TW200906740A - Forming method and apparatus - Google Patents

Forming method and apparatus Download PDF

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Publication number
TW200906740A
TW200906740A TW097128740A TW97128740A TW200906740A TW 200906740 A TW200906740 A TW 200906740A TW 097128740 A TW097128740 A TW 097128740A TW 97128740 A TW97128740 A TW 97128740A TW 200906740 A TW200906740 A TW 200906740A
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TW
Taiwan
Prior art keywords
molding
tray
hand
portions
molding material
Prior art date
Application number
TW097128740A
Other languages
Chinese (zh)
Inventor
Masanori Utsugi
Syuuiti Kurosawa
Tatsuyoshi Haginoya
Original Assignee
Fujinon Corp
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Publication date
Application filed by Fujinon Corp filed Critical Fujinon Corp
Publication of TW200906740A publication Critical patent/TW200906740A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/08Construction of plunger or mould for making solid articles, e.g. lenses
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/16Gearing or controlling mechanisms specially adapted for glass presses

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention provides a forming method and apparatus, which can shorten the time for delivering a forming material to a forming mold having multiple mold cavities. A single robot arm 32 operates according to the following sequence: a first step of changing into a second hand section 26 to move forming materials 9 from a tray 23 of a tray stage 16 to a supply stage 17one by one, and rearranging them based on a forming section 19a; positioning step of changing into a third hand section 27 to move all forming materials 9 to a forming mold 19 to position them at one time; a third step of changing into a fourth hand section 28 after molding process, and taking the lens articles out from the forming mold 19 to a recycling stage 19 at one time while keeping its arrangement state; and a fourth step of changing into the second hand section 26 to move lenses articles 34 from the recycling stage 18 to available space on the tray 23 of the tray stage 16 one by one. During the molding process, the first step and the fourth step are carried out simultaneously.

Description

200906740 九、發明說明: 【發明所屬之技術領域】 設在多模穴 成型的成型方 本發明係關於-種將成型材料分別移動到 成型模具之多數成型部,而同時進行複數個 【先前技術】 透铲:年型技術间精度化’藉由成型已可製作光學 到二::透鏡而言,可藉由將熔融之塑料材料射出 氣、内而成型的射出成型而製作。又,就玻璃透鏡而 a ’則多數將稱為預成型體的玻璃塊震载於模具内,在加 熱軟化的狀態下’藉由以模具加壓擠壓而成型的玻璃模造 而製作。藉由此等成型而製造透鏡,相較於藉由傳統研 削、研磨等方法,除製程簡化外,在非球面透鏡等情況下, 更具有只要將模具製作成所希望的形狀即可製作所望形 狀之透鏡等優點。 ^ 〇 近成年,市场上供應有將具多種光學特性之玻璃材料製 作成多種形狀、大小的預成型體,以作為上述玻璃模造用 材料。也開發有將此預成型體移動到模具,使其在加熱軟 化後模壓製作而不必研磨的玻璃透鏡之精密玻璃模造技 術。此技術首先需要成型預成型體。預成型體可使用精密 凝塊或研磨透鏡預成型體(以下稱為「成型材料」)。 精密凝塊表面接近鏡面狀態,且大小也接近目的透鏡之 狀態,尤其使用略球形的精密凝塊較多。為製作略球形的 預成型體成型’習知有在液體中滴下熔融玻璃而製作的方 TF975311 5 200906740 f ’還有對玻璃補料底部錢4、使滴下之玻璃在漂 二於空中之狀態下冷卻固化而製作的方法。研磨透鏡預成 里體則藉由習知的加熱成型或研削、研磨而製作成略球形 狀。利用如此預成型體之成型所得到的精密凝塊或研磨透 鈿預成型體’在成型裝置中加熱、擠壓而得到透鏡成型品。 在成3L裳置中’為因應大量生產’而使系統整體自動 父例如,習知有自動反覆向成型模具搬送成型材料、進 订杈壓成型、將製得的透鏡成型品從成型模具搬出等連續 作業的成型裝置(專利文獻υ。在此裝置中,為達成自 = 匕而具備有將成型材料一個一個移動到成型模 槭臂。 (專利文獻1)日本專利特開2〇〇4_99344號公報 【發明内容】 (發明所欲解決之問題) 然而’在成型裝置中之成型,需要加熱時間、200906740 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a molding method for moving a molding material to a plurality of molding portions of a molding die, and simultaneously performing a plurality of [previous techniques] Through the shovel: the accuracy of the annual technology. 'The optical can be made by molding. The lens can be produced by injection molding the molten plastic material into the gas and molding it. Further, in the case of the glass lens, a glass block which is called a preform is shaken and placed in a mold, and is molded by glass molding by press-pressing with a mold in a state where the film is softened by heating. By manufacturing the lens by such molding, in addition to the simplification of the process by conventional grinding, polishing, etc., in the case of an aspherical lens or the like, it is possible to produce the desired shape by forming the mold into a desired shape. The advantages of the lens. ^ 〇 In recent years, glass materials with various optical properties have been produced on the market as preforms of various shapes and sizes as materials for glass molding. A precision glass molding technique in which a glass lens which moves the preform to a mold