TW200902290A - Mold clamping device and mold clamping device control method - Google Patents

Mold clamping device and mold clamping device control method Download PDF

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Publication number
TW200902290A
TW200902290A TW97119107A TW97119107A TW200902290A TW 200902290 A TW200902290 A TW 200902290A TW 97119107 A TW97119107 A TW 97119107A TW 97119107 A TW97119107 A TW 97119107A TW 200902290 A TW200902290 A TW 200902290A
Authority
TW
Taiwan
Prior art keywords
mold
electromagnet
clamping device
current
closing
Prior art date
Application number
TW97119107A
Other languages
Chinese (zh)
Inventor
Tatsuya Shibata
Koki Tsunemi
Hiroshi Satou
Original Assignee
Sumitomo Heavy Industries
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Publication date
Application filed by Sumitomo Heavy Industries filed Critical Sumitomo Heavy Industries
Publication of TW200902290A publication Critical patent/TW200902290A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C45/66Mould opening, closing or clamping devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7653Measuring, controlling or regulating mould clamping forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C2045/1784Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
    • B29C2045/1792Machine parts driven by an electric motor, e.g. electric servomotor
    • B29C2045/1793Machine parts driven by an electric motor, e.g. electric servomotor by an electric linear motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C2045/645Mould opening, closing or clamping devices using magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C45/66Mould opening, closing or clamping devices mechanical
    • B29C2045/665Mould opening, closing or clamping devices mechanical using a screw or screws having differently threaded parts arranged in series

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A mold clamping device includes an electromagnet which drives a mold clamping operation and a mold open/close drive unit. The mold open/close drive unit is variably controlled before a mold clamping force is generated by the electromagnet. Thus, it is possible to provide a mold clamping device which can reduce affects of the mold open/close drive unit in a mold clamping process.

Description

200902290 九、發明說明: 【發明所屬之技術領域】 本發明係有關於鎖模裝 置及鎖模襞置 之控制方法 【光前技術】 以在,在射出成形機,從射出裝置之射 脂,而充填於固定模具和可動模具 、驚射出樹 / 成固體,藉此得到成形品。 、扠八空間,並變 丁』取办口口。而,配設 模具對固定模具移動並進行閉模、銷掇、,'使可動 _ 偶鎖楔以及開模。 在該鎖模裝置,雖铁右孩 雖然有藉由對油壓缸 油壓式的鎖模裝置、及由供,,。,由而驅動之 但是囡盔哉勒之電動式的鎖模裝置, 一疋Q為該電動式的鎖模 .甚二 棋裝置之控制性佳,不會污毕用 邊,而且能源效率高,所以常 S,可木周200902290 IX. Description of the Invention: [Technical Field] The present invention relates to a clamping device and a control method for a clamping device [photonic technique], in which an injection molding machine projects grease from an injection device, The molded product is obtained by filling the fixed mold and the movable mold, and striking the tree/solid. , fork eight space, and change Ding to take the mouth. Instead, the mold is moved to fix the mold and the mold is closed, pinned, and the movable _ even wedge is locked and the mold is opened. In the mold clamping device, although the iron right child has a hydraulic clamping type clamping device for the hydraulic cylinder, and is supplied. Driven by the electric clamping device of the helmet, the Q is the electric type-locking. The second chess device has good controllability, does not pollute the edge, and is energy efficient, so Often S, can be wood week

g_.^. _ . 冑矛用。在此情況,作成蕤A ㈣馬達而使滾珠螺桿轉動, 成糟由 構M H ή # 士 生推力,再利用肘節機 稱將該推力放大,而產生大的鎖模力。 :是’在該構造之電動式的鎖模裝置 由於該財節機構之特性,所以 ρ機構 定 難變更鎖模力’響應性及安 疋性差,並在成形中盔 桓梦¥ G 鎖拉力。因此,提供一種鎖 核裝置’其作成可將藉 ^ 猎展珠螺才于所產生之推力直接用作鎖 才果力。在此情況,因為 ,^ 為馬達之扭力和鎖模力成正比,所以 在成形中可控制鎖模力。 ° 在δΛ χ往之鎖模裝置,滾珠螺桿之耐負荷性低, 不僅無法產生大的鎖槿六, ' , 、力 而且因在馬達產生扭力變動而 鎖模力變動。又,為τ4 马了產生鎖杈力’而需要對馬達一直供 7〇41-9692-PF;Ahddub 5 200902290 給電流,因為馬達之耗番Θ 电®及發熱量變多,所以需要對應 地增大馬達的額定輪屮 貝疋执出,而鎖模裝置之費用變責。 因此,想到一種錯指 、裝置(例如專利文獻1 ),其在模 具開閉動作使用線性馬遠 思 而在鎖模動作利用電磁鐵的吸 附力。 [專利文獻1 ]國際公 A開第05/090052號手冊 【發明内容】 【發明要解決之課題】 可是,在專利文齡1 Λ ^ 所記載之鎖模裝置,各自獨立地 δ又置模具開閉用之驅動部tn .動4和鎖杈用的驅動部(電磁鐵)。因 此,若未適當地控制閉模 俱之時序和施加鎖模力的時序,具 有發生成形不良或模具 〃 <領環等的可能性。 例如’在閉模步驟,握 模具開閉用之驅動部至既定位置 為止進行速度控制,鈇接G_.^. _ . In this case, the 蕤A (four) motor is made to rotate the ball screw, and the thrust is made by the M H ή #士士, and the thrust is amplified by the toggle mechanism to generate a large clamping force. : It is an electric type-locking device of this structure. Due to the characteristics of the financial mechanism, the ρ mechanism is difficult to change the clamping force, and the responsiveness and the sturdiness are poor, and the helmet is smashed. Therefore, there is provided a lock-locking device which is constructed to directly use the thrust generated by the hunting snail as a lock force. In this case, because ^ is proportional to the torque of the motor and the clamping force, the clamping force can be controlled during the forming. ° In the δΛ 锁 锁 锁 , , , , 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚 滚In addition, it is necessary to supply 7杈41-9692-PF to the motor for the τ4 horse's lock-up force; Ahddub 5 200902290 gives the current, because the motor consumes more power and heat, so it needs to increase accordingly. The rated rim of the motor is carried out, and the cost of the clamping device is changed. Therefore, a misdirected device (for example, Patent Document 1) is considered, which uses a linear horse in the mold opening and closing operation and an electromagnet suction force in the mold clamping operation. [Patent Document 1] International Publication No. 05/090052 Manual [Summary of the Invention] [Problems to be Solved by the Invention] However, in the mold clamping device described in Patent Document 1 Λ ^, the mold is opened and closed independently. The drive unit tn is used as the drive unit (electromagnet) for the lock 4 and the lock. Therefore, if the timing of closing the mold and the timing of applying the clamping force are not properly controlled, there is a possibility that molding failure or mold 〃 & collar collar is generated. For example, in the mold closing step, the drive unit for opening and closing the mold is held to a predetermined position for speed control.

…4進仃位置控制,而進行模具接觸。 在此狀態,對電磁鐵供A 、,口電机時,模具開閉用之驅動部想 要抵抗電磁鐵的鎖模力 、 A保持根據位置控制的位置。因 此’電磁鐵及模具開 味 用之驅動部都要求超出必要的電 k ’而有使模具開閉用之驅叙 驅動部及電磁鐵的熱損失增加之 r〇J 7¾ ° 古又’因為保持模具開閉用之驅動部的位置控制,亦呈 有對鎖模力或台板之 F制方具 丁展有不良影響的可能性。 本發明係鑑於上述之問 炙門碭點而開發者,其目的在於提 供一種鎖模裝置及鎖模梦 、、置的彳工制方法,該鎖模裝置可降 7〇41-9692-PF;Ahddub c 200902290 低在鎖模步驟之模具開閉用的驅動部之影響。 【解決課題之手段】 因此,為了解決該課題,本 的電磁鐵和模且開閉忙叙却 月係具有驅動鎖模動作 ^ 一開閉驅動部之鎖模裝置,其特徵在於:/ 猎该電磁鐵產生鎖模力# ' ; 部。 貞換力之別可變地控制該模具開閉驅動 r...4 enters the position control and makes mold contact. In this state, when the electromagnet is supplied with the A or the port motor, the driving portion for opening and closing the mold is intended to resist the clamping force of the electromagnet, and the position of A is maintained in accordance with the position control. Therefore, 'the electromagnet and the driving part for the mold opening are required to exceed the necessary electric power k', and the heat loss of the driving drive unit and the electromagnet for opening and closing the mold is increased by r〇J 73⁄4 °. The position control of the drive unit for opening and closing also has the possibility of adversely affecting the clamping force or the F-die of the platen. The present invention is directed to the above-mentioned problems, and the object of the present invention is to provide a clamping device and a mold-making method for locking the mold, and the clamping device can be lowered by 7〇41-9692-PF; Ahddub c 200902290 Low influence of the drive unit for mold opening and closing in the mold clamping step. [Means for Solving the Problem] Therefore, in order to solve this problem, the electromagnet and the mold are opened and closed, and the mold-locking device that drives the mold-locking operation and the opening and closing drive unit is characterized in that: / hunting the electromagnet Generate clamping force # ';贞Various force control variably controls the mold opening and closing drive r

