TW200831971A - Automatic lens assembling method - Google Patents

Automatic lens assembling method Download PDF

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Publication number
TW200831971A
TW200831971A TW96102307A TW96102307A TW200831971A TW 200831971 A TW200831971 A TW 200831971A TW 96102307 A TW96102307 A TW 96102307A TW 96102307 A TW96102307 A TW 96102307A TW 200831971 A TW200831971 A TW 200831971A
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Taiwan
Prior art keywords
lens
jig
sub
lens barrel
fixture
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TW96102307A
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Chinese (zh)
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TWI377375B (en
Inventor
Yi-Long Zhan
Hui-Chuan Kuo
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Asia Optical Co Inc
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Priority to TW96102307A priority Critical patent/TW200831971A/en
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Publication of TWI377375B publication Critical patent/TWI377375B/zh

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Abstract

An automatic lens assembling method consists of steps: (A) Let a jig intermittently move along a transportation path. Along the transportation path, sequentially define a lens cone feed place and several lens material preparation places. (B) Let the jig circulate the transportation path first time, further including substeps of: (B1) When the jig comes to the lens cone feed place, move one of the cones to the jig; (B2) When the jig comes to the first lens preparation place, assemble one of the first lenses into the cone. (c) Let the jig circulate the transportation path second time, further including substeps of: (C1) When the jig comes to the second lens preparation place, assemble one of the second lenses into the cone.

Description

200831971 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種鏡頭裝配方法,特別是指一種鏡 頭的自動化裝配方法。 【先前技術】 由本案申請人已獲准專利的自動化裝配系統及其裝配 方法(申請案號93109074)的申請案中可知,該案可自動 地將數鏡片組入一鏡筒内,而快速地完成鏡頭的組裝工作 〇 然而,上述的裝配系統與裝配方法在一次的組裝流程 中只能在該鏡筒内裝入四片的鏡片,因此,本案申請人在 此便提出一種可增加組入鏡片數的鏡頭的自動化裝配方法 【發明内容】 因此,本發明之目的,即在提供一種可增加組入鏡片 數的鏡頭的自動化裝配方法。 本發明鏡頭的自動化裝配方法,包含··( A )使一治具 沿一輸送路徑間歇移動,沿該輸送路徑可依序界定出一儲 置有多數鏡筒的鏡筒進料處,及數鏡片備料處,該等鏡片 備料處分別具有一儲置有多數第一鏡片的第一備料區,及 -儲置有多數第二鏡片的第二備料區。(B)使該治具第一 ,循環該輸送路徑,包括以下子步驟:(B1)當該治具經過 該鏡筒進料處時,配合該治具的間歇作動,將其中一鏡筒 從該鏡筒進料處移動至該治具上,(B2)當該治具經過^ 5 200831971 鏡片備料處的第一備料區時, ^ 配口 5亥/口具的間歇作動,將 母一弟一備料區的其中—片第一 弟鏡片依序地組入該鏡筒内 °使該治具第二次循環該輸送路徑,包括以下子步驟 乂C”當該治具經過該等鏡片備料處的第二備料區時,配 合该治具的間歇作動,將每一 ^ 弟一備枓區的其中一片第二 鏡片依序地組入該鏡筒内。 【實施方式】200831971 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a lens assembly method, and more particularly to an automated assembly method for a lens. [Prior Art] It can be seen from the application of the patented automated assembly system and the assembly method thereof (Application No. 93109074) that the case can automatically complete the number of lenses into a lens barrel and complete quickly. Assembly work of the lens However, the above assembly system and assembly method can only load four lenses in the lens barrel in one assembly process. Therefore, the applicant of the present invention has proposed an increase in the number of lenses incorporated. BACKGROUND OF THE INVENTION Accordingly, it is an object of the present invention to provide an automated assembly method that increases the number of lenses incorporated into a lens. The automatic assembly method of the lens of the present invention comprises: (A) intermittently moving a jig along a conveying path along which a lens barrel feeding portion storing a plurality of lens barrels can be sequentially defined, and At the lens preparation, the lens preparations respectively have a first stocking area in which a plurality of first lenses are stored, and a second stocking area in which a plurality of second lenses are stored. (B) circulating the jig first, and circulating the conveying path, comprising the following sub-steps: (B1) when the jig passes through the feeding portion of the lens barrel, and cooperates with the intermittent operation of the jig to remove one of the lens barrels The lens barrel feeding position is moved to the jig, (B2) when the jig passes through the first preparation area of the lens preparation place of ^ 5 200831971, ^ the mouth 5 Wu / mouth with intermittent operation, the mother and a younger brother A first lens of a stocking zone is sequentially assembled into the lens barrel. The second time the tool passes the transport path, including the following sub-steps ”C" when the jig passes through the lens preparation In the second preparation area, one of the second lenses of each of the preparation areas is sequentially assembled into the lens barrel in accordance with the intermittent operation of the jig.

