TW200839801A - Inductor and manufacturing method thereof - Google Patents

Inductor and manufacturing method thereof Download PDF

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Publication number
TW200839801A
TW200839801A TW96110684A TW96110684A TW200839801A TW 200839801 A TW200839801 A TW 200839801A TW 96110684 A TW96110684 A TW 96110684A TW 96110684 A TW96110684 A TW 96110684A TW 200839801 A TW200839801 A TW 200839801A
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TW
Taiwan
Prior art keywords
inductor
core
substrate
flexible substrate
wire
Prior art date
Application number
TW96110684A
Other languages
Chinese (zh)
Inventor
Chia-Hsiung Liu
Chung-Jung Yang
Original Assignee
Delta Electronics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Delta Electronics Inc filed Critical Delta Electronics Inc
Priority to TW96110684A priority Critical patent/TW200839801A/en
Publication of TW200839801A publication Critical patent/TW200839801A/en

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Abstract

The invention relates to an inductor and manufacturing method thereof. The inductor includes a core and a flexible circuit board having a wire formed on a surface thereof. The core can be coupled with the flexible circuit board.

Description

200839801 九、發明說明: 【發明所屬之技術領域】 本發明有關於一種電感器及其製造方法,更有關於一種易 於組裝的電感器及其製造方法。 裡易 【先前技術】 如第1A圖所示,習用的電感器以漆包線2用繞線的 方式纏繞於鐵心3之外圍。 續如第1B圖所示,習用電感器1在製造時必須把漆包線 2在繞線機(圖未示)上透過治具先繞好,再拿下來套接鐵心3。 在漆包線2以及鐵心3之間需要點膠固定,以防止漆包線2 成的線圈鬆脫。 、 乂 由於4知的電感裔作業流程須經過繞線作業,因此除了須 支出耗時較長而衍生較高的人工成本外,另外仍需投資繞射斤 ,的機器設備及治具成本。再者,此—f感詞尺寸受限於漆 i線的直徑以及圈數,整體尺寸較大且不易縮減。 【發明内容】 一因此’本發_目的在於提供—種電感器及其製造方 可卽省人工成本及提升製造效率,並可敎產品特性。 ㈣ίΐΐ上述目的’本發明提出一種電感器,其係由一鐵心 叮ίϋ線所構成。導線係形成於—可撓性基板之表面,且該 可撓性基板係包圍於鐵心之外。 夂 ,據本發_較佳實施例所述,導線及 =基,峨、齡以及電二 依據本發明的較佳實施例所述,軟性 成%狀構仏,位於可撓性基板表面之導線可相接形成一繞線 200839801 電子零件或電路板;’便於電㈣與其他 【實施方式】 農中^3照1目,圖式,說明依本發明實施例之一種電感器, /、中=的讀係以相同的參照符號加以說明。 鐵心ΐ圍^其係由鐵心3以及—環繞於 本膏麻fi 方式形成在可撓性基板22之表面。在 :;1Γ=及A,。導線21在任-結合部a或a,可 線21、=’广二,/ A及A,可相接形成一環狀構造,並使導 造之軟性電第4 ®所示’形成環狀構 1〇 0 接於鐵心3之外表面即形成-電感器 在本實施例中,該等結合部A及A•除了使導& 21 # 得電感 ,逆Τ::ΐ=ί:ν:料再;為; 2^的見度、數目、各導線之間的距離可依製造者=、、泉 並恶特定限制。軟性電路板的大小和n 形成的環狀構造可對應於鐵心即可/ H限制,只要 體的鐵心32。鐵心的型態亦可為其他型態,不以形 6 200839801 鐵心3、3ι及32仙金屬粉末燒結而成,較佳以鐵粉燒結而 成0 依據上述本發明之一種電感器及其製造方法,由於 用習知的漆包線,故不須使用繞線機以及其他治具,可浐:使 工成本及提升製造效率,並可穩定產品特性。再者,以】省^ g電路板形成的電感器,其«相較於習用電感器可大= 以上所述僅為舉例性,而非為限制性者。任何 離本發明之精神與範疇,而對其進行之等效修改或變 均應包含於後附之申請專利範圍中。 文 ’ 【圖式簡單說明】 第1A圖顯示習用電感器的示意圖; 第1B圖顯示習用電感器組合的示意圖; 第2圖顯示依據本發明之一實施例的電感器; =3圖顯示本發明之電感器的軟性電路板示意圖; $ 4圖顯示本發明之電感器組合的示意圖;^及, 心。弟5A及SB圖顯示本發明之電感器的不同實施態樣的鐵 【主要元件符號說明】 電感器 2 漆包線 3, 31,32 鐵心 20 軟性電路板 21 導線 22 可撓性基板 A,A’ 結合部200839801 IX. Description of the Invention: [Technical Field] The present invention relates to an inductor and a method of manufacturing the same, and to an inductor that is easy to assemble and a method of manufacturing the same. RI Yi [Prior Art] As shown in Fig. 1A, a conventional inductor is wound around the periphery of the core 3 by a wire wound wire 2 in a winding manner. As shown in Fig. 1B, the conventional inductor 1 must be wound on the winding machine (not shown) through the jig at the time of manufacture, and then the core 3 is taken up. A glue fixing is required between the enameled wire 2 and the core 3 to prevent the coil of the enameled wire 2 from coming loose.乂 Because the inductive operation process of the 4th is required to go through the winding operation, in addition to the high labor costs incurred by taking a long time, it is still necessary to invest in the cost of machinery and equipment. Moreover, the size of the -f sense is limited by the diameter of the i-line and the number of turns, and the overall size is large and not easily reduced. