TW200428604A - Testing method for high density flip chip BGA - Google Patents
Testing method for high density flip chip BGA Download PDFInfo
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- TW200428604A TW200428604A TW092115647A TW92115647A TW200428604A TW 200428604 A TW200428604 A TW 200428604A TW 092115647 A TW092115647 A TW 092115647A TW 92115647 A TW92115647 A TW 92115647A TW 200428604 A TW200428604 A TW 200428604A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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- Testing Or Measuring Of Semiconductors Or The Like (AREA)
Abstract
Description
200428604 五、發明說明(1) [發明所屬之技術領域] 本發明是有關於一種高密度覆晶球格陣列式封裝 (Flip Chip Ball Grid Array Package)測試製程’且特 別是有關於一種簡化及節省成本的高密度覆晶球格陣列式 封裝測試製程。 [先前技術] 晶片封裝技術的發展趨勢朝向尺寸縮小及輸入/輸出 接點增加,因而覆晶(f 1 i P c h i p )技術成為主流之一。覆 晶技術主要是在晶片上對外的接點(通常是金屬焊墊)上成 長凸塊,並透過凸塊與基板(substrate)電性連接。運用 覆晶技術可以高密度地連接輸入/輸出接點,並可建立低 電感連接。 習知封裝基板覆晶球格陣列式封裝基板的測試,由 於間距小,所以測試治具十分昂貴,測試方法也較複雜。 [發明内容] 為解決習知的問題點,本發明的目的之一係,提出 一種高密度覆晶球格陣列式封裝測試製程,在封裝的製程 中進行測試,且部份的測試步驟亦可作為封裝製程中的步 驟,且可簡化測試製程並降低測試成本。 本發明的目的之一係,提出一種高密度覆晶球格陣 列式封裝測試製程,可適用於封裝具微間距凸塊之高密度 覆晶晶片。 本發明的目的之一係,提出一種高密度覆晶球格陣 列式封裝測試製程,可降低晶片所承受的應力及應變,以200428604 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a high-density Flip Chip Ball Grid Array Package test process', and particularly to a simplification and savings Cost-effective high-density flip-chip ball grid array packaging test process. [Previous Technology] The development trend of chip packaging technology is toward reduction in size and increase in input / output contacts, so flip-chip (f 1 i P c h i p) technology has become one of the mainstream. The flip-chip technology mainly forms long bumps on external contacts (usually metal pads) on the wafer, and is electrically connected to the substrate through the bumps. With flip-chip technology, I / O contacts can be connected at high density, and low-inductance connections can be established. Conventional testing of package substrate flip-chip ball grid array type package substrates, because the pitch is small, test fixtures are very expensive and the test methods are more complicated. [Summary of the Invention] In order to solve the conventional problems, one of the objectives of the present invention is to propose a high-density flip-chip ball grid array packaging test process, and test in the packaging process, and some of the test steps can also be performed. As a step in the packaging process, it can simplify the test process and reduce the test cost. One of the objects of the present invention is to provide a high-density flip-chip ball grid array package testing process, which can be applied to package high-density flip-chip wafers with micro-pitch bumps. One of the objectives of the present invention is to propose a high-density flip-chip ball grid array package testing process, which can reduce the stress and strain on the wafer,
10394twf.ptd 第6頁 200428604 2 C' 度 靠 可 及 率 良 之 裝 明 說封is 五提 覆 度 密 高 種 - 出 提 明 發 本 的 9 他 其 及 述 上 成 達 為 具屬 ,金 板於 基覆 屬, 金層 一線 供連 提内 :一 括成 包形 %/ ο 程面 製表 試二 測第 裝一 封及 式面 列表 陣一 格第 球一 晶有 介金 該離 於遠 覆最 層且 線, 導層 一線 成連 形内 ,該 層成 電形 介以 1 , 成次 形數 ,驟 面步 表此 一覆 第重 之, 板層 基電 放金 片接 晶鄰 一之 成份 形部 。出 態露 狀暴 的以 接, 連面 性表 電二 性第 面之 全板 為基 層屬 線金 導於 之, 板口 基開 屬置 一該 、與 區係 置區 放空 片真 晶抽 一該 有及 具區 口膠 開點 置該 放中 片其 晶, 此區 。空 層真 電抽 介一 之及 板區 基膠 屬點 之介 伸之 延出 外露 往暴 角所 對口 之開 區片 置晶 放於 片, 晶口 該開 沿塊 為凸 並個 ,多 連成 相形 區。 置域 放區 片對 晶 一 凸測 於此 層 〇 標層 指線 試導 測之 一份 鑛部 電之 。出 層露 線暴 導所 之口 份開 部塊 出凸 露於 暴覆 以 , ,中 内口 層開 電塊 鍍試路 電測線 之性一 層電成 標為形 指作以 試以, 測,層 測況線 檢情導 可的之 且全板 ,不基 用失屬 墊缺金 塊有離 凸否遠 為是最 作墊化 兼塊案 係Λ圖 層定。 標決果 指質結 式品的 多晶 線成晶 連形覆 内以此 於,, 覆層内 ,線口 層導開 焊之置 防板放 一基片 成属晶 形金於 。離片 案遠晶 圖最晶 路之覆 線份一 測部附 檢出貼 視露。 目暴墊 。並球 案,焊 圖層個 面 表 主 1 有 具 片 D 開 塊 凸 與 塊 凸 使底 ,填 上一 面行 表進 ,^〇 主接 於連 成性 形電 塊層 凸皞 個導 多之 及出 以露 ,暴 所 空球 真植 抽一 於行 並進 , 〇 膠隙 點間 行的 進塊 區凸 膠入 點填 之膠 口底 開一 置將 放以 片, 晶空 於真 ,抽 驟行 步進 膠區 10394twf.ptd 第7頁 200428604 五、發明說明(3) 步驟,將多個焊球電性連接至焊球墊。 上述電鍍該測試指標層的步驟包括電鍍銅,或是依 序電鍍銅、鎳、金,或是電鍍錫鉛,或是電鍍錫等’並藉 由檢測測試指標層之電鍍品質以決定凸塊墊是否有缺失’ 以作為電性測試的結果。舉例而言’可利用鑛層(測試指 標層,即凸塊墊)的厚度,或者是鍍層(測試指標層’即凸 塊塾)的顏色進行判別。 在上述形成内連線的步驟中,包括:以薄膜沈積法形 成一薄膜内連線層,覆於該金屬基板之第一表面,形成一 第一介電層以及一第一導線層,且第一介電層覆於金屬基 板之第一表面,第一導線層覆於第一介電層。再以積層法 形成一積層内連線層,覆於薄膜内連線層,包括··形成一 第二介電層,形成一第二導線層覆於第二介電層,重覆此 步驟數次,以形成積層結構層。 