TW200845468A - Thin-film antenna and its manufacturing method - Google Patents

Thin-film antenna and its manufacturing method Download PDF

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Publication number
TW200845468A
TW200845468A TW96116760A TW96116760A TW200845468A TW 200845468 A TW200845468 A TW 200845468A TW 96116760 A TW96116760 A TW 96116760A TW 96116760 A TW96116760 A TW 96116760A TW 200845468 A TW200845468 A TW 200845468A
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Taiwan
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layer
film
metal
adhesive layer
less
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TW96116760A
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Chinese (zh)
Inventor
zhi-wei Zhang
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Auden Techno Corp
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Priority to TW96116760A priority Critical patent/TW200845468A/en
Publication of TW200845468A publication Critical patent/TW200845468A/en

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Abstract

A thin-film antenna is mainly composed of a plastic membrane, a first adhesive layer, a metal radiator layer and a second adhesive layer. The thickness of the plastic membrane is less than 0.03mm, and the thickness of the metal radiator is less than 0.025mm. The metal radiator embedded in a plastic membrane uses the plastic membrane properties to fix to the inside of a communication electronic product. It greatly reduces its occupying space of the communication electronic product and uses space effectively to fix to the inside of the communication electronic product, thus achieving a space-saving effect.

Description

200845468 九、發明說明: 【發明所屬之技術領域】 本發明關於-種_式天線,尤指—種適合_於通訊電子產品 内部以達節省空間的天線結構。其剌朗可包括了手機、筆記型電 腦'數位電視、汽車及無線區域網路等。 【先前技術】 近年來由於無線通信技術的快速發展,行動電話已成為人們最重 要的溝通卫具。對手機的魏需求也從早期體積大、天線外露、外觀 呆板、魏鮮,發展魏在㈣短小、天線隱藏,外觀上更有掀蓋 式/月蓋式等豐s造型,同時加上了網路、相機、播放酬歌曲等功 能,讓手_功鎌了義訊息之外,更提升至多舰娛樂的境界。 但是伴隨著手機的體積縮小,重量變輕,同時又要求更多的功能 模組内建,這使得手機内部可用之空間越變越少,這也壓縮了微波發 射及接收之輻射體(Radiator俗稱天線)的可用空間。 及費時,提高製造成本 市面上之FPC天線為PCB板製程,其輻射體需經過曝光、顯 影^刻、電❹m段印刷、騎、裁切等製程,製造過軸當繁複 ’、A夕卜近來大巾田成長的藍芽及區域無線網路的通訊產品上, 產品制人雜财的制㉞,未來通減品發展趨勢 =:短、小的極小化外,相關之配件,如天線* Τ調整’除外觀的變化需配合外,内部的電氣及機構工程亦需 有適時調整及__品質_能力。再者,由_通訊持 200845468 縯發展與應用,目前已逐漸將行動通 讓筆記型電腦於無區域網路下仍 傳送資料 訊系統内建於筆記型電腦中,以 可以籍由行動通訊系統與外界連結與 以適合各種通訊電子 因此,有必要設如柄天線結構, 產品之需求。 【發明内容】 -舰卜她提供—種_式天線,咖—卿膜、一層第 声層、—層金聽射體層及-層第二黏膠層所構成。塑膠膜之厚 二於G. G3mm町’而金姑射體層厚度小於卿刪以下。其係將 咖猶卿_,姻峨軸爾於緊實化的 =電子產品内部。其射大崎低佔㈣積,並有效利雜間固定 ,訊電子產品畴,輯觸省空間之效果。 進者,本發明提供-種_式天線之製造方法,錢先裁切出金 人輻射體層然後在金屬輻射體層兩面形成第一及第二膠層,並以壓 〜備將_層定位設備下與金屬輻射體層貼合,以及貼合離型紙。 在各層完·合後,_光_償定位,將成品外型裁出。 、本發月所提供的-種薄膜式天線之製造方法,僅金屬輻射體層需 土、H程加工效率可大幅提升,成本及產品售價亦能有效降低, 每較FPC天線為佳。 以下’將依據之實細畴加酬本發明之結構及製造 方法。 200845468 【實施方式】 請參見第一圖至第二圖,本發明一種薄膜式天線,其主要由一層 塑膠膜1、一層第一黏膠層(adhesive) 2、一層金屬輻射體層3、 一層第二黏膠層4及一離型紙5所構成。 塑膠膜 1 可為聚酯薄膜(PET film,polyethylene terephthalate filni),而金屬輻射體層3可以銅箔製成。塑膠膜工之厚度小於〇· 〇3咖 以下,而金屬輻射體層3之厚度小於〇 〇25刪,第一及第二黏膠層2及 4之厚度小於〇· 〇5刪以下,以構成一薄膜式天線。離型紙5則貼附第 一膝層4但在組合於通訊電子產品時,將該離型紙5撕離,使得 第二黏膠層4可貼附於通訊電子產品内。離型紙5之厚度小於〇 2腿 以下。 本發明薄膜式天線尺寸規格長高厚為3texl8mmx0.355咖,工作溫 度為-40°C〜+85°C,工作頻率可包括GSM _、GSM 18〇〇、⑽、CDM 及WCDMA等。 本發明主要係將金屬||射體層3包覆於塑膠膜1内,利用塑膠膜 1可撓曲的特性,使整個薄膜式天線很容易固定於緊實性產品内,佔 用的體積小,並有效糊空間固定於通訊電子產品内部,以達到節省 空間之效果。 進者’參見第二@,本發明提供了該薄膜式天線之製造方法,其 步驟為: a)金屬片裁切’將金屬片,例如銅箱,予以裁切成金屬輕射體層, 並在其上形成定位點; 200845468 b)塗膠,在該金屬鋪體層—面形成第_黏膠層; C)沖模成型塑膠膜,並形成定位點; d)定位壓合1壓合設騎娜舰據轻 、冶ΜΙ 貼合,並將氣 e) 塗膠,在該金屬輻射體層另一面形成第二勘膠層; f) 貼合離形紙,將離形紙貼合於第二黏膠層;及 g) 外型裁出,利用光學補償定位將成品外型裁出。 