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an inductor and a manufacturer thereof that can save labor costs and improve manufacturing efficiency, and can be used for product characteristics. (4) ΐΐ The above object' The present invention proposes an inductor which is composed of a core 叮ίϋ wire. The wire is formed on the surface of the flexible substrate, and the flexible substrate is surrounded by the core. In accordance with the preferred embodiment of the present invention, the wire and the base, the age, and the second are in accordance with the preferred embodiment of the present invention, and the flexible structure is in the form of a %-structured wire on the surface of the flexible substrate. Can be connected to form a winding 200839801 electronic parts or circuit boards; 'convenient electricity (four) and other [embodiment] Nongzhong ^ 3 according to 1 mesh, diagram, illustrating an inductor according to an embodiment of the invention, /, medium = The readings are described by the same reference symbols. The iron core is formed on the surface of the flexible substrate 22 by the core 3 and around the plaster. At :;1Γ= and A,. The wire 21 is in the joint-bonding portion a or a, and the wire 21, = 'Broad two, / A and A, can be connected to each other to form a ring structure, and the conductive soft electric device shown in FIG. 1〇0 is formed on the outer surface of the core 3 to form an inductor. In this embodiment, the joints A and A• are inductive, in addition to the inductance & 21 #, inverse::ΐ=ί:ν: 2; the visibility, the number, the distance between the wires can be specified according to the manufacturer =, spring and evil. The size of the flexible circuit board and the annular configuration formed by n may correspond to the core/H limit as long as the core 32 of the body. The shape of the core may be other types, and is not sintered by the metal powder of the shape 3 200839801 core 3, 3 ι and 32 sen, preferably sintered by iron powder. The inductor according to the above invention and the manufacturing method thereof Since the conventional enameled wire is used, it is not necessary to use a winding machine and other jigs, which can reduce the cost of work and improve the manufacturing efficiency, and can stabilize the product characteristics. Furthermore, the inductor formed by the circuit board can be larger than the conventional inductor. The above description is merely exemplary and not limiting. Any equivalent modifications or variations of the spirit and scope of the invention are intended to be included in the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A is a schematic view showing a conventional inductor; FIG. 1B is a schematic view showing a conventional inductor combination; FIG. 2 is a view showing an inductor according to an embodiment of the present invention; A schematic diagram of a flexible circuit board of the inductor; $4 shows a schematic diagram of the inductor assembly of the present invention; 5A and SB diagrams show different embodiments of the inductor of the present invention. [Main component symbol description] Inductor 2 Enameled wire 3, 31, 32 Core 20 Flexible circuit board 21 Conductor 22 Flexible substrate A, A' combined unit

Claims (1)

