TW200842910A - Electronic component and method for manufacturing the same - Google Patents

Electronic component and method for manufacturing the same Download PDF

Info

Publication number
TW200842910A
TW200842910A TW96115265A TW96115265A TW200842910A TW 200842910 A TW200842910 A TW 200842910A TW 96115265 A TW96115265 A TW 96115265A TW 96115265 A TW96115265 A TW 96115265A TW 200842910 A TW200842910 A TW 200842910A
Authority
TW
Taiwan
Prior art keywords
conductive
electronic component
lead
terminal
connecting portion
Prior art date
Application number
TW96115265A
Other languages
Chinese (zh)
Other versions
TWI364044B (en
Inventor
Hong-Bo Zhang
Zheng-Hua Xu
Chao-Dong Huang
Original Assignee
Hon Hai Prec Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hon Hai Prec Ind Co Ltd filed Critical Hon Hai Prec Ind Co Ltd
Priority to TW96115265A priority Critical patent/TWI364044B/en
Publication of TW200842910A publication Critical patent/TW200842910A/en
Application granted granted Critical
Publication of TWI364044B publication Critical patent/TWI364044B/en

Links

Landscapes

  • Coils Or Transformers For Communication (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

An electronic component comprises a housing, a lot of electronic modules received in the housing and a number of conductive terminal secured on the housing. Each of the electronic modules has a number of wire, and the conductive terminal has a contact portion in the form of a pad, on which the wire extends beyond and soldered to the pad. The pad-formed contact portion can effectively improve productivity and reduce cost.

