TW200847885A - Printed circuit board and its manufacturing method - Google Patents

Printed circuit board and its manufacturing method Download PDF

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Publication number
TW200847885A
TW200847885A TW97106619A TW97106619A TW200847885A TW 200847885 A TW200847885 A TW 200847885A TW 97106619 A TW97106619 A TW 97106619A TW 97106619 A TW97106619 A TW 97106619A TW 200847885 A TW200847885 A TW 200847885A
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Taiwan
Prior art keywords
printed circuit
circuit board
wiring pattern
coil
magnetic body
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TW97106619A
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Chinese (zh)
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TWI403243B (en
Inventor
Kyosuke Ishihara
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Nippon Mektron Kk
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Publication of TWI403243B publication Critical patent/TWI403243B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Abstract

The present invention provides a printed circuit board, in which coil devices with high inductance is formed in the printed circuit board so as to greatly reduce the component carrying area and thus achieve small size and high density for the printed circuit board, and a method for manufacturing the printed circuit board with low cost and high stability. In the printed circuit board and its manufacturing method, the printed circuit board is formed in more than two layers and has coils with inductance. The printed circuit board is characterized in that: the coil has a spiral wiring pattern (7), and a conductive magnetic body part (30) arranged in the center of the wiring pattern and electrically connected to the wiring pattern, where the conductive magnetic body part is employed to achieve inter-layer electrical connection.

