TW200806831A - Microfiber duster - Google Patents

Microfiber duster Download PDF

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Publication number
TW200806831A
TW200806831A TW96107013A TW96107013A TW200806831A TW 200806831 A TW200806831 A TW 200806831A TW 96107013 A TW96107013 A TW 96107013A TW 96107013 A TW96107013 A TW 96107013A TW 200806831 A TW200806831 A TW 200806831A
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TW
Taiwan
Prior art keywords
synthetic
central member
filaments
danny
microfibers
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Application number
TW96107013A
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Chinese (zh)
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TWI438316B (en
Inventor
Terrence Treacy
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Txf Products Inc
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Publication of TW200806831A publication Critical patent/TW200806831A/en
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Publication of TWI438316B publication Critical patent/TWI438316B/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L13/00Implements for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L13/10Scrubbing; Scouring; Cleaning; Polishing
    • A47L13/38Other dusting implements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249922Embodying intertwined or helical component[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2929Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]

Landscapes

  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Nonwoven Fabrics (AREA)
  • Filtering Materials (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)

Abstract

An apparatus comprising a central member and a synthetic fiber material portion extending radially outward from the central member along at least a portion of the central member and comprising a plurality of synthetic threads, wherein each of the plurality of threads comprises a plurality of synthetic filaments, and wherein each of the plurality of filaments comprises a plurality of synthetic microfibers.

Description

200806831 (1) 九、發明說明 相關申請案的交互對照 本申請案主張2006年三月6日提出申請的美國臨時 申請案第 60/779,634 號,名稱爲“MICROFIBER DUSTER”, 的權益,其揭示內容以引用方式倂入本文。 【發明所屬之技術領域】 本發明係關於微細纖維除塵器。 【先前技術】 先前手持除塵裝置,或“除塵器”,係由從羊毛或其他 天然纖維所製。不過,此等除塵器可能難以維持清潔且天 然纖維的供應係不穩定者。再者,羊毛除塵器較從製造材 料所製的除塵器來得昂貴。例如,其他先前除塵器係從分 裂的塑膠絲帶,例如聚酯或聚胺所製。不過,即使此等型 式也都有缺點。例如,分裂的帶固持髒物和灰塵的能力頗 爲有限,係因爲與微細纖維材料的較小纖維比較之下,該 等纖維具有相當大的纖維尺寸之故。較小的纖維具有可以 改良固持髒物和灰塵的能力之機械性質。 【發明內容及實施方式】 要了解者,下面的揭示提供許多不同的具體實例或實 施例,用於執行不同具體實例的不同特徵。於下面係敘明 組件及排列的特定例子以簡化本揭示。當然,此等僅爲例 •4- (2) (2)200806831 子且無意具有限制性。此外,本揭示可能於各實施例中重 複若干元件編號及/或字母。此等重複係爲了單純性和清 晰性的目的且其本身並未限定介於各具體實例及/或所討 論的構形之間的關係。再者,於下面的說明中,於第二特 徵之後或其上形成第一特徵可包括其中該第一和第二特徵 係直接相連而形成之具體實例,且也可包括其中額外特徵 可能介入於第一和第二特徵之間形成,使得該第一和第二 特徵可能不直接相連之具體實例。 於用在本文中時,術語“微細纖維(microfiber ) ”可 爲一技術名詞,其可指明一纖維係一丹尼(denier )或更 小者。此等微細纖維和較大的纖維都可用於本揭示的範圍 內。例如,在經過本文所述撕開方法或其他者之後,一微 細纖維或纖維可爲約0 · 2丹尼。不過,較低的丹尼値也在 本揭不的範圍內。再者,根據本揭不一或更多方面使用的 微細纖維和纖維可包括聚酯,聚醯胺,尼龍,丙烯酸系及 /或其他合成材料。 參照圖1,圖示一展示本揭示的一或更多方面的裝置 1〇〇之側視圖。裝置1〇〇可爲在本文中提及的除塵器或微 細纖維除麈器。裝置1 0 0包括一中央構件1 1 〇和從該中央 構件1 1 0的至少一部份延展的合成纖維材料1 20。 該中央構件1 1 0可爲環圏及/或捻編的金屬線。例 如,該金屬絲的規度可在約2與約2 4之間。該中央構件 110可爲或包括,與其他材料一起者,未塗覆的鋼,不鏽 鋼,鍍鋼金屬,鍍鋅,鍍鉻鎳,及/或其他金屬材料。該 -5- (3) 200806831 中央構件110也可具有塑膠塗層。 該中央構件1 1 0的材料可經選擇成使得該中央構 1 1 〇可爲撓性者,使得該中央構件1 1 〇可彎曲,並也可 到其原來的形狀或保持在新的形狀。該中央構件丨〗〇的 料也可’或替代地,經選擇成使得在製造過程中可達成 捻編(twisted)的構型。例如,中央構件n〇可被捻編 一具有介於每吋約1 /2轉與約5轉之間的構型,不過其 構型也在本揭示的範圍內。 合成纖維材料1 20可包括複數條線,每一線包括複 根微細纖維。例如,每一線可包括介於約5 0與約1 5 0 之間的絲’且每一絲可具有在約八與約十六條之間的微 纖維。於一具體實例中,每一線包括7 2根絲。不過, 揭示的一或更多方面可應用於或可輕易地調適於包括具 少於50條絲的線,具有多於約丨50條絲的線,具有少 八條微細纖維的絲,及/或具有多於約十六條微細纖維 絲之具體實例。 合成纖維材料120通常可具有範圍在約〇.〇1與約 之間的丹尼値。於一具體實例中,該合成纖維材料1 2 0 具有範圍在約〇· 09與約17之間的丹尼値。於另一具體 例中,該合成纖維材料1 2 0可具有範圍在約〇 . 1與約 之間的丹尼値。於又另一具體實例中,該合成纖維材 1 2 0可具有軺圍在約0 · 2與約1 5之間的丹尼値。本揭示 圍內該等絲的示範丹尼値包括2丹尼,3丹尼,及5丹 (預-分裂絲)。上述示範丹尼値和範圍可用於製造除 件 回 材 成 他 數 根 細 本 有 於 的 50 可 實 30 料 範 尼 塵 -6 - (4) (4)200806831 器100中所用纖維分裂步驟之前的生料微細纖維材料,及 /或於此等分裂步驟之後的微細纖維材料。再者。上述者 以外的丹尼値也在本揭示的範圍內。 除麈器100的合成纖維材料120段的直徑D可在約四 吋與約十二吋之間的範圍。例如,合成纖維材料1 2 0的直 徑D可爲約六吋。除塵器1〇〇的合成纖維材料段120的長 度L範圍可在約二吋與約三十吋間。例如,合成纖維材料 12 0的長度L可爲約三吋,約十二吋,或約十八吋。不 過,直徑D和長度L的其他値也在本揭示的範圍內。 用於除塵器1 0 0中的合成纖維材料1 2 0的線性密度可 依直徑而變更。爲了最大化合成纖維材料120捕捉並留住 髒物及灰塵的能力,較大的直徑D可能比較小的直徑D需 要較大的合成纖維材料120線性密度。例如,用於六吋直 徑D的線性密度可在每公分約5克與每公分約3 0克之間 變異。於一具體實例中,用於六吋直徑D的線性密度爲每 公分約十八克。如使用太小的線性密度,則可能不會有足 夠的合成纖維材料1 2 0來有效地捕捉並留住髒物和灰塵。 而使用過大的線性密度可能阻礙纖維分開的能力,並可能 因而牽制合成纖維材料1 20有效捕捉並留住髒物和灰塵的 能力。不同於上述的其他線性密度値也在本揭示範圍內。 除塵器100也可包括一柄130。中央構件110可延展 透過該柄1 3 0的至少一部份,或中央構件〗i 〇和柄1 3 0可 端對端地連結。於任一情況中,柄1 3 0可經由摩擦或千擾 性配合,黏著,捲邊(crimping ),及/或其他手段固定於 (5) 200806831 中央構件110。柄130也可包括一按鈕,滑件,或其他 具用於輔助中央構件1 1 0從柄1 3 0移除。此等工具可包 栓鎖工具以預防中央構件1 1 0從柄1 3 0疏忽的移開。 除麈器100也可包括一蓋140。中央構件110可延 通過該蓋140的至少一部份,或中央構件110和蓋140 端對端地連結。