TW200535005A - Bonding of dynamic vulcanizates of fluorocarbon elastomers - Google Patents

Bonding of dynamic vulcanizates of fluorocarbon elastomers Download PDF

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Publication number
TW200535005A
TW200535005A TW093139803A TW93139803A TW200535005A TW 200535005 A TW200535005 A TW 200535005A TW 093139803 A TW093139803 A TW 093139803A TW 93139803 A TW93139803 A TW 93139803A TW 200535005 A TW200535005 A TW 200535005A
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TW
Taiwan
Prior art keywords
thermoplastic
substrate
partially cured
curing
elastomer
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Application number
TW093139803A
Other languages
Chinese (zh)
Inventor
Edward H Park
Original Assignee
Freudenberg Nok Gp
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Publication date
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Publication of TW200535005A publication Critical patent/TW200535005A/en

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    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/06Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
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    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
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    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
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    • C08J3/00Processes of treating or compounding macromolecular substances
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    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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    • C09J127/02Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J127/12Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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    • C09J2400/00Presence of inorganic and organic materials
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    • C09J2400/16Metal
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    • C09J2421/00Presence of unspecified rubber
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor

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  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

A method of enhancing the adhesion of a thermoplastic fluoroelastomer composition to a substrate, and for making composite articles, involves applying a partially cured dynamic vulcanizate of a fluoroelastomer and a thermoplastic material onto a substrate, and curing the partially cured dynamic vulcanizate while it is in contact with the substrate. The partially cured dynamic vulcanizate is made by dynamically vulcanizing a fluoroelastomer in the presence of a thermoplastic and a curing agent under conditions of time and temperature such that the fluoroelastomer is less than completely cured. The cure is completed when the dynamic vulcanizate is in contact with the substrate.

Description

200535005 九、發明說明: 【發明戶斤屬之技術領域3 序言 本發明係有關於氟聚合物組成物及其與聚合物及其它 5 基材之黏著。本發明進一步係有關於含有與基材接合之氟 聚合物之複合物件。 含氟之聚合物擁有獨特結合之有利物理性質。例如, 聚合物一般特徵在於高安定度及對廣泛各種不同化學流體 10之抗性。此等性質使聚合物有價值地用於其間材料與流體 (諸如,密封件)接觸之應用。 碳氟化合物橡膠係由含氟單體之共聚物製成之彈性體 材料。除一般含氟聚合物之安定性及耐流體性外,經固化 之橡膠另具有於橡膠材料典型之彈性體性質。碳氟化合物 15橡膠發現廣泛用於密封件及接合墊圈領域。 於某些應用’碳氟化合物橡膠可被模製成直接作為密 封件(諸如’ 0-型環)及墊圈之物件。於其它應用,所欲地係 提供含有碳氟化合物橡膠組份及基材之複合物件。基材提 #物理強度且使碳氣化合物彈性體併納於更廣泛之用於密 20封件及其它應用之各種不同結構。 但是’碳氟化合物橡膠材料與金屬及其它基材(諸如, H H及其它彈性體)之接合係難以達成,其係因為具 ^化分子結構之材料之低表面能量態之故。接合可藉由提 <、厌氣化合物聚合物及基材機械性聯鎖結構而促進。碳氟 200535005 化合物彈性體之接合亦可藉由於固化方法期間於黏著劑層 之偶合分子反應而達成。此等可產生或觸發氟化彈性體及 偶合劑分子間之化學反應。 碳氟化合物彈性體之動態硫化橡膠係由於連續相之熱 5塑性材料(諸如,氟塑料)内之不連續相之固化碳氟化合物彈 性體顆粒所組成。氟彈性體顆粒之完全固化性質意指動態 硫化橡不能觸發彈性體分子及用於傳統氟彈性體黏著劑之 偶合劑分子間之化學反應。此外,因為連續基質係由熱塑 性材料(諸如,氟塑料)製成,固化之彈性體顆粒未與需與其 10接合之基材之表面緊密接觸。 欲提供促進碳氟化合物彈性體之動態硫化橡膠與金屬 及其它基材之黏合。此外,欲提供製造其間氟彈性體動態 硫化橡膠被黏著至基材之複合物件之方法。 明内溶1】 15 概要 本發明提供促進熱塑性氟彈性體組成物與基材之黏著 及製造複合物件之方法。於各種實施例,此等方法包含塗 敷氟彈性體之部份固化動態硫化橡膠及熱塑性材料至基材 上,及於此部份固化之動態疏化橡膠與基材接觸時使其固 化。此部份固化之材料係藉由以各種不同方法(諸如,禱 製、後入模製及共同擠塑)使其與基材接觸而塗敷。 部份固化之動態硫化橡勝較佳係藉由於使氣彈性體不 2凡全固化之時間及溫度之條件下於熱塑性材料及固化劑 存在中使氣彈性體動態硫化而製得。固化係於動態硫化橡 200535005 膠與基材接觸時完全。於各種實施例,基材包含與固態樓 體接觸之黏著劑或黏合層。於此一實施例,部份固化之熱 塑性敗彈性體la成物與點著劑層接觸。 【實施冷式】 5 詳細說明 下列疋義及非限制性之準則於檢視此間所述之本發明 描述内容時需被考量。 此間所用之標頭(諸如,,,序言,,及“概要,,)僅意圖使本發 明揭路内令内之標題作一般之組織化,且非意圖限制本發 1〇明揭露内容或其任何方面。特別地,,,序言,,中揭露之標的 可包3本毛明範圍内之各技術方面,且不會構成習知技藝 之描述序σ中揭露之標的並非本發明全部範圍或其任 何實施例之徹底或完全之揭露。 此間引述之參考文獻未構成承認此等參考文獻係習知 15技藝或與此間揭露之本發明之可專利性有任何相關。說明 書之詳細說明段落引述之所有參考文獻在此被全部併入以 ㈣田描述及特別實施例雖然表示本發明之較佳實施 例,但意圖係用於例示說明而非意圖限制本發明之範圍。 20再者,具所述特徵之數個實施例之描述非意圖排除具另外 特徵之其它實施例,或併納所述特徵之不同、組合之: 施例。特殊實施例被提供係用以例示如何製造二丫吏用^ 施^發明之組成物及方法,且除非明確作其 尤 非意圖代表本發明之特定實施例已經或尚未被製造^ 200535005 試。 於此間使用時,“較佳”及“較佳地”等用辭係指於某些 情況下提供某些益處之本發明實施例。但是,其它實施例 於相同或其它情況下亦可為較佳。再者,一或更多之較佳 5 實施例之描述未隱含其它實施例無用,且非意圖使其它實 施例自本發明範圍排除。 於此間使用時,“包含”一辭及其變化用辭係意圖為非 限制性,如此列舉項目之描述並未排除亦可用於本發明之 材料、組成物、裝置及方法之其它相似項目。 10 於一方面,本發明提供一種使熱塑性氟彈性體組成物 與固態基材黏著之方法。此方法包含使熱塑性彈性體組成 物與固態基材黏著之方法,包含: (a) 於熱塑性材料及固化劑存在中使氟彈性體動態硫化 持續比使氟彈性體完全固化所述者更少之時間,形成部份 15 固化之熱塑性硫化橡膠, (b) 將黏著劑層塗敷至該基材, (C)使該部份固化之熱塑性硫化橡膠與該黏著劑層接 觸;及 (d)使該熱塑性硫化橡膠之固化完全。 20 氟彈性體於含氟熱塑性材料及固化劑存在中動態硫化 少於在所用温度時使氟彈性體完全固化所需之時間。以此 方式,部份固化之熱塑性動態硫化橡膠被形成。於分別之 步驟,黏著劑層被塗敷至諸如金屬、塑料、陶莞,或另一 彈性體之基材。部份固化之熱塑性硫化橡膠與黏著劑層接 200535005 觸,且熱塑性硫化橡社固化於其與黏制時完全。 硫化橡膠係藉由各種方法與黏著劑層接觸,諸如,故 入模製及共同擠塑。於各種實施例,此方法之要素⑷包含 «部份固化之熱塑性硫化橡膠嵌人模製於該經黏著劑覆 5蓋之基材。(於此間提及時,“方法要素,,係指於此方法施行 之步驟或其它活動。除非此方法要素之内容之其它特定或 要求者外,此等要素可依序或同時實施)。於各種實施例, 黏著劑層係於部份固化之熱塑性硫化橡膠及基材間共同擠 塑。於一實施例,黏著劑層係於與液體連續注射單元共同 10 擠塑期間塗敷。 碳氟化合物彈性體包含一或多種含氟單體(諸如,偏二 氟乙烯、六氟丙烯、四氟乙烯,及全氟乙烯基醚)之共聚物。 碳氟化合物彈性體可另外含有固化位置單體。傳統用於碳 氟化合物彈性體之固化劑可被使用,諸如,雙酚固化劑及 15 環氧化物固化劑。 於另一方面,一種製造複合物件之方法被提供。此複 合物件係包含其上附著經固化之氟彈性體組成物之固態基 材。此等方法包含用於製造複合物件者,其包含: (a) 將部份固化之熱塑性彈性體組成物塗敷至基材上, 20其中,該熱塑性彈性體組成物包含不連續相之部份固化之 氟彈性體及連續相之熱塑性聚合物材料;及 (b) 將該部份固化之熱塑性彈性體組成物固化。 於較佳實施例,氟彈性體及熱塑性材料之部份固化 之動悲硫化橡膠被塗敷至基材上,且部份固化之硫化橡膠 200535005 係於與基材接觸時使其固化完全。部份固化之動態硫化橡 膠車乂么係包含不連續相之部份固化之氟彈性體顆粒及連續 相之熱塑性聚合物材料。部份固化之動態硫化橡膠係藉由 &熱塑性材料存在巾加熱使氣彈性體部份固化時使氣彈性 5體、熱塑性材料及固化劑混合在一起而製得。熱塑性材料 可為氟塑料材料或不含氟之熱塑性聚合物。氣彈性體選擇 性包含固化位置單體,及諸如雙酚或環氧化物之固化劑。 於其間基材包含黏著劑層之各種實施例,黏著劑層被塗敷 至固態撐體上’且其上之部份固化之動態硫化橡膠被塗敷 10至黏著劑層上。部份固化之材料係藉由包含嵌入模製及共 同擠塑之各種方法塗敷至基材。 於共同擠塑方法,部份固化之動態硫化橡膠被製得, 其包含部份固化之氟彈性體不連續相及含有熱塑性聚合物 材料之連續相。部份固化之動態硫化橡膠及基材被共同擠 15塑以提供接觸。部份固化之動態硫化橡膠之進一步固化係 於共同擠塑後且於此等層接觸時實行。選擇性地,黏著劑 層係於動態硫化橡膠及基材層間共同擠塑。 於各種實施例,部份固化之動態硫化橡膠係藉由包含 使氟彈性體樹脂、熱塑性聚合物材料及能與氟彈性體樹脂 20反應之固化劑混合在一起之方法製得。混合物於混合期間 加熱造成氟彈性體樹脂與固化劑反應。反應進行比用以使 樹脂完全固化所需者更少之時間。例如,使熱彈性體及熱 塑性材料混合在一起一般係實行相對應於T90或更少之時 間,其中,T90係與彈性體材料之固化有關之傳統參數。 200535005 yv及甘入人;^製之各種方法,黏著劑層被塗敷至基材 上,然後,以黏著劑覆蓋之基材被置於模具内。缺後,部 份固化之彈性體組成物(諸如,上述之動態硫化橡膠)被嵌入 杨製於模具内接觸基材。然後,彈性體組成物維持盘基材 5接觸持續至彈性體之固化完全之進—步時間。 氟彈性體及熱塑性材料之動態硫化或混合係藉由批 式、連續,或半批式之技術實施。於一方法,未固化之碳 iU匕合物彈性體及熱塑性材料之混合物可被饋至雙螺桿播 塑器之套筒内。被饋入之混合物於雙螺桿擠塑器之套筒内 10摻合及加熱至其到達用於使固化劑饋至混合物内之下游洞 孔為止。固化劑、碳氟化合物彈性體及熱塑性材料於擠塑 器之套筒内進一步混合比使氟彈性體完全固化所需者更少 之時間,例如,T90或更少之時間。於氟彈性體完全固化 前,部份固化之熱塑性硫化橡膠自套筒擠塑。其後,硫化 15橡膠被塗敷至基材上。硫化橡膠之固化係於與基材接觸時 完全。 於各種實施例’部份固化之熱塑性硫化橡膠被直接績 至共同擠塑模具,或立即嵌入模製於含有如上探討之基材 之模具内。另外,經擠塑之硫化橡膠被冷卻及維持供其後 20使用。 可加工處理之橡膠組成物被提供,其包含分散於基質 雨之硫化彈性體材料。硫化之彈性體材料係將碳就化合物 彈性體硫化、交聯或固化之產物。基質係由熱塑性材料製 成。可加工處理之橡膠組成物係藉由各種方法加工處理, 200535005 包含傳統熱塑性技術,形成具有附接至固態基材之橡膠組 成物之複合物件。複合物件之橡膠組成物具有使其可用於 數種需要彈性體性質之應用之物理性質。於特別佳之實施 例,橡膠組成物展現約50或更多之肖氏A硬度,肖氏a % 5 或更多,或於約肖氏A 70至約肖氏A 90。此外或另外,抗 張強度較佳係約4 MPa或更大,約8 MPa或更大,或約8至約 13 MPa。於其它實施例,固化之橡膠之特徵係具有至少 2MPa,或至少約4 MPa,或約4至約8 MPa之100%模量。於 其它實施例,自本發明之可加工處理組成物製成之物件之 10破裂延伸率係10%或更大,較佳係至少約50%,或至少約 150%,或約150至約300%。本發明之成型物件較佳特徵在 於具有上示範圍之硬度、抗張強度、模量,及破裂延伸率 之至少一者。 於一方面,橡膠組成物係由二相製成,其中,基質形 15成連續相,且硬化之彈性體材料係呈形成不連續、分散或 分別之相之顆粒型式。於另一方面,彈性體材料竹及基質 形成共同連續相。 於較佳實施例,組成物含有約35重量%或更多,或約 40重量%或更多之彈性體相,其係以彈性體及熱塑性材料 2〇之總重量為基準計。於其它實施例,組成物含有約5〇重量 %或更多之雜體相。組成物係二相之均f摻合物,其係 充分相容使組成物可輕易形成,具有足夠彈性體性質(諸 如,抗張強度、模量、破裂延料,及壓縮變定)之成型物 件而此於產業上用於需要彈性體性質之應用,諸如,密 12 200535005 封件、軟管等。 彈性體相可以於連續熱塑性相中之顆粒型式、以麵 塑性材料形成共同連續相之3_D網故, 一… 、°或—者之混合存在。 彈性體相之顆粒或3-D網絡較佳係 ”,岣10 μηι或更少,或 約1 μιη或更少之隶小尺寸。 於各種實施例,本發明之橡膠組成物係藉由於達塑性 組份存在中將破氟化合物彈性體動態硫化而製得。於此實 施例,用於製造橡膠組成物之方法被提供,盆包含使固化 劑、彈性體材料及熱塑性材料混合形成混合物。混合物於 10 -溫度加熱且持續足崎熱塑性材料存在巾造成碳氣化合 物彈性體部份硫化或固化之時間,但係被實行比用於完全 固化所需者更少之時間。機械能量係於加熱步驟期間施用 至彈性體材料、固化劑及熱塑性材料之混合物。因此,本 發明方法提供於固化劑存在中使彈性體及熱塑性組份混合 15及於混合期間加熱產生彈性體組份部份固化。另外,彈性 體材料及熱塑性材料係於足以於連續或共同連續之熱塑性 相中形成彈性體材料分散物之剪切速率混合一段時間。其 後’固化劑係於持續此混合時添加至彈性體材料及熱塑性 材料之分散物。最後,分散物於持續混合時加熱產生本發 20明之加工處理之橡膠組成物。 於較佳實施例,自本發明組成物製得之複合物件展現 有利之物理性質組合,包含對化學溶劑作用之高抗度。於 較佳實施例,物件被製得,當此物件被曝置很長時間時, 諸如,次潰或部份浸潰於有機溶劑或燃料内,其硬度、抗 13 200535005 張強度及/或破裂延伸率改變極少,或與可相比擬之經固化 之碳氟化合物彈性體或其它已熱塑性硫化橡膠相比之變化 係顯著更少。 較佳之碳氟化合物彈性體包含一或多種含氟單體(諸 5如’偏一氟乙烯(VDF)、六氟丙稀(HFP)、四氟乙烯(tfe) 及全鼠乙稀基鱗(PFVE))之可購得之共聚物。較佳之pfve 包含具Cw全氟烷基者,較佳係具1至6個碳之全氟烷基,且 特別是全氟甲基乙烯基醚及全氟丙基乙烯基醚。此外,共 聚物選擇性係包含自諸如乙烯(Et)及丙烯(Pr)之烯烴衍生之200535005 IX. Description of the invention: [Technical Field of the Invention] 3 Introduction This invention relates to a fluoropolymer composition and its adhesion to polymers and other 5 substrates. The present invention further relates to a composite article containing a fluoropolymer bonded to a substrate. Fluorinated polymers possess uniquely combined favorable physical properties. For example, polymers are generally characterized by high stability and resistance to a wide variety of different chemical fluids 10. These properties make the polymer valuable for applications where the material is in contact with a fluid, such as a seal. The fluorocarbon rubber is an elastomer material made of a copolymer of a fluorine-containing monomer. In addition to the stability and fluid resistance of general fluoropolymers, cured rubbers have elastomeric properties typical of rubber materials. Fluorocarbon 15 rubber is widely used in seals and joint gaskets. In some applications, 'fluorocarbon rubber can be molded into objects that act directly as seals (such as' 0-rings') and gaskets. For other applications, it is desirable to provide composite articles containing fluorocarbon rubber components and substrates. The substrate improves physical strength and enables carbon-gas compound elastomers to be incorporated into a wider variety of different structures used in dense 20 seals and other applications. However, the bonding of the 'fluorocarbon rubber material with metals and other substrates (such as HH and other elastomers) is difficult to achieve because of the low surface energy state of materials with a molecular structure. Bonding can be promoted by <, anaerobic polymer and substrate mechanical interlocking structure. Bonding of fluorocarbon 200535005 compound elastomers can also be achieved by coupling molecule reactions in the adhesive layer during the curing process. These can cause or trigger chemical reactions between the fluorinated elastomer and the coupling agent molecules. Dynamic vulcanizates of fluorocarbon elastomers are composed of solidified fluorocarbon elastomer particles in a discontinuous phase in a thermoplastic material such as a fluoroplastic. The fully cured nature of the fluoroelastomer particles means that dynamic vulcanized rubber cannot trigger chemical reactions between the elastomer molecules and the coupling agent molecules used in traditional fluoroelastomer adhesives. In addition, because the continuous matrix is made of a thermoplastic material such as fluoroplastic, the cured elastomer particles are not in close contact with the surface of the substrate to which it is bonded. It is desired to provide adhesion between dynamically vulcanized rubber and metal and other substrates that promote fluorocarbon elastomers. In addition, it is desired to provide a method for manufacturing a composite object in which a fluoroelastomer dynamic vulcanized rubber is adhered to a substrate. Mingner 1] 15 Summary The present invention provides a method for promoting adhesion between a thermoplastic fluoroelastomer composition and a substrate and manufacturing a composite article. In various embodiments, these methods include applying a partially cured dynamic vulcanizate and thermoplastic material of a fluoroelastomer to a substrate, and curing the partially cured dynamic dredging rubber upon contact with the substrate. This partially cured material is applied by bringing it into contact with the substrate in a variety of different methods, such as prayer, post-entry molding, and co-extrusion. Partially cured dynamic vulcanized rubber is preferably obtained by dynamically vulcanizing the aeroelastomer in the presence of a thermoplastic material and a curing agent under conditions such that the aeroelastomer is fully cured. The curing is complete when the dynamic vulcanized rubber 200535005 adhesive comes into contact with the substrate. In various embodiments, the substrate includes an adhesive or an adhesive layer in contact with the solid building. In this embodiment, the partially cured thermoplastic elastomer elastomer la is in contact with the spotting agent layer. [Implementing the cold type] 5 Detailed description The following meanings and non-limiting criteria need to be considered when reviewing the description of the invention described herein. The headers used here (such as ,, preamble, and "summary") are only intended to generalize the headings in the disclosure order of the present invention, and are not intended to limit the content of the disclosure disclosed in this publication or In any respect, in particular, the subject matter disclosed in the preamble may include all technical aspects within the scope of the Maoming and does not constitute the subject matter disclosed in the description of the conventional art. A thorough or complete disclosure of any embodiment. The references cited herein do not constitute an admission that these references are known in the art or are patentable in any way related to the invention disclosed herein. All references cited in the detailed description section of the specification References are hereby incorporated in their entirety. Descriptions and special embodiments of Putian, while indicating preferred embodiments of the present invention, are intended to be illustrative and not intended to limit the scope of the present invention. 20 Furthermore, it has the stated features. The description of several embodiments is not intended to exclude other embodiments having additional features, or to incorporate differences or combinations of the features described: Examples. Special embodiments are provided for use as examples. How to make the composition and method of the invention ^ application ^ invention, and unless specifically stated otherwise, it is intended to represent that a particular embodiment of the invention has been or has not been manufactured ^ 200535005. When used herein, "preferred" and Terms such as "preferably" refer to embodiments of the invention that provide certain benefits under certain circumstances. However, other embodiments may also be preferred under the same or other circumstances. Furthermore, one or more of the The description of the preferred embodiment 5 does not imply that other embodiments are useless, and it is not intended to exclude other embodiments from the scope of the present invention. As used herein, the word "including" and its variations are intended to be non-limiting, The description of such enumerated items does not exclude other similar items of materials, compositions, devices, and methods that can also be used in the present invention. 10 In one aspect, the present invention provides a method for adhering a thermoplastic fluoroelastomer composition to a solid substrate This method includes a method for adhering a thermoplastic elastomer composition to a solid substrate, including: (a) Dynamically curing a fluoroelastomer continuously in the presence of a thermoplastic material and a curing agent The fluoroelastomer is fully cured in less time, forming part 15 cured thermoplastic vulcanizate, (b) applying an adhesive layer to the substrate, (C) curing the partially cured thermoplastic vulcanizate with the adhesion Contact with the agent layer; and (d) complete curing of the thermoplastic vulcanizate. 20 The dynamic curing of the fluoroelastomer in the presence of the fluorinated thermoplastic material and the curing agent is less than the time required to completely cure the fluoroelastomer at the temperature used. In this way, a partially cured thermoplastic dynamic vulcanizate is formed. In a separate step, the adhesive layer is applied to a substrate such as metal, plastic, ceramic, or another elastomer. The partially cured thermoplastic vulcanizate and adhesive The adhesive layer is in contact with 200535005, and the thermoplastic vulcanizate is completely cured when it is bonded. The vulcanized rubber is contacted with the adhesive layer by various methods, such as molding, and co-extrusion. In various embodiments, the elements of this method include: «Partially cured thermoplastic vulcanizate is insert-molded onto the adhesive-coated substrate. (When referred to here, "method elements" refer to the steps or other activities performed in this method. Unless otherwise specified or required by the content of the method elements, these elements can be implemented sequentially or simultaneously.) In the embodiment, the adhesive layer is co-extruded between the partially cured thermoplastic vulcanizate and the substrate. In one embodiment, the adhesive layer is applied during 10 extrusions with the liquid continuous injection unit. Fluorocarbon elastomer Copolymers containing one or more fluorine-containing monomers such as vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, and perfluorovinyl ether. Fluorocarbon elastomers may additionally contain a curing site monomer. Conventional use Curing agents for fluorocarbon elastomers can be used, such as bisphenol curing agents and 15 epoxide curing agents. On the other hand, a method of manufacturing a composite article is provided. The composite article includes an adhesive A solid substrate of a cured fluoroelastomer composition. These methods include those used in the manufacture of composite articles that include: (a) coating a partially cured thermoplastic elastomer composition To the substrate, 20 wherein the thermoplastic elastomer composition comprises a partially cured fluoroelastomer and a continuous phase thermoplastic polymer material; and (b) the partially cured thermoplastic elastomer composition Curing. In the preferred embodiment, partially cured fluoroelastomer and thermoplastic vulcanizates are applied to the substrate, and the partially cured vulcanized rubber 200535005 is completely cured when in contact with the substrate. Department The partially cured dynamic vulcanized rubber tire is a thermoplastic polymer material that contains partially cured fluoroelastomer particles with a discontinuous phase and a continuous phase. The partially cured dynamic vulcanized rubber is aeroelastically heated by the presence of & thermoplastic material. When the body part is cured, the aeroelastic 5 body, the thermoplastic material and the curing agent are mixed together. The thermoplastic material may be a fluoroplastic material or a non-fluorine-containing thermoplastic polymer. The aeroelastic body optionally includes a curing position monomer, And curing agents such as bisphenol or epoxide. Various embodiments in which the substrate includes an adhesive layer, the adhesive layer is applied to the solid support 'And the partially cured dynamic vulcanizate is applied to the adhesive layer 10. The partially cured material is applied to the substrate by various methods including insert molding and coextrusion. In coextrusion In the method, a partially cured dynamic vulcanized rubber is prepared, which includes a partially cured discontinuous phase of a fluoroelastomer and a continuous phase containing a thermoplastic polymer material. The partially cured dynamic vulcanized rubber and a substrate are co-extruded to provide 15 Contact. Further curing of the partially cured dynamic vulcanized rubber is performed after co-extrusion and when these layers are in contact. Optionally, the adhesive layer is co-extruded between the dynamic vulcanized rubber and the substrate layer. In various embodiments, Partially cured dynamic vulcanizates are prepared by mixing together a fluoroelastomer resin, a thermoplastic polymer material, and a curing agent capable of reacting with the fluoroelastomer resin 20. The mixture is heated during mixing to cause the fluoroelastomer resin Reacts with curing agents. The reaction takes less time than required to fully cure the resin. For example, mixing a thermoelastomer and a thermoplastic material together is generally performed for a time corresponding to T90 or less, where T90 is a traditional parameter related to the curing of the elastomeric material. 200535005 yv and Gan Ruren; various methods of manufacturing, the adhesive layer is coated on the substrate, and then the substrate covered with the adhesive is placed in the mold. After that, a partially cured elastomer composition (such as the dynamic vulcanizate described above) is embedded in the mold to contact the substrate. Then, the elastomer composition keeps the disc substrate 5 in contact until the curing of the elastomer is complete—a further step. Dynamic vulcanization or mixing of fluoroelastomers and thermoplastic materials is performed by batch, continuous, or semi-batch technology. In one method, a mixture of uncured carbon iU compound elastomer and thermoplastic material can be fed into the sleeve of a twin screw dispenser. The fed mixture is blended in a sleeve 10 of a twin-screw extruder and heated until it reaches a downstream hole for feeding the curing agent into the mixture. Further mixing of the curing agent, the fluorocarbon elastomer, and the thermoplastic material in the sleeve of the extruder takes less time than required to fully cure the fluoroelastomer, for example, T90 or less. Before the fluoroelastomer is completely cured, the partially cured thermoplastic vulcanizate is extruded from the sleeve. Thereafter, a vulcanized rubber was applied to the substrate. The curing of the vulcanized rubber is complete upon contact with the substrate. The partially cured thermoplastic vulcanizates in various embodiments' were either directly injected into a co-extrusion mold or immediately embedded in a mold containing a substrate as discussed above. In addition, the extruded vulcanizate is cooled and maintained for subsequent use. A processable rubber composition is provided that includes a vulcanized elastomer material dispersed in a matrix rain. The vulcanized elastomer material is the product of vulcanizing, crosslinking, or curing carbon compound elastomers. The matrix is made of a thermoplastic material. The processable rubber composition is processed by various methods. 200535005 includes traditional thermoplastic technology to form a composite object with a rubber composition attached to a solid substrate. The rubber composition of the composite article has physical properties that make it useful in several applications requiring elastomeric properties. In particularly preferred embodiments, the rubber composition exhibits a Shore A hardness of about 50 or more, a Shore a of 5 or more, or a range of about Shore A 70 to about Shore A 90. In addition or in addition, the tensile strength is preferably about 4 MPa or more, about 8 MPa or more, or about 8 to about 13 MPa. In other embodiments, the cured rubber is characterized by having a 100% modulus of at least 2 MPa, or at least about 4 MPa, or about 4 to about 8 MPa. In other embodiments, the 10 elongation at break of an article made from the processable composition of the present invention is 10% or more, preferably at least about 50%, or at least about 150%, or about 150 to about 300 %. The molded article of the present invention is preferably characterized by having at least one of hardness, tensile strength, modulus, and elongation at break in the ranges shown above. In one aspect, the rubber composition is made of two phases, wherein the matrix is formed into a continuous phase, and the hardened elastomeric material is in the form of particles that form discontinuous, dispersed or separate phases. On the other hand, the elastomer material bamboo and matrix form a common continuous phase. In a preferred embodiment, the composition contains about 35% by weight or more, or about 40% by weight or more of the elastomer phase, which is based on the total weight of the elastomer and the thermoplastic material 20. In other embodiments, the composition contains about 50% by weight or more of a heterogeneous phase. The composition is a homogeneous f blend of two phases, which is fully compatible so that the composition can be easily formed, and has sufficient elastomer properties (such as tensile strength, modulus, fracture extension, and compression set) for molding Objects are therefore used in the industry for applications that require elastomeric properties, such as dense 12 200535005 seals, hoses, etc. The elastomer phase can be in the form of particles in the continuous thermoplastic phase and form a 3D network of common continuous phases with surface plastic materials. Therefore, one ..., °, or a mixture of them. The particles of the elastomer phase or the 3-D network are preferably "10 μηι or less, or a small size of about 1 μιη or less. In various embodiments, the rubber composition of the present invention is made of plastic. It is prepared by dynamically vulcanizing a fluorine-breaking compound elastomer in the presence of components. In this embodiment, a method for manufacturing a rubber composition is provided. The pot contains a curing agent, an elastomer material, and a thermoplastic material to form a mixture. The mixture is 10 -Temperature heating and continuous presence of Ashizaki thermoplastic material causes vulcanization or curing of the carbon gas elastomer part, but is performed for less time than required for full curing. Mechanical energy is applied during the heating step To the mixture of elastomer material, curing agent and thermoplastic material. Therefore, the method of the present invention provides mixing of elastomer and thermoplastic components in the presence of curing agent 15 and heating during mixing to produce partial curing of the elastomer component. In addition, elasticity The bulk and thermoplastic materials are mixed at a shear rate sufficient to form a dispersion of the elastomeric material in a continuous or co-continuous thermoplastic phase. A period of time. Thereafter, the curing agent is a dispersion added to the elastomeric material and the thermoplastic material while the mixing is continued. Finally, the dispersion is heated while the mixing is continued to produce a processed rubber composition of the present invention. In the embodiment, the composite object made from the composition of the present invention exhibits a favorable combination of physical properties, including a high resistance to the effects of chemical solvents. In a preferred embodiment, the object is made when the object is exposed for a long time , Such as, secondary or partial immersion in organic solvents or fuels, with little change in hardness, resistance to 13 200535005 tensile strength and / or elongation at break, or comparable cured fluorocarbon elastomers or other Compared with thermoplastic vulcanizates, the change is significantly less. Preferred fluorocarbon elastomers contain one or more fluoromonomers (such as' vinylidene fluoride (VDF), hexafluoropropylene (HFP), tetrafluoro Commercially available copolymers of ethylene (tfe) and permoethylene vinyl scale (PFVE). The preferred pfve contains those with a Cw perfluoroalkyl group, preferably a perfluoroalkyl group with 1 to 6 carbons, And especially perfluoromethyl Vinyl ether and perfluoropropyl vinyl ether. Furthermore, the selectivity based copolymer comprising from such as ethylene (Et) and propylene (Pr) of the olefin-derived