L 達.:借明其特徵在於:該模具開閉驅動部係線性馬 〜、工制部,其在模具接觸時對該線性馬達停止供 給電流。 -7逆1了正伢 务月其特徵在於’該模具開閉驅動部係轉動型 達’具借有控制部,其在模具接觸時對該轉動型馬達停 止供給電流。 磁 又本發明其特徵在於:在該模具接觸之前對該電 鐵供給電流。 又’本發明其特徵在於:在 你稽系電磁鐵產生鎖模力的 期間對S亥線性馬達不供給電流。 【發明效果】 若依據本發明,可提供一種鎖模襄置及鎖模裝置的押 制方法,該鎖模裝置可降低在鎖模步驟之模具開閉用的: 動部之影響。 【實施方式】 以下,一面參照圖面一面詳細說明本發明之實施形 態。此外,在本實施形態之說明中,對於鎖模襄置,將進 7041-9692-PF;Ahddub 7 200902290 行閉模時之可動台板 之可動台板的移動方向設為後==,將進行開模時 订射出時之螺桿的移 、射出裝置’將進 桿的移動方向設為後方。方,將進行計量時之螺 第1圖係表示本發明之實施 置閉模時之狀態的圖,第2圓係表示本及销模裝 模具裝置及鎖模Iw 月之貫施形態的 蜎稹裝置開模時之狀態的圖。 在圖中,1 〇係鎖模裝置,Fr 係舖設於該機_ F '、 形機之機架,Gd 構絲道,並切鎖財置Μ 而且引導之你盔哲! 3丨.并 喷揭裝罝1 〇, 2支導:導構件的2支導軌(在圖中,僅表干 2支導執Gd之中的一支),η係被放置於 不 對該機架Fr及導執Gd ,並 n 作為第1固定構件的固定么 板將作為弟2固定構件之後a 疋13 7 7 〇板13配設成和固定台; η隔者既定之間隔,而且和固定台板】 板 支作為連結構件的繫桿14( ’將4 ㈣2支)架設於該…板=:堇表…繫桿“之 一 板U和後台板13之間。此外, 该後台板13被放置於該導勤 導軌⑸上,使得可隨著繫桿】4的 伸縮,而對導軌Gd稍微移動。 的 —此外,在本實施形態,雖然固定台板Π對機架訏固 定,而後台板1 3可對導勅ΓΗ 你尤 m軌Gd稍微移動,但是可作成對 架h及導軌Gd固定後台板13’而對導執^務微移動L Da.: It is characterized in that the mold opening and closing drive portion is a linear horse, and a working portion that stops the supply of current to the linear motor when the mold is in contact. -7 is reversed. The month is characterized in that the mold opening/closing drive unit is rotated to have a control unit that stops supply of current to the rotary motor when the mold is in contact. Magnetic The invention is also characterized in that current is supplied to the electric iron before the mold is contacted. Further, the present invention is characterized in that no current is supplied to the S-hai linear motor during the period in which the electromagnet generates a clamping force. [Effect of the Invention] According to the present invention, it is possible to provide a method of locking a mold clamping device and a mold clamping device which can reduce the influence of the movable portion for opening and closing the mold in the mold clamping step. [Embodiment] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Further, in the description of the present embodiment, the movement direction of the movable platen of the movable platen when the mold clamping device is inserted into the 7041-9692-PF; Ahddub 7 200902290 is set as the rear ==, and will be performed. When the mold is opened, the movement and injection device of the screw at the time of the injection are set to the rear of the moving direction of the rod. The first diagram showing the state of the present invention when the mold is closed is shown in the figure, and the second circle shows the shape of the mold and the mold clamping device and the mode of the mold clamping Iw. A diagram of the state of the device when it is opened. In the figure, 1 〇 is a clamping device, Fr is laid on the machine _ F ', the frame of the machine, the Gd is a silk road, and the lock is locked, and the guide you are guided! 3丨. Uncovering 罝1 〇, 2 guides: 2 guide rails of the guide member (in the figure, only one of the two guide Gd is dry), the η system is placed on the rack Fr and the guide Gd And n as the first fixing member, the fixing plate will be used as the second fixing member, and then the 疋13 7 7 〇 plate 13 is arranged and fixed; the η spacer is spaced apart, and the fixed platen is The tie rod 14 of the joint member ('4 (four) 2 pieces) is erected on the ... plate =: 堇 table ... tie bar "between one plate U and the back plate 13. In addition, the back plate 13 is placed on the guide rail (5) upper, so that the guide rail Gd can be slightly moved as the tie rod 4 is stretched and contracted. Further, in the present embodiment, although the fixed platen Π is fixed to the frame ,, the back plate 13 can be guided. ΓΗ You especially move the Gd slightly, but you can make the pair of h and the guide rail Gd fixed the backboard 13' and move the guide to the micro-movement

定台板11。 M 12 而’沿著該繫桿14將作為第 配設成和固定台板11相對向, 1可動構件之可動台极 並朝模具開閉方向自由 7041-9692-PF/Ahddub 8 200902290 進退。因而,將用以使繫桿14貫穿之未圖示的導孔形成於 "亥可動口板12之和繫桿丨4對應的部位。 將未圖不之第1螺絲部形成於該繫桿14的前端部,該 繫桿4藉由使該第j螺絲部和螺帽〇丨螺合而固定於固定 口板11又,於該各繫桿14之後方的既定之部分,外徑 比繫桿14小之作為第2引導構件的導柱21簽後台板13之 後端面向後方突出’而且和繫桿14 一體地形成。而未圖示 的第2螺絲部形成於後台板“之後端面的附近,藉由使該 第2螺絲部和螺帽n2螺合而將該固定台板U和後台板13 連Γ在本實施形態,雖然導柱21和繫桿Η -體地形成, 仁疋亦可和繫桿! 4分開地形成導柱2卜 又,作為第i模具的固定模具15固定於該固定台板 著而:為第2模具的可動模具16固定於該可 ==台板12的進退,而固定模具15和可動… 接近或遠離,而進行閉模、 行鎖模,將複數個未圖-、π 模。此外,隨著進 可動模且 不之板穴空間形成於固定模具15和 之作之間,將從射出裝置17的射出喷嘴18所射出 :作為成形材料的未圖示之樹脂充填於該各模穴二 Γ 又,利用固定模具15万可缸 > 合棋八王間。 “ 可動杈具16構成模具裝置19。 而’配設成和該可動a . _ 的吸附板22,在〜 订之作為第2可動構件 攸“在後台板〗3之後方 進退,並由導柱2】引莫 成沿者導柱21自由 使導柱21孙空 此外’在該吸附板22,將用以 使導柱以貫穿的導孔23 用以 該導孔23具備有: 各:柱21對應的部位。 係於刖端面加工開口,以 7041-9692-PF;Ahddub 200902290 工:珠螺巾"2 ’及小徑部25 ’係於吸附板22的後端面 並具有可和導柱21滑動的滑動面。在本實施形 態’雖然利用導;^ U 。 j導吸附板22,但是亦可不僅導柱 21,而且利用導軌Gd引導吸附板22。Fixed platen 11. M 12 is disposed along the tie rod 14 so as to be opposed to the fixed platen 11, and the movable table of the movable member is free to advance and retreat toward the mold opening and closing direction 7041-9692-PF/Ahddub 8 200902290. Therefore, a guide hole (not shown) through which the tie rod 14 is inserted is formed in a portion corresponding to the tie rod 4 of the "Hair movable plate" 12. A first screw portion (not shown) is formed at a front end portion of the tie rod 14, and the tie rod 4 is fixed to the fixed port plate 11 by screwing the j-th screw portion and the nut shank, respectively. A predetermined portion of the rear portion of the tie rod 14 has an outer diameter smaller than that of the tie rod 14, and the rear end of the guide post 21 of the second guide member is protruded rearward and is integrally formed with the tie rod 14. The second screw portion (not shown) is formed in the vicinity of the rear end surface of the back plate, and the second plate portion and the nut n2 are screwed together to connect the fixed plate U and the back plate 13 to the present embodiment. Although the guide post 21 and the tie rod are formed integrally, the core can be formed separately from the tie rod 4, and the fixed mold 15 as the i-th mold is fixed to the fixed platen: The movable mold 16 of the second mold is fixed to the advance/retraction of the platen 12, and the fixed mold 15 and the movable mold are moved close to or away from each other, and the mold is closed and the mold is clamped, and a plurality of unillustrated and π molds are used. As the movable mold is inserted and the space of the plate is formed between the fixed mold 15 and the middle, the injection nozzle 18 of the injection device 17 is ejected: a resin (not shown) as a molding material is filled in the respective cavities. Second, using a fixed mold of 150,000 cylinders; and a chess king. "The movable cooker 16 constitutes a mold device 19. And the adsorption plate 22 disposed as the movable a. _ is set to be the second movable member 攸 "before and after the background plate 3", and is guided by the guide post 2 to guide the guide post 21 The guide post 21 is freely opened. In the suction plate 22, the guide hole 23 for allowing the guide post to pass through is provided for the guide hole 23: each: a portion corresponding to the post 21. , 7041-9692-PF; Ahddub 200902290: The beaded scarf "2' and the small diameter portion 25' are attached to the rear end surface of the adsorption plate 22 and have a sliding surface that can slide with the guide post 21. In this embodiment Although the adsorption plate 22 is guided by the guide; ^ U. j, the adsorption plate 22 may be guided by not only the guide post 21 but also the guide rail Gd.

