TW200917344A - Method of repairing circuit defect of LCD device and device thereof - Google Patents

Method of repairing circuit defect of LCD device and device thereof Download PDF

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Publication number
TW200917344A
TW200917344A TW097130203A TW97130203A TW200917344A TW 200917344 A TW200917344 A TW 200917344A TW 097130203 A TW097130203 A TW 097130203A TW 97130203 A TW97130203 A TW 97130203A TW 200917344 A TW200917344 A TW 200917344A
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Taiwan
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circuit
opening portion
conductive paste
deposited
defect
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TW097130203A
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Chinese (zh)
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TWI371060B (en
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Masato Ikeda
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Nihon Micronics Kk
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136259Repairing; Defects
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1343Electrodes
    • G02F1/134309Electrodes characterised by their geometrical arrangement
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/12Constructional arrangements not provided for in groups G02F1/00 - G02F7/00 electrode
    • G02F2201/123Constructional arrangements not provided for in groups G02F1/00 - G02F7/00 electrode pixel

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Geometry (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Laser Beam Processing (AREA)

Abstract

The objective of this invention is to carry out repair more cheaply and easily without reducing the aperture ratio of each pixel. According to the method of repairing a circuit defect of an LCD device and a device thereof of this invention, an aperture part is formed at a protective layer of a signal wire adjacent to a pixel electrode covering and producing the defected pixel, such that a part of the signal wire is exposed; conductive material is deposited on the aperture part and the area nearby, and the conductive material is electrically connected to the pixel electrode.

Description

200917344 九、發明說明: 【發明所屬之技術領域】 本發明係關於用於液晶顯示褒置之電路 的電路缺陷之補修方法及裝置。 厅$成 【先前技術】 作為液晶顯示裝署,相人交 y 衮置現7多使用主動矩陣型的裝置。 其係於液晶顯示裝詈房曰瓶-工、 置(液日日顯不面板)之電路基板的玻璃基 板上,於每一傻去带如 、、上设置用以驅動像素電極之薄膜電 日日體(TFT)的切換元件者。 作為上述的電路基板之補修技術之-,為先在各像素 電極形成複數的切換元#兹 換70件藉以賦予耐久性,或預先形成有 用以於對應於一個像夸雷七 — 1豕常電極之切換兀件產生缺陷之時, =此像素電極與此切換元件相連接之配線部成為短路的導 技路者(專利文獻i及2)。此等補修技術之要旨在於,預估 基板製造中會在切換㈣產生缺陷而預㈣成用 配線部。 I之 作為此補修技術之_,為在覆蓋發生斷線之處的保護 上開孔,藉由雷射CVD或激鐘以沈積導電性材料(專利文 獻3、4及5)。 [專利文獻1]日本特開平9_23〇385號公報 [專利文獻2]曰本特開2〇〇5_92154號公報 [專利文獻3]曰本特開平9_152568號公報 [專利文獻4]日本特開平丨號公報 [專利文獻5]日本特開平200^ 82246號公報 200917344 然而,於專利文獻1及2之補修技術中, j τ 宙於係於基 板上預先作成用以補修之電路’故各像素之開口率變低, 且因作成之電路所產生之偶合電位會成為雜訊混入等之原 另一方面,於專利文獻3、4及5之補修技術中,由於 須進行藉由雷射CVD或濺鍍而進行補修’故成本變高,且 補修作業須耗費時間。 【發明内容】BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a repair method and apparatus for circuit defects of a circuit for a liquid crystal display device. Hall $成 【Prior Art】 As a liquid crystal display device, the company has more than 7 active matrix devices. It is mounted on a glass substrate of a circuit board of a liquid crystal display device, a liquid crystal display panel, and a circuit board for driving a pixel electrode on each of the stupid strips. The switching element of the body (TFT). As a repair technique of the above-mentioned circuit board, a plurality of switching elements are formed in each pixel electrode, and 70 pieces are replaced by durability, or are formed in advance to correspond to one image of a quail 7-1. When the switching element has a defect, the wiring portion to which the pixel electrode is connected to the switching element becomes a short-circuiting guide (Patent Documents i and 2). The purpose of these repair techniques is to predict that the substrate will be manufactured in the middle of the switch (4). I. As a repair technique, a hole is opened for protection at the place where the wire breakage occurs, and a conductive material is deposited by laser CVD or a bell (Patent Documents 3, 4, and 5). [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei No. Hei 9-152568 (Patent Document 3) Japanese Patent Laid-Open No. Hei 9-152568 (Patent Document 4) [Patent Document 5] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. It becomes lower, and the coupling potential generated by the circuit to be formed becomes the original aspect of noise mixing, etc., and in the repair techniques of Patent Documents 3, 4 and 5, it is necessary to perform laser CVD or sputtering. The repairs are made, so the cost becomes higher and the repair work takes time. [Summary of the Invention]

伞赞嗍之目的 形下,更簡便且廉價地進行補修_ 本發明之液晶顯示裝置之電路缺陷補修方法包含下述 V驟在覆蓋與產生該缺陷之像素的像素電極相鄰之訊號 線的保護層形成開口部’以使該訊號線之一部份露出的第ι 步驟;與在該開口部及其附近沈積導電性材料,並使沈積 之導電性材料與該像素電極電氣連接之第2步驟。 本發明之液晶顯示裝置之電路缺陷補修裝置包含下述 裝置:開口部形成裝置,其俜 共保用以在覆羞與產生該缺陷之 像素的像素電極相鄱夕却站& u , 鄰之訊號線的保護層形成開口部,以使 該訊號線之一部份雪山土 . Λ 路出者,與短路配線形成裝置,其係用 以在該開口部及复附讲、+社.音& /、附近沈積導電性材料,並 導電 性材料與該像素電極電氣連接者。 吏沈積 /導電性材料可為作為導電糊沈積於該開口部及其附 近。 該導電糊可含有奈米 金屬粒子與黏結劑 200917344 該第2步驟亦可更進一步包含在大氣壓下將經電漿化 之氧自由基喷吹至該沈積之導電糊上。 該第2步驟亦可更進一步包含在大氣壓下將經電漿化 之加熱用氣體噴吹至該沈積之導電糊上。 該第1步驟亦可包含對須形成該開口部之處以雷射光 照射,將該處之該保護層之一部份除去。 該第1步驟包含對須形成該開口部之處以還原氣體喷 射,將該處之該保護層之一部份除去。 該短路配線形成裝置可包含用以使含有作為該導電性 材料之奈米金屬粒子與黏結劑所成之導電糊沈積於該開口 部及其附近的沈積裝置。 該短路配線形成裝置可更進一步包含用以在大氣壓下 將經電漿化之氧自由基噴吹至該沈積之導電糊上的電漿產 生裝置。The circuit defect repairing method of the liquid crystal display device of the present invention includes the following method of protecting the signal line adjacent to the pixel electrode of the pixel generating the defect. a first step of forming an opening portion 'to expose a portion of the signal line; and a second step of depositing a conductive material in the opening portion and the vicinity thereof, and electrically connecting the deposited conductive material to the pixel electrode . The circuit defect repairing device of the liquid crystal display device of the present invention comprises the following device: an opening forming device for coherently protecting the pixel electrode of the pixel which generates the defect and the station & u, adjacent The protective layer of the signal line forms an opening so that one part of the signal line is a snow mountain soil. The road is connected to the short-circuit wiring forming device, and is used for the opening and the attachment, + community sound &; /, a conductive material is deposited nearby, and the conductive material is electrically connected to the pixel electrode. The ruthenium deposition/conductive material may be deposited as a conductive paste on the opening portion and its vicinity. The conductive paste may contain nano metal particles and a binder. 200917344 The second step may further comprise blowing the plasmad oxygen radicals onto the deposited conductive paste at atmospheric pressure. The second step may further comprise blowing the plasma-heated gas onto the deposited conductive paste under atmospheric pressure. The first step may also include irradiating the portion where the opening is to be formed by laser light, and removing a portion of the protective layer at the portion. The first step includes spraying a reducing gas at a portion where the opening portion is to be formed, and removing a portion of the protective layer at the portion. The short-circuit wiring forming device may include a deposition device for depositing a conductive paste containing nano-metal particles and a binder as the conductive material in the opening portion and the vicinity thereof. The short-circuit wiring forming device may further comprise a plasma generating device for injecting the plasmad oxygen radicals onto the deposited conductive paste at atmospheric pressure.