於任一情況中,蓋1 4 0可經由摩擦或干 性配合,黏著,捲邊,及/或其他手段固定於中央構 110。柄130及/或蓋140可爲木材,金屬,或塑膠製者< 參照圖2’圖不係一繪出根據本揭示一或更多方面 製造方法200之至少一部份的方塊圖。方法200包括一 驟2 1 0,其中將包括於線的絲中的吱生料微細纖維分裂 於本揭示的某些具體實例中,可採用雙組份絲設計,使 會有兩種分開的材料(例如聚酯和尼龍)於紗製造中 合。於本揭示的其他具體實例中,所有的絲可由一種材 製成(諸如聚酯,尼龍,丙烯酸系或其他合成纖維)。 者,上述者以外的絲設計也在本揭示範圍內。 例如,參照圖3,每一生料微細纖維3 0 0可包括一 央部份3 10及複數個外部節段3 20。中央部份310可具 一輻射或星狀的橫截面幾何,諸如於圖3中顯示的示範 具體實例中者。因此之故,每一外部節段320可具有一 形橫截面幾何,諸如於圖3中顯示的示範性具體實例 者。不過,本揭不範圍並不限於具有根據顯示於圖3中 橫截面幾何之微細纖維。再者,每一纖維300中外部節 3 2 0的數目可能少於或多於如圖3中所示的八個節 工 括 展 可 擾 件 的 步 〇 得 結 料 再 中 有 性 楔 中 的 段 段 (6) (6)200806831 3 20。中央部份310和外部節段32〇可包括聚酯,聚醯 胺,尼龍,及/或其他材料。例如,中央部份3 1 0可包含 聚酯而每一外部節段3 2 0可包含尼龍。 回到圖2和3 ’共同地,外部節段320可於方法2〇〇 的纖維分裂步驟2 1 0過程中從中央部份3 1 0部份或完全地 分開。分裂步驟21 0可包括將纖維300在熱及/或經選擇 用來從中央部份3 1 0分開外部節段320的化學溶液之存在 下攪動。例如,該化學溶液可包含鹼水及/或其他鹼性組 成物。熱及/或化學溶液也可沒有攪動下使用。由於該分 裂過程,如圖4中所示具體實例中所示者,外部節段32〇 可變成實質地或完全地從中央部份3 1 0分開。不過,於某 些具體實例中,外部節段3 20可變成僅有部份地從中央部 份3 1 0分開。 在步驟2 1 0的分裂處理之後,微細纖維線可在步驟 220中纏繞於中央構件(亦即,圖1中所示的中央構件 110)周圍。纒繞步驟可實質地同時地實施,且可爲,用 於捻編金屬絲形成該中央構件的程序結果。之後,在步驟 2 3 0中,可將終端配件附加於該中央構件。例如,可將柄 及/或蓋諸如於圖1中所示者,附加於中央構件的恰當終 端。 方法2 0 0可包括一選擇性的步驟2 4 0,其中將一些或 全部的微細纖維線染成一或多種顏色後,才將線纏繞在中 央構件上。步驟240的染色程序也可或替代地在步驟22〇 中將線纏繞於中央構件上之後及/或在步驟2 1 0的分裂程 -9 - (7) 200806831 序之前實施。 方法200可包括一選擇性的步驟250,其中一些或全 部的微細纖維線係先裁切爲分離的線之後,才在步驟230 中附加終端配件。此等線裁切步驟2 5 0可在步驟2 2 0的纏 繞程序或方法200中的別處實施。線裁切步驟250可選擇 性地與步驟22 0的纏繞程序實質地同時實施,且也許爲在 其結果。 φ 梦照圖5,圖示係展示本揭示的一或更多方面的裝置 5 〇 〇之側視圖。裝置5 0 0係實質地相似於圖1中所示的裝 置1 0 0。例如,裝置5 〇 〇包括一中央構件5 i 〇,一微細纖 維部份520,和一柄53〇,彼等每一者都可在組成和製造 上實質地類似於圖1中所示裝置1 00的對應相關組件。如 上述’中央構件510/110可構造成眾多種形狀以適配各種 應用。 例如’於圖5所示的構型中,中央構件5 1 0係構組成 # 一封閉的或實質地封閉的環圈。因此,除麈器5 00可經由 將微細纖維部份520透過環圈插入天花板扇葉且擦拭跨該 扇葉來從天花板扇葉移除灰塵及其他粒狀物。 於圖5中所示的實施例中,中央構件5〗〇的環圈構型 通常具有矩形的形狀。不過,該環圈狀中央構件5 1 0也可 具有其他形狀,例如,與其他形狀一起者,類似習用的浴 盆刷的圓形’或經構組以配合進入小空間的細長形狀,其 他形狀等。 不過’也如圖5中描繪的實施例中者,裝置100,裝 -10- (8) 200806831 置5 00,及/或在本揭示範圍內的其他具體實例者,也可在 柄53 0上與微細纖維部份520相對的末端包括連結工具 5 50。連結工具5 5 0可經黏著,拴鎖,固夾或其他貼附於 柄530,不過連結工具550也可與柄530整合的形成。連 結工具5 5 0係構建來將裝置5 0 0連結至,例如,一延伸 杆。於圖5所示的示範具體實例中,連結工具5 5 〇形成一 半的螺紋連結。不過,本揭示的範圍不限於此一具體實 例。 在本文中所用的某些術語可具有通用的工業意義。例 如’“纖維”可意指將絲分裂產生的材料。“絲,,可指稱包含 微細纖維的分裂前材料,或一絲可指稱小且不能被分裂的 合成材料。“線”可意指複數根絲的組合,彼等可經編織成 一布(分裂前)或經纏繞以形成一除塵器(後-分裂)。 線可置於一線軸上並可用來製成實體產品。然而,本揭示 範圍並不限於此等術語可能具有的通用工業意義。 • 圖6a-6d係根據本揭示諸方面的各微細纖維材料製造 階段之示意圖表。圖6 a係單一雙組分型絲61 0的示意 圖。該雙組份絲設計係上面討論過,且係於圖3和圖4中 更詳細示出者。圖6b係一單一“海中島型(islands in the sea) ”絲620的示意圖,其中複數根實質地圓形或其他形 狀的微細纖維(“島(islands ) ”)622被另一種材料 (“海(sea) ”)624所圍。島622可包括聚酯及/或其他 合成物。在一單一絲620內的島可包括相同的材料。或 者,單一絲620可包括多於一種材料的島622。 -11 - (9) (9)200806831 圖6c係一包含複數根微細纖維63 5的微細纖維線 63 0。例如,50至1 00根單絲63 5,每一根可爲約3丹 尼,可經合倂來製造線6 3 0,其可導致約1 5 0丹尼。經合 倂形成圖6 c中所示線6 3 0的一或更多根單絲6 3 5可實質 地相似或相同於圖6a中所示絲6 1 0及/或圖6b中所示絲 620 〇 參照圖6d,圖示複數條63 0’圖6c所示線63 0,其經 纏繞在一起以形成布之後,接著進行分裂程序以從製造該 布的線中所含絲釋出微細纖維。例如,若一絲採用“海中 島型”設計,則在分裂該絲之際,海可能溶解,而留下小 的島。“海中島型”設計可從一束由約7 0根絲組成的紗產 出多達約1 200條微細纖維。於一具體實例中,每一線包 含72根絲且分裂程序釋出1152條微細纖維,導致約〇.2 丹尼。在絲的分裂之後,所得布可經染色後繞於中央構件 上以形成一微細纖維除塵器(諸如圖1或5中所示者)或 本揭示範圍內的其他裝置。 從上面所述看來,應該容易明白到本揭示提出一種裝 置,其包含一中央構件和一合成纖維材料部份,該合成纖 維材料部份從該中央構件沿著該中央構件的至少一部份輻 射狀地朝外延展且包含複數條合成線,其中該複數條合成 線的每一條包含複數根合成絲,且其中該複數根絲的每一 根包含複數條合成微細纖維。 該複數條合成微細纖維可包括複數條雙成分微細纖維 及/或複數條“海中島型”型微細纖維。合成纖維材料可具有 -12- (10) (10)200806831 在約0·01丹尼與約5 0單尼間的丹尼値範圍,在約ο.!丹 尼與約3 0單尼間的丹尼値範圍,在約〇 · 〇 9丹尼與約1 7 丹尼間的丹尼値範圍,在約0 · 2丹尼與約1 5丹尼間的丹 尼値範圍,或約〇 · 7丹尼的丹尼値。複數根絲可包括在約 5 0與約1 5 0根之間的絲,且複數條微細纖維可包括在約8 與約1 6條之間的微細纖維。合成纖維材料部份可於直徑 約6吋的合成纖維材料部份具有每公分約5克與每公分約 3 0克之間的線性密度範圍,或於直徑約6吋的合成纖維材 料部份具有每公分約1 8克的線性密度。中央構件可包括 一捻編的具有塑膠塗層之金屬絲,其中該捻編的金屬絲可 具有在每吋約〇 · 5與約5轉之間的轉數。該裝置可進一步 包括以可拆離方式連結至中央構件的柄。 本揭示也提出一種製造一裝置的方法,包括(1)處 理複數條合成線,其中該複數條線包括複數根合成絲,其 中該複數根絲的每一根包括複數條合成微細纖維,且其中 該複數條線的處理包括分裂該複數根絲的每一根以釋出其 中的該複數條微細纖維;及(2 )將該等線纏繞於中央構 件上。 該處理可在纏繞之前,之後或之中實施。絲的分裂可 包括將絲暴露於熱和化學溶液之至少一者’且可進一步包 括在熱和化學溶液之至少一者的存在下攪動該絲。該複數 根絲的每一根可爲雙組份絲和“海中島型”絲其中之一者。 本揭示也提供一種裝置’其包括:(1 ) 一中央構 件,其包括一經捻編的金屬線,其具有在每吋約〇 · 5與約 -13- (11) 200806831 5轉之間的轉數;(2) —柄,其以可拆開方式而連 中央構件的第一終端;(3) —蓋,其連結至該中 的第二終端;及(4) 一合成纖維材料部份,其從 構件上於該柄和該蓋之間輻射狀地朝外延展且包括 合成線’其中該複數條線的每一條包含在約5 0與 根之間的合成絲,每一根合成絲包括在約8與約1 間的微細纖維,且該合成纖維材料部份具有一約〇 · 的丹尼値,一每公分約1 8克的線性密度,及一約 直徑。 前文槪述數個具體實例的特徵使得諳於此技者 地理解本揭示的諸方面。諳於此技者應了解他們可 使用本揭不作爲基礎來設計或修改其他程序和結構 實施相同的目的及/或達到相同於本文中提出的具 所具優點。諳於此技者也應明白此等等效建構不違 示的旨意和範圍,且彼等可對其做出各種改變,取 更而不違離本揭示的旨意和範圍。 【圖式簡單說明】 本揭示可在伴隨圖式閱讀時從下面的詳細說明 佳了解。要強調的是,依照工業中的標準作業,各 未按比例繪出。事實上,爲了討論的清晰性起見, 之維度可任意地增加或減少。 圖1係展示本揭示一或更多方面的裝置之至少 的側視圖。 結至該 央構件 該中央 複數條 約 150 6條之 7丹尼 6吋的 可較佳 容易地 以用於 體實例 離本揭 代和變 或得最 特徵並 各特徵 一部份 -14- (12) 200806831 圖2係根據本揭示一或更多方面的製造方法的一項具 體實例之至少一部份的方塊圖。 圖3係展示本揭示一或更多方面的微細纖維之至少一 部份的截面圖。 圖4係圖3所示微細纖維的解剖截面圖。 圖5係展示本揭示一或更多方面的裝置之至少一部份 的側視圖。 | 圖6a- 6d係展不本揭不諸方面的裝置之示意圖。 【主要元件符號說明】 100, 500 :裝置 110, 510 :中央構件 120 :合成纖維材料 130, 530 :柄 140 :蓋 # 3 00 :生料微細纖維 3 1 0 :中央部份 3 2 0 :外部節段 520 :微細纖維部份 5 5 0 :連結工具 6 1 〇 :雙組分型絲 620 :海中島型絲 622 :島 624 :海 -15- 200806831 (13) 63 0 :微細纖維絲 6 3 5 :微細纖維線。