有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之-較佳實施㈣詳細說明中,將可清楚 的明白。 *閱圖1’為本發明鏡頭的自動化裝配方法的較佳實施 例。如圖2所不,該較佳實施例可與_組裝系、統配合實施, 該組裝系統上沿-逆時針輸送路徑93()可依序界定出一儲置 有多數鏡胃800的鏡筒進料處咖、_位於該鏡筒進料處 100之後的定位檢查處200、四位於該定位檢查處2〇〇之後 且呈間隔设置的鏡片備料處300、一位於該等鏡片備料處 300之後的南度檢測處400、一位於該高度檢測處4〇〇之後 的鏡筒出料處500、一位於該鏡筒出料處5〇〇之後的鏡筒回 收處600,及一位於該鏡筒回收處6〇〇之後的殘留檢查處 700。該等鏡片備料處300分別具有一儲置有多數第一鏡片 900的第一備料區310,及一儲置有多數第二鏡片91〇的第 二備料區3 2 0。 該組裝系統包含:一主工作站1〇、一設置於該鏡筒進 料處100的鏡筒組入站20、一設置於該定位檢查處200的 6 200831971 定位檢查站30、四分別設置於該等鏡片備料處300的鏡片 組入站40、一設置於該高度檢測處400的高度檢測站50、 一設置於該鏡筒出料處5〇〇的鏡筒移出站6〇,及一設置於 該殘留檢查處7〇〇的殘留檢查站70。 如圖2、4所示,該主工作站1〇具有一裝設於一機台 上且可繞一第三方向z間歇轉動的工作盤n,及十二個等 角度間隔地裝设於該工作盤丨丨上而可夾持定位該等鏡筒 800的/π具12。當該工作盤u轉動時,該工作盤u可帶動 该等治具12沿該輸送路徑930間歇移動。 如圖2、4所示,該鏡筒組入站20是裝設於該機台上 並具有一倉儲單元21、一搬運單元22,及一移載單元23。 该倉儲單21具有一倉儲211、多數沿該第三方向ζ 間隔地容置於該倉儲211内的托板212,及多數分別承置於 該等托板212上的承盤213。在本實施例中,該等鏡筒8〇〇 是容置於該等承盤213内,並沿一第一方向χ與一第二方 向Υ呈陣列式排列。 该搬運單元22具有一沿該第 裝置221,及一沿該第二方向γ設置的第二移動裝置222 該第一移動裝置221具有一可沿該第一方向χ移動的第 移動部223,該第二移動裝置222是設置於該第一移動^ 上並具有一可沿该弟一方向Υ移動的第二移動部2: ’在本實施例中,該第一、二移動裝置221、222均是為. 種線性滑執,該第一、二移動部223、224均是為一種滑」 ’且,當該托板212被移動至該第二移動部224上時,該1 200831971 沿該第一 移動部223、224即可帶動該托板212上的承盤213 X、Y移動 具有—可間歇地繞該第三方向Z轉動並 =歇地以弟三方向z往復移動的十字臂231,及數間隔地 衣,又於该十字臂231上的夹爪232,該等夹爪加可用於爽 持/釋放該等鏡筒800。 △ ^ 2 5所不,该定位檢查站30具有一裝設於該機 台^的安裝座31,及1設於該安裝座31上的光纖光電感 心32。當該等治具12沿該輸送路徑咖經過該定位檢查 站3〇時,該定位檢查站30可配合該等治具12的間歇作動 :而藉該光纖光電感測器32檢查每一治具12上的鏡筒8〇〇 是否定位在正常位置上。 、,如圖2、6所示,該鏡片組入站4〇是裝設於該機台上 亚具有—倉儲單元41、—搬運單元42,及-移載單元43, 该鏡片組入站40的單元組成與作動是類似於該鏡筒組入站 20 ° 第一 該倉儲單元41具有—倉儲411、乡數的托板412、多數 分別承置於該等托板412上的第—承盤413,及多數分別承 置於該等托板412上的第二承盤414。在本實施例中,該等 鏡片900、910是分別容置於該等第一、 盤 413 、 414 内 該搬運單元42具有一第一移動壯里μ ^ 示秒動叙置421,及一第二移 動裝置422。該第一移動裝置421呈古 咕 ^ 切衣罝4Zi具有一第一移動部423, 該第二移動裝置422具有一第-銘翻加n 不i ^罘一移動部424,當該托板412 200831971 被移動至該第二移動部424上時,該第—、二承盤4i3、 414是分別位於該鏡片備料處3〇〇的第—、二備料區31〇、 320上,如此,該第一、二移動部423、424即可帶動該托 板412上的第一、二承盤413、414沿該第一、二方向X、 Y移動。 ;该移載單元43具有-支十字臂431,及數間隔地裝設 於該十字臂431上的吸嘴432,該等吸嘴432可用於吸取/ 釋放該等第一、二鏡片900、910。 么如圖2、U所示,該高度檢測站5〇具有一裝設於該機 口的女衣座51,及一裝没於該安裝51上的數位量規52。 在本實施例中,當該等治具12沿該輸送路徑93〇帶動組入 有μ等第、一鏡片9〇〇、910的鏡筒800經過該高度檢測 站50日寸,該咼度檢測站5〇可配合該等治具12的間歇作動 ,而藉該數位量規52檢測每一治具12上的鏡筒800内的第 一、二鏡片900、910的一鏡片組入後高度h。 女囷2 12所示,该鏡筒移出站60是裝設於該機台上 並具有一倉儲單元61、一搬運單元62,及一移載單元63, 該鏡筒移出站60的單元組成與作動是類似於該鏡筒組入站 20 ° 該倉儲單元61具有一倉儲611、多數的托板612,及多 數分別承置於該等托板612上的空承盤613。在本實施例中 ’该等承盤613是可用於收納組裝完成的鏡頭。 該搬運單元62具有一第一移動裝置621,及一第二移 動裝置622。該第一移動裝置621具有一第一移動部623, 9 200831971 該第二移動裝置622具有一第二移動部624。 X私載單元63具有-支十字臂63 i,及數間隔地裝設 於該十字臂631上的夾爪632。 △如:2、13所示,該殘留檢查站%具有一裝設於該機 、。。的安衣座71,及一裝設於該安裝座71上的光纖光電感 J 72田°亥等治具12沿該輸送路徑93〇經過該殘留檢查 站時,該殘留檢查站7G可配合料治具12的間歇作動 ’而藉該光纖光電感測器72檢查每—治具12上是否殘留有 未移走的鏡筒800。 如圖1所不,利用上述的組裝系統,本發明鏡頭的自 動化裝配方法的較佳實施例是包含以下步驟: 步驟一:參閱圖3,使該等治具12沿該輸送路徑93〇 間歇移動。在本實施例中,利用該工作盤u帶動該等治具 12沿該輸送路徑93〇間歇移動。 步驟一 ·參閱圖3,使該等治具12第一次循環該輸送 路徑930,包括以下子步驟: 子步驟一之一:參閱圖3、4,當該治具12經過該鏡筒 進料處100時,配合該治具12的間歇作動,將其中一鏡筒 800從遠鏡同進料4 1〇〇移動至該治具12上。在本實施例 中,利用該鏡筒組入站2〇的移載單元23的十字臂231帶動 該等夾爪232,而將其中_鏡筒8〇〇從該鏡筒進料處1〇〇内 的承盤213旋轉180。移動至該治具12。 子v驟之一 β參閱圖3、5,當該治具12經過該定位 檢查處200時,配合該治具12的間歇作動,檢查該鏡筒 10 200831971 議是否正常地定位於該治112上。在本實施例中是利 用該定位檢查站30的光纖光電感測器32投射出預定功率的 光線與接收被該鏡筒800反射的光線,來檢查每一治具12 上的鏡筒800是否定位在正常位置上。 —子步驟二之三:參閱圖3、6、7,當該治具12經過該 寺鏡片備料處300的第-備料區31〇時,配合該治具12的 間歇作動’將每-第一備料區31〇的其中一片第一鏡片_The above and other technical contents, features and advantages of the present invention will become apparent from the following detailed description of the preferred embodiments. * Figure 1' is a preferred embodiment of the automated assembly method of the lens of the present invention. As shown in FIG. 2, the preferred embodiment can be implemented in conjunction with an assembly system. The anti-clockwise transport path 93() of the assembly system can sequentially define a lens barrel in which a majority of the stomach 800 is stored. a feeding location, a positioning inspection 200 located behind the lens feeding station 100, four lens preparations 300 located after the positioning inspection 2 and spaced apart, and one after the lens preparation 300 a south detection station 400, a barrel discharge 500 after the height detection 4〇〇, a barrel recovery 600 after 5〇〇 of the barrel discharge, and a lens holder The residue inspection station 700 after 6 回收 is recovered. The lens stockings 300 each have a first stock area 310 in which a plurality of first lenses 900 are stored, and a second stock area 310 in which a plurality of second lenses 91 are stored. The assembly system comprises: a main workstation 1A, a lens barrel inbound 20 disposed at the lens feeding station 100, and a positioning device 30 disposed at the positioning inspection station 200. a lens group inbound station 40 of the lens preparation unit 300, a height detecting station 50 disposed at the height detecting portion 400, a lens barrel removing station 6 disposed at the barrel discharge portion 5〇〇, and a setting This residue inspection station 7 is a residual inspection station 70. As shown in FIG. 2 and FIG. 4, the main workstation 1 has a work disk n mounted on a machine table and intermittently rotatable about a third direction z, and twelve equal angular intervals are installed in the work. The π-piece 12 of the lens barrel 800 can be gripped on the