Description

200847885 九、發明說明 【發明所屬之技術領域】 本發明是關於印刷電路板及其製造方法,尤其是關於 內部形成有具有電感的線圈之印刷電路板及其製造方法。 【先前技術】 近年,基於對於印刷電路板小型化、高密度化的要求 ,要求減少電路元件的搭載面積。一片印刷電路板所安裝 之電路元件的件數,已有逐年增加的趨勢,這些電路元件 的搭載面積,對於印刷電路板小型化會造成很大的障礙。 印刷電路板上所安裝的電路元件,包括ic、LSI等的 半導體積體電路、該電路所設有的片狀電容器或片狀線圈 、片狀電阻器等的多種類。以習知的片狀電容器爲例,即 使最小型的元件也有0.6 mmx 0.3 mm的大小,考慮到安裝 所用之錫膏的印刷尺寸、零件安裝用接點的尺寸、用來與 相鄰零件安裝用接點電絕緣的圖案間隙等,上述每一元件 的搭載面積則會變成0.6 mmxO.3 mm的程度。 即使縮小電路元件單體的大小,但因對於利用焊錫進 行安裝、印刷電路板表層之焊錫光阻層的形成精度、電路 圖案的形成性等均有限度,所以要更加縮小電路元件的搭 載面積仍會有困難。另外,小型的電路元件對於要獲得的 功能有所規範,例如必須要有更大電感的情況,則必須要 更大型的片狀線圈。基於這點,最好是將線圈等的從動元 件內建在印刷電路板,削減電路元件的搭載面積。 -4- 200847885 第3 ( 1 )圖爲對習知的印刷電路板上所安裝半 體電路進行電力供應的部分之電路圖的一個例子。 中,具有電感的線圈兀件’用於封電源層的連接部 點是因防止從半導體積體電路所發出的高頻雜訊流 層,有效率地分歧到接地(GND )層之故。 這種印刷電路板通常是經由以下的步驟來進行 即是,首先如第4 ( 1 )圖所示,備妥:在聚醯亞胺 緣基材71的兩面具有厚度配線圖案72、73,利用 塡充電鍍所充塡之有底導通孔74、75予以層間連 面印刷電路板7 6。 其次,如第4 ( 2 )圖所示,將在聚醯亞胺等的 材77的其中一面具有厚度18μηι的銅箔78之單面 層板79,隔著厚度80μπι的層間黏接劑薄片80,經 壓模等,層積在兩面印刷電路板7 6的兩側。 接著,如第4 ( 3 )圖所示,以通常的感光蝕刻 法,將雷射加工時的正形光罩(conformal mask) 單面銅箔積層板79的銅箔78面,使用該銅箔面形 形光罩(conformal mask)的單面銅箱積層板來進 加工,形成直徑100〜15 Ομιη程度的導通用孔。接著 除膠渣處理、導電化處理之後,進行電解電鍍,以 電孔81、82、83來獲取層間導通,作爲用來以電 來獲取層間連接的前處理。 接著,如第4 ( 4 )圖所示,針對表層的銅箔7 8 鍍銅,以通常的感光蝕刻加工手法來形成配線電路 【體積 ;例子 ‘。這 .電源 "乍。 ^的絕 $導孔 ^之兩 U彖基 3箔積 ί真空 ]工手 丨成在 ^有正 1雷射 進行 〖成導 3電鍍 和電 78a、 -5- 200847885 7 8 b,且形成焊錫光阻層8 4。因應於所需,對零件安裝用 接點部或連接器等的端子表面,施予鍍錫、鍍鎳、鍍金等 的表面處理。 此時,以內層的有底導通孔74和與該有底導通孔74 相連接之導通孔81當作電源層,以內層的有底導通孔75 和與該有底導通孔75相連接之導通孔82當作電源層當作 接地(GN D )層。此時,配線電路7 8 a則會形成以下的配 線圖案。 第4 ( 5 )圖爲配線電路7 8 a之槪念平面圖,該c - C, 剖面相當於第4 ( 4 )圖。配線電路7 8 a形成有零件安裝用 接點9 1〜9 6,以焊錫對零件安裝用接點9 1、9 2安裝片狀線 圈9 7,以焊錫對零件安裝用接點9 3、9 4安裝片狀電容器 。另外,對零件安裝用接點95、96安裝半導體積體電路 9 9,可以形成如第3 ( 1 )圖所示的電路。 如此,對各別的電力供應端子安裝片狀電容器、片狀 線圈等’電路元件的搭載面積會變大,該結果,除了印刷 電路板的小型化會有困難之外,半導體積體電路的周圍進 行配線的佈局也變繁雜,甚至於導致該繁雜的配線本身佔 據印刷電路板上的面積的惡循環。 對於此點’將如同線圈的從動元件形成在印刷電路板 的內部之方法’包括有利用曲折或螺旋狀的配線圖案之方 法(日本專利文獻1 )。然後,形成這種配線圖案,則可 以將電感附加在電路中。 然而’以這種配線圖案所獲得的電感只有些微而已, -6 - 200847885 但佔據印刷電路板上很大的面積’不符合小型化、高密度 化。 另外,將會獲得更大的電感之配線圖案形成在印刷電 路板內部的之方法,日本專利文獻2中則是揭示,橫跨多 層印刷電路板的各層來形成螺旋狀的配線圖案,在該中心 形成與螺旋狀的配線圖案電分離之穿孔或磁性體之方法。 然而,這些方法仍然是內建的每一線圈元件佔據很大 的面積,不符合小型化、高密度化,無法解決課題。 專利文獻1 :日本專利特開平9- 1 3 9 5 73號公報 專利文獻2 :日本專利特開2005 -3 405 77號公報 【發明內容】 <發明所欲解決之課題> 如同上述,對於印刷電路板的小型化、高密度化造成 的障礙爲電路元件的搭載面積,即使電路元件予以小型化 ,但因以焊錫來安裝、印刷電路板的表層上之焊錫光阻層 的形成精度、電路圖案的形成性等均有限度,所以要更加 縮小電路元件的搭載面積仍會有困難。 另外’小型的片狀線圈對於要得到的電感有限度,必 須要獲得更大的電感的情況,必須要更大型的片狀線圈。 基於這點’最好是將線圈等的從動元件內建在印刷電路板 ,以削減零件搭載面積。 本發明係鑒於上述的問題點,其目的是提供將具有充 分的電感之線圈元件形成在印刷電路板的內部,以大幅削 -7- 200847885 減零件搭載面積且既小型又高密度之印刷電路板、及既廉 價又穩定地製造該印刷電路板之方法。 <用以解決課題之手段> 爲了要達成上述目的,本提案則提供以下的第1和第 2項的發明。 第1項的發明是一種形成有具有電感的線圈之2層以 上的印刷電路板,其特徵爲: 前述線圈具備有: 螺旋狀的配線圖案;及 被配置在前述配線圖案的中心,與前述配線圖案電連 接之導電性磁性體部; 藉由前述導電性磁性體部來進行層間的電連接。 第2項的發明是一種形成有具有電感的線圈之印刷電 路板的製造方法,其特爲具備有以下步驟: 將螺旋狀的配線圖案和與前述配線圖案的中心電連接 之接點部予以形成之步驟;及 將用來形成與前述接點部電連接的導電性磁性體部之 孔予以形成之步驟;及 將與則述接點部電連接的導電性磁性體部形成在前述 孔內之步驟。 〔發明效果〕 依據本發明,提供將確保充分的電感,同時表層佔據 -8- 200847885 面積僅有直徑3 5 0 μιη之線圈元件形成在印刷電路板的內部 ,大幅削減零件搭載面積,能夠既高密度又小型化之多層 印刷電路板。 另外,可以既廉價又穩定地製造可如此能夠既高密度 又小型化之多層印刷電路板 【實施方式】 以下,參考附圖來說明本發明的實施例。 <實施例1 >BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a printed circuit board and a method of manufacturing the same, and more particularly to a printed circuit board having a coil having an inductance formed therein and a method of manufacturing the same. [Prior Art] In recent years, it has been demanded to reduce the mounting area of circuit components based on the demand for miniaturization and high density of printed circuit boards. The number of circuit components mounted on a printed circuit board has been increasing year by year, and the mounting area of these circuit components poses a great obstacle to the miniaturization of printed circuit boards. The circuit components mounted on the printed circuit board include a semiconductor integrated circuit such as ic or LSI, a chip capacitor or a chip coil provided in the circuit, and a chip resistor. Taking a conventional chip capacitor as an example, even the smallest component has a size of 0.6 mm x 0.3 mm, considering the printing size of the solder paste used for mounting, the size of the contact for mounting the part, and the mounting for the adjacent component. The pattern gap of the electrical insulation of the contacts, etc., the mounting area of each of the above elements becomes 0.6 mm x 0.3 mm. Even if the size of the circuit element alone is reduced, there is a limit to the accuracy of forming the solder resist layer on the surface of the printed circuit board and the formation of the circuit pattern, etc., so that the mounting area of the circuit element is further reduced. There will be difficulties. In addition, small circuit components have to be specified for the functions to be obtained. For example, if a larger inductance is required, a larger chip coil is necessary. Based on this, it is preferable to build a driven component such as a coil on a printed circuit board, and to reduce the mounting area of the circuit component. -4- 200847885 Figure 3 (1) shows an example of a circuit diagram of a portion for supplying power to a semiconductor circuit mounted on a conventional printed circuit board. In the case where the coil element of the inductor is used for sealing the power supply layer, the high-frequency noise layer emitted from the semiconductor integrated circuit is prevented from being efficiently branched to the ground (GND) layer. Such a printed circuit board is usually carried out by the following steps. First, as shown in Fig. 4 (1), it is prepared to have thickness wiring patterns 72 and 73 on both sides of the polyimide edge substrate 71. The bottomed vias 74, 75 filled with the charge plating are laminated to the printed circuit board 71. Next, as shown in Fig. 4 (2), a single-sided laminate 79 of a copper foil 78 having a thickness of 18 μm on one side of a material 77 of polyimide or the like is interposed, and an interlayer adhesive sheet 80 having a thickness of 80 μm is interposed. And laminated on both sides of the double-sided printed circuit board 76 by a stamper or the like. Next, as shown in Fig. 4 (3), the copper foil 78 surface of the conformal mask single-sided copper foil laminate 79 at the time of laser processing is used in a normal photosensitive etching method, and the copper foil is used. A single-sided copper box laminate of a conformal mask is processed to form a conductive hole having a diameter of 100 to 15 Ομηη. Then, after the desmear treatment and the electroconductive treatment, electrolytic plating is performed, and interlayer conduction is obtained by the electric holes 81, 82, and 83 as a pretreatment for obtaining interlayer connection by electricity. Next, as shown in Fig. 4 (4), the copper foil 7 8 of the surface layer is plated with copper, and a wiring circuit is formed by a usual photosensitive etching process [volume; example ‘. This. Power "乍. ^的绝$导孔^的两U彖基3Foil product 真空Vacuum] The workman 丨成在^有正一激光进行进行导化3 Electroplating and electric 78a, -5- 200847885 7 8 b, and the formation of solder Photoresist layer 84. For the terminal surface of the contact portion or connector for component mounting, surface treatment such as tin plating, nickel plating, or gold plating is applied as needed. At this time, the bottomed via 74 of the inner layer and the via 81 connected to the bottom via 74 serve as a power supply layer, and the bottom via 75 of the inner layer and the conductive via connected to the bottom via 75 are connected. Hole 82 acts as a power plane as a ground (GN D ) layer. At this time, the wiring circuit 718 has the following wiring pattern. Figure 4 (5) is a commemorative plan view of the wiring circuit 7.8 a, which corresponds to the 4th (4) diagram. The wiring circuit 7 8 a is formed with the component mounting contacts 9 1 to 9 6 , and the soldering-to-part mounting contacts 9 1 and 9 2 are mounted with the chip coils 9 7 to solder the component mounting contacts 9 3 , 9 . 4 Install the chip capacitor. Further, the semiconductor integrated circuit 9 9 is mounted on the component mounting contacts 95 and 96 to form a circuit as shown in Fig. 3 (1). As a result, the mounting area of the circuit element such as a chip capacitor or a chip coil is increased for each power supply terminal. As a result, in addition to the difficulty in miniaturization of the printed circuit board, the periphery of the semiconductor integrated circuit The layout of the wiring is also complicated, and even the loop that causes the complicated wiring itself to occupy the area on the printed circuit board. For this point, the method of forming the driven element of the coil into the inside of the printed circuit board includes a method of using a meandering or spiral wiring pattern (Japanese Patent Document 1). Then, by forming such a wiring pattern, an inductance can be added to the circuit. However, the inductance obtained by this wiring pattern is only slightly different, but -6 - 200847885 but occupying a large area on the printed circuit board does not conform to miniaturization and high density. In addition, a method of forming a wiring pattern of a larger inductance in a printed circuit board is disclosed, and Japanese Patent Document 2 discloses that a spiral wiring pattern is formed across the layers of the multilayer printed circuit board at the center. A method of forming a perforation or a magnetic body electrically separated from a spiral wiring pattern. However, these methods still occupy a large area for each coil element built in, which does not conform to miniaturization and high density, and cannot solve the problem. [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. The obstacle caused by the miniaturization and high density of the printed circuit board is the mounting area of the circuit component. Even if the circuit component is miniaturized, the precision of the solder resist layer on the surface of the printed circuit board is mounted by soldering, and the circuit is formed. There are limits to the formation of patterns, etc., and it is still difficult to further reduce the mounting area of circuit elements. In addition, the small-sized chip coil must have a larger inductance for the limited inductance to be obtained, and a larger chip coil is necessary. Based on this, it is preferable to build a driven component such as a coil on a printed circuit board to reduce the mounting area of the component. The present invention has been made in view of the above problems, and an object thereof is to provide a printed circuit board having a sufficiently inductive coil element formed inside a printed circuit board to substantially reduce the mounting area of the device and having a small and high density. And a method of manufacturing the printed circuit board inexpensively and stably. <Means for Solving the Problem> In order to achieve the above object, the present invention provides the following first and second inventions. According to a first aspect of the invention, there is provided a printed circuit board having two or more layers of a coil having an inductance, wherein the coil includes a spiral wiring pattern; and is disposed at a center of the wiring pattern and the wiring The conductive magnetic body portion electrically connected to the pattern; and the electrical connection between the layers is performed by the conductive magnetic body portion. According to a second aspect of the invention, there is provided a method of manufacturing a printed circuit board having a coil having an inductance, comprising: forming a spiral wiring pattern and a contact portion electrically connected to a center of the wiring pattern; And a step of forming a hole for forming a conductive magnetic body portion electrically connected to the contact portion; and forming a conductive magnetic body portion electrically connected to the contact portion in the hole step. [Effect of the Invention] According to the present invention, it is provided that a coil element having a surface area of -8-200847885 and having a diameter of only 550 μm is formed inside the printed circuit board, and the component mounting area is greatly reduced. Multi-layer printed circuit board with reduced density and miniaturization. Further, it is possible to inexpensively and stably manufacture a multilayer printed circuit board which can be both high-density and miniaturized. [Embodiment] Hereinafter, embodiments of the present invention will be described with reference to the drawings. <Example 1 >