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 Break into this article by reference. TECHNICAL FIELD OF THE INVENTION The present invention relates to a microfiber dust remover. [Prior Art] A previously held dust removal device, or "dust remover", is made of wool or other natural fibers. However, such dust collectors may be difficult to maintain and the supply of natural fibers is unstable. Furthermore, wool dust collectors are more expensive than dust collectors made from manufactured materials. For example, other prior dusters are made from split plastic ribbons such as polyester or polyamine. However, even these types have drawbacks. For example, the ability of the split belt to hold dirt and dust is rather limited because of the relatively large fiber size of the fibers compared to the smaller fibers of the microfiber material. Smaller fibers have mechanical properties that improve the ability to hold dirt and dust. SUMMARY OF THE INVENTION It will be appreciated that the following disclosure provides many different specific examples or embodiments for performing different features of different specific examples. Specific examples of components and permutations are set forth below to simplify the disclosure. Of course, these are only examples • 4- (2) (2) 200806831 and are not intended to be limiting. Moreover, the present disclosure may repeat several component numbers and/or letters in various embodiments. Such repetitions are for the purpose of simplicity and clarity and do not in themselves define the relationship between the specific examples and/or the discussed configurations. Furthermore, in the following description, forming the first feature after or on the second feature may include a specific example in which the first and second features are directly connected, and may also include where additional features may be involved A specific example is formed between the first and second features such that the first and second features may not be directly connected. As used herein, the term "microfiber" can be a technical term that can refer to a fiber system, a denier or less. Such fine fibers and larger fibers can be used within the scope of the present disclosure. For example, a microfiber or fiber may be about 0. 2 denier after the tearing method described herein or otherwise. However, the lower Danny is also within the scope of this disclosure. Further, the fine fibers and fibers used in accordance with one or more aspects of the present invention may include polyester, polyamide, nylon, acrylic, and/or other synthetic materials. Referring to Figure 1, a side view of a device showing one or more aspects of the present disclosure is shown. The device 1 can be a dust collector or a microfiber eliminator as referred to herein. Apparatus 100 includes a central member 1 1 〇 and a synthetic fiber material 120 extending from at least a portion of the central member 110. The central member 110 may be a looped and/or braided metal wire. For example, the wire may have a gauge of between about 2 and about 24. The central member 110 can be or include, along with other materials, uncoated steel, stainless steel, galvanized metal, galvanized, chrome-plated nickel, and/or other metallic materials. The -5- (3) 200806831 central member 110 can also have a plastic coating. The material of the central member 110 can be selected such that the central member 1 1 can be flexible such that the central member 1 1 can be bent and can also be in its original shape or held in a new shape. The central member can also be &/or alternatively selected such that a twisted configuration can be achieved during the manufacturing process. For example, the central member n〇 can be braided to have a configuration between about 1 /2 turns and about 5 turns per turn, although its configuration is also within the scope of the present disclosure. The synthetic fiber material 1 20 may comprise a plurality of wires, each of which comprises a plurality of microfibers. For example, each wire can comprise a filament' between about 50 and about 150 and each filament can have between about eight and about sixteen microfibers. In one embodiment, each line includes 72 filaments. However, one or more aspects disclosed may be applied or readily adaptable to include a wire having less than 50 filaments, a thread having more than about 50 filaments, a filament having less than eight microfibers, and/ Or a specific example having more than about sixteen microfiber filaments. Synthetic fiber material 120 can generally have a denier of between about 〇1〇 and about. In one embodiment, the synthetic fiber material 120 has a denier of between about 〇·09 and about 17. In another embodiment, the synthetic fiber material 120 can have a denier