200839801 十、申請專利範圍: L 一種電感器,包括: 一鐵心;以及 物H形成在—可紐基板之表面,該可撓性基板係與 琢鐵心耗合。 專利範圍第1項所述之電感器,其中該導線和該可 抗性基板係構成一軟性電路板。 i雷請專利範圍第2項所述之電感器,其中該導線係為- 、嫁融噴射、壓印或電鑛方式形成於該可換 4之币利範圍第2項所述之電感器,其中該軟性電路板 具有—結合部可相連以形成—環狀構造,使得位於該 可說性基板表面之該導線可相接形成一繞線電路。、 之尺ΐΐΐ專利範圍第4項所述之電感器,其中該軟性電路板 之尺寸係和形狀對應於該鐵心。 H請專利範圍第4項所述之電感器,其中該結合部具有 至 引線接點。 另 i接娜财4撕狀電感11,財該環狀構造可 i兔如f請專利範圍第1項所述之電感器,其中該可撓性基板 係為一絕緣材料。 土低 請專利範圍第8項所述L,其中該可撓性基板 之材貝係為聚亞醯胺或聚酯。 範圍第1項所述之電感器’其中該鐵心係以金 申請專利範圍第10項所述之電感器,其中該鐵心係以鐵 初^7〇、、、α而成。 申請專利範圍第1G項所述之電感器’其中該鐵心係為- W往肢、I型圓柱體或立方體。 200839801 13. —種電感器之製作方法,包括: 提供一鐵心; 將7導線設置於-可撓性基板之表面; 14 刻 將该可撓性基板之兩端相連結形成一環狀構造;以及 將該環狀構造套接於該鐵心。 气申,專利範圍* η項所述之方法,其中該 導線係以蝕 、壓印或麵方式形成於該可撓性基板之表面。 為-13 _之綠,其中_性基板係200839801 X. Patent application scope: L An inductor comprising: a core; and an object H formed on the surface of the --new substrate, the flexible substrate being in contact with the core. The inductor of claim 1, wherein the wire and the resistant substrate form a flexible circuit board. In the inductor of the second aspect of the patent, wherein the wire is -, grafted, embossed or electro-mineral formed in the inductor of the second item of the exchangeable range 4, Wherein the flexible circuit board has a bonding portion connectable to form an annular structure such that the wires on the surface of the provable substrate can be connected to form a winding circuit. The inductor of the fourth aspect of the invention, wherein the flexible circuit board has a size and shape corresponding to the core. H. The inductor of claim 4, wherein the joint has a lead contact. The other is the inductor of the first aspect of the patent, wherein the flexible substrate is an insulating material. The soil is low according to Item 8 of the patent scope, wherein the flexible substrate is made of polyamine or polyester. The inductor according to the first aspect, wherein the core is an inductor according to claim 10, wherein the core is made of iron, 〇, 、, α. The inductor of the invention of claim 1G wherein the core is - W an extremity, an I-shaped cylinder or a cube. 200839801 13. The method for manufacturing an inductor, comprising: providing a core; placing 7 wires on a surface of the flexible substrate; and connecting the two ends of the flexible substrate to form an annular structure; The annular structure is sleeved to the core. The method of claim 4, wherein the wire is formed on the surface of the flexible substrate by etching, stamping or surface. Is -13 _ green, where _ substrate i7.如申請專利範圍第13項 粉末繞結而成。 、桃之方法-中錢心係以金屬 ^如申請專利範圍第13項所述法,1 燒結而成。 κ万亥鐵〜細鐵粉I7. If the scope of the patent application is 13th, the powder is entangled. , peach method - Zhongqian heart is made of metal ^ as in the method described in claim 13 of the patent scope, 1 sintered. κ万海铁~fine iron powder
TW96110684A 2007-03-28 2007-03-28 Inductor and manufacturing method thereof TW200839801A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9959967B2 (en) 2014-05-15 2018-05-01 Analog Devices, Inc. Magnetic devices and methods for manufacture using flex circuits
US10141107B2 (en) 2013-10-10 2018-11-27 Analog Devices, Inc. Miniature planar transformer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10141107B2 (en) 2013-10-10 2018-11-27 Analog Devices, Inc. Miniature planar transformer
US9959967B2 (en) 2014-05-15 2018-05-01 Analog Devices, Inc. Magnetic devices and methods for manufacture using flex circuits

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