disk. When the work disk u is rotated, the work disk u can drive the jigs 12 to intermittently move along the transport path 930. As shown in Figs. 2 and 4, the lens barrel inbound station 20 is mounted on the machine table and has a storage unit 21, a handling unit 22, and a transfer unit 23. The storage order 21 has a storage 211, a plurality of pallets 212 housed in the storage compartment 211 at intervals in the third direction, and a plurality of retainers 213 respectively received on the pallets 212. In this embodiment, the lens barrels 8 are received in the trays 213 and arranged in an array along a first direction and a second direction. The transport unit 22 has a second moving device 222 disposed along the second device 221, and a first moving device 221 having a movable portion 223 movable along the first direction. The second moving device 222 is disposed on the first mobile device and has a second moving portion 2 that is movable in the direction of the first direction: In the embodiment, the first and second mobile devices 221 and 222 are both For the linear sliding, the first and second moving portions 223, 224 are both a kind of sliding "and, when the pallet 212 is moved to the second moving portion 224, the 1 200831971 along the first A moving portion 223, 224 can drive the retainer 213 X, Y on the pallet 212 to move with a cross arm 231 that can be intermittently rotated about the third direction Z and reciprocally moved in the third direction z. And a plurality of spaced lichens and jaws 232 on the cross arm 231, the jaws being added to hold/release the barrels 800. △ ^ 2 5, the positioning inspection station 30 has a mounting base 31 mounted on the mounting base, and a fiber optic optical inductor 32 disposed on the mounting base 31. When the jig 12 passes the positioning inspection station 3 along the conveying path, the positioning inspection station 30 can cooperate with the intermittent operation of the jigs 12: and the fiber optic photodetector 32 is used to inspect each jig. Whether the lens barrel 8 on the 12 is positioned in the normal position. As shown in FIG. 2 and FIG. 6, the lens unit inbound port 4 is mounted on the machine, and has a storage unit 41, a handling unit 42, and a transfer unit 43, and the lens unit is inbound 40. The unit composition and actuation is similar to the barrel group inbound 20 °. The first storage unit 41 has a storage 411, a pallet number 412 of the township number, and a plurality of first trays respectively placed on the pallets 412. 413, and a plurality of second retainers 414 respectively received on the pallets 412. In this embodiment, the lenses 900, 910 are respectively received in the first, the discs 413, 414. The transport unit 42 has a first mobile swell, the second embodiment 421, and a first Second mobile device 422. The first moving device 421 has a first moving portion 423, and the second moving device 422 has a first-forwarding-plus-n-n-one-moving portion 424 when the tray 412 When the third and second retaining portions 4i3 and 414 are respectively moved to the second moving portion 424, the first and second retaining plates 4i3 and 414 are respectively located at the first and second stocking areas 31A and 320 of the lens stocking position. The first and second moving portions 423 and 424 can move the first and second retainers 413 and 414 on the pallet 412 in the first and second directions X and Y. The transfer unit 43 has a cross arm 431 and a nozzle 432 mounted on the cross arm 431 at intervals, and the nozzles 432 can be used for sucking/releasing the first and second lenses 900 and 910. . As shown in Fig. 2 and U, the height detecting station 5 has a female seat 51 mounted on the machine port, and a digital gauge 52 mounted on the mounting 51. In the present embodiment, when the jigs 12 are driven along the transport path 93, the lens barrel 800 in which the first lens 1 and the 910 are incorporated is passed through the height detecting station for 50 days. The station 5 can cooperate with the intermittent operation of the fixtures 12, and the digital gauge 52 detects the height h of a lens group of the first and second lenses 900, 910 in the lens barrel 800 on each fixture 12. . As shown in FIG. 2 12, the lens barrel removal station 60 is mounted on the machine table and has a storage unit 61, a handling unit 62, and a transfer unit 63. The unit assembly of the lens barrel removal station 60 is The actuation is similar to the barrel group ingress 20 °. The storage unit 61 has a storage 611, a plurality of pallets 612, and a plurality of empty retainers 613 that are respectively received on the pallets 612. In the present embodiment, the retainers 613 are lenses that can be used to accommodate assembly. The handling unit 62 has a first moving device 621 and a second moving device 622. The first moving device 621 has a first moving portion 623, 9 200831971. The second moving device 622 has a second moving portion 624. The X private unit 63 has a -cross arm 63 i and a jaw 632 which is mounted on