇等。該b)三醇,例如, 可列舉:三羥甲基丙烷、三羥甲基乙烷、三羥甲基丁烷、 丙三醇、I,2,5 -己三醇、I,3,5·三經基苯等。該C)四醇可 列舉:季戊四醇、二(三羥甲基)丙烷、二丙三醇、二(三 羥甲基)乙烷等。 鄰接於該羧基的碳原子爲4級碳原子,並且具有2個以 -14- 200921152 上經基之單殘酸,例如,可列舉:二經甲基丙酸、α,α -二 (羥甲基)丁酸、α,α,α-三(羥甲基)醋酸、α,α-二(羥甲 基)戊酸、α,α-二(羥甲基)丙酸等。藉由使用該單羧酸’ 酯分解反應將受到抑制,能夠形成多分枝狀聚酯聚醇。 另外’於製造該多分枝狀聚酯聚醇之際,較佳爲使用觸 媒,例如,該觸媒可列舉:氧化二烷錫、鹵化二烷錫、二 烷錫雙羧酸酯、或氧化苯丁錫等之有機錫化合物;四丁基 鈦酸酯等之鈦酸酯;路易士酸、對甲苯磺酸等之有機磺酸 等。 重複具有醚鍵之構造單位而形成分枝構造的多分枝狀 巨單體(al-ii-2 ),例如,可列舉:藉由使具有1個以上 羥基之環狀醚化合物與具有1個以上羥基之化合物予以反 應而作成多分枝狀聚合物,接著,使丙烯酸或甲基丙烯酸 等之不飽和酸、含有異氰酸酯基之丙烯酸系化合物、4-氯 甲基苯乙烯等之鹵化甲基苯乙烯與該聚合物之末端基的羥 基予以反應所得的。另外,該多分枝狀聚合物之製法係基 於Williamson之醚合成法,進行具有1個以上羥基之化合 物與含有 2個以上羥基與鹵素原子、一 OS〇2〇CH3或— 0S02CH3之化合物反應之方法也爲有用的。 具有1個以上羥基之化合物,能夠使用該所列舉之物, 具有1個以上羥基之環狀醚化合物,例如,可列舉:3 -乙 基- 3-(羥甲基)環氧丁烷、2,3-環氧基-1-丙醇、2,3-環氧 基-卜丁醇、3,4-環氧基-1-丁醇等。於Williamson醚合成法 所使用之具有1個以上羥基之化合物也可以爲上述之化合 物,較佳爲具有2個以上鍵結於芳香環之羥基的化合物。 -15- 200921152 該化合物,例如,可列舉:1,3,5-三羥基苯、1,4-二甲苯二 甲醇、1-苯基-1,2-乙二醇等。另外,含有2個以上羥基與 鹵素原子、一OSO2OCH3或一 OSO2CH3之化合物,例如, 可列舉:5 -(溴甲基)-1,3-二羥基苯、2_乙基-2-(溴甲基) -1,3 -丙二醇、2 -甲基- 2-(溴甲基)-1,3 -丙二醇、2-(溴甲 基)-2-(羥甲基)-1,3-丙二醇等。還有,於製造上述多分 枝狀聚合物之際,較佳爲使用一般之觸媒,上述觸媒,例 如,可列舉:BF3 二乙基醚、FS03H、C1S03H、HC104 等。 另外,重複具有醯胺鍵之構造單位而形成分枝構造之多 分枝狀巨單體(al-ii-3),例如,可列舉:分子中透過氮 原子而於重複構造中具有醯胺鍵之物,Dentoritech公司製 之Generation 2.0( PAMAM樹枝狀聚合物)爲代表性之物。 〔多分枝狀巨單體(al)與苯乙烯系單體(a2)之聚合方 法〕 藉由使該多分枝狀巨單體(al)與苯乙烯系單體(a2) 予以共聚合,可以得到多分枝狀樹脂與根據聚合條件同時 所生成之線形樹脂及低分枝樹脂之混合物的樹脂混合物。 此時,相對於苯乙烯系單體(a2 ),較佳爲以50PPm〜1% 之比例使用上述之多分枝狀巨單體(al),進一步更佳爲 使用lOOppm〜3,000ppm之比例,多分枝狀樹脂之生成爲 容易的,凝膠化之抑制爲簡便的同時,也能夠有效得到於 本發明所用之苯乙烯系樹脂(A)。 於聚合反應中能夠應用各種聚合方法。聚合方式並無特 別之限定,較佳爲塊狀聚合、懸浮聚合或溶液聚合。其中, 基於生產效率之觀點,尤以連續塊狀聚合特別理想,例如, -16 - 200921152 藉由進行組裝有內部已固定一個以上攪拌反應器與無可動 部分之複數個混合元件的管狀反應器之連續塊狀聚合’能 夠得到具優越之樹脂。雖然不使用聚合起始劑也能夠予以 熱聚合,較佳爲使用各種自由基聚合起始劑。 爲了使聚合反應中之反應物的黏性降低,也可以將有機 溶劑添加於反應系中’該有機溶劑,例如,可列舉:甲苯、 乙基苯、二甲苯、乙腈、苯、氯苯、二氯苯、苯甲醚、氰 基苯、二甲基甲醯胺、N,N-二甲基乙醯胺、甲基乙基酮等。 尤其欲增加多分枝狀巨單體(a 1 )的添加量之情形下,基 於抑制凝膠化之觀點較佳爲使用有機溶劑。藉此,能夠使 先前所示之多分枝狀巨單體(al)之添加量得以大幅度增 量,凝膠化將變得難以發生。 該自由基聚合起始劑,並無特別之限制,例如,可列舉: 1,1-雙(過氧化第三丁基)環己院、2,2·雙(過氧化第三丁 基)丁烷、2,2-雙(4,4_二過氧化第三丁基環己基)丙烷等 之過氧化縮酮類;氫過氧化枯烯、第三丁基氫過氧化物等 之氫過氧化類;二第三丁基過氧化物、二枯烯過氧化物、 二第三己基過氧化物等之二烷基過氧化物類;過氧化苯甲 醯、過氧化二桂皮醯等之過氧化二醯類;過氧化第三丁基 苯甲酸酯、過氧化二第三丁基間苯二甲酸酯、過氧化第三 丁基異丙基單碳酸酯等之過氧化酯類;n,n’-偶氮二異丁 腈、N,N’-偶氮二(環己院-1-腈)、N,N’-偶氮二(2 -甲基 丁腈)、Ν,Ν’-偶氮(2,4 -二甲基戊腈)、Ν,Ν,-偶氮〔2-(羥甲基)丙腈〕等,也能夠組合此等之一種或二種以上 而使用。 -17- 200921152 再者,爲了不使所得的樹脂混合物之分子量變得過大, 也可以添加鏈轉移劑。鏈轉移劑可以使用具有一個鏈轉移 基之單官能鏈轉移劑,也能夠使用具有複數個鏈轉移基之 多官能鏈轉移劑。單官能鏈轉移劑可列舉:烷硫醇類、锍 基乙酸酯類等。多官能鏈轉移劑可列舉:利用锍基乙酸或 3 -锍基丙酸以酯化乙二醇、新戊二醇、三羥甲基丙烷、季 戊四醇、二季戊四醇、三季戊四醇、山梨糖醇等多元醇中 之羥基之物等。 V: 於本發明能夠使用之苯乙烯系單體(a2)係苯乙烯及其 衍生物,例如,可列舉:苯乙烯、甲基苯乙烯、二甲基苯 乙嫌、二甲基苯乙嫌、乙基苯乙嫌、二乙基苯乙嫌、三乙 基苯乙烯、丙基苯乙烯、丁基苯乙烯、己基苯乙烯、庚基 苯乙嫌、羊基苯乙嫌等之院基苯乙烯;氟苯乙嫌、氯苯乙 烯、溴苯乙烯、二溴苯乙烯、碘苯乙烯等之鹵化苯乙烯, 進一步可列舉:硝基苯乙烯、乙醯基苯乙烯、甲氧基苯乙 烯等,可以單獨使用,也可以倂用二種以上。基於具更優 (,: 越之泛用性之觀點,此等單體之中較佳爲使用苯乙烯。另 外’可以與該苯乙烯系單體(a2 )倂用,於不損害本發明 申請案效果之範圍內’也可以與丙烯酸系單體或乙烯系單 體等之其他聚合性單體倂用,較佳爲全部單體中之90質量 %以上使用該苯乙烯系單體(a2),進一步更佳爲95質量 %以上使用該苯乙烯系單體(a2)。 〔光擴散劑(B )〕 本發明所用之光擴散劑(B),只要爲一般所用之物的 話,並非予以特別限定之物’能夠使用該苯乙烯系樹脂(A ) -18- 200921152 與折射率不同的無機系或有機系之透明微粒。無機系之 擴散劑’例如’可列舉:碳酸鈣、硫酸鋇、氧化鈦、氫 化鋁、二氧化矽、玻璃、雲母、氧化鋅等,此等光擴散 可以爲利用脂肪酸、或矽氧耦合劑等予以表面處理之物 另外’有機系之光擴散劑,例如,可列舉:苯乙烯-丙烯 系微粒或丙烯酸系微粒、矽氧烷系微粒等。所謂丙烯酸 微粒係指利用甲基丙烯酸甲酯或甲基丙烯酸丁酯等之丙 酸系單體50質量%以上所構成之物。矽氧烷系微粒一般 稱爲矽氧烷樹脂、矽氧烷橡膠等,常溫下能夠適合使用 體狀之物。另外’必要時’光擴散劑(B )也能夠混合二 以上後而使用。用於本發明之光擴散劑(B ),進一步更 爲具優越耐光性之二氧化矽系微粒、丙烯酸系微粒,尤 具優越耐光性之二氧化矽系微粒特別適合使用。 針對光擴散劑(B )與苯乙烯系樹脂(a )之折射率g 基於光擴散性、穿透性及亮度均衡之觀點,其絕對値較 爲〇 . 〇 5以上、0 _ 2 0以下。另外’光擴散劑(b )之形狀 佳爲球形’基於光擴散性或色調之觀點,其平均粒徑較 爲1〜1 0 μιη之範圍。平均粒徑低於1 μιη之情形,具有隱 性不足,或變色而略帶黃色之可能性。另—方面,若超 1 0 μιη時,將有光擴散性不充分之情形。 針對光擴散劑(Β )之摻合量’係根據所用之光擴散 (Β)的種類或粒徑、折射率而要調節之項目,基於容易 取光擴散效果與売度均衡之觀點’相對於光丨廣散板用樹 組成物中之樹脂成分100質重份,該撞合量較佳爲使用 〜1〇質量份之範圍,進一步更佳爲0.3〜5皙景份。 光 氧 劑 〇 酸 系 烯 也 固 種 佳 以 佳 較 佳 蔽 cm 過 劑 採 脂 0.1 -19- 200921152 本發明之光擴散板用樹脂組成物係含有該苯乙烯系樹 脂(A )與光擴散劑(B ),並無刻意之任何限制,能夠倂 用各種添加劑等。 〔紫外線吸收劑〕 由於本發明之光擴散板係根據構成背光之冷陰極管的 亮燈而樹脂容易被劣化,也可以添加各種一般之紫外線吸 收劑、受阻胺系光安定劑。紫外線吸收劑可列舉:苯并三 唑系、二苯甲酮系、丙二酸酯系等,可以單獨使用也可以 f 倂用複數種。此等紫外線吸收劑與受阻胺系光安定劑之合 計添加量通常爲〇. 〇 1質量份以上、1質量份以下,較佳爲 0.05質量份以上、0.6質量份以下。 〔抗氧化劑〕 本發明之光擴散板也可以爲了防止著色而添加各種抗 氧化劑。抗氧化劑可以爲酚系、磷系、硫系等之中任一種, 基於著色防止效果爲高的觀點,磷系、或是磷系與酚系之 倂用爲適合的。 f 〔抗靜電劑〕 V. 若長時間使用本發明之光擴散板時,因爲將有塵埃附著 而導致亮度降低’也能夠賦與抗靜電劑。作爲用以賦與抗 靜電能力之抗靜電劑’能夠使用甘油脂肪酸酯、烷基二乙 醇胺等之非離子系;烷基磺酸鹽、烷基苯磺酸鹽等之陰離 子系;四烷基銨鹽等之陽離子系;咪唑啉等之兩性離子系 等低分子量型式的抗靜電劑。另外,添加方法並無特別之 限制’可以熔融混攪於樹脂組成物中,也可以作成水溶液 等而塗布於板表面。 -20- 200921152 〔其他之添加劑〕 於不妨礙本發明效果之範圍內,必要 其他添加劑適度摻合於本發明之光擴散 類並未予以特別限定’例如將伸乙基雙 滑劑、闻級脂肪酸或其酯衍生物'高級 脫模劑、流動石蠟或聚酯系可塑劑等之 烯系樹脂中之一般各種添加劑,能夠予 二種以上後而使用。另外,以使用於背 色度調整爲目的,也可以添加顏料、染來 〔光擴散板之製法〕 針對苯乙烯系樹脂(A )與光擴散齊 外線吸收劑、抗氧化劑等其他添加劑之 散之觀點,於板上之加工前,例如預先 預先加以熔融混攪而製作複合物。此時 向雙軸擠出機料斗之投入前,利用滾筒 等預混合後而倒入擠出機,另一途徑,ϋ 從圓筒中途予以添加。另外,也可以預 度高的母料,成形時利用苯乙烯系樹脂 整成任意之光擴散劑濃度而予以加工。 本發明之光擴散板係藉由根據澆鑄朽 出成形等以進行如此方式製得的光擴散 2次加工而能夠製作,針對加工方法, 的,表面精細加工爲容易的,肋材或鉤 能的,基於良率爲良好之觀點,較佳爲 〔射出成形方法〕 時,能夠將任意之 板中。添加劑之種 硬脂基醯脂等之潤 脂肪酸金屬鹽等之 可添加於習知苯乙 以單獨使用或組合 光時之亮度提高或 •或螢光增白劑等。 (Β ),甚至與紫 摻合,基於均勻分 利用雙軸擠出機等 ,混攪原料係於朝 、Henschel混合機 L可以使用進料器, 先製作光擴散劑濃 (A )加以稀釋,調 f出、擠出成形、射 板用樹脂組成物之 後段加工爲不必要 等之一體成形爲可 射出成形。 -21 - 200921152 該射出成形方法,雖然並未予以任何限制,使熔融後之 樹脂組成物予以均句流動,基於均衡佳而能夠形成之觀 點’較佳爲使用具有多點之針孔型澆口、側澆口等之模具。 另外’爲了得到尺寸精確度良好且不會因氣體所造成之模 糊成形品,較佳爲於熔融的樹脂組成物之射出時,能夠使 模具空洞得以減壓之方式來設置有抽真空孔之模具。再 者’由於端材並未發生,生產時之損失爲少的,較佳爲具 有熱襯之模具。使用熱襯之情形,使成爲亮度不均原因之 澆口痕跡不予以發生之方式,流入熔融的樹脂組成物之模 具空洞結束後,也適合使用封鎖澆口之針閥。 〔光學圖案形成法〕 於本發明所得的光擴散板中,爲了使光擴散性或亮度等 之光學特性得以提高,必要時,至少於光擴散板之單面, 能夠賦與凹凸形狀,亦即光學圖案。對於圖案形成之方法 並無特別之限制,例如,除了於光擴散板成形後,能夠藉 後段加工而形成之外,也能夠與光擴散板之成形同時形 成。例如’形成方法可列舉:因成形的光擴散板之切削加 工或壓縮所造成之圖案轉印、於將塗布的光硬化樹脂圖案 轉印至光擴散板上之狀態下加以硬化之方法;使用刻上圖 案之不同形狀模頭或輥之擠出成形的同時予以形成,進一 步將刻有稜鏡圖案之壓模裝配於模具內,於射出成形時同 時加以形成等之方法,由於具優越之模具壽命或良率、轉 印性,較佳爲藉壓模方式之射出成形。 〔光學圖案形狀〕 該光學圖案之形狀並無任何限制,例如,可列舉:皺紋 -22- 200921152 形狀;複數個剖面多角形狀線形材稜鏡相互排列成約略平 行之形狀(剖面鋸齒狀):複數個剖面爲圓或橢圓之線形 稜鏡相互排列成約略平行之形狀(半圓錐體形或扁豆狀透 鏡);相對於該稜鏡,交叉於此棱鏡之方式來刻入如V字 形刻痕的形狀(例如,四角錐等之多角錐狀之突起等)。 另外,此等之稜鏡也可以組合形狀、角度、間距等不同的 二種以上之設計。 〔光擴散板之厚度〕 f 光擴散板之厚度並非予以特別限定之物,較佳爲0.5mm 以上、4.0mm以下。厚度低於0.5mm之情形,具有爲了抑 制因形成許多支柱等本身重量所造成之皺紋的對策將成爲 必要;另外,若厚度超過4.0mm時,具有成形容易變得困 難,也因背光重量而增加所造成之影響。 [實施例] 以下,利用實施例以更具體說明本發明。基本上,本發 明並不應該受此等實施例之範圍所限定。以下,只要無特 ί 別申明,「部」、「%」係質量基準。 針對使用之測定方法加以說明。 〔多分枝狀巨單體之GPC測定條件〕 利用离速液體層析儀 (Τ 〇 s 〇 h 股份公司製 HLC-8220GPC )、RI 檢測器、TSK 凝膠 G 6 0 〇 〇 H x ;[ + G 5 〇 〇 〇 H X 1+G400 0H X 1+G3 00 0H X 1+TSK guard 管柱 Hxl、溶劑 THF、流速1.0ml/分鐘、溫度40 °C之條件,以進行多分枝 狀巨單體之GPC測定。 〔G P C - M A L S 測定〕 -23- 200921152 利用 Shodex HPLC、檢測器 Wyatt Technology DAWN EOS、ShodexRI-101、管柱 ShodexKF-8〇6Lx2、溶劑 THF、 流量1.0ml /分鐘之條件下進行苯乙嫌系樹脂之GPC-MALS 測定。另外’ GPC-MALS測定之解析係依照Wyatt公司之 解析軟體AST RA進行,針對苯乙烯系樹脂(A)而求出重 量平均分子量之外,求得以從GPC-MALS所求出的該樹脂 混合物之分子量作爲橫軸、以慣性半徑作爲縱軸的兩對數 圖中之分子量25萬〜1000萬區域內的斜率(僅於該分子 量範圍所得的直線形部分之測定値爲基礎,利用該軟體所 自動計算的近似直線之斜率)。 〔NMR測定法〕 根據核磁共振分光法(W-NMR、JEOL製JNM-LA300 型)而求出多分枝狀巨單體之聚合性雙鍵的量,以試料每 單位質量之莫耳數表示。 〔熔融流動速率測定法〕 依照JIS K72 10進行測定。還有,測定條件係溫度200 °C、載重 4 9 N。 〔圖案轉印性〕 藉由將頂角90°、5 Ομιη間距之V字型棱鏡加工成壓模。 將此壓模裝配於模具內、射出成形,將稜鏡圖案轉印至成 形品表面。將此時之「成形品之稜鏡高度/壓模之稜鏡高度」 設爲圖案轉印率,將低於60%設爲X ;將60%以上、低於 80%設爲△、將80%以上設爲〇。 〔外觀及加工性〕 射出成形厚度2mm之32寸光擴散板之際,並無因成形 -24- 200921152 條件調整後澆口痕跡、鬚毛、殘留應力所造成之彎曲等之 情形設爲〇,發生之情形設爲X。 〔穿透率不均〕 於3 2寸光擴散板,畫出平行於長邊之3條線(離兩長 邊之距離l〇cm的位置與中央部合計3條)、平行於短邊之 5條線(離兩短邊之距離5cm、20cm的位置與中央部合計 5條)’於此等之1 5個交點,使用日本電色工業股份公司 製濁度計N D Η 2 0 0 0以測定總光線穿透率,由其最大値、最 小値、平均値,根據下式以算出穿透率不均: 穿透率不均(% )=〔(最大値-最小値)/平均値〕χ100 〔吸水率〕 依照J I s Κ 7 2 0 9進行測定。將光擴散板裁斷成5 0 X 5 0mm,於50°C乾燥後,24小時浸漬於蒸餾水中,從浸漬 前後之重量增加,根據下式以算出吸水率: 吸水率(% )=〔(吸水後之重量-乾燥後之重量)/乾 燥後之重量〕χ1〇〇 (參考例1)多分枝狀巨單體(Mm-ι)之合成 於具備攪拌裝置、滴定漏斗、溫度計、氮導入裝置及氣 體導入管之1000ml梨型燒瓶中,於氮氣環境中’將4-溴二 (環氧乙烷)苯基乙腈35g溶解於800ml二甲亞颯(DMSO) 中。利用水浴而將內溫設爲30 t:之後,花費3分鐘滴入44mI 之5 0 %氫氧化鈉水溶液。保持3 0 °C之原狀態下攪拌2小 時,得到多分枝狀巨單體之先驅物。進一步藉由將50.0g 之4 -氯甲基苯乙烯滴入該反應物中,攪拌2小時而得到多 分枝狀巨單體之溶液。 -25- 200921152 過濾所得的溶液以去除固形成分,將此濾液倒入含有 225ml之5mol/L鹽酸水溶液的甲醇5l中,使多分枝狀巨 單體予以沈澱。抽氣過濾沈澱之多分枝狀巨單體,依蒸餾 水、甲醇之順序重複洗淨3次。於2 4小時減壓下乾燥所得 的多分枝狀巨單體,得到20g之多分枝狀巨單體(Mm-Ι)。 此多分枝狀巨單體(Mm-Ι)係由作爲本文中(al-i)所揭 示之AB2型單體所衍生之高分枝狀巨單體。The multi-branched macromonomer (al -i ) having the branched structure can be obtained by the reaction of the following (1) and (2) in the presence of the test -11 - 200921152 compound: 1) nucleophilic substitution reaction of an AB 2 type monomer having a leaving group in a nucleophilic substitution reaction of an active methylene group with an active methylene group in one molecule to obtain a multi-branched self-condensing polycondensate ( Obtaining a reaction of the precursor); and (2) reacting the unreacted active methylene or methylene group remaining in the polycondensate with a double bond and active methylene group directly bonded to the aromatic ring in one molecule The compound of the leaving group in the nucleophilic substitution reaction of the group is subjected to a nucleophilic substitution reaction. Here, the cleavage group in the nucleophilic substitution reaction of the active methylene group means a halogen bonded to any one of saturated carbon atoms, - 〇S(=0) 2R (R represents an alkyl group or an aryl group), and the like. Specific examples thereof include bromine, chlorine, methylsulfonyloxy, and toluenesulfonyloxy. The basic compound may, for example, be a strong base such as sodium hydroxide or potassium hydroxide, and may be used as a water solution during the reaction. An AB2 type monomer having a leaving group in a nucleophilic substitution reaction of an active methylene group and an active methylene group in one molecule, for example, bromoethoxy-phenylacetonitrile, chloromethylbenzyloxy-benzene Halogenated alkoxy-phenylacetonitriles such as acetonitrile; tosyloxy-(ethoxy)-phenylacetonitrile, toluenesulfonyloxy-bis(ethoxy)-phenylacetonitrile, etc. Phenyloxyl phenylacetonitriles. Representative examples of the cleavage group in the nucleophilic substitution reaction in which a double bond directly bonded to an aromatic ring is bonded to an active methylene group in one molecule include, for example, chloromethylstyrene, bromomethylstyrene, and the like. . -12- 200921152 The above (1) is a reaction for synthesizing a polycondensate as a precursor, and (2) is a reaction in which a double bond directly bonded to an aromatic ring is introduced into a precursor. (1) and (2) can carry out the respective reactions one by one, and can also be carried out simultaneously in the same reaction system. The molecular weight of the multi-branched macromonomer (al-i) can be controlled by changing the blend ratio of the AB2 type monomer to the basic compound used as a raw material. [Multi-branched macromonomer (al-ii)] In the present invention, a multi-branched macromonomer (a 1 ) which can be used can be listed (': by repeating having an ester bond, an ether bond or a guanamine The branching structure formed by the structural unit of the bond and the multi-branched macromonomer (al-ii) having two or more polymerizable double bonds in one molecule at the end of the branch. The structural unit having the ester bond is repeated to form a branch A branched macromonomer (a 1 - ii -1 ) having a branched structure, preferably a preferred embodiment, wherein a polymerizable double bond such as a vinyl group or an isopropenyl group is introduced into a carbon adjacent to an ester bond carbonyl group forming a molecular chain. A multi-branched polyester polyol having an atom of a 4-stage carbon atom. The introduction of a polymerizable double bond into a multi-branched polyester polyol can be carried out by an esterification reaction or a addition reaction. The dendritic polyester polyol is commercially available as "Boltorn H20, H30, H40" manufactured by Perstorp Co., Ltd. The multi-branched polyester polyol can be introduced into a part of its hydroxyl group in the substituent by an ether bond or other bonding in advance. In addition, one part of its hydroxyl group can also be obtained by oxidation reaction or other reaction. In addition, a multi-branched polyester polyol may also be esterified in one part of the hydroxyl group. The multi-branched macromonomer (al-ii-Ι), for example, may be a carbon adjacent to a carboxyl group. a monocarboxylic acid having four or more carbon atoms and having two or more hydroxyl groups, and reacting with a compound having one or more hydroxyl groups to form a multi--13-200921152 branched polymer, followed by acrylic acid or methacrylic acid An unsaturated acid, an isocyanate group-containing acrylic compound, or the like, which is obtained by reacting a hydroxyl group of the terminal group of the polymer, and a multi-branched polymerization which forms a branched structure by repeating a structural unit having an ester bond. "A' has been disclosed in "Angew. Chem. Int. Ed, Engl. 1, 29" by Tamalia et al. p. 138~177 (1990) ° The compound having more than one hydroxyl group by a) aliphatic Alcohol, alicyclic diol or aromatic diol, b) triol, c) tetraol, d) sugar alcohol such as sorbitol and mannitol, e) dehydrated hexaheptitol or dipentaerythritol, f) Α-alkyl glucoside such as α-methyl glucoside, g) ethanol, hexanol, etc. a hydroxyl group formed by reacting a functional alcohol, h) an alkoxide having a weight average molecular weight of at most 8,000 or a derivative thereof, with a hydroxyl group of one or more compounds selected from any one of the above a) to g) Polymers, etc. The a) aliphatic diol, alicyclic diol or aromatic diol, for example, 1,2-ethanediol, 1,3-propanediol, 1,4-butanediol, 1,5- Pentandiol, 1,6-hexanediol, polytetrahydrofuran, dimethylolpropane, neopentylpropane, 2-propyl-2-ethyl-1,3-propanediol, 1,2-propanediol, 1, 3-butanediol, diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol: cyclohexanedimethanol, 1,3-dibenz-5,5-dimethanol ; 1,4-dimethylbenzene dimethanol, 1-phenyl-I, 2-ethane glycol, and the like. The b) triol, for example, may be exemplified by trimethylolpropane, trimethylolethane, trimethylolbutane, glycerol, I,2,5-hexanetriol, I, 3, 5 · Tribasic benzene and the like. The C) tetraol may, for example, be pentaerythritol, bis(trimethylol)propane, diglycerin or bis(trimethylol)ethane. The carbon atom adjacent to the carboxyl group is a 4-stage carbon atom, and has 2 single-residual acids having a radical of -14 to 200921152. For example, dimethicone, α, α-di (hydroxyl) may be mentioned. Butyl acid, α,α,α-tris(hydroxymethyl)acetic acid, α,α-bis(hydroxymethyl)pentanoic acid, α,α-bis(hydroxymethyl)propionic acid, and the like. By using the monocarboxylic acid 'ester decomposition reaction, it is suppressed, and a multi-branched polyester polyol can be formed. Further, in the production of the multi-branched polyester polyol, a catalyst is preferably used. For example, the catalyst may be exemplified by dialkyltin oxide, dialkyltin halide, dialkyltin dicarboxylate, or oxidized. An organotin compound such as phenbutyltin; a titanate such as tetrabutyl titanate; an organic sulfonic acid such as Lewis acid or p-toluenesulfonic acid. A multi-branched macromonomer (al-ii-2) having a branching structure having an ether bond structure and having a branched structure, for example, a cyclic ether compound having one or more hydroxyl groups and having one or more The hydroxy compound is reacted to form a multi-branched polymer, and then an unsaturated acid such as acrylic acid or methacrylic acid, an acrylic compound containing an isocyanate group, or a halogenated methyl styrene such as 4-chloromethylstyrene is used. The hydroxyl group of the terminal group of the polymer is reacted. In addition, the method for producing the multi-branched polymer is based on the ether synthesis method of Williamson, and a method of reacting a compound having one or more hydroxyl groups with a compound containing two or more hydroxyl groups and a halogen atom, an OS〇2〇CH3 or a 0S02CH3. Also useful. A compound having one or more hydroxyl groups can be used, and a cyclic ether compound having one or more hydroxyl groups can be used, and examples thereof include 3-ethyl-3-(hydroxymethyl)butylene oxide and 2 , 3-epoxy-1-propanol, 2,3-epoxy-butanol, 3,4-epoxy-1-butanol, and the like. The compound having one or more hydroxyl groups used in the Williamson ether synthesis method may be the above compound, and is preferably a compound having two or more hydroxyl groups bonded to the aromatic ring. -15- 200921152 The compound may, for example, be 1,3,5-trihydroxybenzene, 1,4-dimethylbenzene dimethanol or 1-phenyl-1,2-ethanediol. Further, a compound containing two or more hydroxyl groups and a halogen atom, an OSO2OCH3 or an OSO2CH3, for example, 5-(bromomethyl)-1,3-dihydroxybenzene, 2-ethyl-2-(bromo-methyl) -1,3-propanediol, 2-methyl-2-(bromomethyl)-1,3-propanediol, 2-(bromomethyl)-2-(hydroxymethyl)-1,3-propanediol . Further, in the production of the above-mentioned multi-branched polymer, a general catalyst is preferably used, and examples of the catalyst include BF3 diethyl ether, FS03H, C1S03H, HC104 and the like. Further, a multi-branched macromonomer (al-ii-3) having a branched structure of a guanamine bond to form a branched structure is repeated, and for example, a molecule having a nitrogen atom and having a guanamine bond in a repeating structure may be mentioned. The Generation 2.0 (PAMAM dendrimer) manufactured by Dentoritech Corporation is representative. [Polymerization method of multi-branched macromonomer (al) and styrene monomer (a2)] By copolymerizing the multi-branched macromonomer (al) and the styrene monomer (a2), A resin mixture of a multi-branched resin and a mixture of a linear resin and a low-branched resin which are simultaneously produced according to polymerization conditions is obtained. In this case, it is preferred to use the above-mentioned multi-branched macromonomer (al) in a ratio of 50 ppm to 1%, more preferably in a ratio of from 100 ppm to 3,000 ppm, more than the styrene monomer (a2). The formation of the dendritic resin is easy, and the suppression of gelation is simple, and the styrene resin (A) used in the present invention can also be obtained efficiently. Various polymerization methods can be applied in the polymerization reaction. The polymerization mode is not particularly limited, and is preferably a bulk polymerization, a suspension polymerization or a solution polymerization. Among them, from the viewpoint of production efficiency, particularly continuous block polymerization is particularly desirable, for example, -16 - 200921152 by assembling a tubular reactor having a plurality of mixing elements in which one or more stirred reactors and a non-movable portion are fixed inside. Continuous block polymerization 'can be obtained with superior resin. Although it can be thermally polymerized without using a polymerization initiator, it is preferred to use various radical polymerization initiators. In order to reduce the viscosity of the reactant in the polymerization reaction, an organic solvent may be added to the reaction system. The organic solvent may, for example, be toluene, ethylbenzene, xylene, acetonitrile, benzene, chlorobenzene or the like. Chlorobenzene, anisole, cyanobenzene, dimethylformamide, N,N-dimethylacetamide, methyl ethyl ketone, and the like. In particular, in the case where the addition amount of the multi-branched macromonomer (a 1 ) is to be increased, it is preferred to use an organic solvent from the viewpoint of suppressing gelation. Thereby, the amount of addition of the multi-branched macromonomer (al) previously shown can be greatly increased, and gelation becomes difficult to occur. The radical polymerization initiator is not particularly limited, and, for example, 1,1-bis(t-butylperoxy)cyclohexyl, 2,2·bis(t-butylperoxy)butane Peroxy ketals such as alkane, 2,2-bis(4,4-diperoxy-tert-butylcyclohexyl)propane; hydroperoxide of cumene hydroperoxide, tert-butyl hydroperoxide, etc. a dialkyl peroxide such as a third butyl peroxide, a dicumyl peroxide, or a second hexyl peroxide; a peroxidation of benzammonium peroxide, bismuth peroxide, etc. Dioxins; peroxy esters of perbutyltributyl peroxybenzoate, dibutylbutyl isophthalate peroxide, tributyl isopropyl monocarbonate; n, N'-azobisisobutyronitrile, N,N'-azobis(cycloheximide-1-carbonitrile), N,N'-azobis(2-methylbutyronitrile), hydrazine, Ν'- An azo (2,4-dimethylvaleronitrile), an anthracene, an anthracene, an