10重複單元。共聚物亦可含有相對較小量之固化位置單體 (CSM),其於下進一步探討。較佳之共聚物碳氟化合物彈性 體包含 VDF/HFP、VDF/HFP/CSM、VDF/HFP/TFE、 VDF/HFP/TFE/CSM、VDF/PFVE/TFE/CSM、TFE/Pr、 TFE/Pr/VDF、TFE/Et/PFVE/VDF/CSM、TFE/Et/PFVE/CSM 15及TFE/pFVE/CSM。彈性體標號係指合成彈性體膠之單 體。彈性體膠較佳具有之黏度係產生一般係約15至約(ML1 + 10,大轉子,於約121。〇之幕尼(Mooney)黏度,其可對流 動及物理性質之混合而選擇。彈性體供應者包含Dyneon (3M)、Asahi Glass Fluoropolymers、Solvay/Ausimont、 20 Dupont,及 Daikin。 於一實施例,彈性體材料係描述為四氟乙烯及至少一 C2 · 4烯烴之共聚物。因此,彈性體材料包含自四氟乙烯及 至少一C2 _ 4烯烴衍生之重複單元。選擇性地,彈性體材料 可含有自一或更多種之另外含氟單體衍生之重複單元。 14 200535005 硫化彈性體材料中之較佳另外單體係偏二氟乙烯。選 擇性用於彈性體材料之其它含氟單體包含全氟烷基乙烯基 化合物、全氟烷基偏乙烯基化合物,及全氟烷氧基乙烯基 化合物。六氟丙烯(HFP)係全氟烷基乙烯基單體之例子。全 5 氟甲基乙烯基醚係較佳之全氟烷氧基乙烯基單體之例子。 例如,以四氟乙烯、乙烯及全氟甲基乙烯基醚之共聚物為 主之橡膠係可購自Dupont之以Viton® ETP為商品名者。 於另一實施例,彈性體材料係含有自偏二氟乙烯(VDF) 及六氟丙烯(HFP)之氟單體衍生之重複單元之可固化之碳 10 氟化合物彈性體。於某些實施例,彈性體進一步含有自四 氟乙稀衍生之重複單元。 化學上,於此實施例,彈性體材料係由VDF及HFP之 共聚物或VDF'HFP及四氟乙烯(TFE)之三元聚合物及選擇 性之固化位置單體製成。於較佳實施例,其含有約66至約 15 70重量%之氟。彈性體係可購得,且例子係DuPond Dow10 repeating units. Copolymers may also contain relatively small amounts of curing site monomers (CSM), which are discussed further below. Preferred copolymer fluorocarbon elastomers include VDF / HFP, VDF / HFP / CSM, VDF / HFP / TFE, VDF / HFP / TFE / CSM, VDF / PFVE / TFE / CSM, TFE / Pr, TFE / Pr / VDF, TFE / Et / PFVE / VDF / CSM, TFE / Et / PFVE / CSM 15 and TFE / pFVE / CSM. The elastomer designation refers to a single body of synthetic elastomer glue. Elastomer glue preferably has a viscosity of about 15 to about (ML1 + 10, large rotor, at about 121. Mooney viscosity, which can be selected for the mixing of flow and physical properties. Elasticity Bulk suppliers include Dyneon (3M), Asahi Glass Fluoropolymers, Solvay / Ausimont, 20 Dupont, and Daikin. In one embodiment, the elastomer material is described as a copolymer of tetrafluoroethylene and at least one C2. 4 olefin. Therefore, Elastomer materials include repeating units derived from tetrafluoroethylene and at least one C2_4 olefin. Alternatively, the elastomeric material may contain repeating units derived from one or more additional fluoromonomers. 14 200535005 Vulcanized elastomer Among the preferred materials are monovinylidene fluoride. Other fluoromonomers that are selectively used in elastomer materials include perfluoroalkyl vinyl compounds, perfluoroalkyl vinylidene compounds, and perfluoroalkanes. Oxyvinyl compounds. Examples of hexafluoropropylene (HFP) based perfluoroalkyl vinyl monomers. Examples of perfluorofluorovinyl ethers are preferred perfluoroalkoxy vinyl monomers. For example, Teflon Rubber based on copolymers of ethylene and perfluoromethyl vinyl ether are commercially available from Dupont under the trade name of Viton® ETP. In another embodiment, the elastomer material contains self-vinylidene fluoride (VDF ) And hexafluoropropylene (HFP) fluoromonomer-derived repeating units of curable carbon 10 fluorine compound elastomers. In some embodiments, the elastomers further contain repeating units derived from tetrafluoroethylene. Chemically, In this embodiment, the elastomer material is made of a copolymer of VDF and HFP or a terpolymer of VDF'HFP and tetrafluoroethylene (TFE) and a selective curing site monomer. In a preferred embodiment, it Contains about 66 to about 15 70% by weight of fluorine. Elastic systems are commercially available and examples are DuPond Dow

