TW200811501A - Auto-adjusting centering method by jointing optical lenses - Google Patents

Auto-adjusting centering method by jointing optical lenses Download PDF

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Publication number
TW200811501A
TW200811501A TW95131478A TW95131478A TW200811501A TW 200811501 A TW200811501 A TW 200811501A TW 95131478 A TW95131478 A TW 95131478A TW 95131478 A TW95131478 A TW 95131478A TW 200811501 A TW200811501 A TW 200811501A
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Taiwan
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lens
adjustment
image
adjustments
lenses
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TW95131478A
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Chinese (zh)
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TWI312427B (en
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Dai-Geng Ye
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Canon Inc Taiwan
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Abstract

An auto-adjusting centering method by jointing optical lenses mainly comprises: selecting lens types; determining if a reference lens analyzer has been reset and, if necessary, performing error correction; testing if the operations of a motor are under control; setting the maximum number of adjustments allowed of three adjustment machines; employing an electronic image processor to read; after an image is read, performing data accumulative reading algorithm and sensitivity correction integration assigned approximation algorithm compression of the electronic image processor; performing image automatic comparison to obtain an adjustment level between the computer image and an aligning lens; if the comparison result confirms that the center point of a first lens aligns with that of a second lens, performing hardening adhesion process of the two lenses; if the comparison result shows a shift between the center point of the first lens and that of the second lens, calculating the moving distance of each of the three adjustment machines; driving the three adjustment machines to operate; if the number of adjustments of the three adjustment machines exceeds the set value, the combined optical lens is regarded as a defective; and if the number of adjustments of the three adjustment machines is less than the set value, carrying out hardening adhesion solidification operation to bond the two lenses tightly together into a composite optical lens.

Description

200811501 八、發明說明: 【發明所屬之技術領域】 ,本發明係關於-種光學透鏡接合之自動調校求心方 法,特別係關於一種透過自動化校準方式,將第一浐片與 第二鏡片之中心點準確對準後,再進行自動凝固硬^ 提昇複合光學鏡片產能之光學透鏡接合之自動調校求心 方法。 【先前技術】 習知複合光學鏡片之中心點校準方法為· 步驟一:將第一鏡片固定於偏心測定器之夾且上,使 第:鏡片與偏心測定器之鏡筒相對應,再將第二鐃片貼合 於第一鏡片上,其貼合面並塗佈有膠體; 步驟二:透過偏心測定器之鏡筒觀看第一鏡片與第二 鏡片之中心點是否有對準,若無對準,操作者則以/手指= 行第二鏡片之移動,以將第二鏡片之中心點與第 中心點對準; 步驟三:當第一鏡片與第二鏡片對準後,即透過光綠 硬化之方式,將第一鏡片及第二鏡片貼合面之膠體凝固, 使第一鏡片及第二鏡片形成一複合光學鏡片。 然而,習知方法雖可製作複合光學鏡片,但其在構成 上仍具有以下之缺失: ' ’、 1·習知複合光學鏡片係透過手動校準方式,使其校譯 時間相當攏長,相對造成產能無法有效提昇 2.習知複合光學鏡片係透過手動校準方式,使其校辟 誤差率較高,導致不良率相對提高,造成材料2奉 費,進而導致成本增加,實不符合經濟效益。 200811501 由此可知’習知複合光學鏡片校準方法仍有以上之缺 失,亟待加以改良創新。 、 【發明内容】 本發明之光學透鏡接合之自動調校求心方法,操作者 於進行兩鏡片校準前,需先進行鏡片型式之選擇及判斷基 準透鏡測定有無歸零,並進行錯誤調校處置,再測試可否 操控三具調整裝置動作,並進行三具調整裝置之最大調整 回數設定,然後,先作歧補正後讀取影仙取裝置所拍 ,之電子影像處理H影像’該電子影像處理器影像係為兩 合影像’取得影像資料後,並進行積算指定近似 =异查細即可進行資料集聚判讀演算,再進行影像自動比 對’以取得電腦影像與校準鏡片之調整 為第一鏡片盥第-浐山 右比對、、、口果 硬化黏合S 準’則進行兩鏡片之 如 >、 畢後需再久確認兩鏡片是否為良品; 果:系第二鏡片與第一轉片之中心點有偏移,即會 晋:柞一ΐ凋整裝置分別之移動行程,再驅動三具調整裝 該複合光學鏡片列為ίΐ”!