having a range between about 0.1 and about. In yet another embodiment, the synthetic fibrous material 120 can have a denier of between about 0.2 and about 15. The demonstration of these filaments in the present disclosure includes 2 Danny, 3 Danny, and 5 Dan (pre-split). The above-mentioned demonstration Danny and the range can be used to manufacture a few pieces of the material that has been removed from the material, and the 50 can be used to complete the fiber splitting step before the fiber splitting step used in the device 100. Raw microfiber material, and/or microfiber material after the splitting step. Again. Danny other than the above is also within the scope of this disclosure. The diameter D of the section 120 of the synthetic fiber material of the weir 100 may range between about four inches and about twelve inches. For example, the diameter D of the synthetic fiber material 120 can be about six inches. The length L of the synthetic fiber material section 120 of the dust remover may range between about two inches and about thirty inches. For example, the length L of the synthetic fiber material 120 can be about three inches, about twelve inches, or about eighteen inches. However, other defects of diameter D and length L are also within the scope of the disclosure. The linear density of the synthetic fiber material 120 used in the dust remover 100 can be changed depending on the diameter. In order to maximize the ability of the synthetic fiber material 120 to capture and retain dirt and dust, a larger diameter D may require a smaller diameter D of the larger synthetic fiber material 120. For example, the linear density for the six-inch diameter D can vary between about 5 grams per centimeter and about 30 grams per centimeter. In one embodiment, the linear density for the six-diameter diameter D is about eighteen grams per centimeter. If too small a linear density is used, there may not be enough synthetic fiber material 120 to effectively capture and retain dirt and dust. The use of excessive linear density may hinder the ability of the fibers to separate and may thus pin the ability of the synthetic fiber material 120 to effectively capture and retain dirt and dust. Other linear densities than those described above are also within the scope of this disclosure. The dust remover 100 can also include a handle 130. The central member 110 can extend through at least a portion of the shank 130, or the central member ii 〇 and the shank 130 can be joined end to end. In either case, the shank 130 can be secured to the central member 110 by (5) 200806831 via friction or interference fit, adhesion, crimping, and/or other means. The handle 130 can also include a button, slider, or other device for assisting the removal of the central member 1 10 from the handle 130. These tools may include a latching tool to prevent the central member 110 from being inadvertently removed from the handle 130. The tamper 100 can also include a cover 140. The central member 110 can extend through at least a portion of the cover 140 or the central member 110 and the cover 140 can be joined end to end. In either case, the cover 140 can be secured to the central structure 110 by friction or dry fit, adhesion, crimping, and/or other means. The handle 130 and/or cover 140 can be a wood, metal, or plastic maker<>> FIG. 2A is a block diagram depicting at least a portion of a method 200 of fabrication in accordance with one or more aspects of the present disclosure. The method 200 includes a step 210 in which the fine raw microfibers included in the filaments of the strand are split into certain embodiments of the present disclosure, and a two-component silk design can be employed such that there are two separate materials (eg polyester and nylon) are combined in the manufacture of yarns. In other embodiments of the present disclosure, all of the filaments may be formed from a single material (such as polyester, nylon, acrylic or other synthetic fibers). Silk designs other than those described above are also within the scope of the disclosure. For example, referring to Fig. 3, each of the green fine fibers 300 may include a central portion 3 10 and a plurality of outer segments 3 20 . The central portion 310 can have a radiating or star-shaped cross-sectional geometry, such as in the exemplary embodiment shown in FIG. Thus, each outer segment 320 can have a cross-sectional geometry, such as the exemplary embodiment shown in FIG. However, the scope of the present disclosure is not limited to having fine fibers according to the cross-sectional geometry shown in Fig. 3. Furthermore, the number of outer sections 3 2 0 in each fiber 300 may be less than or more