該短路配線形成裝置可更進一步包含用以將該沈積之 導電糊加熱之加熱裝置,此加熱裝置可為用以使在大氣壓 :將經電漿化之加熱㈣體喷吹至該沈積之導電糊上的氣電 7粟產生裝置,亦可i 為用以使雷射光照射於該沈積之導電糊 上的雷射光產生裝置。 口部形成裝置可包含雷射光產生裝置 該開 以對須形成該開口部之 之一部份除去的雷射光 該開口部形成裝置亦可包含用 處以雷射光照射,將該處之保護層 產生裝置。 代替上述者 ^開口部形成裝置亦可包含用以對須形 200917344 成該開口部之處以經電衆化之還原氣體喷射,將該處之今 保護層之一部份除去的電漿產生裝置。 / ;本發明之缺陷補修裝置,可更進-步包含用以規定配 置忒電路基板之X-Y平面的支持The short-circuit wiring forming device may further comprise a heating device for heating the deposited conductive paste, and the heating device may be a conductive paste for injecting the plasma (4) body to the deposited conductive paste at atmospheric pressure. The upper gas generating device can also be a laser light generating device for irradiating the laser light onto the deposited conductive paste. The mouth forming device may include a laser light emitting device that emits laser light that is removed from a portion of the opening portion. The opening portion forming device may also include a protective layer generating device for irradiating with laser light. . Instead of the above, the opening forming means may further comprise a plasma generating means for ejecting the portion of the protective layer from the portion of the opening portion to the portion of the protective layer. The defect repairing device of the present invention can further include support for defining the X-Y plane of the circuit board.

了口興在配置於該支持AThe mouth is in the configuration of the support A

之電路基板的上方可沿X軸方向 D 门移動的可動框架。此情況, 該開口部形成裝置及該短路配線形成褒置係 於該電路基板上方之料㈣Μ上 2 動之狀態。 Θ 了Υ軸方向移 (發明之效果) ::康本發明,於在電路基板上形成訊號線、、 切^件、連制線路等之後,對在切換元件、 接有缺陷存在之缺陷像素,在覆蓋與像素電極鄰 出Γ線的保護層形成開口部,以使訊號線之-部份露 猎由將導電性材㈣吹或塗料而沈積 附近,#冲往A、* 丨久丹 進行補修導電性材料與該像素電極成為短路,藉此 因此,:c 路,各 須於電路基板上預先作成用以補修之冗長電 進行’::之開口率不會降低。x ’補修作業可在大氣中 —/、、’、。果,與以往技術相比可較簡便且廉價地補修。 間内含有導電性材料之導電糊,可於較低成本更短時 1補修。十、甘" 霉占社 作為導電性材料之含有奈米金屬粒子盘 黏結劑的導雷铷4 附近 ; 右使其在大氣狀態下沈積於開口部及其 可更確實地附著於保護層之開口部及其附近。 然後,翻^、、士 野疋積之導電糊以作成為電漿狀態之氧自由基 200917344 喷吹,則導電糊會暴露於此氧自由基之分子中。 上述氧自由基分子係於外層電子有非成對電子之分 子,會與前述導電糊中之黏結劑(通常可用有基材料)產生化 學反應。藉由此化學反應’黏結劑中之氫會變成水,碳變 成二氧化碳,分別蒸發釋放到大氣中。又,黏結劑中所含 有之其他元素也氣化而釋放到大氣中。 猎由上述化學反應自導電糊中將黏結劑除去,則表面 能高的奈米金屬粒子,粒子間及粒子與電極(訊號線)材料之 間皆會直接接觸,藉由其表面能而發生金屬鍵結。藉此可 形成連接訊號線與像素電極之短路。 又,除此之外,亦可藉由用雷射光等之加熱手段,對 導電糊進打燒成。此情況,藉由加熱亦將導電糊中之黏結 劑除去。 【實施方式】 參照圖1及圖2,被修復之電路基板10係用於在玻璃 基板上設置矩陣狀的多數像素分別以切換元件驅動而顯示 的主動矩陣型之液晶顯示裝置者。 圖不之電路基板10係在玻璃基板等之透明基板2〇的 一面上形成沿γ方向隔著間隔排列並沿χ方向延伸之多數 個閘極電極14、配置於訊號線12與閘極電極14的交叉部 之夕數個像素電極16、與設置於每一像素電極Μ之薄膜電 晶體(TFT)的切換元件18所成之所謂TFT陣列基板。 於圖不之例中,訊號線12係直接形成於透明基板20 々面上’係以使像素電極16及切換元件1 7被訊號線12 200917344 電絕緣材料製 覆""之方式,形成在透明基板20上所形成的 之保護層22上。 , 圖示出,保護層22係由以覆蓋訊號線12之方式 形成於透明基板20上的第丨伴護声、以# > ' 幻弗1保邊層以覆盍該第丨保護層 工形成於第1保護訂使訊料12㈣ 絕緣的第2伴嘴胺生上 € ^ 你心保“蔓膜所構成。因此,閘極線14係形成於第i 二 '上’像素電極16及切換元件18係形成於第2保護 膜上。 各切換元件18,於圖示之例中,為具 訊號線U的源極、連接至對應之像素16的⑽、與 至用以控制源極和沒極間之通道(ehannei)m4的閉 ^所成之場效型電晶體,又,㈣對應之像素電極16的驅 動机號係透過導電路24輸出至對應之像素電極16。 口而切換元件18只要是可輸出至像素電極16者皆可, 可為PNP型電晶體、NPN型電晶體、半導體 其他型者。 # 4 於圖示之例中,圖i中之左端之像素電極16因導電路 24之斷線26而成為缺陷n本發明亦可適用於因對應 :像素電極16之切換元件18本身之或連接切換元 18與訊號線12或間極線14之導電路(未圖示)之斷線等 而成為缺陷的情況。 以下,參知、圖2就上述的補修方法做說明。 ^圖2為將須補修處附近放大之縱剖面圖。於補修前 須補修處為圖2所示之狀態。 10 200917344 首先’對覆蓋與產生缺陷之像素之像素電極16相鄰之 訊號線12的保護層22 ’藉由雷射光產生裝置自上方照射收 束為所要的點徑之加熱用雷射光,將保護層之一部份(尤其 是產生缺陷之像素的像素電極附近處訊號線12的上側部分) 的保護層材料藉由加熱蒸發而除去。藉此,如圖2B所示般, 在保護層22上形成訊號線12之一部份朝上方露出的開口 部28。A movable frame that can move along the X-axis direction D gate above the circuit board. In this case, the opening forming means and the short-circuit wiring forming means are in a state in which the material (4) above the circuit board is moved. Υ Υ 方向 ( ( ( ( :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: :: Forming an opening portion in a protective layer covering the ridge line adjacent to the pixel electrode, so that the portion of the signal line is deposited by blowing or coating the conductive material (4), and is rushed to A, * 丨久丹 for repair The conductive material is short-circuited with the pixel electrode, and therefore, the c-channels must be prepared on the circuit board in advance for the lengthy electric power to be repaired. x ’ repair work can be done in the atmosphere —/, ,’. As a result, it is easier and cheaper to repair than the prior art. A conductive paste containing a conductive material in between can be repaired at a lower cost and at a shorter time. X. Gan " Mildew Co., Ltd. acts as a conductive material in the vicinity of the thundering 铷4 containing the nano metal particle disk bonding agent; the right side is deposited in the open state in the atmosphere and can be more reliably attached to the protective layer. The opening and its vicinity. Then, turn on the conductive paste of the shovel, and the shovel to make oxygen radicals in the plasma state. In 200917344, the conductive paste will be exposed to the molecules of the oxygen radicals. The above oxygen radical molecules are molecules in the outer electrons having unpaired electrons, which are chemically reacted with the binder in the above conductive paste (usually available as a base material). By this chemical reaction, the hydrogen in the binder turns into water, and the carbon becomes carbon dioxide, which is evaporated and released into the atmosphere. Further, other elements contained in the binder are also vaporized and released into the atmosphere. The above chemical reaction removes the binder from the conductive paste, and the surface metal nano particles are directly contacted, and the particles are directly contacted between the particles and the electrode (signal line) material, and the metal is generated by the surface energy thereof. Bonding. Thereby, a short circuit between the connection signal line and the pixel electrode can be formed. Further, in addition to this, the conductive paste may be fired by a heating means such as laser light. In this case, the binder in the conductive paste is also removed by heating. [Embodiment] Referring to Fig. 1 and Fig. 2, the circuit board 10 to be repaired is an active matrix type liquid crystal display device in which a plurality of matrix-shaped pixels are respectively driven by switching elements. The circuit board 10 is formed on one surface of a transparent substrate 2 such as a glass substrate, and a plurality of gate electrodes 14 which are arranged at intervals in the γ direction and extend in the x direction, and are disposed on the signal line 12 and the gate electrode 14 A so-called TFT array substrate formed by a plurality of pixel electrodes 16 and a switching element 18 of a thin film transistor (TFT) provided in each pixel electrode 交叉 at the intersection of the intersection. In the example of the figure, the signal line 12 is formed directly on the surface of the transparent substrate 20 to form the pixel electrode 16 and the switching element 17 by the signal line 12 200917344 electrically insulating material "" On the protective layer 22 formed on the transparent substrate 20. It is shown that the protective layer 22 is formed by the 丨 丨 护 形成 形成 形成 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # Formed in the first protection ordering message 12 (4) Insulation of the second nozzle amine is born ^ ^ Your heart is protected by the vine membrane. Therefore, the gate line 14 is formed on the i-th 'on' pixel electrode 16 and switching The element 18 is formed on the second protective film. Each of the switching elements 18, in the illustrated example, is a source having a signal line U, a (10) connected to the corresponding pixel 16, and a source for controlling the source and the The field-effect transistor of the ehannei m4 is closed, and (4) the driver number of the corresponding pixel electrode 16 is output to the corresponding pixel electrode 16 through the conduction circuit 24. As long as it can be output to the pixel electrode 16, it can be a PNP type transistor, an NPN type transistor, or another type of semiconductor. #4 In the illustrated example, the pixel electrode 16 at the left end in FIG. The broken line 26 of 24 becomes a defect n. The present invention can also be applied to the corresponding: the switching element 18 of the pixel electrode 16 itself or The disconnection of the switching element 18 and the signal line 12 (not shown) of the signal line 12 or the interpolar line 14 may cause a defect. Hereinafter, the above-mentioned repair method will be described with reference to Fig. 2. Fig. 2 The longitudinal section of the vicinity of the repaired area shall be enlarged. The repaired area shall be in the state shown in Figure 2 before repair. 10 200917344 First, 'protective layer 22' covering the signal line 12 adjacent to the pixel electrode 16 of the pixel producing the defect The laser light is irradiated from the upper portion by the laser light generating device to protect the portion of the protective layer (especially the upper portion of the signal line 12 near the pixel electrode of the pixel in which the defect is generated). The layer material is removed by heating and evaporation, whereby an opening portion 28 in which one of the signal lines 12 is exposed upward is formed on the protective layer 22 as shown in Fig. 2B.