Elastomers之Viton® A、Viton® B,及Viton® F系列之彈性 體。單獨含有膠聚合物或作為含固化劑之預化合物之等級 物係可購得。 於另一實施例,彈性體於化學上描述為tFE&pfve之 2〇八來物選擇性為具VDF之三元聚合物。彈性體可進一步 含有自固化位置單體衍生之重複單元。 於各種實施例,用於製造本發明之可加工處理之橡膠 、、且成物之敛氟化合物彈性體材料係藉由含有所欲莫耳比例 之起始單體之單體混合物之自由基乳化聚合反應製得。起 15 200535005 始劑包含有機或無機之過氧化物化合物,㈣合之乳化劑 包,化酸皂。於-實施例,形成聚合物之分子量係藉由 與早體置相比之所用起始劑相對量及轉移劑(若有的話)之 選擇而控制。適當之轉移劑包含四氯化碳、甲醇及賴。 乳化聚合反麟則以錢叙條件τ進行。鱗 體係可以如上所示者購得。 、 —碳氣化合物彈性體亦可含最高達約5莫耳%且較佳係 最面達約3莫耳%之自所謂固化位置單體(其提供用於如下 所述硫化作用之固化位置)衍生之重複單元。於一實施例, 10固化位置重複單元係衍生自含漠之烯烴單體及/或自含磁 之單體。若使用時,較佳地,含碘或含溴之單體之重複單 元係以於聚合物中提供至少約〇 〇5%之漠或破之量存在,較 佳係〇_3%或更多。於較佳實施例,聚合物中之溴或碘之總 重ΐ係約1 · 5重量%或更少。 15 用於提供氟聚合物固化位置之含溴之烯烴單體係揭示 於,例如,美國專利第4,〇35,565號案。含溴單體之非限制 性例子包含一溴三氟乙浠及4-溴_3,3,4,4-四氟-1-丁烯。另外 之非限制性例子包含溴化乙烯、1_溴_2,2-二氟乙浠、全氟 烷基溴化物、4-溴-ΐ,ι,2-三氟丁烯、4-溴-1,1,3,3,4,4-六氟丁 2〇稀4-溴_3_氣-1,1,3,4,4,-五氟氟丁烯、6-漠、-5,5,6,6-四貌己 烯、4-溴全氟丁烯,及3,3-二氟烯丙基化溴。如上所示,一 般較佳係足夠之溴_烯烴重複單元存在於共聚物中提供約 0.3-1.5重量%之漠。 其它固化單體可被使用,其引入低含量(較佳係少於或 16 200535005 等於約5莫耳%,更佳係少於或等於約3莫耳%)之諸如環 氧、敌酸、魏酸鹵化物、幾酸酉旨、叛酸鹽、石黃酸基、石黃酸 烧基酯及績酸鹽之官能基。此等單體及固化係描述於例如 Kamiya等人之美國專利第5,354,811號案。 5 触此基材之熱塑性㈣係於加熱時軟化及流動之聚 合物材料。於-方面,熱塑性材料係其溶融黏度於高於其 溶點之溫度時可被測量(諸如,藉由ASTMIM238或D_2u6) 者。 本發明之熱塑性材料可被選擇以於升高溫度時,較佳 Π)係高於約議。C且更佳係於約15(rc及更高,提供橡谬/熱塑 性材料混合物之促進性質,。此等熱塑性材料包含使諸如 抗張強度、模量及破裂延伸率之物理性質於升高溫度時維 持可接受度者。於較佳實施例,熱塑性材料於升高溫度時 擁有之物理性質係比於可相比擬溫度時經固化之碳氣化合 w物彈性體(橡膠)更佳(即,較高之抗張強度、較高之模量, 及/或較高之破裂延伸率)。 於各種實施例,熱塑性聚合物材料係熱塑性彈性體。 熱塑性彈性體具有橡膠之某些物理性質,諸如,軟性、可 捷性及彈性,但可如熱塑性材料般加工處理。從溶融物轉 20移成固恶橡膠狀之組成物於冷卻時係相當快速地發生。此 與傳統彈性體相反,其係於加熱時緩慢硬化。於各種實施 例熱塑性彈性體係於傳統塑枓處理設備上加工處理,諸 如’注射成型機及擠塑器。碎屑較佳係被輕易循環。 熱塑性彈性體具有多相結構,其中,此等相一般係緻 17 200535005 山此D。於許讀況’此#相储由接枝或纽共聚合 ,心:維持在-起。至少-相係由於室溫時係硬的但加熱 #為机體之材料製成相係於室溫時係橡膠狀之較軟 材料。Elastomers' Viton® A, Viton® B, and Viton® F series elastomers. Grades containing gum polymers alone or as pre-compounds containing curing agents are commercially available. In another embodiment, the elastomer is chemically described as tFE & pfve, which is a ternary polymer with VDF selectivity. The elastomer may further contain repeating units derived from the monomer at the curing site. In various embodiments, the fluorochemical elastomer material used to make the processable rubber of the present invention is formed by free radical emulsification of a monomer mixture containing a starting monomer in a desired mole ratio. Prepared by polymerization. Since 15 200535005 The initiator contains organic or inorganic peroxide compounds, combined emulsifier packs, and acid soaps. In the-examples, the molecular weight of the polymer formed is controlled by the choice of the relative amount of initiator used and the transfer agent (if any) as compared to the early body. Suitable transfer agents include carbon tetrachloride, methanol and lysine. Emulsion polymerization is carried out under the conditions τ. Scale systems can be purchased as shown above. --- Carbon gas elastomers may also contain up to about 5 mol% and preferably up to about 3 mol% from the so-called curing site monomer (which provides curing sites for vulcanization as described below) Derived repeating units. In one embodiment, the 10-curing-position repeating unit is derived from a olefin-containing monomer and / or a magnetic-containing monomer. If used, preferably, the repeating units of the iodine- or bromine-containing monomer are present in an amount that provides at least about 0.05% of the polymer in the polymer, preferably 0-3% or more. . In a preferred embodiment, the total weight of bromine or iodine in the polymer is about 1.5% by weight or less. 15 A bromine-containing olefin single system for providing a curing position for a fluoropolymer is disclosed, for example, in U.S. Patent No. 4,035,565. Non-limiting examples of bromine-containing monomers include monobromotrifluoroacetamidine and 4-bromo-3,3,4,4-tetrafluoro-1-butene. Additional non-limiting examples include ethylene bromide, 1-bromo_2,2-difluoroacetamidine, perfluoroalkyl bromide, 4-bromo-fluorene, i, 2-trifluorobutene, 4-bromo- 1,1,3,3,4,4-Hexafluorobutane, 2-bromo 4-bromo-3_gas-1,1,3,4,4, -pentafluorofluorobutene, 6-mo, -5, 5,6,6-tetramethylhexene, 4-bromoperfluorobutene, and 3,3-difluoroallyl bromide. As indicated above, it is generally preferred that sufficient bromo-olefin repeating units are present in the copolymer to provide about 0.3-1.5% by weight of the copolymer. Other curing monomers can be used, which introduce low levels (preferably less than or equal to 16 200535005 equal to about 5 mole%, and more preferably less than or equal to about 3 mole%) such as epoxy, anti-acid, Wei Functional groups of acid halides, chitosan acid, acid salts, luteinic acid, phenylalanine, and sodium phosphate. Such monomers and curing are described, for example, in U.S. Patent No. 5,354,811 by Kamiya et al. 5 The thermoplastic resin that touches this substrate is a polymer material that softens and flows when heated. On the other hand, thermoplastic materials are those whose melt viscosity can be measured at temperatures above their melting point (such as by ASTM238 or D_2u6). The thermoplastic material of the present invention can be selected so that at elevated temperatures, it is preferred that Π) be above the agreement. C and more preferably at about 15 ° C and higher, providing the promoting properties of the rubber / thermoplastic material mixture. These thermoplastic materials include physical properties such as tensile strength, modulus, and elongation at break at elevated temperatures In the preferred embodiment, the thermoplastic material possesses better physical properties at elevated temperatures than comparable cured carbon gas elastomers (rubbers) at comparable temperatures (ie, Higher tensile strength, higher modulus, and / or higher elongation at break). In various embodiments, the thermoplastic polymer material is a thermoplastic elastomer. Thermoplastic elastomers have certain physical properties of rubber, such as , Softness, flexibility and elasticity, but can be processed like a thermoplastic material. The composition that is transferred from the melt to 20 and transformed into a solid and evil rubber-like composition occurs quite quickly when cooling. This is contrary to traditional elastomers. It hardens slowly when heated. The thermoplastic elastomer system in various embodiments is processed on conventional plastic processing equipment, such as' injection molding machines and extruders. The debris is preferably easily recycled. Heat The elastic elastomer has a multi-phase structure, in which these phases are generally related to 17 200535005 mountain D. Yu Xujiao 'This #phase storage is polymerized by grafting or nucleus, heart: maintained at-from. At least-phase Because it is hard at room temperature, but heating # is the material of the body is made of a softer material that is rubbery at room temperature.

5 於此間使用者中之許多熱塑性彈性體係已知。A-B-A 型=塑性彈性體之㈣祕例子包含聚苯乙氧燒/ 聚苯乙烯、聚苯乙稀/聚乙烯-共-丁稀/聚苯乙稀、聚苯乙歸 /聚丁二烯聚苯乙稀、聚苯乙烯/聚異戊二婦/聚苯乙稀、聚_α_ 甲基苯乙烯/聚丁二浠/聚甲基苯乙烯、聚-ex-甲基苯乙烯/ 10聚異戊二稀/聚·α_甲基苯乙烯,及聚乙稀/聚乙稀共-丁粼 聚乙烯。 具有(Α-Β)η重複結構之熱塑性彈性體之非限制性例子 包含聚醯胺/㈣、聚職/聚二甲基石夕氧烧、聚胺基甲酸能/ 水®日♦胺基甲酸醋/聚喊、聚醋/聚喊、聚碳酸醋/聚二甲 15基石夕氧燒,及聚礙酸酯/聚醚。 於-實施例,熱塑性彈性體具有交替式之聚醢胺及聚 醚欲段。此等材料包含可講自,例如,At〇fina之商品名為 ⑽⑽者。聚醯職段可衍生自二酸組份及二胺組份之共 聚物,或可藉由環狀内醯胺之同聚合反應製得。聚喊嵌段 20 -般係触自環狀,諸如,環氧乙烧、環氧丙烧及四氯咬 喃)之同聚物或共聚物。 於-實施例,熱塑性聚合物材料係選自固態一般係高 分子S之塑料材料。較佳地,材料係結晶或半結晶之聚合 物’且更佳係具有至少約25%之結晶度,其係藉由差式掃 18 200535005 r田里熱術別里。具適當高之玻璃轉移溫度之非結晶性聚人 物亦適於作為熱塑性聚合物材料。熱塑性材料較佳亦具= 約80 C至約350 C乾圍之炫融溫度或玻璃轉移溫度,但炫融 溫度-般需低賴紐魏_之分解溫度。 " 5 熱塑性聚合物之非限制性例+包含聚稀烴、聚g旨、論 耐、聚碳酸S旨、苯乙烯_丙稀腈之共聚物、聚對苯二甲酸乙 二醋、聚對苯二甲酸丁二_、聚醯胺、聚苯乙稀、聚笨乙 烯衍生物、聚乙烯化氧、聚苯撐化氧、聚氧甲撐,及含氣 之熱塑性材料。 10 聚烯烴係藉由聚合a-烯烴(諸如,乙烯、丙烯、h烯、 1·己烯、1-辛稀、2-甲基-r丙烯、3·甲基小戊稀、心甲基七 戍烯、5-甲基-1·己烯,及其等之混合物,但不限於此)而形 成。乙烯及丙烯或丙烯或丙烯與另外α_烯烴(諸如,丨_丁烯、 1-己烯、1-辛烯、2-甲基-1-丙烯、3_甲基_丨_戊烯、4_甲基 15戍烯、5-曱基小己烯或其等之混合物)之共聚物亦可被考 量。此等同聚物及共聚物,及其等之推合物可被併的作為 本發明之熱塑性聚合物材料。 ^ 聚醋熱塑性材料於聚合物主幹中含有重複酯連結單 元。於一實施例,其等含有自低分子量二元醇及低分子= 20芳香族二酸衍生之重複單元。非限制性例子包含可躡得= 級之聚對苯二甲酸乙二酯及聚對笨二甲酸丁二酷。另外 聚酉旨可以爿曰知-一元醇及爿曰私一酸為主。例子係乙二醇戈 二醇與己二酸之共聚物。於另外實施例,熱塑性聚醋係轉 由聚合含有經基及叛基官能基之單體而製得之聚内鴨。 19 200535005 己内醋係此類熱塑性聚酯之一非限制性例子。 聚醯胺熱塑性材料於聚合物主幹含有醯胺連接。於一 實施例,聚醯胺含有自二胺及二酸單體衍生之重複單元, 諸如,已知之耐綸66、六甲撐二胺及己二酸之聚合物。其 5匕耐汾具有自改變二胺及二酸組份之尺寸而形成之結構。 非限制性例子包含耐綸61〇、耐綸612、耐綸如,及耐綸6/66 共聚物。於另外實施例,聚醯胺具有自聚合具胺及羧酸官 月b基之單體而形成之結構。非限制性例子包含耐綸6(聚己 内醯胺)、耐綸11,及耐綸12。 10 自二胺及二酸組份製成之其它聚醯胺包含含有自二胺 及芳香族二酸(諸如,對苯二甲酸)衍生之重複單元之高溫芳 香族聚醯胺。此等之可購得例子包含PA6T(己二胺及對苯二 甲酸之共聚物),及PA9T(己二胺及對苯二甲酸之共聚物), 其係由Kuraray以Genestar為商品名出售。對於某些應用, 15 某些芳香族聚醯胺之熔點係高於用於熱塑性材料加工處理 之最佳者。於此等情況,熔點係藉由製造適當共聚物而降 低。於非限制性例子,於PA6T之情況,其具有約370°C之 溶點’實際上可藉由於製造聚合物時包含有效量之非芳香 族二酸(諸如,己二酸)而使溶點降至低於約32〇°C之可模製 20 溫度。 於另外之較佳實施例,以芳香族二酸(諸如,對苯二甲 酸)及含有大於6個碳原子(較佳係含有9個竣原子或更多)之 二胺之共聚物為主之芳香族聚醯胺被使用。二胺之碳鏈長 度之上限由實際觀點而言係受限於用於聚合物合成之適當 20 200535005 單體之適可利用性。適當之二胺包含具有7至20個碳原子 (較佳係9至15個碳之範圍,且更佳係9至12個碳之範圍)者。 較佳實施例包含以C9、C10及C11之二胺為主之芳香族聚醯 胺。較佳地,此等芳香族聚醯胺展現增加之以具有大於6個 5碳之碳鏈之親油性質為主之耐溶劑度。若欲使熔點降至低 於車父佳模製溫度(典型上約32〇°C或更低),以大於6個碳之 二胺為主之芳香族聚醯胺可包含有效量之非芳香族二酸, 如上於以6個碳之二胺為主之芳香族聚醯胺所探討者。此有 效量之二酸需足以使熔點降至所欲模製溫度範圍,且無不 10可接受地影響所欲耐溶劑性質。 向溫熱塑性材料之其它非限制性例子包含聚苯撐化 硫、液晶聚合物,及高溫聚醯亞胺。液晶聚合物化學上係 以含有重複之線性芳香族環之線性聚合物為主。因為芳香 族結構,此等材料形成具有可藉由X-射線繞射方法檢測之 4寺ϋ間隔之向列型炫融態區域。此等材料之例子包含經基 苯甲酸之共聚物,或乙二醇與線性芳香族二S旨(諸如,對苯 二甲酸或萘二羧酸)之共聚物。 南溫熱塑性聚醯亞胺包含芳香族二酐及芳香族二胺之 ♦ 口反應產物。適當聚醯亞胺包含可購自數種來源者。例 子係1,4-笨一胺及ι,2,4,5_苯四羧酸二酐之共聚物。 於較佳實施例,基質包含至少一含氟熱塑性材料。適 田之熱塑性含氟聚合物包含選自廣泛範圍之聚合物及可講 =產物者。聚合物較佳係可賴加工處理,如此其於加熱 滅化並机動’且可以熱塑性技術(諸如,射出成型、擠 21 200535005 塑、壓縮成型,及吹製成型)輕易加工處理。材料較佳係可 藉由熔融及再加工處理而輕易循環利用。 於各種實施例,熱塑性聚合物係完全氟化或部份氟 化。完全氟化之熱塑性聚合物包含四氟乙烯及全氟烷基乙 5 烯基_之共聚物。全氟炫基較佳係具有1至6個碳原子。共 聚物之其它例子係PFA(TFE及全氟丙烯基乙烯基醚之共聚 物)及MFA(TFE及全氟甲基乙烯基醚之共聚物)。完全氟化 之熱塑性聚合物之其它例子包含TFE與具有3至8個碳原子 之全氟烯烴之共聚物。非限制性例子包含FEP(TFE及六氟 10 丙稀之共聚物)。 部份氟化之熱塑性聚合物包含E-TFE(乙浠及TFE之共 聚物)、E-CTFE(乙烯及一氯三氟乙烯之共聚物),及pVDF(聚 偏二氟乙烯)。偏二氟乙烯之數種熱塑性共聚物亦係適用於 本發明之熱塑性聚合物。此等包含具全氟烯烴(諸如,六氟 15丙烯)之共聚物,及具一氯三氟乙烯之共聚物。於各種實施 例,熱塑性三元聚合物被使用。此等包含TFE、HFP,及偏 二氟乙烯之三元聚合物,包含可購得之含氟熱塑性材料。 供應者包含 Dyneon (3M)、Daikin、Asahi Glass Fluoroplastics、Solvay/Ausimont及 DuPont。於某些商業上 2〇 之實施例,部份氟化之氟塑料具有約59至約76重量%之氟。 有用之固化劑包含二胺、過氧化物,及多元醇鍇鹽之 混合物。二胺固化劑係相對較慢固化,但於數多領域提供 優點。此等固化劑係可購得,例如,DuPont Dow Elastomers 之 Diak-1。 22 200535005 較佳之過氧化物固化劑包含有機過氧化物,較佳係二 烧基過氧化物。較佳地,有機過氧化物被選擇作為於其它 成份存在中且於欲於固化操作使土之溫度下且於混合或固 化操作勒之其匕知作期間不會造成任何有害量之固化下作 5為組成物之固化劑。於高於約49°C之溫度分解之二烷基過 氧化物於組成物於固化前欲接受於升高溫度時之加工處理 時係特別佳。於許多情況,較佳係使用具有與過氧基之氧 附接之三級碳原子之二第三丁基過氧化物。非限制性例子 包含2,5-二曱基·2,5-二(第三丁基過氧)_3_己炔;2,5_二甲基 1〇 _2,5_二(第三丁基過氧)己烷;及1,3-雙第三丁基過氧異丙 基)苯。過氧化物固化劑之其它非限制性例子包含二枯基過 氧化物、二苯曱醯基過氧化物、第三丁基過苯甲酸酯、二 [1,3-二甲基-3-(第三丁基過氧)丁基]碳酸酯等。 於各種實施例,一或多種之交聯共試劑與過氧化物混 15合。例子包含三烯丙基氰脲酸酯;三(甲基烯丙基異氰脲 酸醋;三(二烯丙基胺)-s-三嗉、三烯丙基亞磷酸酯;n,n_ 一稀丙基丙稀基酿胺,六細丙基碟隨胺;n,N,N,N,-四稀 丙基對苯二甲醯胺;队忱沖以,-四烯丙基丙二醯胺;三乙烯 基異氣服酸S旨,2,4,6-二乙稀基甲基三秒氧烧;及二降冰 2〇 片烯-2-甲撐)氰脲酸酯。 適當鐵鹽係描述於,例如,美國專利第4,233 421 · 4,912,171 ;及5,262,490號案。例子包含三苯基苯甲基鱗氯 化物、三丁基炫基鱗氣化物、三丁基笨甲基錢氯化物、四 丁基鈹漠化物,及三芳基錄氯化物。 23 200535005 另一類有用之鏘鹽係以下列化學式表示: 妒―〇—《Ζ 霞*}奶5 Many thermoplastic elastomer systems are known to users here. Secret examples of ABA type = plastic elastomers include polystyrene ethoxylate / polystyrene, polystyrene / polyethylene-co-butadiene / polystyrene, polystyrene / polybutadiene polybenzene Ethylene, polystyrene / polyisoprene / polystyrene, poly_α_methylstyrene / polybutadiene / polymethylstyrene, poly-ex-methylstyrene / 10 polyisoprene Diene / poly · α-methylstyrene, and polyethylene / polyethylene co-butylene polyethylene. Non-limiting examples of thermoplastic elastomers with (A-B) η repeating structures include polyammonium / fluorene, polyamines / polydimethylene sulfide, polyurethane / water® Vinegar / poly shout, poly vinegar / poly shout, polycarbonate / polydimethyl 15-based stone burner, and polyhexyl ester / polyether. In the embodiment, the thermoplastic elastomer has alternating polyamines and polyethers. These materials include what can be said, for example, the trade name of Atofina. The polyfluorene segment can be derived from a copolymer of a diacid component and a diamine component, or can be prepared by the homopolymerization of a cyclic lactam. The polyblocks 20 are generally homopolymers or copolymers that touch the ring, such as ethylene oxide, propylene oxide, and tetrachloromethane. In the embodiment, the thermoplastic polymer material is a plastic material selected from the solid-state polymer S generally. Preferably, the material is a crystalline or semi-crystalline polymer ' and more preferably has a degree of crystallinity of at least about 25%, which is determined by differential scanning. Non-crystalline polymers with suitably high glass transition temperatures are also suitable as thermoplastic polymer materials. The thermoplastic material preferably also has a dry melting temperature or glass transition temperature of about 80 C to about 350 C, but the melting temperature is generally lower than the decomposition temperature of Newaywei. " 5 Non-limiting Examples of Thermoplastic Polymers + Polyolefins, Polyglycans, Nonyl, Polycarbonate S, Copolymers of Styrene and Acrylonitrile, Polyethylene Terephthalate, Polyisocyanate Butylene diphthalate, polyamine, polystyrene, polyethylene derivatives, polyethylene oxide, polyphenylene oxide, polyoxymethylene, and gas-containing thermoplastic materials. 10 Polyolefins are produced by polymerizing a-olefins (such as ethylene, propylene, hene, 1-hexene, 1-octane, 2-methyl-r propylene, 3. Limonene, 5-methyl-1.hexene, and mixtures thereof, but are not limited thereto). Ethylene and propylene or propylene or propylene with another α-olefin (such as 丨 _butene, 1-hexene, 1-octene, 2-methyl-1-propylene, 3_methyl_ 丨 _pentene, 4 (Methyl 15-pinene, 5-fluorenyl hexene, or a mixture thereof) can also be considered. These equivalent polymers and copolymers, and the like, can be combined as the thermoplastic polymer material of the present invention. ^ Polyacetate thermoplastics contain repeating ester-linking units in the polymer backbone. In one embodiment, they contain repeating units derived from a low molecular weight diol and a low molecular = 20 aromatic diacid. Non-limiting examples include polyethylene terephthalate and polybutylene terephthalate, which are available in grades. In addition, the purpose of the polysaccharides can be known as monohydric alcohols and monocarboxylic acids. An example is a copolymer of ethylene glycol and adipic acid. In another embodiment, the thermoplastic polyacetate is a polymer duck prepared by polymerizing monomers containing a vial and a tertiary functional group. 19 200535005 Caprolactone is one non-limiting example of such a thermoplastic polyester. Polyamide thermoplastics contain fluorene linkages to the polymer backbone. In one embodiment, polyamines contain repeating units derived from diamine and diacid monomers, such as known polymers of nylon 66, hexamethylenediamine, and adipic acid. Its 5K resistant Fen has a structure formed by changing the size of the diamine and diacid components. Non-limiting examples include Nylon 610, Nylon 612, Nylon, and Nylon 6/66 copolymer. In another embodiment, the polyamidoamine has a structure formed by polymerizing a monomer having an amine and a carboxylic acid moiety. Non-limiting examples include nylon 6 (polycaprolactam), nylon 11, and nylon 12. 10 Other polyamines made from diamine and diacid components include high temperature aromatic polyamines containing repeating units derived from diamines and aromatic diacids such as terephthalic acid. These commercially available examples include PA6T (copolymer of hexamethylene diamine and terephthalic acid), and PA9T (copolymer of hexamethylene diamine and terephthalic acid), which are sold by Kuraray under the Genestar trade name. For some applications, 15 some aromatic polyamides have higher melting points than the best for thermoplastic processing. In these cases, the melting point is lowered by making a suitable copolymer. By way of non-limiting example, in the case of PA6T, which has a melting point of about 370 ° C, the melting point can actually be achieved by including an effective amount of a non-aromatic diacid (such as adipic acid) in the manufacture of the polymer. Drop to a moldable 20 temperature below about 32 ° C. In another preferred embodiment, a copolymer of an aromatic diacid (such as terephthalic acid) and a diamine containing more than 6 carbon atoms (preferably containing 9 or more atoms) is mainly used. Aromatic polyamines are used. The upper limit of the carbon chain length of the diamine is, from a practical point of view, limited to the appropriate availability of suitable monomers for polymer synthesis. Suitable diamines include those having 7 to 20 carbon atoms (preferably in the range of 9 to 15 carbons, and more preferably in the range of 9 to 12 carbons). The preferred embodiment comprises aromatic polyfluorene amines mainly composed of diamines of C9, C10 and C11. Preferably, these aromatic polyamidoamines exhibit increased solvent resistance, primarily based on the lipophilic nature of carbon chains with more than 6 5 carbons. If the melting point is to be lower than the car's good molding temperature (typically about 32 ° C or lower), the aromatic polyamines mainly composed of diamines with more than 6 carbons may contain an effective amount of non-aromatic Family diacids, as discussed above, are aromatic polyamidoamines based on 6 carbon diamines. This effective amount of the diacid needs to be sufficient to bring the melting point down to the desired molding temperature range without unacceptably affecting the desired solvent resistance properties. Other non-limiting examples of warm thermoplastic materials include polyphenylene sulfide, liquid crystal polymers, and high temperature polyfluorene. Liquid crystal polymers are chemically based on linear polymers containing repeating linear aromatic rings. Due to the aromatic structure, these materials form a nematic fused state region with a 4-segment interval that can be detected by X-ray diffraction. Examples of such materials include copolymers of benzoic acid, or copolymers of ethylene glycol and linear aromatic disulfide compounds such as terephthalic acid or naphthalenedicarboxylic acid. Nanwen thermoplastic polyimide contains aromatic dianhydride and aromatic diamine. Suitable polyimides include those available from several sources. Example A copolymer of 1,4-benzyl monoamine and ι, 2,4,5-tetracarboxylic dianhydride. In a preferred embodiment, the matrix comprises at least one fluorothermoplastic material. The thermoplastic fluoropolymers of SITA include those selected from a wide range of polymers and products. The polymer is preferably processed, so that it is thermally inactivated and maneuverable 'and can be easily processed by thermoplastic techniques such as injection molding, extrusion 21 200535005 molding, compression molding, and blow molding. The material is preferably recyclable by melting and reprocessing. In various embodiments, the thermoplastic polymer is fully or partially fluorinated. Fully fluorinated thermoplastic polymers include copolymers of tetrafluoroethylene and perfluoroalkylethenyl. Perfluoroxyl is preferably one to six carbon atoms. Other examples of copolymers are PFA (copolymer of TFE and perfluoropropenyl vinyl ether) and MFA (copolymer of TFE and perfluoromethyl vinyl ether). Other examples of fully fluorinated thermoplastic polymers include copolymers of TFE and perfluoroolefins having 3 to 8 carbon atoms. Non-limiting examples include FEP (copolymer of TFE and hexafluoro 10 propylene). Partially fluorinated thermoplastic polymers include E-TFE (a copolymer of acetamidine and TFE), E-CTFE (a copolymer of ethylene and monochlorotrifluoroethylene), and pVDF (polyvinylidene fluoride). Several thermoplastic copolymers of vinylidene fluoride are also suitable for use in the thermoplastic polymers of the present invention. These include copolymers with perfluoroolefins, such as hexafluoro 15 propylene, and copolymers with monochlorotrifluoroethylene. In various embodiments, thermoplastic terpolymers are used. These terpolymers including TFE, HFP, and vinylidene fluoride include commercially available fluorothermoplastic materials. Suppliers include Dyneon (3M), Daikin, Asahi Glass Fluoroplastics, Solvay / Ausimont and DuPont. In some commercial 20 examples, the partially fluorinated fluoroplastic has about 59 to about 76 weight percent fluorine. Useful curing agents include mixtures of diamines, peroxides, and polyol phosphonium salts. Diamine curing agents are relatively slow-curing, but offer advantages in several areas. Such curing agents are commercially available, for example, Diak-1 from DuPont Dow Elastomers. 22 200535005 A preferred peroxide curing agent comprises an organic peroxide, and is preferably a difluorinated peroxide. Preferably, the organic peroxide is selected as a curing agent in the presence of other ingredients and at the temperature of the soil to be cured during the curing operation and during the mixing or curing operation without causing any harmful amount. 5 is a curing agent for the composition. Dialkyl peroxides that decompose at temperatures above about 49 ° C are particularly preferred when the composition is subjected to processing at elevated temperatures before curing. In many cases, it is preferred to use a second tertiary butyl peroxide having a tertiary carbon atom attached to the oxygen of the peroxy group. Non-limiting examples include 2,5-difluorenyl · 2,5-di (third butylperoxy) _3_hexyne; 2,5_dimethyl1〇_2,5_di (third butyl Peroxy) hexane; and 1,3-bis-tert-butylperoxyisopropyl) benzene. Other non-limiting examples of peroxide curing agents include dicumyl peroxide, diphenylfluorenyl peroxide, third butyl perbenzoate, di [1,3-dimethyl-3- (Third butylperoxy) butyl] carbonate and the like. In various embodiments, one or more cross-linking co-reagents are mixed with the peroxide. Examples include triallyl cyanurate; tris (methallyl isocyanurate); tris (diallylamine) -s-triamidine, triallyl phosphite; n, n_ a Diluted propyl allyl amine, hexa fine propyl dish with amine; n, N, N, N, -tetradipropyl p-xylylenediamine; Amines; trivinyl isopropanoic acid, succinic acid, 2,4,6-diethylene methyl, three-second oxygen burning; and dinorylene, 20 tablets of alkenyl-2-methylene) cyanurate. Suitable iron salts are described, for example, in U.S. Patent Nos. 4,233,421, 4,912,171; and 5,262,490. Examples include triphenylbenzyl squall chloride, tributylxanthyl squidyl chloride, tributyl benzyl chloride, tetrabutyl beryllium desert, and triaryl chloride. 23 200535005 Another useful type of osmium salt is represented by the following chemical formula: jealous—〇— 《《霞霞 *} 奶

