TW200522168A - Manufacturing method of thin film transistor array substrate - Google Patents
Manufacturing method of thin film transistor array substrate Download PDFInfo
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- TW200522168A TW200522168A TW92136807A TW92136807A TW200522168A TW 200522168 A TW200522168 A TW 200522168A TW 92136807 A TW92136807 A TW 92136807A TW 92136807 A TW92136807 A TW 92136807A TW 200522168 A TW200522168 A TW 200522168A
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- 239000000758 substrate Substances 0.000 title claims abstract description 70
- 239000010409 thin film Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000010410 layer Substances 0.000 claims description 237
- 238000000034 method Methods 0.000 claims description 76
- 229920002120 photoresistant polymer Polymers 0.000 claims description 48
- 239000011241 protective layer Substances 0.000 claims description 23
- 239000007772 electrode material Substances 0.000 claims description 13
- 229910000679 solder Inorganic materials 0.000 claims description 9
- 239000010408 film Substances 0.000 claims description 2
- 230000003796 beauty Effects 0.000 claims 1
- 239000004927 clay Substances 0.000 claims 1
- 239000002689 soil Substances 0.000 claims 1
- 238000002161 passivation Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 8
- 229910021417 amorphous silicon Inorganic materials 0.000 description 7
- 235000012431 wafers Nutrition 0.000 description 7
- 239000004973 liquid crystal related substance Substances 0.000 description 6
- 239000002313 adhesive film Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 3
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- 230000003071 parasitic effect Effects 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 210000004709 eyebrow Anatomy 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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- Thin Film Transistor (AREA)
Abstract
Description
200522168 五、發明說明(1) 發明所屬之技術領娀 本發明是有關於一種薄膜電晶體陣列基板(Thin Fi lm Transistor array substrate, TFT array substrate)的 製造方法,且特別是有關於一種可避免金屬層與保護層在 重工時受到破壞之薄膜電晶體陣列基板的製造方法。 先前技術 薄膜電晶體液晶顯示面板(Thin Film Transistor200522168 V. Description of the invention (1) The technical field to which the invention belongs The present invention relates to a method for manufacturing a thin film transistor array substrate (TFT array substrate), and in particular, to an avoidable metal Method for manufacturing thin film transistor array substrate in which layer and protective layer are damaged during heavy work. 2. prior art thin film transistor liquid crystal display panel
Liquid Crystal Display panel, TFT LCD panel)主要係 由薄膜電晶體陣列基板、彩色濾光陣列基板(Color fi Iter array substrate)和液晶層所構成,其中薄膜電 晶體陣列基板是由多個以陣列排列之薄膜電晶體,以及與 每一薄膜電晶體對應配置之一晝素電極(Pixel Electrode)所組成。而上述之薄膜電晶體係包括閘極 (Gate)、通道層(Channel)、汲極(Drain)與源極 (Source),薄膜電晶體係用來作為液晶顯示單元的開關元 件。 薄膜電晶體元件的操作原理與傳統的半導體㈣^元件 相類似,都是具有三個端子(閘極、汲極以及源極)的元 件。通常薄膜電晶體元件可分成多晶矽(?〇1丫3丨1丨(:〇11)與 非晶矽(Amorphous s i 1 i con)材質兩種類型。其中,非晶 矽薄膜電晶體是屬於較為成熟之技術。就非晶矽薄膜電晶 體液晶顯示器而言,其製造流程大致包括在基板上形成閘 極、通道層、源極/汲極、晝素電極以及保護層。 第1圖繪示為一習知薄膜電晶體陣列基板之上視示意Liquid Crystal Display panel (TFT LCD panel) is mainly composed of a thin film transistor array substrate, a color filter array substrate (Color fi Iter array substrate), and a liquid crystal layer. The thin film transistor array substrate is composed of a plurality of arrayed arrays. A thin film transistor, and a pixel electrode (Pixel Electrode) arranged corresponding to each thin film transistor. The aforementioned thin film transistor system includes a gate, a channel layer, a drain, and a source. The thin film transistor system is used as a switching element of a liquid crystal display unit. The operation principle of a thin film transistor is similar to that of a conventional semiconductor device, which is a device with three terminals (gate, drain, and source). Generally, thin film transistor components can be divided into two types: polycrystalline silicon (? 〇1 丫 3 丨 1 丨 (: 〇11) and amorphous silicon (Amorphous si 1 i con)). Among them, amorphous silicon thin film transistors are more mature. Technology. As far as the amorphous silicon thin film liquid crystal display is concerned, its manufacturing process generally includes forming a gate, a channel layer, a source / drain, a day electrode and a protective layer on a substrate. The first figure is shown as a Top view of a conventional thin film transistor array substrate