the cross arm 631 at intervals. △ As shown in 2, 13, the residual inspection station % has one installed in the machine. . And the residual inspection station 7G can be mixed with the fixture 71 and a fiber optic inductor J 72, which is mounted on the mounting 71, passes through the residual inspection station along the transport path 93. The intermittent operation of the jig 12 is performed by the fiber optic photodetector 72 to check whether or not the unremoved lens barrel 800 remains on each jig 12. As shown in FIG. 1, the preferred embodiment of the automated assembly method of the lens of the present invention comprises the following steps: Step 1: Referring to FIG. 3, the fixtures 12 are intermittently moved along the transport path 93. . In the present embodiment, the jig 12 is used to intermittently move the jig 12 along the transport path 93. Step 1 Referring to Figure 3, the jig 12 is first cycled through the transport path 930, including the following sub-steps: Sub-step one: Referring to Figures 3 and 4, when the jig 12 is fed through the lens barrel At 100 o'clock, in conjunction with the intermittent operation of the jig 12, one of the lens barrels 800 is moved from the telescope to the jig 12 to the jig 12. In this embodiment, the cross arm 231 of the transfer unit 23 of the indentation unit 2 of the lens barrel group is used to drive the jaws 232, and the tube barrel 8 is taken from the barrel of the lens barrel. The inner retainer 213 is rotated 180. Move to the jig 12. Referring to FIGS. 3 and 5, when the jig 12 passes through the positioning inspection station 200, in conjunction with the intermittent operation of the jig 12, it is checked whether the lens barrel 10 200831971 is normally positioned on the treatment 112. . In the present embodiment, the fiber optic photodetector 32 of the positioning inspection station 30 is used to project a predetermined power of light and receive the light reflected by the lens barrel 800 to check whether the lens barrel 800 on each jig 12 is positioned. In the normal position. - Sub-Step 2 of 3: Referring to Figures 3, 6, and 7, when the jig 12 passes through the first-preparation area 31 of the temple lens preparation station 300, the intermittent operation of the jig 12 will be the first One of the first lenses in the preparation area 31〇_

依序地組人該鏡筒_内。在本實施例中,該等鏡片組入站 4〇的搬運單元42可將位於該等第一備料區31〇内的第一承 盤413移動至該等移載單元43的十字臂431下方,則當該 治具12依序經過該等移載單元43的十字臂431時,每一移 載單元43的十字臂431可帶動該等吸嘴432,而將每一第 :承盤413㈣其中—片第-鏡片_旋轉刚。組入該鏡 同800内。 步驟三:參關8,使該治具12第二次循環該輸送路 松930,包括以下子步驟: 子步驟三之一 ··參閱圖8、9、1〇,當該治具12經過該 等鏡片備料處的第二備料區32〇時,配合該治具㈣ 間歇作動,將每-第二備料區32〇的其中一片第二鏡片91〇 依序地組人該㈣_内。在本實_巾,該等鏡片組入站 40的搬運單元42可將位於該等第二備料區32〇内的第二承 盤414移動至該等移載單元43的十字臂431下方,則當該 治^2依序經過該等移載單元^的十字臂431時,每一移 載單το 43的十字臂431可帶動該等吸嘴432,而將每一第 11 200831971 二承盤414内的其中一片第一鏡片91〇依序地組入已組有四 片第一鏡片900的鏡筒800内。 子步驟三之二:參閱圖8、11,當該治具12經過該高 度檢測處400時,配合該治具12的間歇作動,檢測該治具 12上的鏡筒800的鏡片組入後高度h。在本實施例中,是利 用該高度檢測站50的數位量規52向下抵壓該等第二鏡片 910,以量測每一治具12上的鏡筒800的鏡片組入後高度h 〇 子步驟三之三:參閱圖8、12,當該治具12經過該鏡 筒出料處500時,若該鏡片組入後高度h與一規格高度不符 ,配合該治具12的間歇作動,將該鏡筒800從該治具12移 動至該鏡筒回收處600,相反地,當該治具12經過該鏡筒 出料處500時,若該鏡片組入後高度h與該規格高度相符, ,配合該治具12的間歇作動,將該鏡筒800從該治具12移 動至該鏡筒出料處500。在本實施例中,利用該鏡筒移出站 60的移載單元63的十字臂631帶動該等夾爪632,而將該 鏡筒800從該治具12上抓起,若該鏡片組入後高度h與該 規格高度不符,則該夾爪632會在該十字臂631旋轉90。時 ,將不良的鏡筒800放開,而使不良的鏡筒8〇〇落入該鏡筒 回收處600内的一收集容器(圖未示)内,相反地,若該鏡 片組入後高度h與該規格高度相符,該十字臂631會帶動該 等夾爪632,而將組入有該等第一、二鏡片9〇〇、91〇 (見圖 11)的鏡筒800從該治具12旋轉180。移動至該鏡筒出料處 500内的承盤613上。 12 200831971 <子步驟三之四:參閱圖8、13,當該治具i2經過該殘 留檢查處700時,配合該治具12的間歇作動,檢查該治具 12上是否殘留有未移走的鏡筒。在本實施例中,是利用該 殘留檢查站70的光纖光電感測器72投射出預定功率的光線 與接收被殘留鏡筒800反射的光線,來檢查每—治具12上 的鏡筒800是否殘留有未被該鏡頭移出站6〇的移載單元μ 移走的鏡筒800。 經由以上的說明,可再將本發明的優點歸納如下: 本發明可將該鏡筒800内的組入鏡片數增加至八片, 而大幅增加鏡頭組立時的應用變化性。此外,值得一提的是 ,雖然本發明在該鏡片備料處300内是以兩個備料區作說明 ,但是,本發明當然更可進一步增加每一片備料處3〇〇内的 ,料區數目(例如3個或3個以上),而進一步在後續的循 壞中將更多的鏡片組入該鏡筒8〇〇内。 歸納上述,本發明之鏡頭的自動化裝配方法,可有效 增加鏡筒内的組入鏡片數,而大幅增加鏡頭組立時的應用 變化性,故確實能達到發明之目的。 惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 乾圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 13 200831971 【圖式簡單說明】 圖1是本發明之鏡頭的自動化裝配方法一較佳實施例 的流程示意圖; 图2疋與邊較佳實施例配合使用的一裝配系統的俯視 示意圖; 圖3是一類似圖2的視圖,說明該裝配系統的數治具 沿一輸送路徑進行第一次循環; 圖4是該裝配系統的局部側視示意圖,說明將一鏡筒 從一鏡筒進料處移動至該治具上; 圖5疋该裝配系統的局部側視示意圖,說明該裝配系 、冼k查该鏡筒是否正常地定位於該治具上; 圖6疋該裝配系統的局部側視示意圖,說明將一片第 一鏡片從一個鏡片備料處的一第一備料區内組入該鏡筒内 圖7是一類似圖 另外三個鏡片備料處的 6的視圖,說明再將三片第一鏡片從 苐一備料區内組入該鏡筒内; ® 8疋一類似®| 3的視圖,說明該裝配系統的治具沿 該輸送路徑進行第二次循環; 圖9疋-類似®1 6的視圖,說明將一片第二鏡片從一 個鏡片備料處的一第二備 1鸯枓區内組入該鏡筒内; 圖10是—類似圖9的視圖,說明再將三片第二鏡片從 另外三個鏡片備料虛的— —第二備料區内組入該鏡筒内; 圖11疋°亥I配系統的局部側視示意圖,說明該裝配系 統檢測該治具上的鏡筒的一 ^ 鏡片組入後高度; 14 200831971 圖12是一類似圖4的視圖,說明將該鏡筒從該治具移 動至一鏡筒出料處;及 圖13是一類似圖5的視圖,說明該裝配系統檢查該治 具上是否殘留有未移走的鏡筒。 