二=定值時,即將 則自動進行硬化黏固作1脏右调整次數小於設定值時, 一乍業,將兩鏡片緊密黏合成複合光學 ,片1並再次確認該複合光學鏡片是否為良品,以此方 ^ /、可應用於三片或更多鏡片等複數鏡片精確接合的應 【實施方式】 請參閱第一圖、第二圖、篦一 斤 不係為本發明之光學透鏡接合之自動調校求心方法’士 200811501 第四,所示’係先將第一鏡片1固定於顯微鏡之 疋3中,亚歸零對準鏡頭中預設的基準光軸10,使第一 鏡片1與顯微鏡之基準光轴1〇1目對應,並將第 2於第-鏡片U,其貼合面並塗佈有膠體,並於顯微 、兄目鏡上方設置有一影像擷取裝置(圖中未標示),該 影像摘取裝置可為攝影機、CMOS或CCD,且該影像擷取 ,置係與-電腦主機相連接,以透過電腦主機判讀影像資 料,蜂過讀取後即產生實測光軸影像20,本創作即是將上 述h况以電細等自動化演算調整方法,使兩者對準後再自 動接口,—降低人工操作的程度,大幅增進對準接合的速度。 如第一圖所示,當/使用者欲進行兩鏡片之 2需先進行鏡片型式選擇101,(如第五圖所示 1細言幕會設有檢測參數設定顯示欄65,此時有固定鏡片 f式參數或人工自行調整修正兩種施作選擇,選擇或修正 凡畢後,即會判斷基準透鏡測定102是否歸零,若沒有, =會進行檢測光以否不^、目鏡與校準鏡片沒有對應、 疋否無法抓取影像或調整裝置位置偏㈣錯誤調校處置 ’、若電腦主機有歸零’再測試是否能操控三具調整農 、3、、4、5動作,即是將受調鏡片置入並移動馬達a、馬 違b’測試是否能操控調整裝置動作1〇4(如第四圖所示卜 具調整裝置3、4、5之設定調整回數設定⑻ ^ °又疋值11以10回為最佳,設定完畢後,即對電子 影像影像感度補正⑽避免雜訊產生,再讀取影像 置所拍攝之電子影像處理器的影像讀取1G6,該電 2像處心影像可為CMQS影像處判等,其係取得兩 Γ之,合影像後,再進行電子影像處理•器影像平均值計 ”再師選正確或錯誤的資料,並將筛選後資料壓縮後, 200811501 再判斷三具調整裝置3、4、5位移向量,最後再經指定範 圍再作積算指定近似演算壓縮1〇81,以確認位移值等資料 集聚判讀演算107 ;演算完畢後,即會進行影像自動比對 109 ’以取得電腦影像6與待校準鏡片之調整位準(如第 五圖所示)藉由電腦顯示螢幕上,為實質影像顯示63,比 對情況’則由旁設之顯示區中顯示對位情況,其中可顯示 基準61與待調鏡片計算後之波形62對位的情況進行比對 (〇K/NG)11〇,若比對結果為第一鏡片i與第二鏡片2之中 心點已對準(OK)此時基準61與波形62為對準狀態,則進 行兩鏡片之自動硬化接合m,,完畢後,將三具調整裝置 3\4、5復歸各機構馬達退避112,並再次確認兩鏡片i、 2疋否為良品進行硬化後再檢視113,若是對準,則完成 校準取出結果120 ;若不是,則判定為不良品118取出或 標記;若比對(OK/NG)11〇結果係第二鏡片2與第一鏡片工 :中、點有偏#(如第二圖所示),即會調整裝置之移動 量計算114(如第三圖及第四圖所示),再驅動三具調整裝 置3 4、5動作進行調整移動115,調整同 „…5之調整次數是否有大於設定值二 數^ U6,即將該複合光學鏡片判定為不 二像位詈Si回收,若調整次數小於設定值η回,則記 錄^/像位置调整回赵+彳| ^ ^ J1 51 ^ ^ - π 1 U7 ,並重新回到讀取電子影像處 理'影像項取106之步驟,重複上述流程、 為使^明更加顯現出進步性與實用 與 品作一比較分析如下·· 從,、自用物 習用缺失: 鏡片係透過手動校準方式’使其校準 ,械長,相對造成產能無法有效提昇。 8 200811501 2·習知複合光學鏡片係透過手動校準方式,使其校準 誤差率較高,導致不良率相對提高,造成材^耗 費,進而導致成本增加,實不符合經濟效益。 本發明之優點·· 孤 1·本創作係以自動方式進行兩鏡片中心點之校準,以 大幅降低校準誤差率,進而提昇產品之良率。 2·本創作係以自動方式進行兩鏡片中心點之校準,以 加速兩鏡片之校準時間,進而提昇複合光學鏡片之 產能。 【圖式簡單說明】 第一圖為本發明光學透鏡接合之自動調校求心方法之 流程圖。 第二圖為本發明光學透鏡接合之自動調校求心方法之 兩鏡片接合示意圖。 第三圖為本發明光學透鏡接合之自動調校求心方法之 側視操作示意圖。 第四圖為本發明光學透鏡接合之自動調校求心方法之 俯視操作示意圖。 第五圖為本發明光學透鏡接合之自動調校求心方法之 電腦影像示意圖。 【主要元件符號說明】 第一鏡片1 第二鏡片2 調整裝置3 調整裝置4 9 200811501 調整裝置5 電腦影像6 . 基準光軸10 實測光軸影像20 基準61 波形62 實質影像顯示63 參數設定顯示欄65200811501 VIII. Description of the Invention: [Technical Field] The present invention relates to an automatic adjustment and centering method for optical lens bonding, in particular to a center of a first cymbal and a second lens through an automated calibration method After the points are accurately aligned, the automatic adjustment and centering method of the optical lens bonding of the automatic solidification hardening composite optical lens production capacity is performed. [Prior Art] The center point calibration method of the conventional composite optical lens is as follows: Step 1: Fix the first lens to the clip of the eccentricity measuring device, so that the first lens corresponds to the lens barrel of the eccentricity measuring device, and then the first The second sheet is attached to the first lens, and the bonding surface is coated with a colloid; Step 2: Whether the center point of the first lens and the second lens are aligned through the lens barrel of the eccentricity measuring device, if there is no The operator then moves the second lens with / finger = to align the center point of the second lens with the center point; Step 3: When the first lens is aligned with the second lens, the light is green In the hardening manner, the colloids of the first lens and the second lens bonding surface are solidified, so that the first lens and the second lens form a composite optical lens. However, the conventional method can produce a composite optical lens, but it still has the following defects in its composition: ' ', 1 · The conventional composite optical lens is manually calibrated, so that the translation time is quite long, and relatively The production capacity can not be effectively improved. 