12028twf.ptd 第7頁 20052216812028twf.ptd Page 7 200522168
圖繪示為第1圖中由1-1,之製程的剖面The figure shows the cross section of the process from 1-1 in Figure 1
圖,第2A圖至第2E 示意圖。 請參照第1圖斑坌9 A国 m /r ^ ^ ^ Μ # ϋ $ A 4 /、第2A圖,S知薄膜電晶體陣列基板100 先進行第一道光軍製…在基板50上形 甲”以及與其連接之掃瞄配線1 2 0,並且同時在掃瞄 配線12〇之末端形成焊墊122。之後,在基板50上方覆蓋一 閘介電層130。 n 接著睛參照第1圖與第2B圖,進行第二道光罩製程, 以在閘,112上方之閘介電層13〇上形成一通道層114。 接著明參照第1圖與第2 c圖,進行第三道光罩製程, 以形成源極/汲極116/118以及與源極〗16連接之資料配線 140 ’且同時在資料配線丨4〇之末端形成另一焊墊142。之 後,在基板50上方覆蓋一保護層150。 接著請參照第1圖與第2D圖,進行第四道光罩製程, 以在保護層150上形成一圖案化之平坦層(Planarizati〇n layer)160 ’·暴露出汲極118以及焊墊122、142上方之保護 層1 5 0。隨後,以平坦層1 6 0為蚀刻罩幕,移除焊墊1 2 2、 142上之閘介電層130與保護層150,並移除汲極118上之保 護層1 5 0。 最後請參照第1圖與第2E圖,進行第五道光罩製程, 以在平坦層160上形成晝素電極170,並且在焊墊122、142 表面覆蓋一電極材料層172。 上述於保護層上形成平坦層的目的是為了提高液晶顯 示器之開口率。由於平坦層的存在’畫素電極可以延伸覆Figures, 2A to 2E. Please refer to the first picture. 9 A country m / r ^ ^ ^ Μ # ϋ $ A 4 /, Figure 2A, S know that the thin film transistor array substrate 100 first performs the first optical military system ... on the substrate 50 "A" and the scanning wiring 120 connected to it, and at the same time, a pad 122 is formed at the end of the scanning wiring 120. Then, a gate dielectric layer 130 is covered over the substrate 50. Next, referring to FIG. 1 and Figure 2B, the second mask process is performed to form a channel layer 114 on the gate dielectric layer 13 above the gate 112. Next, referring to Figure 1 and Figure 2c, the third mask process is performed. The source / drain 116/118 and the data wiring 140 'connected to the source 16 are formed, and at the same time, another pad 142 is formed at the end of the data wiring 丨 40. Then, a protective layer 150 is covered on the substrate 50 Next, referring to FIG. 1 and FIG. 2D, a fourth photomask process is performed to form a patterned planar layer (Planarization layer) 160 'on the protective layer 150. The drain electrode 118 and the solder pad 122 are exposed. The protective layer 150 above 142. Then, using the flat layer 160 as an etching mask, the solder pads 1 2 2, 142 are removed. The gate dielectric layer 130 and the protective layer 150 are removed, and the protective layer 150 is removed from the drain 118. Finally, referring to FIG. 1 and FIG. 2E, a fifth photomask process is performed on the flat layer 160. A day electrode 170 is formed, and an electrode material layer 172 is covered on the surfaces of the pads 122 and 142. The purpose of forming the flat layer on the protective layer is to improve the aperture ratio of the liquid crystal display. Due to the existence of the flat layer, the pixel electrode can Extended cover
12028twf.ptd 第8頁 200522168 五、發明說明(3) 蓋在部分資料配線之上方以提高開口率,這是因為平坦層 之厚度足夠厚,因此可以避免畫素電極與資料配線之間寄 生電容(Parasitic capacitance)太大,而不會使面板之 特性受到影響。 在後續製程中,用以驅動資料配線以及掃瞄配線的驅 動晶片’係藉由異方性導電膠膜(Anis〇tr〇pic12028twf.ptd Page 8 200522168 V. Description of the invention (3) Covering part of the data wiring to improve the aperture ratio. This is because the thickness of the flat layer is thick enough to avoid parasitic capacitance between the pixel electrode and the data wiring ( Parasitic capacitance) is too large without affecting the characteristics of the panel. In the subsequent process, the driving chip for driving the data wiring and the scanning wiring is made of an anisotropic conductive adhesive film (Anis〇tr〇pic