第1(1)〜1(4)圖爲表示平面線圈的基本構造及其 電磁作用之說明圖。其中,第1 ( 1 )圖爲呈漩渦狀形成配 線圖案的平面線圈之槪念圖。線圈中電流I流通,則螺旋 狀的電流形成磁場,與該電流I 成比例的磁束Φ貫穿線圈中心。貫穿線圈的磁束φ時 間變化的情況,隨著該時間變化,在螺旋狀的配線圖案, 產生與線圈的匝數Ν成比例之逆向的電動勢ν (下述式子 式子1Figs. 1(1) to 1(4) are explanatory views showing the basic structure of the planar coil and its electromagnetic action. Among them, the first (1) diagram is a view of a planar coil in which a wiring pattern is formed in a spiral shape. When the current I flows in the coil, the spiral current forms a magnetic field, and the magnetic flux Φ proportional to the current I penetrates the center of the coil. When the magnetic flux φ time of the coil changes, as the time changes, a reverse electromotive force ν is generated in the spiral wiring pattern in proportion to the number of turns of the coil (the following expression 1)

V Ν άΦ 碰束Φ與電流I成比例,所以上述式子1中加上比例 常數L則成爲下述式子2。 -9 - 200847885 該比例常數L被稱爲線圈的自感(以下,稱爲電感) ,對於交流電流則是如同與頻率ω成比例的電阻產生作用 。一般已知:中心形成有磁性體的磁心的情況,對於相同 電流I會獲得很大的磁束Φ,故得以增加線圈的電感。 計算具有螺旋狀的配線圖案之平面線圈的電感的情況 ,最好是以複數個圓周狀的配線圖案來將螺旋狀的配線圖 案予以近似。 半徑R的圓周上流通電流I的情況,該電流I使中心 附近所產生之磁場的強度Η,以下述式子3表示,當線圈 的中心面積設爲S,真空的透磁率設爲μϋ的話,貫穿線圈 中心的磁束Φ則以下述式子4表示。 式子 3 — ΗV Ν ά Φ The hit Φ is proportional to the current I. Therefore, the proportional constant L is added to the above equation 1 to become the following expression 2. -9 - 200847885 This proportionality constant L is called the self-inductance of the coil (hereinafter referred to as the inductance), and for the alternating current, it acts like a resistor proportional to the frequency ω. It is generally known that in the case where a magnetic core is formed in the center, a large magnetic flux Φ is obtained for the same current I, so that the inductance of the coil can be increased. In the case of calculating the inductance of the planar coil having the spiral wiring pattern, it is preferable to approximate the spiral wiring pattern by a plurality of circumferential wiring patterns. When the current I flows through the circumference of the radius R, the current I causes the intensity of the magnetic field generated near the center to be expressed by the following formula 3, and when the center area of the coil is S and the permeability of the vacuum is μϋ, The magnetic flux Φ penetrating the center of the coil is expressed by the following formula 4. Equation 3 - Η

式子4 ΦEquation 4 Φ

_ S//〇I R )--—Γ"_ S//〇I R )---Γ"

2R 將螺旋狀的配線圖案形成爲Ν匝數的情況,第k項圓 電流的半徑Rk,因可以以線圈中心的半徑R〇及配線間距 :P來表示,所以貫穿線圈中心的磁束,以各別的圓電流 所形成之磁束的總和來表示(下述式子5 )。 Τ N-1 1 式子5…〇>an= 惟,第k項圓電流的半徑爲: 2 k=o Rk2R When the spiral wiring pattern is formed as a number of turns, the radius Rk of the k-th circular current can be expressed by the radius R 中心 of the coil center and the wiring pitch: P, so the magnetic flux penetrating the center of the coil is It is expressed by the sum of the magnetic fluxes formed by other circular currents (Expression 5 below). Τ N-1 1 Equation 5...〇>an= However, the radius of the kth circular current is: 2 k=o Rk

Rk 二 R〇+ kP -10 - 200847885 基於該磁束的總和及上述式子1,N匝數線圈的電感 L,如同下述式子6進行計算。 式子6 L = NS//0 £4 1Rk 二 R〇+ kP -10 - 200847885 Based on the sum of the magnetic fluxes and the inductance L of the above-described equation 1, the N-number coil, the calculation is performed as in the following equation 6. Equation 6 L = NS//0 £4 1