azo-[2-(hydroxymethyl)propanenitrile], or the like may be used in combination of one or more of them. -17- 200921152 Further, in order not to increase the molecular weight of the obtained resin mixture too much, a chain transfer agent may be added. As the chain transfer agent, a monofunctional chain transfer agent having a chain transfer group can be used, and a polyfunctional chain transfer agent having a plurality of chain transfer groups can also be used. The monofunctional chain transfer agent may, for example, be an alkyl mercaptan or a mercaptoacetate. The polyfunctional chain transfer agent may be exemplified by esterification of ethylene glycol, neopentyl glycol, trimethylolpropane, pentaerythritol, dipentaerythritol, tripentaerythritol, sorbitol, etc. by using thioglycolic acid or 3-mercaptopropionic acid. a hydroxyl group in an alcohol or the like. V: The styrene monomer (a2) which can be used in the present invention is styrene and a derivative thereof, and examples thereof include styrene, methyl styrene, dimethyl phenyl benzene, and dimethyl benzene. , phenyl benzene, diethyl benzene, triethyl styrene, propyl styrene, butyl styrene, hexyl styrene, heptyl benzene, suspected, phenyl benzene, etc. Ethylene; fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, iodine styrene and the like halogenated styrene, further examples of: nitrostyrene, ethyl styrene styrene, methoxy styrene, etc. It can be used alone or in combination of two or more. It is preferable to use styrene among these monomers based on the viewpoint that it is more excellent (and: the more general use is used. In addition, it can be used together with the styrene monomer (a2) without damaging the application of the present invention. In the range of the effect of the case, it may be used together with another polymerizable monomer such as an acrylic monomer or a vinyl monomer, and it is preferred to use the styrene monomer (a2) in an amount of 90% by mass or more of all the monomers. More preferably, the styrene monomer (a2) is used in an amount of 95% by mass or more. [Light diffusing agent (B)] The light diffusing agent (B) used in the present invention is not particularly limited as long as it is generally used. The styrene resin (A) -18-200921152 can be used as the inorganic or organic transparent fine particles having a different refractive index. The inorganic diffusing agent 'for example' can be exemplified by calcium carbonate, barium sulfate, and oxidation. Titanium, aluminum hydride, cerium oxide, glass, mica, zinc oxide, etc., such light diffusion may be a surface treatment of a fatty acid or a ruthenium oxy-coupling agent, or an 'organic light diffusing agent, for example, : styrene-propylene particles In the case of the acrylic fine particles, the acrylonitrile fine particles, etc., the acrylic fine particles are those which are composed of 50% by mass or more of a propionic acid monomer such as methyl methacrylate or butyl methacrylate. It is generally called a decyl alkane resin, a decane rubber, etc., and can be suitably used for a body shape at normal temperature. Moreover, when necessary, the light-diffusion agent (B) can also be used after mixing two or more. The diffusing agent (B) is further suitable for use in cerium oxide-based fine particles and acrylic fine particles having excellent light resistance, and particularly suitable for use in light-diffusing agents (B) and styrene. The refractive index g of the resin (a) is based on the viewpoints of light diffusibility, penetrability, and brightness balance, and the absolute enthalpy is 〇5 or more and 0 _ 2 0 or less. In addition, the shape of the light diffusing agent (b) is good. From the viewpoint of light diffusibility or color tone, the average particle diameter is in the range of 1 to 10 μηη. The average particle diameter is less than 1 μηη, which has the possibility of recessive deficiency or discoloration and a slight yellow color. Another aspect, if In the case of 10 μm, there is a case where the light diffusibility is insufficient. The amount of the light diffusing agent (Β) is adjusted according to the type, particle diameter, and refractive index of the light diffusion (Β) used. The amount of the collision is preferably in the range of ~1 〇 by mass, based on the viewpoint of easy light extraction and the balance of the enthalpy. More preferably, it is 0.3 to 5 Å. The photo-oxidizing agent decanoic olefin is also solid-fixed, preferably better, and the above-mentioned resin is contained in the resin composition of the light-diffusing sheet of the present invention. The vinyl resin (A) and the light diffusing agent (B) are not particularly limited, and various additives and the like can be used. [Ultraviolet absorber] The light diffusing plate of the present invention is easily deteriorated by the lighting of the cold cathode tube constituting the backlight, and various general ultraviolet absorbers and hindered amine light stabilizers may be added. Examples of the ultraviolet absorber include a benzotriazole type, a benzophenone type, and a malonic ester type, and may be used singly or in a plurality of types. The total amount of the ultraviolet absorber and the hindered amine light stabilizer is usually 〇. 质量 1 part by mass or more and 1 part by mass or less, preferably 0.05 part by mass or more and 0.6 part by mass or less. [Antioxidant] The light diffusing plate of the present invention may contain various antioxidants in order to prevent coloration. The antioxidant may be any of a phenol type, a phosphorus type, a sulfur type, and the like, and is preferably a phosphorus-based or phosphorus-based or phenol-based one based on the viewpoint that the coloring prevention effect is high. f [Antistatic agent] V. When the light diffusing plate of the present invention is used for a long period of time, it is possible to impart an antistatic agent because of the adhesion of dust. As the antistatic agent for imparting antistatic ability, a nonionic system such as a glycerin fatty acid ester or an alkyldiethanolamine; an anionic system such as an alkylsulfonate or an alkylbenzenesulfonate; or a tetraalkyl group; A cationic type such as an ammonium salt; a low molecular weight type antistatic agent such as an amphoteric ion such as an imidazoline. Further, the addition method is not particularly limited. It may be melt-mixed in the resin composition, or may be applied to the surface of the sheet as an aqueous solution or the like. -20- 200921152 [Other Additives] In the range which does not impair the effects of the present invention, it is not particularly limited to appropriately blend other additives in the light diffusion type of the present invention, for example, an ethyl bis-slip agent and a sulphur fatty acid are exemplified. The various additives in the olefin-based resin such as a high-grade release agent, a liquid paraffin or a polyester-based plasticizer, which can be used in two or more types, can be used. In addition, for the purpose of adjusting the back color, it is also possible to add a pigment or dye (manufacture method of the light diffusing plate), and to disperse other additives such as a styrene resin (A), a light-diffusion absorber, and an antioxidant. From the viewpoint, before the processing on the board, for example, a composite is prepared by melt-mixing in advance. At this time, before the input to the twin-shaft extruder hopper, it is pre-mixed by a drum or the like and poured into the extruder. Alternatively, ϋ is added from the middle of the cylinder. Further, it is also possible to process a masterbatch having a high degree of pre-formation by using a styrene-based resin to form an arbitrary concentration of a light diffusing agent. The light-diffusing sheet of the present invention can be produced by performing two-time processing of light diffusion obtained by casting casting or the like in such a manner, and for the processing method, surface fine processing is easy, rib or hook energy From the viewpoint of good yield, it is preferable to use it in an "injection molding method". A kind of additive, such as a stearyl epoxide or the like, a fatty acid metal salt or the like, which can be added to a conventional styrene benzene, a brightness enhancement when used alone or in combination with light, or a fluorescent whitening agent. (Β), even blended with violet, based on uniform splitting using a twin-screw extruder, etc., the mixing raw material is applied to the Henschel mixer L, the feeder can be used, and the light diffusing agent concentrate (A) is first prepared and diluted. The resin composition for the transfer molding, the extrusion molding, and the resin composition for the shot plate are formed into an unnecessary form and formed into an injection mold. -21 - 200921152 The injection molding method is not limited, and the molten resin composition is uniformly flowed, and it is preferable to use a pinhole type gate having a multi-point. , molds such as side gates. Further, in order to obtain a molded article which is excellent in dimensional accuracy and which is not caused by gas, it is preferable to provide a mold for evacuating the cavity when the molten resin composition is ejected. . Further, since the end material does not occur, the loss during production is small, and it is preferably a mold having a heat lining. In the case of using a heat lining, the gate trace which is a cause of uneven brightness is not generated, and after the cavity of the molten resin composition is completed, it is also suitable to use a needle valve for blocking the gate. [Optical pattern forming method] In the light-diffusing sheet obtained by the present invention, in order to improve optical characteristics such as light diffusibility and brightness, if necessary, at least one surface of the light-diffusing sheet