.^ I 其中 Q係氮或磷; 5 Z係氫原子,或 以化學式一COOA基為終端之具有4至約20個碳原子之經取 代或未經取代,環狀或非環狀之烷基,其中,A係氫原子或 NH4+陽離子,或Z係化學式—CY2 COOR,基,其中,γ係氯 或鹵素原子,或係具有1至約6個碳原子之經取代或未經取 10代之烷基或芳基,其可選擇性含有一或多個四級雜原子, 且其中,R1係氫原子、Nil/陽離子、烷基,或係非環狀之 酐,例如,化學式—C0R基,其中,R係烷基或係本身含有 有機鑕(即,產生雙有機鑕)之基;較佳地,R,係氳;z亦可 為以化學式—COOA基終端之具有4至約20個碳原子之經取 15代或未經取代,環狀或非環狀之烷基,其中,A係氫原子或 NH4+陽離子;. ^ I where Q is nitrogen or phosphorus; 5 Z is a hydrogen atom, or a substituted or unsubstituted, cyclic or acyclic alkyl group having 4 to about 20 carbon atoms terminated by a COOA group of chemical formula Among them, A is a hydrogen atom or NH4 + cation, or Z is a chemical formula of CY2 COOR, a group of which γ is a chlorine or halogen atom, or a substituted or unsubstituted 10- to 6-carbon atom. Alkyl or aryl, which may optionally contain one or more quaternary heteroatoms, and wherein R1 is a hydrogen atom, a Nil / cation, an alkyl group, or an acyclic anhydride, for example, the chemical formula—COR group, Among them, R is an alkyl group or a group containing organic fluorene (that is, a bi-organic fluorene); preferably, R is a fluorene; z may also have 4 to about 20 carbons terminated by a chemical formula-COOA group. The atom is 15-generation or unsubstituted, cyclic or non-cyclic alkyl group, in which A is a hydrogen atom or NH4 + cation;

Ri、R2,及R3每一者個別係氫原子或烷基、芳基、烯基, 或其等之任何混合,每一 Ri、r2,及r3可以氯、氟、溴、 氰基、—OR”,或—COOR”取代,其中,R,,係CjC2〇烧基、 20芳基、芳烧基,或浠基,且Ri、R2,及R.3基之任一對可彼 此及與Q連接形成雜環狀之環;Ri、r2,及心基之一或多 24 200535005 者亦可為化學式為Z之基,其中,Z係如上所界定; X係有機或無機之陰離子(不受限地例如,鹵化物、硫酸鹽、 乙酸鹽、磷酸鹽、氫氧化物、烷氧化物、苯氧化物、雙苯 氧化物);且 5 η係等於陰離子X價數之數值。 多元聚交聯劑可為此項技藝作為用於氟彈性體之交聯 劑或共同固化劑之該等聚羥基化合物之任意者,諸如,揭 示於美國專利第4,259,463號案(Moggi等人)、美國專利第 3,876,654 號案(Pattison)、美國專利第 4,233,421 號案 10 (Worm),及美國辯護公告τ丨07,8〇丨號(Nersasian)之聚羥基化 合物。較佳之多元醇包含芳香族聚羥基化合物、脂族聚羥 基化合物,及酚樹脂。 代表性之芳香族聚經基化合物包含下列之任一者:二 _、三_,及四羥基苯、萘,及-蔥,及下列化學式之雙酚:Each of Ri, R2, and R3 is a hydrogen atom or an alkyl, aryl, alkenyl, or any combination thereof. Each of Ri, r2, and r3 may be chlorine, fluorine, bromine, cyano, or -OR. ", Or -COOR" substitution, wherein R, is CjC20 alkyl, aryl, aryl, or fluorenyl, and any one of Ri, R2, and R.3 groups may be each other and Q Linked to form a heterocyclic ring; Ri, r2, and one or more of the heart group 24 200535005 may also be a group of the chemical formula Z, where Z is as defined above; X is an organic or inorganic anion (not limited For example, halides, sulfates, acetates, phosphates, hydroxides, alkoxides, phenoxides, bisphenoxides); and 5 η is a value equal to the anion X valence. The polymeric cross-linking agent can be any of these polyhydroxy compounds used as a cross-linking agent or co-curing agent for fluoroelastomers in this technology, such as disclosed in US Patent No. 4,259,463 (Moggi et al.), Polyhydroxy compounds of U.S. Pat. No. 3,876,654 (Pattison), U.S. Pat. No. 4,233,421 (Worm), and U.S. Defense Bulletin τ 丨 07,8〇 丨 (Nersasian). Preferred polyols include aromatic polyhydroxy compounds, aliphatic polyhydroxy compounds, and phenol resins. Representative aromatic polymer compounds include any of the following: di-, tri-, and tetrahydroxybenzene, naphthalene, and-onion, and bisphenol of the following chemical formula:

15 其中’ A係1至13個碳原子之二官能性之脂族、環脂族,或 芳香族基,或硫基、氧基、羰基,或磺醯基,A選擇性地以 至少一氣或氣原子取代,X係〇或1,η係1或2,且經基化合 物之任何芳香基環係選擇性以氣、氟或溴原子之至少一原 20 子,或羧基或醯基(例如,--COR,其中,R係Η或(^至(:8烷 基、芳基或環烷基)或具有,例如,1至8個碳原子之烷基取 代。由上述雙酚化學式ΠΙ瞭解—ΟΗ基可被附接至任一環之 25 200535005 任何位置(非編號1)。二或更多種此等化合物之摻合物亦可 被使用。較佳之雙酚化合物係雙酚AF,其係2,2-雙(4-羥基 苯基)六氟丙烷。其它非限制性例子包含4,4’_二羥基二苯基 石風(雙紛S),及2,2-雙(4-羥基苯基)丙烷(雙酚A)。芳香族聚 5 經基化合物(諸如,氫醌)亦可作為固化劑。進一步之非限制 性例子包含鄰苯二酚、間苯二酚、2_甲基間苯二酚、5-甲基 間苯二盼、2-甲基氫醌、2,5-二甲基氫醌,及2-第三丁基氫 酿、1,5-_每基萘及9,1〇_二經基蒽。 脂族聚羥基化合物亦可作為多元醇固化劑。例子包含 10氟脂族二元醇,例如,1,1,6,6-四氫八氟己二醇,及諸如美 國專利第4,358,559號案(Holcomb等人)及其間引述之參考 文件所述之其它者。聚羥基化合物之衍生物亦可被使用, 諸如’美國專利第4,446,270號案(Guenthner等人)所述,且 包含,例如,2-(4·烯丙基氧苯基)-2-(4-經基苯基)丙烷。二 15或更多種聚輕基化合物之混合物亦可被使用。 能交聯橡膠聚合物之酚樹脂可作為多元醇固化劑。關 於多元醇樹脂可包含此等樹脂之混合物。此等樹脂係揭示 於美國專利第2,972,600及3,287,440號案。此等酚醛樹脂可 被用以在未使用其它固化劑下獲得所欲之固化程度。 20 酚樹脂固化劑可藉由以烷基取代之酚或未經取代之酚 與醛(較佳係曱醛)於鹼介質中進行縮合反應或藉由二官能 性之酚二醇之縮合反應製得。以烷基取代之酚之烷基取代 基典型上含有1至約10個碳原子。二甲基醇酚或酚醛樹脂 (於對位處以含有1至約10個碳原子之烷基取代)係較佳。有 26 200535005 用之可購得紛樹脂包含烧基酚-甲醛樹脂,及溴甲基化之燒 基酚-甲醛樹脂。 於一實施例,酚樹脂固化劑係以如下之通式表示:15 wherein 'A is a bifunctional aliphatic, cycloaliphatic, or aromatic group of 1 to 13 carbon atoms, or a thio group, an oxy group, a carbonyl group, or a sulfonyl group, and A is optionally Gas atom substitution, X is 0 or 1, η is 1 or 2, and any aromatic ring system of the compound is selectively substituted with at least one atom of a gas, fluorine or bromine atom, or a carboxyl group or a fluorenyl group (for example, --COR, wherein R is Η or (^ to (: 8 alkyl, aryl, or cycloalkyl) or an alkyl substitution having, for example, 1 to 8 carbon atoms. Known from the above formula of bisphenol— The oxo group can be attached to any position of 25 200535005 (not number 1). Blends of two or more of these compounds can also be used. The preferred bisphenol compound is bisphenol AF, which is 2 2,2-bis (4-hydroxyphenyl) hexafluoropropane. Other non-limiting examples include 4,4'-dihydroxydiphenyl stone (Sulfur S), and 2,2-bis (4-hydroxyphenyl) ) Propane (Bisphenol A). Aromatic poly5-based compounds such as hydroquinone can also be used as curing agents. Further non-limiting examples include catechol, resorcinol, 2-methyl Resorcinol, 5-methylresorcin, 2-methylhydroquinone, 2,5-dimethylhydroquinone, and 2-tert-butylhydrogen, 1,5--per-naphthalene, and 9 10- diacryl anthracene. Aliphatic polyhydroxy compounds can also be used as polyol curing agents. Examples include 10-fluoroaliphatic diols, such as 1,1,6,6-tetrahydrooctafluorohexanediol, And others such as those described in U.S. Patent No. 4,358,559 (Holcomb et al.) And references cited therein. Polyhydroxy compound derivatives can also be used, such as those described in U.S. Patent No. 4,446,270 (Guenthner et al.) And including, for example, 2- (4 · allyloxyphenyl) -2- (4-merylphenyl) propane. Mixtures of two or more polylight-based compounds can also be used. Phenolic resins of crosslinked rubber polymers can be used as polyol curing agents. Polyol resins can include mixtures of these resins. These resins are disclosed in U.S. Patent Nos. 2,972,600 and 3,287,440. These phenolic resins can be used for The desired degree of curing is achieved without the use of other curing agents. 20 Phenol resin curing agents Substituted phenol and aldehyde (preferably formaldehyde) are subjected to condensation reaction in an alkaline medium or obtained by condensation reaction of a bifunctional phenol diol. The alkyl substituent of an alkyl-substituted phenol typically contains 1 To about 10 carbon atoms. Dimethyl alcohol phenol or phenolic resin (substituted by an alkyl group containing 1 to about 10 carbon atoms at the para position) is preferred. There are 26 200535005 commercially available resins that include a sintered group. Phenol-formaldehyde resin and bromomethylated phenol-formaldehyde resin. In one embodiment, the phenol resin curing agent is represented by the following general formula:

5其中,Q係選自-CH2—及-CH2-〇〜ch2 一所組成族群之二 價基;m係0或1至20之正整數,且R,係氫或有機基。較佳地, Q係二價基-CH2-0-CH2-,m係〇或丨至1〇之正整數,且R, 係氫或具有少於20個碳原子之有機基。於另外實施例,較 佳地,m係0或1至5之正整數,且R,係具有4及12個碳原子間 10之有機基。其它較佳之酚樹脂亦揭示於美國專利第 5,952,425號案。 除彈性體材料、熱塑性聚合物材料及固化劑外,本發 明之可加工處理之橡膠組成物選擇性地包含其它添加劑, 諸如’安定劑、加工處理助劑、固化加速劑、填料、色料、 黏著劑、增稠劑,及蠟。 於各種實施例’廣泛之各種加工處理助劑可被使用, 包含塑化劑及脫模劑。加工處理助劑之非限制性例子包含 Caranuba蠛、酜酸S旨塑化劑,諸如,二辛基酜酸g旨(D〇p) 及二丁基酞酸酯矽酸鹽(DBS),脂肪酸鹽,諸如,硬脂酸鋅 20 及硬脂酸鈉,聚乙烯蠟,及神經醯胺(keramide)。於某些實 施例,高溫加工處理助劑係較佳。此等不受限地包含線性 27 200535005 脂肪醇,諸如,Ci〇-c28醇、有機石夕酮及官能化之全氣聚鍵 之摻合物。於某些實施例,組成物含有約1至約15重量%之 加工處理助劑,較佳係約5至約1〇重量%。 於各種只;^例,酸接受劑化合物被作為固化加速劑或 5 口化女疋背1較佳之酸接受劑化合物包含二價金屬之氧化 物及氫氧化物。非限制性例子包含Ca(〇H)2、MgO、Ca0, 及 ZnO。 填料之非限制性例子包含有機及無機之填料,諸如, 碳酸鋇、硫化鋅、碳黑、石夕石、二氧化鈦、黏土、滑石、 10玻璃纖維、煙燻石夕石,及不連續纖維,諸如,礦物纖維、 木材纖維素纖維、钱維、爾維,及芳族輯邮_)。 加工處理添加劑之某些非限制性例子包含硬脂族及月桂 酸。添加碳黑、增充劑油或二者(較佳係於動態硫化前往係 特別佳。奴黑填料之非限制性例子包含saf黑、ΜΕ黑、 15 SRP黑,及奥斯汀(Austin)黑。碳黑改良抗張強度,且增充 劑/由可改良加工處理性、對油膨脹之抗性、熱安定性、滞 後現象、費用,及永久定形。於一較佳實施例,諸如魏基 阻劑之填料形成本發明組成物總重量之最高達約4〇重量 0/0。較佳地,組成物包含約1至約40重量%之填料。於其它 20實抛例填料形成組成物之最高達約10至約25重量%。 a化之彈性體材料在此一般亦稱為“橡膠,,,其較佳係 以小顆粒存在於連續之熱塑性聚合物基質内。於某些實施 例’共同連績之形態係依相對於熱塑性材料之彈性體材料 里口化系統及彈性體之固化機構及程度與混合含量及程 28 200535005 度而疋而存纟車父佳地,彈性體材料於最後組成物被完全 交聯/固化。 抽固化可藉由添加適當之固化劑或固化系統至熱塑 [生材料及彈^生體材料之摻合物,及於硫化條件下使橡膠硫 5化或固化至所欲&度而達成。彈性體係於動態硫化方法中 又耳外動心爪化辭係指用於熱塑性組成物中所含之橡膠 (在此係碳敗化合物彈性體)之硫化或固化之方法,其中,可 固化之橡膠於高於熱塑性組份之熔點之溫度且於足夠高之 剪切條件下硫化。橡膠因此同時交聯並分散於熱塑性基質 10内。動悲硫化係藉由於升高溫度且於固化劑存在中於傳統 混合設備(諸如,滾筒混煉機、MGriyama混合機、Banbury 混合機、Brabender混合機、連續式混合機、混合式擠塑器, 諸如’單及雙螺桿擠塑||等)中施加機械能量使彈性體及熱 塑性之組份混合而產生。動態固化之組成物之有利㈣ 15係,即使於70全固化後,組成物可藉由傳統之塑料加工處 理技術(諸如,擠塑、射出成型及壓縮成型)加工處理及重新 加工處理。碎屬或閃爍物較佳係被廢物利用及重新加工處 理。 於硫化溫度加熱及混合或磨碎係較佳之適當於數分鐘 20或更少内完成硫化反應,但若需要更短之硫化時間,更高 之溫度及/或更高之剪切可被使用。硫化溫度之適當範圍係 約熱塑性材料之炫融溫度(典型上約丨2〇。〇至約300%或更 多。典型上,此範圍係約150。(:至約250〇c。硫化溫度之較 佳範圍係約180°C至約220°C。較佳地,混合作用係未間所 29 200535005 地持續上硫化作用發生或完全為止。 本發明之可加工處理之橡膠組成物可以批式或連續之 方法製造。於批式方法,預定注量之彈性體材料、熱塑性 材料及固化劑被添加至混合裝置。於典型之批式程序,彈 5性體材料及熱塑性材料先混合、摻合、磨碎或其它物理性 混合至所欲顆粒尺寸之彈性體材料於連續相之熱塑性材料 中提供。當彈性體材料之結構係如所欲時,固化劑可被添 加,同時持續施加機械能量以使彈性體材料及熱塑性材料 混合。部份固化作用係藉由於固化劑存在中使熱塑性及彈 10性體材料之混合物加熱或持續加熱比使彈性體完全固化所 需者更少之時間而產生。 較佳係使彈性體材料及熱塑性材料於使熱塑性材料軟 化及流動之溫度混合。若此一溫度低於固化劑被活化之溫 度,右化劑可於批式方法之起始顆粒分散步驟期間為混合 I5物之-部份。於某些實施例,固化劑係於低於固化溫度之 溫度時與彈性體及聚合物材料混合。當所欲之分散達成 時,溫度可被增加以產生固化。於一實施例,可購得之彈 性體材料被使用,其係含有預先配製於彈性體内之固化 劑。但是,若固化劑於起始混合之溫度活化,較佳係使固 20化劑留至熱塑性基質中之彈性體材料之所欲顆粒尺寸分佈 達成時。於另外實施例,固化劑係於彈性體及熱塑性材料 混合後添加。於一較佳實施例,固化劑係於整個混合物持 縯機械性攪拌、攪動或其它方式混合時添加至於熱塑性材 料中之彈性體顆粒之混合物。 30 200535005 連續式方法亦可被使用。於一實施例,雙螺桿擠塑器 裝置(同向_錢向_之轉料)似設供材料添加 之孔口及構成雙螺桿裝置之模組組件之反應腔室。用於使 用具有第一孔口及第二下游孔口之雙螺桿擠塑器使熱塑性 碳氟化合物彈性體組成物黏著至基材上之此一方法,嗜方 法包含: ⑷將未固化之碳氟化合物彈性體及熱塑性材料之混合 物饋至該擠塑器之該第一孔口内,其中,此未固化之_ 體之特性在於T90時間; ⑻將用於碳氟化合物彈性體之固化劑饋至該第二孔口 該第一孔口内; 龍ΤΓΓ塑器内使該固化劑、碳氟化合物彈性體及熱 塑性材料混合顶之時間或更少,製得碳氟化合物彈性體 之部份固化之熱塑性硫化橡膠; 15 20 ⑷自該擠塑轉_部份_之熱紐觀橡膠; ⑷將該熱塑性硫化橡膠塗敷至基材上;及 (f)將於該基材上之熱紐硫化橡膠之固化完全。 於-實施例,熱塑性材料及彈性體材料(呈=固化之 脂或膠)係使關料器(失重式失體積式之㈣器)自第一 嵌入螺桿擠_。溫度及螺桿參數較佳 被调整叫供未㈣之體組份於熱塑 所欲混合及顆粒尺寸分佈之適當溫度及剪切二ΐ 體=較長或較短長度之擠《置或藉由控制用於使彈: 體材料及熱塑性材料於混合相期間通過之螺桿旋轉速率而 31 200535005 控制。混合度亦可藉由螺桿軸之混合螺旋元件之結構(諸 如,铯集、中度或溫和之螺旋設計)而控制。然後,於下游 孔:,藉由使用側饋料器(失重式或失體積式之饋料器),固 $化劑可於其連續向下行經雙螺桿擠塑路徑時被連續添加至 5熱塑性材料及彈性體材料之混合物。於固化劑添加孔口之 %合參數及通過時間可如上述般改變。藉由調整剪 :速^、溫度、混合期、混合螺桿元件結構,及添加固化 J之Ν'間’本發明之部份固化之動態硫化橡膠可以連續式 1〇 2法製得。如批式方法般,彈性體材料可以商業般配製成 各有固化劑,一般係酚或酚樹脂固化劑。 —本發明之組成物及物件會含有足夠量之經硫化之彈性 =材料(‘‘橡膠”)而形成橡膠質之物料組成物,即,會展現挽 ’=、柔,性及壓縮變定之所欲混合。較佳地,組成物需每 15 重里份之混合之橡膠及熱塑性聚合物中包含至少約25 15 ^份之橡膠,較佳係至少約35重量份之橡膠,更佳係至 夕勺4〇重量份之橡膠,更佳係至少約45重量份之橡膠,且 更佳係至少約5G重量份之橡膠。熱塑性硫化橡膠内之固化 夕之量一般係混合之橡膠及熱塑性聚合物之總重量之約 至、、、勺95重量%,較佳係約35至約%重量%,更佳係約至 20 約90舌窃 、、,且更佳係約50至約80重量%。 本發明之可加工處理之橡膠組成物内之熱塑性聚合物 夕 曰 般係混合之橡膠及熱塑性材料之總重量之約5至約 里/〇,較佳係約10至約65重量〇/〇,且更佳係約2〇至約5〇 重量%。 32 200535005 本發明之複合件物中之可加工處理之橡膠組成物包含 、二口化之橡膠及熱塑性聚合物。組成物係一種均質混合 物〃中,橡膠係於未硫化基材内呈細微分割且充份分佈 橡膠顆粒。但是,需暸解本發明之熱塑性硫化橡膠並不 限於含有不連續相者,因為本發明之組成物亦可含有其它 型態,諸如,共同連續形態。於特別佳之實施例,橡膠顆 粒具有小於約5〇11111之平均顆粒尺寸,更佳係小於約25μηι, 更佳係小於約10 Km或更少,且更佳係小於約5 μιη。 經το全固化之材料係呈橡膠狀至其於室溫時拉伸至其 原σ長度兩彳Ρ且於釋放如維持1分鐘後於1分鐘會縮回至少 於其原始長度之1.5倍之程度,其係如astm D1566所定 義。再者,此等材料滿足ASTM Ό412所示之抗張定變要件, 且其亦滿足經由ASTMD395之縮壓定變之彈性要件。 複合物件係由附接至基材之如上所述之橡膠組成物製 15成。黏著劑層可於與如上所述之部份固化之熱塑性硫化橡 膝接觸刖提供於基材上。黏著劑層係由適於使氟彈性體材 料結合至諸如金屬、塑料或陶瓷之基材上之黏著劑組成物 製成。一般,黏著劑層會含有易與欲被接合之一或二表面 反應且增加接合強度之偶合劑。此等偶合劑一般具有二化 2〇學官能性,一係與基材表面交互作用,另一係與接合界面 之氟彈性體組份交互作用。 偶合劑可以結構式“R-M-Y”表示,其中,R係與聚合物 反應或交互作用之基,且Y係與金屬、塑料或陶瓷或組成此 基材之其它材料反應或交互作用之基。於其間基材含有金 33 200535005 屬之情況’ γ基-般係為水解敏感性之型式。γ基易於酸或 驗之條件下離去而產生更具反應性之經基官能基。此種偶 合劑之例子係可購得之秒烧。 矽烷具有通式R-Si-(0R,)3,其中,R係如上所界定,且 5 R -般係甲基、乙基或較低之烧基。適當以基包含乙稀基、 胺基丙基、甲基丙烯基氧、魏基,及環氧丙氧基。用於黏 著劑組成物之矽烷偶合劑之非限制性例子係乙烯基三乙氧 基石夕烧及7-胺基丙基石夕烧。於一方面,用於使碳敦化合物 彈性體結合至金屬及其它基材之可購得之黏著劑可使用, 10且其活性及功效係藉由實行本發明方法而促進。 未固化之橡膠或彈性體較佳係以具有極少或不具彈性 體性質之樹脂或膠之型式提供。樹脂或膠較佳係被固化或 父聯以便提供具有諸如可撓性、柔軟性、彈性、壓縮定變 等之有利性質之材料。此固化作用係於選定之溫度實行至 15彈性體物理性質被充分發展出為止之時間。固化期間,物 理性質係從膠或樹脂之非彈性體性質逐漸變成完全固化樹 脂之彈性體性質。依循固化發展之便利方式係測量為時間 函數之材料黏度。固化之橡膠系統之特徵在於黏度從固化 開始時增加至完全為止。 2〇 於一方面,碳氟化合物彈性體材料及固態基材間之接 合係藉由將部份固化之碳氟化合物彈性體組成物塗敷至基 材及於此二者接觸時使固化完全而促進。實驗上,此可藉 由使碳氟化合物彈性體組成物動態固化比完全發展其彈 性體性質所需者更少之時間而實行。例如,碳氟化合物彈 34 200535005 性體材料可被固化少於或等於T%之時間,其中,τ9〇係以 依反應溫度而定之其間反應混合物之黏度增加數值之90〇/〇 會達成完全固化之橡膠之時間而決定。於較佳實施例,碳 氟化合物彈性體組成物係被固化少於Τ90之時間,諸如, 5 Τ90減30秒,或Τ90減60秒。於此一部份固化之狀態,此材 料可被擠塑或肷入模製,但完全之彈性體性質係至進一步 固化時間才被發展出。 諸如Τ90之固化參數可於個別實驗藉由固化本發明之 熱塑性硫化橡膠之碳氟化合物彈性體組份而決定。平均黏 10度係於RPA(橡膠加工處理分析器)依循。T9〇、Ts2,及其 它參數可依慣例地決定。對於本發明之碳氟化合物彈性體 材料,於典型溫度之T90範圍係少於丨分鐘至數分鐘,諸如, 最高達2-5分鐘。因此,使用於塗敷至基材之碳氟化合物彈 性體組份變成部份固化態之固化時間一般係相當短。於許 15夕^況,會意指以如下所述之連續或半連續之方法實驗上 會更易於實行部份固化及塗敷至基材。 對於以雙紛固彳t之系統(無後固彳b或低後固化)之固化 時間係如上所述之2-5分鐘之等級。以過氧化物固化之系統 易,、有車乂低之T90。典型上,以過氧化物固化之系統之 20 可少於1分鐘。 般,本發明之部份固化之熱塑性硫化橡膠係依據一 般製造橡膠及熱塑性材料之動態硫化橡膠之程序製得。特 別地,此等方法係相似於相互關連申請美國序號議2〇,213 案中揭示者差別係固化係實行較短時間以達成部份固化 35 200535005 之熱塑性硫化橡膠之合成。於批式方法,彈性體、熱塑性 材料及固化劑係於混合器中混合在一起,且部份固化之材 料被收集以供其後使用。連續或半連續之方法可於雙螺桿 擠塑器中實行,其間,混合時間係藉由混合速率及套筒長 5 度決定。部份固化之熱塑性硫化橡膠可自雙螺桿擠塑器經 由標準模具而擠塑,於水浴中冷卻,且切成丸粒以供其後 使用。另外,部份固化之熱塑性硫化橡膠可自雙螺桿擠塑 器擠塑至共同揞塑之模具内或嵌式模具雨以供塗敷至基 材。 10 15 20 於部份固化之熱塑性硫化橡膠塗敷至基材上之後,部 份固化彈性體組成物之彈性體之固化係於彈性體組成物與 基材接觸時完成。此可藉由於塗敷後使經共同擠塑或嵌式 模製之基材/彈性體複合物件曝置於升高溫度時之進一步 固化而完成。於嵌式模製之情況,複合物件可於升高溫度 之模具内維持足以使固化完全之時間。對於共同擠塑之物 件(諸如m軟管)之肢,此枝可提供使經共同擠塑 之產物於足以仙化完全之時間及溫度 於完全固化期間,其同時與基材接觸, ‘、、、盧 黏著劑層中之偶合劑交互作用或觸動其 作用導致促進之接合作用。 ^ 本發明於上已料純實施例作 制性例子係示於如下之實施例。 田’L 實施例1 固化中之彈性體與 反應。相信此交互 進一步之非限 日夺間T9〇係藉由RPA(橡 各種碳氟化合物彈性體之固化 36 200535005 膠加工處理分析器)測量。對於Dyneon⑧BRE 7231X,雙酚 可固化之三元聚合物彈性體,T90被測得係124秒。對於 Tecmoflon® FOR80HS,無(低)後固化雙酚可固化之三元聚 合物彈性體,T90被測量係217秒。TeCn〇fl〇nP457,過氧化 5物可固化之三元聚合物彈性體,之T90被測量係26秒,而 對於Tecnoflon P757,T90被測量係47秒。Dyneon材料可得 自3M,而Tecnofkm材料可得自s〇lvay。 毯趔2一-多過复化物可固化之彈性體之砒式轺年 以過氧化物可固化之FKM彈性體製造部份固化之 10 FMK-TP V之程序係如下所示: 使碳氟化合物彈性體及塑料於升高溫度(12〇〜2〇〇(>c)之 批式混合器内熔融。溫度低於以雙酚可固化之FKM為主之 FKM-TPV者,其係由於過氧化物固化劑之低降解溫度(一般 係80〜200。〇之故。將填料、固化劑包裝物及加工處理助劑 15添加至批式混合物内。持續混合至獲得均質混合及部份固 化之熱塑性硫化橡膠(TPV)為止(一般係以5 〇 RPM轉子速率 為1-3分鐘之混合時間。混合時間係依T9〇固化時間而定, 對於典型過氧化物可固化之彈性體K18(rc時係3〇〜9〇秒。 固化時間亦依過氧化物固化劑種類(Τι /2)而定。%。腿i ^ 20 之丁1/2係 182〇C,且PerkadoxTML之T1/2係8〇Τ。混合時間可 藉由使用比Τ1/2更低之溫度而延長,其係由於在較低溫度時 之較低固化速率之故。 理。製造以矽烷為主之經黏著塗覆之金屬 研磨厚塊之批式處理之TPV以供射出成型或擠塑處 外殼以供嵌式模 37 200535005 製操作。黏著劑層可被喷灑,或此外殼可被浸潰或浸入黏 著劑内。將以黏著劑塗覆之金屬外殼嵌入模具内。將外殼 於爐内預熱至1〇〇-250。0射出成型機被加熱以於120-200°C 時熔融TPV。TPV材料被注射(2000-3000 psi之注射壓力)於 以黏著劑塗覆之金屬外殼上,且於加壓下(800-1500 psi)維 持在一起5-180秒而使黏著劑層及熔融之Tpv材料接觸在 一起並反應而促進接合層。 經核製之樣本自模具脫離,且立即或於短的後加熱處 理後(例如,於230°C之爐内1小時)評估接合特性。 10 15 20 剝離測試後,破壞之區域藉由SEM及EDAX檢測,以 藉由個別之掃描圖像及以χ·射線之元素分析而評破壞模 式。例如,掃描之SEM圖像可與每一個別元素(鐵(Fe)、矽 ⑸)、_)、磷(P)等)之圖重疊,諸如。 乂雙酚可固化之FKM(正常且無後固化)製造部份固化 之FMK-TPV之程序係如下所示: 升心度’22G〜25G°c)之批式混合物中將碳氟 及性體及熱塑性材料炫融。將填料、固化劑包裝物 —人助㈣加至批式混合物内。持續混合至獲得均 貝〜合且部份固化哉 速率一細蝴)。=/τ料止⑻0則轉子 於典型之雙W之^=τ5_㈣間而定,其對 FKM^-A- , '、〜5y刀鐘。例如,對於典型 上益後固化T 性體之T9G係2·3分鐘,且對於典型 ,、、、 彈性體之_、3·4分鐘。研磨厚塊之經批式 38 200535005 處理之FKM-TPV以供射出成型或擠塑處理。如實施例2般 製備以矽烷為主之以黏著劑塗覆之金屬外殼。 如實施例2般使TPV及外殼進行嵌式模製。才莫製之樣品 自模具脫離且立即或於短的後加熱處理(一般係於23〇謂 5内22小時)後測試接合行為。對於無後固化添加劑,係使用 約1小時之後加熱處理。 實施例4 -連續方法 αΡ伤固化之熱塑性硫化橡膠可於雙螺桿擠塑器内以連 續方法製得。 10 將碳氟化合物彈性體研磨成熱塑性顆粒之尺寸。使經 研磨之彈性體與熱塑性丸粒混合。將經研磨之彈性體及熱 塑性丸粒之混合物倒至雙螺桿擠塑器之饋料器内。將螺桿 套筒溫度設訂為高於熱塑性材料之熔點(例如,約 2〇〇-280°C)。開始將彈性體及熱塑材料之混合物饋至加熱之 15套筒内。當螺桿被旋轉而使混合物推至雙螺桿擠塑器之前 側時,彈性體及熱塑性材料被熔融、壓縮及混合。 經由下游饋料站之側饋料器添加固化劑、固化加速 背J、加工處理助劑及碳西之混合物。彈性體及熱塑性材料 之此合物需於添加粉末混合物前被完全熔融及均質地混合 2〇 (例如,於200 rPm及240°C時共為5-10分鐘)。 於雙螺桿擠塑器之套筒内於側饋料器下游將彈性體、 熱塑性材料、固化劑、固化加速劑及其它添加劑混合。混 σ日守間係藉由螺桿速率及套筒長度而決定。混合時間需為 Τ90或更少,其中,丁9〇係彈性體之固化參數。 39 200535005 經由雙螺桿擠塑器套筒端部之線材模具排放部份固化 之熱塑性硫化橡膠。擠塑物町通供冷卻用之水浴,且切成 適當長度以提供用於其後加工處理步驟之丸粒。 對於雙酚可固化之彈性體,典型上係使用於添加固化 5劑前於擠塑器套筒内約2分鐘之滯留。典型螺桿速率於約 240 C套靖溫度時係2〇〇 rpm。於剩餘組份經由下游饋料器 添加後於套筒内之滞留典型上係少於30秒。擠塑物於自線 材模具射出後較佳係藉由冷卻水浴驟冷或快速冷卻。 對於過氧化物可固化之彈性體,彈性體及熱塑性材料 10係於添加固化劑前於擠塑器套筒内以200 rpm螺桿速率且 於150°C套筒溫度混合約2分鐘。此等參數係相似於以雙酚 可固化之彈性體所使用者,但套筒溫度一般係些微較低。 典型上,添加固化劑包裝物後於套筒内之滯留時間係少於 30秒。固化劑包裝物可以粉末型式或以母料型式作為丸粒 15而添加。過氧化物可固化之彈性體之典型T90固化時間於 180°C時係30-90秒。T90時間可藉由於較低溫度固化而延 長。例如,於15(TC之化合溫度,典型之T9〇固化時間係約5 wherein Q is a divalent group selected from the group consisting of -CH2- and -CH2-0 ~ ch2; m is a positive integer of 0 or 1 to 20, and R is hydrogen or an organic group. Preferably, Q is a divalent group -CH2-0-CH2-, m is a positive integer of 0 or 1 to 10, and R, is hydrogen or an organic group having less than 20 carbon atoms. In another embodiment, preferably, m is a positive integer of 0 or 1 to 5, and R is an organic group having 4 and 12 carbon atoms. Other preferred phenol resins are also disclosed in U.S. Patent No. 5,952,425. In addition to the elastomer material, the thermoplastic polymer material, and the curing agent, the processable rubber composition of the present invention optionally contains other additives, such as a 'stabilizer, processing aid, curing accelerator, filler, colorant, Adhesives, thickeners, and waxes. A wide variety of processing aids can be used in various embodiments, including plasticizers and release agents. Non-limiting examples of processing aids include Caranuba (R), acetic acid S plasticizers, such as dioctylacetate g (DO) and dibutyl phthalate silicate (DBS), fatty acids Salts such as zinc stearate 20 and sodium stearate, polyethylene wax, and keramide. In some embodiments, high temperature processing aids are preferred. These include, without limitation, linear 27 200535005 fatty alcohols, such as blends of Ci0-c28 alcohols, organolithones, and functionalized full gas poly bonds. In some embodiments, the composition contains about 1 to about 15% by weight of a processing aid, preferably about 5 to about 10% by weight. In various examples, the acid-acceptor compound is used as a curing accelerator or a preferred chelate-accepting compound. The acid-acceptor compound includes an oxide and a hydroxide of a divalent metal. Non-limiting examples include Ca (OH) 2, MgO, Ca0, and ZnO. Non-limiting examples of fillers include organic and inorganic fillers such as barium carbonate, zinc sulfide, carbon black, stone spar, titanium dioxide, clay, talc, 10 glass fibers, fuming stone, and discontinuous fibers such as , Mineral fiber, lignocellulosic fiber, Qianwei, Erwei, and aromatic __). Some non-limiting examples of processing additives include stearic and lauric acid. Carbon black, extender oil, or both (preferably on dynamic vulcanization) are particularly preferred. Non-limiting examples of slave black fillers include saf black, ME black, 15 SRP black, and Austin black. Carbon Black improves tensile strength, and the extender / improves processing properties, resistance to oil swelling, thermal stability, hysteresis, cost, and permanent set. In a preferred embodiment, such as the Weiji resist The fillers form up to about 40 weight 0/0 of the total weight of the composition of the present invention. Preferably, the composition contains about 1 to about 40% by weight of fillers. 10 to about 25% by weight. Acryl elastomeric materials are also commonly referred to herein as "rubbers," which are preferably present as small particles within a continuous thermoplastic polymer matrix. In some embodiments, they have a common success The morphology is based on the elastomeric material system and the curing mechanism and the degree and mixing content of the elastomer material relative to the thermoplastic material. The range is 28 200535005 degrees. Fully crosslinked / cured. Modification can be achieved by adding a suitable curing agent or curing system to the blend of thermoplastic materials and elastomeric materials, and sulphurizing or curing the rubber to the desired degree under curing conditions. The elastic system in the dynamic vulcanization method and the external ear movement claw is a method for vulcanizing or curing the rubber contained in the thermoplastic composition (in this case, a carbon-deficient compound elastomer), wherein the curable rubber is A temperature higher than the melting point of the thermoplastic component and vulcanized under sufficiently high shear conditions. The rubber is therefore simultaneously crosslinked and dispersed in the thermoplastic matrix 10. The vulcanization of vulcanizates is traditional by increasing the temperature and in the presence of the curing agent. Mechanical energy is applied in mixing equipment (such as drum mixers, MGriyama mixers, Banbury mixers, Brabender mixers, continuous mixers, hybrid extruders, such as' single and twin screw extrusions ||, etc.) Elastomer and thermoplastic components are mixed. The dynamic curing of the composition is beneficial. 15 series, even after 70 full curing, the composition can be processed by traditional plastic processing techniques (such as extrusion, (Extrusion molding and compression molding) processing and reprocessing. Broken genus or scintillators are preferably used and reprocessed by waste. Heating and mixing or grinding at vulcanization temperature is preferably within 20 or less minutes. The vulcanization reaction is completed, but if a shorter vulcanization time is required, higher temperatures and / or higher shear can be used. A suitable range of vulcanization temperature is about the melting temperature of the thermoplastic material (typically about 20 °). 〇 to about 300% or more. Typically, this range is about 150. (: to about 250 ° c. The preferred range of vulcanization temperature is about 180 ° C to about 220 ° C. Preferably, the mixing system is间 所 29 200535005 until vulcanization continues or occurs completely. The processable rubber composition of the present invention can be manufactured in a batch or continuous manner. In the batch method, a predetermined amount of elastomeric material, thermoplastic material and curing agent are added to the mixing device. In a typical batch process, the elastomeric material and the thermoplastic material are first mixed, blended, ground or otherwise physically mixed to the desired particle size. The elastomeric material is provided in a continuous phase thermoplastic material. When the structure of the elastomeric material is as desired, a curing agent can be added while continuously applying mechanical energy to mix the elastomeric material and the thermoplastic material. Partial curing occurs by heating or continuously heating a mixture of thermoplastic and elastomeric materials in the presence of a curing agent, which takes less time than required to fully cure the elastomer. Preferably, the elastomeric material and the thermoplastic material are mixed at a temperature at which the thermoplastic material softens and flows. If this temperature is lower than the temperature at which the curing agent is activated, the dextrinizing agent may be a part of the mixed I5 material during the initial particle dispersion step of the batch method. In some embodiments, the curing agent is mixed with the elastomer and polymer material at a temperature below the curing temperature. When the desired dispersion is achieved, the temperature can be increased to produce curing. In one embodiment, a commercially available elastomeric material is used, which contains a curing agent pre-formulated in the elastomer. However, if the curing agent is activated at the initial mixing temperature, it is preferred that the desired particle size distribution of the elastomeric material leaving the curing agent in the thermoplastic matrix is achieved. In another embodiment, the curing agent is added after the elastomer and the thermoplastic material are mixed. In a preferred embodiment, the curing agent is a mixture of elastomer particles added to the thermoplastic material while the entire mixture is mechanically stirred, agitated, or otherwise mixed. 30 200535005 Continuous methods can also be used. In one embodiment, the twin-screw extruder device (with the same direction _ Qianxiang_ transfer material) may be provided with an orifice for material addition and a reaction chamber of a module assembly constituting the twin-screw device. A method for adhering a thermoplastic fluorocarbon elastomer composition to a substrate using a twin-screw extruder having a first orifice and a second downstream orifice. The method includes: ⑷ uncured fluorocarbon The mixture of the compound elastomer and the thermoplastic material is fed into the first orifice of the extruder, wherein the characteristic of the uncured body is T90 time; ⑻ the curing agent for the fluorocarbon elastomer is fed to the The second orifice is within the first orifice; the curing agent, the fluorocarbon elastomer, and the thermoplastic material are mixed in the dragon ΓΓΓ mold for a time or less to prepare a partially cured thermoplastic vulcanizate of the fluorocarbon elastomer. ; 15 20 热 Renew Viewpoint rubber converted from the extruded part; 涂敷 The thermoplastic vulcanizate is applied to the substrate; and (f) the cure of the heat count cured rubber on the substrate is complete. In the-embodiment, the thermoplastic material and the elastomer material (presenting the cured fat or glue) make the closing device (weightless type and volumeless type) from the first embedded screw extruded. The temperature and screw parameters are preferably adjusted to the appropriate temperature and shear size for the unmixed body components to be mixed and the particle size distribution in the thermoplastic. The longer or shorter length of the extrusion is set or controlled. Used to make the bomb: the speed of rotation of the screw through which the bulk material and the thermoplastic material pass during the mixed phase is controlled by 31 200535005. The degree of mixing can also be controlled by the structure of the mixing helical element of the screw shaft, such as a cesium set, a moderate or mild spiral design. Then, in the downstream hole: By using a side feeder (weightless or volumeless feeder), the curing agent can be continuously added to 5 thermoplastics as it continues downward through the twin-screw extrusion path. A mixture of materials and elastomeric materials. The% parameters and the passing time of the orifice added to the curing agent can be changed as described above. By adjusting the shear: speed, temperature, mixing period, mixing screw element structure, and adding curing N 'between the' partially cured dynamic vulcanizate of the present invention can be prepared by a continuous 102 method. As with the batch method, the elastomeric material can be commercially formulated as a curing agent, typically a phenol or phenol resin curing agent. —The composition and article of the present invention will contain a sufficient amount of vulcanized elasticity = material ("rubber") to form a rubbery material composition, that is, it will exhibit the properties of flexibility, flexibility, and compression. To be mixed. Preferably, the composition needs to contain at least about 25 15 ^ parts of rubber, preferably at least about 35 parts by weight, and more preferably at least 15 parts by weight of rubber and thermoplastic polymer. 40 parts by weight of rubber, more preferably at least about 45 parts by weight of rubber, and more preferably at least about 5G parts by weight of rubber. The amount of curing in a thermoplastic vulcanizate is generally the total weight of the rubber and thermoplastic polymer mixed It is about 95% by weight, preferably about 35% by weight, more preferably about 35% by weight, more preferably about 20% by weight, about 90% by weight, and still more preferably by about 50% by weight and about 80% by weight. The thermoplastic polymer in the rubber composition which can be processed is generally about 5 to about ri / 0 of the total weight of the mixed rubber and thermoplastic material, preferably about 10 to about 65 weight 〇 / 〇, and more preferably It is about 20 to about 50% by weight. 32 200535005 The present invention The rubber composition that can be processed in the composite includes two-part rubber and thermoplastic polymer. The composition is a homogeneous mixture. The rubber is finely divided and fully distributed in the unvulcanized substrate. However, it should be understood that the thermoplastic vulcanizate of the present invention is not limited to those containing a discontinuous phase, because the composition of the present invention may also contain other forms, such as a common continuous form. In a particularly preferred embodiment, the rubber particles have less than about 5 The average particle size of 〇11111 is more preferably less than about 25 μηι, more preferably less than about 10 Km or less, and more preferably less than about 5 μιη. The fully cured material is rubber-like until it is at room temperature It is stretched to its original σ length by two points and if released for 1 minute, it will retract to at least 1.5 times its original length within 1 minute, as defined by astm D1566. Furthermore, these materials satisfy The requirements for tensile strain resistance shown in ASTM Ό412, and it also meets the elastic requirements for compression set through ASTM D395. The composite article is made of a rubber composition as described above attached to a substrate 15%. The adhesive layer can be provided on the substrate in contact with the partially cured thermoplastic vulcanized rubber knee as described above. The adhesive layer is made of a fluoroelastomer material suitable for bonding to a metal, plastic or ceramic. The adhesive composition on the substrate is made. In general, the adhesive layer will contain a coupling agent that easily reacts with one or two surfaces to be joined and increases the bonding strength. These coupling agents generally have chemical properties of 20 degrees. One interacts with the surface of the substrate, and the other interacts with the fluoroelastomer component of the bonding interface. The coupling agent can be represented by the structural formula "RMY", where R is the base that reacts or interacts with the polymer, and Y is a base that reacts or interacts with metals, plastics, or ceramics or other materials that make up this substrate. In the case where the substrate contains gold 33 200535005, the γ group is generally a hydrolysis-sensitive type. The γ group is easily removed under acidic or experimental conditions to produce a more reactive mesial functional group. An example of such a coupling agent is a commercially available second firing. Silane has the general formula R-Si- (0R,) 3, wherein R is as defined above, and 5 R- is methyl, ethyl or lower alkyl. Appropriate groups include ethylene, aminopropyl, methacryloxy, weyl, and glycidyloxy. Non-limiting examples of silane coupling agents used in the adhesive composition are vinyl triethoxylate and 7-aminopropylite. In one aspect, commercially available adhesives for bonding carbohydrate elastomers to metals and other substrates can be used, and their activity and efficacy are promoted by practicing the method of the present invention. The uncured rubber or elastomer is preferably provided in the form of a resin or glue having little or no elastomeric properties. The resin or glue is preferably cured or conjugated to provide materials having advantageous properties such as flexibility, softness, elasticity, compression set and the like. This curing is performed at a selected temperature until the physical properties of the elastomer are fully developed. During curing, the physical properties gradually change from the non-elastomeric properties of the gum or resin to the elastomeric properties of the fully cured resin. A convenient way to follow curing development is to measure the viscosity of a material as a function of time. A cured rubber system is characterized by an increase in viscosity from the beginning of curing to completion. 20 In one aspect, the bonding between the fluorocarbon elastomer material and the solid substrate is performed by applying a partially cured fluorocarbon elastomer composition to the substrate and making the curing completely when the two are in contact. promote. Experimentally, this can be done by dynamically curing the fluorocarbon elastomer composition in less time than required to fully develop its elastomer properties. For example, fluorocarbon bomb 34 200535005 can be cured for less than or equal to T% of time, where τ90 is based on the reaction temperature during which the viscosity of the reaction mixture increases by 90/0 will achieve complete curing It depends on the rubber time. In a preferred embodiment, the fluorocarbon elastomer composition is cured in less than T90, such as 5 T90 minus 30 seconds, or T90 minus 60 seconds. In this partially cured state, the material can be extruded or molded, but complete elastomeric properties are not developed until further curing time. Curing parameters such as T90 can be determined in individual experiments by curing the fluorocarbon elastomer component of the thermoplastic vulcanizate of the present invention. The average viscosity of 10 degrees is based on RPA (Rubber Processing Analyzer). T90, Ts2, and other parameters can be determined conventionally. For the fluorocarbon elastomer material of the present invention, the T90 range at typical temperatures is less than 1 minute to several minutes, such as up to 2-5 minutes. Therefore, the curing time for the fluorocarbon elastomer component applied to the substrate to become partially cured is generally relatively short. In this case, it means that it will be easier to experimentally perform partial curing and coating to the substrate by the continuous or semi-continuous method described below. The curing time for a system with double-strength curing (no post-curing or low post-curing) is on the order of 2-5 minutes as described above. The system cured with peroxide is easy, and there is a low T90 in the car. Typically, less than 1 minute is used for peroxide-cured systems. Generally, the partially cured thermoplastic vulcanizates of the present invention are prepared according to a general process for manufacturing dynamic vulcanizates of rubber and thermoplastic materials. In particular, these methods are similar to those disclosed in the related application US Serial No. 20,213. The difference is that the curing is performed in a short time to achieve partial curing. 35 200535005 Thermoplastic vulcanizate synthesis. In the batch method, the elastomer, thermoplastic material and curing agent are mixed together in a mixer, and the partially cured material is collected for later use. Continuous or semi-continuous methods can be implemented in a twin-screw extruder, during which the mixing time is determined by the mixing rate and the sleeve length by 5 degrees. The partially cured thermoplastic vulcanizate can be extruded from a twin-screw extruder through a standard mold, cooled in a water bath, and cut into pellets for later use. In addition, the partially cured thermoplastic vulcanizate can be extruded from a twin-screw extruder into a co-molded mold or an inset mold rain for application to a substrate. 10 15 20 After the partially cured thermoplastic vulcanizate is applied to the substrate, the curing of the partially cured elastomer composition of the elastomer is completed when the elastomer composition is in contact with the substrate. This can be accomplished by further curing when the co-extruded or insert-molded substrate / elastomer composite is exposed to elevated temperatures after coating. In the case of insert molding, the composite article can be maintained in a mold at elevated temperature for a time sufficient to complete curing. For the limb of a co-extruded object (such as an m-hose), this branch can provide the co-extruded product at a time and temperature sufficient to fully immortalize and fully contact with the substrate simultaneously, 2. The coupling agent in the Lu adhesive layer interacts or touches its effect to cause the promoted bonding effect. ^ The present invention is shown in the following pure examples. The following examples are shown. Tian'L Example 1 Elastomer and reaction during curing. It is believed that this interaction is further non-limiting. T90 is measured by RPA (curing of various fluorocarbon elastomers 36 200535005 rubber processing analyzer). For Dyneon (R) BRE 7231X, a bisphenol curable terpolymer elastomer, T90 was measured to be 124 seconds. For Tecmoflon® FOR80HS, no (low) post-curing bisphenol curable terpolymer elastomer, T90 is measured for 217 seconds. TeCnOflOnP457, a peroxide-curable terpolymer elastomer, has a T90 measured for 26 seconds, and a Tecnoflon P757 measured T47 for 47 seconds. Dyneon materials are available from 3M, and Tecnofkm materials are available from Solvay. Blanket 2-More than compound cured curable elastomers. The process of producing partially cured 10 FMK-TP V with peroxide curable FKM elastomers is as follows: Make fluorocarbons. Elastomers and plastics are melted in a batch mixer at an elevated temperature (120 ~ 200 (&c; c). Those whose temperature is lower than the FKM-TPV dominated by bisphenol-curable FKM are due to Low degradation temperature of oxide curing agent (generally 80 ~ 200 °). Filler, curing agent packaging and processing aid 15 are added to the batch mixture. Continue mixing until homogeneous mixing and partial curing are achieved. Up to thermoplastic vulcanizate (TPV) (generally a mixing time of 1-3 minutes with a 50RPM rotor speed. The mixing time is determined by the T90 curing time. For a typical peroxide curable elastomer K18 (rc time series) 30 ~ 90 seconds. The curing time is also determined by the type of peroxide curing agent (Ti / 2).%. The di 1/2 of the leg i ^ 20 is 1820C, and the T1 / 2 of PerkadoxTML is 80. T. Mixing time can be extended by using a lower temperature than T1 / 2, because at lower temperatures The reason for the lower solidification rate is to manufacture batch-processed TPVs, mainly silanes, with adhesive-coated metal abrasive slabs for injection molding or extrusion molding of shells for embedded mold operations. The adhesive layer can be sprayed, or the shell can be impregnated or immersed in the adhesive. The metal shell coated with the adhesive is embedded in the mold. The shell is preheated in the furnace to 100-250. 0 injection The molding machine is heated to melt the TPV at 120-200 ° C. The TPV material is injected (2000-3000 psi injection pressure) onto a metal shell coated with an adhesive and under pressure (800-1500 psi) Hold it together for 5-180 seconds to contact the adhesive layer and the molten Tpv material together and react to promote the bonding layer. The nucleated sample is released from the mold and immediately or after a short post-heat treatment (for example, in 1 hour in a 230 ° C furnace) Evaluation of bonding characteristics. 10 15 20 After the peel test, the damaged area was inspected by SEM and EDAX, and the failure mode was evaluated by individual scanning images and elemental analysis by χ · ray. . For example, the scanned SEM image can be associated with each individual element ( (Fe), silicon fluorene), _), phosphorus (P), etc.), such as: 乂 Bisphenol-curable FKM (normal and no post-curing) The procedure for manufacturing partially cured FMK-TPV is as follows Indication: Fluorocarbon, sex body and thermoplastic materials are blended in the batch mixture with heart-lifting degree of '22G ~ 25G ° c). Filler, curing agent packaging-human assistant is added to the batch mixture. Continue mixing until A homogeneous mixture is obtained and the rate of partial curing (a fine butterfly). = / τ 料 止 ⑻0, the rotor depends on the typical double W of ^ = τ5_㈣, its pair FKM ^ -A-, ', ~ 5y knife clock. For example, for a typical T9G post-cured T-body, it is 2.3 minutes, and for a typical elastomer, _, 3.4 minutes. Grinding thick blocks of FKM-TPV 38 200535005 processed for injection molding or extrusion processing. An adhesive-coated metal shell was prepared as in Example 2. The TPV and the case were insert-molded as in Example 2. Samples that have not been prepared are tested for bonding behavior immediately after they are released from the mold and immediately or after a short post-heating treatment (generally within 22 hours within 23 °). For non-post-curing additives, use heat treatment after about 1 hour. Example 4-Continuous process Alpha-cure thermoplastic vulcanizates can be produced in a continuous process in a twin-screw extruder. 10 Mill the fluorocarbon elastomer to the size of the thermoplastic particles. The ground elastomer is mixed with thermoplastic pellets. The mixture of ground elastomer and thermoplastic pellets is poured into the feeder of a twin screw extruder. Set the screw sleeve temperature above the melting point of the thermoplastic (for example, about 200-280 ° C). Start feeding the mixture of elastomer and thermoplastic material into a heated 15 sleeve. When the screw is rotated to push the mixture to the front of the twin-screw extruder, the elastomer and thermoplastic material are melted, compressed, and mixed. Add the curing agent, curing acceleration back J, processing aid and carbon west mixture through the side feeder of the downstream feeding station. This mixture of elastomer and thermoplastic material needs to be completely melted and homogeneously mixed 20 before adding the powder mixture (for example, 5-10 minutes at 200 rPm and 240 ° C). Elastomers, thermoplastic materials, curing agents, curing accelerators and other additives are mixed in the sleeve of the twin-screw extruder downstream of the side feeder. The mixed σ-day interval is determined by the screw speed and sleeve length. The mixing time needs to be T90 or less. Among them, Ding 90 is the curing parameter of the elastomer. 39 200535005 The partially cured thermoplastic vulcanizate is discharged through the wire mold at the end of the sleeve of the twin-screw extruder. The extruded material is passed through a water bath for cooling, and cut into appropriate lengths to provide pellets for subsequent processing steps. For bisphenol curable elastomers, it is typically used for about 2 minutes in the extruder sleeve before curing agent 5 is added. A typical screw speed is 200 rpm at a set temperature of about 240 C. The retention in the sleeve after the remaining components are added via the downstream feeder is typically less than 30 seconds. After being extruded from the wire mold, the extrudate is preferably quenched or rapidly cooled by a cooling water bath. For peroxide-curable elastomers, elastomers and thermoplastics 10 are mixed in an extruder sleeve at a screw speed of 200 rpm and a sleeve temperature of 150 ° C for about 2 minutes before the curing agent is added. These parameters are similar to those used for bisphenol-curable elastomers, but the sleeve temperature is generally slightly lower. Typically, the residence time in the sleeve after adding the curing agent package is less than 30 seconds. The curing agent package may be added as the pellets 15 in a powder type or a master batch type. A typical T90 cure time for peroxide-curable elastomers is 30-90 seconds at 180 ° C. The T90 time can be extended by lower temperature curing. For example, at a compounding temperature of 15 ° C, a typical T90 curing time is about