and is molded by heating and softened without grinding is also developed. This technique first requires the formation of a preform. As the preform, a precision clot or a polishing lens preform (hereinafter referred to as "molding material") can be used. The surface of the precision clot is close to the mirror state, and the size is also close to the state of the target lens, especially the use of a slightly spherical precision clot. For the production of a slightly spherical preform, it is known that the molten glass is dripped in a liquid. TF975311 5 200906740 f 'There is also a charge for the bottom of the glass, so that the dripped glass is floated in the air. A method of cooling and solidifying. The pre-formed lining of the lapping lens is formed into a substantially spherical shape by conventional heat forming, grinding, and grinding. The precision clot obtained by molding such a preform or the polished through-form preform ' is heated and pressed in a molding apparatus to obtain a lens molded article. In the 3L dressing, the whole system automatic parent is 'in order to mass-produce', for example, it is known that the molding material is automatically transferred to the molding die, the press molding is performed, and the obtained lens molded product is carried out from the molding die. A molding apparatus for continuous operation (Patent Document υ. In this apparatus, a molding material is moved one by one to a molding die arm in order to achieve self-definition. (Patent Document 1) Japanese Patent Laid-Open No. Hei 2〇〇4_99344 SUMMARY OF THE INVENTION (Problems to be Solved by the Invention) However, in the molding apparatus, heating time is required,

C 徐冷時間及冷卻時間# 4個作業時間,所以,成為曰、 的作業。就此而言,因為將成型材料一個一個移動到成J 桓具的作業’此期間成型作業處於等待狀態,所以 時:。因此,要求縮短將成型材料移動到成型 費 本發明鑒於以上的問題點而提出,其目的在於,的 成型材料移動到成型模具之時間的成型方法-(解決問題之手段) 在本發明令,使用在多個成型部以分別載置成型材料而 TF975311 200906740 Z時進行複數個成型的多模穴成型模具。而且,因為成型 么料個個移動到各成型部太耗費時間,因此設置供給 处將成型材料依成型部而重新排列。即,將成型 =從以第1排列方式而收容成型材料的托盤,移動到以 於排列方式且相同於成型部之第2排列方式而設 列—=的多個凹部’並將成型材料依成型部而重新排 。2,在維持其排列的狀態下,將成型材 4一次同時移動到多個成型部。 :且’對於成型模具中所成型的成型品 取出成型品一 的多個凹邱。f, 併力万式叹於回收台 之托盤中的、從回收台將全部移動到組裝於托盤台 空的收容邻;τ:谷部。如此,在收容成型材料之托盤的 二的U亦可收容成型品,所 分別收容成型材料和成型 Μ㈣可录用為 置各托盤的空間,葬…二而且,也不需區別載 ό 1猎此,可達成裝置的小型彳卜。 而且,若在成型模具的成型中, 托盤移動到供给A # 進仃將成型材料從 托盤的作業兩者,則可縮短準備二;;'回收台移動到 的時間’所以較佳β ρ ’成型時間以外 進而,亦可在將成型材料一次 後,於構成成型模且之w ,手移動到各成型部之 土保丹之下枳的成型面上, 次同時進行定位成型材料的作業,2中心位置一 臂進行將成型材料—次同時移動到各::可以i台機械 業,以及其定位作孝。 成卩的移動作 1台機械f進行時,需要更換保 TF975311 200906740 持用手部和定位用手部。 時間合辦加* 手㈣,等待成型的 保持成型材料的第以心作業最好使用將 組農為一體的=,和用於定位成型材料的第2頭部 機::=更換為僅保持1個成型材料或成型品之手部的 4#亦可使用相同的機械臂手部一 行從托盤到供給台將成型材料重新排列成與成二^ Γ =列^業,以及將成型品從回收台移動到 在以成型模具成型之時,同時進行該等作業。 列::本成型材料重新排列成與成型部相同的排 ^ ^ ’在維持其排列方式的狀態下, -次同時移動到多模穴成型模具,所 + 料移動到成型模具的作举時f1。而…了'%紐將成型材 型之中门性/ 本發明在成型侧成 排列L乍章 成型材料重新排列成與成型部相同之 可缩以及將成型品從回收台移動到托盤的作業’ 了縮知成型以外的時間。 【實施方式】 ^用本發明的透鏡成型裝置10,用U機械臂進行收 才料之托盤的搬送、將成型材料從托盤移動到 模具、將透鏡成型品從其成型模具中取出,以 及搬出到托盤為止的連續作業。 所示,在透鏡成型裝置1Q設有光學材料搬送· 透兄成i品搬出區域u、更換用手部载置區域12、及透 TF975311 200906740 域13。在光學材料搬送.透鏡成型品搬出區域U ::有:托盤堆積台14、成型品托盤堆積“5、托盤 i成划Μ °台Π、及回收台18。在透鏡形成區域13設 22 4 It Γ ' 2〇 ' 21 , ,莫具19為複數成型用模具,依既定的排列方 :歹°在同心圓上不同位置,設置多 成型部19a由上、下模及本體㈣成。 各 在材料托盤堆積台14,Μ # ^ 6 > 9q . 4 ^ 隹積收谷有多個成型材料9的 ^ 在托盤23設有多個收容成型材料9的收容部。 外^型材料9’例如為精密凝塊或研磨透鏡預成型體, t預先進行=出不良品或為除去凝塊或污潰之洗淨等處 $而以收谷於托盤23之狀態被搬送到透鏡成型裝置 10。此托盤23之收容部23a的排列方式與成型部此 同,例如為矩陣狀排列。C Xu cold time and cooling time # 4 working hours, so it becomes a work of 曰. In this regard, since the molding material is moved one by one to the operation of the J cooker, the molding operation is in a waiting state, so: Therefore, it is required to shorten the movement of the molding material to the molding cost. The present invention has been made in view of the above problems, and an object thereof is to provide a molding method for moving a molding material to a molding die - a means for solving the problem. A plurality of multi-cavity molding dies are formed in a plurality of molding portions by placing a molding material and TF975311 200906740 Z, respectively. Moreover, since it takes too much time for the molding materials to move to the respective molding portions, the supply portion is arranged to rearrange the molding materials according to the molding portions. In other words, the molding is carried out from the tray in which the molding material is accommodated in the first arrangement, and is moved to a plurality of recesses which are arranged in the same manner as in the second arrangement of the molding portion, and the molding material is molded. Re-arranged. 