Description

200842910 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種電子元件,尤其涉及將該電子元件内導電引線與導 電端子連接的結構及其方法。 【先前技術】 美國第5,656,985號專利揭示了一種電子元件,該元件包括一體成 型之絕緣殼體、磁珠變壓器及若干導電端子。絕緣殼體係四個側壁及 一個頂壁圍成-面開口的盒狀。磁珠變壓器通過軟樹脂固定於絕緣殼 體,’並且磁珠變壓器上繞有若干導線。若干導電端子—體成型於絕 ,双,之對側壁上,其中各導電端子的一部分延伸出側壁的底面, 2该部分上開設有缺口。在製造時,磁珠變壓器之導線需纏繞到導 電7的缺口處,然後經過焊接以保證導線與導電端子的電性連接。 然’以上捕電子元件在製造難巾,由於引線m繞到端子 ϋ需要大量手卫操作,生產效率不高,製造成本高,不能滿足高 效自動化生產的需要。 【發明内容】 古馨於上述狀況,本創作之目的在於提供一種結構簡單、生產效率 尚、成本低的電子元件及其製造方法。 體;目的’本創作之電子元件一種電子元件,包括一絕緣殼 件電性’其固定於絕緣殼體内,並具有複數與外界電子元 、’,V電引線;複數導電端子,其1]定於絕緣殼體上,各導 有—連線部’該連線部形成有—平臺,前述電子模組 tv电引線延伸至前述平臺並焊接於其上。 界+i It述目的,本發明亦可採用如下技術方案:-種用於盥外 界=子請電性連接之電子元件的製造方法,該方法包括 丘一卜 緣殼體上31定有概導電端子,各導f端子包括一 子模組分別具有複數 _ :别述包子杈組固定於前述絕緣殼體,並將前述導電引 線格接至所述連線部;⑷將前述導電引線與前述連線部焊接電引 6 200842910 相較於習知技術與現有技術相比,本創作之導 臺狀,可以將所有導電引線盥導兩被 ― 于之連,、泉。卩成千 進行焊接。而無需針對每一個導‘ 一:::接’然後直接將兩者 設備進行大麟生產,崎^子知魏,能充分卿自動化 【實施方式】 吻併參閱帛圖及第二圖,圖示係為本創作之 實施例電子元件100係一種電磁線圈元件,該電子 H该 殼體1、-體成型於絕緣殼體上的導 == 磁線圈模組3。 文衣一、、巴、、彖设體内的電 第m絕緣殼體1包括上壁1()、兩對相對1 摘壁u、12、13、14,該等上壁u及側壁 == ,。側壁u,底面110形成一凹部U1圍 收容空間15之_部分側壁u、 ⑴與 槽m延伸入收容空間15,側壁開3=右干凹槽m,該凹 收容空間15内-罢女〜 14叹有咼出底面110的凸條121 〇 小的收容室。π _壁151從而將收容空間丨5分隔為四個 ,咖子2—體成型於側壁 梏邱21 _ & _子2匕括固定於側壁1卜13上的固持部2卜由固 23°。㈣Γ而延伸的引腳部22及由固持部2U 一端延伸延的連線部 231及·^ 比引腳部22及固持部21要寬,連線部23具有上表面 移直J2i32 °固持部21設有與引腳部22共面之登直段211及自 2旦的^如 定角度延伸的彎折段212。請參閱第二圖,導電端子 容空間叫丨的高度在凸條121町並朝與收 置相對應,^ 伸,側壁U、13的凹槽112與引線部23的位 …P母個凹槽112之一側均有一個導雷城羊9沾HI Μ , m23 200842910 請一併參閱第二圖及第五圖,各電磁線圈模組3由磁芯31及繞在 磁=31上的線圈32組成,各線圈32具有若干導電引線321。八個線 =模組3分別固定於收容空間15的四個收容室内,各線圈模組3的導 電引線321經側壁U43凹槽112延伸至導電端子2的連線部幻上 面 231 〇 --------目艽聆贫屬料帶衝壓並進行適當彎折以形成導電端子 2 ’然後將導電端子2 -體成型至絕緣殼體!;再將製造好的電磁模组 3,裝到絕緣殼體丨收容空間中,由於有隔離壁151的作用,電磁模組 3能很好地定位’也可以將樹脂等填充物質(未圖示)注入到電磁模組3 ^圍的空隙中’將導電引、線321通過凹槽112搭接至導電端子2的連線 部23的上表面23卜凹槽112有助於限定住導電引線321以利於後續 谭接;最後將組裝好的電子元件励送到焊接設 引 線321與連線部23永久電性連接。 干关V包5丨 …在將電磁線圈模組3安裝到絕緣殼體丨時,也可以將安裝有電磁線 圈模組3舰緣殼體丨絲嚼定_具上(未圖示),然後將導電引線 321^里順並固定到制具上,此時導電引線奶跨過導電端子2的接線部 並搭接於其上,以便後續焊接。200842910 IX. Description of the Invention: The present invention relates to an electronic component, and more particularly to a structure and method for connecting a conductive lead in a conductive component to a conductive terminal. [Prior Art] U.S. Patent No. 5,656,985 discloses an electronic component comprising an integrally formed insulative housing, a bead transformer and a plurality of electrically conductive terminals. The insulating housing has four side walls and a top wall enclosing a box-shaped opening. The bead transformer is fixed to the insulating case by a soft resin, and a plurality of wires are wound around the bead transformer. A plurality of conductive terminals are formed on the pair of sidewalls, wherein a portion of each of the conductive terminals extends from a bottom surface of the sidewall, and the portion is provided with a notch. At the time of manufacture, the conductor of the bead transformer is wound around the notch of the conductor 7, and then soldered to ensure electrical connection of the conductor to the conductive terminal. However, the above electronic capturing components are difficult to manufacture, and since the lead wires m are wound around the terminals, a large amount of hand-held operation is required, the production efficiency is not high, and the manufacturing cost is high, which cannot meet the needs of efficient automated production. SUMMARY OF THE INVENTION In the above situation, the purpose of the present invention is to provide an electronic component having a simple structure, high production efficiency, and low cost, and a method of manufacturing the same. The purpose of the electronic component of the present invention is an electronic component, including an insulating case electrically-fixed in an insulating housing, and having a plurality of external electronic components, ', V electrical leads; a plurality of conductive terminals, 1] Positioned on the insulative housing, each of the lead-connecting portions is formed with a platform, and the electronic module tv electrical leads extend to the platform and are soldered thereto. According to the definition of the boundary +i It, the present invention can also adopt the following technical solution: a manufacturing method for an electronic component for electrically connecting the external body to the subroutine, and the method includes: a terminal, each of the f-terminals includes a sub-module having a plurality of _: a different set of buns is fixed to the insulating housing, and the conductive lead is connected to the connecting portion; (4) the conductive lead is connected with the foregoing Wire welding electric lead 6 200842910 Compared with the prior art, compared with the prior art, the guide table shape of the present invention can guide all the conductive leads to the two, and the spring.