可是:為了使該可動台板12進退,而將作為第】驅動 4而且作為模具開閉用之驅動部(模具開閉驅動部)的線性 馬達28配設於可動台板12和機架^之間。該線性馬達 28具備有作為第!驅動元件之固定件29、及作為第2驅動 元件的可動件3卜在該機架^上以和該導軌Μ平行而 且對應於可動台板12之移動範圍的方式形成該固定件 29’在該可動台板12的下端’以和該固定件㈣對向而 且在位於既定之範圍的方式形成該可動件31。 該可動件31具備有鐵心34及線圈35。而,該鐵心34 具備有複數個磁極# 33,其向固定件29突出,並以既定 的間距形成’該線圈35捲繞於各磁極齒33。此外,該磁 極齒33形成為朝垂直於可動台板12之移動方向的方向彼 此平行。又,該固定件29具備有未圖示的鐵心及在該鐵心 上延伸而形成之未圖示的永久磁鐵。該永久磁鐵係藉由使 N極及S極的各磁極交互且以和該磁極齒33相同的間距著 磁而形成。 因此,藉由將既定之電流供給該線圈35,而驅動線性 馬達28時,可動件31前進後退。隨著,可動台板12前進 後退’而可進行閉模及開模。 此外,在本實施形態,雖然將永久磁鐵配設於固定件 7041-9692-PF;Ahddub 10 200902290 但是亦可將線圈配設於 。在此情況,因為線圈 所以可易於進行用以將 2 9 ’將線圈3 5配設於可動件31, 固定件’將永久磁鐵配設於可動件 不會隨著驅動線性馬達28而移動, 電力供給線圈的配線。 可動台板12前進,而可動模| 候具16和固定模具15抵接 時,進行閉模,接著進行鎖模。 、 馬了進订鎖模,將作 為第2驅動部而且作為鎖模用的 知動。卩之電磁鐵單元37配 設於後台板13和吸附板22之間。而,脸母咖 ί Π而將貫穿後台板13及 吸附板22並延伸’而且連結可動△虹 α板12和吸附板22之作 為鎖模力傳達構件的桿39配設成 ♦ 珉自由進退。該桿39在閉 模及開模時,和可動台板丨2的進 、、 I連勤’而使吸附板22 進退,在鎖模時,將由電磁鐵單元3 所產生之鎖模力傳至 可動台板12。However, in order to advance and retract the movable platen 12, a linear motor 28 as a driving unit (mold opening/closing drive unit) for opening and closing the mold is disposed between the movable platen 12 and the frame. This linear motor 28 is available as a first! The fixing member 29 of the driving member and the movable member 3 as the second driving member are formed on the frame in such a manner as to be parallel to the guide rail and corresponding to the moving range of the movable platen 12, The lower end ' of the movable platen 12 is formed to face the fixing member (four) and to form the movable member 31 in a predetermined range. The mover 31 is provided with a core 34 and a coil 35. Further, the core 34 is provided with a plurality of magnetic poles #33 which protrude toward the fixing member 29 and are formed at a predetermined pitch. The coil 35 is wound around the respective magnetic pole teeth 33. Further, the magnetic pole teeth 33 are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. Further, the fixing member 29 is provided with a core (not shown) and a permanent magnet (not shown) which is formed to extend on the core. The permanent magnet is formed by magnetically alternating the magnetic poles of the N pole and the S pole and at the same pitch as the magnetic pole teeth 33. Therefore, when the linear motor 28 is driven by supplying a predetermined current to the coil 35, the movable member 31 advances and retreats. As the movable platen 12 advances and retreats, mold closing and mold opening can be performed. Further, in the present embodiment, the permanent magnet is disposed on the fixing member 7041-9692-PF; Ahddub 10 200902290, but the coil may be disposed. In this case, since the coil can be easily used to dispose the coil 35 to the movable member 31, the fixing member 'distributes the permanent magnet to the movable member without moving along with the linear motor 28, power Wiring for the coil. The movable platen 12 advances, and when the movable mold|housing 16 and the fixed mold 15 abut, the mold is closed, and then the mold is clamped. When the hammer is stapled, it will be used as the second drive unit and used as a mold clamping. The electromagnet unit 37 is disposed between the background plate 13 and the suction plate 22. On the other hand, the face and the palms are extended and extended through the background plate 13 and the suction plate 22, and the rod 39, which is a clamping force transmitting member, which is coupled to the movable △ rainbow plate 12 and the suction plate 22, is disposed to be freely advanced and retracted. When the mold 39 is closed and opened, the suction plate 22 is advanced and retracted with the movement of the movable platen 2, and the clamping force generated by the electromagnet unit 3 is transmitted to the mold clamping mode. The movable platen 12 is movable.