'f, V 作為上述的雷射產生裝置,可使用用以產生集束的雷 射光之市售的雷射光產生裝置。 接著,將導電性材料30用沈積裝置噴吹至開口部28 及其附近’藉由塗佈等填充於開口部28内,再將導電性材 料3〇 ’在開口部28與像素電極6之間的保護層22之上, 以使此等導電性材料3〇成為連續狀態進行沈積。 口果,如圖2(C)所示般,於開口部28内極開口 部28附近沈積導電性材料3(),訊號線^與缺陷像素之像 素電極16透過沈積之導電性材料30而電性連接。 作為上述的沈積裝置,可用使用噴嘴的喷射嘴之噴吹 裝置’例如藉由喷射方式之導電糊的喷吹,可用美國歐普 =梅克公司之Maskless Mes〇scale材料沈積⑽献“ 此ialDep〇siti〇n:M3D(商標))裝置 苐7.045.015號公趣、。缺工 ^ ^ …,作為沈積裝置,亦可用使用:i: 他噴射嘴之喷吹奘番.s私 „ 、、 通常的糊塗佈裝置等其他裝置。 導電性材料3 0,椋A 、 ^ ^ .,.., ’、乍為導電性材料之含有奈米金屬 柏:子14有機物黏結劑 别之導電糊的形態,藉由沈積裝置於大 200917344 氣狀態下沈積於開口部28及其附近。 此時’導電性材料30係以含有於導電糊中 在。因此,接著藉由電漿產吐姑里u 〜存 4產生裝置將經電漿化的氧自由基 、人導電糊。藉此使導電糊暴露於氧自由基分子中。 此氧自由基分子為於外層電子有非成對電子之 會與前述導電财之㈣劑(通常可用有基材料)產生化學 反應。藉由此化學反應,黏結劍中之氨會變成水,碳變成 一氧化碳’分別蒸發釋放到大氣中。又,黏結劑中所含有 之其他7C素也氣化而釋放到大氣中。 —藉由上述化學反應自導電糊中將黏結劑除去,則表面 月匕门的不米金屬粒子’在不透過黏結劑之情形下直接地奈 米金屬粒子彼此間、及分別與訊號線12和像素電極16互 相接觸’藉由其表面能而發生金屬鍵結。其結果,可於不 利用藉由加熱器或雷射光之物理性過熱現象下使接觸金屬 粒子間的金屬鍵結,藉此可如圖2(c)所示般形成連接訊號 線12與像素電極16之牢固的短路。 如上述般,為使導電糊中所含有的黏結劑暴露於氧自 由基分子中,可使氧自由基分子藉由電漿產生裝置朝向電 路基板10上之既定處喷設。 電製產生裝£會產生正負荷電粒子共存I態之氣體, 此氣體中氧自由基的自由基分子。因巾,藉由使自此電衆 產生裝置所產生的電漿氣體朝向電路基板1〇上之既定處喷 射,可使前述既定處之有機材料暴露於氧自由基分子或其 氣體中。 12 200917344 市售之大氣電漿產生裝 作為上述電漿產生裝置可用 置。 如此之大氣電焚產生裝置,由於可在大致為大氣壓·r 生成氧自由基分子,故不須脾台人上_ 个肩將包含前述既定處之基板保持'f, V As the above-described laser generating device, a commercially available laser light generating device for generating a bundle of laser light can be used. Next, the conductive material 30 is sprayed to the opening portion 28 and its vicinity by the deposition device 'filled in the opening portion 28 by coating or the like, and the conductive material 3' is placed between the opening portion 28 and the pixel electrode 6 Above the protective layer 22, the conductive materials 3 are deposited in a continuous state. As shown in FIG. 2(C), the fruit is deposited in the vicinity of the inner opening portion 28 of the opening portion 28, and the signal line and the pixel electrode 16 of the defective pixel are electrically transmitted through the deposited conductive material 30. Sexual connection. As the above-mentioned deposition apparatus, a blowing device using a nozzle of a nozzle can be used, for example, by spraying a conductive paste of a spray type, and can be deposited by a Maskless Mes〇scale material of the US Opp=Meck Corporation (10). "This ialDep〇siti 〇n: M3D (trademark)) device 苐7.045.015, public interest, lack of work ^ ^ ..., as a deposition device, can also be used: i: his spray nozzle spray 奘 . s, private, usually Other devices such as paste coating devices. Conductive material 30, 椋A, ^ ^ ., .., ', 乍 is a conductive material containing nano-metal cypress: sub- 14 organic binder, the form of conductive paste, by the deposition device in the large 200917344 gas The state is deposited in the opening portion 28 and its vicinity. At this time, the conductive material 30 is contained in the conductive paste. Therefore, the plasma-derived oxygen radicals and the human conductive paste are then produced by a plasma-producing device. Thereby, the conductive paste is exposed to oxygen radical molecules. The oxygen radical molecules are chemically reacted with the unpaired electrons in the outer electrons and the above-mentioned conductive agent (usually available as a base material). By this chemical reaction, the ammonia in the bonded sword becomes water, and the carbon becomes carbon monoxide, which is evaporated and released into the atmosphere. Further, the other 7C contained in the binder is also vaporized and released into the atmosphere. - by removing the binder from the conductive paste by the above chemical reaction, the surface of the surface of the non-metallic particles of the moon is directly interspersed with the nanoparticles, and the signal lines 12 and The pixel electrodes 16 are in contact with each other 'metal bonding occurs by their surface energy. As a result, the metal bond between the contact metal particles can be prevented without using the physical overheating phenomenon of the heater or the laser light, whereby the connection signal line 12 and the pixel electrode can be formed as shown in FIG. 2(c). A strong short circuit of 16. As described above, in order to expose the binder contained in the conductive paste to the oxygen radical molecules, the oxygen radical molecules can be sprayed toward the predetermined portion of the circuit substrate 10 by the plasma generating device. The electric system generates a gas that generates a positive-charged electric particle in a state of I, and a radical molecule of an oxygen radical in the gas. The organic material of the predetermined portion can be exposed to the oxygen radical molecules or the gas thereof by causing the plasma gas generated from the electricity generating device to be ejected toward a predetermined portion of the circuit board 1 . 12 200917344 Commercially available atmospheric plasma generators are available as the above plasma generators. In such an atmospheric electric combustion generating device, since oxygen radical molecules can be generated at approximately atmospheric pressure·r, it is not necessary to have the substrate of the aforementioned predetermined portion.