2. The conventional composite optical lens system is manually calibrated to make the correction error rate higher, resulting in a relatively low defect rate, resulting in a fee for the material 2, which in turn leads to an increase in cost, which is not in line with economic benefits. 200811501 It can be seen that the conventional composite optical lens calibration method still has the above defects, and needs to be improved and innovated. SUMMARY OF THE INVENTION In the optical lens bonding automatic calibration method of the present invention, the operator needs to select the lens type and determine whether the reference lens is zero or not, and perform error adjustment and disposal before performing the two lens calibration. Retest whether the three adjustment devices can be operated, and the maximum adjustment number setting of the three adjustment devices is performed. Then, after the correction is made, the image capture device is taken, and the electronic image processing H image is processed. The image is a two-in-one image. After obtaining the image data, and performing the integrated approximation = different check, the data can be collected and interpreted, and then the image is automatically compared to obtain the first lens of the computer image and the calibration lens.盥第浐浐右右对,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, There is an offset at the center point, that is, it will be promoted: the movement of the device is separately moved, and then the three adjustments are driven to install the composite optical lens as ΐ"! Then, the hardening and fixing is automatically performed. When the number of dirty right adjustments is less than the set value, the two lenses are closely bonded to the composite optics, and the film 1 is reconfirmed whether the composite optical lens is a good product. It can be applied to the precise bonding of multiple lenses such as three or more lenses. [Embodiment] Please refer to the first figure, the second figure, and the one-pound is not the automatic adjustment method for optical lens bonding of the present invention.士200811501 Fourth, shown as 'the first lens 1 is fixed in the microscope 3, the sub-zero is aligned with the preset reference optical axis 10 in the lens, so that the first lens 1 and the microscope's reference optical axis 1 Corresponding to the first eye, and the second to the first lens U, the bonding surface is coated with a colloid, and an image capturing device (not shown) is disposed above the microscope and the eyepiece, the image is taken. The device can be a camera, a CMOS or a CCD, and the image is captured and connected to the computer host to interpret the image data through the computer host. After the bee is read, the measured optical axis image 20 is generated, and the creation is The above h condition is automatically changed by electric fine The calculation adjustment method is to make the two interfaces and then automatically interface, which reduces the degree of manual operation and greatly improves the speed of the alignment joint. As shown in the first figure, when the user wants to perform the two lenses, the lens needs to be performed first. Type selection 101, (as shown in the fifth figure, the detailed statement will be provided with the detection parameter setting