此外,由固定台板 附板22、線性馬達28、 模裝置1 0。 U、可動台板12、後台板13、吸 電磁鐵單元37以及桿39等構成鎖 .'八i。H乍為第1焉 動-件的電磁鐵49、及形成於吸附板22側之作為第“ 動元件的吸附部51構成,將該吸 99 . _ ώ ]丨bl形成於該吸附才 之…的既疋之部分’在本實施形態,在吸附板^ 包圍該桿39,而且和電磁鐵49相對向的部分。又 台板13之後端面的既定之部分,在 { _上方及下方,將具有矩形的截面貫:=在比該〗 設部的2個槽45形成為彼此平行 為線圈i 彼此千订而且將具有矩形形狀: 7041-9692-PF;Ahddub 11 200902290 鐵心46形成於各槽45之間,及將輛47形成於其他的部 分。而,將線圈4 8捲繞於該鐵心4 6。 此外’該鐵心4 6及軛4 7雖然以鑄件之一體構造構成, 但是亦可藉由將由強磁性體所構成之薄板疊層而形成,構 成電磁疊層鋼板。 在本實施形態,雖然和後台板丨3分開地形成電磁鐵 49,和吸附板22分開地形成吸附部51,但是亦能以後台 板13之一部分形成電磁鐵,以吸附板22的一部分形成吸 附部。 因此’在電磁鐵單元37,將電流供給該線圈48時, 驅動電磁鐵49’而吸附吸附部51,可產生該鎖模力。 而,該桿39配設成在後端部和吸附板22連續,在前 端部和可動台板12連結。因此,桿3 9在閉模時隨著可動 台板12前進而前進,並使吸附板22前進,而在開模時, 隨著可動台板12後退而後退,並使吸附板2 2後退。 因而’將用以使桿39貫穿之孔41形成於該後台板1 3 的中央部分’而將用以使桿39貫穿之孔42形成於該吸附 板22的中央部分’並自由滑動地支持桿39之軸襯等的軸 承構件Brl配設成面臨該孔41的前端部。又,將螺絲43 形成於該桿39的後端部’該螺絲43和被支持成對吸附板 22自由轉動之作為模厚調整機構的螺帽44螺合。 可是’在閉模結束的時刻,吸附板22接近後台板13, 雖然將間隙(5形成於後台板丨3和吸附板2 2之間,但是該 間隙ά變成太小或太大時,無法充分地吸附吸附部5丨,而 7〇41-9692-PF;Ahddub 12 200902290 變 鎖板力變小。而,最佳的間隙ό隨著模具裝置19 化而變化。 度 因此,將未圖示之大徑的齒輪形成於該螺帽之夕 面,並將作為模厚調整用的,職動部之未圖*的模厚綱=周 馬達配設於吸附板22’而安裝於該模厚調整用馬達的:用 端之小徑的齒輪和形成於該螺帽44之外周面的齒輪鳴1出 r 而,對應於模具裝置19之厚度,驅動模厚調^整用S ° 達,使該螺帽44對螺絲43轉動既定量時,調整桿39對馬 附板22的位置,而調整吸附板22對固定台板I〗及可 板12的位置,可將間隙5設成最佳的值。即,藉由改= 動台板12和吸附板22的相對位置,而調整模厚。 此外,由該模厚調整用馬達、齒輪、螺帽軻以及桿 39等構成模厚調整裳置。又,由齒輪構成向螺帽ο傳達 模厚調整用馬達之轉動的轉動傳達部。而由螺帽軻及螺絲 43構成運動方向變換部,在運動方向變換部,將螺帽^ 的轉動運動變換成# 39的直線運動。在此情況,由螺帽 44構成第1變換元件,由螺絲43構成第2變換元件。 由控制部60控制鎖模裝置1〇之線性馬達以及電磁鐵 49的驅動。控制部60具備有CPU及記憶體等,亦具備有 電路’其因應於CPU之計算結果,而將電流供給線性馬達 28的線圈35或電磁鐵49的線圈48。在控制部6〇,還連 接負荷檢測器55。負荷檢測器55係在鎖模裝置! 〇,設置 於至少一支繫桿14的既定位置(在固定台板u和後台板 13之間的既定位置),檢測施加於該繫桿14的負荷。在圖 7041-9692-PF;Ahddub 13 200902290 中’表示負荷檢測琴π μ 盗55 5又置於上下2支繫桿14的 負荷檢測器55例如由檢 的例子。 、 、繫才干14之伸長量的感測哭接 成。將負荷檢測器5b、a t ψ 、。構 益55所檢測之負荷傳給控 在第2圖權宜上省略控制部6〇。 此外, 以下’說明該構造之鎖模裝置10的動作。 利用控制部6 〇 $ @ s „ ΒΒ & 模,、開閉處理部61控制閉楔+ 在第2圖之狀能(Ή 4结* ]镇步驟° 〜、4槟時之狀態),模具開閉處理 流供給線圈35。桩| ^ 0丄將電 接者,驅動線性馬達28,而可 前進,如第1圖所示 動口板12 此時,在後台板心固定模具15抵接。 Ακςι , 3和吸附板22之間,即電磁鐵49和吸附 部51之間形成間隙$ 、。此外,閉模所需的力遠小於鎖模力。 接著,控制部60 $福,γ老 ' 鎖杈處理部62控制鎖模步驟。鎖 模處理部6 2將電流供仏寸綾 、、,α該線圈48,並利用電磁鐵49的吸 附加吸附吸附部51。醏 丄* 隨者,經由吸附板22及桿39將鎖模 力傳給可動台板12,而、仓/- ^ 而進订鎖模。在此構造下,在本實施 形悲’開始鎖模時耸,种傲& ^ f 4改變鎖模力時,鎖模處理部62控制 成將用以產生因該變化 1 ,Λ 變化而應传到之成為目標的鎖模力,即 作為目心之鎖%力(以下將該鎖模力稱為「穩態鎖模 」所而的穩,%電流(以下將該電流稱為「額定電流」) 之值供給線圈4 8。 、此外利用負何檢測器55檢測鎖模力。所檢測之鎖模 、送°控制邛60,在控制部60調整被供給線圈48的電 流’並進行回授控制,以使鎖模力變成設定值。在此期間, 從射出噴嘴18射出在射 出裝置1 7所熔化的樹脂,並充填 7〇41-9692-PF;Ahddub χ 200902290 於模具裝置19的各模穴空間。 名^才莫穴$門向 之樹脂冷卻而變成固體時,模具開閉處 …控制開模步驟。鎖模處理部62在第!圖之狀態, T止對該線圈48之電流的供給。隨著,驅動線性馬達28, 而可動台板12後退,如坌9阁挪_ ,Η上 如第2圖所不,可動模具16位於後 退極限位置,而進行開模。 更詳細說明閉模步驟及鎖模步驟。第3圖係用以說明 1實施形態的閉模步驟及鎖模步驟之鎖模裝置的動作 =在第3圖所不之圖形,表示4條折線或曲線。圖形 也、軸表τι·對各折線或曲線係共同的時間(經過時間) 形之縱轴因應於各折線或曲線而異。 、、表丁自控制部60的模具開閉處理部61所輸出 之線性馬達28的扭力輪出極「 出桎限(限制值)。關於折線a,縱 釉表示扭力值。A始κ ± _ 線b表示利用線性馬達28所移動之可動 σ板12的位置。關於u 白缺心c ,縱軸表示位置。折線C表示 自控制部60的鎖模處理 邛62所輸出之鎖模力的指令值。 曲線d表不由負荷檢測器 _ w m,則之鎖楔力的實際值。關 於折線C及曲線d’縱軸表示鎖模力的大小。 在第3圖的圖形,眩 ,4 1:1〜ΐ2之間,相當於閉模步驟。 即,鎖模裝置1 〇在時門+ 7 ^ 夺間L位於第2圖所示之狀態,而在 時間t2變成變成第!圖所示之狀態。 在第3圖’閉模步驟由并丰ρ μ ^ .^ 由仃走£間和低壓區間所構成。 在時間仂,根據模具開閉處 再风 m q, °卩61之控制而將電流供給線 圈35時,仃走區間開始。 仕仃走&間,如折線a所示,自 7041-9692-PF;Ahddub 15 200902290 板具開閉處理部61向線性馬達28輪入内容為使扭力輸出 極^變成最大的指令。結果,如曲線b所示,可動台板12 向則方(模具接觸位置的方向)高速地移動。配合之,後台 板13和吸附板22之間的嶋亦僅減少線性馬達28的: 進量。藉由在行走區間使可動台板12高速地移動,而可縮 短成形週期,並可提高生產力。 模具開閉處理部61檢測到可動台板12的位置已到達 所預設之低壓開始位置(低職間的開始位置)時,向線性 馬達28輸入内纟為使扭力輸出極限降低至所預設之扭力 值(低壓扭力)的指令。此外,未圖示的編碼器等之位置檢 測器設置於線性馬達28,自該位置檢測器向控制部“輸 入表示線性馬達28之位置(即可動台板12之位置)的資訊。 藉由降低扭力輸出極限,而在模具間夾 防止模具損壞。配合之,如曲線b所示,可動台板^速 (前進速度變慢)。可動台板12(線性馬達28)在充分減速至 :會使模具裳置19等損壞之程度的狀態進行位置控制,以 停在模具接觸位置(鎖模開始位置)。在此,在本實施形態, 模-接觸位置」,&指不f模具有無接觸,鎖模步驟應開 始之可動台板12的位置。如折線3所示,模具開閉處理部 在可動台板12到達模具接觸位置之_ t2,在產生鎖 力以刚(和產生同時或產生前)可變地控制線性馬達Μ。 具體而言,解除線性馬彡28的位置控制。藉由以模具開閉 處理部61内之未圖示的驅動停止處理部對線性馬達28之 線圈35停止供給電流,而解除位置控制。又,亦可藉由以 16 7041-9692-PF;Ahddub 200902290 驅動停止處理部向線性馬達28 翰出將扭力輸出極限設為〇 之内容的指令而解除位置控制。 時間t2以後,相當於鎖模步 w 如折線c所示,在模 具接觸位置(時間七),鎖模處理 輪出用以產生穩態鎖 模力的扣令。因應於該指令,而將 — 將額疋電流供給電磁鐵4 9 的線圈48,而在後台板丨3和吸 、 次町板22之間的間隙5產生 電磁力。因而,如曲線d所示,由雷威 由電磁鐵49所產生之電磁 力增加’同時模具裝置19間產生 一 」展王的鎖模力亦增加。如曲線 d所示,鎖模力以後亦持續增加, 曰 在時間ts達到穩態鎖模 力,以後,在鎖模步驟中保持穩態鎖模力。在該從間^至 七之鎖模力至達到穩態鎖模力的區間成為在鎖模步驟中的 升壓步驟。 如上述所示,若依據第i實施形態,在鎖模步驟開始 之時刻,解除線性馬達28的位置控制。因此,鎖模裝置 10不會受到線性馬達28之位置控制的影響,而可高效率 (j地產生鎖模力。又,亦可防止線性馬達28之發熱。此外, 亦可防止對鎖模力或或可動台板12的平行度之不良影響 的發生。在此,在鎖模開始位置未必要使模具裝置1 9抵 接’亦可在固定模具15和可動模具16抵接之前5·。」^ 的位置使線性馬達28停止,並對間隙5間施加電磁力,而 使鎖模開始。在此情況,因為在鎖模開始位置對線性馬達 28解除電流的供給,而變成在線性馬達28未產生驅動力 之狀態。藉由在此狀態對間隙5間產生電磁力,而可動模 具16從鎖模開始位置前進至模具接觸位置,而和固定模具 7041-9692-PF;Ahddub 17 200902290 15抵接。 其次,說明第2實施形態。第4圖係用以說明在第2 實施形態的閉模步驟及鎖模步驟之鎖模裝置的動作之圖 第4圖中,對於和第3圖相同之部分附加相同之符號,並 省略其說明。又,關於未特別明記的事項, 形態一樣。 ”1貫施 在第4圖,折線Cl表示自控制部6〇的鎖模處理部Μ 所輸出之鎖模力的指令值。又,曲線di表示由負荷檢測器 5 5所檢測之鎖模力的實際值。 如折線Cl所示,在第2實施形態,在自到達模具接觸 位置之時間(to經過既定時間後的時間h,鎖模處理部Μ 輸出用以產生穩態鎖模力的指令。因應於該指令,對電磁 鐵49之線圈48供給額定電流,如曲以所示,由電磁鐵 49所產生之鎖模力增加。在此,雖然鎖模步驟從到達模具 ㈣Μ之時刻’但是因為對模具施加鎖模力係從 t3開始’所以升壓步驟從七開始。因此,鎖模步驟從仂開 始。 上述所π #依據第2實施形態,在藉電磁鐵對模 -產生鎖模力以則,在鎖模步驟開始之時刻線性馬達Μ的Further, the platen 22, the linear motor 28, and the die device 10 are fixed by a platen. U, the movable platen 12, the back plate 13, the electromagnet unit 37, and the rod 39 constitute a lock. H乍 is the electromagnet 49 of the first swaying member, and the adsorption unit 51 as the first “moving element” formed on the side of the adsorption plate 22, and the suction 99. _ ώ 丨 bl is formed in the adsorption... In the present embodiment, the portion of the suction plate that surrounds the rod 39 and faces the electromagnet 49. The predetermined portion of the end surface of the platen 13 will have an upper portion below and below the _ The cross section of the rectangle: = is formed in parallel with the two slots 45 of the housing portion so that the coils i are ordered from each other and will have a rectangular shape: 7041-9692-PF; Ahddub 11 200902290 The core 46 is formed in each slot 45 And the other part is formed, and the coil 48 is wound around the core 46. Further, the core 46 and the yoke 47 are formed by a single body structure, but In the present embodiment, the electromagnet 49 is formed separately from the backing plate 3, and the adsorption portion 51 is formed separately from the adsorption plate 22, but it is also capable of forming the thin plate of the ferromagnetic material. Forming an electromagnet in one part of the back plate 13 to adsorb one of the plates 22 Therefore, the adsorption portion is formed. Therefore, when the electromagnet unit 37 supplies a current to the coil 48, the electromagnet 49' is driven to adsorb the adsorption portion 51, and the clamping force can be generated. However, the rod 39 is disposed at the rear end. The portion and the suction plate 22 are continuous, and the front end portion is coupled to the movable platen 12. Therefore, the rod 39 advances as the movable platen 12 advances during mold closing, and advances the suction plate 22, and when the mold is opened, The movable platen 12 is retracted and retracted, and the suction plate 22 is retracted. Thus, the hole 41 through which the rod 39 is inserted is formed in the central portion of the back plate 13 and the hole for the rod 39 is penetrated. A bearing member Brl formed in a central portion of the suction plate 22 and slidably supporting a bushing or the like of the rod 39 is disposed to face the front end portion of the hole 41. Further, a screw 43 is formed at the rear end of the rod 39. The screw 43 is screwed with a nut 44 as a mold thickness adjusting mechanism that is supported to rotate the suction plate 22 freely. However, 'at the end of the mold closing, the suction plate 22 approaches the back plate 13, although the gap (5) Formed between the background plate 3 and the adsorption plate 2 2, but the gap becomes too When it is too large, the adsorption portion 5丨 cannot be sufficiently adsorbed, and 7〇41-9692-PF; Ahddub 12 200902290 becomes a small lock plate force. However, the optimum gap 变化 varies with the mold device 19. Therefore, a large-diameter gear (not shown) is formed on the outer surface of the nut, and a mold-type motor that is not used as a mold thickness adjustment is disposed on the suction plate 22'. Further, the gear having the small-diameter end and the gear formed on the outer peripheral surface of the nut 44 are attached to the mold-thickness adjusting motor, and the thickness of the mold device 19 is adjusted in accordance with the thickness of the mold device 19. When S ° is reached, the nut 44 is rotated by the screw 43 to adjust the position of the rod 39 to the horse attaching plate 22, and the position of the suction plate 22 to the fixed platen I and the plate 12 can be adjusted, and the gap 5 can be adjusted. Set to the best value. That is, the mold thickness is adjusted by changing the relative positions of the movable platen 12 and the suction plate 22. Further, the mold thickness adjustment motor, the gear, the nut 轲, the rod 39, and the like constitute a mold thickness adjustment skirt. Further, the gear constitutes a rotation transmitting portion that transmits the rotation of the mold thickness adjusting motor to the nut ο. Further, the nut direction and the screw 43 constitute a movement direction changing portion, and in the movement direction changing portion, the rotational motion of the nut ^ is converted into a linear motion of #39. In this case, the nut 44 constitutes the first conversion element, and the screw 43 constitutes the second conversion element. The control unit 60 controls the driving of the linear motor of the mold clamping device 1 and the electromagnet 49. The control unit 60 includes a CPU, a memory, and the like, and a circuit s which supplies a current to the coil 35 of the linear motor 28 or the coil 48 of the electromagnet 49 in response to the calculation result of the CPU. The load detector 55 is also connected to the control unit 6A. The load detector 55 is attached to the clamping device! That is, the predetermined position (at a predetermined position between the fixed platen u and the back plate 13) of at least one of the tie bars 14 is set, and the load applied to the tie bars 14 is detected. In the figure 7041-9692-PF; Ahddub 13 200902290, the load detector 55 which is placed on the upper and lower two tie bars 14 is shown as an example of the load detection. The sense of the elongation of the talent 14 is crying. The load detectors 5b, a t 、 , . The load transmission control detected by the structure 55 is omitted from the control unit 6〇 in the second diagram. Further, the operation of the mold clamping device 10 of this configuration will be described below. The control unit 6 〇$ @ s „ ΒΒ & modulo, and the opening and closing processing unit 61 controls the closing wedge + in the state of Fig. 2 (Ή 4 knot * ] town step ° ~, 4 bengs state), mold opening and closing The flow supply coil 35 is processed. The pile | ^ 0丄 is electrically connected to drive the linear motor 28, and can be advanced. As shown in Fig. 1, the movable plate 12 is in contact with the fixed plate 15 in the background. Ακςι , A gap Between the electromagnet 49 and the adsorption portion 51 is formed between the electromagnet 49 and the adsorption portion 51. Further, the force required to close the mold is much smaller than the clamping force. Next, the control portion 60 福, γ old 'lock 杈The processing unit 62 controls the mold clamping step. The mold clamping processing unit 62 supplies the current to the coil 48, and the adsorption/adsorption unit 51 is adsorbed by the adsorption of the electromagnet 49. 醏丄* 22 and the rod 39 transmit the clamping force to the movable platen 12, and the bin/-^ is ordered to lock the mold. Under this configuration, in the present embodiment, the sorrow 'starts the clamping process, and the species is proud & ^ f 4, when the clamping force is changed, the mold clamping processing unit 62 controls the clamping force to be used as a target for generating the change due to the change 1 and ,, that is, as the mesh The heart lock % force (hereinafter, the clamping force is referred to as "steady state mode locking", and the value of % current (hereinafter referred to as "rated current") is supplied to the coil 48. The detector 55 detects the clamping force. The detected mode-locking and the transmission control unit 60 adjusts the current supplied to the coil 48 by the control unit 60 and performs feedback control so that the clamping force becomes a set value. During this period, the resin melted in the injection device 17 is injected from the injection nozzle 18, and is filled with 7〇41-9692-PF; Ahddub χ 200902290 in each cavity space of the mold device 19. Name ^才莫穴$门向树脂When cooling to become a solid, the mold opening and closing portion ... controls the mold opening step. The mold clamping processing portion 62 stops the supply of the current to the coil 48 in the state of the Fig. Fig. Fig., the linear motor 28 is driven, and the movable platen is driven. 12 retreat, such as 坌 9 cabinet _, Η 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如 如1 The mold closing step of the embodiment and the action of the mold clamping device of the mold clamping step = The graph shown in Fig. 3 indicates four broken lines or curves. The graph and the axis table τι· are common to each fold line or curve system (elapsed time). The vertical axis of the shape varies depending on each fold line or curve. The torque wheel output terminal of the linear motor 28 outputted from the mold opening/closing processing unit 61 of the control unit 60 has an output limit (limit value). With respect to the fold line a, the vertical glaze indicates a torque value. A starts with κ ± _ line b indicates The position of the movable yoke plate 12 moved by the linear motor 28 is used. The vertical axis indicates the position with respect to the u white core c. The broken line C indicates the command value of the clamping force outputted from the mode-locking process 62 of the control unit 60. The curve d is not represented by the load detector _ w m, then the actual value of the locking wedge force. The vertical axis about the broken line C and the curve d' indicates the magnitude of the clamping force. In the figure of Fig. 3, glare, between 4 1:1 and ΐ2, is equivalent to the closed mold step. That is, the mode locking device 1 is in the state shown in Fig. 2 at the time gate + 7 ^, and becomes the first at time t2! The state shown in the figure. In Fig. 3, the closed-circuit step consists of a sum of ρ μ ^ .^ from the 间 and the low pressure interval. At the time 仂, when the current is supplied to the coil 35 according to the control of the re-winding m q, ° 卩 61 at the mold opening and closing, the squatting interval starts. As shown by the fold line a, from the 7041-9692-PF; Ahddub 15 200902290, the board opening/closing processing unit 61 rotates the content of the linear motor 28 to make the torque output electrode become the maximum command. As a result, as shown by the curve b, the movable platen 12 moves at a high speed toward the square (the direction in which the mold contacts the position). In cooperation, the flaw between the backboard 13 and the suction plate 22 also reduces the amount of linear motor 28: By moving the movable platen 12 at a high speed in the running section, the forming cycle can be shortened, and productivity can be improved. When the mold opening and closing processing unit 61 detects that the position of the movable platen 12 has reached the preset low pressure start position (the starting position of the low-level position), the internal opening is input to the linear motor 28 to lower the torque output limit to the preset state. Torque value (low pressure torque) command. Further, a position detector such as an encoder (not shown) is provided in the linear motor 28, and information indicating the position of the linear motor 28 (that is, the position of the movable platen 12) is input from the position detector to the control unit. Torque output limit, and the mold is prevented from being damaged between the molds. In combination, as shown by the curve b, the movable platen speed (the forward speed becomes slow). The movable platen 12 (linear motor 28) is fully decelerated to: Position control is performed in a state in which the mold is placed at a level such as damage to stop at the mold contact position (clamping start position). Here, in the present embodiment, the mold-contact position, & The position of the movable platen 12 at which the clamping step should begin. As shown by the broken line 3, the mold opening and closing processing portion variably controls the linear motor 在 at the movable platen 12 to reach the mold contact position _t2, and the lock force is generated to be just (and before or during generation). Specifically, the position control of the linear stirrup 28 is released. The position control is released by stopping the supply of current to the coil 35 of the linear motor 28 by the drive stop processing unit (not shown) in the mold opening/closing processing unit 61. Further, the position control can be released by a command to drive the linear motor 28 to the linear motor 28 by the 16 7041-9692-PF; Ahddub 200902290 drive stop processing unit to set the torque output limit to 〇. After time t2, equivalent to the mode-locking step w, as indicated by the fold line c, at the mold contact position (time seven), the mold-locking process rotates the buckle for generating the steady-state clamping force. In response to this instruction, the forehead current is supplied to the coil 48 of the electromagnet 4 9 to generate an electromagnetic force in the gap 5 between the background plate 3 and the suction and the second plate 22. Therefore, as shown by the curve d, the electromagnetic force generated by the Leiwei by the electromagnet 49 increases, and the clamping force generated by the mold device 19 also increases. As shown by the curve d, the clamping force continues to increase thereafter, 达到 reaches the steady state clamping force at time ts, and thereafter, maintains the steady clamping force during the clamping step. The section from the clamping force of the range of from ^ to seven to the steady state clamping force becomes the step of boosting in the mode locking step. As described above, according to the i-th embodiment, the position control of the linear motor 28 is released at the timing of the start of the mold clamping step. Therefore, the mold clamping device 10 is not affected by the position control of the linear motor 28, but can be highly efficient (the clamping force is generated j. Moreover, the heat generation of the linear motor 28 can be prevented. In addition, the clamping force can be prevented. Alternatively, the adverse effect of the parallelism of the movable platen 12 may occur. Here, it is not necessary to bring the mold device 19 into contact at the mold clamping start position, or before the fixed mold 15 and the movable mold 16 abut. The position of ^ stops the linear motor 28 and applies an electromagnetic force between the gaps 5 to cause the mold clamping to start. In this case, since the supply of the current is released to the linear motor 28 at the mold clamping start position, it becomes the linear motor 28 A state in which a driving force is generated. By generating an electromagnetic force between the gaps 5 in this state, the movable mold 16 is advanced from the mold clamping start position to the mold contact position, and is in contact with the fixed mold 7041-9692-PF; Ahddub 17 200902290 15 Next, a second embodiment will be described. Fig. 4 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step in the second embodiment, and the same portion as in Fig. 3 Attach the same symbol The description is omitted, and the same is true for the items that are not particularly noted. "1" is applied to Fig. 4, and the broken line C1 indicates the command value of the clamping force outputted from the mold clamping processing unit 控制 of the control unit 6A. Further, the curve di indicates the actual value of the clamping force detected by the load detector 55. As shown by the broken line C1, in the second embodiment, the time from the arrival of the contact position of the mold (to the time after the lapse of the predetermined time) h, the mold clamping processing unit Μ outputs an instruction for generating a steady-state clamping force. According to the command, the coil 48 of the electromagnet 49 is supplied with a rated current, as shown by a curve, and the mold is generated by the electromagnet 49. Here, although the mode-locking step is from the moment of reaching the mold (four), but since the clamping force is applied to the mold from t3, the step of boosting starts from seven. Therefore, the step of clamping is started from 仂. # According to the second embodiment, the clamping force is generated by the electromagnet to the mold, and then the linear motor is at the beginning of the clamping step.