2-3分鐘。如前述’擠塑物較佳係於自線材模具擠塑後於冷 卻水浴中驟冷或快速冷卻。 V 20 實魏_例5 -多層共同擠塑裎 使數個螺桿擠塑器(例如,2_5個擠塑器;於某些實施 例,使用3個擠塑器)與多模具模連接。對於水性黏著劑: 連結層擠塑器可以液體連續射出單元取代。 加熱用於層材料之每-者之擠塑器之套筒。部份固化 40 200535005 之…塑|±硫化橡膠之擠塑器之典型溫度係24〇。,而以耐論 為主之熱塑性彈性體基材(諸如,pebax⑧4〇33)之典型溫度 為200°C。 又 同時起始内層擠塑器及外層擠塑器,包含黏著劑連續 射單元^夕層擠塑1§線材自共同擠塑模具離開時於冷 卻水浴内驟冷。 典型上,單一螺桿擠塑器之尺寸係約1-2英吋之直徑, 且螺柃之速率係20-100 rpm。螺桿之尺寸及速率係依每一層 之厚度及共同擠塑之速率而定。 10 、、二由同擠塑之產物可為片材型式,或同心擠塑產物(諸 如力軟官)之型式。共同擠塑後,部份固化之熱塑性硫化橡 膠之固化係於升高溫度時完成。共同擠塑之複合物件包含 與彈性體或塑料基材接合之完全固化之碳氟化合物彈性體 熱塑性組份。當複合物件被同心共同擠塑形成,例如m軟 15管時,典型結構係固化之碳氟化合物彈性體組成物為軟管 之内層,而彈性體或熱塑性材料構成軟管之外層。對於片 材複合物件係同心物件時,連合層可於碳氟化合物彈性體 及基材間提供。可作為基材之彈性體之非限制性例子包含2-3 minutes. As mentioned above, the 'extruded material is preferably quenched or rapidly cooled in a cooling water bath after being extruded from a wire mold. V 20 Example 5-Multi-layer coextrusion 裎 Several screw extruders (for example, 2-5 extruders; in some embodiments, 3 extruders) are connected to a multi-die mold. For water-based adhesives: the tie layer extruder can be replaced by a continuous liquid injection unit. The sleeve of the extruder for each of the layer materials is heated. Partial curing 40 200535005 ... plastic | ± vulcanized rubber extruder typical temperature is 24o. The typical temperature of a thermoplastic elastomer substrate based on resistance theory (such as pebax⑧403) is 200 ° C. At the same time, the inner layer extruder and the outer layer extruder, including the continuous injection unit of the adhesive ^ layer extrusion 1§ The wire is quenched in a cooling water bath when it leaves the coextrusion die. Typically, the size of a single screw extruder is about 1-2 inches in diameter, and the rate of the screw is 20-100 rpm. The size and speed of the screw depend on the thickness of each layer and the rate of coextrusion. 10. The products produced by co-extrusion can be of the sheet type, or the types of concentric extrusion products (such as Liguan). After co-extrusion, the curing of the partially cured thermoplastic vulcanizate is completed at elevated temperatures. The coextruded composite article contains a fully cured fluorocarbon elastomer thermoplastic component bonded to an elastomer or plastic substrate. When a composite object is formed by concentric co-extrusion, such as m soft 15 tube, the typical structure of the cured fluorocarbon elastomer composition is the inner layer of the hose, and the elastomer or thermoplastic material forms the outer layer of the hose. For sheet composite objects that are concentric, a tie layer can be provided between the fluorocarbon elastomer and the substrate. Non-limiting examples of elastomers that can be used as substrates include