can be provided with a concave-convex shape, that is, Optical pattern. The method of pattern formation is not particularly limited. For example, it can be formed simultaneously with the formation of the light diffusing plate in addition to the formation of the light diffusing plate after the formation of the light diffusing plate. For example, the formation method may be a method of pattern transfer by cutting or compression of a formed light diffusion plate, and hardening in a state where the applied photo-curable resin pattern is transferred onto a light diffusion plate; The die of the different shapes of the upper pattern or the roll is formed at the same time, and the stamper engraved with the enamel pattern is further assembled into the mold, and simultaneously formed at the time of injection molding, etc., because of superior mold life. Or yield, transferability, preferably by injection molding by injection molding. [Optical Pattern Shape] The shape of the optical pattern is not limited, for example, a wrinkle-22-200921152 shape; a plurality of cross-sectional polygonal shapes are arranged in a substantially parallel shape (saw-toothed shape): plural The linear shapes of a circle or an ellipse are arranged in an approximately parallel shape (a semi-conical shape or a lentil lens); with respect to the crucible, a shape such as a V-shaped notch is engraved in a manner intersecting the prism ( For example, a pyramidal protrusion such as a quadrangular pyramid or the like). In addition, it is also possible to combine two or more designs having different shapes, angles, and pitches. [Thickness of Light-Diffusing Plate] f The thickness of the light-diffusing sheet is not particularly limited, and is preferably 0.5 mm or more and 4.0 mm or less. When the thickness is less than 0.5 mm, it is necessary to suppress the wrinkles caused by the weight of a plurality of pillars or the like. Further, when the thickness exceeds 4.0 mm, it is difficult to form and the weight of the backlight is increased. The impact. [Examples] Hereinafter, the present invention will be described more specifically by way of examples. Basically, the invention should not be limited by the scope of the embodiments. In the following, "Parts" and "%" are quality standards as long as there is no special statement. The measurement method used will be described. [GPC measurement conditions of multi-branched macromonomers] Using a rapid liquid chromatograph (HLC-8220GPC manufactured by 〇 〇 〇h Co., Ltd.), RI detector, TSK gel G 6 0 〇〇H x ; G 5 〇〇〇HX 1+G400 0H X 1+G3 00 0H X 1+TSK guard Column Hxl, solvent THF, flow rate 1.0ml/min, temperature 40 °C for multi-branched macromonomers GPC measurement. [Measurement of GPC-MALS] -23- 200921152 Using a Shodex HPLC, detector Wyatt Technology DAWN EOS, Shodex RI-101, column Shodex KF-8〇6Lx2, solvent THF, flow rate 1.0 ml / min, benzene and benzene resin GPC-MALS determination. In addition, the analysis of the GPC-MALS measurement was carried out in accordance with the analytical software AST RA of Wyatt Co., Ltd., and the weight average molecular weight was determined for the styrene resin (A), and the resin mixture obtained from GPC-MALS was obtained. The slope in the region of the molecular weight of 250,000 to 10 million in the two logarithmic graphs with the molecular weight as the horizontal axis and the radius of inertia as the vertical axis (based only on the measurement of the linear portion obtained in the molecular weight range, and is automatically calculated by the software) The slope of the approximate line). [NMR measurement method] The amount of the polymerizable double bond of the multi-branched macromonomer was determined by nuclear magnetic resonance spectroscopy (W-NMR, JNM-LA300 model manufactured by JEOL), and the number of moles per unit mass of the sample was expressed. [Melt flow rate measurement method] Measurement was carried out in accordance with JIS K7210. Further, the measurement conditions were a temperature of 200 ° C and a load of 4 9 N. [Pattern Transferability] A V-shaped prism having a pitch of 90° and a pitch of 5 μm was processed into a stamper. The stamper was assembled into a mold, injection molded, and the enamel pattern was transferred to the surface of the molded article. In this case, "the height of the molded product and the height of the stamper" are set as the pattern transfer rate, and less than 60% is set to X; 60% or more and less than 80% are set to Δ, and 80 is set. % is set to 〇 above. [Appearance and workability] When a 32-inch light-diffusing sheet having a thickness of 2 mm is formed, there is no case where the gate mark, the hair, and the residual stress are bent after forming the condition -24-200921152. The situation that occurs is set to X. [Insularity of Transmittance] In the 32-inch light diffusing plate, draw three lines parallel to the long side (the distance from the two long sides is 10 cm and the total of the central part is three), parallel to the short side. 5 lines (the distance between the two short sides is 5cm, the position of 20cm and the central part are 5). The intersection of these five points is the turbidity meter ND Η 2000 made by Nippon Denshoku Industries Co., Ltd. Determine the total light transmittance, from its maximum 値, minimum 値, average 値, according to the following formula to calculate the unevenness of the penetration rate: uneven penetration rate (%) = [(maximum 値 - minimum 値) / average 値] Χ100 [Water absorption rate] Measured in accordance with JI s Κ 7 2 0 9 . The light diffusing plate was cut into 50×50 mm, dried at 50° C., and immersed in distilled water for 24 hours, and the weight was increased from before and after the immersion, and the water absorption rate was calculated according to the following formula: Water absorption rate (%)=[(water absorption) Weight after drying - weight after drying) / weight after drying χ 1 〇〇 (Reference Example 1) Synthesis of multi-branched macromonomer (Mm-ι) equipped with a stirring device, a titration funnel, a thermometer, a nitrogen introduction device, and In a 1000 ml pear-shaped flask of a gas introduction tube, 35 g of 4-bromobis(ethylene oxide) phenylacetonitrile was dissolved in 800 ml of dimethyl hydrazine (DMSO) under a nitrogen atmosphere. The internal temperature was set to 30 t using a water bath: Thereafter, a 40 m% aqueous sodium hydroxide solution of 44 mI was added dropwise over 3 minutes. The mixture was stirred for 3 hours while maintaining the temperature at 30 ° C to obtain a precursor of a multi-branched macromonomer. Further, by dropwise addition of 50.0 g of 4-chloromethylstyrene to the reactant, the mixture was stirred for 2 hours to obtain a solution of a multi-branched macromonomer. -25-200921152 The resulting solution was filtered to remove the solid component, and the filtrate was poured into 5 l of methanol containing 225 ml of a 5 mol/L aqueous hydrochloric acid solution to precipitate a multi-branched macromonomer. The multi-branched macromonomer precipitated by suction filtration was repeatedly washed three times in the order of distilled water and methanol. The obtained multi-branched macromonomer was dried under reduced pressure for 24 hours to obtain 20 g of a branched macromonomer (Mm-oxime). This multi-branched macromonomer (Mm-Ι) is a highly branched macromonomer derived from the AB2 type monomer disclosed herein (al-i).

藉由G P C以測定所得的多分枝狀巨單體(M m - 1 )之結 果,重量平均分子量(Mw )係6,000。另外,從 W-NMR 之測定結果,確認了直接鍵結於芳香環之雙鍵導入量爲 2.7〇mmol/g 〇 (參考例2 )多分枝狀巨單體(Mm_2 )之合成 <多分枝狀聚醚聚醇之合成> 於具備攪拌機、溫度計、滴定漏斗及冷凝器之2 L燒瓶 中’於室溫中,添加乙氧基化季戊四醇(5莫耳環氧乙烷 加成季戊四醇)50.5g、BF3二乙基醚溶液(50%) lg,加 熱至1 1 0 °C。於其中,一面慢慢控制因反應所造成之散熱, 並一面以2 5分鐘慢慢加入3 -乙基-3 -(羥甲基)環氧丁烷 4 5 0g。散熱控制後,進一步於12()°C攪拌反應混合物3小 時’之後,冷卻至室溫。所得的多分枝狀聚醚聚醇之重量 平均分子量爲3,000,羥基價爲530。 <具有甲基丙烯醯基及乙醯基之多分枝狀巨單體之合成> 於具備攪拌機、溫度計及冷凝器之Dean-Stark傾析管及 具備氣體導入管之反應器中,添加上述之 < 多分枝狀聚醚 聚醇之合成 > 所得的多分枝狀聚醚聚醇50g、甲基丙烯酸 -26- 200921152 13.8g、甲苯150g及氫醌〇.〇6g、對甲苯磺酸ig,以3ml/ 分鐘之速度,將含有7%氧之氮注入混合溶液中的同時, 於常壓下攪拌 '加熱。使向傾析管之餾出液量成爲每1小 時3 0 g之方式來調節加熱量,脫水量到達2.9 g爲止持續加 熱。反應結束後’暫時冷卻,添加醋酸酐3 6 g、胺基磺酸 5.7 g,於6 0 °C攪拌1 0小時。其後,爲了去除殘留的醋酸及 氫醌,利用5 %氫氧化鈉水溶液5 0 g洗淨4次,進一步利 用1 %硫酸水溶液5 0 g洗淨1次,再利用水5 0 g洗淨2次。 將對甲氧基酚〇.〇2g加入所得的有機層中,減壓下,導入7 %氧的同時,餾出溶劑,得到具有異丙烯基與乙醯基之多 分枝狀巨單體(Mm-2)60g。所得的多分枝狀巨單體(Mm-2) 之重量平均分子量爲3,900,雙鍵導入量爲1.50mmol/g, 異丙烯基與乙醯基導入率分別爲30%與62%。此處所得的 多分枝狀巨單體(Mm-2)係重複具有作爲本文中(al-ii-2) 所揭示之醚鍵的構造單位而形成分枝構造之多分枝狀巨單 體。 (參考例3)多分枝狀巨單體(Mm-3 )之合成 <具有甲基丙烯醯基及乙醯基之多分枝狀巨單體之合成> 於具備含有7%氧之氮導入管、溫度計、冷凝器之 Dean-Stark傾析管及具備攪拌機之反應容器中,添加 「BoltornH20」10g、氧化二丁錫1.25g、具有異丙烯基之 甲基丙烯酸甲酯100g及氫醌0.05g,以3ml/分鐘之速度’ 將含有7 %氧之氮注入混合溶液中的同時’攪拌下加熱。 使向傾析管之餾出液量成爲每1小時15〜2〇g之方式來調 節加熱量,每1小時取出傾析管內之餾出物’添加相當於 -27- 200921152 此餾出液量之甲基丙烯酸甲酯的同時’予以反應4小時。 反應結束後,減壓下餾去甲基丙烯酸甲酯’爲了終止所殘 留的羥基而添加醋酸酐log、胺基磺酸2g,於室溫下攪拌 10小時。藉過濾以去除胺基磺酸,於減壓下餾出醋酸酐與 醋酸之後,將殘留物溶解於醋酸乙酯70g中,爲了去除氫 醌,利用5%氫氧化鈉水溶液20g洗淨4次,進一步利用7 %硫酸水溶液20g洗淨2次,再利用水20g洗淨2次。將 對甲氧基酚〇.〇 〇45g加入所得的有機層中,減壓下,導入7 (': %氧的同時,餾出溶劑,得到具有異丙烯基與乙醯基之多 分枝狀巨單體(Mm-3)llg。所得的多分枝狀巨單體(Mm-3 ) 之重量平均分子量爲3,000,數目平均分子量爲2,100,雙 鍵導入量爲2.00mmol/g,異丙烯基與乙醯基導入率分別爲 55%與36%。此處所得的多分枝狀巨單體(Mm-3)係重複 具有作爲本文中(al-ii-Ι )所揭示之醚鍵的構造單位而形 成分枝構造之多分枝狀巨單體。 (參考例4)多分枝狀巨單體(Mm-4 )之合成 (,: <具有甲基丙烯醯基及乙醯基之多分枝狀巨單體之合成> 於具備含有7%氧之氮導入管、溫度計、冷凝器之 Dean-Stark傾析管及具備攪拌機之反應容器中,添加 「BoltornH30」1 0 g、氧化二丁錫1 · 7 5 g、具有異丙烯基之 甲基丙烯酸甲酯150g及氫醌〇.〇75g,以3ml /分鐘之速度, 將含有7 %氧之氮注入混合溶液中的同時,攪拌下加熱。 使向傾析管之餾出液量成爲每1小時15〜20g之方式來調 節加熱量,每1小時取出傾析管內之餾出物,添加相當於 此餾出液量之甲基丙烯酸甲酯的同時,予以反應8小時。 -28- 200921152 反應結束後,減壓下餾去甲基丙烯酸甲酯,爲了終止所殘 留的羥基而添加醋酸酐1 5g、胺基磺酸3g,於室溫下攪拌 1 0小時。藉過濾以去除胺基磺酸,於減壓下餾出醋酸酐與 醋酸之後,將殘留物溶解於醋酸乙酯1 〇 〇 g中,爲了去除氫 醌,利用5 %氫氧化鈉水溶液2 0 g洗淨4次,進一步利用7 %硫酸水溶液20g洗淨2次,再利用水20g洗淨2次。將 對甲氧基酚〇.〇7g加入所得的有機層中,減壓下,導入7 %氧的同時,餾出溶劑,得到具有異丙烯基與乙醯基之多 f 分枝狀巨單體(Mm-4)llg。所得的多分枝狀巨單體(Mm-4) 之重量平均分子量爲5,200,數目平均分子量爲3,600,雙 鍵導入量爲3.00mmol/g,異丙烯基與乙醯基導入率分別爲 53%與41%。此處所得的多分枝狀巨單體(Mm-4 )係重複 具有作爲本文中(al-ii-Ι )所揭示之醚鍵的構造單位而形 成分枝構造之多分枝狀巨單體。 (參考例5 )多分枝狀巨單體(Mm-5 )之合成 <具有甲基丙烯醯基及乙醯基之多分枝狀巨單體之合成> f 於具備含有 7 %氧之氮導入管、溫度計、冷凝器之The weight average molecular weight (Mw) was 6,000 by measuring the result of the obtained multi-branched macromonomer (M m - 1 ) by G P C . Further, from the measurement results of W-NMR, it was confirmed that the amount of double bond introduced directly to the aromatic ring was 2.7 〇mmol/g 〇 (Reference Example 2) synthesis of multi-branched macromonomer (Mm_2) <multi-branched Synthesis of Polyether Polyol> In a 2 L flask equipped with a stirrer, a thermometer, a titration funnel and a condenser, 50.5 g of ethoxylated pentaerythritol (5 mol ethylene oxide addition pentaerythritol) was added at room temperature. BF3 diethyl ether solution (50%) lg, heated to 110 °C. While slowly controlling the heat dissipation caused by the reaction, slowly add 3 - ethyl-3-(hydroxymethyl) butylene oxide 4 50 g to the surface for 25 minutes. After the heat dissipation control, the reaction mixture was further stirred at 12 ° C for 3 hours, and then cooled to room temperature. The obtained multi-branched polyether polyol had a weight average molecular weight of 3,000 and a hydroxyl value of 530. <Synthesis of a multi-branched macromonomer having a methacryl fluorenyl group and an ethyl fluorenyl group> In a Dean-Stark decanting tube equipped with a stirrer, a thermometer and a condenser, and a reactor having a gas introduction tube, the above is added <Synthesis of Multi-branched Polyether Polyol> 50 g of multi-branched polyether polyol obtained, methacrylic acid -26-200921152 13.8 g, toluene 150 g, and hydroquinone. 6 g, p-toluenesulfonic acid ig At a rate of 3 ml/min, a nitrogen gas containing 7% of oxygen was injected into the mixed solution while stirring under normal pressure. The amount of heat was adjusted so that the amount of the distillate to the decanter was 30 g per hour, and the amount of dehydration was 2.9 g until the amount of dehydration was continued. After the completion of the reaction, the mixture was temporarily cooled, and 3 6 g of acetic anhydride and 5.7 g of aminosulfonic acid were added, and the mixture was stirred at 60 ° C for 10 hours. Thereafter, in order to remove residual acetic acid and hydroquinone, it was washed four times with 50 g of a 5% aqueous sodium hydroxide solution, and further washed once with a 50% aqueous solution of 1% sulfuric acid, and then washed with water of 50 g. Times. 2 g of p-methoxyphenol oxime. 加入 was added to the obtained organic layer, and while introducing 7% of oxygen under reduced pressure, the solvent was distilled off to obtain a multi-branched macromonomer having an isopropenyl group and an ethenyl group (Mm). -2) 60g. The obtained multi-branched macromonomer (Mm-2) had a weight average molecular weight of 3,900, a double bond introduction amount of 1.50 mmol/g, and an isopropenyl group and an ethenyl group introduction ratio of 30% and 62%, respectively. The multi-branched macromonomer (Mm-2) obtained here has a multi-branched macromonomer which forms a branched structure as a structural unit of the ether bond disclosed in (al-ii-2) herein. (Reference Example 3) Synthesis of multi-branched macromonomer (Mm-3) <Synthesis of multi-branched macromonomer having methacryl oxime group and acetamidine group> 10% of Boltorn H20, 1.25 g of dibutyltin oxide, 100 g of methyl methacrylate with isopropenyl group and 0.05 g of hydroquinone in a reaction vessel equipped with a tube, a thermometer, a condenser and a Dean-Stark decanter. At a rate of 3 ml/min, a nitrogen containing 7% oxygen was injected into the mixed solution while heating under stirring. The amount of the distillate to the decanter tube was adjusted to 15 to 2 〇g per hour to adjust the amount of heating, and the distillate in the decanter was taken out every hour. 'Additional equivalent to -27-200921152 This distillate The amount of methyl methacrylate was simultaneously reacted for 4 hours. After completion of the reaction, methyl methacrylate was distilled off under reduced pressure. To terminate the remaining hydroxyl group, acetic anhydride log and 2 g of aminosulfonic acid were added, and the mixture was stirred at room temperature for 10 hours. After removing the amino sulfonic acid by filtration, the acetic anhydride and acetic acid were distilled off under reduced pressure, and the residue was dissolved in 70 g of ethyl acetate. To remove hydroquinone, it was washed 4 times with 20 g of a 5% aqueous sodium hydroxide solution. Further, it was washed twice with 20 g of a 7 % sulfuric acid aqueous solution, and then washed twice with water 20 g. 45 g of p-methoxyphenol oxime. 加入 was added to the obtained organic layer, and under reduced pressure, 7 (': % oxygen was simultaneously distilled off to obtain a multi-branched giant having isopropenyl group and ethyl fluorenyl group. Monomer (Mm-3) llg. The obtained multi-branched macromonomer (Mm-3) has a weight average molecular weight of 3,000, a number average molecular weight of 2,100, a double bond introduction amount of 2.00 mmol/g, isopropenyl group and B. The sulfhydryl group introduction ratio is 55% and 36%, respectively. The multi-branched macromonomer (Mm-3) repeat obtained here has a structural unit which is an ether bond disclosed in (al-ii-Ι) herein. Multi-branched macromonomers of branched structure (Reference Example 4) Synthesis of multi-branched macromonomer (Mm-4) (,: <Multi-branched giant with methacryl fluorenyl group and acetamidine group Synthesis of the body> In a reaction vessel equipped with a nitrogen-containing nitrogen introduction tube, a thermometer, a condenser, a Dean-Stark decanter, and a stirrer, "Boltorn H30" 10 g and dibutyltin oxide 1 · 7 were added. 5 g of methyl methacrylate with isopropenyl group and 150 g of hydroquinone. 75 g, at a rate of 3 ml / min, mixed with nitrogen containing 7 % oxygen While heating the mixture, the mixture is heated under stirring. The amount of the distillate to the decanter is 15 to 20 g per hour, and the amount of heating is adjusted. The distillate in the decanter is taken out every hour, and the equivalent is added. This distillate amount of methyl methacrylate was reacted for 8 hours. -28- 200921152 After completion of the reaction, methyl methacrylate was distilled off under reduced pressure, and acetic anhydride was added to terminate the residual hydroxyl group. 3 g of aminosulfonic acid, stirred at room temperature for 10 hours. After filtration to remove the aminosulfonic acid, the acetic anhydride and acetic acid were distilled off under reduced pressure, and the residue was dissolved in ethyl acetate (1 g). In order to remove hydroquinone, it was washed four times with 20 g of a 5 % sodium hydroxide aqueous solution, further washed twice with 20 g of a 7 % sulfuric acid aqueous solution, and then washed twice with water 20 g. The p-methoxyphenol was rubbed. 7 g of ruthenium was added to the obtained organic layer, and the solvent was distilled off while introducing 7% of oxygen under reduced pressure to obtain a poly-f branching macromonomer (Mm-4) having 11 g of isopropenyl group and an acetamidine group. The multi-branched macromonomer (Mm-4) has a weight average molecular weight of 5,200 and a number average molecular weight of 3,6 00, the double bond introduction amount is 3.00 mmol/g, and the isopropenyl group and the acetamyl group introduction rate are 53% and 41%, respectively. The multi-branched macromonomer (Mm-4) obtained here is repeated as (al-ii-Ι) The structural unit of the ether bond revealed to form a branched multi-branched monomer. (Reference Example 5) Synthesis of a multi-branched macromonomer (Mm-5) < Synthesis of a multi-branched macromonomer of a propylene group and an acetamidine group> f having a nitrogen introduction tube containing 7% oxygen, a thermometer, and a condenser

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Dean-Stark傾析管及具備攪拌機之反應容器中,添加 「Boltorn H40」10g、氧化二丁錫2_5g、具有異丙烯基之 甲基丙烯酸甲酯200g與氫醌〇.ig,以3ml/分鐘之速度, 將含有7 %氧之氮注入混合溶液中的同時,攪拌下加熱。 使向傾析管之餾出液量成爲每1小時15〜20g之方式來調 節加熱量,每1小時取出傾析管內之餾出物,添加相當於 此餾出液量之甲基丙烯酸甲酯的同時,予以反應10小時。 反應結束後,減壓下餾去甲基丙烯酸甲酯,爲了終止所殘 -29- 200921152 留的羥基而添加醋酸酐20g、胺基磺酸4g,於室溫下攪拌 10小時。藉過濾以去除胺基磺酸,於減壓下餾出醋酸酐與 醋酸之後,將殘留物溶解於醋酸乙酯7 0 g中,爲了去除氫 醌,利用5 %氫氧化鈉水溶液20g洗淨4次,進一步利用7 %硫酸水溶液2 0 g洗淨2次’再利用水2 0 g洗淨2次。將 對甲氧基酚〇.〇〇45g加入所得的有機層中’減壓下,導入7 %氧的同時,餾出溶劑,得到具有異丙烯基與乙醯基之多 分枝狀巨單體(Mm-5)llg。所得的多分枝狀巨單體(Mm-5) 之重量平均分子量爲7,900,數目平均分子量爲4,200,雙 鍵導入量爲2.90mm〇l/g,異丙烯基與乙醯基導入率分別爲 49%與48%。此處所得的多分枝狀巨單體(Mm-5 )係重複 具有作爲本文中(al-ii-Ι )所揭示之醚鍵的構造單位而形 成分枝構造之多分枝狀巨單體。 實施例1 調製由苯乙烯單體90份,相對於苯乙烯單體5 0 Oppm之 參考例1所得的多分枝狀巨單體(Mm-1 )、及由甲苯1〇 份而成的混合溶液,相對於苯乙烯單體,更添加3 00pPm 之作爲有機過氧化物的過氧化第三丁基苯甲酸酯,使用第 1圖所示之裝置,依照下列條件予以連續式塊狀聚合: 混合溶液之供應量:9L/hr、 攪拌式反應器(2 )之反應溫度:1 3 2 °C、 循環聚合線(I )之反應溫度:1 3 8 °C、 非循環聚合線(II )之反應溫度:1 4 0〜1 6 0 °C、 回流比:R = F 1 / F 2 = 6。 但是,F 1係顯示回流循環聚合線內之混合溶液的流量、 -30- 200921152 F2係顯示流向非循環聚合線之混合溶液的流量。 利用熱交換器以將經由聚合所得的混合溶液加熱直到 22 0 °C,於50mmHg之減壓下,去除揮發性成分後,予以九 粒化而得到苯乙烯系樹脂(A- 1 )。 於所得的苯乙烯系樹脂(A -1 ) 1 0 0份中,添加〇 . 7份之 作爲光擴散劑(B)之矽氧烷系微粒的日本信越化學工業股 份公司製KMP-701 ( B-1 ) ’使用滾筒予以預混合,得到光 擴散板用樹脂組成物。更利用3 0 m m φ雙軸擠出機以混攪此 混合物而得到複合九粒。於7 〇°C,3小時預備乾燥所得的 複合物’利用450噸射出成形機以實施厚度2mm之32吋 擴散板的成形。 實施例2 除了使用多分枝狀巨單體(M m - 2 )以取代實施例1中 之多分枝狀巨單體(M m -1 )以外,進行相同於實施例1之 方式而得到苯乙烯系樹脂(A · 2 )。將0 _ 7份之光擴散劑(B - 1 ) 添加於所得的苯乙烯系樹脂(A -2 ) 1 0 0份中,使用滾筒以 預備混合。進行相同於實施例1之方式以熔融混攪此混合 物,供應於射出成形之材料而得到3 2寸擴散板。 實施例3 除了使用多分枝狀巨單體(M m - 3 )以取代實施例1中 之多分枝狀巨單體(Mm- 1 )以外,進行相同於實施例1之 方式而得到苯乙烧系樹脂(A - 3 )。將0.7份之光擴散劑(b - 1 ) 添加於所得的苯乙稀系樹脂(A - 3 ) 1 0 0份中,使用滾筒以 預備混合。進行相同於實施例1之方式以熔融混攪此混合 物,供應於射出成形之材料而得到3 2寸擴散板。 -31- 200921152 將所得的苯乙烯系樹脂(A_3)之GPC-MALS的層析圖 顯示於第2圖。橫軸爲從測定開始時之流出的溶劑量(保 留時間)’縱軸爲波峰強度,溶劑量越少的成分波峰具有 越高的分子量。圖中之實線係經由測定所得的波峰。針對 高分子量部分(P2)與低分子量部分(P1)之質量比,從 高分子量部分之最高波峰下降至橫軸之垂線,求出高分子 量部分之線對稱及高分子量部分之面積和而從整體減去此 等部分之剩餘部分的面積比率。其他之實施例及比較例也 利用同樣之方法以求出(P 2 )與(P 1 )之比(P 2 ) / ( P 1 ) 而揭示於表1及表2中。 將所得的苯乙烯系樹脂(A - 3 )之從G P C - M A L S所求出 的分子量與慣性半徑之兩對數圖顯示於第3圖。 