於真空中’可於大致暴露於大氣中的狀態了,對電路基板 1〇之既定處以自由基分子照射。因此,用以將被修補物之 電路基板Π)保持於真空_的真空室並不須要,故藉由使用 大氣電聚產生裝置可更容易且更廉價地形成短路。 又,藉由使電渡氣體之溫度降低(例如藉由冷卻),可使 電漿氣體中之自由基分子的比例增大。藉由將此自由基分 子的比例增大之氣體喷吹至圖案部,可更有效地除去有機 材料,故可更有效率地形成短路。 奈米金屬粒子為具有數奈米乃至數百奈米之粒徑之例 金銀銅等、π電性金屬微粒子。由於如此之金屬微 粒子之表面能極高’故僅將黏結劑除去即可更確實地產生 金屬鍵。作為含有如此之金屬微粒子與黏結劑之導電糊, 可使用例如哈立瑪化成(股)所販售之製品(商品名「奈米 此奈米金屬粒子,較佳者為各粒子皆以保護膜被覆為 佳如此之保護膜可確實地防止於與自由基分子之未反應 狀態下因奈米金屬粒子間的直接接觸所致之非所要的金屬 =結’且可藉由自由基分子之照射迅速而確實地除去,使 奈米金屬粒子間之藉由直接接觸之金屬鍵結成為可能。 以下,參照圖3,就上述之缺陷處理所用的大氣電漿產 13 200917344 生裝置40之一實施例做說明。圖3為表示大氣電漿產生裝 置40之局部的概略圖。 大氣電漿產生裝置40具備有:上端為氣體導入口 42a 且下端為電漿喷射口 42b之例如由玻璃的衍生物所構成之 電漿噴射嘴42,沿喷射嘴42之長方向互相隔著間隔d配置 並分別圍繞噴射嘴42而配置一對的電極44、用以對兩電極 44間施加交替電壓或脈衝電壓之電源裝置46。 於喷射嘴42之氣體導入口 42a,氧氣或空氣的氧化氣 體G〇、及氮或氬等之載體氣體Ca分別自氣體源及5〇經開 關閥52而選擇性地導入。噴射嘴42之電漿喷射口 4沘係 朝向開口部28及其附近。 將開關閥52打開,則自載體氣體源46之載體氣體ca ”自氧化氣體源44之氧化氣體G〇經由嗔射嘴Μ内導向電 漿喷射口 42b。 於氧化氣體Go導入至嘴射嘴42之間,自載體氣體源 46之電壓施加於__對的電極38、38間’因介電體障壁所致 之放電工間區域係形成為對應於一對的電極3 8、3 8間的間 隔^之區域。因此,自噴射嘴42之氣體導入口 42a導向電 喷射口 42b之氧化氣體G〇於經過此放電區域的過程中係 為電漿狀態。 將此以氧化氣體G。作為電製源之電裂喷射至電路基板 H衆+所3有之氧自由基會與導電糊中之有機物 黏結劑發生化學反應。 上述之結果,有機物黏結劑可主要地藉由與氧自由基 14 200917344 之化學反應除去。自導電糊將有機物黏結劑除去’則導電 金屬粒子會互相接觸。若產生此互相接觸,藉 由=金屬粒子之表面能,奈米金屬粒子會燒結而形成使 、”像素電極丨6短路之固體導電路(即短路)。 以下,參照圖4至圖6,就缺陷補修裝置60之一實施 缺陷補修裝置6G具備有規定矩形之χ_γ平面62 型的支持台64、與支持於該支持台之可動框“。於支持么 面62之各側部有例如銘製的-對軌道68及二 於Υ軸方向隔著間隔·儿γ # W 隔,σ χ軸方向平行地延伸之狀態而配置 者。 於 Χ-Υ 平 Φ u ^ 道68、68間,配w古 置於該平面62之兩側部的轨 有具有須補修之缺陷處的電路基板10。 可動框66以橫跨電路基板1Q的方式沿γ轴方向配置。 ^動框66具備有在電路基板ig上方沿Υ軸方向延伸 之樑邛66a、與於樑部66In the vacuum state, the state can be substantially exposed to the atmosphere, and the predetermined substrate of the circuit substrate is irradiated with radical molecules. Therefore, it is not necessary to hold the circuit substrate of the object to be repaired in the vacuum chamber, so that the short circuit can be formed more easily and cheaply by using the atmospheric electricity generation device. Further, by lowering the temperature of the electric gas (for example, by cooling), the proportion of radical molecules in the plasma gas can be increased. By blowing the gas having a larger ratio of the radical molecules to the pattern portion, the organic material can be removed more effectively, so that the short circuit can be formed more efficiently. The nano metal particles are examples of particle diameters of several nanometers or even hundreds of nanometers, and π-electron metal fine particles such as gold, silver and copper. Since the surface energy of such metal microparticles is extremely high, metal bonds can be more reliably produced by removing only the binder. As the conductive paste containing such metal fine particles and a binder, for example, a product sold by Harima Chemicals (stock) can be used (trade name "Nano nano metal particles, preferably each particle is covered with a protective film" It is preferable that such a protective film can surely prevent an undesired metal=junction due to direct contact with the nano metal particles in an unreacted state with a radical molecule and can be rapidly irradiated by the radical molecule. It is possible to remove the metal bonds by direct contact between the nano metal particles. Hereinafter, an embodiment of the atmospheric plasma product 13 used in the defect processing described above will be described with reference to FIG. Fig. 3 is a schematic view showing a part of the atmospheric plasma generating apparatus 40. The atmospheric plasma generating apparatus 40 is provided with a derivative of glass, for example, a gas inlet port 42a at the upper end and a plasma injection port 42b at the lower end. The plasma spray nozzles 42 are disposed at intervals of d in the longitudinal direction of the spray nozzles 42 and respectively surround the spray nozzles 42 to arrange a pair of electrodes 44 for alternately between the two electrodes 44. A voltage or pulse voltage power supply device 46. The gas introduction port 42a of the injection nozzle 42 is selected from the gas source and the carrier gas Ca of the oxygen or air, and the carrier gas Ca such as nitrogen or argon, respectively, from the gas source and the inlet and outlet valves 52. The plasma injection port 4 of the injection nozzle 42 is directed toward the opening portion 28 and its vicinity. When the switching valve 52 is opened, the carrier gas ca from the carrier gas source 46 is "oxidized gas G of the self-oxidizing gas source 44". The plasma injection port 42b is guided through the sputum nozzle. The oxidizing gas Go is introduced between the nozzles 42 and the voltage from the carrier gas source 46 is applied between the electrodes 38 and 38 of the _ pair by the dielectric barrier. The resulting discharge inter-station area is formed as a region corresponding to the interval between the pair of electrodes 38, 38. Therefore, the oxidizing gas G directed from the gas introduction port 42a of the ejection nozzle 42 to the electrospray port 42b In the process of passing through the discharge region, it is in a plasma state. The oxidized gas G is used as an electrolysis source to eject the electric crack to the circuit substrate H, and the oxygen radicals and the organic binder in the conductive paste are combined. Chemical reaction occurs. The above results, organic The binder can be removed mainly by chemical reaction with oxygen radicals 14 200917344. The organic binder is removed from the conductive paste 'the conductive metal particles will contact each other. If this contact is made, by the surface energy of the metal particles, The nano metal particles are sintered to form a solid conductive circuit (that is, a short circuit) that short-circuits the pixel electrode 丨6. Hereinafter, the defect repairing device 6G is provided with a predetermined rectangular shape in one of the defect repairing devices 60 with reference to Figs. 4 to 6 . Then, the support table 64 of the γ-plane 62 type and the movable frame supported by the support table are provided. For each side of the support surface 62, for example, the pair of rails 68 and the second axis are spaced apart from each other. The γ # W is arranged in a state in which the σ χ axis direction extends in parallel.于 Υ Υ Φ u ^ 68, 68, with w ancient on the sides of the plane 62 track has a circuit board 10 with defects to be repaired. The movable frame 66 is disposed in the γ-axis direction so as to straddle the circuit board 1Q. The movable frame 66 is provided with a beam 邛 66a extending in the z-axis direction above the circuit substrate ig, and the beam portion 66