卩 千 thousand for welding. There is no need to guide each of the 'one:::' and then directly carry out the production of the two devices, and the Qizi knows Wei, can fully automate the [implementation] kiss and refer to the map and the second map, In the embodiment of the present invention, the electronic component 100 is an electromagnetic coil component, and the electronic component H is formed by a conductor == magnetic coil module 3 on the insulating housing. The electric mth insulating housing 1 in the body of the first, the ba, and the inner body includes an upper wall 1 (), two pairs of opposite walls 1 , 12 , 13 , 14 , and the upper wall u and the side wall == ,. The side wall u, the bottom surface 110 forms a concave portion U1 surrounding the partial side wall u of the receiving space 15, (1) and the groove m extending into the receiving space 15, the side wall opening 3 = the right dry groove m, the concave receiving space 15 - the female ~ 14 The sigh is smashed out of the accommodating chamber of the bottom surface 110 with a small rib 121. The π _ wall 151 thus divides the accommodating space 丨 5 into four, and the coffee bean is formed in the side wall 梏 21 21 _ & _ _ 2 匕 2 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定 固定. (4) The lead portion 22 extending and extending, and the connecting portion 231 extending from one end of the holding portion 2U are wider than the lead portion 22 and the holding portion 21, and the connecting portion 23 has the upper surface moving straight J2i32° holding portion 21 A straight section 211 that is coplanar with the lead portion 22 and a bent section 212 that extends from a fixed angle are provided. Referring to the second figure, the height of the conductive terminal receiving space is in the rib 121 and corresponds to the receiving, and the groove 112 of the side walls U, 13 and the lead portion 23 are... the female groove 112 On one side, there is a thundering city sheep 9 HI Μ, m23 200842910 Please refer to the second and fifth figures together, each electromagnetic coil module 3 is composed of a magnetic core 31 and a coil 32 wound around magnetic = 31 Each coil 32 has a plurality of conductive leads 321 . The eight wires=module 3 are respectively fixed in the four receiving chambers of the receiving space 15, and the conductive leads 321 of the coil modules 3 extend through the recesses 112 of the side wall U43 to the connecting portion of the conductive terminals 2 231 〇--- ----- See the poor material strip stamped and properly bent to form the conductive terminal 2 'and then form the conductive terminal 2 - body into the insulating shell! Then, the manufactured electromagnetic module 3 is installed in the insulating case accommodating space, and the electromagnetic module 3 can be well positioned due to the function of the partition wall 151. It is also possible to fill the resin with a filling material (not shown). Injecting into the gap of the electromagnetic module 3^', the conductive lead, the line 321 is overlapped to the upper surface 23 of the connecting portion 23 of the conductive terminal 2 through the recess 112, and the recess 112 helps to define the conductive lead 321 In order to facilitate the subsequent tan connection; finally, the assembled electronic component is excited to the soldering lead 321 and the wiring portion 23 is permanently electrically connected. Drying V bag 5 丨... When the electromagnetic coil module 3 is mounted to the insulating case ,, it is also possible to mount the electromagnetic coil module 3 with the ship's edge shell and knead it (not shown), and then The conductive lead 321 is slid and fixed to the fixture, at which time the conductive lead milk crosses the wiring portion of the conductive terminal 2 and is lapped thereon for subsequent soldering.