實施例4 調製由苯乙烯單體90份,相對於苯乙烯單體爲1800ppm 之參考例3所得的多分枝狀巨單體(Mm-3)、及甲苯10 份而成的混合溶液,相對於苯乙烯單體,更添加3 00ppm 之作爲有機過氧化物的過氧化第三丁基苯甲酸酯,使用第 1圖所示之裝置’依照下列條件予以連續式塊狀聚合: 混合溶液之供應量:9L/hr、 攪拌式反應器(2)之反應溫度:132 °C、 循環聚合線(I )之反應溫度:1 3 8 °C、 非循環聚合線(11 )之反應溫度:1 5 0〜1 7 0°C、 回流比:R = F 1 / F 2 = 6。 但是,F 1係顯示回流循環聚合線內之混合溶液的流量、 F2係顯示流向非循環聚合線之混合溶液的流量。 -32- 200921152 利用熱交換器以將聚合所得的混合溶液加熱直到2 2 0 °C,於5 OmmHg之減壓下,去除揮發性成分後而得到苯乙 嫌系樹脂(A-4)。 於所得的苯乙烯系樹脂(A - 4 ) 1 0 〇份中,添加〇 . 7份之 光擴散劑(B- 1 ),使用滾筒予以預混合。進行相同於實施 例1之方式以熔融混攪此混合物,供應於射出成形之材料 而得到3 2寸擴散板。 實施例5 進行相同於實施例4之方式而得到的苯乙烯系樹脂 (A-4 ) 1 〇〇份中,添加1 .7份之作爲光擴散劑之丙烯酸系 微粒的日本觸媒股份公司製EpOsterMA1002(B-2),使用 滾筒以預備混合。進行相同於實施例1之方式以熔融混攪 此混合物,供應於射出成形之材料而得到3 2寸擴散板。 實施例6 進行相同於實施例4之方式而得到的苯乙烯系樹脂 (A - 4 ) 1 0 0份中’添加〇 · 7份之光擴散劑(b - 1 ) 、0.1份 之作爲紫外線吸收劑1之Ciba Specialty Chemicals公司製 Tinuvin P、0.03份之作爲抗氧化劑1之ciba Specialty Chemicals公司製Irg an ox 1076、〇·〇7份之作爲抗氧化劑2 之 Ciba Specialty Chemicals 公司製 irgafosl68’ 使用滾筒 以預備混合。進行相同於實施例丨之方式以熔融混攪此混 合物’供應於射出成形之材料而得到3 2寸擴散板。 實施例7 進行相同於實施例4之方式而得到的苯乙烯系樹脂 (A-4) 100份中,添加〇.45份之光擴散劑(H ) 、〇 ^ -33- 200921152 份之紫外線吸收劑1、0 · 0 3份之抗氧化劑1、ο . 0 7份之作爲 抗氧化劑2,使用滾筒以預備混合。藉由進行相同於實施 例1之方式以熔融混攪此混合物’使用裝配壓模(V字、 90。、5 Ομιη間距)之模具以射出成形,得到厚度2mm之32 寸棱鏡擴散板。 實施例8 進行相同於實施例 4之方式而得到的苯乙烯系樹脂 (A - 4 ) 1 0 0份中,添加〇 . 2份之光擴散劑(B - 1 ) 、〇 · 1份 Γ 之紫外線吸收劑1、〇.〇3份之抗氧化劑1、0.07份之作爲抗 氧化劑2,使用滾筒以預備混合。藉由進行相同於實施例1 之方式以熔融混攪此混合物,使用裝配壓模(V字、90°、 5 Ομιη間距)之模具以射出成形,得到厚度2mm之32寸棱 鏡擴散板。 實施例9 除了使用參考例4所得的多分枝狀巨單體(Mm-4 )以 取代實施例4中之多分枝狀巨單體(Mm-3 ),將相對於苯 (乙烯單體之添加量設爲1,〇〇〇Ppm以外’進行相同於實施例 4之方式而得到苯乙烯系樹脂(A-5)。將0.7份之光擴散 劑(B-1 )添加於所得的苯乙烯系樹脂(A-5 ) 100份中, 使用滾筒以預備混合。進行相同於實施例1之方式以熔融 混攪此混合物,供應於射出成形之材料而得到厚度2mm之 3 2寸擴散板。 實施例1 〇 除了使用參考例4所得的多分枝狀巨單體(M m - 4 )以 取代實施例4中之多分枝狀巨單體(Mm_3 )以外’進行相 -34- 200921152 同於實施例4之方式而得到苯乙烯系樹脂(A-6 )。將0.7 份之光擴散劑(B-1 )添加於所得的苯乙烯系樹脂(A-6 ) 100份中,並添加0.1份之紫外線吸收劑1、〇.〇3份之抗氧 化劑1、0 · 0 7份之抗氧化劑2,使用滾筒以預備混合。進行 相同於實施例1之方式以熔融混攪此混合物,供應於射出 成形之材料而得到厚度2mm之32寸擴散板。 實施例1 1 除了使用參考例5所得的多分枝狀巨單體(Mm-5 )以 f 取代實施例4中之多分枝狀巨單體(M m - 3 )以外,進行相 同於實施例4之方式而得到苯乙烯系樹脂(a _ 7 )。將〇 7 份之光擴散劑(B-1 )添加於所得的苯乙烯系樹脂(a_7 ) 1 〇 〇份中,並添加0 . 1份之紫外線吸收劑1、〇 . 〇 3份之抗氧 化劑1、0.0 7份之抗氧化劑2,使用滾筒以預備混合。進行 相同於實施例1之方式以熔融混攪此混合物,供應於射出 成形之材料而得到厚度2mm之3 2寸擴散板。 比較例1 ΐ..., 除了調製由苯乙烯單體94份、及甲苯6份而成的混合 溶液,相對於苯乙烯單體,更添加30〇ppm之作爲有機過氧 化物的過氧化第三丁基苯甲酸酯以外,進行相同於實施例 4之方式而得到苯乙烯系樹脂(A ’ - 1 )。將〇 . 7份之光擴散 劑(B-1)添加於所得的苯乙烯系樹脂(1〇〇份中, 使用滾筒以預備混合。進行相同於實施例1之方式以熔融 混攪此混合物’供應於射出成形之材料而得到32寸擴散 板。 比較例2 -35- 200921152 調製由苯乙烯單體94份、及甲苯6份而成的混合溶液, 相對於苯乙烯單體,更添加200ppm之2,2-雙(過氧化-4,4-二丁基己基)丙烷,使用第1圖所示之裝置,依照下列條 件予以連續式塊狀聚合: 混合溶液之供應量·· 9L/hr、 攪拌式反應器(2 )之反應溫度:1 1 5 °C、 循環聚合線(I)之反應溫度:125 °C、 非循環聚合線(II)之反應溫度:130〜160 °C、 回流比:R = F 1 / F 2 = 6。 但是,F 1係顯示回流循環聚合線內之混合溶液的流量、 F 2係顯不流向非循環聚合線之混合溶液的流量。 利用熱交換器以將聚合所得的混合溶液加熱直到220 °C ’於50mmHg之減壓下,去除揮發性成分後,予以九粒 化而得到苯乙烯系樹脂(A ’ - 2 )。 於所得的苯乙烯系樹脂(A ’ - 2 ) 1 0 0份中,添加0.7份 之光擴散劑(B-1 ),並添加〇.1份之紫外線吸收劑丨、0.03 份之抗氧化劑1、0.0 7份之抗氧化劑2,使用滾筒予以預混 合。更利用3 Ommcp雙軸擠出機以混攪此混合物而得到九 粒。於7 0 °C,3小時預備乾燥所得的複合物,利用4 5 0噸 射出成形機以實施厚度2 m m之3 2吋擴散板的成形。 比較例3 調製由苯乙烯單體74份、甲基丙烯酸甲酯18份、甲苯 8份而成的混合溶液,相對於苯乙烯與甲基丙烯酸甲酯之 合計量,更添加50ppm之作爲過氧化物的2,2-雙(過氧化 -4,4-二丁基己基)丙烷,使用第1圖所示之裝置,依照下 -36- 200921152 列條件予以連續式塊狀聚合·· 混合溶液之供應量:9L/hr、 攪拌式反應器(2 )之反應溫度:1 1 5 °C、 循環聚合線(I )之反應溫度:1 2 0°C、 非循環聚合線(II )之反應溫度:1 2 5〜1 5 0 X:、 回流比:R = F 1 / F 2 = 6。 但是’ F 1係顯示回流循環聚合線內之混合溶液的流量、 F 2係顯示流向非循環聚合線之混合溶液的流量。 利用熱交換器以將聚合所得的混合溶液加熱直到220 °C ’於50mmHg之減壓下,去除揮發性成分後,予以九粒 化而得到苯乙烯系樹脂(A’-3 )。 於所得的苯乙烯系樹脂(A’-3 ) 100份中,添加0.7份 之光擴散劑(B - 1 ),使用滾筒予以預混合。進行相同於實 施例1之方式以熔融混攪此混合物,供應於射出成形之材 料而得到3 2寸擴散板。 比較例4 進行相同於比較例2之方式而得到的苯乙烯系樹脂 (A ’ - 2 ) 1 0 0份中,添力□ 0.4 5份之光擴散劑(B -1 ) ' 0.1 份之紫外線吸收劑1、〇.〇3份之抗氧化劑1、〇· 份之抗氧 化劑2,使用滾筒以預備混合。藉由進行相同於實施例1 之方式以熔融混攪此混合物,使用裝配壓模(V字、90 °、 5 Ομηι間距)之模具以射出成形,得到厚度2mm之32寸棱 鏡擴散板。 比較例5 進行相同於比較例3之方式而得到的苯乙烯系樹脂 -37- 200921152 (A’-3 ) 100份中’添加〇·2份之光擴散劑(B-丨).01 份之紫外線吸收劑1、0.03份之抗氧化劑1、份之作爲 抗氧化劑2’使用滾筒以預備混合。藉由進行相同於實施 例1之方式以熔融混攪此混合物,使用裝配壓模(v字、 9 0 °、5 0 μ m間距)之模具以射出成形,得到厚度2 m m之3 2 寸棱鏡擴散板。 針對實施例1〜1 1及比較例1〜5 ’將評估結果彙整於表 -38- 200921152 【表1】 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 苯乙烯系樹脂 A-1 A-2 Α·3 A-4 A-4 A-4 巨單體種類 Mm-1 Mm-2 Mm-3 Mm-3 Mm-3 Mm-3 巨單體Mw (xlO4) 6,000 3,900 3,000 3,000 3,000 3,000 巨單體雙鍵含量(mmol/g) 2.70 1.50 2.00 2.00 2.00 2.00 巨單體添加量(ppm) 500 500 500 1,800 1,800 1,800 A 苯乙烯系樹脂之Mw (xlO4) 48 42 32 42 42 42 (Ρ2/Ρ1) 55/45 45/55 42/58 50/50 50/50 50/50 '憤性半徑與分子量之相關圖的斜率 0.36 0.39 0.40 0.35 0.35 0.35 折射率 1.59 1.59 1.59 1.59 1.59 1.59 MFR (g/10min) 2.0 2.2 2.8 4.0 4.0 4.0 種類 B-1 B-1 B-1 B-1 B-2 B-1 粒徑(μπι) 3.5 3.5 3.5 3.5 2.5 3.5 B 折射率 1.43 1.43 1.43 1.43 1.51 1.43 添加量(wt%) 0.7 0.7 0.7 0.7 1.7 0.7 添 紫外線吸收劑1 0.1 加 抗氧化劑1 0.03 劑 抗氧化劑2 0.07 外觀及加工性 〇 〇 〇 o 0 〇 平均穿透率(%) 67.11 63.38 62.38 65.50 67.42 63.33 擴 最大穿透率(%) 67.40 63.62 62.62 65.78 67.74 63.59 散 最小穿透率(%) 66.87 63.09 62.05 65.25 67.20 63.01 板 穿透率不均(%) 0.8 0.8 0.9 0.8 0.8 0.9 吸水率(%) 0.06 0.06 0.05 0.05 0.05 0.06 -39- 200921152 【表2】 實施例7 實施例8 實施例9 實施例10 實施例11 苯乙烯系樹脂 A-4 A-4 A-5 A-6 A-7 巨單體_ Mm-3 Mm-3 Mm-4 Mm-4 Mm-5 巨單體Mw (xlO4) 3,000 3,000 5,200 5,200 7,900 巨單體雙鍵含量(mmol/g) 2.00 2.00 3.00 3.00 2.90 巨單體添加量(ppm) 1,800 1,800 1,000 1,800 1,800 A 苯乙烯系樹脂之Mw (xlO4) 42 42 36 52 50 (Ρ2/Ρ1) 50/50 50/50 52/48 55/45 55/45 慣性半徑與分子量之相關圖的斜率 0.35 0.35 0.36 0.35 0.35 折射率 1.59 1.59 1.59 1.59 1.59 MFR (g/10min) 4.0 4.0 3.5 3.0 3.0 種類 B-1 B-1 B-1 B-1 B-1 粒徑(μηι) 3.5 3.5 3.5 3.5 3.5 B 折射率 1.43 1.43 1.43 1.43 1.43 添加量(wt%) 0.45 0.2 0.7 0.7 0.7 添 紫外線吸收劑1 0.1 0.1 — 0.1 0.1 加 抗氧化劑1 0.03 0.03 一 0.03 0.03 劑 抗氧化劑2 0.07 0.07 一 0.07 0.07 圖案轉印性 〇 〇 — _ — 外觀及加工性 〇 〇 〇 〇 Ο 擴 平均穿透率(%) 74.42 84.61 64.11 62.95 63.94 散 最大穿透率(%) 74.71 84.87 64.42 63.26 64.26 板 最小穿透率(%) 74.18 84.22 63.88 62.69 63.69 穿透率不均(%) 0.7 0.8 0.8 0.9 0.9 吸水率(%) 0.06 0.06 0.05 0.06 0.06 -40- 200921152 【表3】 比較例1 比較例2 比較例3 比較例4 比較例5 苯乙烯系樹脂 AM A,-2 A’-3 A’-2 Α,-3 巨單體麵 巨單體Mw (xlO4) 巨單體雙鍵含量(mmol/g) 巨單體添加量(ppm) A 苯乙烯系樹脂之Mw (xlO4) 25 24 32 24 32 (Ρ2/Ρ1) 0/100 0/100 0/100 0/100 0/100 慣性半徑與分子量之相關圖的斜率 0.52 0.50 0.50 0.50 0.50 折射率 1.59 1.59 1.57 1.59 1.57 MFR (g/10min) 3.0 2.0 1.4 2.0 1.4 種類 B-1 B-1 B-1 B-1 B-1 粒徑(μπ〇 3.5 3.5 3.5 3.5 3.5 B 折射率 1.43 1.43 1.43 1.43 1.43 添加量(wt%) 0.7 0.7. 0.7 0.45 0.2 添 紫外線吸收劑1 0.1 0.1 0.1 加 抗氧化劑1 0.03 0.03 0.03 劑 抗氧化劑2 0.07 0.07 0.07 圖案轉印性 Δ X 外觀及加工性 〇 〇 X 〇 X 擴 平均穿透率(%) 63.43 65.82 63.77 76.56 86.53 散 最大穿透率(%) 63.85 66.32 64.00 76.09 87.20 板 最小穿透率(%) 62.91 65.33 63.12 75.12 86.02 穿透率不均(%) 1.5 1.5 1.4 1.3 1.4 吸水率(%) 0.05 0.11 0.06 0.06 0.06 -41 - 200921152 由表1、2,本發明之光擴散板用樹脂組成物與由其而成 的光擴散板,除了光擴散性之外,也明確具有優越之加工 性、低吸水性、少的穿透率不均。 [產業上利用之可能性] 本發明之光擴散板用樹脂組成物具優越之加工性,所得 的光擴散板係光擴散性、低吸水性、低穿透率不均,尤其 能夠作爲朝向大型化之液晶顯示器中的正下方型背光方式 之光擴散板利用。另外,本發明之光擴散板用樹脂組成物 f 之高加工性與作爲組成物之均質性係藉由例如對其表面實 施微細加工,提高光擴散性效果之情形等,能夠採用可同 時進行擴散板之成形與表面加工之射出成形法。 【圖式簡單說明】 第1圖係顯示組裝具有靜態混合元件之管狀反應器的連 續聚合線之一例的步驟圖。 第2圖係於實施例3所得的苯乙烯系樹脂(A-3 )之 GPC-MALS的層析圖。 ; 第3圖係由GPC-MALS所求出的苯乙烯系樹脂(A-3 ) 之分子量與慣性半徑的兩對數圖。還有,將分子量25萬〜 1,〇〇〇萬之區域、其範圍內之〇·35與0.45斜率的直線合倂 顯示於第3圖上。 【主要元件符號說明】 1 柱塞泵 2 攪拌式反應器 3、7 齒輪栗 4〜6、8〜1 0 具有靜態混合元件之管狀反應器 -42-Dean-Stark decant tube and reaction vessel equipped with a stirrer, 10 g of "Boltorn H40", 2_5 g of dibutyltin oxide, 200 g of methyl methacrylate with isopropenyl group and hydroquinone .ig were added at 3 ml/min. Speed, while injecting 7% oxygen nitrogen into the mixed solution, heating with stirring. The amount of the distillate to the decant tube was adjusted to 15 to 20 g per hour, and the amount of heating was adjusted. The distillate in the decanter was taken out every hour, and methacrylic acid equivalent to the amount of the distillate was added. At the same time as the ester, it was reacted for 10 hours. After completion of the reaction, methyl methacrylate was distilled off under reduced pressure, and 20 g of acetic anhydride and 4 g of aminosulfonic acid were added to terminate the hydroxyl group remaining in the residue -29 to 200921152, and the mixture was stirred at room temperature for 10 hours. After removing the aminosulfonic acid by filtration, the acetic anhydride and acetic acid were distilled off under reduced pressure, and the residue was dissolved in 70 g of ethyl acetate. To remove hydroquinone, it was washed with 20 g of a 5% aqueous sodium hydroxide solution. Then, it was further washed twice with 20 g of a 7 % sulfuric acid aqueous solution and then washed twice with water 20 g. 45 g of p-methoxyphenol oxime. 加入 was added to the obtained organic layer under reduced pressure, and while introducing 7% oxygen, the solvent was distilled off to obtain a multi-branched macromonomer having isopropenyl group and ethyl hydrazide group ( Mm-5)llg. The obtained multi-branched macromonomer (Mm-5) had a weight average molecular weight of 7,900, a number average molecular weight of 4,200, a double bond introduction amount of 2.90 mm〇l/g, and an isopropenyl group and an ethenyl group introduction rate of 49, respectively. % and 48%. The multi-branched macromonomer (Mm-5) obtained here is a multi-branched macromonomer having a twig structure as a structural unit of the ether bond disclosed herein (al-ii-Ι). Example 1 A mixed solution of 90 parts of styrene monomer, a multi-branched macromonomer (Mm-1) obtained in Reference Example 1 with respect to styrene monomer of 50 ppm, and a mixture of toluene and 1 part was prepared. To the styrene monomer, 300 ppPm of a third peroxide of peroxybutyl benzoate as an organic peroxide was added, and the continuous block polymerization was carried out according to the following conditions using the apparatus shown in Fig. 1: Mixing Supply of solution: 9 L / hr, reaction temperature of stirred reactor (2): 1 3 2 ° C, reaction temperature of cyclic polymerization line (I): 1 3 8 ° C, non-circulating polymerization line (II) Reaction temperature: 1 4 0 to 1 60 ° C, reflux ratio: R = F 1 / F 2 = 6. However, the F 1 system shows the flow rate of the mixed solution in the reflux cycle polymerization line, and -30-200921152 F2 shows the flow rate of the mixed solution flowing to the non-circulating polymerization line. The mixed solution obtained by the polymerization was heated to 22 ° C by a heat exchanger to remove volatile components under a reduced pressure of 50 mmHg, and then granulated to obtain a styrene resin (A-1). KMP-701 (Japan) manufactured by Shin-Etsu Chemical Co., Ltd., which is a siloxane-based fine particle of the light-diffusing agent (B), is added to the obtained styrene-based resin (A-1). -1 ) 'Premixed using a roller to obtain a resin composition for a light diffusing plate. Further, the mixture was mixed with a 30 m m φ twin-screw extruder to obtain a composite of nine particles. The composite obtained by drying for 3 hours at 7 ° C was formed by a 450 ton injection molding machine to carry out a 32 Å diffusion plate having a thickness of 2 mm. Example 2 The same procedure as in Example 1 was carried out except that a multi-branched macromonomer (M m - 2 ) was used in place of the multi-branched macromonomer (M m -1 ) in Example 1. Resin (A · 2 ). 