的兩知一體形成之一對腳部46b、 46=於切部46b設置有對應之後合於各執道W 〇與對應之執道68的嵌合,可動框 66可於Χ·Υ平面62上沿χ軸方向移動。 6"圖Λ""例中,可動框66必須為自走式,對應之各軌道 達,於各摺動子7。中。為構成此線性馬 …裝有未圖示之勵磁線圈。 各= 線圈藉由接受交流電力之供给而 %。藉由此移動磁場之兩 电磁感應,於對應之軌道6 8產生感 15 200917344 應電流,則藉由該感應電流與指 動磁尸的相子 各勵磁線圏之移 動场的相互作用而對指動+ 70產生沿執道68之推進 力。因而,藉由對組裝於各摺動子7〇之勵磁線圈 給加以控制,可使可動框66沿X軸方向移動並停止於所要 之位置。 、於可動框66之樑部66a,設置有沿著其長方向(γ抽方 向)之一對的軌道72、72。於函鲇、苦 ^ R _ + 、兩軌道72上支持著兩軌道72 广述之構成線性馬達之底板74。因而,底板74可於可 動框66上沿著樑部6以朝γ軸方向移動。 於底板74上支持著雷射光產生裝置%、沈積裝置π、 乳電衆產生裝置40、及顯微鏡8〇。為使雷射光產生裝置 沈積裝置78、大氣電浆產生裝置4q、及顯微鏡⑼保 、於可沿著Ζ轴方向(上下方向)移動’如® 6所示般,於底 板74上固定有互相平行往上下方向延伸之4個軌道以。 壯作為雷射光產生裝置76、沈積裝置78、大氣電渡產生 :置40及光學顯微鏡8〇,分別可用市售之公知的裝置。大 氣電漿產生裝置40尤其可用圖3所示之裝置。 於雷射光產生裝置76、沈積裝置78、大氣電漿產生裝 置4〇及顯微鏡80’固^有嵌合於與其分別對應的執道82 之各摺動子84。 藉此’如圖5所不般’使雷射光產生裝置76為雷射光 射出口朝向電路基板10的狀態、使沈積裝置78為導電糊 噴$ 口為朝向電路基板1〇的狀態、使大氣電漿產生裝置 二兔I噴射口 42b朝向支持台64上之電路基板丨〇的狀態、 16 200917344 顯微鏡80為其物鏡朝向電路基板1〇的狀態,分別使其可 上下移動地配置於底板74上。 和各軌道82上與此對應之摺動子84,係構成與前述同 樣的線性馬達。因@,藉由控制對此等線性馬達之電力供 給,可使雷射光產生裝置76、沈積裝置78、大氣電衆產生 裝置40及顯微鏡80獨立地往上下方向驅動,並可使其等 維持於所要的升降位置。 〃 藉此,大氣電漿產生裝置4〇之電漿喷射口 4孔與被處 理物之電路基板1 〇之間隔可調整於例如,丨。又,雷The two sides are integrally formed with one of the pair of legs 46b, 46 = corresponding to the cut portion 46b, and then engaged with the respective lane W 〇 and the corresponding obstruction 68, the movable frame 66 can be on the 62·Υ plane 62 Move along the x-axis. In the example of 6"Fig. "", the movable frame 66 must be self-propelled, corresponding to each track, and each of the hinges 7 is. in. In order to constitute this linear horse, an exciting coil (not shown) is mounted. Each = coil is received by accepting the supply of AC power. By means of the two electromagnetic inductions of the moving magnetic field, the corresponding current is generated on the corresponding track 6 8 , and the current is generated by the interaction between the induced current and the moving field of the excitation line of the phase of the magnetic corpse. Fingering + 70 produces propulsion along the road 68. Therefore, by controlling the exciting coils assembled to the respective folding members 7, the movable frame 66 can be moved in the X-axis direction and stopped at a desired position. The rails 66a of the movable frame 66 are provided with rails 72, 72 along one of the longitudinal directions (γ pumping directions). The bottom plate 74 of the linear motor, which is widely described in the two tracks 72, is supported by the function 苦, bitter ^ R _ + , and the two tracks 72. Thus, the bottom plate 74 is movable along the beam portion 6 in the γ-axis direction on the movable frame 66. The laser light generating device %, the deposition device π, the milk electricity generating device 40, and the microscope 8 are supported on the bottom plate 74. In order to make the laser light generating device deposition device 78, the atmospheric plasma generating device 4q, and the microscope (9) move in the direction of the x-axis (up and down direction), as shown in FIG. 6, the bottom plate 74 is fixed in parallel with each other. 4 tracks extending in the up and down direction. The laser light generating device 76, the deposition device 78, and the atmospheric electricity generation are provided as: 40 and an optical microscope, respectively, and commercially available devices can be used. The atmospheric plasma generating device 40 is particularly useful with the device shown in FIG. The laser light generating device 76, the deposition device 78, the atmospheric plasma generating device 4A, and the microscope 80' are fixed to the respective deflectors 84 of the respective lanes 82 corresponding thereto. Therefore, the laser light generating device 76 is in a state where the laser light emitting port is directed toward the circuit board 10, and the deposition device 78 is in a state in which the conductive paste is ejected toward the circuit board 1 to make the atmosphere electric. The slurry generating device 2 is in a state in which the rabbit I ejection opening 42b faces the circuit board 支持 on the support table 64, and 16 200917344 The microscope 80 is placed on the bottom plate 74 so that the objective lens faces the circuit board 1 分别. The corresponding baffle 84 on each of the rails 82 constitutes the same linear motor as described above. By controlling the power supply of the linear motor by @, the laser light generating device 76, the deposition device 78, the atmospheric electricity generating device 40, and the microscope 80 can be independently driven up and down, and can be maintained in the vertical direction. The desired lifting position.借此 Thereby, the interval between the plasma injection port 4 of the atmospheric plasma generating device 4 and the circuit substrate 1 of the workpiece can be adjusted, for example, to 丨. Again, Ray