本發明之製造方法,僅金屬輻射體層需作裁切製裎,加工戈率可 大中田|^升,成本及產品售價亦能有效降低,遠較ΡΡ[天線為件 在外型裁出製程時,不可傷及内部金屬輻射體層,其誤差不可大 於0· lmm。成品接受電氣測試須符合電氣測試規範。另,成。也項進/ 玉衣土兄測试,以符合MIL-M-13508規範,測試項目如下· 、200845468 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to an antenna, and more particularly to an antenna structure that is suitable for use in a communication electronic product to achieve space saving. It can include mobile phones, notebook computers, digital TVs, cars and wireless LANs. [Prior Art] In recent years, due to the rapid development of wireless communication technology, mobile phones have become the most important communication aid for people. Wei's demand for mobile phones is also large in size from the early stage, the antenna is exposed, the appearance is dull, Wei Xian, the development of Wei is (four) short, the antenna is hidden, and the appearance is more cover-like/monthly cover, etc., and the net is added. The functions of roads, cameras, and playing songs have made the hand _ sacred to the realm of multi-ship entertainment. However, as the size of the mobile phone shrinks, the weight becomes lighter, and at the same time, more functional modules are built in, which makes the space available inside the mobile phone less and less, which also compresses the radiation emitted and received by the microwave (Radiator commonly known as The available space of the antenna). And time-consuming, to improve the manufacturing cost of the FPC antenna on the market for the PCB board process, the radiator needs to be exposed, developed, electric, m-section printing, riding, cutting and other processes, the production of the shaft is complicated ‘A In the blueprint of the big towel field and the communication products of the regional wireless network, the product production system is 34. The development trend of future mitigation products =: short and small minimization, related accessories, such as antenna * Τ Adjustments In addition to the changes in appearance, the internal electrical and institutional engineering needs to be adjusted in a timely manner and __quality_ability. Furthermore, by the development and application of _Communication 200845468, it has gradually moved the notebook computer to the notebook computer in the area network without the regional network, so that it can be used in the mobile communication system. The outside world is connected to suit various communication electronics. Therefore, it is necessary to design such as the handle antenna structure, the product needs. SUMMARY OF THE INVENTION - She is provided with a type of antenna, a coffee-clear film, a layer of acoustic layer, a layer of gold auditorium, and a second layer of adhesive. The thickness of the plastic film is two in G. G3mm, and the thickness of the body layer of Jingu is less than that of Qing. The department will be _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ It shoots Osaki low (four) product, and effectively strengthens the miscellaneous room, the electronic product domain, the effect of saving space. In addition, the present invention provides a method for manufacturing an antenna of the type _, the money first cuts out the golden radiator layer and then forms the first and second adhesive layers on both sides of the metal radiator layer, and presses the _ layer positioning device under the pressure Fits to the metal radiator layer and conforms to the release paper. After the completion of each layer, _ light _ reposition, the finished product is cut out. In the manufacturing method of the film type antenna provided by this month, only the metal radiator layer requires soil and H process processing efficiency can be greatly improved, and the cost and product price can be effectively reduced, which is better than the FPC antenna. The following 'will be used to reinstate the structure and manufacturing method of the present invention. 