本創作電子元件100的導電端子2之連線部23提供一焊接平臺, ^寺引腳部22偏離焊接導電引線321的連線部23設置,此種結構能 t焊接技^進行自動化生產。本創作可以採用熱溶焊接 仃,匕·放熱反鱗產生超高絲完成雜的 ;==快,僅幾秒就可以完成焊接,產生熱量極高: 有效的傳紅關部位,使魏為—體,軸好結合,⑽須盆他 任何熱能。將航焊接顧於電子元件的製造上,不需要使用焊錫客, 並且焊點的電氣及機械性能良好,適應於大規模自動化生產,成本^。 【圖式簡單說明】 第-圖係本創作之較佳實施例之立體圖; 第一圖係第一圖之另一角度視圖; 8 200842910 第三圖係本創作之較佳實施例之絕緣殼體立體圖; 第四圖係本創作之較佳實施例之導電端子立體圖; 第五圖係被創作之較佳實施例之電子模組立體圖。 【主要元件符號說明】 電子元件 100 絕緣殼體 1 上壁 10 側壁 11 〜14 收容空間 15 底面 110 凹部 111 凹槽 112 凸條 121 隔離壁 151 導電端子 2 固持部 21 引腳部 22 豎直段 211 彎折段 212 連線部 23 上表面 231 下表面 232 電磁線圈核組 3 磁芯 31 線圈 32 導電引線 321 9The wiring portion 23 of the conductive terminal 2 of the present electronic component 100 provides a soldering platform, and the temple pin portion 22 is disposed away from the wiring portion 23 of the soldering conductive lead 321, so that the structure can be automated. This creation can use hot-melting welding 仃, 匕·heating and anti-scale to produce super high-filament to complete the miscellaneous; == fast, welding can be completed in only a few seconds, generating heat is extremely high: effective red-transfer parts, making Wei-body The shaft is well combined, (10) must be filled with any heat. Regarding the manufacture of electronic components, it is not necessary to use soldering customers, and the electrical and mechanical properties of the solder joints are good, and it is suitable for large-scale automated production, and the cost is ^. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a perspective view of a preferred embodiment of the present invention; the first drawing is another perspective view of the first drawing; 8 200842910 The third drawing is an insulating housing of the preferred embodiment of the present invention. FIG. 4 is a perspective view of a conductive terminal of a preferred embodiment of the present invention; and FIG. 5 is a perspective view of the electronic module of the preferred embodiment. [Main component symbol description] Electronic component 100 Insulating housing 1 Upper wall 10 Side wall 11 to 14 Housing space 15 Base surface 110 Recessed portion 111 Groove 112 Ladic strip 121 Isolation wall 151 Conductive terminal 2 Retaining portion 21 Pin portion 22 Vertical section 211 Bending section 212 Wiring section 23 Upper surface 231 Lower surface 232 Electromagnetic coil core group 3 Core 31 Coil 32 Conductive lead 321 9