15 200831971 【主要元件符號說明】 100 …鏡筒進料處 200 定位檢查處 300 …鏡片備料處 310 …第一備料區 320 第二備料區 400 …高度檢測處 500 …鏡筒出料處 600 …鏡筒回收處 700 殘留檢查處 800 …鏡筒 900 第一鏡片 910 …第二鏡片 930 輸送路徑 1 0 主工作站 11 …工作盤 12…… …治具 20 鏡筒組入站 21 …倉儲單元 211 …倉儲 212 …托板 213 承盤 22 … 搬運單元 221 第一移動裝置 222……第二移動裝置 2 2 3……第一移動部 2 2 4……第二移動部 23……移載單元 231……十字臂 232……夾爪 3 0…"…定位檢查站 31………安裝座 3 2………光纖光電感測器 4 0………鏡片組入站 41………倉儲單元 411……倉儲 412……托板 413……第一承盤 414……第二承盤 42………搬運單元 421……第一移動裝置 422……第二移動裝置 4 2 3……第一移動部 4 2 4……第二移動部 4 3………移載單元 431……十字臂 432……吸嘴 16 200831971 5 0 …南度檢測站 51 …安裝座 52 -- 數位量規 60 * …鏡筒移出站 61… …倉儲單元 611 …倉儲 612 …托板 613 …承盤 62 …搬運單元 621 第一移動裝置 622 第二移動裝置 623 …第一移動部 624 …第二移動部 63 …移載單元 631 …十字臂 632 夾爪 70 …殘留檢查站 71 安裝座 7 2 …光纖光電感測 X… 第一方向 Y"" 第二方向 Z……… …第三方向 h…' …鏡片組入後高 17The group of people in the frame _ inside. In this embodiment, the transport unit 42 of the lens group inbound 4 can move the first retainer 413 located in the first stocking area 31〇 to the underside of the cross arm 431 of the transfer unit 43. Then, when the jig 12 passes through the cross arm 431 of the transfer unit 43 in sequence, the cross arm 431 of each transfer unit 43 can drive the nozzles 432, and each of the first retainers 413 (four) therein - Sheet No. - Lens _ Rotating just. Join the mirror in the same 800. Step 3: Participate in the 8th, so that the fixture 12 circulates the transport road 930 for the second time, including the following sub-steps: one of the sub-steps three. Referring to Figures 8, 9, and 1 , when the jig 12 passes the When the second stocking area of the lens preparation area is 32 ,, in cooperation with the jig (4), one of the second lenses 91 of each of the second stocking areas 32〇 is sequentially arranged in the (4)_. In the present embodiment, the transport unit 42 of the lens group inbound 40 can move the second retainer 414 located in the second stock preparation area 32〇 below the cross arm 431 of the transfer unit 43. When the rule 2 passes through the cross arm 431 of the transfer unit ^, the cross arm 431 of each transfer sheet το 43 can drive the nozzles 432, and each of the 11th 200831971 two retainers 414 One of the first first lenses 91 is sequentially assembled into the lens barrel 800 in which the four first lenses 900 are assembled. Sub-step three of two: Referring to Figures 8 and 11, when the jig 12 passes the height detecting portion 400, the intermittent operation of the jig 12 is used to detect the height of the lens assembly of the lens barrel 800 on the jig 12 h. In the present embodiment, the second lens 910 is pressed downward by the digital gauge 52 of the height detecting station 50 to measure the height h of the lens of the lens barrel 800 on each jig 12. Sub-step three of three: Referring to Figures 8 and 12, when the jig 12 passes through the barrel discharge 500, if the height h of the lens does not match the height of a specification, the intermittent operation of the jig 12 is matched. The lens barrel 800 is moved from the jig 12 to the lens barrel recovery portion 600. Conversely, when the jig 12 passes through the lens barrel discharge point 500, if the lens is assembled, the height h matches the specification height. And, in conjunction with the intermittent operation of the jig 12, the lens barrel 800 is moved from the jig 12 to the barrel discharge 500. In this embodiment, the cross arm 631 of the transfer unit 63 of the lens removal unit 60 is used to drive the jaws 632, and the lens barrel 800 is grasped from the jig 12, if the lens is assembled If the height h does not match the height of the gauge, the jaw 632 will rotate 90 at the cross arm 631. When the defective lens barrel 800 is released, the defective lens barrel 8 is dropped into a collection container (not shown) in the lens barrel recovery portion 600, and conversely, if the lens is assembled into the rear height h is in accordance with the height of the gauge, the cross arm 631 will drive the jaws 632, and the lens barrel 800 incorporating the first and second lenses 9〇〇, 91〇 (see FIG. 11) will be assembled from the fixture 12 rotate 180. It is moved to the retainer 613 in the discharge port 500 of the lens barrel. 12 200831971 <Sub-step three of four: Referring to Figures 8 and 13, when the jig i2 passes through the residual inspection station 700, in conjunction with the intermittent operation of the jig 12, it is checked whether the jig 12 remains unmoved. The lens barrel. In the present embodiment, the optical fiber photodetector 72 of the residual inspection station 70 projects the light of a predetermined power and receives the light reflected by the residual lens barrel 800 to check whether the lens barrel 800 on each jig 12 is inspected. A lens barrel 800 in which the transfer unit μ that has not been removed from the station 6〇 remains is left. Through the above description, the advantages of the present invention can be further summarized as follows: The present invention can increase the number of incorporated lenses in the lens barrel 800 to eight, and greatly increase the application variability in the lens assembly. In addition, it is worth mentioning that although the present invention is described in the lens stocking area 300 as two stocking areas, the present invention can of course further increase the number of material areas within each of the three stock preparations ( For example, 3 or more), and further lenses are incorporated into the lens barrel 8 in the subsequent cycle. In summary, the automatic assembly method of the lens of the present invention can effectively increase the number of incorporated lenses in the lens barrel, and greatly increase the application variability of the lens assembly, so that the object of the invention can be achieved. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent change and modification of the patent application and the description of the invention according to the present invention. All remain within the scope of the invention patent. 13 is a schematic flow chart of a preferred embodiment of the automated assembly method of the lens of the present invention; FIG. 2 is a top plan view of an assembly system used in conjunction with the preferred embodiment; FIG. A view similar to that of Figure 2 illustrates the first cycle of the jig of the assembly system along a transport path; Figure 4 is a partial side elevational view of the assembly system illustrating movement of a lens barrel from a barrel feed Figure 5 is a partial side elevational view of the assembly system illustrating the assembly system, 冼k checking whether the lens barrel is normally positioned on the fixture; Figure 6 is a partial side elevational view of the assembly system , indicating that a first lens is assembled into the lens barrel from a first stocking area of a lens preparation. FIG. 7 is a view similar to the other three lens preparations, illustrating three first lenses. It is incorporated into the lens barrel from the stock preparation area; the view of the ®® is similar to the ®| 3, indicating that the fixture of the assembly system is cycled along the transport path for the second time; Figure 9疋-similar to the ®1 6 View, the description will be a second The lens is assembled into the lens barrel from a second preparation area of a lens preparation; Fig. 10 is a view similar to Fig. 9, illustrating that three second lenses are again prepared from the other three lenses - - the second stocking area is incorporated into the lens barrel; Figure 11 is a partial side elevational view of the 疋°海I distribution system, illustrating that the assembly system detects the height of the lens of the lens barrel on the fixture; 14 200831971 Figure 12 is a view similar to Figure 4, illustrating the movement of the lens barrel from the jig to a barrel discharge; and Figure 13 is a view similar to Figure 5 illustrating the assembly system checking for residue on the fixture There are tubes that have not been removed. 15 200831971 [Description of main component symbols] 100 ... lens barrel feeding station 200 positioning inspection station 300 ... lens preparation point 310 ... first preparation area 320 second preparation area 400 ... height detection area 500 ... lens barrel discharge place 600 ... mirror Cartridge Recycling Station 700 Residual Inspection Station 800 ... Lens barrel 900 First lens 910 ... Second lens 930 Transport path 1 0 Main station 11 ... Working disk 12 ... Fixture 20 Tube set inbound 21 ... Storage unit 211 ... Storage 212 ... pallet 213 retainer 22 ... transport unit 221 first mobile device 222 ... second mobile device 2 2 3 ... first moving portion 2 2 4 ... second moving portion 23 ... transfer unit 231 ... Cross arm 232 ... jaws 3 0..."...positioning check station 31......mount 3 2......fiber optic photodetector 4 0.........lens group inbound 41.........storage unit 411... Warehousing 412 ... pallet 413 ... first retainer 414 ... second retainer 42 ... ... transport unit 421 ... first mobile device 422 ... second mobile device 4 2 3 ... first moving portion 4 2 4...second moving part 4 3... ...transfer unit 431...cross arm 432...nozzle 16 200831971 5 0 ... south detection station 51 ... mount 52 - digital gauge 60 * ... barrel removal station 61 ... storage unit 611 ... storage 612 ... Pallet 613 ... retainer 62 ... transport unit 621 first moving device 622 second moving device 623 ... first moving portion 624 ... second moving portion 63 ... transfer unit 631 ... cross arm 632 gripper 70 ... residual check station 71 Mounting seat 7 2 ... fiber optic light inductance measurement X... First direction Y"" Second direction Z......Third direction h...' ...the lens group is high 17

Claims (1)

200831971 十、申請專利範圍: 1 · 一種鏡頭的自動化裝配方法,人 匕δ以下步驟·· (a)使m輪送路徑間歇 l 徑可依序界定出-儲置有多數鏡筒的鏡〜:該輪送路 鏡片備料處,該等鏡片備料處八 ^進料處,及數 一鏡片的第一備料區,及_儲 有夕數第 備料區; 弟一鏡片的第二 (Β )使該治具第一次循環 目衣4輸:¾路徑,# . 步驟: 匕括Μ下子 過該鏡筒進料處時,配 將其中一鏡筒從該鏡筒 (Β1)當該治具經 合該治具的間歇作動, 進料處移動至該治具上, (Β2)當該治具經過該等鏡片備料處的第 一備料區時,配合該治具的間歇作動,將每— 第-備料區的其中一片第一鏡片依序地組入該 鏡筒内;及 (C)使該治具第二次循環該輸送路徑,包括以 步驟: τ (C1 )當該治具經過該等鏡片備料處的第 二備料區時,配合該治具的間歇作動,將每一 第二備料區的其中一片第二鏡片依序地組入該 鏡筒内。 2·根據申凊專利範圍第1項之鏡頭的自動化裝配方法,其中 ’在該步驟(A )中,沿該輸送路徑更可界定出一位於該 18 200831971 鏡筒進料處之後的定位檢查處,該步驟⑴更包括一在 β子步‘(B1 :)、( B2)之間的子步驟(B3 ),在該子步驟 (B3)中’當該治具經過該定位檢查處日寺,配合該治具 , 的間歇作動,檢查該鏡筒是否正常地定位於該治具上。 3.根據中睛專利範圍第!項之鏡頭的自動化裝配方法,其中 ’在該步驟(A) I沿該輸送路徑更可界定出一位於該 等鏡片備料處之後的鏡筒出料處,該步驟(c )更包括一 , 在該子步驟(C1)之後的子步驟(C2),在該子步驟(C2 )中,當该治具經過該鏡筒出料處時,配合該治具的間歇 作動,將該鏡筒從該治具移動至該鏡筒出料處。 4·根據申請專利範圍第丨項之鏡頭的自動化裝配方法,其中 ’在該步驟(A )中,沿該輸送路徑更可依序界定出一位 於該等鏡片備料處之後的高度檢測處、一鏡筒出料處,及 一鏡筒回收處,該步驟(C)更包括一在該子步驟(C1) 之後的子步驟(C2),及一在該子步驟(C2)之後的子步 ~ ( C3 ) ’在該子步驟(〔2 )中,當該治具經過該高度檢 測處時’配合該治具的間歇作動,檢測該治具上的鏡筒的 鏡片組入後高度,在該子步驟(C3 )中,若該鏡片組 - 入後高度與一規格高度不符,則當該治具經過該鏡筒出料 • 處時’配合該治具的間歇作動,將該鏡筒從該治具移動至 該鏡筒回收處,相反地,若該鏡片組入後高度與該規格高 度相符,則在該子步驟(C3 )中,當該治具經過該鏡筒 出料處時,配合該治具的間歇作動,將該鏡筒從該治具移 動至該鏡筒出料處。 