Conductive Film,ACF)電性連接至焊墊。但是,接合晶 片+^製程常常會需要重工。在重工時由於焊墊周圍區°域曰曰覆 盍有平坦層,若欲撕除異方性導電膠膜,常會將材質相近 坦層撕起’進而造成下方保護層與金屬層的破壞,使 付整塊薄膜電晶體陣列基板無法再使用。 發明内交 因此本發明的目的就是在提供一種薄膜雷a f p鱼别 γ的製造方法,適於降低後續晶片接合 的製i ϊ ΐ述目的,本發明提出一種薄膜電晶體陣列基板 區盘一焊墊區此::係首先提供-基才反’基板具有-畫素 資料配線與;個:J區ί;少配置有多條掃描配線、多條 形成-ίΐ: 有多個焊墊。接著,在基板上方 具有多個第Ί;在保護層上形成-平坦,,平坦層 上方:;開;與多個第二開σ。第-開口係位於汲極 坦層具有一莖一眉危 ^具中,位於晝素區之平 第一厚度,而位於焊墊區之平坦層具有一第二 12028twf.ptd 第9頁 200522168 五、發明說明(4) 厚度,且第一厚度係大於第二厚度。然後,以平坦層為罩 幕’移除第一開口與第二開口所暴露之材料層,直到暴露 出沒極與焊墊。最後,在平坦層上形成多個畫素電極以及 多個電極材料層。其中,汲極係與晝素電極電性連接,電 極材料層係與焊墊電性連接。 此外’本實施例之薄膜電晶體陣列基板的製造方法 中,在移除第一開口與第二開口所暴露出之材料層前,平 坦層之第一厚度例如係介於2〜6微米(#m),平坦層之第 二厚度例如係介於〇. 3〜1· 4微米。在移除第一開口與第二 開口所暴露出之材料層後,平坦層之第二厚度例如係小於 0. 8微米。 基於上述目的,本發明再提出一種薄膜電晶體陣列基 板的製造方法。此方法係首先提供一基板,基板具有一晝 素區與一焊墊區。接著,在晝素區上形成多條掃描配線斑 多個閘極。在焊墊區形成多個第一焊墊,而閘極與第一 塾係分別電性連接至掃描配線。之後,在基板上形成一閑 介電層,覆蓋住掃描配線與閘極。然後,在閘介 成多個通道層,且通道層之位置係對應於閘極之位^。接 著,在每一個通道層上形成一源極與一汲極,在畫 成多條資料配線,且在焊墊區中形成多個第二焊墊。1 7 中’源極與第二焊墊係分別電性連接至資料配線,而; 極、通道層、源極與汲極係構成多個薄膜電晶體。之後, 在基板上方形成一保護層。然後,在保護層上形成一 層,平坦層具有多個第一開口與多個第二開口。 二Conductive Film (ACF) is electrically connected to the pad. However, the bonding wafer + ^ process often requires heavy work. During heavy work, because the area around the pad is covered with a flat layer, if you want to remove the anisotropic conductive adhesive film, it will often tear up the material similar to the Tan layer, and then cause damage to the underlying protective layer and metal layer, which The entire thin film transistor array substrate can no longer be used. Therefore, the purpose of the present invention is to provide a method for manufacturing a thin-film ray afp, which is suitable for reducing the manufacturing process of subsequent wafer bonding. The purpose of the present invention is to provide a thin-film transistor array substrate area plate and a bonding pad. This area :: The system first provides-the basic substrate is provided with-pixel data wiring and ;; area: J area; there are less than a plurality of scanning wiring, multiple formation-ΐ: There are multiple pads. Next, there are a plurality of first layers on the substrate; a flat layer is formed on the protective layer, and the flat layer is above the :; on; and a plurality of second openings σ. The first opening is located in the drain electrode layer, which has a stem and an eyebrow. It is located at the first thickness of the day zone and the flat layer at the pad area has a second 12028twf.ptd. Page 9 200522168 5. Description of the Invention (4) The thickness is greater than the first thickness. Then, using the flat layer as a mask ', the material layers exposed by the first opening and the second opening are removed until the electrode and the pad are exposed. Finally, a plurality of pixel electrodes and a plurality of electrode material layers are formed on the flat layer. Among them, the drain electrode is electrically connected to the day element electrode, and the electrode material layer is electrically connected to the pad. In addition, in the manufacturing method of the thin film transistor array substrate of this embodiment, before removing the material layer exposed by the first opening and the second opening, the first thickness of the flat layer is, for example, between 2 and 6 microns (# m), the second thickness of the flat layer is, for example, between 0.3 μm and 1.4 μm. 8 微米。 After removing the material layer exposed by the first opening and the second opening, the second thickness of the flat layer is, for example, less than 0.8 microns. Based on the above object, the present invention further proposes a method for manufacturing a thin film transistor array substrate. In this method, a substrate is first provided. The substrate has a pixel region and a pad region. Next, a plurality of scanning wiring spots and a plurality of gates are formed on the day element area. A plurality of first pads are formed in the pad region, and the gate and the first series are respectively electrically connected to the scanning wiring. After that, a free dielectric layer is formed on the substrate to cover the scan wiring and the gate. Then, a plurality of channel layers are formed in the gate, and the position of the channel layer corresponds to the position of the gate electrode ^. Next, a source and a drain are formed on each channel layer, a plurality of data wirings are drawn, and a plurality of second pads are formed in the pad area. In 17, the source and the second pad are electrically connected to the data wiring, respectively; and the electrode, the channel layer, the source and the drain constitute a plurality of thin film transistors. After that, a protective layer is formed over the substrate. Then, a layer is formed on the protective layer, and the flat layer has a plurality of first openings and a plurality of second openings. two