Claims (1)

200842910 十、申請專利範圍: L —種電子元件,其包括: 一絕緣殼體; 電性線其固定於絕緣殼體内’並具有複數與外界電子元件 $導f端子,翻定於絕緣殼體上,各導電端子分別具有一連線 於ΪΙ形成有—平臺,歧電子模組之導電引線延伸至前述平臺 專利範圍第1項所述之電子元件,其帽述導電端子亦包括由 於絕緣殼體的固持部及由固持部延伸出絕緣殼體 引聊部偏離前Ιί電外界電子元件電性連接,前述 蝴=====㈣峨端子的連線部 ’㈣峨端子之固持部 部相連,糊 伸之輪,聰段與前述引腳 5有m專纖_賴狀電子元件,其愤述導電端子的平臺設 ii上,導電引線焊接於上表面,焊接時,其下表面切於絕緣 =及申=t胸第1項所狀電子元件,其帽舰緣殼體包括複數 收容空間,前述導電端子固定於前述側壁,並且前 迷連、、泉°卩在焊接時抵靠於前述側壁。 7-ί面6 元件,其中前述絕緣殼體側壁具有 部對應的凹槽’前述電子模組之導電引線通過該凹槽延伸 6項所述^子元件,射前述讎具有-底面, 月j述側壁自_面設有—凹部,前述鱗電端子之連線部位於該凹部内。 200842910 9 ·如申請專利範圍第i項所述之電子 相對設置之側壁,前述導雷鮮μ -甲狀巴緣设體包括兩對 *上分別設有:凸:述“™於-對侧壁上,另外-對側壁於其底 __子元件’其中前述電子模組為磁性 =括:觀於與外界電子元件電性連接之電子元件的製造方法,該方法 絕緣μ ’該絕緣殼體上固定有複數 立而子包括一呈平臺狀之連線部; 响丁谷 ⑺提^複數轩餘,各奸触分別財複鮮電引線; 所述述電子模組固定於前述絕緣殼體,並將前述導電⑽搭接至 (4)將前述導電引線與前述連線部焊接。 =,申4翔範圍第u項所述之電子元件的製造方法,1巾於 子拉、、且固定於前輕緣殼體後,將前述 制:述電 瞒電子模組之導電引線並固定於制具上,此時前述導電^垃理順 述導電端子連線部上。 包%線格接於前 1=如”專u項所叙電子元件㈣造方法 L 而之引線部具有上表面與下表面,前述電子模組之導電^^ 上表面’該下表面于谭接時抵靠於前述絕緣殼體上。、、’干接於該 Γϊίΐ細第11項所述之電子元件_造綠,射前、_ 而還括由月IJ述連線部延伸並固定於絕緣殼體之固持 ^¥电 伸出絕緣殼體外之引腳部,該引腳部用於與外界電子二,持部延 述引腳部與前述連線部的至少一部分不在同一個平面内。t連接,前 15 .如申請專利制第14項所述之電子元件的製造方法, 端子之固持部包括登直段及由豎直段以一定角度 述導電 段與前述引腳部相連,該琴折段與前述連線部相連。极,該豎直 16 .如申請專利範_ u項所述之電子元件賴造方法 模組係磁性線圈模組。 ,、令W述電子 11200842910 X. Patent application scope: L - an electronic component, comprising: an insulative housing; an electric wire fixed in the insulative housing and having a plurality of external electronic components and a f-terminal, which are turned over to the insulative housing Each of the conductive terminals has a wire connected to the base plate, and the conductive lead of the electronic module extends to the electronic component described in the first paragraph of the platform patent, and the cap conductive terminal also includes the insulating shell. The holding portion and the insulating portion extending from the holding portion are electrically connected to the external electronic component, and the connecting portion of the terminal is connected to the holding portion of the terminal (4) The sticking wheel, the Cong section and the aforementioned pin 5 have m special fiber _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The electronic component of the first aspect of the invention has a plurality of receiving spaces, wherein the conductive terminals are fixed to the side wall, and the front fascia and the spring are abutted against the side wall during welding. a 7-ί6 element, wherein the sidewall of the insulating housing has a corresponding recess. The conductive lead of the electronic module extends through the recess to extend the item to the sub-element, and the 雠 has a bottom surface. The side wall is provided with a recessed portion from the surface, and the connecting portion of the scale electrical terminal is located in the recess. 200842910 9 · The side wall of the electronic relative arrangement described in item i of the patent application scope, the foregoing lightning-guided fresh-μ-shaped rim body includes two pairs of * respectively: convex: "TM on-to-side wall In addition, the pair of sidewalls on the bottom __sub-element, wherein the electronic module is magnetically included: a method of manufacturing an electronic component electrically connected to an external electronic component, the method insulating the μ' on the insulating housing Fixedly having a plurality of standings including a platform-like connecting portion; the sounding Dinggu (7) extracting a plurality of Xuan Yu, each of which touches the fresh electric lead; the electronic module is fixed to the insulating shell, and The conductive layer (10) is bonded to (4) the conductive lead is soldered to the connecting portion. The method for manufacturing the electronic component according to the item (4) of the present invention, wherein the towel is pulled and fixed. After the light-edge housing, the conductive lead of the electric module is fixed and fixed on the manufacturing device. At this time, the conductive wire is arranged on the connecting portion of the conductive terminal. = such as the "Electronic component (4) method described in the special U item and the lead part has the above table The lower surface that 'the lower conductive ^^ on the surface of the electronic module of the Tan against the ground when the insulating housing. , 'dry connection to the Γϊ ΐ ΐ ΐ 之 之 之 之 之 电子 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造a lead portion outside the casing, the pin portion being used for external electrons, and the holding portion is not in the same plane as at least a portion of the connecting portion. The method of manufacturing the electronic component of claim 14, wherein the holding portion of the terminal comprises a straightening section and the conductive section is connected to the lead portion by a vertical section at an angle, the piano The folding section is connected to the aforementioned connecting portion. The pole is the vertical 16 . The electronic component manufacturing method as described in the patent application _ u is a magnetic coil module. ,,,,,,,,,,,,,
TW96115265A 2007-04-30 2007-04-30 Electronic component and method for manufacturing the same TWI364044B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW96115265A TWI364044B (en) 2007-04-30 2007-04-30 Electronic component and method for manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW96115265A TWI364044B (en) 2007-04-30 2007-04-30 Electronic component and method for manufacturing the same