19 200831971 •根據申請專利範圍第4項之鏡頭的自動化襄配方法,其 在η亥步驟(A)中,沿該輸送路徑更可界定出一位於 該鏡筒回收處之後的殘留檢查處,該步驟 二 6, 在該子步冑⑺)之後的子步驟(⑷,在該子步驟(c—4 )中’當該治具經過該殘留檢查處時,配合該治具的間 =作動,檢查該治具上是否殘留有未移走的鏡筒。 一種鏡碩的自動化裝配方法,包含以下步驟: 徑可H)使—―治具沿―輸送路㈣㈣動,沿該輸送路 :片備科,\出—儲置有多數鏡筒的鏡筒進料處’及數 、“備枓處’母一鏡片備料處具有第一〜k備料區 不小於2的整數,且,每—鏡片備料處的第—〜第^備 料區是分別儲置多數的第-〜第k鏡片; 步驟⑻使該治具第—次循環該輸送路徑,包括以下子 ㈤)當該治具經過該鏡筒進料處時 5該治具的間歇作動’將其中一鏡筒從該鏡t 進料處移動至該治具上, 、’同 —㈤)當該治具經過該等鏡片備 備料區時’配合該治具的間歇作動,將: 第一備料區的其中-片第-鏡片依序地:一 鏡筒内;及 今地組入該 (c)使該治具進行第二〜k次 中,第N次循環包括以下子步驟:…料徑’其 (C1) “治具經過該等鏡片備料處的第 20 200831971 2備料區時,配合該治具的間歇作動,將每一 第N備料區的其中_片第n鏡片依序地組入該 鏡筒内。 根據申D月專利範圍第6項之鏡頭的自動化裝配方法,其中 ’在該步驟…中,沿該輸送路徑更可界定出一位於該 鏡筒進料處之後的定位檢查處,該步驟(B)更包括一在 該子步驟(B1)、(B2)之間的子步驟⑻),在該子步驟 ()中田S亥治具經過該定位檢查處時,配合該治具 的間歇作動,檢查該鏡筒是否正常地定位於該治具上。 8.根射請專利範圍第6項之鏡頭的自動化裝配方法,其中 斤在及步驟(A )巾,沿該輸送路徑更可界定出—位於該 等鏡片備料處之後的鏡筒出料處,當該治具進行第乂次循 環該輸送路徑時,該步驟(c)更包括一在該子步驟(d )之後的子步驟(C2),在該子步驟(⑶中,當該治具 、:過該鏡筒出料處時,配合該治具的間歇作動,將該鏡筒 從該治具移動至該鏡筒出料處。 9·根據中請專利範圍第6項之鏡頭的自動化裝配方法,其中 ,在該步驟(A)中,沿該輸送路徑更可依序界定出一位 於該等鏡片備料處之後的高度檢測處、一鏡筒出料處,及 鏡筒回收處,當該治具進行第k次循環該輸送路徑時, 忒步驟(c)更包括一在該子步驟(C1)之後的子步驟( C2 ),及一在該子步驟(C2 )之後的子步驟(C3 ^在該 子步驟(C2 )中,當該治具經過該高度檢測處時,配合 該治具的間歇作動,檢測該治具上的鏡筒的一鏡片組入後 21 200831971 N度’在3亥子步驟(C3 )中’若該鏡片組入後高度與一 規格高度不符,則當該治具經過該鏡筒出料處時,配合該 ' 治具的間歇作動,將該鏡筒從該治具移動至該鏡筒回收處 . ,相反地,在該子步驟(C3)中,若該鏡片組入後高度 與該規格高度相符,當該治具經過該鏡筒出料處時,配合 該治具的間歇作動,將該鏡筒從該治具移動至該鏡筒出料 處。 f io.根據申請專利範圍第9項之鏡頭的自動化裝配方法,其 中,在該步驟(A)中,沿該輸送路徑更可界定出一位於 该鏡筒回收處之後的殘留檢查處,當該治具進行第k次 循環該輸送路徑時,該步驟(C)更包括一在該子步驟( C3)之後的子步驟(C4),在該子步驟(c4)中,當該治 一、、ι過A ^遠;^查處時,配合該治具的間歇作動,檢查 5亥治具上是否殘留有未移走的鏡筒。 22200831971 X. Patent application scope: 1 · An automatic assembly method for the lens, the following steps of the human 匕δ·· (a) The m-wheeling path interval l can be defined in order - the mirror with the majority of the lens is stored ~: The wheel feeding lens preparation place, the lens preparation place, the first feeding area of the lens, and the first storage area of the lens, and the second (Β) of the lens of the first lens The fixture is the first cycle of the eyewear 4 loss: 3⁄4 path, #. Step: When the sputum is passed through the lens tube feeding place, one of the lens barrels is fitted from the lens barrel (Β1) as the jig The intermittent operation of the jig, the feeding position is moved to the jig, (Β2) when the jig passes through the first stocking area of the lens preparation, the intermittent operation of the jig is matched, and each - One of the first lenses of the stocking area is sequentially assembled into the lens barrel; and (C) causing the jig to circulate the transport path a second time, comprising the steps of: τ (C1) when the jig passes the lenses At the second stocking area of the stocking area, one of each second stocking area will be matched with the intermittent operation of the jig The second lens group sequentially into the inner barrel. 2. The automated assembly method of the lens according to claim 1, wherein in the step (A), a positioning inspection position after the feeding of the 18 200831971 lens barrel is further defined along the conveying path The step (1) further includes a sub-step (B3) between the β substeps '(B1:), (B2), in which the jig passes through the positioning inspection at the Japanese temple, With the intermittent operation of the jig, it is checked whether the lens barrel is normally positioned on the jig. 3. According to the range of the medium eye patent! An automated assembly method for a lens, wherein 'in this step (A) I, along the transport path, a lens discharge at a position after the lens preparation is further defined, and the step (c) further includes Sub-step (C2) after the sub-step (C1), in the sub-step (C2), when the jig passes through the discharge of the lens barrel, the lens barrel is taken from the intermittent operation of the jig The jig moves to the discharge of the lens barrel. 4. The automated assembly method of the lens according to the scope of the patent application, wherein in the step (A), a height detection portion located after the lens preparation portion is further sequentially defined along the conveying path, At the barrel discharge, and a barrel recovery, the step (C) further includes a sub-step (C2) after the sub-step (C1), and a sub-step after the sub-step (C2). (C3) 'In the sub-step ([2), when the jig passes the height detecting position, 'interacting with the intermittent operation of the jig, detecting the height of the lens of the lens barrel on the jig, after In the sub-step (C3), if the height of the lens group after entering does not match the height of a specification, when the fixture passes through the discharge of the lens barrel, 'the intermittent operation of the fixture is matched, and the lens barrel is taken from the The jig is moved to the lens barrel recycling place. Conversely, if the height of the lens group is consistent with the height of the specification, in the sub-step (C3), when the jig passes the discharge point of the lens barrel, the fitting is matched. The intermittent operation of the jig moves the lens barrel from the jig to the discharge of the lens barrel. 