2. The molded material 4 is simultaneously moved to a plurality of molding portions at the same time while maintaining the alignment thereof. : and 'A plurality of concaves of the molded article 1 are taken out for the molded article molded in the molding die. f, and force the sigh in the tray of the recycling table, all from the recycling table to the storage adjacent to the tray empty; τ: valley. In this way, the U of the tray containing the molding material can also receive the molded product, and the molding material and the molding Μ (4) respectively can be used as the space for arranging the trays, and the two are not required to be separated. A small amount of equipment can be achieved. Further, in the molding of the molding die, if the tray is moved to both the supply of A and the operation of the molding material from the tray, the preparation 2 can be shortened; the time when the recovery table is moved is therefore preferably β ρ 'formed In addition to the time, it is possible to perform the work of positioning the molding material at the same time after the molding material is once, and after the molding die is formed, and the hand is moved to the molding surface of the foundation part of the foundation of the foundation. Positioning one arm to move the molding material - each time to each:: can be a machine industry, and its positioning for filial piety. When the movement of Chengyu is carried out for one machine f, it needs to be replaced. TF975311 200906740 Hold the hand and position the hand. Time co-joining plus * hand (4), waiting for the forming of the molding material to be the best intention to use the group to be integrated =, and the second head machine for positioning the molding material:: = replacement to only maintain 1 The 4# of the molding material or the hand of the molded product can also be used to rearrange the molding materials from the tray to the supply table using the same robot arm hand row, and to form the molded product from the recycling table. Move to the same time when molding in a molding die. Column:: The molding material is rearranged into the same row as the molding portion ^ ^ ' while maintaining the arrangement thereof, - simultaneously moving to the multi-cavity molding die, and the material is moved to the molding die at the time of f1 . And... the '% New Zealand moldings type of door type / the present invention is arranged on the molding side. The L-shaped molding materials are rearranged into the same shrinkage as the molding portion and the operation of moving the molded article from the recycling table to the tray. It is time to shrink the molding. [Embodiment] Using the lens forming apparatus 10 of the present invention, a U-arm is used to carry a tray for receiving a material, a molding material is moved from a tray to a mold, a lens molded article is taken out from a molding die, and the product is carried out. Continuous operation up to the tray. As shown in the figure, the lens forming apparatus 1Q is provided with an optical material transporting/transparent brother-to-i product carrying-out area u, a replacement of the hand-mounted area 12, and a TF975311 200906740 field 13. In the optical material conveyance, the lens molded product carry-out area U:: the tray stacking table 14, the molded product tray stacking "5, the tray i is a stroke table, and the recovery table 18. The lens forming region 13 is provided with 22 4 It Γ ' 2〇' 21 , , Mo 19 is a mold for complex molding, according to the predetermined arrangement: 歹 ° at different positions on the concentric circle, the multi-molded portion 19a is formed by the upper and lower molds and the body (four). The tray stacking table 14, Μ # ^ 6 > 9q . 4 ^ The hoisting valley has a plurality of molding materials 9 . The tray 23 is provided with a plurality of accommodating portions for accommodating the molding material 9 . The precision clot or the polishing lens preform is transferred to the lens molding apparatus 10 in a state where the defective product or the cleaning of the clot or the stain is removed in advance, and the tray 23 is received. The arrangement of the accommodating portions 23a of 23 is the same as that of the molding portions, and is arranged, for example, in a matrix.