0 to 7 parts of the light diffusing agent (B - 1 ) was added to 100 parts of the obtained styrene resin (A - 2 ), and a roller was used for preliminary mixing. The mixture was melt-mixed in the same manner as in Example 1 and supplied to the material for injection molding to obtain a 32-inch diffusion plate. Example 3 The same procedure as in Example 1 was carried out except that a multi-branched macromonomer (M m - 3 ) was used in place of the multi-branched macromonomer (Mm-1) in Example 1. Resin (A - 3 ). 0.7 part of the light diffusing agent (b - 1 ) was added to 100 parts of the obtained styrene resin (A - 3 ), and a roller was used for preliminary mixing. The mixture was melt-mixed in the same manner as in Example 1 and supplied to the material for injection molding to obtain a 32-inch diffusion plate. -31-200921152 A chromatogram of GPC-MALS of the obtained styrene resin (A_3) is shown in Fig. 2. The horizontal axis represents the amount of solvent (residence time) from the start of the measurement. The vertical axis represents the peak intensity, and the component peak having a smaller solvent amount has a higher molecular weight. The solid line in the figure is determined by measuring the peak. For the mass ratio of the high molecular weight fraction (P2) to the low molecular weight fraction (P1), from the highest peak of the high molecular weight fraction to the perpendicular of the horizontal axis, the area of the line symmetry and the high molecular weight fraction of the high molecular weight fraction is determined and the whole Subtract the area ratio of the remainder of these parts. The other examples and comparative examples were also found in Tables 1 and 2 by the same method to obtain the ratio (P 2 ) / (P 1 ) of (P 2 ) to (P 1 ). The two logarithmic plots of the molecular weight and the radius of inertia obtained from G P C - M A L S of the obtained styrene resin (A - 3 ) are shown in Fig. 3. Example 4 A mixed solution of 90 parts of styrene monomer, 1800 ppm of a styrene monomer, and a mixed solution of a multi-branched macromonomer (Mm-3) obtained in Reference Example 3 and 10 parts of toluene was prepared. The styrene monomer was further added with 300 00 ppm of a third butyl benzoate peroxide as an organic peroxide, and the device shown in Fig. 1 was used for continuous block polymerization according to the following conditions: supply of mixed solution Amount: 9 L/hr, reaction temperature of stirred reactor (2): 132 ° C, reaction temperature of circulating polymerization line (I): 1 3 8 ° C, reaction temperature of non-circulating polymerization line (11): 1 5 0 to 1 7 0 ° C, reflux ratio: R = F 1 / F 2 = 6. However, the F 1 system shows the flow rate of the mixed solution in the reflux cycle polymerization line, and the F 2 system shows the flow rate of the mixed solution flowing to the non-circulating polymerization line. -32-200921152 The benzene styrene resin (A-4) was obtained by heating a mixed solution obtained by polymerization to a temperature of 2200 ° C under a reduced pressure of 5 OmmHg to remove a volatile component. To the obtained styrene resin (A - 4 ) 10 parts, 7 parts of a light diffusing agent (B-1) was added and premixed using a roller. The mixture was melt-mixed in the same manner as in Example 1 and supplied to the material for injection molding to obtain a 32-inch diffusion plate. Example 5 The styrene-based resin (A-4) obtained in the same manner as in Example 4 was prepared by adding Nippon Catalyst Co., Ltd. as a light-diffusing agent. EpOsterMA1002 (B-2), use a roller to prepare for mixing. The mixture was melt-mixed in the same manner as in Example 1 and supplied to the injection-molded material to obtain a 32-inch diffusion plate. Example 6 The styrene resin (A - 4 ) obtained in the same manner as in Example 4 was subjected to 'addition of 〇·7 parts of light diffusing agent (b-1) and 0.1 part of ultraviolet light absorption. Tinuvin P manufactured by Ciba Specialty Chemicals Co., Ltd. of the agent 1 and 0.03 parts of Irg an ox 1076 manufactured by Ciba Specialty Chemicals Co., Ltd. as an antioxidant 1 and 7 parts of Irgafosl 68' manufactured by Ciba Specialty Chemicals Co., Ltd. as an antioxidant 2 Prepare for mixing. In the same manner as in the example, the mixture was supplied by melt-mixing the mixture to the material for injection molding to obtain a 32-inch diffusion plate. Example 7 In 100 parts of the styrene resin (A-4) obtained in the same manner as in Example 4, 0.45 parts of the light diffusing agent (H) and 〇^-33-200921152 parts of ultraviolet light were added. Agent 1, 0 · 0 3 parts of antioxidant 1, ο. 0 7 parts as antioxidant 2, using a roller to prepare for mixing. A 32-inch prism diffusion plate having a thickness of 2 mm was obtained by performing melt-mixing of the mixture in the same manner as in Example 1 using a mold for assembling a stamper (V-shaped, 90, 5 μm pitch). Example 8 In a 100 parts of the styrene resin (A - 4 ) obtained in the same manner as in Example 4, 2 parts of a light diffusing agent (B - 1 ) and 〇·1 part of Γ were added. Ultraviolet absorber 1, 〇. 〇 3 parts of antioxidant 1, 0.07 parts of the antioxidant 2, using a roller to prepare for mixing. This mixture was melt-mixed in the same manner as in Example 1 and injection-molded using a mold for assembling a stamper (V-shaped, 90°, 5 μm pitch) to obtain a 32-inch prism diffusing plate having a thickness of 2 mm. Example 9 In addition to the use of the multi-branched macromonomer (Mm-4) obtained in Reference Example 4 in place of the multi-branched macromonomer (Mm-3) in Example 4, it was added relative to benzene (ethylene monomer). The amount was set to 1, and the styrene resin (A-5) was obtained in the same manner as in Example 4 except that 〇〇〇Ppm was added. 0.7 part of the light diffusing agent (B-1) was added to the obtained styrene system. In 100 parts of the resin (A-5), a roller was used for preliminary mixing, and the mixture was melt-mixed in the same manner as in Example 1 and supplied to the material for injection molding to obtain a 32-inch diffusion plate having a thickness of 2 mm. 1 〇 In addition to the multi-branched macromonomer (M m - 4 ) obtained in Reference Example 4, in place of the multi-branched macromonomer (Mm_3) in Example 4, the proceeding phase -34-200921152 is the same as in Example 4. The styrene resin (A-6) was obtained in the same manner. 0.7 part of the light diffusing agent (B-1) was added to 100 parts of the obtained styrene resin (A-6), and 0.1 part of ultraviolet absorption was added. Agent 1, 〇. 〇 3 parts of antioxidant 1, 0 · 0 7 parts of antioxidant 2, use a roller to prepare for mixing. The mixture was melt-mixed in the manner of Example 1, and supplied to the injection-molded material to obtain a 32-inch diffusion plate having a thickness of 2 mm. Example 1 1 Except that the multi-branched macromonomer (Mm-5) obtained in Reference Example 5 was used. A styrene resin (a _ 7 ) was obtained in the same manner as in Example 4 except that the multi-branched macromonomer (M m - 3 ) in Example 4 was replaced by f. 7 parts of the light diffusing agent were obtained. (B-1) is added to the obtained styrene resin (a_7) 1 part, and 0.1 part of the ultraviolet absorber 1, 〇. 〇 3 parts of the antioxidant 1, 0.0 7 parts of the antioxidant 2. Using a roller to prepare for mixing, the mixture was melt-mixed in the same manner as in Example 1 and supplied to the injection-molded material to obtain a 32-inch diffusion plate having a thickness of 2 mm. Comparative Example 1 ΐ..., except modulation A mixed solution of 94 parts of a styrene monomer and 6 parts of toluene is added to a styrene monomer in an amount of 30 〇ppm of a peroxybutyl butyl benzoate as an organic peroxide. The styrene resin (A '-1) was obtained in the same manner as in Example 4. 7 parts of the light diffusing agent (B-1) was added to the obtained styrene-based resin (1 part, using a drum to prepare for mixing. Performing the same manner as in Example 1 to melt-mix this mixture) was supplied. The molded material was injected to obtain a 32-inch diffusion plate. Comparative Example 2 -35- 200921152 A mixed solution of 94 parts of styrene monomer and 6 parts of toluene was prepared, and 200 ppm of 2 was added to the styrene monomer. 2-Bis(4,4-dibutylhexyl)peroxide, using the apparatus shown in Figure 1, continuous block polymerization according to the following conditions: Supply of mixed solution ····················· Reaction temperature of the reactor (2): 1 15 ° C, reaction temperature of the circulating polymerization line (I): 125 ° C, reaction temperature of the non-circulating polymerization line (II): 130 to 160 ° C, reflux ratio: R = F 1 / F 2 = 6. However, the F 1 system shows the flow rate of the mixed solution in the reflux cycle polymerization line, and the flow rate of the mixed solution in which the F 2 system does not flow to the non-circulating polymerization line. The mixed solution obtained by the polymerization was heated to 220 ° C under a reduced pressure of 50 mmHg by a heat exchanger to remove volatile components, and then granulated to obtain a styrene resin (A ′ - 2 ). To the obtained styrene resin (A ' - 2 ) 100 parts, 0.7 parts of the light diffusing agent (B-1) was added, and 1 part of the ultraviolet absorber 丨, 0.03 part of the antioxidant 1 was added. 