射光產生裝置76、沈積裝置78及顯微鏡8()亦可相同程度 地調整。 X 於將電路基板10配置到支持台64iX_Y平面62上時 及自X-Y平面62卸下電路基板1〇之時,可使雷射光產生 裳置%、沈積裝置78、大氣電製產生裝置4〇及顯微鏡肋 退避至最上方之待避位置。藉此,可避免此等對電路基板 1 〇之妨礙’可迅速而容易地進行將電路基板丨〇配置到 平面62上及自其卸下的作業。 本實施例令,如圖5及6所示般,於底板74之上部保 持有用以分別貯藏氧化氣體與載體氣體之# 86,經由自槽 86延伸至喷射嘴42之配管88而供給氧化氣體與載體氣體曰。 於缺陷補修裝置60中,藉由使可動框“沿軸方向移 動使底板74沿γ軸方向移動可使雷射光產生裳置%、 沈積咸置78、大氣電漿產生裝置4〇及顯微鏡⑼分別移動 至電路基板1 〇之所要位置。 17 200917344 使顯微鏡80之投影透鏡移動至缺陷像素之位置(χ、y) 的上方,可使顯微鏡80之視野影像視需要顯示於液晶顯示 裝置的適當之顯示裝置,在該晝面上可觀察電路基板1〇之 缺陷像素。 若由顯微鏡80的位置求出須補修缺陷像素的位置(χ、 y),藉由底板74之移動,以雷射光產生裝置76替代顯微鏡 80,使其光投射透鏡移動至缺陷像素的位置(X、幻之上方。 首先,使雷射光產生裝置76之光投射透鏡移動到缺陷 像素的位置(X、y)之上方,於圖2所示之須形成開口部Μ 處,自雷射光產生裝置76發出雷射光對對應於電路基板之 缺陷像素處進行照射。 接著,使沈積裝置78之糊噴射口移動至缺陷像素的位 置(X、y)之上方’使導電糊自沈積裝置78釋出至開口部28 及其附近,以在訊號線12與像素電極16間形成短路。藉 此,使含有作為導電性材料之金屬粒子的導電糊沈積於^ 口部2 8及其附近。 h接著,使大氣電漿產生裝置40之喷射口 42b移動至缺 陷像素的位置(X、y)之上方,則大氣電聚產生襄置4〇之切 換閥34會動作’使圖3所示之載體氣體源5〇之 ^與氧化氣體源40之氧化氣體G。之混合氣體供給至喷 嘴42。 猎由上述混合氣體之供給’比較高溫的電冑咖自喷 嘴42的噴射&quot;…喷吹至沈積之金屬微粒子上,將導電 糊内之有機物黏、结劑除使金屬*子結合。 18 200917344 極 然後,隨著徐徐冷卻,訊號線12與缺陷像素 16藉由更加安定之金屬粒子而確實地短路。、 之像素電 上逍之結果’對1個缺陷像素完成了補修作業,視· 要’藉由移動顯微鏡8〇(替代移動大氣電漿產生襄 : 補修處’可觀㈣補修處。於存在複數的缺陷像素之情況, 須對缺陷像素逐一進行上述補修作業。 又’為提高自大氣電衆產生裝置4〇(係以氧化氣體g。 r 作為電漿源者)之噴射嘴42的喷射口㈣所噴射之電漿中的 氧自由基分子含有率,並抑制電路基板10之不必要的溫产 上昇,自喷射嘴42之《喷射σ似所噴射之電襞流的^ 度以儘可能低為佳。 藉由使自喷射口 42b噴射之電毁流之溫度定為2〇(rc, 可提高乳自由基分子之含有帛,藉此,可於不會導致周邊 部過熱之情形下有效地除去黏結劑部分之有機物黏結劑, 故例如藉由30秒左右之短時間電漿喷吹可使金屬粒子燒 結0 大氣電桌產生裝置4 0之運轉條件為例如:自電源裝置 對對电極44、44施加之電壓的升起時間或降下時間之至 少一方為100A秒以下,自電源裝置之電壓v的波形之反復 頻率可適當地選擇於〇_5〜1〇〇〇kH,施加於一對電極料、44 間之電場強度可適當地選擇於〇 5〜2〇〇kv/cm的範圍。又, 喷射嘴42之喷射口 42b與電路基板1〇之間隔以調整於例 如1〜20mm的範圍為佳。 藉由用上述的缺陷補修裝置60,可先形成開口部28, 200917344 再於支持台64上進行將補修材料之金屬微粒子沈積至補修 處並進行燒成為止。 又’顯微鏡80亦可不要。然而,由於可於支持台64 上觀察缺陷像素及補修後之狀態,故就迅速地進行確實的 補修考量’以於可動框66上設置顯微鏡80為佳。 於上述實施例中,作為可動框66及底板74等之驅動 機構係用線性馬達,亦可以各種驅動機構替代使用,又, 此等亦可手動操作。 η開口部28之形成,於用雷射光產生裝置76之外亦 可替代以使用大氣電漿產生裝置4〇或與其同樣的其他大氣 電漿產生裝置,亦可自大氣電漿產生裝置對電路基板之 味定處噴出加熱用氣體。 又作為沈積裝置78 ,於用導電糊之喷吹裝置之外, ,可替代以使用大氣電㈣线置4G或與其同樣的其他大The light generating means 76, the deposition means 78 and the microscope 8 () can also be adjusted to the same extent. When the circuit board 10 is placed on the support table 64iX_Y plane 62 and the circuit board 1 is removed from the XY plane 62, the laser light generation %, the deposition apparatus 78, the atmospheric electricity generation apparatus 4, and the like can be performed. The microscope rib is retracted to the top position to be avoided. Thereby, it is possible to avoid the trouble of the circuit board 1 ’, and the operation of arranging and detaching the circuit board 到 on the plane 62 can be quickly and easily performed. In the present embodiment, as shown in FIGS. 5 and 6, the upper portion of the bottom plate 74 is held to store the oxidizing gas and the carrier gas, respectively, and the oxidizing gas is supplied through the pipe 88 extending from the groove 86 to the injection nozzle 42. Carrier gas 曰. In the defect repairing device 60, by moving the movable frame "moving in the axial direction, the bottom plate 74 is moved in the γ-axis direction, so that the laser light generation %, the deposition salt 78, the atmospheric plasma generating device 4〇, and the microscope (9) respectively Move to the desired position of the circuit board 1. 17 200917344 Move the projection lens of the microscope 80 above the position (χ, y) of the defective pixel, so that the field of view image of the microscope 80 can be displayed on the appropriate display of the liquid crystal display device as needed. The device can observe the defective pixel of the circuit substrate 1 on the surface of the substrate. If the position of the defective pixel (χ, y) is to be repaired by the position of the microscope 80, the laser light generating device 76 is moved by the bottom plate 74. Instead of the microscope 80, the light projection lens is moved to the position of the defective pixel (X, above the illusion. First, the light projection lens of the laser light generating device 76 is moved above the position (X, y) of the defective pixel, as shown in the figure. The opening portion Μ is formed at 2, and the laser light is emitted from the laser light generating device 76 to irradiate the defective pixel corresponding to the circuit substrate. Next, the deposition device 78 is pasted. The ejection opening moves above the position (X, y) of the defective pixel to release the conductive paste from the deposition device 78 to the opening portion 28 and its vicinity to form a short circuit between the signal line 12 and the pixel electrode 16. A conductive paste containing metal particles as a conductive material is deposited on the vicinity of the mouth portion 28. 8. Then, the ejection opening 42b of the atmospheric plasma generating device 40 is moved above the position (X, y) of the defective pixel. Then, the switching valve 34 of the atmospheric electricity generation generating device 4 operates to supply the mixed gas of the carrier gas source 5 of FIG. 3 and the oxidizing gas G of the oxidizing gas source 40 to the nozzle 42. The supply of the mixed gas 'the relatively high-temperature electric coffee is sprayed from the nozzle 42 to the deposited metal particles, and the organic matter in the conductive paste is adhered and the binder is combined to make the metal*. 18 200917344 As the cooling cools down, the signal line 12 and the defective pixel 16 are reliably short-circuited by the more stable metal particles. The result of the pixel electrical on-the-spot repair operation for one defective pixel, as seen by moving Microscope 8〇 (Replacement of moving atmospheric plasma produces 襄: repairs are considerable (4) repairs. In the case of multiple defective pixels, the above-mentioned repair work must be performed on the defective pixels one by one. The oxygen radical molecular content in the plasma sprayed from the injection port (4) of the injection nozzle 42 of the oxidizing gas g.r. as the plasma source, and suppresses unnecessary temperature rise of the circuit substrate 10, and the self-injection nozzle 42. The injection σ is similar to the turbulence of the injected electric enthalpy as low as possible. By setting the temperature of the electric squish jet ejected from the ejection opening 42b to 2 〇 (rc, the milk radical molecule can be increased. The crucible is contained, whereby the organic binder of the binder portion can be effectively removed without causing overheating of the peripheral portion, so that the metal particles can be sintered by atmospheric spraying for about 30 seconds. The operating condition of the table generating device 40 is, for example, at least one of the rise time or the fall time of the voltage applied to the counter electrodes 44 and 44 from the power supply device is 100 Asec or less, and the repetition frequency of the waveform of the voltage v from the power supply device. Suitably selected in 〇_5~1〇〇〇kH, material applied to the pair of electrodes, the field intensity 44 may be appropriately selected in the range of billion 5~2〇〇kv S / cm. Further, it is preferable that the distance between the ejection opening 42b of the ejection nozzle 42 and the circuit board 1b is adjusted to a range of, for example, 1 to 20 mm. By using the above-described defect repairing device 60, the opening portion 28 can be formed first, and on the support table 64, metal fine particles of the repair material can be deposited on the repairing portion and burned. Also, the microscope 80 is not required. However, since the defective pixel and the state after repair can be observed on the support table 64, it is preferable to quickly perform the correct repair consideration </ RTI> to provide the microscope 80 on the movable frame 66. In the above embodiment, the linear motor is used as the driving mechanism for the movable frame 66 and the bottom plate 74, and various driving mechanisms may be used instead, or these may be manually operated. The formation of the η opening portion 28 may be replaced by the use of the atmospheric plasma generating device 4 or other atmospheric plasma generating device in addition to the laser light generating device 76, or may be applied to the circuit substrate from the atmospheric plasma generating device. The taste is sprayed out of the heating gas. Further, as the deposition device 78, in addition to the blowing device using the conductive paste, it is possible to use the atmospheric electricity (four) line to set 4G or the same other large