在上述形成内連線的步驟中,更包括:形成一貫孔, 位於金屬基板之晶片放置區之外,貫穿該第一介電層及與 該第一介電層相鄰之該第二介電層,以接觸最接近金屬基 板之第二導線層及金屬基板,並同時接觸第一導線層。 上述内連線中之導線層的線路圖案在對應晶片放置 開口的邊緣處係呈波浪狀。 依照本發明的特徵,内連線之最遠離金屬基板之導 線層為全面性電性連接的狀態,係在内連線層之最後一次 圖案化之前的狀態。於是,在内連線層之最後一次圖案化10394twf.ptd Page 6 200428604 2 C 'degree depends on accessibility and good prestige and issuance is five high-density and high-density species-9 out of Ti Mingfa's edition and the above-mentioned Chengda is a genus, with gold plate in the base Overlay, the gold layer is on the front line for continuous lifting: a package into a% / ο process surface tabulation test, the second test of the first package and a surface array matrix, a ball, a crystal, and the gold should be separated from the farthest layer In addition, the conductive layer and the conductive layer are connected in a continuous shape. The electrical shape of the layer is intersected by 1, and the number of secondary shapes. The first step is to cover the most important ones. unit. The appearance of the exposed state is as follows. The entire surface of the second surface connected to the surface of the meter and the second surface is used as the base metal wire. The base of the board mouth is set to be connected with the empty area of the system. The area with the glue opening point is placed in the center of the crystal, this area. The hollow layer of the electric layer and the extension of the base adhesive point of the plate area are exposed to the open area opposite to the corner, and the crystal is placed on the plate. The open edge of the crystal mouth is convex and multiple. Phase shaped area. In the field, the area is convex and the crystal is convexly measured in this layer. 〇 The standard layer is a test guide for a copy of the mining department. The exposed part of the exposed layer exposed by the detonation station is exposed on the exposed cover, and the inner and inner exposed layers of the exposed block are plated with a test circuit. The layer test line can be used to detect the situation and it is full-board. It is not the most important to use the Λ layer to determine whether the lack of gold nuggets is far from convex or not. The standard fruit refers to the structure of the polycrystalline wire of the junction product. The inner layer of the wire layer is welded to prevent the substrate from being placed on the substrate to form a substrate in the form of crystal gold. The film is far away from the film, and the most crystallized circuit is covered. One line is attached to the test section. Headstorm pads. In the case of the ball, the main surface of the welding layer has a sheet D with a convex block and a convex block to fill the bottom. Fill in one side and proceed. The main block is connected to the continuous electrical block layer. After the exposure, the empty ball of the storm will be drawn one by one and go forward. 〇The gap between the glue block and the convex rubber point is filled at the bottom of the rubber mouth. The crystal will be placed in the film. Stepping rubber zone 10394twf.ptd Page 7 200428604 V. Description of the invention (3) Step, electrically connect a plurality of solder balls to a solder ball pad. The above steps for electroplating the test index layer include electroplating copper, or sequentially electroplating copper, nickel, gold, or electroplating tin-lead, or electroplating tin, etc., and determine the bump pad by detecting the electroplating quality of the test index layer. Are there missing 'as a result of electrical testing. For example, ’can be judged by the thickness of the mineral layer (test indicator layer, that is, bump pad) or the color of the plating layer (test indicator layer, that is, bump 塾). In the step of forming the interconnection, the method includes: forming a thin film interconnection layer by a thin film deposition method, covering the first surface of the metal substrate, forming a first dielectric layer and a first wire layer, and the first A dielectric layer covers the first surface of the metal substrate, and a first wire layer covers the first dielectric layer. Then, a build-up interconnecting layer is formed by a lamination method, and the thin-film interconnecting layer is covered, including ... forming a second dielectric layer, forming a second wire layer covering the second dielectric layer, repeating this step number Times to form a laminated structure layer. In the above-mentioned step of forming the interconnect, the method further includes: forming a through hole outside the wafer placement area of the metal substrate, penetrating the first dielectric layer and the second dielectric adjacent to the first dielectric layer. Layer to contact the second wire layer closest to the metal substrate and the metal substrate, and simultaneously contact the first wire layer. The wiring pattern of the wire layer in the interconnect is wavy at the edge corresponding to the opening where the chip is placed. According to the features of the present invention, the wiring layer farthest from the metal substrate of the interconnect is in a state of full electrical connection, which is the state before the last patterning of the interconnect layer. Therefore, the last patterning of the interconnect layer
10394twf.ptd 第8頁 200428604 五、發明說明(4) ‘ 之前,且在凸塊開口形成之後,便可利電鍍的方法形成測 試指標層於凸塊開口中,以形成一凸塊墊,覆於凸塊開口 所暴露出之導線層上。此時,若内連線層的電性連接為正 確(無漏接)時,每一個凸塊開口都應正確地電鍍上測試指 標層(凸塊墊)。 依此特徵,便可由測試指標層(凸塊墊)的電鍍品 質,作為電性測試的結果,例如可利用測試指標層(凸塊 墊)的厚度,或利用目視測試指標層(凸塊墊)的顏色,便 可知道内連線層的電性連接是否有漏接,因而可簡化測試 製程及成本。 依照本發明的特徵,在晶片放置區的對角延伸有一 φ 對點膠區及抽真空區,因而本發明係在晶片放置區的一隅 進行點膠,而在相對的另一隅進行抽真空,以此方式,可 縮短填底膠的時間,且可有效防止氣泡發生。同理,因為 在晶片放置開口已設置了點膠區及抽真空區,可將晶片放 置區最小化,而提高封裝的可靠度。 依照本發明的特徵,利用貫孔使積層内連線層之最 接近金屬基板之第二導線層接觸金屬基板,並同時接觸第 一導線層,再使金屬基板接地,可得良好的電.流輸送效 果。 依照本發明的特徵,各導線層在對應晶片放置開口 的邊緣處係呈波浪狀,在基板形變時,具有緩衝作用,因0 而可提高基板之忍受應變的能力。 為讓本發明之上述和其他目的、特徵、和優點能更10394twf.ptd Page 8 200428604 V. Description of the Invention (4) 'Before and after the bump opening is formed, a test index layer can be formed in the bump opening by electroplating to form a bump pad, covering the On the wire layer exposed by the bump opening. At this time, if the electrical connection of the interconnect layer is correct (no leakage), each bump opening should be properly plated with a test indicator layer (bump pad). Based on this feature, the electroplating quality of the test index layer (bump pad) can be used as a result of the electrical test. For example, the thickness of the test index layer (bump pad) can be used, or the index layer (bump pad) can be visually tested. Color, you can know whether the electrical connection of the interconnect layer is missing, which can simplify the test process and cost. According to the features of the present invention, there is a φ pair of the dispensing area and the evacuation area extending diagonally from the diagonal of the wafer placement area. Therefore, the present invention is to perform the dispensing on one side of the wafer placement area and the vacuum on the opposite side to This method can shorten the time for filling the bottom glue, and can effectively prevent the occurrence of air bubbles. In the same way, because the dispensing area and the vacuum area have been set in the wafer placement opening, the wafer placement area can be minimized and the reliability of the package can be improved. According to the features of the present invention, a through hole is used to make the second wire layer of the laminated interconnecting layer closest to the metal substrate contact the metal substrate, and at the same time contact the first wire layer, and then ground the metal substrate to obtain a good current. Conveying effect. According to the features of the present invention, each wire layer is wavy at the edge corresponding to the placement opening of the wafer, and has a buffering effect when the substrate is deformed, and the substrate's ability to withstand strain can be improved due to zero. In order to make the above and other objects, features, and advantages of the present invention more comprehensible