12028twf.ptd 第10頁 200522168 五、發明說明(5) 係位於汲極上方, 方。其中,位於畫 焊墊區之平坦層具 厚度。再來,以平 所暴露出之材料層 墊。最後,在平坦 料層。其中,汲極 與第一焊墊以及第 此外,本實施 中,在移除第一開 層之第一厚度例如 如係介於0. 3〜1. 4 露之材料層後,平 在上述兩種實 中’形成平坦層的 著對感光型介電層 式光罩對感光型介 光罩例如包括條紋 半调式光罩。 第一^開口係 素區之平坦 有一第二厚 坦層為罩幕 ’直到暴露 層上形成多 係與畫素電 二焊墊電性 例之薄膜電 口與第二開 位於第 層具有 度,且 ,移除 出汲極 個晝素 極電性 連接。 晶體陣 口所暴 一焊塾與第二焊聲上 厚度,而位於 度係大於楚_ 第一開與口第二開: 焊墊與第二烊 及多個電極材 電極材料層係 一第一第一厚 、第一 電極以 連接, 係介於2〜6 微米。在移除第一 坦層之第二 施例之薄膜 方法例如係 進行多數次 微米 厚度例 電晶體 先形成 曝光製 電層進行一次曝光 狀半調式光罩、網 列基板 露之材 平坦層 開口與第二開口所暴 如係小於0 · 8微米。 陣列基板的製造方法 一感光型介電層,接 程’或者使用一半調 製程。其中,半調式 狀半調式光罩或點狀 的製造方法 料層前,平坦 之第二厚度例 、綜上所述,由於焊墊區之平坦層幾乎消失,所以在後 續進行晶片接合重工時,也不會破壞焊墊區之保護層與金 屬層,因此能提高晶片接合重工之成功率。 一 為讓本發明之上述和其他目的、特徵、和優點能更明 *、、、貝易1*蓳,下文特舉較佳實施例,並配合所附圖式,作詳細12028twf.ptd Page 10 200522168 V. Description of the Invention (5) is located above the drain electrode, square. Among them, the flat layer in the pad area has a thickness. Then, flatten the exposed material layer. Finally, on a flat material layer. Wherein, the drain electrode and the first bonding pad and the second, in this implementation, after removing the first thickness of the first open layer, for example, if the material layer is between 0.3 and 1.4, exposed in the above two The pair of photo-sensitive dielectric layer type photomasks that form a flat layer include, for example, a striped half-tone type photomask. The first ^ opening system element area is flat with a second thick tan layer as a mask. Until the multi-system and pixel electrical pads are formed on the exposed layer, the thin film electrical port and the second opening are located on the first layer. In addition, the drain electrode is electrically connected to the day electrode. The crystal array exposes the thickness of a welding ridge and the second welding sound, and the degree is greater than Chu_ The first opening and the second opening: a pad and a second ridge and a plurality of electrode materials. The electrode material layer is a first. The first thick, first electrode is connected between 2 and 6 microns. The method of removing the thin film of the second embodiment of the first layer is, for example, performing a plurality of micron-thickness transistors to form an exposure electrical layer for one exposure, a half-tone photomask, and a flat layer opening of a grid substrate. The exposure of the second opening is less than 0.8 microns. The manufacturing method of the array substrate is a photosensitive dielectric layer, a process' or a half-modulation process. Among them, the second thickness example of flatness before the half-tone half-tone mask or dot-shaped manufacturing method material layer, as described above, because the flat layer in the pad area has almost disappeared, so when subsequent wafer bonding rework, It will not damage the protective layer and metal layer in the pad area, so it can improve the success rate of wafer bonding rework. First, in order to make the above and other objects, features, and advantages of the present invention more clear * ,,, and easy 1 * 蓳, the following exemplifies a preferred embodiment and cooperates with the accompanying drawings for details
200522168200522168
五、發明說明(6) 說明如下 實施方式 第3圖繪不為根據本發明較佳實施例之薄膜電晶體陣 列基板的上視示意圖,第4A圖至第4F圖繪示為第3圖中由 Π-Π之製程的剖面示意圖。 本發明所揭示的是一種薄膜電晶體陣列基板的製造方 法’在以下所述以及圖示中係以薄膜電晶體陣列之其中, 晝素結構以及部分銲墊來作詳細說明。 清參照第3圖與第4 A圖,薄膜電晶體陣列基板2 〇 〇的製 造方法係首先提供一基板5〇,基板5〇具有一畫素區A與一 焊墊區B。接著進行第一道光罩製程,以在基板5〇之畫素 區A上形成多條掃描配線“ο與多個閘極212,並在焊墊區b 形成多個第一焊塾222,而閘極212與第一焊墊222係分別 電性連接至掃描配線220。其中,掃描配線22〇、閘極212 以及第一焊墊222皆屬於第一金屬層(M1)。之後,在基板 50上形成一閘介電層230,覆蓋住掃描配線220與閘極 212。其中,閘介電層23〇之材質例如是氮化矽或氧化石夕。 接著請參照第3圖與第4B圖,進行第二道光罩製程, 以在閘極212上方之閘介電層230上定義出通道層214。同 時,例如在同一道光罩製程中,先後形成一蝕刻終止層δ 280以及一歐姆接觸層285於通道層上214。其中,通道9層 214之材質例如是非晶矽(a-Si ),蝕刻終止層280之材曰質 例如是氮化矽,而歐姆接觸層285之材質例如是經摻雜之、 非晶石夕(n+a-Si)。 ’V. Description of the invention (6) The following embodiment is illustrated. Figure 3 is not a schematic top view of a thin film transistor array substrate according to a preferred embodiment of the present invention, and Figures 4A to 4F are shown in Figure 3. Schematic sectional view of the process of Π-Π. The present invention discloses a method for manufacturing a thin-film transistor array substrate. The thin-film transistor array, a daylight element structure, and a part of the pads are described in detail below and in the drawings. Referring to FIG. 3 and FIG. 4A, the manufacturing method of the thin film transistor array substrate 2000 is to first provide a substrate 50, which has a pixel area A and a pad area B. Next, a first mask process is performed to form a plurality of scanning wirings “ο” and a plurality of gates 212 on the pixel area A of the substrate 50, and a plurality of first pads 222 are formed on the pad area b, and The gate electrode 212 and the first bonding pad 222 are respectively electrically connected to the scanning wiring 220. Among them, the scanning wiring 22, the gate electrode 212, and the first bonding pad 222 belong to the first metal layer (M1). Then, on the substrate 50, A gate dielectric layer 230 is formed thereon to cover the scan wiring 220 and the gate electrode 212. The material of the gate dielectric layer 23 is, for example, silicon nitride or stone oxide. Next, please refer to FIG. 3 and FIG. 4B. A second mask process is performed to define a channel layer 214 on the gate dielectric layer 230 above the gate electrode 212. At the same time, for example, in the same mask process, an etch stop layer δ 280 and an ohmic contact layer 285 are successively formed. On the channel layer 214. The material of the channel 9 layer 214 is, for example, amorphous silicon (a-Si), the material of the etch stop layer 280 is, for example, silicon nitride, and the material of the ohmic contact layer 285 is, for example, doped Of the amorphous stone (n + a-Si).
200522168 五、發明說明(7) 接著請參照第3圖與第4C圖,進行第三道光罩製程, 在每一通道層214上方形成一源極216、一汲極218與多條 資料配線240,且在基板5〇之焊墊區b形成多個第二焊墊 242。其中,源極21 6與第二焊墊242係分別電性連接至資 料配線240。閘極212、通道層214、源極216與汲極218係 構成多個薄膜電晶體2 1 〇。源極2 1 6、汲極2 1 8、資料配線 240與第二焊墊242皆為第二層金屬層(M2)。 在定義完第二金屬層之後,於基板5〇上形成一保護層 2 5 0,覆蓋住第二金屬層(源極2丨6、汲極2丨8、資料配線 240與第二焊墊242)。其中,保護層25〇之材質例如是氮化 石夕或是氧化石夕。 接著請參照第3圖以及第4D圖,進行第四道光罩製 程在保濩層上形成一平坦層260。平坦層260具有多個第 與多個第二開口02。第一開口 01係位於= 第 方二第一開口02係位於第一焊墊222與第二焊墊242 方。八中,位於畫素區A之平坦層26〇具有一第一 墊區B之平坦層26〇具有一第二厚讀 :产 H1係大於第二厚細。此時,平坦層⑼ 厚度 如係介於2〜6微米,平坦層26〇之 :J = 〇·3〜1·4微米。 子反以例如係介於 形成平坦層2 6 0的方法例如係使用一 示)進行-次曝光製程。其巾 光罩(圖未 ^型介電層,因此具有光阻材V::材=如係-繪示為根據本發明較佳實施例之薄膜電二 200522168 五、發明說明(8) 用之半調式光罩的示意圖。請共同參照第31)圖與第5a〜% 圖,半調式光罩300例如可區分為完全透光區域、 透光區域320與不透光區域33〇。以平坦層26〇具有負光阻刀 特性為例,在曝光製程中完全透光區31 〇域例如係對準於 畫素區A上方,部份透光區域32〇例如係對準於焊墊區6上 方,不透光區域330例如係對準於第一焊墊222與第二悍墊 242上方。由於焊墊區6之平坦層26〇僅部份曝光、,因此 進行顯影之後其第二厚度H2將小於第一厚度们。半調 罩3 0 0例如係條紋狀半調式光罩(如第5A圖所示)、網狀半 調式光罩(如第5B圖所示)或點狀半調式光罩(如第%圖所 不)。在此製程中,半調式光罩3〇〇之間隙應小於曝光製程 的解析度,並且平坦層260應採用較容易進行迴銲 (Ref low)之材質,如此將較容易獲得理想之平坦度。 。另外,形成平坦層2 6 0的方法亦可係進行多次曝光製 程中,平坦層2 6 0之材質例如係一種感光型介電層, 具有光阻材料之特性。第6A〜6B圖繪示為進行兩次曝 程以形成平坦層之流程剖面示意圖。請參照第3圖與 第bA圖,、第一次曝光製程例如係採用一第一光罩(圖未 it ^使汲極218與焊墊區6上方之平坦層260發生光反應。 hi者'參照第6B圖,第二次曝光製程則採用一第二光罩 於未不),使汲極218、第一焊墊222與第二焊墊242(繪示 二3圖)上方之平坦層26〇完全發生光反應。所以,在進 = ·、、員衫製耘以將發生光反應之平坦層2 6 〇 (陰影部份)移除 後,汲極218、第一焊墊222與第二焊墊242上方之保護層 12028twf 4pt(j 第14頁 200522168 五、發明說明(9) 250將可暴露出來,而平坦層26〇於焊墊區b之第二厚度H2 亦會小於畫素區A之第一厚度hi。 又 接著明參照第3圖以及第4 E圖,以平坦層2 6 0為罩幕, 移除第一開口 01與第二開口 〇2所暴露之材料層,直到 出汲極218、第一焊墊222與第二焊墊242。在移除第一開路 口01與第二開口〇2内之材料層後,平坦層26〇之厚度亦會 微量的減少,因此第二厚度旧例如係小於〇· 8微米為佳, 或者焊墊區B上之平坦層26〇會完全消失。但是,若焊墊區 B上之平坦層260完全消失,則焊墊區B之閘介電層23〇與保 護層250之總厚度以大於5〇〇埃為佳。 ” ” 最後請參照第3圖以及第4F圖,進行第五道光罩製 f,在平坦層26〇上形成多個晝素電極27〇與多個電極材料 曰 。其中,汲極218係於第一開口01内與畫素電極2 70 電性連接,電極材料層272係於第二開口〇2内與第一 222與第二焊墊242電性連接。 ,於ff照第4F圖’由於在焊墊區B上之平坦層260的厚度 微米’甚至是完全消失’所以即使後續貼合晶片 歧1。需要重工’在撕除異方性導電膠膜的過程中也不會 壞、。坦層260下方之保護層250、閘介電層230與焊墊222破 法之:7二?:圖、!示為另一種形成如第40圖之平坦層的方 之0:二圖。請參照第?Α圖,另一種形成第_ 250上一。