U =盤台16上’在2個托盤23分別相對於材料托盤堆積 口 14而定位的狀態移動2個托盤23。在供給自⑴配 合成型部⑽之排列方式而形成有多個凹部na。將載置 在托盤台16之托盤23的成型材料9 一個一個移動 :二a。在回收台18,也配合成型部⑽的排列方式而形 =夕個凹部18a。將從成型模具19取出的多個透鏡成 i 口口 34 —次同時移動到各凹部1 。 托盤23的收容部23a為亦可收容透鏡成型品34的带 狀。從而,透鏡成型品34從回收台18 一個一個移二 置於托盤台16之任意托盤23的收容部中的空位。藉此又 TF975311 9 200906740 最初收容成型材料9,而在成型材料9供給到供給台i 7 ^則以空的收容部23a收容透鏡成型品34。所有收容 ° 3a白已載置有透鏡成型品34的托盤23,從托盤台16 移動到成型品托盤堆積台丨5而堆積,代之以收容成型材 料9的托盤23從材料托盤堆積台14移動到托盤台16。 八更換用手料載區域12為放置更換用手部之處,此處 =別以疋位的狀態在既定位置裝載有第】至第4手部 f Ο 5 28。在第1手部25安裝有用於握持托盤23的頭部, 材料托盤堆積台14或成型品托盤堆積台15和托盤台 Μ之間移動托盤23時使用該頭部。 ::2托盤26贪裝有用於一個一個保持成型材料9或 持手段26a,例如,具有吸盤的頭部。在 或it# Α β 或回收台18之間移動成型材料9 成透知成型品34時使用此第2手部26。 頭tit部28設有一次同時保持多個透鏡成型品34的 二=,:::::保持手段他,例如以與成 Μ-次同時從成在將所有透鏡成型品 在第3手部27 一體安回收台18時使用。 等2個頭部。在第 、有第1頭29和第2頭部30 列方式言m ’以與成型部19&相同的排 持手段29a rsm料9的保持手段29a。作為保 型材料9-次同=1=吸盤等。在將多個成 用此第i頭部29 =7移動到成型模具料,使 苐碩部30,以與成型部19a相同 TF975311 200906740 一欠個疋位手段3〇a。在將多個成型材料9 久门τ疋位在成型部19aT模之成型面上的中 時,使用此第2頭部30。作為定位 圓錐形面或球面等定位面燼 & a ’ %如為具有 降,而將定位面匕= 二,由使機械臂之臂下 型面的成型材料9移動到成 :於= 在第=二個手部安裝有1個頭部,相對於此, ^弟3手#27則一體安裝有在不 中使用的2個頭部。立在連,作業 在第】5楚 瘤略手部更換作業。 在弟1至弟4手部25〜28,分 之臂36的卡合部33。機械# :有用以卡合於機械臂 在機械臂之臂+ π為直角座標機械臂’ 如地安裝有卡Hr37。在此卡脫部37裝卸自 搬送.透鏡成型品搬出區臂:臂:可接近光學材料 及透鏡成型區域13等所換用手部裝載區域12、 32 24 到與機械臂23同步之控制。U的成型動作也受 如圖2所示,在透鏡成型 分為第1作業到第13作# ^ 〇進行的作業’大致區 部25的機㈣q9乍業。第1作業藉由安裝有第1手 心㈣械臂32 ’將收容成 托盤堆積台14移動到托盤a 16 =的托盤23攸材料 更換為第2手部26。第口第2作業將機械臂32 -個-個移動到供給台17二成1?型材料咖 部W的排列方式,相當發1^’重新排列成成型 不發明的第1步驟。第4作業 TF975311 200906740 更換為第3手部27。 在第5作業為制第2頭部$ 相同的多個成型材料9在維持其排列的方式 同時從供給台17移動到ώ'刑抬 弋的狀t下,一次 明的第2+驟镇 具19的作業,相當於本發 二 作業為使用第2頭部3〇,將移動: 成Γ上的各成型材料9定位在成型…心的作 業,相虽於本發明的定位步驟。第7作 此模麼成型具有加熱時間、時間、徐冷時卻 pm®作業時間’冷卻時間包括在 ί開棋的時間。第8作業為更換成第4手部28的作;1度 第9作業為’在完成成型後將透鏡成型品=同 時從成型模具19移動到回收台18 的第3步驟。 的作業,相當於本發明 第1〇作業更換為第2手部26。第”作業為將透鏡成 里品34從回收台18 -個-個移動到托盤台16的作羋, 相當於本發明的第4步驟。第12作業更換為第i手部、❿ 取後的第13作業,將收容透鏡成型品%的托盤 盤台16移動到成型品托盤堆積台15而集聚。 然而’若依序進行圖2中説明的作#,則因第 成型)作業以外的準備作業多,所以因等待成型而花費時 間。因此,為有效連續成型透鏡成型品34,如圖3 , 在第3手部27 -體設置有使用於不同作業、連續的 2個第1及第2頭部29、30。第3手部27的卡合 p 於直線狀支持部31之-端,而且第!及第2頭部⑼、^ TF975311 12 200906740 分別設在另一端之不同位置。 如圖4所示,例如在時間tl、以之間, 及第6作業,但此等作業可以兼用1個第3㈠27所 :之間可藉由省略手部更換作業而縮短時間。而 二,可在相同的第2手部26進行第“乍業和第η作;, 所以,如圖4所示的時間t3、t4 ^ 業,並且與第7⑽成型)作業之同:進 成型的時間’所以較佳。此情況下,f2手;= 具專有待 固保持手段26a,所以,例如,亦可在將 9從托盤23的任意收容部…移動到供給台17=: 1個透鏡成型品34從回收台18移動到托盤 在將多個成型材料9從任意的收二 =^動之後,將與其相同數量的透鏡成型品%依序移 動到空的收容部2 3 a。如此,交替或錯開 3作業和第11作業。 适订弟 二外,在本實施形態的托盤23中,具備有 ,型模具19中成型之數量以上的收容部咖。從而,在在 夕-人^丁第3及第7作業之後,可在例如圖5所示的時間 tj、t6之間進行搬出.搬送托盤23的作業,即第Μ 第13作業、及第i作業。而且第12作業、第㈣業、、 及第1作業也以同樣的第i手部25進行,所以,以盘 7 (模壓成型)作業同時進行為佳。 ^述實施形態’ 及第2頭部29、3〇分別安裝於 與卡5部33在同一直線上而長度不同的位置,但本發明 TF975311 13 200906740 不限於此,如圖6所示,使 設於同心圓上之不同位置的手部㈣可此t 3〇 卡合部33,以V字狀突出之2個支持部41、 ^於 別支持各第1及第2頭部29、30即可。 、則端分 説:且2上述ί實施形態’以直角座標機械臂32進一 °旦亦可任意使用圓筒座標機械臂、極座;^樯抖辟仃 關節機械臂等習知的機械臂。 座‘機械臂、 並且,在上述各實施形態,以由玻 品的成型裝置進行説明,但在本發明:==成: :樹脂材料得到樹脂成型品的成型農置::且使 亦可為透鏡以外之成型品。 而且, 【圖式簡單說明】 圖1為表示採用本發明之透鏡成型裝置的概略説明圖。 圖2為表示透鏡成型裝置之作業順序的流程圖。 圖3為表示一體具有作業目的不同之第ι及第2頭部的 第3手部的立體圖。 圖4為表示在透鏡成型裝置進行之各作業動作的時序 圖5為表示搬出.搬送托盤時之動作的時序圖。 圖6為表示在同心圓上配設2個頭部之其他例的手部俯 視圖。 【主要元件符號説明】 9 成型材料 10 透鏡成型裝置 TF975311 14 200906740 11 透鏡成型品搬出區域 12 更換用手部裝載區域 13 痒鏡成型區域 14 材料托盤堆積台 15 成型品托盤堆積台 16 托盤台 17 供給台 17a 凹部 f 18 回收台 18a 凹部 19 成型模具 19a 成型部 20 模壓機構 21 加熱機構 22 冷卻機構 ,23 托盤 1/ 23a 收容部 24 控制部 25 第1手部 26 第2手部 26a 保持手段 27 第3手部 28 手部 28a 保持手段 TF975311 200906740 29 第1頭部 29a 保持手段 30 第2頭部 30a 定位手段 31 支持部 32 機械臂 33 卡合部 34 透鏡成型品 f 36 機械臂之臂 37 卡脫部 40 手部 41 支持部 42 支持部 TF975311 16U = Upper tray 16 moves two trays 23 in a state where the two trays 23 are positioned with respect to the material tray stacking port 14, respectively. A plurality of concave portions na are formed by the arrangement of the (1) composite portion (10). The molding material 9 placed on the tray 23 of the tray table 16 is moved one by one: two a. In the recovery table 18, the concave portion 18a is formed in accordance with the arrangement of the molding portions (10). The plurality of lenses taken out from the molding die 19 are moved to the respective recesses 1 at the same time. The accommodating portion 23a of the tray 23 is in the form of a belt that can accommodate the lens molded product 34. Thereby, the lens molded articles 34 are moved one by one from the recovery table 18 to the vacancies in the accommodating portion of the arbitrary tray 23 of the tray table 16. Further, TF975311 9 200906740 initially accommodates the molding material 9, and when the molding material 9 is supplied to the supply table i 7 ^, the lens molded article 34 is housed in the empty accommodating portion 23a. All the trays 23 in which the lens molded articles 34 are placed in the housing 3a are placed, moved from the tray table 16 to the molded product tray stacking table 5, and stacked, and the tray 23 containing the molding material 9 is moved from the material tray stacking table 14 instead. Go to the tray table 16. 