display column 65. At this time, there are two types of fixed lens f-type parameters or manual self-adjustment corrections. , it will judge whether the reference lens measurement 102 returns to zero, if not, = will detect light to no, ^ eyepiece does not correspond to the calibration lens, 无法 can not capture the image or adjust the device position bias (4) error adjustment treatment ', If the computer has zero return, then test whether it can control three adjustments of agriculture, 3, 4, 5, that is, put the lens in the adjustment and move the motor a, the horse violates the b' test whether it can control the adjustment device action 1 〇4 (As shown in the fourth figure, the setting adjustment number of the adjustment device 3, 4, 5 is set to (8) ^ ° and the value of 11 is 10 times as the best. After the setting is completed, the sensitivity of the electronic image is corrected (10). Avoid noise generation, then read The image of the electronic image processor captured by the camera is read 1G6, and the image of the image can be CMQS image judgment, etc., and the image is obtained by two images. After the image is combined, the image processing is performed on the image. After the value is calculated, the correct or wrong data will be selected, and the filtered data will be compressed. Then, the displacement vector of the three adjustment devices 3, 4, and 5 will be judged in 200811501, and finally the specified range will be compressed by the specified range. 81, to confirm the displacement value and other data accumulation interpretation calculus 107; after the calculation is completed, the image will be automatically compared 109 ' to obtain the computer image 6 and the adjustment level of the lens to be calibrated (as shown in the fifth figure) by computer On the display screen, for the substantial image display 63, the alignment case is displayed by the adjacent display area, wherein the display 61 can be compared with the case where the waveform 62 after the lens is calculated is aligned (〇 K/NG)11〇, if the result of the comparison is that the center point of the first lens i and the second lens 2 is aligned (OK), then the reference 61 and the waveform 62 are in an aligned state, then the automatic hardening bonding of the two lenses is performed. m,, after the completion, will be three The adjustment device 3\4, 5 resets the motor retraction 112 of each mechanism, and confirms whether the two lenses i, 2 are hardened and then checks 113. If it is aligned, the calibration result 120 is completed; if not, it is determined Take out or mark the defective product 118; if the comparison (OK/NG) 11〇 results in the second lens 2 and the first lens worker: the middle and the point are biased # (as shown in the second figure), the device will be adjusted The movement amount calculation 114 (as shown in the third figure and the fourth figure), and then drives the three adjustment devices 3 4, 5 to perform the adjustment movement 115, and adjust whether the adjustment times of the same „...5 are greater than the set value two ^ U6 That is, the composite optical lens is determined to be a non-image position 詈Si recovery, and if the adjustment times are less than the set value η, the recording ^/image position is adjusted back to Zhao + 彳 | ^ ^ J1 51 ^ ^ - π 1 U7 , and Going back to the step of reading the electronic image processing 'image item 106, repeating the above process, in order to make the comparison more progressive and practical and the product is compared as follows. · From, the use of self-use is missing: the lens is transmitted through Manual calibration method 'make it calibrated, length, relative production Can not be effectively improved. 