EPDM、NBR、HNBR、ACM、AEM、FKM、PU、FFKM 20及矽酮彈性體。可作為基材之熱塑性材料之非限制性例子 包含聚稀煙、财論、聚醋、pvc、氟塑料及塑料彈性體(諸 如’可購自以Hytrel®、Pebax®、Santoprene®、Pellethane® 及Kraton®為商品者之熱塑性聚胺基甲酸酯及熱塑性彈性 體)。連接層係由可接合經固化之碳氟化合物彈性體組成物 200535005 及彈性體/熱塑性材料層之黏著劑所製得。以魏或馬來酸 酐為主之黏著劑組成物係可購得用於此目的。 將部伤固化之熱塑性硫化橡膠供應至共同擠塑模具之 單螺杯擠塑為亦可直接自用以於連續方法中產生熱塑性硫 5化橡膠之雙套筒雙螺桿擠塑器提供。若要的話,雙螺桿擠 塑器之輸出物可直接用於共同擠塑裝置之多層擠塑模具之 輸入物,而無需使部份固化之熱塑性硫化橡膠線材先於水 浴中冷卻。丸粒化、重新熔融及重新擠塑之步驟可藉由將 化合擠塑器連接至多層擠塑裝置而去除。 10宜施例6 -碳氟化合物彈性體組成物與金屬基材之結合 實施例6A -部份固化之過氧化物可固化之彈性體之 接合 下列成份被使用:80份Tecnoflon P757(得自Solvay之過 氧化物可固化之氟彈性體);25份Kynar Flex 2500-04(得自 15 Atofina Chemicals之以偏二氟乙烯為主之熱塑性材料);5份 氧化鋅;10份碳黑;及20份母料。於15(TC之批式混合物使 Tecnoflon P757及Kynar Flex 2500-04混合5分鐘,同時混合 形成均質混合物。添加氧化鋅。將母料添加至批式混合器 内且混合3 0秒(母料係於8 0 °C之個別批式混合器中藉由使 20 100份Tecnoflon P757、15份Luperco 101 XL,及20份75% TAIC分散液混合而製得)。自批式混合器排放此混合物,冷 卻,且將其切成約l-3mm尺寸之小顆粒或丸粒。將此等丸 料倒入射出成型機之饋料口。將射出成型套筒加熱至 150QC。以依據製造商指示之可購得之以矽烷為主之黏著劑 42 200535005 塗覆金屬基材(諸如,用於密封材之外殼將以黏著劑塗覆 之外殼嵌入模具内,且於金屬外殼上注射熔融混合物。外 设可於約200°C之爐内預熱,或可於注射前於模具内加熱。 此預熱易改良黏著劑層及碳氟化合物熱塑性硫化橡膠間之 5 黏著。注射後,模具於加壓下(800-1500 psi)維持在一起持 續1-2分鐘。期間,材料被完全固化。 實施例6B -比較例 實施例6B係如實施例6A般實施,但母料、氧化鋅、 Tecnoflon,及Kynar材料之混合係實行3-5分鐘以替代30秒。 10 實施例7 實施例7A-與部份固化之雙酚可固化之彈性體之接 合 所用組份係100份Tecnoflon for 80HS(得自Solvay之 雙酚可固化之碳氟化合物彈性體,且雙酚固化劑被配製於 15樹脂内);25份Hylar MP-10(得自Solvay之氟塑料);3份氧化 鎂;30份碳黑;1份Struktol WS-280(得自Struktol之加工處 理助劑);及Tecnoflon FPA-1 (得自Solvay之高溫加工處理助 劑)。於190°C之批式混合器中將Tecnoflon FOR 80HS及 Hylar MP-10熔融1分鐘至聚合物均質地混合。添加剩餘組 20份,且於190°C另外攪拌1分鐘至其充份分散。自批式混合 器排放混合物,冷卻,且切成^^爪之丸粒。將切過之混 合物倒入射出成型饋料口。將射出成型套筒加熱至24〇〇c。 將以黏著劑塗覆之金屬外殼嵌入模具内,且於金屬外殼上 將此混合物射出成型。模具於爐内或於模具内預熱至約 43 200535005 25〇QC。注射後,模具於80-1500 psi持續在一起持續3-5分 鐘,於期間,固化被完成。 實施例7B -比較例 程序係與實施例7A相同,但混合係實行5-1〇分鐘,以 5 替代於添加剩餘組份前進行1分鐘。 實施例8 程序係與實施例7A相同,但組份係70份Dyneon FE840(得自Ausimont之經併納之固化聚合物)、3〇份Dyne〇n BRE 7231X(得自Dyneon之耐鹼性彈性體)、25#Hylar 10 MP-10、6份Rhenofit CF(得自 Rhein Chemie之氫氧化鈣)、3 份氧化鎂、1份Stmktol WS-280、10份碳黑,及1份Tecnoflon fpa_i 〇 於實施例6-8之全部,於碳氟化合物彈性體組成物與基 材接觸而完全固化後,彈性體與基材之黏著性係以抗張測 15試機測量分離強度而測試。其後,分離之區域可被檢測以 评估破壞模式。藉由將部份固化之熱塑性硫化橡膠注射於 基材上而製得之複合物件(實施例6人、7A,及8A)之破壞區 域展現内聚破壞。此表示彈性體材料本身破裂,而非彈性 體及基材間之接合。此表示相對較高程度之黏著性及接合 2〇強度。另一方面,藉由注射完全固化之彈性體而製得之複 合物件(實施例6B及7B)之破壞區域顯示接合破壞。對於完 全固化之情況,大部份之彈性體於抗張測試期間自基材移 除。此表示相對較弱之黏著或接合之強度,因為破壞模式 係在於接合而非彈性體材料本身。此破壞模式可以視覺觀 44 200535005 察且以顯微鏡檢測(諸如,以描掃式電子顯微鏡)而確認。再 者,可於抗張測試後藉由EDAX測定複合物件之元素圖而確 認此破壞模式。例如,彈性體仍附接至基材表面之區域之 特徵係高氟含量,而具黏著劑之基材之特徵係相對較高含 5 量之鐵及矽。典型上,内聚破壞之彈性體層之元素圖顯示 高矽酮含量。矽自黏著劑層遷移至彈性體表面層内而促進 界面處彈性體及黏著劑層間之黏著性。EPDM, NBR, HNBR, ACM, AEM, FKM, PU, FFKM 20 and silicone elastomer. Non-limiting examples of thermoplastic materials that can be used as substrates include polystyrene, carbon fiber, polyvinyl acetate, PVC, fluoroplastics, and plastic elastomers (such as' available from Hytrel®, Pebax®, Santoprene®, Pellethane®, and Kraton® is a commercially available thermoplastic polyurethane and thermoplastic elastomer). The connecting layer is made of an adhesive that can join a cured fluorocarbon elastomer composition 200535005 and an elastomer / thermoplastic material layer. Adhesive compositions based on Wei or maleic anhydride are commercially available for this purpose. The single-screw extruder, which supplies the partially cured thermoplastic vulcanizate to a common extrusion mold, is provided as a double-sleeve twin-screw extruder that can also be used directly to produce thermoplastic sulfur rubber in a continuous process. If desired, the output of the twin-screw extruder can be directly used as the input to the multi-layer extrusion die of a co-extrusion device without the need to cool the partially cured thermoplastic vulcanizate wire in a water bath. The pelletizing, remelting, and reextrusion steps can be removed by connecting the compounding extruder to a multilayer extrusion device. 10 Preferred Example 6-Combination of fluorocarbon elastomer composition and metal substrate Example 6A-Joining of partially cured peroxide curable elastomer The following ingredients were used: 80 parts Tecnoflon P757 (available from Solvay Peroxide curable fluoroelastomer); 25 parts of Kynar Flex 2500-04 (a thermoplastic material based on vinylidene fluoride from 15 Atofina Chemicals); 5 parts of zinc oxide; 10 parts of carbon black; and 20 parts of Masterbatch. Mix the Tecnoflon P757 and Kynar Flex 2500-04 at 15 ° C for 5 minutes while mixing to form a homogeneous mixture. Add zinc oxide. Add the master batch to the batch mixer and mix for 30 seconds (master batch system Prepared by mixing 20 100 parts of Tecnoflon P757, 15 parts of Luperco 101 XL, and 20 parts of 75% TAIC dispersion in an individual batch mixer at 80 ° C. The mixture is discharged from the batch mixer, Cool and cut it into small particles or pellets with a size of about 1-3mm. Pour these pellets into the feeding port of the molding machine. Heat the injection molding sleeve to 150QC. According to the manufacturer's instructions Commercially available silane-based adhesives 42 200535005 Coated metal substrates (such as the case for sealing materials, the adhesive-coated case is embedded in the mold, and the molten mixture is injected on the metal case. Peripherals can be Preheat in a furnace at about 200 ° C, or it can be heated in the mold before injection. This preheat easily improves the adhesion between the adhesive layer and the fluorocarbon thermoplastic vulcanizate. After injection, the mold is under pressure (800 -1500 psi) maintained together for 1-2 During this time, the material was completely cured. Example 6B-Comparative Example Example 6B was implemented as in Example 6A, but the masterbatch, zinc oxide, Tecnoflon, and Kynar materials were mixed for 3-5 minutes instead of 30 seconds. 10 Example 7 Example 7A-The bonding with a partially cured bisphenol curable elastomer is 100 parts Tecnoflon for 80HS (a bisphenol curable fluorocarbon elastomer from Solvay, and Phenol curing agent is formulated in 15 resins); 25 parts Hylar MP-10 (fluoroplastic from Solvay); 3 parts magnesium oxide; 30 parts carbon black; 1 part Struktol WS-280 (processing aid from Struktol Tecnoflon FPA-1 (high temperature processing aid from Solvay). Tecnoflon FOR 80HS and Hylar MP-10 were melted in a batch mixer at 190 ° C for 1 minute until the polymer was homogeneously mixed. Add The remaining 20 parts are stirred at 190 ° C for another minute to fully disperse. The mixture is discharged from the batch mixer, cooled, and cut into ^^ claw pellets. The cut mixture is poured into a molding feed. Material mouth. Heat the injection molding sleeve to 2400c. The coated metal shell is embedded in the mold, and the mixture is injection molded on the metal shell. The mold is preheated in the furnace or in the mold to about 43 200535005 25QC. After injection, the mold is continuously maintained at 80-1500 psi. It lasts 3-5 minutes together, during which the curing is completed. Example 7B-Comparative Example The procedure is the same as in Example 7A, but the mixing system is performed for 5-10 minutes, and 5 is substituted for 1 minute before the remaining components are added. Example 8 The procedure is the same as in Example 7A, but the components are 70 parts of Dyneon FE840 (cured polymer obtained from Ausimont) and 30 parts of Dyneon BRE 7231X (alkali-resistant elasticity from Dyneon). Body), 25 # Hylar 10 MP-10, 6 parts of Rhenofit CF (calcium hydroxide from Rhein Chemie), 3 parts of magnesium oxide, 1 part of Stmktol WS-280, 10 parts of carbon black, and 1 part of Tecnoflon fpa_i. For all of Examples 6-8, after the fluorocarbon elastomer composition was in contact with the substrate and was completely cured, the adhesion between the elastomer and the substrate was measured using a tensile tester 15 to measure the separation strength. Thereafter, the separated areas can be inspected to assess the failure mode. The failure areas of composite objects (Examples 6, 7A, and 8A) prepared by injecting a partially cured thermoplastic vulcanizate onto a substrate exhibited cohesive failure. This means that the elastomeric material itself is broken, not the bond between the elastomer and the substrate. This indicates a relatively high degree of adhesion and joint strength. On the other hand, the failure area of the composite piece (Examples 6B and 7B) prepared by injecting the fully cured elastomer showed joint failure. For fully cured cases, most elastomers are removed from the substrate during the tensile test. This indicates relatively weak adhesion or bonding strength because the failure mode is the bonding rather than the elastomeric material itself. This failure mode can be visually observed and confirmed with a microscope inspection (such as with a scanning electron microscope). Furthermore, the failure mode can be confirmed by measuring the element map of the composite object by EDAX after the tensile test. For example, the area where the elastomer is still attached to the surface of the substrate is characterized by a high fluorine content, while the substrate with an adhesive is characterized by a relatively high content of iron and silicon. Typically, the elemental map of the cohesive-damaged elastomeric layer shows high silicone content. Silicon migrates from the adhesive layer into the surface layer of the elastomer and promotes the adhesion between the elastomer and the adhesive layer at the interface.