than the steps of the eight sections of the scribbled scrambler as shown in FIG. Segment (6) (6) 200806831 3 20. Central portion 310 and outer segment 32A may comprise polyester, polyamide, nylon, and/or other materials. For example, the central portion 310 can comprise polyester and each outer segment 320 can comprise nylon. Returning to Figures 2 and 3' collectively, the outer segment 320 can be partially or completely separated from the central portion 310 during the fiber splitting step 210 of the method 2A. The splitting step 210 may include agitating the fiber 300 in the presence of heat and/or a chemical solution selected to separate the outer segment 320 from the central portion 310. For example, the chemical solution can comprise alkaline water and/or other basic components. Thermal and/or chemical solutions can also be used without agitation. Due to the splitting process, as shown in the specific example shown in Fig. 4, the outer segment 32〇 can become substantially or completely separated from the central portion 310. However, in some embodiments, the outer segment 3 20 may become only partially separated from the central portion 310. After the splitting process of step 210, the microfiber strands may be wrapped around the central member (i.e., the central member 110 shown in Fig. 1) in step 220. The winding step can be carried out substantially simultaneously and can be the result of a procedure for braiding the wire to form the central member. Thereafter, in step 203, a terminal fitting can be attached to the central member. For example, the handle and/or cover, such as that shown in Figure 1, can be attached to the appropriate end of the central member. Method 200 can include an optional step 240 in which some or all of the microfiber strands are dyed in one or more colors before the thread is wrapped around the central member. The dyeing procedure of step 240 may also or alternatively be performed after winding the wire on the central member in step 22, and/or prior to the splitting process of step 2 1 0 - (7) 200806831. The method 200 can include an optional step 250 in which some or all of the microfiber strands are first cut into separate lines before the terminal fittings are attached in step 230. These line cropping steps 250 may be performed elsewhere in the wrapping procedure or method 200 of step 2200. The line cropping step 250 is optionally performed substantially simultaneously with the winding process of step 22 0 and may be the result thereof. φ 梦图 Figure 5 is a side view of a device 5 〇 展示 showing one or more aspects of the present disclosure. Device 500 is substantially similar to device 100 shown in Figure 1. For example, the device 5 includes a central member 5 i 〇, a microfiber portion 520, and a handle 53 〇, each of which can be substantially similar in composition and manufacture to the device 1 shown in FIG. Corresponding related components of 00. The central member 510/110 as described above can be constructed in a wide variety of shapes to suit various applications. For example, in the configuration shown in Figure 5, the central member 5 10 is configured to form a closed or substantially closed loop. Thus, the eliminator 500 can remove dust and other particulates from the ceiling blades by inserting the microfiber portion 520 through the loop into the ceiling fan and wiping across the blade. In the embodiment shown in Figure 5, the loop configuration of the central member 5 has a generally rectangular shape. However, the loop-shaped central member 510 may also have other shapes, for example, similar to other shapes, similar to the circular shape of a conventional bathtub brush or an organized shape to fit into a small space, other shapes, etc. . However, as also in the embodiment depicted in FIG. 5, apparatus 100, -10- (8) 200806831, 00, and/or other specific examples within the scope of the disclosure may also be applied to handle 53 0 The end opposite the microfiber portion 520 includes a joining tool 505. The attachment tool 550 can be attached, affixed, affixed, or otherwise attached to the handle 530, although the attachment tool 550 can also be formed integrally with the handle 530. The tying tool 505 is constructed to connect the device 500 to, for example, an extension rod. In the exemplary embodiment shown in Figure 5, the joining tool 5 5 turns into a half-threaded joint. However, the scope of the present disclosure is not limited to this specific embodiment. Certain terms used herein may have general industrial significance. For example, "fiber" can mean a material that produces filamentation. "Silk," may refer to a pre-segment material containing microfibrils, or a synthetic