—2 SR〇+kP 此處,將該實施例1的設計値(式子7)代入到上述 式子6中,計算具體的電感,得到2 5 · 7 ( η Η )。 N=1 1(次) Ρ = 3 0(μηΐ) 式子7 — S=kR20 μ〇 = 4πχ 1〇"7 (η.γ -1 η ) R〇=l 80(μηι) 第1 ( 2 )圖爲在螺旋狀配線圖案的中心形成磁性體的 情況之槪念圖。磁性體內部的磁束密度Β係磁場的強度爲 Η,磁性體的比透磁率爲μ,以下述式子9表示,磁性體 的形成半徑爲RB的話,半徑R的圓電流I貫穿線圈中心 的磁束Φ,以下述式子10表示。 式子 9 — B = μ . μ 〇 Η 式子 10 --- ®(R) ==μ〇Η(κ)(πΚ 〇 + μπΚ β) =楚(πΐ^ + μπ!^) 用這式子的話,在上述Ν匝數線圈的中心形成磁性體 -11 - 200847885 的情況,電感以下述式子11進行計算。 式子11 該實施例1中,使用鎳體來作爲磁性體,該比透磁率 爲μ与6 0 0,若代入線圈設計値(下述式子1 2 )的話,線 圈的電感經計算爲1 2 1 7 ( η Η )。 N = =1 1 (次) Ρ = 3 0 ( μΐΏ) 式子 12 — R 〇: =1 8 0 ( μηι ) μ〇 = 4π X 1 0'7(H.r -1 η ) Rb 1 = 5 0 ( μπι ) μ « 6 0 0 一般,印刷電路板所使用之片狀線圈的電感爲1〜3 0 0 (η Η )程度來思考,該程度的設計値(線圈的大小), 實用上可充分對應,不必徒然增加磁性體的大小,或橫跨 多層印刷電路板的各層來形成螺旋狀的配線圖案。 如此,在螺旋狀配線圖案的中心形成磁性體,可以使 線圈的電感大幅增加。另外,本發明中,也藉由將導電性 的材料用於該磁性體來進行層間的電連接。因而,習知要 另外設置的層間連接要件則變成不必要,爲了要確保實用 上必要的電感所需要之線圈元件的佔據面積可以大幅削減 〇 第2 A、2 Β圖爲表示本發明之印刷電路板的製程之槪 念剖面圖。該印刷電路板係經由以下的步驟進行製作。即 -12- 200847885 是’首先備妥兩面銅箱積層板4,該兩面銅涪積層板4則 是如第2 A ( 1 )圖所示’在由環氧、聚醯亞胺等材質所組 成之厚度50μιη程度的絕緣基材1的兩面,具有6μηι厚度 的銅箔2、3。 絕緣基材1並不侷限於環氧、聚醯亞胺的材質,可以 依用途來分開使用。例如,必須讓高速訊號傳輸時的介電 體損失減少,應用上也可以採用以液晶聚合物等爲基材來 作爲低耗散因素材料之兩面銅箔積層板。此外,該兩面銅 箔積層板4爲相與多層印刷電路板的內層芯部相當的基材 〇 其次,如第2Α ( 2 )圖所示,針對兩面銅箔積層板4 ,以 UV-YAG雷射等的直接雷射加工法來形成直徑 5 0〜10 0 μιη程度的導通用孔,接著進行導電化處理、導孔 塡充電鍍來形成層間連接部5,進行層間的電連接。 該雷射加工並不侷限於直接雷射加工法,還可以以正 形雷射(conformal laser )加工法等來替代。該電鍍處理 係要對其中一側進行遮罩處理,或只從其中一側進行通電 ,使兩面銅箔積層板4的其中一側之銅箔(此處則爲2側 )成爲無電鍍。這點是對於之後的線圈形成’形成微細螺 旋狀的配線圖案時有幫助之故。 此外,層間連接部5並不是侷限於導孔塡充電鍍所充 塡的有底導通孔,也可以採用通常的電解電鍍所形成之有 底導通孔或一般的穿孔所形的連接。經過以下的步驟’獲 得施予層間連接過的兩面銅箔積層板6。 -13- 200847885 其次,如第2A ( 3 )圖所示,以通常的感光蝕刻加工 手法來形成配線2 a、3 a。 第2A ( 4 )圖爲兩面銅箔積層板6的銅箔2側所形成 的配線圖案2a之槪念平面圖,而A-A’剖面相當於第2A ( 3 )圖。爲了要在電路上附加電感,最好是形成這種螺旋 狀的配線圖案7,在該螺旋狀的配線圖案7的中心,設置 之後用來進行層間連接之直徑3 00 μιη程度的接點8。 附加在電路上的電感,定性上基於與螺旋狀的配線圖 案7之匝數Ν的2次方成比例,爲了要獲得很大的電感, 最好是增加匝數Ν。 爲了要減少印刷電路板表層的搭載面積,這種螺旋狀 的配線圖案,最好是形成在多層印刷電路板的內層電極層 ,又因使匝數Ν增加,可形成微細的方法之無電鍍構造則 較爲有利。 該實施例1中,層間連接部5由於是導孔塡充電鍍的 導通孔,故不必考慮乾膜光阻(d r y f i 1 m r e s i s t )的遮蓋性 ,可使用高解像度的薄膜乾膜光阻,又銅箔2側由於是無 電鍍,故與薄到厚度6μπι相組合,可形成間距30μηι的微 細配線。藉由此方式,形成直徑9 6 0 μιη之螺旋狀的配線圖 案7來作爲匝數Ν = 1 1。藉由此方式,配線圖案2 a的層 上線圈佔據的面積爲非常小的直徑1 〇 〇 〇 μιη以下。 另外,與螺旋狀的配線圖案7相對向之配線圖案3 a, 只要經由蝕刻處理來將與接點8相對向的部分3b之圖案 予以除去即可,此情況,配線圖案3 a的層上線圈佔據的 -14- 200847885 面積爲直徑只有3 0 0 μιη的區域。經由以下的步驟來獲得 成有配線圖案之兩面印刷電路板9。 其次,將層間黏接劑薄片2 1、單面銅箔積層板22 積層在如第2 A ( 5 )圖所示形成有配線圖案之兩面印刷 路板9的兩面,進行加熱和加壓’將兩面銅箔積層板9 單面銅箔積層板22相貼合在一起。此時’因在單面銅 積層板22未形成配線圖案,所以不必進行積層的對位。 層間黏接劑薄片2 1可以採用例如8 0 μιη厚度的丙烯 、環氧等材質的黏接劑薄片。單面銅箔積層板2 2可以 用在環氧、聚醯亞胺等材質的厚度5 0 程度的絕緣基 23的其中一面,具有厚度1 8 μιη的銅箔24之積層板。 此外,絕緣基材2 3並不侷限於環氧、聚醯亞胺的 質,可以依照用途來分開使用。例如’也可以使用以液 聚合物等爲基材的銅箔積層板來作爲低耗散因素材料。 另外,同時製作可撓性的電纜部的情況,也可以隔 黏接劑薄片2 1來將可撓性的聚醯亞胺遮蓋膜等,夾在 面銅箔積層板9與單面銅箔積層板22之間,對各基材 必要的部位預先進行外形加工,並施予對位來進行積層^ 進而,也可以採用兩面銅箔積層板來取代單面銅箔 層板2 2。該情況,必須在兩面銅箱積層板之利用黏接劑 貼的面,預先形成配線圖案。經由以上的步驟來獲得多 配線基材2 5。 其次,如第2 A ( 6 )圖所示,以通常的感光蝕刻加 手法,對多層配線基材25的銅箔24,形成用來進行正 形 電 與 箔 酸 採 材 材 晶 著 兩 所 ) 積 張 層 工 形 -15- 200847885 雷射(conformal laser)加工之正形光罩(conformal mask ),接著對正形光罩進行碳酸氣體雷射加工,形成直徑 10 0〜15 Ομιη程度的導通用孔26。另外,利用鑽孔加工,將 直徑100 μιη程度的慣穿孔27,形成在與內層的接點8相 對應的部分。 該貫穿孔27爲之後充塡鎳等的導電性磁性體部,使 附加在電路上的電感增加,同時用來獲得層間的電連接之 導通用孔。 用來充塡這種導電性磁性體部的孔,其目的是使線圈 元件的電感增加,故最好是形成橫跨多層印刷電路板的3 層以上的孔。另外,之後充塡之導電性磁性體部的體積係 積層後從表面形成孔比只形成在內層的孔還要更大,故這 樣的孔較爲有利。 此外,上述一連串的孔形成並不侷限於鑽孔加工,衡 量所要求的生產性和加工精度、品質’可以將碳酸氣體雷 射加工或UV-YAG雷射加工等’單獨或組合在一起來使用 。經由以上的步驟’獲得形成有導通用孔的多層配線基材 28。 其次,對如第2Β ( 7 )圖所示形成有導通用孔之多層 配線基材28 ’進行用來將雷射處理所Μ生的膠 '渣予以除去 之除膠渣處理’接著’進行導電化處理之後’將乾膜光阻 (dry film resist) 29積層在基材兩面’接著’進行曝光 、顯影,使藉由乾膜光阻(dr>" film resist ) 29來遮罩貫 穿孔2 7以外的部分。 -16- 200847885 此時,衡量曝光位置偏離,相對於直徑1 00 μπι程度的 貫穿孔2 7,乾膜光阻2 9的開口部則設定爲直徑2 5 0 μιη程 度(容許其中一側75 μιη的偏離)。若可以容許這個程度 的偏離之構造的話,使用泛用的曝光機就能夠完全對應, 不必使用高價的高精度曝光機。 藉由此方式,印刷電路板的表層上線圈佔據的面積爲 非常小直徑25 Ομιη的大小,即使衡量與相鄰圖案的間隙, 佔據面積仍直徑僅有3 5 0 μιη程度。 此外,將畫像處理進行加工位置的辨位、直接掃描曝 光裝置進行直接曝光等組合在一起,該精度技術上能夠抑 制在其中一側1 〇 μιη程度,相鄰圖案間隙也進一步變成狹 窄間隙的話,線圈的佔據面積能夠抑制在直徑2〇〇μη以下 〇 接著,利用電解鍍鎳處理,使3 0 μη程度之屬於導電 性磁性體部的鎳體析出,以鎳體3 0來充塡貫穿孔27的內 部。此時,除了從銅箔24進行供電’也從內層配線圖案 2a進行供電,先使鍍鎳析出到貫穿孔27的內層部分’可 以既不會產生針孔等又穩定地充塡到貫穿孔27的內部。 此外,該導電性磁性體部的素材’除了鎳體之外,其 他例如鈷或是這些合金等的各種導電性磁性材’可以依照 用途來分開使用。 其次,如第2 B ( 8 )圖所示’剝離乾膜光阻2 9 ’若有 必要的話,再度進行導電化處理,接著,進行丨5〜2 Ομιη的 電解鍍銅,以形成導通孔3 1。此時,在鎳體3 G的正上面 -17- 200847885 橫跨其他零件來進行組裝的情況等,會有鎳體3 0 部造成問題的事態。 該情況,能夠經由乾膜光阻29剝離之後,立 外進行硏磨處理等,以確保印刷電路板的平坦度。 處理最好是使用對銅的腐鈾性很低,選擇性將鎳予 之蝕刻液,例如含有過氧化氫或硝酸的蝕刻液之 chemical mechanical polishing )處理,藉由此方式 選擇性地只將鎳體3 0的突出部除去。 其次,如第2B(9)圖所示,以通常的感光倉虫 手法來進行蝕刻,形成配線圖案2 4 a、2 4 b,接著, 錫光阻層3 2。該蝕刻時最好是使用對銅的腐蝕性很 擇性將銅予以蝕刻之蝕刻液,例如含有氨脂鹼性的 ,藉由此方式,可以將銅的接點2 4 c形成在鎳體3 0 此時,形成在印刷電路板的內部之線圈,只有g 的部分佔據印刷電路板的表層,即使衡量與相鄰圖 隙,該佔有面積仍僅爲直徑3 5 0 μιη程度的大小。 另外’上述蝕刻步驟中使用通常銅的飩刻步驟 的鈾刻液,例如含有氯化銅(Π )的蝕刻液等的情 須將銅的接點2 4 c擴張到覆蓋鎳體3 0的全面的大 ,以使鎳體3 0不會被除去。 要實現如同第3 ( 1 )圖的電路,例如將配線電 改成以下的形狀。以下,將與內層的配線圖案2a 3 0相連接的圖案作爲電源層,將內層的層間連接部 通孔3 1相連接的圖案作爲接地(D )層。 的突出 即再另 該硏磨 以蝕刻 CMP ( ,能夠 刻加工 形成焊 低,選 蝕刻液 上。 集體30 案的間 所使用 況,必 小爲止 路24a 和錬體 5和導 -18- 200847885 第2B ( l〇 )圖爲配線電路24a之槪念平面圖 B ’剖面相當於第2 B ( 9 )圖。在配線圖案2 4 a,形 安裝用接點51〜54。 在零件安裝用接點53和54上,安裝1C等的 積體電路5 5,供應驅動該半導體積體電路5 5的電 外’在零件安裝用接點5 ;[和5 2上,以焊錫安裝片 器56。 該片狀電容器56具有的意義是將半導體積體, 所發出的高頻雜訊分歧到GND,並且抑制電源電壓 導體積體電路5 5的開關動作所導致的降下。另外 安裝用接點5 1係經由鎳體3 0,透過內層之螺旋狀 圖案7,與電源層2a相連接,藉由此方式,實現) )圖所示的電路構成。 經由以上的步驟,將印刷電路板的表層佔據面 徑僅3 5 0μηι的大小之線圈元件形成在印刷電路板的 大幅削減零件搭載面積,可以既廉價又穩定地製造 且可小型化之印刷電路板。 測定以此方式所製作之內建線圈印刷電路板上 部分的電感,進行該效果的確認。在螺旋狀配線圖 心部形成有鎳的情況、及以通常的電解鍍銅來進行 接的情況下,分別將η == 5 0之樣本的測疋結果顯不 (2 )圖中。此外,測定電壓爲5 ( ν ) ’測定頻率 (kHz)。 如第3 ( 2 )圖所示,判定:螺旋狀配線圖案的 ,而B- 成零件 半導體 力。另 狀電容 S路5 5 伴隨半 ,零件 的配線 積爲直 內部, 高密度 之線圏 案的中 穿孔連 在第3 爲 100 中心以 -19- 200847885- 2 SR 〇 + kP Here, the design 値 (Expression 7) of the first embodiment is substituted into the above Equation 6, and a specific inductance is calculated to obtain 2 5 · 7 ( η Η ). N=1 1 (times) Ρ = 3 0(μηΐ) Equation 7 — S=kR20 μ〇= 4πχ 1〇"7 (η.γ -1 η ) R〇=l 80(μηι) 1 ( 2 The figure is a view of a case where a magnetic body is formed at the center of the spiral wiring pattern. The magnetic flux density inside the magnetic body is the intensity of the 磁场-based magnetic field, and the magnetic permeability of the magnetic body is μ, which is expressed by the following formula 9. When the radius of formation of the magnetic body is RB, the circular current I of the radius R penetrates the magnetic flux at the center of the coil. Φ is represented by the following formula 10. Equation 9 — B = μ . μ 〇Η Equation 10 --- ®(R) ==μ〇Η(κ)(πΚ 〇+ μπΚ β) =Chu (πΐ^ + μπ!^) Use this formula In the case where the magnetic body -11 - 200847885 is formed at the center of the above-mentioned number of coils, the inductance is calculated by the following formula 11. In the first embodiment, a nickel body is used as the magnetic body, and the specific permeability is μ and 600. If the coil design is substituted (the following formula 1 2), the inductance of the coil is calculated as 1 2 1 7 ( η Η ). N = =1 1 (times) Ρ = 3 0 (μΐΏ) Equation 12 - R 〇: =1 8 0 ( μηι ) μ〇 = 4π X 1 0'7(Hr -1 η ) Rb 1 = 5 0 ( Μπι ) μ « 6 0 0 In general, the inductance of the chip coil used in the printed circuit board is considered to be 1 to 3 0 0 (η Η ). The design of this degree (the size of the coil) is practically compatible. It is not necessary to increase the size of the magnetic body in vain, or to form a spiral wiring pattern across the layers of the multilayer printed circuit board. Thus, by forming a magnetic body in the center of the spiral wiring pattern, the inductance of the coil can be greatly increased. Further, in the present invention, electrical connection between the layers is also performed by using a conductive material for the magnetic body. Therefore, it is not necessary to separately provide an interlayer connection element to be additionally provided, and the occupied area of the coil component required for ensuring the practically necessary inductance can be greatly reduced. 2A, 2 is a diagram showing the printed circuit of the present invention. A section view of the process of the board. This printed circuit board is produced through the following steps. That is, -12- 200847885 is 'first prepared two-sided copper box laminate 4, which is composed of epoxy, polyimide, etc. as shown in Figure 2A (1) Both sides of the insulating base material 1 having a thickness of about 50 μm have copper foils 2 and 3 having a thickness of 6 μm. The insulating base material 1 is not limited to the material of epoxy or polyimide, and can be used separately depending on the application. For example, it is necessary to reduce the dielectric loss during high-speed signal transmission, and a two-sided copper foil laminate using a liquid crystal polymer or the like as a low-dissipation factor material can also be used. In addition, the double-sided copper foil laminate 4 is a substrate corresponding to the inner core of the multilayer printed circuit board, secondly, as shown in the second figure (2), for the double-sided copper foil laminate 4, with UV-YAG A direct laser processing method such as laser is used to form a conductive hole having a diameter of about 50 to 100 μm, and then a conductive process and a via hole charge plating are performed to form the interlayer connection portion 5, and electrical connection between the layers is performed. The laser processing is not limited to the direct laser processing method, and may be replaced by a conformal laser processing method or the like. In the plating treatment, one side is subjected to a mask treatment, or only one side is energized, so that the copper foil on one side of the double-sided copper foil laminate 4 (here, the two sides) is electroless. This is helpful when the subsequent coil formation 'forms a fine spiral wiring pattern. Further, the interlayer connection portion 5 is not limited to the bottomed via hole filled by the via hole charge plating, and the bottom via hole formed by the usual electrolytic plating or the connection of a general via hole may be used. The double-sided copper foil laminate 6 to which the layers are connected is obtained through the following steps'. -13- 200847885 Next, as shown in Fig. 2A (3), the wirings 2a, 3a are formed by a usual photosensitive etching process. Fig. 2A (4) is a plan view of the wiring pattern 2a formed on the copper foil 2 side of the double-sided copper foil laminate 6, and the A-A' cross section corresponds to the 2A (3) diagram. In order to add an inductance to the circuit, it is preferable to form such a spiral wiring pattern 7. At the center of the spiral wiring pattern 7, a contact 8 having a diameter of about 300 μm, which is used for interlayer connection, is provided. The inductance attached to the circuit is qualitatively proportional to the second power of the number of turns of the spiral wiring pattern 7. In order to obtain a large inductance, it is preferable to increase the number of turns. In order to reduce the mounting area of the surface layer of the printed circuit board, such a spiral wiring pattern is preferably formed on the inner electrode layer of the multilayer printed circuit board, and an electroless plating method can be formed by increasing the number of turns. Construction is more advantageous. In the first embodiment, since the interlayer connection portion 5 is a via hole for charge plating of the via hole, it