I:囷式簡單說明3 (無) 10 【主要元件符號說明】 (無)I: Simple style description 3 (None) 10 [Description of main component symbols] (None)

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Claims (1)

200535005 十、申請專利範圍: 1. 一種使熱塑性彈性體組成物與固態基材黏著之方法,包 含: (a) 於熱塑性材料及固化劑存在中將氟彈性體動態硫化 5 持續比用以完全固化該氟彈性體所需者更少之時間,形成 部份固化之熱塑性硫化橡膠; (b) 將黏著劑層塗敷至該基材; (c) 使該部份固化之熱塑性硫化橡膠與該黏著劑層接 觸;及 10 (d)使該熱塑性硫化橡膠之固化完全。 2. 如申請專利範圍第1項之方法,其中,該方法之要素(c)包 含將部份固化之熱塑性硫化橡膠嵌式模製於該以黏著劑 覆蓋之基材上。 3. 如申請專利範圍第2項之方法,其中,該基材係金屬。 15 4.如申請專利範圍第1項之方法,其中,該基材係塑料。 5. 如申請專利範圍第4項之方法,其中,該方法之要素(c)包 含將部份固化之熱塑性硫化橡膠與該基材共同擠塑。 6. 如申請專利範圍第5項之方法,其中,該塗敷方法之要素 (b)及該方法之要素(c)包含將該黏著劑層、該部份固化之熱 20 塑性硫化橡膠及該基材共同擠塑。 7. 如申請專利範圍第6項之方法,其中,該黏著劑層係於以 液體連續注射單元共同擠塑期間被塗敷。 8. 如申請專利範圍第1項之方法,其中,該固化劑包含雙酚。 9. 如申請專利範圍第1項之方法,其中,該固化劑包含過氧 46 200535005 化物。 10. —種製造複合物件之方法,包含: (a) 將部份固化之熱塑性彈性體組成物塗敷至基材上, 其中該熱塑性彈性體組成物包含不連續相之部份固化之氟 5 彈性體及連續相之熱塑性聚合物材料;及 (b) 將該部份固化之熱塑性彈性體組成物固化。 11. 如申請專利範圍第10項之方法,其中,該部份固化之熱 塑性彈性體組成物包含氟彈性體及熱塑性材料之部份固化 之動態硫化橡膠。 10 12.如申請專利範圍第10項之方法,其中,該氟彈性體係偏 二氟乙烯之共聚物。 13. 如申請專利範圍第10項之方法,進一步包含藉由包含使 該氟彈性體、該熱塑性材料及固化劑混合在一起且同時於 該熱塑性材料存在中加熱使該氟彈性體產生部份固化之方 15 法形成該部份固化之熱塑性彈性體組成物。 14. 如申請專利範圍第13項之方法,其中,該熱塑性材料包 含氟塑料。 15. 如申請專利範圍第13項之方法,其中,該熱塑性材料包 含不含氟之熱塑性材料。 20 16.如申請專利範圍第13項之方法,其中,該熱塑性材料包 含部份氟化之熱塑性材料。 17. 如申請專利範圍第13項之方法,其中,該固化劑包含雙 盼。 18. 如申請專利範圍第13項之方法,其中,該固化劑包含過 47 200535005 氧化物。 19.如申請專利範圍第1〇項之方法,其中,該基材包含於固 悲撐體上之黏著劑層,且該部份固化之組成物被塗敷於該 黏著劑層上。 5 20·如申請專利範圍第1〇項之方法,其中,該塗敷方法之要 素(a)包含將該部份固化之組成物散式模製於該基材上。 21 ·如申請專利範圍第1〇項之方法,其中,該塗敷方法之要 素(a)包含共同擠塑該部份固化之組成物及該基材。 22.—種製造聚合物複合物件之方法,包含: 1〇 (a)製造具有氟彈性體不連續相及熱塑性材料連續相之 部份固化之動態硫化橡膠; (b) 將該部份固化之動態硫化橡膠與基材共同擠塑;及 (c) 完成該經共同擠塑之部份固化之動態硫化橡膠之固 化。 15 23·如申請專利範圍第22項之方法,其中,黏著劑層係於該 部份固化之動態硫化橡膠及該基材間共同擠塑。 24.如申睛專利範圍第22項之方法,其中,液態黏著劑係於 忒共同擠塑方法之要素(b)期間於該部份固化之動態硫化橡 膠及該基材之間注射。 2〇乃·如申請專利範圍第22項之方法,包含藉由包含使氟彈性 體才ί知熱塑性聚合物材料,及與該氟彈性體樹脂反應之 固化劑混合在一起,且同時加熱造成該氟彈性體樹脂及固 ^別反應相對應於該氟彈性體之Τ90或更少之時間之方法 製造該部份固化之動態硫化橡膠。 48 200535005 26.如申请專利範圍第25項之方法,其中,該氟彈性體樹脂 包含選自六氟丙烯、偏二氟乙烯、四氟乙烯及其等之混合 物所組成族群之單體之未固化共聚物。 27·如申請專利範圍第25項之方法,其中,該固化劑包含雙 28·如申請專利範圍第25項之方法,其中,該固化劑包含過 氧化物。 29.—種使用模具製造包含於固態金屬基材上之經固化之 氟彈性體組成物之複合物件之方法,該方法包含: (a) 將黏著劑層塗敷至該基材上; (b) 將該以黏著劑覆蓋之基材置於該模具内: ⑻將部份固化之·體組絲m製與該模具内之 該基材接觸;及 (d)完成該彈性體組成物之固化; 15 20 化人=該部份固化之彈性體包含含有部份固化之碳氣 物祕體之不連續相及包含含氟之熱塑性材料之連續 3〇·如申請專利範圍第29項 氟彈性體樹脂、__、人私法’進—步包含藉由包含使 應之固化劑混合在—起,^才科及與該氟彈性體樹脂反 反應之方法造該部份固化之彈^熱造成該樹脂及固化劑 於固化時間T90,且爷固化體,其中,該樹脂特徵在 3 "匕反應係實行少於T90之時間。 31·如申明專利範圍第3〇項之 桿擠塑器實行。 、去,其中,該混合係於雙螺 49 200535005 I2入如申請專利範圍第3G項之方法,其中,該氟彈性體樹脂 i3偏一氟乙烯、六氟两烯及四氟乙烯之共聚物。 33.如申請專利範圍第30項之方法,其中,該固化劑包含雙 盼0 34·如申請專利範圍第30項之方法,其中,該固化劑包含 過氧化物。 種使用具有第―孔^及第二下游孔口之雙螺桿擠塑 器將熱塑性碳氟化合物彈性體組成物黏著至基材上之方 法’該方法包含: 10 15 20 ⑻將未ϋ化之錢化合物·肢熱雜材料之混合 物饋至該擠塑器之該第-孔口,其中,該未固化之彈性體 特徵在於Τ90時間; ⑻將用於該碳氟化合物彈性體之固化劑饋至該第二孔 口該第一孔口内; ⑷於該擠塑器内將該固化劑、碳氟化合物彈性體及熱 塑性材料混合或更少之時間製得該碳氟化合物彈性體 之部份固化之熱塑性硫化橡膠; ⑷自該擠塑器擠塑該部份固化之熱塑性硫化橡膠; (e) 將該熱塑性硫化橡膠塗敷至該基材;及 (f) 完成於該基材上之該熱塑性硫化橡膠之固化。 36.如申請專利範圍第35項之方法,其中,該塗敷方法之要 ^⑷包含將該部份固化之熱塑性硫化橡縣式模製於含該 基材之模具内。 37·如申請專利範圍第35項之方法,包含將該部份固化之熱 50 200535005 塑性硫化橡膠與該基材共同擠塑。 38. 如申請專利範圍第35項之方法,其中,該碳氟化合物彈 性體包含偏二氟乙烯、六氟丙烯及四氟乙烯之共聚物。 39. 如申請專利範圍第35項之方法,其中,該固化劑包含雙 5 10 紛。 40. 如申請專利範圍第35項之方法,其中 氧化物。 41. 如申請專利範圍第35項之方法,其中 含氟塑料。 42. 如申請專利範圍第35項之方法,其中 含部份氟化之氟塑料。 43. 如申請專利範圍第35項之方法,其中 含不含氟之熱塑性材料。 ,該固化劑包含過 ,該熱塑性材料包 ,該熱塑性材料包 ,該熱塑性材料包 51 200535005 七、指定代表圖: (一) 本案指定代表圖為:第( )圖。(無) (二) 本代表圖之元件符號簡單說明: (無) 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:200535005 10. Scope of patent application: 1. A method for adhering a thermoplastic elastomer composition to a solid substrate, comprising: (a) Dynamically vulcanizing a fluoroelastomer in the presence of a thermoplastic material and a curing agent 5 for continuous curing for complete curing The fluoroelastomer takes less time to form a partially cured thermoplastic vulcanizate; (b) applies an adhesive layer to the substrate; (c) causes the partially cured thermoplastic vulcanizate and the adhesive layer Contact; and 10 (d) complete curing of the thermoplastic vulcanizate. 2. The method of claim 1, wherein element (c) of the method includes insert-molding a partially cured thermoplastic vulcanizate on the substrate covered with an adhesive. 3. The method of claim 2 in which the substrate is a metal. 15 4. The method of claim 1, wherein the substrate is plastic. 5. The method of claim 4 in which the element (c) of the method includes co-extruding a partially cured thermoplastic vulcanizate with the substrate. 6. The method according to item 5 of the scope of patent application, wherein the element (b) of the coating method and the element (c) of the method include the adhesive layer, the partially cured thermoplastic 20 rubber, and the base Materials are co-extruded. 7. The method of claim 6 in which the adhesive layer is applied during coextrusion in a liquid continuous injection unit. 8. The method of claim 1, wherein the curing agent comprises bisphenol. 9. The method of claim 1, wherein the curing agent comprises a peroxygen compound. 10. —A method of manufacturing a composite article, comprising: (a) applying a partially cured thermoplastic elastomer composition to a substrate, wherein the thermoplastic elastomer composition includes a partially cured portion of fluorine 5 Elastomer and continuous phase thermoplastic polymer materials; and (b) curing the partially cured thermoplastic elastomer composition. 11. The method of claim 10, wherein the partially cured thermoplastic elastomer composition comprises a partially cured dynamic vulcanizate of a fluoroelastomer and a thermoplastic material. 10 12. The method of claim 10, wherein the fluoroelastic system is a copolymer of vinylidene fluoride. 13. The method of claim 10, further comprising mixing the fluoroelastomer, the thermoplastic material, and the curing agent together and heating the fluoroelastomer in the presence of the thermoplastic material to partially cure the fluoroelastomer. Method 15 forms the partially cured thermoplastic elastomer composition. 14. The method of claim 13 in which the thermoplastic material includes a fluoroplastic. 15. The method of claim 13 in which the thermoplastic material contains a fluorine-free thermoplastic material. 20 16. The method of claim 13 in which the thermoplastic material comprises a partially fluorinated thermoplastic material. 17. The method of claim 13 in which the curing agent comprises double hope. 18. The method according to item 13 of the patent application, wherein the curing agent contains 47 200535005 oxide. 19. The method of claim 10, wherein the substrate comprises an adhesive layer on a solid support, and the partially cured composition is coated on the adhesive layer. 5 20. The method of claim 10, wherein the element (a) of the coating method includes loosely molding the partially cured composition on the substrate. 21-The method of claim 10 in the scope of patent application, wherein the element (a) of the coating method comprises co-extruding the partially cured composition and the substrate. 22. A method for manufacturing a polymer composite article, comprising: 10 (a) manufacturing a partially cured dynamic vulcanized rubber having a fluoroelastomer discontinuous phase and a thermoplastic material continuous phase; (b) dynamics of curing the portion The vulcanized rubber is co-extruded with the substrate; and (c) the curing of the partially-cured partially cured dynamic vulcanized rubber is completed. 15 23. The method according to item 22 of the patent application range, wherein the adhesive layer is co-extruded between the partially cured dynamic vulcanizate and the substrate. 24. The method of claim 22 in the patent scope, wherein the liquid adhesive is injected between the partially cured dynamic vulcanizate and the substrate during element (b) of the 忒 coextrusion method. 20 is a method according to item 22 of the scope of patent application, which comprises mixing a fluoroelastomer with a thermoplastic polymer material and a curing agent that reacts with the fluoroelastomer resin, and simultaneously heating to cause the The fluoroelastomer resin and the solid reaction method correspond to a T90 or less time of the fluoroelastomer to manufacture the partially cured dynamic vulcanizate. 48 200535005 26. The method of claim 25, wherein the fluoroelastomer resin contains uncured monomers selected from the group consisting of hexafluoropropylene, vinylidene fluoride, tetrafluoroethylene, and mixtures thereof. Copolymer. 27. The method according to claim 25, wherein the curing agent comprises double 28. The method according to claim 25, wherein the curing agent comprises peroxide. 29. A method for manufacturing a composite article of a cured fluoroelastomer composition contained on a solid metal substrate using a mold, the method comprising: (a) applying an adhesive layer to the substrate; (b) ) Place the substrate covered with the adhesive in the mold: ⑻ contact the partially cured body yarn m with the substrate in the mold; and (d) complete the curing of the elastomer composition 15 20 Huaren = The partially cured elastomer contains a discontinuous phase containing a partially cured carbon gas secretion and a continuous 30% fluorine-containing thermoplastic material. • If the scope of the patent application is the 29th fluoroelastomer Resin, __, human private law 'further includes the following steps: mixing the curing agent with the corresponding agent, and preparing the partially cured elastomer by a method of reacting with the fluoroelastomer resin. The heat causes the resin. And curing agent at curing time T90, and the solidified body, wherein the resin is characterized in that the reaction time is less than T90. 31. The rod extruder such as the 30th item in the patent scope is implemented. To go, where, the mixing is based on the method of Shuang 49 49350035005 I2 into the 3G method of the patent application, wherein the fluoroelastomer resin i3 is a copolymer of vinylidene fluoride, hexafluorodiene and tetrafluoroethylene. 33. The method according to claim 30, wherein the curing agent comprises a double hope. 34. The method according to claim 30, wherein the curing agent comprises a peroxide. A method for adhering a thermoplastic fluorocarbon elastomer composition to a substrate by using a twin-screw extruder having a first hole and a second downstream hole. The method includes: 10 15 20 The mixture of the compound and limb thermal material is fed to the first orifice of the extruder, wherein the uncured elastomer is characterized by T90 time; 固化 a curing agent for the fluorocarbon elastomer is fed to the The second orifice is within the first orifice; 混合 The curing agent, the fluorocarbon elastomer and the thermoplastic material are mixed in the extruder or less time to obtain a partially cured thermoplastic of the fluorocarbon elastomer Vulcanized rubber; 挤 extruding the partially cured thermoplastic vulcanizate from the extruder; (e) applying the thermoplastic vulcanizate to the substrate; and (f) completing the curing of the thermoplastic vulcanizate on the substrate. 36. The method of claim 35, wherein the main point of the coating method includes molding the partially cured thermoplastic vulcanizate in a mold containing the substrate. 37. The method according to item 35 of the patent application scope, which includes heat curing the part 50 200535005 Plastic vulcanizate and the substrate are co-extruded. 38. The method of claim 35, wherein the fluorocarbon elastomer comprises a copolymer of vinylidene fluoride, hexafluoropropylene and tetrafluoroethylene. 39. The method as claimed in claim 35, wherein the curing agent comprises double 5 10. 40. A method as claimed in claim 35, wherein the oxide. 41. The method according to item 35 of the patent application, which includes fluoroplastics. 42. The method according to item 35 of the patent application, which contains a partially fluorinated fluoroplastic. 43. The method of claim 35, which contains a fluorine-free thermoplastic material. The curing agent contains, the thermoplastic material package, the thermoplastic material package, and the thermoplastic material package. 51 200535005 7. Designated representative map: (1) The designated representative map in this case is: (). (None) (b) Brief description of the component symbols in this representative drawing: (none) 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
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ATE482817T1 (en) 2010-10-15
CA2489972A1 (en) 2005-07-16
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EP1555110B1 (en) 2010-09-29
DE602005023801D1 (en) 2010-11-11

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