ϋί 例如係先形成一介電層262於保護層 妾者凊參照第7Β圖,形成—圖案化光阻層292於介200522168 V. Description of the invention (7) Next, referring to FIG. 3 and FIG. 4C, the third mask process is performed, and a source electrode 216, a drain electrode 218, and a plurality of data wirings 240 are formed above each channel layer 214. A plurality of second pads 242 are formed in the pad region b of the substrate 50. The source electrode 216 and the second pad 242 are electrically connected to the data wiring 240, respectively. The gate electrode 212, the channel layer 214, the source electrode 216, and the drain electrode 218 constitute a plurality of thin film transistors 2 1 0. The source electrode 2 1 6, the drain electrode 2 1 8, the data wiring 240 and the second bonding pad 242 are all a second metal layer (M2). After defining the second metal layer, a protective layer 2 50 is formed on the substrate 50 to cover the second metal layer (source 2 丨 6, drain 2 丨 8, data wiring 240, and second pad 242). ). The material of the protective layer 25 is, for example, nitrided oxide or oxidized stone. Referring to FIG. 3 and FIG. 4D, a fourth mask process is performed to form a flat layer 260 on the protection layer. The flat layer 260 has a plurality of first and second openings 02. The first opening 01 is located at the second side. The first opening 02 is located at the sides of the first pad 222 and the second pad 242. In the middle of the eighth, the flat layer 26o located in the pixel area A has a first pad area B. The flat layer 260 has a second thickness. The production H1 is larger than the second thickness. At this time, if the thickness of the flat layer 介于 is between 2 and 6 micrometers, the flat layer 260: J = 0.3 ~ 1.4 micrometers. For example, the method of forming a flat layer 2 60 is performed, for example, using a method shown in FIG. The photomask (not shown in the figure) has a photoresist material V :: Material = if the system is shown as a thin film according to the preferred embodiment of the present invention. 200522168 V. Description of the invention (8) A schematic diagram of a half-tone mask. Please refer to FIG. 31) and FIGS. 5a to%. The half-tone mask 300 can be divided into, for example, a completely transparent region, a transparent region 320, and an opaque region 33. Taking the flat layer 26 ° as a negative photoresistor blade as an example, in the exposure process, the completely transparent area 31 ° area is aligned above the pixel area A, and the partially transparent area 32 ° is aligned, for example, at the pad. Above the region 6, the opaque region 330 is aligned above the first pad 222 and the second pad 242, for example. Since the flat layer 26 of the pad area 6 is only partially exposed, its second thickness H2 will be smaller than the first thickness after development. The half-tone mask 3 0 0 is, for example, a striped half-tone mask (as shown in FIG. 5A), a mesh half-tone mask (as shown in FIG. 5B), or a dot-shaped half-tone mask (as shown in FIG. Do not). In this process, the gap of the half-tone mask 300 should be smaller than the resolution of the exposure process, and the flat layer 260 should be made of a material that is easier to reflow (Ref low), so that it will be easier to obtain the desired flatness. . In addition, the method for forming the flat layer 260 can also be performed in a multiple exposure process. The material of the flat layer 260 is, for example, a photosensitive dielectric layer, which has the characteristics of a photoresist material. Figures 6A to 6B are schematic cross-sectional views of the process of performing two exposures to form a flat layer. Please refer to FIG. 3 and FIG. BA. For the first exposure process, for example, a first photomask is used (not shown in the figure) so that the drain electrode 218 and the flat layer 260 above the pad region 6 undergo a photoreaction. Hi 者 ' Referring to FIG. 6B, a second photomask is used for the second exposure process, so that the flat layer 26 above the drain electrode 218, the first pad 222, and the second pad 242 (shown in FIG. 2 and 3) is used. 