is not necessary to consider the hiding property of the dry film photoresist, and a high resolution film dry film photoresist can be used, and copper is used. Since the foil 2 side is electrolessly plated, it is combined with a thickness of 6 μm to form a fine wiring having a pitch of 30 μm. In this way, a spiral wiring pattern 7 having a diameter of 690 μm was formed as the number of turns 1 = 1 1 . In this way, the area occupied by the coils on the layer of the wiring pattern 2a is a very small diameter of 1 〇 〇 〇 μιη or less. Further, the wiring pattern 3a facing the spiral wiring pattern 7 may be removed by etching, and the pattern of the portion 3b facing the contact 8 may be removed. In this case, the layer winding of the wiring pattern 3a The area occupied by -14-200847885 is an area with a diameter of only 300 μm. The two-sided printed circuit board 9 having the wiring pattern is obtained through the following steps. Next, the interlayer adhesive sheet 2 1 and the single-sided copper foil laminate 22 are laminated on both surfaces of the double-sided printed board 9 on which the wiring pattern is formed as shown in the second drawing (A), and heated and pressurized. The double-sided copper foil laminate 9 single-sided copper foil laminate 22 is bonded together. At this time, since the wiring pattern is not formed on the one-sided copper laminate 22, it is not necessary to perform the alignment of the laminate. As the interlayer adhesive sheet 2 1 , for example, an adhesive sheet of a material such as acryl or epoxy having a thickness of 80 μm can be used. The one-sided copper foil laminate 2 2 can be used for one of the insulating bases 23 having a thickness of about 50 Å, such as epoxy or polyimide, and has a laminate of copper foil 24 having a thickness of 18 μm. Further, the insulating base material 23 is not limited to epoxy or polyimine, and may be used separately depending on the use. For example, a copper foil laminate having a liquid polymer or the like as a base material can also be used as a material having a low dissipating factor. Further, in the case where the flexible cable portion is simultaneously produced, the flexible polyimide film may be sandwiched between the surface copper foil laminate 9 and the single-sided copper foil by the adhesive sheet 2 1 . Between the plates 22, the necessary portions of the respective base materials are subjected to external shape processing, and the alignment is performed to laminate the layers, and a double-sided copper foil laminate may be used instead of the single-sided copper foil laminates 2 2 . In this case, it is necessary to form a wiring pattern in advance on the surface of the double-sided copper box laminate to which the adhesive is applied. The multi-wiring substrate 25 is obtained through the above steps. Next, as shown in the second A (6) diagram, the copper foil 24 of the multilayer wiring substrate 25 is formed into a crystal for the positive electrode and the foil acid material by a usual photosensitive etching method. Laminated layer -15- 200847885 Conformal laser processing of a conformal mask, followed by carbon dioxide gas laser processing of the orthodontic mask to form a general diameter of 10 0~15 Ομηη Hole 26. Further, by the drilling process, the conventional perforation 27 having a diameter of about 100 μm is formed in a portion corresponding to the contact 8 of the inner layer. The through hole 27 is a conductive magnetic body portion which is filled with nickel or the like, and which has an inductance added to the circuit and is used to obtain a common hole for electrical connection between the layers. The hole for charging such a conductive magnetic body portion is intended to increase the inductance of the coil element. Therefore, it is preferable to form three or more holes extending across the multilayer printed circuit board. Further, such a hole is advantageous in that the volume of the conductive magnetic body portion which is filled later is formed by forming a hole from the surface more than the hole formed only in the inner layer. In addition, the above-mentioned series of hole formation is not limited to drilling processing, and the required productivity and processing accuracy are measured, and the quality 'can be used for carbon gas laser processing or UV-YAG laser processing alone or in combination. . The multilayer wiring substrate 28 on which the conductive holes are formed is obtained through the above steps'. Next, the multi-layer wiring substrate 28' having the conductive holes formed as shown in Fig. 2(7) is subjected to desmear treatment for removing the glue 'slag generated by the laser treatment' and then conducting After the treatment, 'dry film resist 29 is laminated on both sides of the substrate, followed by exposure and development, so that the through-hole 2 is masked by dry film photoresist (dr > film resist 29) Part other than 7. -16- 200847885 At this time, the deviation of the exposure position is measured. With respect to the through hole 2 of the diameter of 100 μm, the opening of the dry film photoresist 2 is set to a diameter of 250 μm (allowing one side of 75 μm) Deviation). If this degree of deviation can be tolerated, the use of a general-purpose exposure machine can be fully matched, and it is not necessary to use an expensive high-precision exposure machine. In this way, the area occupied by the coil on the surface of the printed circuit board is a very small diameter of 25 Ομηη, and even if the gap with the adjacent pattern is measured, the occupied area is still only about 305 μm in diameter. In addition, the image processing is performed by combining the image processing position, the direct scanning exposure apparatus, and the direct exposure, and the precision is technically suppressed to the extent that one side is 1 〇 μηη, and the adjacent pattern gap is further narrowed. The occupied area of the coil can be suppressed to be less than 2 μμη in diameter, and then the nickel body belonging to the conductive magnetic body portion of 30 μη is precipitated by electrolytic nickel plating, and the through hole 27 is filled with the nickel body 30. internal. In this case, in addition to supplying power from the copper foil 24, "the power is supplied from the inner layer wiring pattern 2a, and the nickel plating is first deposited in the inner layer portion of the through hole 27", and the pinhole or the like can be stably filled. The inside of the hole 27. Further, in addition to the nickel body, other materials such as cobalt or these alloys may be used separately from the material of the conductive magnetic body portion. Next, as shown in Fig. 2B (8), the "release dry film photoresist 2" is re-conducted if necessary, and then electrolytic copper plating of 丨5~2 Ομη is performed to form via holes 3. 1. At this time, in the case where the nickel body 3G is directly above the -17-200847885 and assembled over other parts, there is a problem that the nickel body 30 is a problem. In this case, after the dry film resist 29 is peeled off, the honing treatment or the like is performed separately to ensure the flatness of the printed circuit board. The treatment is preferably carried out by using a chemical etching solution which is very low in uranium to copper and selectively oxidizing the nickel, for example, an etching solution containing hydrogen peroxide or nitric acid, by which only nickel is selectively used. The protrusion of the body 30 is removed. Next, as shown in Fig. 2B(9), etching is performed by a normal photosensitive smear method to form wiring patterns 2 4 a and 2 4 b, and then a tin photoresist layer 32. In the etching, it is preferable to use an etching liquid which selectively etches copper for the corrosiveness of copper, for example, which contains a urethane basicity, by which a copper contact 2 4 c can be formed on the nickel body 3 . 0 At this time, the coil formed inside the printed circuit board, only the portion of g occupies the surface layer of the printed circuit board, even if it is measured and adjacent to the gap, the occupied area is still only about 305 μm in diameter. In addition, in the above etching step, an uranium engraving solution using a copper engraving step, for example, an etching solution containing copper chloride (Π), etc., is required to expand the copper contact 2 4 c to cover the entire surface of the nickel body 30. The large size so that the nickel body 30 will not be removed. To realize a circuit like the one shown in Fig. 3 (1), for example, the wiring is electrically changed to the following shape. Hereinafter, a pattern in which the wiring pattern 2a 3 0 of the inner layer is connected is used as a power source layer, and a pattern in which the interlayer connection portion vias 31 of the inner layer are connected is used as a ground (D) layer. The protrusion is further honed to etch CMP (can be processed to form a low soldering, selective etching solution. The use of the collective 30 case, must be small 24a and the body 5 and -18 - 200847885 2B (1〇) is a view of the wiring circuit 24a. The cross section B' section corresponds to the 2nd B (9) diagram. In the wiring pattern 2 4 a, the mounting contacts 51 to 54 are formed. And 54, an integrated circuit 5 5 of 1C or the like is mounted, and an electric external portion for driving the semiconductor integrated circuit 5 5 is supplied to the component mounting contact 5; [and 52, the solder mounting device 56 is mounted. The capacitor 56 has the meaning of diverging the high-frequency noise emitted from the semiconductor body to the GND, and suppressing the drop caused by the switching operation of the power source voltage volume body circuit 55. Further, the mounting contact 51 is via The nickel body 30 is connected to the power supply layer 2a through the spiral pattern 7 of the inner layer, whereby the circuit configuration shown in the figure is realized. Through the above steps, a coil component having a surface layer diameter of only 305 μm is formed on a printed circuit board, and a printed circuit board can be manufactured at a low cost and stably, and can be miniaturized. . The inductance of the portion of the built-in coil printed circuit board produced in this manner was measured to confirm the effect. In the case where nickel is formed in the core portion of the spiral wiring pattern and when it is connected by ordinary electrolytic copper plating, the results of the measurement of the sample of η == 50 are not shown in (2). Further, the measurement voltage was 5 (ν)' measurement frequency (kHz). As shown in the third figure (3), it is judged that the spiral wiring pattern is formed, and the B-forming component is semiconductor force. Another capacitor S-way 5 5 is accompanied by half, the wiring of the part is straight inside, and the middle perforation of the high-density line is connected to the center of the 100th to the center of -19-200847885