10394twf.ptd 第9頁 200428604 五、發明說明(5) 明顯易懂,下文特舉一較佳實施例,並配合所附圖式’作 詳細說明如下·· [實施方式] 請依序參考第1〜7圖,其繪示依照本發明之較佳實施 例的高密度覆晶球格陣列式測試封裝製程流程剖視圖。並 同時對照第8圖,其繪示高密度覆晶球格陣列式測試封裝 製程流程方塊圖。 如第8圖之步驟302,請參考第1圖,提供一金屬基板 200 ,具有一第一表面200a及一第二表面200b。 接著,如第8圖之步驟3 0 4,形成内連線層2 0 2、 2 0 8 (第1〜2圖)。 先以薄膜沈積法形成一内連線層(薄膜内連線 層)202(見第1圖),覆於金屬基板200之第一表面200a。例 如以塗佈的方式形成一介電層(第一介電層)2 0 4,並例如 利用濺鍍並配合半加成的方法形成一導線層(第一導線層) 206。介電層204係覆於金屬基板2 00之第一表面200a。導 線層2 0 6係覆於介電層2 0 4。 再以積層(built up)法形成一内連線層(積層内連線 層)208(見第2圖),其係以介電層(第二介電層)及導線層 (第二導線層)交替形成,覆於内連線層202。續如第1圖, 形成一圖案化的介電層(第二介電層)210 ,覆於内連線層 202,形成一圖案化的導線層(第二導線層)212 ,覆於介電 層 2 1 0 〇 在形成内連線層2 0 8的途中,為改善晶片的電流輸送10394twf.ptd Page 9 200428604 V. Description of the invention (5) Obviously easy to understand. The following is a detailed description of a preferred embodiment, with the accompanying drawings' for detailed description as follows. [Embodiment] Please refer to the first in order FIG. 7 is a cross-sectional view showing a manufacturing process flow of a high-density flip-chip ball grid array test package according to a preferred embodiment of the present invention. At the same time, Fig. 8 is a block diagram showing a high-density flip-chip ball grid array test package process flow chart. As shown in step 302 of FIG. 8, please refer to FIG. 1 to provide a metal substrate 200 having a first surface 200 a and a second surface 200 b. Next, as in step 304 in FIG. 8, the interconnect layers 2 2 and 2 0 8 are formed (FIGS. 1 to 2). First, an interconnecting layer (thin-film interconnecting layer) 202 is formed by a thin film deposition method (see FIG. 1) and covers the first surface 200a of the metal substrate 200. For example, a dielectric layer (first dielectric layer) 204 is formed in a coating manner, and a conductive layer (first conductive layer) 206 is formed, for example, by a sputtering method and a semi-additive method. The dielectric layer 204 is coated on the first surface 200a of the metal substrate 200. The conductive layer 2 0 6 covers the dielectric layer 2 0 4. Then, a built-up method is used to form an interconnect layer (build-up interconnect layer) 208 (see FIG. 2), which is composed of a dielectric layer (second dielectric layer) and a conductive layer (second conductive layer) ) Are alternately formed and cover the interconnect layer 202. Continuing as in FIG. 1, a patterned dielectric layer (second dielectric layer) 210 is formed, which is covered on the interconnect layer 202, and a patterned conductive layer (second conductive layer) 212 is formed, which is covered on the dielectric. Layer 2 0 〇 In order to improve the current delivery of the wafer during the formation of the interconnect layer 208
10394twf.ptd 第10頁 200428604 五、發明說明(6) 效果,更增列了如下的步驟(見第1圖)。 如第1圖所例示,以雷射鑽孔配合電鍍的方式,形成 一貫孔2 1 8,位於金屬基板2 0 0之晶片放置開口 2 5 0之晶片 放置區250a(詳如後述之第9圖)之外,貫穿第一介電層204 及與之相鄰的第二介電層210,以接觸第二導線層212及金 屬基板200,並同時接觸第一導線層206。在此,可使金屬 基板2 0 0連接至接地,配合上述貫孔2 1 8的結構特,徵,可形 成路徑短且寬廣的接地連線,因而可大大提升晶片之電流 輸送效能。 如第2圖所示,接續以積層法形成内連線層2 0 8的步 驟,形成一圖案化的介電層(第二介電層)214,覆於導線 層212,接著,形成一導線層(第二導線層)216,覆於介電 層212。此時,先暫不圖案化導線層216,使最遠離金屬基 板2 0 0之導線層2 1 6為全面性電性連接的狀態。 在第2圖中繪示的積層内連線層208雖以二層第二導 線層及二層第二介電層為例,但此僅為一個例示,其層數 並不受限於此,且依本發明之特徵,此處内連線之最遠離 金屬基板之(即表層)導線層為全面性電性連接的狀態,意 指在内連線層之最後一次圖案化之前的狀態。 接著,如第8圖之步驟3 0 6,請參考第3圖,形成一晶 片放置開口 250 ,於金屬基板2 00之第二表面200b,以暴露 出部份之介電層2 0 4。請同時參考第9圖,晶片放置開口 250具有一晶片放置區250a、一點膠區250b及一抽真空區 2 5 0 c ,其中標號2 6 0係表示此區域中所欲貼附的覆晶晶片10394twf.ptd Page 10 200428604 V. Description of the Invention (6) The effect is further listed in the following steps (see Figure 1). As exemplified in FIG. 1, a through hole 2 1 8 is formed in a manner of laser drilling and electroplating, and the wafer placement area 250 a is located at the wafer placement opening 2 500 of the metal substrate 2 0 (the details are shown in FIG. 9 described later). In addition, the first dielectric layer 204 and the second dielectric layer 210 adjacent thereto are penetrated to contact the second wire layer 212 and the metal substrate 200, and simultaneously contact the first wire layer 206. Here, the metal substrate 200 can be connected to the ground, and in accordance with the above-mentioned structure characteristics of the through hole 218, a short and wide ground connection can be formed, thereby greatly improving the current transmission efficiency of the chip. As shown in FIG. 2, the steps of forming the interconnect layer 208 by the build-up method are continued, and a patterned dielectric layer (second dielectric layer) 214 is formed, covering the wire layer 212, and then forming a wire. Layer (second wire layer) 216 overlying the dielectric layer 212. At this