0.0 7 parts of Antioxidant 2, premixed using a roller. Further, this mixture was mixed with a 3 Ommcp twin screw extruder to obtain nine particles. The obtained composite was preliminarily dried at 70 ° C for 3 hours, and a 3 2 吋 diffusion plate having a thickness of 2 m was formed by a 4500 ton injection molding machine. Comparative Example 3 A mixed solution of 74 parts of styrene monomer, 18 parts of methyl methacrylate and 8 parts of toluene was prepared, and 50 ppm was added as a peroxide for the total amount of styrene and methyl methacrylate. 2,2-bis(peroxy-4,4-dibutylhexyl)propane, using the apparatus shown in Figure 1, continuous block polymerization according to the conditions of -36-200921152 Supply: 9L / hr, stirred reactor (2) reaction temperature: 1 1 5 ° C, cycle polymerization line (I) reaction temperature: 1 2 0 ° C, non-circulating polymerization line (II) reaction temperature :1 2 5~1 5 0 X:, reflux ratio: R = F 1 / F 2 = 6. However, the 'F 1 system shows the flow rate of the mixed solution in the reflux cycle polymerization line, and the F 2 system shows the flow rate of the mixed solution flowing to the non-circulating polymerization line. The mixed solution obtained by the polymerization was heated by a heat exchanger to a reduced pressure of 50 °H under a reduced pressure of 50 mmHg, and then ninth granulated to obtain a styrene resin (A'-3). To 100 parts of the obtained styrene resin (A'-3), 0.7 part of a light diffusing agent (B-1) was added and premixed using a roll. The mixture was melt-mixed in the same manner as in Example 1 and supplied to the injection-molded material to obtain a 32-inch diffusion plate. Comparative Example 4 In the styrene resin (A ' - 2 ) 100 parts obtained in the same manner as in Comparative Example 2, the addition of 0.4 5 parts of the light diffusing agent (B -1 ) ' 0.1 part of ultraviolet rays Absorbent 1, 〇. 〇 3 parts of antioxidant 1, 〇 · parts of antioxidant 2, using a roller to prepare for mixing. This mixture was melt-mixed in the same manner as in Example 1 and injection-molded using a mold for assembling a stamper (V-shaped, 90 °, 5 Ομηι) to obtain a 32-inch prism diffusing plate having a thickness of 2 mm. Comparative Example 5 A bismuth resin-37-200921152 (A'-3) obtained in the same manner as in Comparative Example 3 was added, and 2 parts of a light diffusing agent (B-丨). Ultraviolet absorber 1, 0.03 parts of antioxidant 1, and part of the antioxidant 2' used a roller to prepare for mixing. The mixture was melt-mixed in the same manner as in Example 1 and injection-molded using a mold for assembling a stamper (v-word, 90°, 50 μm pitch) to obtain a 32-inch prism having a thickness of 2 mm. Diffuser plate. The evaluation results are summarized in Tables 1 to 11 and Comparative Examples 1 to 5' in Table-38-200921152 [Table 1] Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Styrene resin A-1 A-2 Α·3 A-4 A-4 A-4 Giant monomer type Mm-1 Mm-2 Mm-3 Mm-3 Mm-3 Mm-3 Giant monomer Mw (xlO4) 6,000 3,900 3,000 3,000 3,000 3,000 macromonomer double bond content (mmol/g) 2.70 1.50 2.00 2.00 2.00 2.00 Giant monomer addition (ppm) 500 500 500 1,800 1,800 1,800 A Mw (xlO4) styrene resin 48 42 32 42 42 42 (Ρ2/Ρ1) 55/45 45/55 42/58 50/50 50/50 50/50 'The slope of the correlation diagram between the radius of anger and the molecular weight 0.36 0.39 0.40 0.35 0.35 0.35 Refractive index 1.59 1.59 1.59 1.59 1.59 1.59 MFR ( g/10min) 2.0 2.2 2.8 4.0 4.0 4.0 Type B-1 B-1 B-1 B-1 B-2 B-1 Particle size (μπι) 3.5 3.5 3.5 3.5 2.5 3.5 B Refractive index 1.43 1.43 1.43 1.43 1.51 1.43 Add Amount (wt%) 0.7 0.7 0.7 0.7 1.7 0.7 Add UV absorber 1 0.1 Add antioxidant 1 0.03 Agent antioxidant 2 0.07 Appearance and processability 0o 0 〇平Penetration rate (%) 67.11 63.38 62.38 65.50 67.42 63.33 Maximum penetration rate (%) 67.40 63.62 62.62 65.78 67.74 63.59 Minimum penetration rate (%) 66.87 63.09 62.05 65.25 67.20 63.01 Plate penetration unevenness (%) 0.8 0.8 0.9 0.8 0.8 0.9 Water absorption (%) 0.06 0.06 0.05 0.05 0.05 0.06 -39- 200921152 [Table 2] Example 7 Example 8 Example 9 Example 10 Example 11 Styrene resin A-4 A-4 A -5 A-6 A-7 Giant monomer _ Mm-3 Mm-3 Mm-4 Mm-4 Mm-5 Giant monomer Mw (xlO4) 3,000 3,000 5,200 5,200 7,900 Giant monomer double bond content (mmol/g) 2.00 2.00 3.00 3.00 2.90 Giant monomer addition (ppm) 1,800 1,800 1,000 1,800 1,800 A Mw (xlO4) of styrene resin 42 42 36 52 50 (Ρ2/Ρ1) 50/50 50/50 52/48 55/45 55/45 Slope of the relationship between the radius of inertia and the molecular weight 0.35 0.35 0.36 0.35 0.35 Refractive index 1.59 1.59 1.59 1.59 1.59 MFR (g/10min) 4.0 4.0 3.5 3.0 3.0 Type B-1 B-1 B-1 B-1 B- 1 Particle size (μηι) 3.5 3.5 3.5 3.5 3.5 B Refractive index 1.43 1.43 1.43 1.43 1.43 Adding amount (wt%) 0.45 0.2 0.7 0.7 0.7 Tim UV absorber 1 0.1 0.1 — 0.1 0.1 Antioxidant 1 0.03 0.03 A 0.03 0.03 Antioxidant 2 0.07 0.07 A 0.07 0.07 Pattern transfer 〇〇 — _ — Appearance and processability 扩 Extended average penetration (%) 74.42 84.61 64.11 62.95 63.94 Maximum penetration rate (%) 74.71 84.87 64.42 63.26 64.26 Minimum penetration rate of board (%) 74.18 84.22 63.88 62.69 63.69 Uneven penetration rate (%) 0.7 0.8 0.8 0.9 0.9 Water absorption rate ( %) 0.06 0.06 0.05 0.06 0.06 -40- 200921152 [Table 3] Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Styrene resin AM A, -2 A'-3 A'-2 Α, - 3 Giant monomer macromonomer Mw (xlO4) Giant monomer double bond content (mmol/g) Giant monomer addition amount (ppm) A Styrene resin Mw (xlO4) 25 24 32 24 32 (Ρ2/Ρ1 0/100 0/100 0/100 0/100 0/100 Slope of correlation between inertia radius and molecular weight 0.52 0.50 0.50 0.50 0.50 Refractive index 1.59 1.59 1.57 1.59 1.57 MFR (g/10min) 3.0 2.0 1.4 2.0 1.4 Type B -1 B-1 B-1 B-1 B-1 Particle size (μπ 3.5 3.5 3.5 3.5 3.5 B Refractive index 1.43 1.43 1.43 1.43 1.43 Adding amount (wt%) 0.7 0.7. 0.7 0.45 0.2 Adding UV absorber 1 0.1 0.1 0.1 Adding antioxidant 1 0.03 0.03 0.03 Antioxidant 2 0.07 0.07 0.07 Pattern transfer Properties Δ X Appearance and processability 〇〇X 〇X Diffusion average penetration rate (%) 63.43 65.82 63.77 76.56 86.53 Maximum penetration rate (%) 63.85 66.32 64.00 76.09 87.20 Minimum penetration rate of board (%) 62.91 65.33 63.12 75.12 86.02 Unevenness of penetration rate (%) 1.5 1.5 1.4 1.3 1.4 Water absorption rate (%) 0.05 0.11 0.06 0.06 0.06 -41 - 200921152 From Tables 1 and 2, the resin composition for a light diffusing plate of the present invention and a resin composition thereof In addition to light diffusibility, the light diffusing plate also has excellent processability, low water absorption, and low unevenness in transmittance. [Industrial Applicability] The resin composition for a light-diffusing sheet of the present invention has excellent processability, and the obtained light-diffusing sheet has light diffusibility, low water absorption, and low transmittance unevenness, and can be particularly large. The light diffusing plate of the direct type backlight type in the liquid crystal display is utilized. In addition, the high workability of the resin composition f for a light-diffusing sheet of the present invention and the homogeneity of the composition can be simultaneously diffused by, for example, performing fine processing on the surface thereof to improve the light diffusing effect. Injection molding of sheet forming and surface processing. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart showing an example of a continuous polymerization line in which a tubular reactor having a static mixing element is assembled. Fig. 2 is a chromatogram of GPC-MALS of the styrene resin (A-3) obtained in Example 3. Fig. 3 is a two-log plot of the molecular weight and the radius of inertia of the styrene resin (A-3) determined by GPC-MALS. Further, a linear combination of a region having a molecular weight of 250,000 to 1, and a range of 〇·35 and 0.45 in the range is shown in Fig. 3 . [Main component symbol description] 1 Piston pump 2 Stirred reactor 3, 7 Gear pump 4~6, 8~1 0 Tubular reactor with static mixing element -42-

Claims (1)

200921152 * 十、申請專利範圍: 1 _一種光擴散板用樹脂組成物,其係含有苯乙烯系樹脂(A ) 與光擴散劑(B )的光擴散板用樹脂組成物,其特徵係: 該苯乙稀系樹脂(A)係含有具複數個分枝,並且使其 尖端部具有複數個聚合性雙鍵之多分枝狀巨單體(al) 與苯乙烯系單體(a2)予以共聚合之樹脂。 2 ·如申請專利範圍第1項之光擴散板用樹脂組成物,其中 該苯乙烯系樹脂(A )係 / ( 1 )利用 GPC-MALS法所求出的重量平均分子量爲 1 5萬〜55萬; (2 )將利用G P C - M A L S法所求出的分子量作爲橫軸、 將慣性半徑作爲縱軸的兩對數圖形中,於分子量2 5萬〜 1,000萬之區域的斜率爲0.35〜0.45。 3 . —種光擴散板,其特徵係由如申請專利範圍第1或2項 之樹脂組成物所構成。 4. 一種光擴散板之製法,其特徵係射出成形如申請專利範 I 圍第1或2項之樹脂組成物。 -43-200921152 * X. Patent application scope: 1 _ A resin composition for a light diffusing plate, which is a resin composition for a light diffusing plate containing a styrene resin (A) and a light diffusing agent (B), and is characterized in that: The styrene-based resin (A) contains a plurality of branches, and a multi-branched macromonomer (al) having a plurality of polymerizable double bonds at its tip end is copolymerized with a styrene monomer (a2). Resin. 2. The resin composition for a light-diffusing sheet according to the first aspect of the invention, wherein the styrene-based resin (A)/(1) has a weight average molecular weight of 150,000 to 55 by the GPC-MALS method. (2) The two-logarithmic graph in which the molecular weight determined by the GPC-MALS method is the horizontal axis and the radius of inertia is the vertical axis is 0.35 to 0.45 in the region of the molecular weight of 250,000 to 10,000,000. A light diffusing plate characterized by being composed of a resin composition as claimed in claim 1 or 2. A method of producing a light diffusing sheet, which is characterized by injection molding a resin composition as disclosed in claim 1 or 2. -43-
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