Cu的穿孔來連接的情況,線圈的電感爲20〜5 〇 ( η Η )程 度’但以屬於導電性磁性體部的鎳體來連接的情況,電感 增加到200〜500 ( η Η )程度。該增加幅度小於由上述式子 6和上述式子1 1所推算的增加幅度,即使考慮到偏差値仍 可以至少使電感增加到3倍以上。 以上述式子1 1的計算中,忽視受到磁性體的高度造 成的影響,以下論述考慮到這點的情況。 於是,再度回到第1圖,第1(3)圖爲表示對半徑R 的圓周流通電流I時所形成之磁場的強度Η,對於垂直地 通過圓周中心的Ζ軸會呈現如何的依賴性之槪念圖。中心 的Ζ軸上之磁場的強度Η,可以以下述式子1 3來進行計 算。When the Cu is perforated and connected, the inductance of the coil is 20 to 5 〇 (η Η ) degree. However, when the nickel body belonging to the conductive magnetic body portion is connected, the inductance is increased to the range of 200 to 500 (η Η ). This increase width is smaller than the magnitude of the increase estimated by the above equation 6 and the above formula 11, and the inductance can be increased by at least three times or more even in consideration of the deviation. In the calculation of the above formula 1 1 , the influence of the height of the magnetic body is ignored, and the following discussion takes this into consideration. Then, returning to Fig. 1, the first (3) diagram shows the intensity Η of the magnetic field formed when the current I flows through the circumference of the radius R, and how it is dependent on the Ζ axis passing through the center of the circle vertically. Mindfulness map. The strength Η of the magnetic field on the center axis of the center can be calculated by the following formula 13.