8. Replace the hand load area 12 for placing and replacing the hand. Here, the head to the fourth hand f Ο 5 28 are loaded at the predetermined position in the state of the clamp. The head portion for holding the tray 23 is attached to the first hand portion 25, and the head portion is used when the tray 23 is moved between the material tray stacking table 14 or the molded product tray stacking table 15 and the tray table. The <2> tray 26 is snugly fitted with a holding material 9 or holding means 26a, for example, a head having a suction cup. This second hand 26 is used when moving the molding material 9 between the it# Α β or the recovery table 18 to form the molded product 34. The head bit portion 28 is provided with two ==, ::::: holding means for holding the plurality of lens molded articles 34 at the same time, for example, to form all the lens molded articles in the third hand portion 27 at the same time as the forming of the lens. It is used when the integrated recycling table 18 is used. Wait for 2 heads. In the first, the first head 29 and the second head 30, the holding means 29a of the same arrangement means 29a rsm 9 as the molding portion 19 & As a shape-preserving material, 9-times = 1 = suction cup, etc. When a plurality of the ith heads 29 = 7 are moved to the molding die, the smashing portion 30 is made the same as the molding portion 19a. TF975311 200906740 owes a squatting means 3 〇 a. This second head portion 30 is used when the plurality of molding materials 9 are clamped to the molding surface of the molding portion 19aT mold. As a positioning surface such as a conical or spherical surface, 烬 & a '%, if there is a drop, and the positioning surface 匕 = 2, the molding material 9 of the lower profile of the arm of the robot arm is moved to: = One head is attached to the two hands. On the other hand, the brother 3 hands #27 are integrally attached with two heads that are not used. Standing in the company, the operation is in the fifth section. In the case of the younger brother 1 to the 4th hand 25 to 28, the engaging portion 33 of the arm 36 is divided. Mechanical # : Useful to engage the robot arm. The arm of the arm + π is a right angle coordinate arm. The card Hr37 is installed as the ground. The detachable portion 37 is detachably transported. The lens molded product carry-out area arm: arm: the optical material and the lens forming area 13 are exchanged for control of the hand loading area 12, 32 24 in synchronization with the robot arm 23. The molding operation of U is also carried out as shown in Fig. 2, in which the lens is divided into the first operation to the thirteenth work. In the first operation, the tray holding tray 14 is moved to the tray 23 of the tray a 16 = by the first hand (four) arm 32 ′. The material is replaced with the second hand 26 . In the second operation of the first port, the robot arm 32 is moved one by one to the arrangement of the two-in-1 type material coffee portion W of the supply table 17, and the first step is to re-arrange the molding to the first step. The fourth job TF975311 200906740 is replaced with the third hand 27. In the fifth operation, the plurality of molding materials 9 having the same second head portion $ are moved from the supply table 17 to the shape of the ώ 刑 弋 , , , , , , , , , , , , , The operation of 19 corresponds to the operation of the second head 3 〇, and the movement of the molding material 9 on the enamel is positioned in the molding process, which is the positioning step of the present invention. The seventh method is molded with heating time, time, and when it is cold, but pm® working time' cooling time is included in the time of 棋 playing. The eighth operation is the replacement of the fourth hand 28; the first operation is the