〇 Complete photoreaction. Therefore, the protection of the drain electrode 218, the first solder pad 222, and the second solder pad 242 after removing the flat layer 26 (the shaded part) that has undergone photo-reaction to make the photoreaction occur. The layer 12028twf 4pt (j page 14 200522168) 5. Description of the invention (9) 250 will be exposed, and the second thickness H2 of the flat layer 26 in the pad area b will also be smaller than the first thickness hi of the pixel area A. Then, referring to Figure 3 and Figure 4E, using the flat layer 2 60 as a mask, remove the material layers exposed by the first opening 01 and the second opening 0 2 until the drain electrode 218 and the first solder are removed. The pad 222 and the second solder pad 242. After removing the material layers in the first opening 01 and the second opening 02, the thickness of the flat layer 26o will also be slightly reduced, so the second thickness is, for example, less than 0. · 8 microns is preferred, or the flat layer 26 on the pad area B will completely disappear. However, if the flat layer 260 on the pad area B completely disappears, the gate dielectric layer 23 and protection of the pad area B will be completely eliminated. The total thickness of the layer 250 is preferably greater than 500 angstroms. ”” Finally, please refer to FIG. 3 and FIG. 4F to perform the fifth photomask f. A plurality of day element electrodes 27 and a plurality of electrode materials are formed on the layer 26. Among them, the drain electrode 218 is electrically connected to the pixel electrode 2 70 in the first opening 01, and the electrode material layer 272 is connected to the second opening. 〇2 is electrically connected to the first 222 and the second pad 242. According to FIG. 4F, Yu F, because the thickness of the flat layer 260 on the pad area B is "micron" or even completely disappeared, even after subsequent bonding Wafers 1. Need to rework 'will not break during the process of removing the anisotropic conductive adhesive film. The protective layer 250 under the tank layer 260, the gate dielectric layer 230 and the solder pad 222 are broken: 7 2? : Figures,! Are shown as another way to form a flat layer as shown in Figure 40: 0. Two pictures. Please refer to Figure? A, another way to form the 250th previous one. Ϋ For example, first form a dielectric layer 262 For the protective layer, refer to FIG. 7B to form-patterned photoresist layer 292
12028twf.ptd 第15頁 200522168 五、發明說明(ίο) 電層262上’圖案化光阻層292具有多個第三開口 〇3與多個 第四開口 04 ’且第三開口 〇3係位於汲極2 1 8上方,第四開 口 04係位於第一焊墊222與第二焊墊242(繪示於第3圖)上 方。其中,位於晝素區A之圖案化光阻層292具有一第三厚 度H3,而位於焊墊區β之圖案化光阻層292具有一第四厚度 Η4,且第二厚度Η3係大於第四厚度JJ4。圖案化光阻層292 的形成方法例如係首先形成一光阻材料層2 9 〇於介電層2 6 2 上。接著,使用如第5Α〜5C圖所示之半調式光罩3〇Q對光 阻材料層2 9 0進行一次曝光製程,即可形成圖案化光阻層 2 9 2。圖案化光阻層2 9 2的形成方法亦可係首先形成一光阻 材料層290於介電層262上。接著,以第6A〜6B圖所示之方 法對光阻材料層290進行多次曝光製程,即可形成圖案化 光阻層292。接著請參照第7B圖與第7(:圖,以圖案化光阻 層292為罩幕,移除未被圖案化光阻層292所覆蓋之介電層 262,以形成平坦層260。最後請參照第7〇圖,移除圖案化 光阻層2 9 2即·可獲传與第4D圖相同之平坦層260。 縱上所述,藉由半調式光罩或是兩次曝光製程,可分 別在薄膜電晶體陣列基板的晝素區與焊墊區獲得不同厚产 之平坦層,且在以平坦層為罩幕移除第一開口與第二開= 内之材料層後,焊墊區之平坦層幾乎消失。所以,在後續 進行晶片接合時即使需要重工,也不會因為異方性導電膠 膜與平坦層材質相近而破壞焊墊區之保護層與金屬層,進 而晶片接合重工之成功率。 雖然本發明已以較佳實施例揭露如上,然其並非用以12028twf.ptd Page 15 200522168 V. Description of the Invention (ίο) The 'patterned photoresist layer 292 on the electrical layer 262 has a plurality of third openings 03 and a plurality of fourth openings 04' and the third opening 03 is located at the drain Above the pole 2 1 8, the fourth opening 04 is located above the first pad 222 and the second pad 242 (shown in FIG. 3). Among them, the patterned photoresist layer 292 in the daytime region A has a third thickness H3, and the patterned photoresist layer 292 in the pad region β has a fourth thickness Η4, and the second thickness Η3 is greater than the fourth thickness Thickness JJ4. The method for forming the patterned photoresist layer 292 is, for example, first forming a photoresist material layer 290 on the dielectric layer 2 6 2. Next, a half-tone photomask 30Q shown in FIGS. 5A to 5C is used to perform an exposure process on the photoresist material layer 290 to form a patterned photoresist layer 292. The method of forming the patterned photoresist layer 292 may also be to first form a photoresist material layer 290 on the dielectric layer 262. Next, the photoresist material layer 290 is subjected to multiple exposure processes by the