這式子表示Ζ = 0變成最大之山形的依賴性,該最大 値爲1,對於Z/ R (高度Ζ相對於線圈半徑R的比値) 進行描繪則如第1 ( 4 )圖。形成有限高度的磁性體的情況 之效果則因被認爲與形成磁性體的部分之磁場的強度Η成 比例,所以必須求出第1 ( 4 )圖中形成磁性體的部分之面 積。上述式子13經過變數轉換成Z / tan 0,能夠以下 述式子1 4進行積分。 -20- 200847885 式子1 4 £ H(R Z)dz =This equation indicates that Ζ = 0 becomes the dependence of the largest mountain shape, and the maximum 値 is 1, and the Z/R (the ratio Ζ of the height Ζ to the coil radius R) is plotted as in the first (4) diagram. The effect of forming a magnetic body having a finite height is considered to be proportional to the strength Η of the magnetic field of the portion where the magnetic body is formed. Therefore, it is necessary to obtain the area of the portion where the magnetic body is formed in the first (4) diagram. The above expression 13 is converted into Z / tan 0 by a variable, and can be integrated by the following equation 14. -20- 200847885 Equation 1 4 £ H(R Z)dz =

藉由此方式來形成 此,形成有限高度h _ 述式子15來進行計算 範圍)。 無限高度的磁性體的情況,相對於 磁性體的情況之影響比,可以以下 (磁性體形成在-h/2< Z< h/2的By this, the finite height h _ the expression 15 is formed to perform the calculation range). In the case of a magnetic body having an infinite height, the influence ratio with respect to the case of the magnetic body may be as follows (the magnetic body is formed at -h/2 <Z<h/2

式子15 將該影響比代入到上述式子1 0中,求出:形成有限 高度的磁性體的情況半徑R的圓電流I貫穿線圏中心的磁 束Φ,成爲下述式子16。In the above equation 10, the influence ratio is substituted into the above equation 10, and the magnetic current Φ at the center of the line R of the radius R of the radius R when the magnetic body having a finite height is formed is obtained as the following expression 16.

式子16 ΦFormula 16 Φ

ΑοΙ 2R 1 +ΑοΙ 2R 1 +

2RIT 用這式子的話,在如同前述之N匝數線圈的中心形成 有限高度的磁性體的情況,電感以下述式子17進行計算 -21 - 200847885 式子172 RIT In the case where the magnetic body of a finite height is formed at the center of the N-number coil as described above, the inductance is calculated by the following formula 17 -21 - 200847885