200845468 [Embodiment] Referring to the first to second figures, a film antenna of the present invention mainly comprises a plastic film 1, a first adhesive layer, a metal radiator layer 3, and a second layer. The adhesive layer 4 and a release paper 5 are formed. The plastic film 1 may be a polyester film (PET film, polyethylene terephthalate filni), and the metal radiator layer 3 may be made of a copper foil. The thickness of the plastic filmmaker is less than 〇·〇3 coffee, and the thickness of the metal radiator layer 3 is less than 〇〇25, and the thickness of the first and second adhesive layers 2 and 4 is less than 〇·〇5 to form a Membrane antenna. The release paper 5 is attached to the first knee layer 4, but when combined with the communication electronic product, the release paper 5 is peeled off so that the second adhesive layer 4 can be attached to the communication electronic product. The thickness of the release paper 5 is less than 〇 2 legs. The film antenna of the present invention has a size specification of 3 tex 8 mm x 0.355 coffee, an operating temperature of -40 ° C to +85 ° C, and an operating frequency of GSM _, GSM 18 〇〇, (10), CDM, and WCDMA. The invention mainly covers the metal layer|metal layer 3 in the plastic film 1 and utilizes the flexible property of the plastic film 1 to make the whole film antenna easy to be fixed in the compact product, occupying a small volume, and The effective paste space is fixed inside the communication electronic product to achieve space saving effect. Into the second, the present invention provides a method for manufacturing the thin film antenna, the steps of which are: a) cutting a metal sheet 'cutting a metal sheet, such as a copper box, into a metal light body layer, and Forming a positioning point thereon; 200845468 b) coating the glue, forming a _adhesive layer on the surface of the metal paving layer; C) forming a plastic film by punching and forming a positioning point; d) positioning and pressing 1 According to the light and smelting, the glue e) is glued to form a second rubber layer on the other side of the metal radiator layer; f) the release paper is attached, and the release paper is attached to the second adhesive layer. ; and g) The outer shape is cut out, and the finished product is cut out by optical compensation positioning. In the manufacturing method of the present invention, only the metal radiator layer needs to be cut and manufactured, and the processing rate can be greatly increased, and the cost and the product price can be effectively reduced, which is much lower than that when the antenna is in the external cutting process. The internal metal radiator layer shall not be damaged, and the error shall not be greater than 0·lmm. The finished product is subjected to electrical testing in accordance with electrical test specifications. Another, Cheng. Also in the entry / Yuyi Tuo brother test to meet the MIL-M-13508 specifications, the test items are as follows ·