位置控制被可變地控制而已祜M 叩匕被:解除。因此,可得到和第1 實施形態一樣之效果。此外,. 此外在第4圖,從時間t2至時間 ^之間的既定時間未限定A拉 不隈疋马特疋的值。若考慮生產力,短 的較佳。即,第2實施形離矣+ ★ 焉办&表不亦可線性馬達2 8之位置控 制的解除和升壓步驟之閉私χ Η ^ 鄉之開始不疋同時。如此,藉由在從到 7041-9692-PF;Ahddub 18 200902290 達杈’、接觸位置至產生鎖模力之間設定既定的時間,而可 將㈣馬連28之位置控制和藉電磁鐵49之鎖模力的控制 確實也刀開、因而’可確實地防止線性馬達28的發熱。 八 兒月第3貫施形態。第5圖係用以說明在第3 實施形態的閉模步驟及鎖模步驟之鎖模裝置的動作之圖。 第5圖中,對於和第3圖相同之部分附加相同之符號,並 省略其說明。X,關於未特別明記的事項,可和第1實施 形態一樣。The position control is variably controlled and has been removed. Therefore, the same effects as those of the first embodiment can be obtained. Further, in Fig. 4, the value of A pull-free Matter is not limited for a predetermined time from time t2 to time ^. If productivity is considered, short is better. That is to say, the second embodiment is different from the 矣+ ★ & & amp 表 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性 线性Thus, by setting a predetermined time between the arrival of the 7041-9692-PF; Ahddub 18 200902290, the contact position, and the generation of the clamping force, the position of the (4) Malian 28 and the lock of the electromagnet 49 can be locked. The control of the mold force does also open, so that the heat generation of the linear motor 28 can be reliably prevented. The third form of application in the eighth month. Fig. 5 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step in the third embodiment. In the fifth embodiment, the same reference numerals are given to the same portions as those in the third embodiment, and the description thereof will be omitted. X, regarding matters not specifically stated, may be the same as in the first embodiment.