time, the wiring layer 216 is not patterned for the time being, so that the wiring layer 2 16 farthest from the metal substrate 200 is in a state of full electrical connection. Although the multilayer interconnecting layer 208 shown in FIG. 2 uses two layers of the second wire layer and the second layer of the second dielectric layer as examples, this is only an example, and the number of layers is not limited to this. According to the features of the present invention, the lead layer of the inner wiring farthest from the metal substrate (that is, the surface layer) is in a state of full electrical connection, which means the state before the last patterning of the inner wiring layer. Next, as shown in step 3 of FIG. 8, please refer to FIG. 3 to form a wafer placement opening 250 on the second surface 200 b of the metal substrate 200 to expose a part of the dielectric layer 204. Please refer to FIG. 9 at the same time. The wafer placement opening 250 has a wafer placement area 250a, a little glue area 250b, and a vacuum area 2 50 c. The reference numeral 2 60 indicates the chip to be attached in this area. Chip
10394twf.ptd 第11頁 200428604 五、發明說明(7) 、 (詳如第7圖所示)。晶片放置開口 2 5 0的形狀為,其中晶片 放置區2 5 0 a係呈略大於所欲貼附之覆晶晶片2 6 0的形狀, 點膠區250a及抽真空區250b為與晶片放置區250a相連,並 為沿晶片放置區2 5 0 a之對角往外延伸之一對區域。 如第8圖之步驟3 0 8 ,同如第3圖,形成多個凸塊開口 252,於暴露出之介電層内204,以暴露出部份之導線層 2 0 6。形成凸塊開口的方法,舉例而言,包括雷射鑽孔。 如第8圖之步驟3 1 0,請參考第4圖,電鍍一測試指標 層2 5 4於凸塊開口 2 5 2中,覆於凸塊開口 2 5 2所暴露出之部 份之導線層206。此時,由於最遠離金屬基板200之導線層 2 1 6為全面電性連接的狀態,因而可作為電鍍基礎。其中 || 電鍍測試指標層2 5 4的步驟包括電鍍銅,或是依序電鍍 銅、錄、金,或是電鑛錫錯,或是電鑛錫等,此測試指標 層2 5 4係兼作為凸塊墊。 如第8圖之步驟3 1 2,檢測測試指標層2 5 4之電鍍品 質,以作為電性測定的結果。因為,若各内連線層2 0 2、 2 0 8的電性連接有漏接,則所對應的凸塊開口 2 5 2所暴露出 的導線層2 0 6便不會被鍍上測試指標層(凸塊墊)2 5 4。又或 者各内連線2 0 2、2 0 8的電性連接不良時,相應地,其所對 應的凸塊開口 2 5 2所暴露出的導線層2 0 6上的電鍍品質亦不 良。 依此特徵,便可利用鍍層之厚度(測試指標層(,即 $ 凸塊墊)254之厚度),或者是可藉由目視鑛層之顏色(測試 指標層(,即凸塊墊)2 5 4之顏色)判別鍍層之有無及電鍍品10394twf.ptd Page 11 200428604 V. Description of the invention (7), (see Figure 7 for details). The shape of the wafer placement opening 2 50 is as follows. The wafer placement area 2 50 a is slightly larger than the flip-chip wafer 2 6 0 to be attached. The dispensing area 250 a and the evacuation area 250 b are the same as the wafer placement area. 250a is connected and is a pair of areas extending outward along the diagonal of the wafer placement area 250a. As shown in step 308 in FIG. 8, as in FIG. 3, a plurality of bump openings 252 are formed, and 204 are exposed in the exposed dielectric layer to expose a part of the wire layer 206. Methods of forming bump openings include, for example, laser drilling. As shown in step 3 1 0 in FIG. 8, please refer to FIG. 4. Electroplating a test index layer 2 5 4 in the bump opening 2 5 2, and covering the wire layer exposed by the bump opening 2 5 2. 206. At this time, since the lead layer 2 1 6 farthest from the metal substrate 200 is in a state of full electrical connection, it can be used as a basis for electroplating. Among them, the steps of the electroplating test index layer 2 5 4 include electroplating copper, or sequentially electroplating copper, copper, gold, or electric ore tin, or electric ore tin. The test index layer 2 5 4 is also As a bump pad. As shown in step 3 of FIG. 8, the electroplating quality of the test index layer 2 5 4 is detected as the result of the electrical measurement. Because if the electrical connection of each of the interconnecting layers 2 0, 2 0 8 is missing, the conductor layer 2 0 6 exposed by the corresponding bump opening 2 5 2 will not be plated with test indicators. Layer (bump pad) 2 5 4. Or, when the electrical connection of each of the inner wires 2 0, 2 and 8 is bad, correspondingly, the quality of the plating on the wire layer 2 06 exposed by the corresponding bump opening 2 5 2 is not good. Based on this feature, the thickness of the plating layer (the thickness of the test indicator layer (ie, the bump pad) 254) or the color of the mineral layer (the test indicator layer (ie, the bump pad)) 2 5 4 color) Discrimination of plating and electroplating