material that can be referred to as small and cannot be split. "Line" can mean a combination of a plurality of filaments that can be woven into a cloth (before splitting) Or wound to form a precipitator (post-split). The wires can be placed on a bobbin and can be used to make a physical product. However, the scope of the disclosure is not limited to the general industrial significance that such terms may have. -6d is a schematic diagram of the stages of manufacture of each of the microfiber materials according to aspects of the present disclosure. Figure 6a is a schematic diagram of a single bicomponent filament 61 0. The bicomponent filament design is discussed above and is attached 3 and more detailed in Figure 4. Figure 6b is a schematic illustration of a single "islands in the sea" wire 620 in which a plurality of substantially fine or other shaped microfibrils ("islands" The 622 is surrounded by another material ("sea") 624. The island 622 may comprise polyester and/or other composites. The islands within a single filament 620 may comprise the same material. Silk 620 can include more than one Island 622. -11 - (9) (9) 200806831 Figure 6c is a microfiber line 63 0 comprising a plurality of fine fibers 63 5 . For example, 50 to 100 monofilaments 63 5 , each of which may be Approximately 3 Danny, which can be combined to produce line 630, which can result in about 150 dannie. The merging forms one or more monofilaments 6 3 of line 630 as shown in Figure 6c. 5 may be substantially similar or identical to the wire 6 1 0 shown in Figure 6a and/or the wire 620 shown in Figure 6b. Referring to Figure 6d, a plurality of lines 63 0' Figure 6c shown in Figure 6c are illustrated, which are wound After forming the cloth together, a splitting process is then performed to release the fine fibers from the filaments contained in the thread from which the cloth is made. For example, if a "sea-island type" design is used, the sea may dissolve when the filament is split. , leaving a small island. The "sea island type" design can produce up to about 1,200 microfibers from a bundle of yarns of about 70. In one embodiment, each line contains 72 filaments. And the splitting process releases 1152 fine fibers, resulting in about 〇.2 Danny. After the splitting of the filament, the resulting cloth can be dyed and wound around the central member to form a microfiber. A duster (such as that shown in Figures 1 or 5) or other means within the scope of the present disclosure. From the foregoing, it should be readily apparent that the present disclosure provides an apparatus comprising a central member and a portion of synthetic fiber material. a portion of the synthetic fiber material radially extending from the central member along at least a portion of the central member and comprising a plurality of composite lines, wherein each of the plurality of composite lines comprises a plurality of synthetic wires, And wherein each of the plurality of filaments comprises a plurality of synthetic microfibers. The plurality of synthetic microfibers may comprise a plurality of bicomponent microfibers and/or a plurality of "sea island type" microfibers. The synthetic fiber material may have a range of -12-(10) (10) 200806831 between about 0. 01 Danny and about 50 Danni, between about ο.! Danny and about 30 uni. Danny's range, between Danny 〇9 Danny and about 1 7 Danny's Danny range, between about 0 · 2 Danny and about 1 5 Danny's Danny's range, or about 〇· 7 Danny's Danny. The plurality of filaments may comprise between about 50 and about 150 filaments, and the plurality of microfibers may comprise between about 8 and about 16 microfibers. The portion of synthetic fiber material may have a linear density range of about 5 grams per centimeter and about 30 grams per centimeter in a portion of synthetic fiber material having a diameter of about 6 inches, or a portion of synthetic fiber material having a diameter of about 6 inches. The linear density of about 18 grams of centimeters. The central member may comprise a braided metal coated wire, wherein the braided wire may have a number of revolutions between about 5 and about 5 revolutions per turn. The device can further include a handle that is detachably coupled to the central member. The present disclosure also provides a method of fabricating a device comprising: (1) processing a plurality of synthetic lines, wherein the plurality of lines comprises a plurality of synthetic filaments, wherein each of the plurality of filaments comprises a plurality of synthetic microfibers, and wherein The processing of the plurality of wires includes splitting each of the plurality of wires to release the plurality of microfibers