在第5圖’折線C2表示自控制部60的鎖模處理部62 所輸出之鎖模力的指令值。又,曲線㈣示由負荷檢測器 55所檢測之鎖模力的實際值。 了檢別益 斤線C2所示,在第3實施形態,進行預升壓。即, 鎖模處理部 62 # 1+ @ Η μ # * , 在比模具接觸之時刻(tO更前面的時刻 ⑴)’對電磁鐵49之線圈48開始供給電流。另一方面, 如曲線;12所示’在模具接觸後產生鎖模力。因Λ,在第,3 實施形態,鎖模步驟從時間t2開始,,因為在產生鎖模 力之前對線圈48供給電流(為了進行預升壓),所以在比模 具接觸位置更前面的位置’在吸附板22和後台板13之間 已產生磁場。然後,隨著線性馬達28接近模具接觸位置, 而後台板13和吸附板22之間的間隙占亦變小。因此 使在間㈣間所產生之磁通密度係相同’在間心間所產 生之電磁力亦隨著接近模具接觸位置而變大。@,在線性 馬達28到達模具接觸位置時,在間隙5間已產生電磁力。 結果’在模具接觸後可使在模具所產生之鎖模力的上昇變 19 7041-9692-PF;Ahddub 200902290 快,而可縮短至達到穩態鎖模力的時間。即,曲線心的斜 率比為供參考而圖示之曲線d的斜率更大。因而,可縮短 週期時間。 而,在到達模具接觸位置之時刻(t2)解除線性馬達28 的位置控制。即,在鎖模步驟開始之時刻,可變地控制線 性馬達28。具體而言,解除線性馬達28的位置控制。因 此,在第3實施形態,亦藉由在產生鎖模力以前可變地控 制線性馬達28,而可得到和第】實施形態一樣之效果。 在本實施形態,雖然電磁鐵49形成於後台板13的後 端面,並以和該電磁鐵49相對向之方式將吸附部51自由 進退地配設於吸附板22的前端面’但是可將吸附部配設於 後台板13的後端面,並以和該吸附部相對向之方式將電磁 鐵自由進退地配設於吸附板22的前端面。In Fig. 5, the broken line C2 indicates the command value of the clamping force output from the mold clamping processing unit 62 of the control unit 60. Further, the curve (4) shows the actual value of the clamping force detected by the load detector 55. As shown in the detection benefit line C2, in the third embodiment, pre-boosting is performed. That is, the mold clamping processing unit 62 # 1+ @ Η μ # * starts supplying current to the coil 48 of the electromagnet 49 at the time (contact time (1)) at the time of contact with the mold. On the other hand, as shown by the curve; 12, the clamping force is generated after the contact of the mold. In the third embodiment, the mode-locking step starts from time t2, because current is supplied to the coil 48 (for pre-boosting) before the clamping force is generated, so that it is at a position earlier than the mold contact position. A magnetic field has been generated between the adsorption plate 22 and the back plate 13. Then, as the linear motor 28 approaches the mold contact position, the gap between the back plate 13 and the suction plate 22 also becomes smaller. Therefore, the magnetic flux density generated between the spaces (four) is the same. The electromagnetic force generated between the centers also becomes larger as it approaches the mold contact position. @, when the linear motor 28 reaches the mold contact position, an electromagnetic force is generated between the gaps 5. As a result, the increase in the clamping force generated in the mold after the contact of the mold becomes 19 7041-9692-PF; Ahddub 200902290 is fast, and can be shortened to the time of reaching the steady state clamping force. That is, the slope ratio of the curve core is larger for the slope of the curve d shown for reference. Thus, the cycle time can be shortened. On the other hand, at the timing (t2) at which the mold contact position is reached, the position control of the linear motor 28 is released. That is, the linear motor 28 is variably controlled at the timing of the start of the mold clamping step. Specifically, the position control of the linear motor 28 is released. Therefore, in the third embodiment, the linear motor 28 can be variably controlled before the clamping force is generated, and the same effects as those of the first embodiment can be obtained. In the present embodiment, the electromagnet 49 is formed on the rear end surface of the back plate 13, and the adsorption portion 51 is disposed to be advancing and retracting toward the front end surface of the suction plate 22 so as to face the electromagnet 49. The portion is disposed on the rear end surface of the back plate 13, and is disposed on the front end surface of the suction plate 22 so that the electromagnet can advance and retreat so as to face the adsorption portion.