8 200811501 2·The conventional composite optical lens is manually calibrated so that the calibration error rate is high, resulting in a relatively low defect rate, resulting in material consumption, which in turn leads to increased costs, which is not economical. Advantages of the Invention · · Lone 1. This creation automatically calibrates the center points of the two lenses to greatly reduce the calibration error rate, thereby improving the yield of the product. 2. This creation automatically calibrates the center points of the two lenses to accelerate the calibration time of the two lenses, thereby increasing the productivity of the composite optical lens. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a flow chart of the method for automatically adjusting and centering the optical lens joint of the present invention. The second figure is a schematic view of the two lens joints of the automatic adjustment and centering method for optical lens bonding of the present invention. The third figure is a side view of the automatic adjustment and centering method of the optical lens joint of the present invention. The fourth figure is a schematic view of the top view of the method for automatically adjusting the center of the optical lens joint of the present invention. The fifth figure is a computer image diagram of the method for automatically adjusting and centering the optical lens joint of the present invention. [Main component symbol description] First lens 1 Second lens 2 Adjustment device 3 Adjustment device 4 9 200811501 Adjustment device 5 Computer image 6. Reference optical axis 10 Actual optical axis image 20 Reference 61 Waveform 62 Substantial image display 63 Parameter setting display column 65

Claims (1)

200811501 九、申請專利範圍: 1. 一種光學透鏡接合之自動調校求心芕法,係先將第 一鏡片固定於偏心測定器之定位槽中,使第一鏡片與顯微 鏡之目鏡相對應,並將第二鏡片貼附於第一鏡片上,'其貼 合面並塗佈有膠體,並於顯微鏡之目鏡上方設置有_号;像 擷取裝置,.該影像擷取裝置係與一電腦主機相連接;ζ欲 進行兩鏡片之中心點校準時,係先進行鏡片型式之選二及 判斷基準透鏡測定有無歸零,並進行錯誤調校處置,再測 試可否操控調整裝置動作,並進行調整裝置之最大調整回 數為η值的設定,然後,進行電子影像處理器感度補正再 2影像讀取,讀取影像後’再進行資料集聚判讀演算及積 算指定近似演算壓縮,再進行影像自動比對,以取得電腦 影像與校準鏡片之調整位準,若比對結果為第一鏡片與 二鏡片之中心點已對準,則進行兩鏡片之硬化黏合作^業, 若=對結果係第二鏡片與第一鏡片之中心點有偏移,即會 計算出調整裝置之移動量,再驅動調整裝置動作,將鏡二 對準,此時並判別調整裝置之調整次數是否大於設定 時’是則將該複合光學鏡片列為不良品,若調整次數小於 設定值時’若調整次數小於設定值,則記錄影像位置 並將調整回數加-,並重新回到讀取電子影像處理器 資料之步驟,重複上述流程。 2. 如申請專利範圍第1項所述之光學透鏡接合之自動 調校求心方法,其中該影像擷取裝置可為攝 〇 或 CCD。 3. 如申請專職圍第丨項料之光學透鏡接合之自動 凋权求心方法,其中該錯位調校處置主要係針對光源是否 不足、目鏡與校準鏡片有無對應、是否無法抓取影像 200811501 整裝置位置偏移等錯誤進行調校處置.。 ^ 4·如申請專利範圍第1項所述之光學透鏡接合之自動 凋杈求心方法,其中該調整裝置以三具為最佳。 5·如巾請專㈣圍第丨項所述之光學透鏡接合 _校求心方法,其中該資料集聚判讀演算係先針對電子与 減理H影像平均值計算,再_選正確或錯誤的資料,: 將筛選後資料壓縮後,再判斷調整裝置位移向量,、最亚 確認位移值。 i 6.如申請專利範圍第1項所述之光學壤鏡接合之自動 調校求心方法,其中該方法,亦可以藉由重覆運;,以貼 合三片或更多的複數鏡片結合方式。 ' 12200811501 IX. Patent application scope: 1. An automatic adjustment method for optical lens bonding, which first fixes the first lens in the positioning groove of the eccentricity measuring device, so that the first lens corresponds to the eyepiece of the microscope, and The second lens is attached to the first lens, 'the bonding surface is coated with a colloid, and the _ number is arranged above the eyepiece of the microscope; like the capturing device, the image capturing device is connected with a computer host If you want to perform the center point calibration of the two lenses, first select