method shown in FIGS. 6A to 6B to form a patterned photoresist layer 292. Please refer to FIG. 7B and FIG. 7 (:), using the patterned photoresist layer 292 as a mask, and remove the dielectric layer 262 not covered by the patterned photoresist layer 292 to form a flat layer 260. Finally, please Referring to FIG. 70, removing the patterned photoresist layer 2 92 can obtain the same flat layer 260 as that in FIG. 4D. As described above, by using a half-tone mask or a double exposure process, The flat layers of different thicknesses were obtained in the daytime element area and the pad area of the thin-film transistor array substrate, and after the flat layer was used as a mask to remove the first opening and the second opening material layer, the pad area The flat layer has almost disappeared. Therefore, even if rework is required for subsequent wafer bonding, the protective layer and metal layer of the pad area will not be damaged because the anisotropic conductive adhesive film is similar to the material of the flat layer, and the wafer bonding rework Success rate. Although the present invention has been disclosed above in a preferred embodiment, it is not intended to
12028twf.ptd 第16頁 200522168 五、發明說明(11) 限定本發明,任何熟習此技藝者,在不脫離本發明之精神 和範圍内,當可作些許之更動與潤飾,因此本發明之保護 範圍當視後附之申請專利範圍所界定者為準。12028twf.ptd Page 16 200522168 V. Description of the invention (11) The invention is limited. Any person skilled in the art can make some changes and decorations without departing from the spirit and scope of the invention. Therefore, the scope of protection of the invention It shall be subject to the definition in the appended patent application scope.
12028twf.ptd 第17頁 20052216812028twf.ptd Page 17 200522168
圖式簡單說明 第1圖繪示為一習知薄膜電晶體陣列基板之上 圖。 第2A圖至第2E圖繪示為第1圖中由1_1,之製程 示意圖。 第3圖繪示為根據本發明較佳實施例之薄膜電晶體 列基板的上視示意圖。 $ 第4A圖至第4F圖繪示為第3圖中由E 一 n,之製程 面示意圖。 Μ 第5Α〜5C圖繪示為根據本發明較佳實施例之薄膜 體陣列基板所使用之半調式光罩的示意圖。 、曰曰 第6Α〜6Β圖繪示為進行兩次曝光製程以形成平坦屑 流程剖面示意圖。 9之 第7Α〜7D圖繪示為另一種形成如第4D圖之曰 法之流程剖面示意圖。 一續的方 【圖式標示說明】 5 0 .基板 I 〇 〇 :薄膜電晶體陣列基板 II 2 :閘極 114 :通道層 11 6 :源極 11 8 :汲極 1 2 0 :掃瞄配線 122、142 :焊墊 1 3 0 :閘介電層Brief Description of the Drawings Figure 1 is a top view of a conventional thin film transistor array substrate. Figures 2A to 2E are schematic diagrams of the process from 1_1 in Figure 1. FIG. 3 is a schematic top view of a thin film transistor array substrate according to a preferred embodiment of the present invention. Figures 4A to 4F are schematic diagrams of the manufacturing process from E to n in Figure 3. Figures 5A to 5C are schematic diagrams of a half-tone photomask used in a thin film body array substrate according to a preferred embodiment of the present invention. Figures 6A to 6B are schematic cross-sectional views of the process of performing two exposure processes to form flat chips. Figs. 7A to 7D of Fig. 9 are schematic cross-sectional views of another process for forming the method as shown in Fig. 4D. Continued formula [Schematic description] 50. Substrate I 00: Thin film transistor array substrate II 2: Gate 114: Channel layer 11 6: Source 11 8: Drain 1 2 0: Scanning wiring 122 142: Pad 1 3 0: Gate dielectric layer
12028twf.ptd 第18頁 20052216812028twf.ptd Page 18 200522168
圖式簡單說明 140 資料配線 150 保護層 160 平坦層 170 晝素電極 172 電極材料層 200 薄膜電晶體陣列基板 210 薄膜電晶體 212 閘極 214 通道層 216 源極 218 汲極 220 掃瞄配線 222 ’ 、242 :焊墊 230 閘介電層 240 資料配線 250 保護層 260 平坦層 262 介電層 270 晝素電極 272 電極材料層 280 #刻終止層 285 歐姆接觸層 290 光阻材料層 292 圖案化光阻層 12028twf.ptd 第19頁 200522168Brief description of the drawing 140 data wiring 150 protective layer 160 flat layer 170 day element 172 electrode material layer 200 thin film transistor array substrate 210 thin film transistor 212 gate 214 channel layer 216 source 218 drain 220 scanning wiring 222 ', 242: pad 230 gate dielectric layer 240 data wiring 250 protective layer 260 flat layer 262 dielectric layer 270 day electrode 272 electrode material layer 280 #etch stop layer 285 ohmic contact layer 290 photoresist material layer 292 patterned photoresist layer 12028twf.ptd Page 19 200522168
12028twf.ptd 第20頁12028twf.ptd Page 20
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