此外,在本實施形態之鎖模裝置的控制方法,亦可不 是藉由線性馬達28之驅動而進行模具開閉動作的鎖模裝 置。尤其在線性馬達28的情況’因為磁鐵在機架表面露 出,所以灰塵等可能附著。因而,在第6圖表示作為模呈 開閉驅動部’不使用線性馬達28,而應用以馬達框將磁場 之產生區域封鎖的轉動型馬達之本發明的變形例。 作為第2驅動部之電磁鐵單元的說明,因為和第工圖 及第2圖-樣’所以省略說明。作為帛1驅動部而且作為 模具開閉用之驅動部(模具開閉驅動部)的才莫具開閉用馬達 74,無法移動地安裝於固定於機架的馬達支持件。在此, 模具開閉用馬達 7 4應用以馬達框將 磁場之產生區域封鎖 7041-9692-PF;Ahddub 20 200902290 的轉動型馬達。去顆_ 圖不之馬達軸從 軸和滾珠螺桿軸72連結。 …達突出,馬達 m φ- 71 ^ /V 、口 # 〉衰珠螺桿軸72牙口,、梦# 41 4日 螺U螺合,而構成㈣動型馬 2和/袞珠螺才于 成直線運動的運動方向變換 、轉動運動變換 法轉動地配設於自可動反、❿’滾珠螺桿螺帽Ή無 緣部I因而,夢ϋ的下部突出之可動台板凸 精由杈具開閉用馬達74轉 板12可前後地進行 轉動,而可動台 $仃了動模具16之模具開閉動作。 又’位置檢測器75安装於模具開閉用 續入模具開閉用馬達74的轉動角度的後端’ 12的办罢 ** 又 了掌握可動台板 達仏。㈣’模具_處理部61控制模具開閉用馬 中,Ϊ 利用電磁鐵對模具裝置19產生鎖模力之 的發生二v:r壓後’不必擔心模具之位置偏差 夺拉具開閉處理部61可變地控制對模具開閉用馬 之電流的供給。具體而言,停止供給電流。因而,模 具開閉用馬遠74夕a ® & *丨 ' 位置控制所引起的對鎖模力之影響消 失0 曰 以上,雖然詳述本發明之實施例,但是本發明未限定 為該:定的實施形態,而在申請專利範圍所記载之本發明 的主旨之範圍内可進行各種的變形、變更。 本國際專利申請係主張根據在2007年5月23日所申 晴之日本專利申請20〇7 — 1 3651 0號的優先權,在本國際專 利申請沿用2007- 1 3651 0號之全部内容。 21 7041-9692-PF;Ahddub 200902290 .【圖式簡單說明】 第1圖係表示本發明之實施形態的模具裝置及鎖模裝 置閉模時之狀態的圖。 ~ 第2圖係表示本發明之實施形態的模具裝置及鎖模事 置開模時之狀態的圖。 第3圖係用以說明在第1實施形態的閉模步驟及鎖模 步驟之鎖模裝置的動作之圖。 第4圖係用以說明在第2實施形態的閉模步驟及鎖模 C 步驟之鎖模裝置的動作之圖。 第5圖係用以說明在第3實施形態的閉模步驟及鎖模 步驟之鎖模裝置的動作之圖。 第6圖係表示應用以馬達框將磁場之產生區域封鎖的 轉動型馬達之變形例的圖。 【主要元件符號說明】 10-鎖模裝置; 11〜固定台板; 12〜可動台板; 13 ~後台板; 繫桿; 15 ~•固定模具; 1 6〜可動模具; 17〜射出裝置; 1•射出噴嘴; 19〜模具裝置; 2卜導柱; 2 2〜吸附板; 23〜導孔; 2 4 ~大徑部; 2 5〜小徑部; 2 8〜線性馬達; 2 9〜固定件; 31~可動件; 7041-9692-PF;Ahddub 22 200902290 3 3 ~磁極齒; 3 4〜鐵心; 3 5 ~線圈; 37〜電磁鐵單元; 39〜桿; 41〜孔; 42~昇降組件; 43〜螺絲; 44〜螺帽; 45〜槽; 4 6〜鐵心; 47〜辆; 4 8〜線圈; 49〜電磁鐵; 51〜吸附部; 5 5〜負荷檢測器; 6 0〜控制部; 61〜模具開閉處理部; 6 2〜鎖模處理部; 5〜間隙 η 1〜螺帽; Brl〜軸承構件; Gd〜導軌; Fr〜機架。 ί 7041-9692-PF;AhddubFurther, the method of controlling the mold clamping device of the present embodiment may be a mold clamping device that does not perform the mold opening and closing operation by the driving of the linear motor 28. Especially in the case of the linear motor 28, since the magnet is exposed on the surface of the frame, dust or the like may adhere. Therefore, Fig. 6 shows a modification of the present invention in which a rotary motor which uses a motor frame to block a magnetic field generation region without using the linear motor 28 as a mold opening/closing drive portion. The description of the electromagnet unit as the second driving unit is omitted from the drawings and the second drawing. The opening/closing motor 74, which is a drive unit (mold opening/closing drive unit) for opening and closing the mold, is attached to a motor support fixed to the frame. Here, the mold opening and closing motor 7 4 applies a rotary motor in which the motor frame blocks the generation region of the magnetic field 7041-9692-PF; Ahddub 20 200902290. The motor shaft is connected from the shaft and the ball screw shaft 72. ...to stand out, motor m φ- 71 ^ /V, mouth # 〉 珠 螺杆 screw shaft 72 mouth, dream # 41 4 day screw U screw, and constitute (four) moving horse 2 and / 衮 螺 screw in a straight line The movement direction change and the rotational motion transformation method are rotatably arranged in the self-moving reverse, ❿' ball screw nut Ή rimless portion I, and the movable platen projection protruding from the lower part of the nightmare is rotated by the cooker opening and closing motor 74 The plate 12 is rotatable forward and backward, and the movable table $ turns the mold opening and closing operation of the mold 16. Further, the position detector 75 is attached to the rear end of the rotation angle of the die opening/closing motor 74 for opening and closing the mold ** and the movable platen is grasped. (4) The 'mold_processing unit 61 controls the opening and closing of the mold, Ϊ the occurrence of the clamping force by the electromagnet on the mold device 19. After the v: r pressure, there is no need to worry about the positional deviation of the mold. The ground control supplies the current of the horse for opening and closing the mold. Specifically, the supply current is stopped. Therefore, the influence of the mold opening and closing force on the mold clamping force caused by the position control of the mold opening and closing disappears by 0 曰 or more. Although the embodiment of the present invention is described in detail, the present invention is not limited to this: In the embodiment, various modifications and changes can be made without departing from the spirit and scope of the invention. This International Patent Application claims the priority of Japanese Patent Application No. 20-7-1651, filed on May 23, 2007. 21 7041-9692-PF; Ahddub 200902290. [Brief Description of the Drawings] Fig. 1 is a view showing a state in which the mold apparatus and the mold clamping apparatus according to the embodiment of the present invention are closed. The second drawing shows a state of the mold apparatus and the mold clamping apparatus according to the embodiment of the present invention at the time of mold opening. Fig. 3 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step in the first embodiment. Fig. 4 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping C step in the second embodiment. Fig. 5 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step in the third embodiment. Fig. 6 is a view showing a modification of a rotary motor to which a region where a magnetic field is generated is blocked by a motor frame. [Main component symbol description] 10-locking device; 11~ fixed platen; 12~ movable platen; 13~back plate; tie rod; 15 ~• fixed mold; 1 6~ movable mold; 17~ injection device; • injection nozzle; 19~ mold device; 2 guide column; 2 2~ adsorption plate; 23~ guide hole; 2 4 ~ large diameter portion; 2 5~ small diameter portion; 2 8~ linear motor; 31~ movable member; 7041-9692-PF; Ahddub 22 200902290 3 3 ~ magnetic pole tooth; 3 4~ core; 3 5 ~ coil; 37~ electromagnet unit; 39~ rod; 41~ hole; 42~ lifting assembly; 43~screw; 44~nut; 45~slot; 4 6~ iron core; 47~car; 4 8~coil; 49~electromagnet; 51~adsorption section; 5 5~load detector; 6 0~ control section; 61 ~ mold opening and closing processing section; 6 2 ~ mold clamping processing section; 5 ~ gap η 1 ~ nut; Brl ~ bearing member; Gd ~ rail; Fr ~ rack. 70 7041-9692-PF; Ahddub