the lens type and determine whether the reference lens is used for zero or not, and perform error adjustment, and then test whether the adjustment device can be operated and adjust the device. The maximum adjustment number is set to the value of η. Then, the electronic image processor is corrected for sensitivity and then the image is read. After the image is read, the data collection and interpretation calculation and the integrated approximate compression calculation are performed, and then the image is automatically compared. In order to obtain the adjustment level of the computer image and the calibration lens, if the comparison result is that the center point of the first lens and the second lens are aligned, the hardening of the two lenses is performed. Sticky cooperation industry, if = the result is offset between the second lens and the center point of the first lens, that is, calculate the movement amount of the adjustment device, and then drive the adjustment device to operate, align the mirror two, and determine the adjustment at this time If the number of adjustments of the device is greater than the setting time, 'When the number of adjustments is less than the set value, if the number of adjustments is less than the set value, the image position is recorded and the adjustment number is added - and Go back to the steps of reading the electronic image processor data and repeat the above process. 2. The method of automatically adjusting and aligning an optical lens joint according to claim 1, wherein the image capturing device can be a camera or a CCD. 3. If applying for the automatic lens-centering method of the optical lens joint of the full-time ninth item, the misalignment adjustment mainly depends on whether the light source is insufficient, whether the eyepiece is aligned with the calibration lens, and whether the image cannot be captured. Adjustments such as offsets are adjusted. ^4. The method of automatically squeezing the optical lens joint according to claim 1, wherein the adjusting device is preferably three. 5. For the towel, please use the optical lens joint method described in the fourth paragraph. The school's method of finding the heart is to calculate the average value of the electron and the reduced H image first, and then select the correct or wrong data. : After compressing the filtered data, determine the adjustment device displacement vector, and confirm the displacement value most. i 6. The method for automatically adjusting and aligning the optical lobe bonding as described in claim 1 of the patent application, wherein the method can also be repeated by laminating to fit three or more complex lenses. . ' 12
TW95131478A 2006-08-25 2006-08-25 Auto-adjusting centering method by jointing optical lenses TW200811501A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102540636A (en) * 2010-12-31 2012-07-04 华晶科技股份有限公司 lens calibration system
TWI408432B (en) * 2008-10-17 2013-09-11 Hon Hai Prec Ind Co Ltd Device and method for assembling lens module

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI408432B (en) * 2008-10-17 2013-09-11 Hon Hai Prec Ind Co Ltd Device and method for assembling lens module
CN102540636A (en) * 2010-12-31 2012-07-04 华晶科技股份有限公司 lens calibration system
CN102540636B (en) * 2010-12-31 2014-04-16 华晶科技股份有限公司 Lens calibration system

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Publication number Publication date
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