therein; and (2) winding the wires on the central member. This treatment can be carried out before, after or during winding. Splitting of the filaments can include exposing the filaments to at least one of a thermal and a chemical solution' and can further comprise agitating the filaments in the presence of at least one of a thermal and a chemical solution. Each of the plurality of filaments may be one of a bicomponent filament and a "sea island" filament. The present disclosure also provides a device comprising: (1) a central member comprising a braided metal wire having a turn between about 〇·5 and about -13- (11) 200806831 5 revolutions per turn. (2) a handle that is detachably connected to the first terminal of the central member; (3) a cover that is coupled to the second terminal; and (4) a portion of synthetic fiber material, It extends radially outwardly from the member between the handle and the cover and includes a composite line 'where each of the plurality of lines comprises a synthetic filament between about 50 and the root, each synthetic filament comprising The fine fibers are between about 8 and about 1, and the portion of the synthetic fiber material has a denier of about 1 Å, a linear density of about 18 grams per centimeter, and an approximate diameter. The foregoing description of several specific examples is intended to be illustrative of the aspects of the present disclosure. It should be understood by those skilled in the art that they may use this disclosure as a basis for designing or modifying other procedures and structures to perform the same purpose and/or achieve the same advantages as those set forth herein. It is also to be understood that the scope of the invention is not to be construed as a BRIEF DESCRIPTION OF THE DRAWINGS This disclosure can be better understood from the following detailed description when accompanying the drawings. It should be emphasized that, according to standard work in the industry, they are not drawn to scale. In fact, the dimensions can be arbitrarily increased or decreased for clarity of discussion. 1 is a side elevational view of at least one embodiment of the apparatus of the present disclosure. The end of the central component of the central plural treaty 150 6 7 Danny 6 可 can be easily and easily used for the body example and the most characteristic and part of each feature -14 - (12 200806831 Figure 2 is a block diagram of at least a portion of one embodiment of a fabrication method in accordance with one or more aspects of the present disclosure. Figure 3 is a cross-sectional view showing at least a portion of the microfibers of one or more aspects of the present disclosure. Figure 4 is an anatomical cross-sectional view of the microfiber shown in Figure 3. Figure 5 is a side elevational view of at least a portion of the apparatus of one or more aspects of the present disclosure. Figures 6a-6d show schematic diagrams of devices that are not disclosed. [Description of main component symbols] 100, 500: Device 110, 510: Central member 120: Synthetic fiber material 130, 530: Handle 140: Cover #3 00: Raw material microfiber 3 1 0: Central portion 3 2 0 : External Section 520: microfiber portion 5 5 0 : joining tool 6 1 〇: bicomponent type wire 620 : sea island type wire 622 : island 624 : sea -15- 200806831 (13) 63 0 : microfiber wire 6 3 5 : Microfiber line

Claims (1)

200806831 (1) 十、申請專利範圍 1. 一種裝置,其包括: 一中央構件;及 一合成纖維材料部份,其從該中央構件沿著該中央構 件的至少一部份輻射狀地朝外延展且包含複數條合成線, 其中該複數條合成線的每一條包含複數根合成絲,且其中 該複數根絲的每一根包含複數條合成微細纖維。 2 ·如申δΡ9專利軺Η弟1項之裝置’其中該複數條合成 微細纖維包含複數條雙組分型微細纖維。 3 ·如申請專利範圍第1項之裝置,其中該複數條合成 微細纖維包括複數條“海中島型(island in the sea),,微 細纖維。 4·如申請專利範圍第1項之裝置,其中該合成纖維材 料部份具有介於約〇 · 〇 1丹尼與約5 0丹尼之間的丹尼値。 5 ·如申請專利範圍第1項之裝置,其中該合成纖維材 φ 料部份具有介於約0.1丹尼與約30丹尼之間的丹尼値。 6. 如申請專利範圍第1項之裝置,其中該合成纖維材 料部份具有介於約〇.〇9丹尼與約17丹尼之間的丹尼値。 7. 如申請專利範圍第1項之裝置,其中該合成纖維材 料部份具有介於約〇.2丹尼與約1 5丹尼之間的丹尼値。 8. 如申請專利範圍第1項之裝置,其中該合成纖維材 料部份具有約0.7丹尼的丹尼値。 9. 如申請專利範圍第1項之裝置,其中該複數根絲包 括介於約5 0與約1 5 0根之間的絲,且其中該複數條微細 -17- 200806831 (2) 纖維包括在介於8與約1 6條之間的微細纖維 10·如申請專利範圍第1項之裝置,其 材料部份具有介於每公分約5克與每公分約 線性密度,其中該合成纖維材料部份具有約 1 1 ·如申請專利範圍第1項之裝置,其 材料部份具有每公分約1 8克的線性密度, 維材料部份具有約6吋的直徑。 ® 12 ·如申請專利範圍第1項之裝置,其 包括具有塑膠塗層之捻:編(twisted)金屬線 金屬線具有介於每吋約0 · 5與約5轉之間的_ 1 3 ·如申請專利範圍第1項之裝置,其 以可拆分方式連結至該中央構件的柄。 1 4 · 一種製造裝置的方法,包括: 處理複數條合成線,其中該複數條合成 口成絲’其中該複數根合成絲的每一'根包括 ^ 細纖維’且其中處理該複數條線係包括將該 一根分裂以釋出其中的該複數條微細纖維;2 將該等線纏繞至該中央構件上。 15·如申請專利範圍第14項之方法,其 纏繞之前實施。 1 6 ·如申請專利範圍第丨4項之方法,其 包括將該等絲暴露於熱和化學溶液之至少一 3 17·如申請專利範圍第16項之方法,其 進一步包括將該等絲於熱和化學溶液至少一 中該合成纖維 3 0克之間的 6吋的直徑。 中該合成纖維 其中該合成纖 中該中央構件 ,其中該捻編 |數。 進一步包括一 線包括複數根 複數條合成微 複數根絲的每 中該處理係於 中該絲的分裂 酔。 中該絲的分裂 者的存在下攪 -18- 200806831 ⑶ 動。 1 8 ·如申請專利範圍第1 4項之方法,其進一步包括添 加顏色於複數條線。 19. 如申請專利範圍第14項之方法,其中該複數根絲 的每一根爲雙組分型絲與海中島型絲其中之一。 