19 200831971 • An automated matching method for a lens according to claim 4, wherein in the step (A), a residual inspection position after the recovery of the lens barrel is further defined along the transport path, Step 2, in the sub-step after the sub-step (7)) ((4), in the sub-step (c-4), when the jig passes the residual inspection, cooperate with the fixture=action, check Whether there is an unremoved lens barrel on the jig. An automated assembly method of the mirror, comprising the following steps: The diameter can be H) - the jig is moved along the "transport road (four) (four), along the transport path: the film preparation section , \Out—the barrel feeding position of the majority of the lens barrels and the number, the “preparation place”, the mother and the lens preparation area have the first number of the k-stocking area not less than 2, and each lens preparation area The first to the second preparation area respectively store a plurality of the first to the kth lenses; the step (8) causes the fixture to cycle the delivery path for the first time, including the following sub (5)) when the jig is fed through the lens barrel; At the time of 5, the fixture's intermittent operation 'put one of the barrels from the mirror t feed Moving to the jig, 'same-(f)) when the jig passes through the lens preparation area, 'with the intermittent operation of the jig, the: first-piece first-lens of the first preparation area sequentially : in a lens barrel; and in this place (c) to make the fixture in the second to k times, the Nth cycle includes the following sub-steps: ... the material diameter 'the (C1) "the fixture passes through the In the 20th 200831971 2 preparation area of the lens preparation, the n-th lens of each Nth stocking area is sequentially assembled into the lens barrel in accordance with the intermittent operation of the jig. According to the automatic assembly method of the lens of the sixth paragraph of the patent application of the Japanese Patent Application No. 6, wherein in the step, a positioning inspection position after the feeding of the lens barrel can be further defined along the conveying path, the step (B) Further comprising a sub-step (8) between the sub-steps (B1) and (B2), in the sub-step (), when the field S-type fixture passes the positioning inspection, the intermittent operation of the fixture is checked Whether the lens barrel is normally positioned on the jig. 8. The automated assembly method of the lens of the sixth aspect of the patent application, wherein the step (A) and the step (A) are further defined along the conveying path - at the discharge of the lens barrel after the lens preparation, When the jig is cycled through the transport path for the third time, the step (c) further includes a sub-step (C2) after the sub-step (d), in the sub-step ((3), when the jig, : When the discharge of the lens barrel is passed, the lens barrel is moved from the fixture to the discharge position of the lens barrel in accordance with the intermittent operation of the fixture. 9. According to the automatic assembly of the lens of the sixth patent scope of the patent application a method, wherein, in the step (A), a height detecting portion, a barrel discharge portion, and a lens barrel recycling portion after the lens preparation portion are further sequentially defined along the conveying path. When the jig performs the k-th cycle of the transport path, the step (c) further includes a sub-step (C2) after the sub-step (C1), and a sub-step (C3) after the sub-step (C2) ^ In this sub-step (C2), when the jig passes the height detection portion, the jig is matched After the operation, the lens of the lens barrel on the fixture is detected. 21 200831971 N degree 'in the 3 Hai sub step (C3) 'If the height of the lens does not match the height of a specification, then the fixture passes When the lens barrel is discharged, the lens barrel is moved from the fixture to the lens barrel recovery portion in conjunction with the intermittent operation of the fixture. Conversely, in the sub-step (C3), if the lens group The height after entering is consistent with the height of the specification. When the jig passes through the discharge of the lens barrel, the lens barrel is moved from the jig to the discharge position of the lens barrel in conjunction with the intermittent operation of the jig. f io. An automated assembly method for a lens according to claim 9 wherein, in the step (A), a residual inspection portion located after the recovery portion of the lens barrel is further defined along the transport path, when the fixture is performed In the kth cycle of the transport path, the step (C) further includes a sub-step (C4) after the sub-step (C3), in the sub-step (c4), when the rule, the ι over A ^远; ^ When investigating, with the intermittent operation of the fixture, check whether there is residue on the 5th fixture No removal of the lens barrel 22
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