死電t產生裝置’亦可自大氣電聚產生裝置對電路基板w 之既定處噴出加熱用氣體。 上述任-情況中,皆使用貯存一氧化碳或氮氣的還原 氣體的還原性氣體源,用冑3所示之大氣電衆產生裝置 或與此同樣的其他大氣電渡產生裝置,於形成開口部28 之將來自還原性氣體源的還原性氣體、&amp;自載體氣體源 載體氣體供給至喷射嘴。亦即,藉由使此還原性氣體與 電層22進订化學反應,以將保護層η除去(進行與所謂 漿蝕刻同樣的製程)而形成開口部28。 然而,就抑制電路基板1〇之溫度上昇至最小限度考 20 200917344 量,以使用雷射光產生裝置76及導電糊之喷吹裝置為佳。 (產業上之可利用性) 本發明並非受限於上述實施例,只要在未脫離申請專 利範圍之意旨下,可做各種變更,此乃不言而喻者。 【圖式簡單說明】 圖1為表示藉由本發明修復之電路基板的一實施例之 部分放大圖。 圖2為圖丨中之沿2_2線得到之放大截面圖,表示本發 〖 明之補修方法之一實施例,(A)表示未補修之狀態,(B)表示 形成開口部之狀態,(C)表示補修完成之狀態。 圖3為概略表示大氣電漿產生裝置的一實施例之圖。 圖4為表示本發明之缺陷補修裝置的一實施例之立體 圖。 圖5為圖4所示之缺陷補修裝置之側視圖。 圖6為圖4所示之將缺陷補修裝置之重要部位放大表 示之立體圖。 ( 【主要元件符號說明】 10 電路基板 12 訊號線 14 電極 16 像素電極 18 切換元件 20 透明基板 22 保護層 21 200917344 24 導電路 26 斷線 28 開口部 30 導電性材料 40 大氣電漿產生裝置 42 喷射嘴 44 電極 46 電源裝置 48 氧化氣體源 50 載體氣體源F 52 開關閥 60 缺陷補修裝置 62 X-Y平面 64 支持台 66 可動框 68 ' 72 軌道 70 ' 84 摺動子 74 底板 76 雷射光產生裝置 78 沈積裝置 80 89顯微性 22The dead power t generating means may also eject the heating gas from a predetermined place of the circuit board w from the atmospheric electricity generating means. In any of the above-described cases, a reducing gas source storing a reducing gas of carbon monoxide or nitrogen is used, and an atmospheric electricity generating device shown in FIG. 3 or another atmospheric electric generating device similar to the above is used to form the opening portion 28. A reducing gas from a reducing gas source, &amp; from the carrier gas source carrier gas, is supplied to the injection nozzle. In other words, the opening portion 28 is formed by subjecting the reducing gas to the chemical reaction of the electric layer 22 to remove the protective layer η (the same process as the so-called paste etching). However, it is preferable to suppress the temperature of the circuit board 1 to a minimum of 20 200917344, and it is preferable to use the laser light generating device 76 and the conductive paste blowing device. (Industrial Applicability) The present invention is not limited to the above-described embodiments, and it goes without saying that various changes can be made without departing from the scope of the application. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a partially enlarged view showing an embodiment of a circuit board repaired by the present invention. Fig. 2 is an enlarged cross-sectional view taken along line 2_2 of the figure, showing an embodiment of the repair method of the present invention, (A) shows the state of the unrepaired, and (B) shows the state of forming the opening, (C) Indicates the status of the repair completed. Fig. 3 is a view schematically showing an embodiment of an atmospheric plasma generating apparatus. Fig. 4 is a perspective view showing an embodiment of the defect repairing device of the present invention. Figure 5 is a side elevational view of the defect repairing device of Figure 4. Fig. 6 is a perspective view showing an enlarged portion of the defect repairing device shown in Fig. 4; (Major component symbol description) 10 Circuit board 12 Signal line 14 Electrode 16 Pixel electrode 18 Switching element 20 Transparent substrate 22 Protective layer 21 200917344 24 Conductor circuit 26 Broken wire 28 Opening portion 30 Conductive material 40 Atmospheric plasma generating device 42 Jet Mouth 44 Electrode 46 Power supply unit 48 Oxidizing gas source 50 Carrier gas source F 52 Switching valve 60 Defect repairing device 62 XY plane 64 Support table 66 Moving frame 68 ' 72 Track 70 ' 84 Folding rotor 74 Base plate 76 Laser light generating device 78 Deposition Device 80 89 microscopic 22