20. —種裝置,其包含: 一中央構件,其包括一經捻編(twisted)的金屬線, 該經捻編的金屬線具有介於每吋約0 · 5與約5轉之間的轉 數; 一柄’其以可拆開方式而連結至該中央構件的第一終 端; 一蓋’其連結至該中央構件的第二終端;及 一合成纖維材料部份,其從該中央構件上之於該柄和 該蓋之間輻射狀地朝外延展且包括複數條合成線,其中該 複數條線的每一條包含介於約5 0與約} 5 〇根之間的合成 絲,每一根合成絲包括介於約8與約i 6條之間的微細纖 維,且該合成纖維材料部份具有約0.7丹尼的丹尼値,每 公分約1 8克的線性密度,及約6吋的直徑。 -19-200806831 (1) X. Patent Application 1. A device comprising: a central member; and a portion of synthetic fiber material radially extending from the central member along at least a portion of the central member And comprising a plurality of synthetic lines, wherein each of the plurality of composite lines comprises a plurality of synthetic filaments, and wherein each of the plurality of filaments comprises a plurality of synthetic microfibers. 2. The device of claim 1, wherein the plurality of synthetic microfibers comprise a plurality of bicomponent microfibers. 3. The apparatus of claim 1, wherein the plurality of synthetic microfibers comprises a plurality of "island in the sea", microfibers. 4. The apparatus of claim 1, wherein The synthetic fiber material portion has a Danny 介于 between about 〇·〇1 Danny and about 50 Danny. 5 · The device of claim 1 wherein the synthetic fiber material φ material portion </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; 17 Danny 之间 between Danny. 7. The device of claim 1, wherein the synthetic fiber material portion has a Danny between about 〇.2 Danny and about 15 Danny. 8. The device of claim 1, wherein the synthetic fiber material portion has a denier of about 0.7 denier. 9. The apparatus of claim 1, wherein the plurality of filaments are included a filament between about 50 and about 150, and wherein the plurality of filaments is -17-200806831 (2) The fiber comprises microfibers between 8 and about 16. The device of claim 1 has a material portion having a linear density of about 5 grams per centimeter and a linear density per centimeter. Wherein the portion of the synthetic fiber material has about 11. The device of claim 1 has a linear density of about 18 grams per centimeter and a dimension of the material having a diameter of about 6 inches. A device as claimed in claim 1, which comprises a plastic coated coating: a twisted metal wire having a line between about 0.5 and about 5 turns per gram. The device of claim 1, which is detachably coupled to the handle of the central member. 1 4 · A method of manufacturing a device, comprising: processing a plurality of synthetic wires, wherein the plurality of synthetic openings are formed into a wire Each of the plurality of synthetic filaments comprises a "fine fiber" and wherein processing the plurality of strands comprises splitting the one to release the plurality of microfibers therein; 2 winding the strands onto the central member 15. If the scope of patent application is 14 And the method of claim 4, wherein the method comprises the method of exposing the filaments to at least one of a heat and a chemical solution, as in the method of claim 16 of the patent application, further The diameter of 6 吋 between the synthetic fibers and at least one of the hot and chemical solutions is included. The synthetic fiber is the central member of the synthetic fiber, wherein the conjugate has a number. Each of the plurality of composite micro-complex filaments is subjected to the treatment of the splitting enthalpy of the filament. Stir in the presence of the splitter of the silk -18- 200806831 (3) Move. 1 8 The method of claim 14, wherein the method further comprises adding a color to the plurality of lines. 19. The method of claim 14, wherein each of the plurality of filaments is one of a bicomponent filament and an island filament. 20. A device comprising: a central member comprising a twisted metal wire having a number of revolutions between about 0.5 and about 5 revolutions per turn a handle that is detachably coupled to the first end of the central member; a cover that is coupled to the second terminal of the central member; and a portion of synthetic fiber material from which the central member Radially extending between the handle and the cover and comprising a plurality of synthetic wires, wherein each of the plurality of wires comprises a synthetic wire between about 50 and about 5 The synthetic filaments comprise between about 8 and about 6 microfibers, and the synthetic fibrous material portion has a denier of about 0.7 denier, a linear density of about 18 grams per centimeter, and about 6 inches. diameter. -19-
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CA2654437A1 (en) 2007-09-13
EP1993425A1 (en) 2008-11-26
WO2007103625A1 (en) 2007-09-13
US20090123725A1 (en) 2009-05-14
TWI438316B (en) 2014-05-21
CN101516248A (en) 2009-08-26

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