10394twf.ptd 第12頁 200428604 五、發明說明(8) 質。舉例而言,若在電鍍測試指標層(凸塊墊)2 5 4時應用 了鎳、金,則可輕易地以顏色判別出電鍍品質(即電性測 試的結果)。 在上述的測試中,若為不良品可先行挑出,若為良 品,則可續進行如第8圖之步驟3 1 4,請參考第5圖,圖案 化最遠離金屬基板200之導線層216,以形成一線路圖案 21 6a ° 如第8圖之步驟3 1 6,目視檢測線路圖案2 1 6 a。至 此,由於此處的線路圖案216a為最遠離金屬基板200(亦即 最遠離覆晶晶片2 6 0 ),是以,線路圖案2 1 6 a之間距較大, 可直接以目視檢查線路圖案。 之後,如第8圖之步驟3 1 8,請參考第6圖,形成一防 焊層220,覆於内連線層208,此防焊層220具有多個開口 220a以暴露出部份之最遠離金屬基板2〇()之導線層216,以 形成知球墊2 2 2。在形成該防焊層2 2 0的步驟之後,亦可以 如第8圖之步驟3 1 9,利用探針測試焊球墊2 2 2,以進行短 路測試。 在進行上述測試步驟之後,才在合格的基板上貼附 晶片,如第8圖之步驟3 2 0 ,請參考第7圖,貼附一覆晶晶 片2 6 0於晶片放置開口 2 5 0中之晶片放置區域2 5 0 a内。覆晶 晶片260具有一主動表面260a,多個凸塊262形成於主動表 面260a上。藉由一回焊步驟,使凸塊262與凸塊開口252所 暴露出之凸塊墊與導線層2 〇 6電性連接。 接者’如弟8圖之步驟3 2 2 ’進行一填底膠步驟,於10394twf.ptd Page 12 200428604 V. Description of the invention (8) Quality. For example, if nickel and gold are applied to the plating test index layer (bump pad) 2 5 4, the plating quality (ie, the result of the electrical test) can be easily discriminated by color. In the above test, if it is a defective product, it can be sorted out first. If it is a good product, it can be continued as shown in Figure 3, step 3 1 4. Please refer to Figure 5, pattern the wire layer 216 farthest from the metal substrate 200. In order to form a circuit pattern 21 6a °, as in step 3 1 6 of FIG. 8, visually inspect the circuit pattern 2 1 6 a. So far, since the wiring patterns 216a here are farthest from the metal substrate 200 (that is, farthest from the flip-chip wafer 2 60), the distance between the wiring patterns 2 1 6a is large, and the wiring patterns can be visually inspected directly. Then, as shown in step 3 1 in FIG. 8, please refer to FIG. 6 to form a solder resist layer 220 covering the interconnect layer 208. The solder resist layer 220 has a plurality of openings 220 a to expose a part of the most The conductive wire layer 216 is far from the metal substrate 20 () to form a ball pad 2 2 2. After the step of forming the solder resist layer 2 2 0, the solder ball pad 2 2 2 can also be tested with a probe as in step 3 19 of FIG. 8 to perform a short-circuit test. After performing the above test steps, attach the wafer to the qualified substrate, as shown in step 3 2 0 in Figure 8, refer to Figure 7, and attach a flip-chip wafer 2 60 to the wafer placement opening 2 50. The wafer placement area is within 250 a. The flip-chip wafer 260 has an active surface 260a, and a plurality of bumps 262 are formed on the active surface 260a. Through a re-soldering step, the bump pads exposed by the bumps 262 and the bump openings 252 are electrically connected to the wire layer 206.接 者 ’Such as the step 3 2 2 in the figure 8 to perform a primer filling step, in
10394twf.ptd 第13頁 200428604 五、發明說明(9) 晶片放置開口 2 5 0之點膠區2 5 0 b進行點膠,並於抽真空區 2 5 0 c進行抽真空,以將一底膠2 7 0填入凸塊2 6 2之間的間 隙。依本發明之精神可知,並不需限定晶片放置開口 2 5 0 的形狀,其關鍵在於晶片放置區2 5 0 a係接近並略大於覆晶 晶片2 6 0之外形。而點膠區2 5 0 a及抽真空區2 5 0 b係與晶片 放置區250a相連,並分別位於晶片放置區250a之相對的兩 側,以利於抽真空作業。 如第8圖之步驟324,同如第7圖,進行一封膠步驟, 以一封膠材料2 9 0填入晶片放置開口 2 5 0,以包覆底膠 2 7 0 ,包圍覆晶晶片2 6 0 ,並暴露出部份之覆晶晶片2 6 0。 如第8圖之步驟326,同如第7圖,進行一植球步驟, 透過焊球墊2 2 2將多個焊球2 8 0電性連接至防焊層2 2 0所暴 露出之部份之最遠離金屬基板200之導線層216,至此以完 成覆晶球格陣列式封裝。 利用上述簡化的測試製程,可以目視檢測習知技術 中最昂貴及最複雜的電性測試步驟(與高密度覆晶晶片之 凸塊連接處),大幅節省了測試成本。 請參考第1 0圖,其繪示各導線層對應於晶片放置開 口周圍處的線路圖案之一例示,圖中係以第一導線層為例 子。在此值得注意的是,在形成上述導線層(2 0 6、2 1 2、 2 1 6 )之方法包括,在對應晶片放置開口 2 5 0的邊緣處(如圖 中虛線2 4 8 )係呈波浪狀的線路圖案。 各導線層在對應晶片放置開口的邊處,形成此波浪 狀線圖案的原因是:依本發明的特徵,在本發明之覆晶球10394twf.ptd Page 13 200428604 V. Description of the invention (9) Wafer placement opening 2 5 0 dispense area 2 5 0 b for dispensing, and vacuum extraction area 2 5 0 c for vacuuming 2 7 0 fills in the gap between the bumps 2 6 2. According to the spirit of the present invention, it is not necessary to limit the shape of the wafer placement opening 250. The key is that the wafer placement area 250a is close to and slightly larger than the shape of the flip-chip wafer 260. The dispensing area 250a and the vacuuming area 250b are connected to the wafer placement area 250a, and are located on opposite sides of the wafer placement area 250a, respectively, to facilitate the vacuuming operation. As shown in step 324 in FIG. 8, as in FIG. 7, a glue step is performed. A piece of glue material 2 90 is filled into the wafer placement opening 2 50 to cover the bottom glue 2 7 0 to surround the chip-on-wafer. 