third step of moving the lens molded article from the molding die 19 to the recovery table 18 after the molding is completed. The operation corresponds to the first hand 26 in the first operation of the present invention. The first operation is a step of moving the lens into the tray 16 from the recovery table 18, which corresponds to the fourth step of the present invention. The twelfth job is replaced with the i-th hand and after the extraction. In the thirteenth operation, the tray table 16 accommodating the lens molded product % is moved to the molded product tray stacking table 15 to be collected. However, if the work described in FIG. 2 is performed in sequence, the preparation work other than the first molding work is performed. Since it takes a lot of time to wait for molding, therefore, in order to effectively continuously mold the lens molded product 34, as shown in Fig. 3, the first hand and the second head are used in the third hand 27-body for different operations. The portions 29 and 30. The engagement of the third hand 27 is at the end of the linear support portion 31, and the !! and the second head portion (9) and the TF975311 12 200906740 are respectively disposed at different positions on the other end. As shown, for example, at time t1, between, and at the sixth job, these operations can also use one third (one) 27: the time can be shortened by omitting the hand replacement operation. Second, the same can be used. The second hand 26 performs the first "work and the second work; therefore, time t3 as shown in FIG. t4 ^ industry, and with the same first 7⑽ molding) operations of: feeding molding time 'so preferred. In this case, the f2 hand; = has the exclusive holding means 26a, so that, for example, 9 can be moved from the arbitrary housing portion of the tray 23 to the supply table 17 =: 1 lens molded product 34 from the recovery table 18 Moving to the tray After moving the plurality of molding materials 9 from an arbitrary one, the same number of lens moldings are sequentially moved to the empty housing portion 23a. In this way, alternate or staggered 3 jobs and 11th jobs. In the tray 23 of the present embodiment, the tray 23 of the present embodiment is provided with a plurality of accommodating portions formed in the mold 19. Therefore, after the third and seventh operations of the eve-day, the work of transporting the tray 23, that is, the thirteenth job, and the i-th can be performed, for example, between the times tj and t6 shown in FIG. operation. Further, since the twelfth work, the fourth (fourth), and the first work are also performed by the same i-th hand 25, it is preferable to carry out the work simultaneously with the disk 7 (molding). The second embodiment of the present invention and the second head portions 29 and 3 are respectively mounted on the same line as the card 5 portion 33 and have different lengths. However, the present invention TF975311 13 200906740 is not limited thereto, as shown in FIG. The hand (4) at different positions on the concentric circle may be the t 3 〇 engaging portion 33, and the two supporting portions 41 protruding in a V shape may be supported by the first and second head portions 29 and 30. . Then, the second embodiment can be used. The right-angled coordinate arm 32 can also be used arbitrarily using a cylindrical coordinate robot arm or a pole seat; a conventional robot arm such as a joint arm. In the above embodiments, the glass arm molding apparatus is described. However, in the present invention: == into: : resin material to obtain a molded product of a resin molded product: Molded products other than lenses. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic explanatory view showing a lens molding apparatus to which the present invention is applied. Fig. 2 is a flow chart showing the operation sequence of the lens forming apparatus. Fig. 3 is a perspective view showing a third hand having a first and a second head having different working purposes. Fig. 4 is a timing chart showing the operation operations of the lens forming apparatus. Fig. 5 is a timing chart showing the operation when the transport tray is carried out. Fig. 6 is a top plan view showing another example in which two heads are arranged on a concentric circle. [Major component symbol description] 9 Molding material 10 Lens molding device TF975311 14 200906740 11 Lens molded product carry-out area 12 Replacement of hand loading area 13 Itching mirror forming area 14 Material tray stacking table 15 Molding tray stacking table 16 Pallet table 17 Supply Table 17a recessed portion f 18 recovery table 18a recessed portion 19 molding die 19a molding portion 20 molding mechanism 21 heating mechanism 22 cooling mechanism 23 tray 1 / 23a housing portion 24 control portion 25 first hand portion 26 second hand portion 26a holding means 27 3 hand 28 hand 28a holding means TF975311 200906740 29 first head 29a holding means 30 second head 30a positioning means 31 support part 32 mechanical arm 33 engaging part 34 lens molded product f 36 arm of arm 37 Department 40 Hand 41 Support Department 42 Support Department TF975311 16

Claims (1)

200906740 十、申請專利範圍: 1.-種成型方法,在設於多模穴成型模具的多個成型部 分別設置成型材料,同時成型多個成型品,如此之成型方 法中,其特徵在於,其包括有: 第!步驟’在以第i排列方式收容上述成型材料的狀態 下,將上述成型材料從組裝於托盤台的托盤,移動到以不 同於上述第1排列方式幼同於上述成型部之第2排列方 式而設於供給台的多個凹部,重新排列上述成型材料; 第2步驟’在維持其排列方式的狀態下,將上述成型材 料從上述多個凹部一次同時移動到上述多個成型部;及 /成型步驟,在上述成型材料移動到上述多個成型部之 後’在上述多個成型部同時成型。 範圍第1項之成型方法,其中,其包括有: 在以上述成型步驟成型之後,將成型品從上 成1部取出,—次同時移動相上述第2排列方式 〇而设於回收台的多個凹部;及 述ί二:,將上述成型品從上述回收台移動到組裝於上 述托盤口的上述拕盤中之空的收容部,· 而上述第1及第4步驟之作辈;,盥卜什士 同時進行。作#與上边成型步驟之作業 或2項之成型方法,其中,其包 3.如申請專利範圍第 括有, 定位步驟,其在上述第2步驟之後進行,於構 型模具之下模的成型面上一置,-次同 TF975311 17 200906740 成型材料; 自如地安裝有手部的1台機械臂,自動進行從 述第:步驟到上述定位步驟的連續作業;並且, 上述第2步驟及上述定位步驟包括: 述=步驟’使上述機械臂之臂接近手部載置處而安裝上 △第2步驟,使設於上述手部的第ι頭部接近上述托盤 於第、1頭部的保持部一次同時保持上述成型材料 1近上述成型模具的上面而在上述下模的成型面上 一次同時移動上述成型材料; 邙上述第1頭部退避,同時使設於與上述手 ^中之弟i頭部不同位置的第2頭部接近於上述成型面, 上述第2頭部的定位部朝向上述成型面而下降,藉 ^材成型面上的中心位置一次同時定位上述多個成 J 八種成型褒置’在設於多模穴成型模具的多個成型部 =设置成型材料’同時成型多個成型品’如此之成型裝 置中,其特徵在於,其具備有: 第1移動手段,在以第!排列收容上述成型材料的狀態 下’將上述成型材料從組裝於托盤台的托盤移動到以不同 於上迷第1排列方式且相同於上述成型部之第2排列方式 而設於供給台的多個凹部’而重新排列上述成型材料; 弟2移動手段’在維持其排列方式的狀態下,將上述成 i材料從上述多個凹部—次同時移動到上述多個成型部; TF975311 18 200906740 成型手I又’將上述成型材料移動到上述多個成型部之 後’在上述多個成型部同時成型。 5. 如申請專利範圍第4項之成型裝置,其中,其具備有: 第3移動手段’在完成上述成型手段的動作之後,從上 述多個成型部取出成型品,一次同時移動到以上述第2排 列方式而設於回收台的多個凹部; 第4移動手^又,將上述成型品從上述回收台移動到組裝 ,.於上述托盤台的上述把盤中之空的收容部;及 控制裝置,使上述第丨及第4移動手段之動作與上述成 型手段之動作同時進行。 備有: 定位手段,其在完成上述第2 上述成刑:w·也丨__U ^ ^ 6. 如申請專利範圍第4或5項之成型裝置,其中,其具200906740 X. Patent application scope: 1. A molding method in which a molding material is separately provided in a plurality of molding portions of a multi-cavity molding die, and a plurality of molding products are simultaneously molded. In the molding method, the molding method is characterized in that Including: No.! In the step of accommodating the molding material in the i-th array, the molding material is moved from the tray assembled to the tray table to the second array pattern different from the first array pattern in the molding portion. a plurality of concave portions provided in the supply table to rearrange the molding materials; and a second step of moving the molding material from the plurality of concave portions simultaneously to the plurality of molding portions while maintaining the arrangement thereof; and/forming The step of simultaneously molding the plurality of molding portions after the molding material is moved to the plurality of molding portions. The molding method of the first aspect, wherein the molding method comprises: after molding in the molding step, the molded article is taken out from the upper portion, and the second alignment mode is simultaneously moved to the recycling table. a recessed portion; and a second embodiment of the first and fourth steps; wherein the molded article is moved from the recovery table to an empty storage portion of the tray assembled to the tray opening; Bosh was carried out at the same time. The operation of the upper molding step or the molding method of the two items, wherein the package is as described in the patent application scope, the positioning step is performed after the second step, and the molding of the mold is performed under the configuration mold. One surface, the same as TF975311 17 200906740 molding material; one arm of the hand is freely attached, and the continuous operation from the description step to the above positioning step is automatically performed; and, the above second step and the above positioning The steps include: Step = Step 'Installing the arm of the robot arm close to the hand placement position and attaching the second step, so that the first head provided on the hand is close to the holding portion of the tray at the first head Simultaneously holding the molding material 1 near the upper surface of the molding die at a time and simultaneously moving the molding material on the molding surface of the lower mold; the first head is retracted, and the first head is disposed at the same time as the hand The second head at different positions is close to the molding surface, and the positioning portion of the second head is lowered toward the molding surface, and the center position of the molding surface is simultaneously positioned at the same time. A plurality of forming devices are formed in a plurality of molding portions provided in a multi-cavity molding die, a molding material is provided, and a plurality of molding products are simultaneously molded. The molding device is characterized in that: 1 moving means, in the first! In a state in which the molding material is accommodated, the molding material is moved from a tray assembled to the tray table to a plurality of second rows arranged differently from the molding unit. The concave portion 'rearranges the above-mentioned molding material; the second movement means 'moves the above-mentioned i-material from the plurality of concave portions to the plurality of molding portions simultaneously while maintaining the arrangement thereof; TF975311 18 200906740 molding hand I Further, 'after moving the molding material to the plurality of molding portions', the plurality of molding portions are simultaneously molded. 5. The molding apparatus according to claim 4, wherein the third moving means is configured to take out the molded article from the plurality of molding portions after the operation of the molding means is completed, and simultaneously move to the first a plurality of concave portions provided in the collection table in the second arrangement; the fourth moving hand moves the molded product from the recovery table to the assembly, and the empty storage portion of the tray in the tray table; and control The apparatus performs the operations of the third and fourth moving means simultaneously with the operation of the forming means. Provided by: a positioning means for completing the above-mentioned second paragraph of the above-mentioned sentence: w. also 丨__U ^ ^ 6. The molding apparatus of claim 4 or 5, wherein 第2頭部,其多個定位部以 與上述成型部相同的排列方 TF975311 19 200906740 式設置,設於與上述第1頭部不同的位置,在上述第Μ 部完成移動而使上述第Μ部退避的同時,接近上述成型 nr ’在上述成型面上的中心位置定位上述成型材 竹,Μ及 如一體支持上述卡合部、上述第1及第2頭部; 如此所構成。 7·如申請專利範圍第5項之成型裝置,豆中, 士^ !及第4移動手段由:設有僅保持上述成型材料 第\手=品中任一者之保持部的第2手部、安裝有上述 機械臂、控制上述機械臂以利用上述第2 進行將上述成型材料移動到供給 ==和將上述成型品從回收台取出之動作的控制手 8·如申請專利範圍第6項之成型裴置,其中, 和及!4移動手段由:設有僅保持上述成型材料 处成生Α中任一者之保持部的第2手部、安裝有上 弟2手部的上述機械臂 述 :部:1次或…— 二::和將上述成型品從回收台取出之動作的控制; TF975311In the second head portion, the plurality of positioning portions are provided in the same arrangement as the above-described molding portion, TF975311 19 200906740, and are provided at a position different from the first head portion, and the third portion is moved to the third portion. At the same time as the evacuation, the molding nr' is positioned close to the center of the molding surface to position the molding material, and the first and second head portions are integrally supported. 7. The molding apparatus according to item 5 of the patent application, the bean, the teacher, and the fourth moving means are provided with the second hand that holds only the holding portion of the molding material, the hand, or the product. a control hand 8 that is attached to the robot arm and controls the robot arm to move the molding material to the supply == and the operation of removing the molded article from the recovery table by the second step. Forming device, where, and! (4) The moving means includes: a second hand that holds only the holding portion of the molding material, and a mechanical arm that is attached to the upper hand 2: a part: 1 time or ... - 2 :: and control of the action of taking out the above-mentioned molded product from the recycling table; TF975311
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