L N//〇 g k=0 1 -JR2 i 1 R〇 +kP 一 〇 2 L 1 U J 丄 該實施例1中的磁性體的高度爲400μηι程度,故代入 這些線圈設計値(下述式子1 8 )的話,線圈的電感經計算 爲 70 8 ( η Η )。 N = :1 1 (次) P = 30Um) h = 400iμm) 式子12 — Rc 1 = 1 8 0 ( μ m ) μ〇 = 4πχ lO^cH.m"1) Rb =5 0 ( μ m ) μ ; « 600 如此,形成具有有限高度的磁性體的情況,所獲得的 電感即使經過計算仍爲減少,符合實施例1的測定結果。 計算値和實測値會因用於其他部分之近似所造成的差 異、或上述設計値在步驟上的偏差、電解電鍍所形成之鎳 體的透磁率、該頻率依賴性等其他的各種原因,致使該絕 對値存有差異。 【圖式簡單說明】 第1 ( 1 )〜1 ( 4 )圖爲螺旋狀的配線圖案所形成平面 線圈之槪念圖、及磁場Η的Ζ方向依賴性之槪念圖。 第2Α ( 1 )〜2Α ( 6 )圖爲本發明之印刷電路板的構造 -22- 200847885 及製造方法之槪念剖面圖及平面圖。 第2B ( 7 )〜2B ( 10 )圖爲本發明之印刷電路板的構 造及製造方法之槪念剖面圖及平面圖。 第3(1)和3(2)圖爲表示對半導體積體電路進行 電源供應之電路的一個例子之電路圖及表示本發明的實施 例所獲得的測定資料之特性圖。 第4 ( 1 )〜4 ( 5 )圖爲習知的多層印刷電路板的構造 及製造方法之槪念剖面圖及平面圖。 【主要元件符號說明】 1 :厚度50μιη程度的絕緣基材 2 :厚度6μηι程度的銅箔 2a :配線圖案 3 :厚度6μιη程度的銅箔 3 a :配線圖案 3 b :對向於接點的配線圖案除去部 4 :兩面銅范積層板 5 =層間連接部 6 :施加過層間連接的兩面銅箔積層板 7 :螺旋狀的配線圖案 8 :接點 9 :形成有配線圖案的兩面印刷電路板 2 1 :層間黏接劑薄片 22 :單面銅箔積層板 •23- 200847885 2 3 :厚度5 0 μιη程度的絕緣基材 24 :厚度1 8μιη程度的銅箔 24a、24b :配線電路 2 4 c :銅的接點 2 5 :多層配線基材 26 :導通用孔 2 7 :貫穿孔 2 8 :形成有導通用孔的多層配線基材 29 :乾膜光阻(dry film resist) 3 0 :鎳體 3 1 :導通孔 3 2 :焊錫光阻層 5 1〜54 :零件安裝用接點 5 5 :半導體積體電路 5 6 :片狀電容器 7 1:絕緣基材 72、73 :配線圖案 74、75 :有底導通孔 7 7 :絕緣基材 78 :厚度18μιη的銅箔 79 :單面銅箔積層板LN / / 〇 gk = 0 1 - JR2 i 1 R 〇 + kP 〇 2 L 1 UJ 丄 The height of the magnetic body in the first embodiment is about 400 μm, so the design of these coils is substituted (the following formula 18) The inductance of the coil is calculated to be 70 8 ( η Η ). N = :1 1 (times) P = 30Um) h = 400iμm) Equation 12 - Rc 1 = 1 8 0 ( μ m ) μ〇 = 4πχ lO^cH.m"1) Rb =5 0 ( μ m ) μ ; « 600 Thus, in the case of forming a magnetic body having a finite height, the obtained inductance is reduced even after calculation, and the measurement result of the embodiment 1 is satisfied. Calculating the difference between the enthalpy and the measured enthalpy due to the approximation for other parts, or the deviation of the above design 値 step, the permeability of the nickel body formed by electrolytic plating, the frequency dependence, etc. There is a difference in this absolute savings. BRIEF DESCRIPTION OF THE DRAWINGS The first (1) to the first (1) figure is a conceptual view of the plane coil formed by the spiral wiring pattern and the Ζ direction dependence of the magnetic field 。. Section 2 (1) to 2 (6) is a cross-sectional view and a plan view of the structure of the printed circuit board of the present invention -22-200847885 and the manufacturing method. 2B(7) to 2B(10) are schematic cross-sectional views and plan views showing the construction and manufacturing method of the printed circuit board of the present invention. 3(1) and 3(2) are circuit diagrams showing an example of a circuit for supplying power to a semiconductor integrated circuit, and characteristic diagrams showing measurement data obtained by an embodiment of the present invention. 4(1) to 4(5) are schematic cross-sectional views and plan views showing the structure and manufacturing method of a conventional multilayer printed circuit board. [Main component symbol description] 1 : Insulation substrate 2 having a thickness of about 50 μm: Copper foil 2a having a thickness of about 6 μm: Wiring pattern 3: Copper foil having a thickness of about 6 μm 3 a : Wiring pattern 3 b : Wiring to the contact Pattern removing portion 4: double-sided copper-clad laminate 5 = interlayer connection portion 6: double-sided copper foil laminate 7 to which interlayer connection is applied: spiral wiring pattern 8: contact 9: double-sided printed circuit board 2 on which wiring patterns are formed 1 : interlayer adhesive sheet 22 : single-sided copper foil laminate • 23- 200847885 2 3 : insulating substrate 24 having a thickness of 50 μm: copper foil 24a, 24b having a thickness of about 8 μm: wiring circuit 2 4 c : Copper contact 2 5 : multilayer wiring substrate 26 : conductive hole 2 7 : through hole 2 8 : multilayer wiring substrate 29 with conductive holes formed: dry film resist 3 0 : nickel body 3 1 : via hole 3 2 : solder resist layer 5 1 to 54 : part mounting contact 5 5 : semiconductor integrated circuit 5 6 : chip capacitor 7 1: insulating substrate 72, 73 : wiring pattern 74, 75 : bottomed via 7 7 : insulating substrate 78 : copper foil with thickness 18 μm 79 : single-sided copper foil laminate

80 :層間黏接劑薄片 81、 82、 83:導通孑L 8 4 :焊錫光阻層 -24- 200847885 9 1〜96 :零件安裝用接點 9 8 :片狀電容器 99 :半導體積體電路 -25-80: interlayer adhesive sheet 81, 82, 83: conduction 孑 L 8 4 : solder resist layer - 24 - 200847885 9 1 to 96 : contact for mounting parts 9 8 : chip capacitor 99 : semiconductor integrated circuit - 25-

Claims (1)

200847885 十、申請專利範圍 1 · 一種印刷電路板,是形成有具有電感的線圈之2 層以上的印刷電路板,其特徵爲: 前述線圈具備有: 螺旋狀的配線圖案;及 被配置在前述配線圖案的中心,與前述配線®案電連 接之導電性磁性體部; 藉由前述導電性磁性體部來進行層間電連接。 2. 如申請專利範圍第1項所述之印刷電路板’其中 ,前述配線圖案形成在3層以上的多層印刷電路板的內層 〇 3. 如申請專利範圍第1項所述之印刷電路板’其中 ,前述導電性磁性體部係橫跨包含多層印刷電路板的表層 之至少3層以上所形成。 4 · 一種印刷電路板的製造方法,是形成有具有電感 的線圈之印刷電路板的製造方法,其特徵爲具備有以下步 驟: 將螺旋狀的配線圖案和與前述配線圖案的中心電連接 之接點部予以形成之步驟;及 將用來形成與前述接點部電連接的導電性磁性體部之 孔予以形成之步驟;及 將與前述接點部電連接的導電性磁性體部形成在前述 孔內之步驟。 5 ·如申請專利範圍第4項所述之印刷電路板的製造 -26- 200847885 方法,其中, 形成前述導電性磁性體部之步驟係經過電解鍍鎳處理 ,橫跨包含多層印刷電路板的表層的至少3層以上,將鎳 體形成在前述孔內部,同時利用該鎳體,進行層間的電連 接。 6.如申請專利範圍第4項所述之印刷電路板的製造 方法,其中, 形成前述導電性磁性體部之步驟係當經過電解鍍鎳處 理來將鎳體形成在前述孔內部時,也從被形成在內層電極 層之螺旋狀的配線圖案進行供電。 -27-200847885 X. Patent Application No. 1 A printed circuit board in which two or more layers of a coil having an inductance are formed, wherein the coil includes: a spiral wiring pattern; and is disposed in the wiring The center of the pattern is a conductive magnetic body portion electrically connected to the wiring pattern, and the interlayer electrical connection is performed by the conductive magnetic body portion. 2. The printed circuit board of claim 1, wherein the wiring pattern is formed in an inner layer of three or more layers of the printed circuit board. 3. The printed circuit board according to claim 1 Wherein the conductive magnetic body portion is formed over at least three layers of a surface layer including a multilayer printed wiring board. 4. A method of manufacturing a printed circuit board, which is a method of manufacturing a printed circuit board having a coil having an inductance, comprising the steps of: electrically connecting a spiral wiring pattern and a center of the wiring pattern; a step of forming a dot portion; a step of forming a hole for forming a conductive magnetic body portion electrically connected to the contact portion; and forming a conductive magnetic body portion electrically connected to the contact portion The steps in the hole. 5. The method of manufacturing a printed circuit board according to claim 4, wherein the step of forming the conductive magnetic body portion is subjected to electrolytic nickel plating to cross the surface layer including the multilayer printed circuit board. At least three or more layers of the nickel body are formed inside the pores, and the nickel body is used to electrically connect the layers. 6. The method of manufacturing a printed circuit board according to claim 4, wherein the step of forming the conductive magnetic body portion is performed by electrolytic nickel plating to form a nickel body inside the hole, The spiral wiring pattern formed in the inner layer electrode layer is supplied with power. -27-
TW97106619A 2007-05-25 2008-02-26 Printed circuit board manufacturing method TWI403243B (en)

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CN101312615B (en) 2011-07-06

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