2 6 0, and a part of the flip chip 2 6 0 is exposed. As shown in step 326 in FIG. 8, as in FIG. 7, a ball planting step is performed, and a plurality of solder balls 2 8 0 are electrically connected to the exposed portions of the solder resist 2 2 0 through the solder ball pad 2 2 2. As far as the conductive layer 216 is farthest away from the metal substrate 200, the flip-chip ball grid array package is completed. With the simplified test process described above, the most expensive and complicated electrical test steps (connected to the bumps of high-density flip-chip wafers) in conventional techniques can be visually inspected, which greatly saves test costs. Please refer to FIG. 10, which shows an example of a wiring pattern corresponding to the periphery of the chip placement opening of each wire layer. The first wire layer is taken as an example in the figure. It is worth noting here that the method for forming the above-mentioned wire layer (206, 21, 2, 1 16) includes, at the edge corresponding to the chip placement opening 2 50 (as shown by the dashed line 2 4 8 in the figure). Wavy line pattern. The reason for the formation of this wavy line pattern at the edge of the corresponding opening where each wafer layer is placed is: according to the features of the present invention, the crystal ball of the present invention
10394twf.ptd 第14頁 200428604 五、發明說明(10) . 格陣列式封裝中,在晶片放置開口以外的部份’皆包括了 金屬基板、薄膜内連線層及積層結構層,然而,在晶片放 置開口中,並無金屬基板的部份,所以此封裝結構在對應 晶片放置開口周圍處則成為結構中較弱的部份。 依照本發明之精神,利用在晶片放置開口 2 5 0的邊緣 處2 4 8呈波浪狀拉長的線路圖案,在基板形變(例如受熱膨 脹)時,具有緩衝作用,可不致使導線因形變而被破壞’ 因而可提高產品之可靠度。由此可知,本發明亦不需限定 此波浪狀,簡言之如鋸齒狀,或是其他彎摺形狀者皆屬 之。 由實施例之揭露可知,本發明至少具有如下之優點: (1 ).本發明在圖案化最遠離金屬基板(即最遠離覆晶晶片)0 之導線層(最後一道圖案化步驟)之前,並在暴露出供凸塊 電性連接之導線層之後,可利用此全面性電性連接之導線 層作為電鍍基礎,以電鍍測試指標層(凸塊墊)。若各内連 線層之電性連接良好,則此測試指標層(凸塊墊)之電鍍品 質亦良好;若内連線層中有電性漏接或電性連接不良的情 形,則會有鍍不上測試指標層(凸塊墊)或是電鍍品質不良 的情形。藉此,此測試指標層(凸塊墊)除了可供作後續與 凸塊相連之凸塊墊之外,還可以其電鍍品質作為電性測試 的結果。 (2 )·接續(1 )之特點,藉由適當地挑選電鍍測試指標層(凸 塊墊)的材料,便可利用鍍層的厚度或是目視鍍層的顏色 判別出電性測試的結果。可以目視檢測習知技術中最昂貴10394twf.ptd Page 14 200428604 V. Description of the invention (10). In the grid array package, the part outside the chip placement openings' includes a metal substrate, a thin film interconnect layer and a laminated structure layer. However, in the wafer There is no part of the metal substrate in the placement opening, so this packaging structure becomes the weaker part of the structure around the corresponding wafer placement opening. According to the spirit of the present invention, the use of a wavy elongated circuit pattern at the edges of the chip placement openings 250 is a buffering effect when the substrate is deformed (such as thermal expansion), so that the wires are not deformed and deformed. Destruction 'can thus increase the reliability of the product. It can be seen that the present invention does not need to be limited to this wavy shape, in short, such as a zigzag shape or other bent shapes. It can be known from the disclosure of the embodiments that the present invention has at least the following advantages: (1). Before the patterning of the wire layer (the last patterning step) farthest from the metal substrate (that is, the farthest from the flip chip), the present invention has: After the wire layer for the electrical connection of the bumps is exposed, the wire layer for the comprehensive electrical connection can be used as the basis for electroplating, and the test index layer (bump pad) can be electroplated. If the electrical connection of each interconnect layer is good, the plating quality of this test indicator layer (bump pad) is also good; if there is a situation of electrical leakage or poor electrical connection in the interconnect layer, there will be Failure to plate the test index layer (bump pad) or poor plating quality. In this way, in addition to being used as a subsequent bump pad connected to the bump, this test index layer (bump pad) can also be used as the result of electrical testing for its plating quality. (2) · Continuing the characteristics of (1), by properly selecting the material of the plating test index layer (bump pad), the result of the electrical test can be determined by the thickness of the plating layer or the color of the plating layer visually. The most expensive of the conventional techniques that can be visually inspected