Publications (2)

Publication Number Publication Date
TW200842910A true TW200842910A (en) 2008-11-01
TWI364044B TWI364044B (en) 2012-05-11

Family

ID=44822155

Family Applications (1)

Application Number Title Priority Date Filing Date
TW96115265A TWI364044B (en) 2007-04-30 2007-04-30 Electronic component and method for manufacturing the same

Country Status (1)

Country Link
TW (1) TWI364044B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI424452B (en) * 2008-12-15 2014-01-21 Hon Hai Prec Ind Co Ltd Method for manufacturing a magnetic component

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI424452B (en) * 2008-12-15 2014-01-21 Hon Hai Prec Ind Co Ltd Method for manufacturing a magnetic component

Also Published As

Publication number Publication date
TWI364044B (en) 2012-05-11

Similar Documents

Publication Publication Date Title
CN102456652B (en) Power semiconductor arrangement
TWM359113U (en) Electrical connector
TWM452480U (en) Electrical connector assembly
TW200842910A (en) Electronic component and method for manufacturing the same
US7786832B2 (en) Inductor with insulative housing and method for making the same
CN208521768U (en) A kind of electronic chip packaging shell
TWM343935U (en) Electrical connector
TWM424673U (en) Electrical connector
CN216598045U (en) Electric connector terminal group and electric connector
TW201322561A (en) Pin flattening type micro-connector
CN104795653A (en) Electric connector
TWM462937U (en) Power module
TWI475768B (en) Electrical connector
CN104795652A (en) Electric connector
TWM427703U (en) Electrical connector
TWI358159B (en) Electrical connector
TWM461211U (en) A terminal and electrical connector with the terminal
JP5695306B2 (en) Electronic circuit component and manufacturing method thereof
TWI483480B (en) Electrical connector
TWI358162B (en) Electrical card connector
TWM361821U (en) Cable connector assembly
TWM587836U (en) Electrical connector
TWM395947U (en) Magnetic module and electrical connector having the same
TWM393070U (en) Electrical connector
TWM349059U (en) Electrical connector