Claims (1)

200917344 十、申謗專利範面: …顯—種:晶顯示裘置之電路缺陷補修方法,係用以補 不裝置之電路缺陷,其特徵在於,包含: 在覆蓋與產生該缺陷之像素 的保護層形成開口部,以使”::素電極相鄰之訊號線 步驟; 錢該过線之-部份露出的第! 在該開口部及其附近沈積導電性材料,並使沈積之導 電性材科與該像素電極電氣連接之第2步驟。 2.如Μ專利㈣第1項之電路 中,該導電性材料係作為導電糊 ^方法其 3·如申請專利範圍第2項之電部及其附近。 _ 電路缺陷補修方法,直Φ 以導電糊含有奈米金屬粒子與黏結齊^。 ’、 4. 如申請專利範圍第3 中m牛趣〇 之電路缺陷補修方法,其 肩第2步驟包含在大氣壓下將經 ^ 吹至沈積之該導電糊的動作。 &lt;乳自由基喷 5. 如申請專利範圍第3項之 中,哕第電路缺陷補修方法,其 〒。亥第2步驟包含在大氣壓下將經 噴吹至沈積之該導電糊。 7之加熱用氣體 6·如申請專利範圍第丨項之 中,兮篦1牛腓4人w 路缺陷補修方法,其 宁》亥苐1 ν驟包含將雷射光照射於待 以將該處之該保護層之一部份除去的動乂作。〜開口部之處, 7.如申請專利範圍第丨項之 。 中’該第1步驟包含將還原氣體喷吹於待:補修方法,其 處,以將該處之該保護層之一部份除去的動&quot;成該開口部之 23 200917344 8.—種液晶顯示裝置之電路缺陷補修裝置,係用以補 修液晶顯示裝置之電路缺陷,其特徵在於,包含: 開口部形成裝置,其係用以在覆蓋與產生該缺陷之像 :、的像素電極相鄰之訊號線的保護層形成開口部,以使該 S孔號線之一部份露出; :路配線形成農置’其係用以在該開口部及其附近沈 遠2性材料’並使沈積之導電性材料與該像素電極電氣 運接者。 中 申叫專利範圍第8項之電路缺陷補修裝置,其 形成裝置包含用以使含有作為該導電性材 及”屬粒子與黏結劑所成之導電糊沈積於該開口部 及其附近的沈積裝置。 中,訂路1 ^專利圍第9項之電路缺陷補修裝置,其 二==成裝置更進—步包含用以在大氣塵下將 ^纽之心由基喷吹至沈積之該導電糊上的電浆產生 K 路配I: 置專二範圍第9項之電路缺陷補修裝置,該短 加熱裝置。 ^字沈積之導電糊加熱之 中二2力m專利範圍第11項之電路缺陷補修裝置,其 中,該加熱裝置包含用以使在大 置卉 用氣體喷吹至:沈積之導電糊上的電聚:r:置'化之加熱 中二第11項之電路缺陷補修裝置,其 、3 1 #射光照射於該沈積之導電糊的 24 200917344 雷射光產生裝置。 如申請專利範圍第8項之電路 中,該開口部形成裝置包含用Μ &amp; 該開口部之處,以將該處之 :光‘、,、射於待形成 光產生裝置。 D層之一邛份除去的雷射 15. 如申請專利範圍第8 中,該開口部形成裝置勺人用電路缺陷補修裝置,其 吹於待m μ 、ι3用Μ將紐電漿化之還原氣體嘴 人於待形成该開口部之處,以將該處 赁 除去的電漿產生裝置。 邛份 16. 如申請專利範圍第9項雷 -步包含用以Ρ 缺陷補修裝置,其進 各用以規疋配置該電路基板 與在配置於該去拄△ λΥ+面的支持台、 ' Q之電路基板的上方可 的可動框架,且 」/σΧ軸方向移動 該開口部形成裝置及該短 框架支持成可I深开/成裝置係被該可動 符成了在该電路基板上方沿動 十一、圖式: 如次頁 25200917344 X. Shen patent paradigm: ... display - kind: the circuit defect repair method of the crystal display device, which is used to supplement the circuit defect of the device, and is characterized in that it comprises: protection of the pixel covering and generating the defect The layer forms an opening portion so that the signal line adjacent to the ":: element electrode; the portion of the exposed portion of the money; the conductive material is deposited in the opening portion and the vicinity thereof, and the deposited conductive material is deposited The second step of electrically connecting the pixel electrode to the pixel electrode. 2. In the circuit of the first item of the patent (4), the conductive material is used as a conductive paste method, and the electrical part of the second aspect of the patent application scope is Nearby. _ Circuit defect repair method, straight Φ The conductive paste contains nano metal particles and bonded together. ', 4. If you apply for the circuit defect repair method in the third section of the patent scope, the second step of the shoulder includes The operation of the conductive paste which is blown to the deposition at atmospheric pressure. &lt;Latex free radical spray 5. In the third item of the patent application, the circuit defect repair method is the second method. atmosphere The conductive paste will be sprayed to the deposition. 7 Heating gas 6 · As in the scope of the patent application, 兮篦 1 腓 腓 4 people w road defect repair method, its Ning "Hai 苐 1 ν Including the laser light to be irradiated to a part of the protective layer to be removed at the place. ~ Where the opening portion is, as in the scope of the patent application, the first step includes The reducing gas is sprayed on the repairing method, wherein the portion of the protective layer is removed from the opening portion of the opening portion of the opening portion 23 200917344 8. The circuit defect repairing device of the liquid crystal display device, A circuit defect for repairing a liquid crystal display device, comprising: an opening forming device for forming an opening portion of a protective layer covering a signal line adjacent to a pixel electrode that generates an image of the defect: a part of the S-hole line is exposed; the road wiring forms a farmer's body for sinking the material in the vicinity of the opening portion and electrically depositing the deposited conductive material with the pixel electrode Transporter. Repairing the defect circuit means 8, which comprises forming means for containing the conductive material and as a "formed between the metal particles and the binder of the conductive paste is deposited on the opening portion and its vicinity of the deposition apparatus. In the circuit defect repairing device of the ninth paragraph of the patent, the second == into the device further comprises a step of blowing the core of the core to the deposited conductive paste under atmospheric dust. The plasma generates the K-channel I: The circuit defect repair device of the second item of the second item range, the short heating device. The circuit defect repairing device of the eleventh force m of the invention, wherein the heating device comprises the electric device for injecting the gas in the Dazhihui to: the deposited conductive paste Poly: r: The circuit defect repairing device of the eleventh item of the heating, which is irradiated on the deposited conductive paste 24 200917344 laser light generating device. In the circuit of the eighth aspect of the patent application, the opening forming means includes the opening portion for illuminating the light to be formed by the light generating means. One of the D layers is a laser that has been removed. 15. In the eighth aspect of the patent application, the opening portion is formed by a device for repairing a circuit breaker for a person, which is blown to be m μ and ι3 for reducing the plasma. The gas nozzle person is at a place where the opening portion is to be formed to remove the plasma generating device. 1616. In the ninth application of the patent scope, the lightning step includes a defect repairing device for regulating the configuration of the circuit substrate and a support table disposed on the surface of the 拄 λΥ+, 'Q a movable frame above the circuit board, and the "/σ axis direction shifting the opening forming means and the short frame support can be made deeper into the device by the movable element to be moved over the circuit substrate First, the schema: as the next page 25
TW097130203A 2007-10-05 2008-08-08 Method of repairing circuit defect of LCD device and device thereof TW200917344A (en)

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US8493525B2 (en) 2010-10-28 2013-07-23 Samsung Display Co., Ltd. Thin film transistor array panel, liquid crystal display, method for repairing the same, color filter array panel and method for manufacturing the same
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