冷熱衝擊Thermal shock

-20°C 5h 轉換 +80°C 5h 2 CYCLE-20°C 5h conversion +80°C 5h 2 CYCLE

濕度 24h at 80°C and r.h. 95% 鹽霧試驗 24h salt spray 4.5% NaCl(含治具) 8 200845468 【圖式簡單說明】 第一圖代表本發明之分解圖, 第二圖代表本發明之組合剖視圖, 第三圖代表本發明之製造方法流程圖。 【主要元件符號說明】 塑膠膜1 第一黏膠層2 金屬輻射體層3 第二黏膠層4 離型紙5Humidity 24h at 80°C and rh 95% salt spray test 24h salt spray 4.5% NaCl (with fixture) 8 200845468 [Simplified illustration] The first figure represents the exploded view of the present invention, and the second figure represents the combination of the present invention. The cross-sectional view, the third figure represents a flow chart of the manufacturing method of the present invention. [Main component symbol description] Plastic film 1 First adhesive layer 2 Metal radiator layer 3 Second adhesive layer 4 Release paper 5

Claims (1)

200845468 十、申請專利範圍: 1 · 一種薄膜式天線,係包括: 一塑膠膜; 金屬輻射體層,被上述塑膠膜包覆; 第一黏膠層,介於上述塑膠膜及上述金屬輻射體層之間;及 第二黏膠層,形成於上述金屬輻射體層相對上述第一黏膠層另一 面,以貼合於一通訊電子產品内部。 2 ·依據申請專利範圍第1項所述之薄膜式天線,其中塑膠膜為聚酽薄 膜(PET film)。 彳 3 ·依據申請專利範圍第1項所述之薄膜式天線,其中金輕射體層以銅 箔裁製。 4 ·依據申請專利範圍第1項所述之薄膜式天線,其尺寸規格吾古严為 30mmxl8mmx0. 355刪,工作溫度為-40°C〜+85°C,工作頻率可包括gsm 900、GSM 1800、DCS、CDMA 及 WCDMA。 5 ·依據申請專利範圍第1項所述之薄膜式天線,其中塑膠膜之厚度小 於0.03刪以下。 6 ·依據申請專利範圍第1項所述之薄膜式天線,其中金屬輕射體層之 厚度小於〇· 025刪。 200845468 其中第一及第二黏膠 7.依據申請專利範圍第1項所述之薄骐式天線, 層之厚度小於0. 05mm以下。 8 ·—種薄膜式天線之製造方法,其步驟為: 幻金屬片裁切,將金屬片’例如鋼箱,予以裁切成金屬輕射體層 並在其上形成定位點; b) 塗膠,在該金屬輻射體層一面形成第一黏膠層,· c) 沖模成型塑膠膜,並形成定位點; d) 定位壓合,以壓合設備將轉膜依據定位點均物合,並將氣 泡排除; e) 塗膠,在該金屬輻射體層另—面形成第二黏膠層; f) 貼合離形紙,將離形紙貼合於第二黏膠層;及曰 g) 外型裁出’ _光學簡定_成品外型裁出。200845468 X. Patent application scope: 1 · A film type antenna comprising: a plastic film; a metal radiator layer coated by the plastic film; a first adhesive layer interposed between the plastic film and the metal radiator layer And a second adhesive layer formed on the other side of the metal adhesive layer opposite to the first adhesive layer to fit inside a communication electronic product. 2. The film type antenna according to claim 1, wherein the plastic film is a PET film.薄膜 3 The film antenna according to claim 1, wherein the gold light emitter layer is made of copper foil. 4 · According to the patented scope of the film antenna, the size specification is 30mmxl8mmx0. 355, the working temperature is -40 °C ~ +85 °C, the working frequency can include gsm 900, GSM 1800 , DCS, CDMA and WCDMA. 5. The film antenna according to claim 1, wherein the thickness of the plastic film is less than 0.03. 6. The film antenna according to claim 1, wherein the thickness of the metal light emitter layer is less than 〇·025. The thickness of the layer is less than 0.05 mm or less. The thickness of the layer is less than 0.05 mm. 8 · A method for manufacturing a thin film antenna, the steps of which are: cutting a metal plate, cutting a metal piece 'for example, a steel box into a metal light body layer and forming a positioning point thereon; b) applying glue, Forming a first adhesive layer on one side of the metal radiator layer, c) forming a plastic film by punching and forming a positioning point; d) positioning and pressing, and pressing the device to combine the film according to the positioning point, and removing the bubble e) gluing, forming a second adhesive layer on the other side of the metal radiator layer; f) conforming the release paper, bonding the release paper to the second adhesive layer; and 曰g) cutting out the outer shape ' _ Optical simplification _ finished product cut.
TW96116760A 2007-05-11 2007-05-11 Thin-film antenna and its manufacturing method TW200845468A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102638935A (en) * 2012-01-04 2012-08-15 杨小荣 Production method of green environment-friendly flexible printed circuit (FPC) antenna
TWI574825B (en) * 2012-12-28 2017-03-21 Stamping and bonding of metal parts and insulators

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102638935A (en) * 2012-01-04 2012-08-15 杨小荣 Production method of green environment-friendly flexible printed circuit (FPC) antenna
TWI574825B (en) * 2012-12-28 2017-03-21 Stamping and bonding of metal parts and insulators

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