Claims (1)

200902290 十、申請專利範圍: 1. 一種鎖模裝置,具有驅動鎖模動作的電磁鐵和模具 開閉驅動部, ’ 其特徵在於: 藉/電磁鐵產生鎖模力之前可變地控制該模具開閉 驅動部。 2. 如申請專利範圍第1項之鎖模裝置,其中該模具開 閉驅動部係線性馬達; -備有控制# ’其在模具接觸時對該線性馬達停止 給電流。 " 3·如申請專利範㈣1項之鎖模裳置,其中該模具開 閉驅動部係轉動型馬達; 具備有控制部,其在模具接觸時對該轉動型 供給電流。 < IT 4.如申請專利範圍第2 θ ^ ^ , 鎖模裝置,其中從該 i. U觸時對該電磁鐵開始供給電流至經過既定時間。 5·如申請專利範圍第2或3項之鎖模裝置,其中在該 模具接觸之前對該電磁鐵供給電流。 6. 如申請專利範㈣2項之鎖模裝置,其中在藉兮電 磁鐵產生鎖模力的㈣對料性馬達不供給電流。 7. 一種鎖模裝置的控制方法, u. ^ 孩鎖棋裝置具有驅動鎖 杈動作的電磁鐵和模具開閉驅動部, 其特徵在於: 在藉該電磁鐵產生鎖模力 力之則可變地控制該模具開閉 7041-9692-PF;Ahddub 200902290 驅動部。 8. 如巾⑺專利⑽圍第7項之鎖模裝置 中該模具開閉驅動部係線性馬達; 表 具備有控制部,其在桓且姓細士 給電流。 丨心具接觸時對該線性馬達停止供 9. 如申請專利範圍第7項之鎖模装置 中該模具開閉驅動部係轉動型馬達; 其 具備有控制部,其在模 供給電流。 模具接觸時對該轉動型馬達停止 10_如申請專利範圍第 法,Α中從哕模 ^項之鎖模裝置的控制方 模具接觸時對 既定時間。 鐵開始供給電流至經過 11.如申請專利範圍第 ^ ^ ψ A-tr· 一 項之鎖模裝置的控制方 次,具〒在该杈具接觸之兪 對該電磁鐵供給電流。 12 ·如申請專利範圍坌 中在藉該電磁鐵產生_之鎖模裝置的控制方法,其 流。 鎖模力的期間對該線性馬達不供給電 7041-9692-PF;Ahddub 25200902290 X. Patent application scope: 1. A clamping device with an electromagnet that drives a clamping action and a mold opening and closing driving portion, 'characterized by: variably controlling the opening and closing drive of the mold before the clamping force is generated by the electromagnet unit. 2. The mold clamping device of claim 1, wherein the mold opening and closing drive portion is a linear motor; - a control #' is provided which stops the current supply to the linear motor when the mold contacts. " 3. For example, the mold-locking device of the patent application (4), wherein the mold opening and closing drive unit is a rotary motor; and a control unit is provided, which supplies a current to the rotary type when the mold is in contact. < IT 4. As claimed in the patent specification 2 θ ^ ^ , a mode-locking device in which a current is supplied to the electromagnet from the time of the i. 5. The mold clamping device of claim 2 or 3, wherein the electromagnet is supplied with current before the mold is contacted. 6. For example, in the case of applying the model (4), the clamping device, in which the (4) feed motor is not supplied with current by the clamping force of the electromagnet. 7. A control method for a mold clamping device, wherein the child lock chess device has an electromagnet that drives a lock action and a mold opening and closing drive portion, wherein: the mold clamping force is variably generated by the electromagnet Control the mold opening and closing 7041-9692-PF; Ahddub 200902290 drive. 8. In the mold clamping device according to item 7 of the (7) patent (10), the mold opening and closing drive unit is a linear motor; the table is provided with a control unit that gives a current to the electrician. The linear motor is stopped when the core is in contact. 9. The mold opening and closing drive unit is a rotary type motor in the mold clamping device of the seventh aspect of the patent application; and the control unit is provided with a control unit for supplying a current to the mold. When the mold is in contact, the rotary motor is stopped. 10_ As for the patent scope method, the predetermined time is obtained when the control mold of the mold clamping device of the mold is contacted. The iron begins to supply current to the control mode of the mode-locking device as described in the patent application No. ^ ^ ψ A-tr·, which supplies current to the electromagnet after the cookware contacts. 12 · As in the scope of the patent application, the control method of the mold clamping device generated by the electromagnet is flowed. No power is supplied to the linear motor during the clamping force 7041-9692-PF; Ahddub 25
TW97119107A 2007-05-23 2008-05-23 Mold clamping device and mold clamping device control method TW200902290A (en)

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TWI501858B (en) * 2011-09-22 2015-10-01 Sumitomo Heavy Industries Injection molding machine
TWI501857B (en) * 2011-10-21 2015-10-01 Sumitomo Heavy Industries Injection molding machine
TWI574817B (en) * 2011-12-26 2017-03-21 Sumitomo Heavy Industries Injection molding machine

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JP5634899B2 (en) * 2011-01-31 2014-12-03 住友重機械工業株式会社 Clamping device
CN103328173B (en) * 2011-03-08 2016-04-20 住友重机械工业株式会社 Forming machine
JP2014195963A (en) * 2013-03-29 2014-10-16 住友重機械工業株式会社 Injection molding machine
CN113799315B (en) * 2021-08-30 2023-06-02 株洲时代新材料科技股份有限公司 Electric control locking method and device for polyurethane microporous elastic backing plate production die

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JPH08169040A (en) * 1994-12-16 1996-07-02 Japan Steel Works Ltd:The Method and device for mold clamping in injection molding machine
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TWI501858B (en) * 2011-09-22 2015-10-01 Sumitomo Heavy Industries Injection molding machine
TWI501857B (en) * 2011-10-21 2015-10-01 Sumitomo Heavy Industries Injection molding machine
TWI574817B (en) * 2011-12-26 2017-03-21 Sumitomo Heavy Industries Injection molding machine

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