10394twf.ptd 第15頁 200428604 五、發明說明(11) 及最複雜的電性測試步驟(與高密度覆晶晶片之凸塊連接 處),大幅節省了測試成本。 (3 ).本發明在晶片放置區的對角延伸有一對點膠區及抽真 空區,因而本發明係在晶片放置區的一隅進行點勝,而在 相對的另一隅進行抽真空,以此方式,可縮短填底膠的時 間,且可有效防止氣泡發生。同理,因為在晶片放置開口 已設置了點膠區及抽真空區,可將晶片放置區最小化,而 提高封裝的可靠度。 (4 ).本發明利用貫孔使積層内連線層之最接近金屬基板之 第二導線層和金屬基板接觸,並使薄膜内連線層的導線層 透過此貫孔直接和金屬基板相連接,再使金屬基板接地, 可使覆晶晶片獲得良好的電流輸送效果。 (5 ).本發明的各導線層在對應晶片放置開口處係呈波浪 狀,在基板形變時,具有緩衝作用,因而可提高基板之忍 受應變的能力,因而提高產品之可靠度。 雖然本發明已以較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍内,當可作些許之更動與潤飾,因此本發明之保 護範圍當視後附之申請專利範圍所界定者為準。10394twf.ptd Page 15 200428604 V. Description of the invention (11) and the most complicated electrical test steps (connected to the bumps of high-density flip-chip wafers), greatly saving test costs. (3). In the present invention, a pair of dispensing areas and vacuum-extracting areas extend diagonally across the wafer placement area. Therefore, the present invention performs dot victory in one corner of the wafer placement area, and performs vacuum evacuation in the opposite side. This method can shorten the time for filling the bottom glue, and can effectively prevent the occurrence of air bubbles. In the same way, because the dispensing area and the vacuum area have been set in the wafer placement opening, the wafer placement area can be minimized, and the reliability of the package can be improved. (4) The present invention uses a through hole to contact the second wire layer of the laminated interconnecting layer closest to the metal substrate and the metal substrate, and directly connects the wire layer of the thin film interconnecting layer to the metal substrate through the through hole. Then, the metal substrate is grounded, so that the flip-chip wafer can obtain a good current transmission effect. (5) Each wire layer of the present invention is wavy at the opening where the corresponding wafer is placed, and has a buffering effect when the substrate is deformed, thereby improving the ability of the substrate to withstand strain and thus improving the reliability of the product. Although the present invention has been disclosed in the preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some modifications and retouching without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be determined by the scope of the attached patent application.
10394twf.ptd 第16頁 200428604 圖式簡單說明 第1〜7圖繪示依照本發明之較佳實施例的一種高密度 覆晶球格陣列式封裝測試製程流程剖視圖; 第8圖繪示依照本發明之較佳實施例的一種高密度覆 晶球格陣列式封裝測試製程流程方塊圖; 第9圖繪示依照本發明之較佳實施例的晶片放置開口 之一例示的平面圖;以及 第1 0圖繪示依照本發明之較佳實施例的各導線層之 線路圖案之一例示的平面圖。 [圖式標示說明] 200 : 金屬基板 202 :内連線層 204 、 210 、 214 :介電層 206、212、216 :導線層 2 0 8 : 内連線層 21 6 a : 線路圖案 2 18 : 貫孔 220: 防焊層 220a: 開口 2 2 2 : 焊球墊 2 4 8 : 晶片放置開口的邊緣處 2 5 0 : 晶片放置開口 2 5 0 a : 晶片放置區 2 5 0 b : 點膠區 250c: 抽真空區 2 5 2 : 凸塊開口 2 6 0 : 覆晶晶片 2 54 : 測試指標層(凸塊墊) 2 6 0 a : 主動表面 262: 凸塊 2 7 0 : 底膠 2 8 0 : 焊球 2 9 0 : 封膠 讀10394twf.ptd Page 16 200428604 Brief Description of Drawings Figures 1 to 7 show cross-sectional views of a high-density flip-chip ball grid array packaging test process flow diagram according to a preferred embodiment of the present invention; Figure 8 shows a process according to the present invention A block diagram of a high-density flip-chip ball grid array package test process flow diagram of a preferred embodiment; FIG. 9 illustrates an exemplary plan view of a wafer placement opening according to a preferred embodiment of the present invention; and FIG. 10 An exemplary plan view of one of the wiring patterns of each of the wiring layers according to the preferred embodiment of the present invention is shown. [Illustration of diagrammatic representation] 200: Metal substrate 202: Interconnect layers 204, 210, 214: Dielectric layers 206, 212, 216: Wire layer 2 0 8: Interconnect layer 21 6a: Circuit pattern 2 18: Through hole 220: solder mask 220a: opening 2 2 2: solder ball pad 2 4 8: edge of wafer placement opening 2 5 0: wafer placement opening 2 5 0 a: wafer placement area 2 5 0 b: dispensing area 250c: Evacuation area 2 5 2: Bump opening 2 6 0: Chip on wafer 2 54: Test index layer (bump pad) 2 6 0 a: Active surface 262: Bump 2 7 0: Primer 2 8 0 : Solder ball 2 9 0: Sealant read
10394twf.ptd 第17頁10394twf.ptd Page 17
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