TW200428142A - Positive photoresist composition for manufacturing system LCD, manufacturing method for the positive photoresist and formation method of resist pattern - Google Patents

Positive photoresist composition for manufacturing system LCD, manufacturing method for the positive photoresist and formation method of resist pattern Download PDF

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TW200428142A
TW200428142A TW093114496A TW93114496A TW200428142A TW 200428142 A TW200428142 A TW 200428142A TW 093114496 A TW093114496 A TW 093114496A TW 93114496 A TW93114496 A TW 93114496A TW 200428142 A TW200428142 A TW 200428142A
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photoresist composition
photoresist
carbon atoms
component
positive
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TW093114496A
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TWI285789B (en
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Kousuke Doi
Satoshi Niikura
Yasuhide Ohuchi
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Tokyo Ohka Kogyo Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • G03F7/0392Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/0226Quinonediazides characterised by the non-macromolecular additives
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • G03F7/0236Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • G03F7/0392Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
    • G03F7/0397Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/075Silicon-containing compounds
    • G03F7/0757Macromolecular compounds containing Si-O, Si-C or Si-N bonds
    • G03F7/0758Macromolecular compounds containing Si-O, Si-C or Si-N bonds with silicon- containing groups in the side chains

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Materials For Photolithography (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Liquid Crystal (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)

Abstract

A positive photoresist composition is provided which is excellent in storage stability and is favorable for manufacturing system LCD having integrated circuits and liquid crystal display portions on a substrate. The positive photoresist composition for manufacturing system LCD is obtained by dissolving into an organic solvent, (A) an alkali soluble resin, (B) a naphthoquinonediazido ester compound containing esterification reaction product of a compound represented by the following general formula (I) with 1,2-naphthoquinonediazide sulfonyl compound, (C) a phenolic hydroxyl group-containing compound with a molecular weight no more than 1000, and (D) a reduction inhibiting agent.

Description

200428142 (1) 玖、發明說明 【發明所屬之技術領域】 本發明係有關於在一基板上形成積體電路及液晶顯示 部份之LCD製造用正型光阻組成物,該正型光阻組成物之 調製方法,以及使用該正型光阻組成物的光阻圖案之形成 方法。 【先前技術】 向來,半導體元件、液晶顯示元件(LCD),尤其是 TFT之製造時之光阻材料大多採用因適合於ghi線(g線、h 線及i線全部包含之光線)曝光,比較廉價、靈敏度高、 鹼可溶性樹脂係用酚醛淸漆樹脂、感光性成分(以下略作 PAC )係用含萘醌二疊氮基之化合物的酚醛淸漆-萘醌二 疊氮系正型光阻組成物(參考例如專利文獻1至4 )。 製造LCD時,因於基板上僅形成顯示器之像素部份, 該正型光阻組成物具有能形成非常粗之圖案(例如3至 5μιη左右)之靈敏度即可。因而,PAC主要係用靈敏度不 甚高,但廉價之二苯基酮系之酚化合物與1,2 -萘醌二疊 氮一 5 —碩基化合物之酯化反應產物(二苯基酮系PAC ) 。又,二苯基酮系PAC因保存安定性優,尤其靈敏度歷時 變化小,LCD製造中形成之光阻圖案亦如上,目標係極 粗尺寸,目前爲止,有關光阻組成物之保存安定性尙不成 問題。 而近年來,對於新世代之LCD,於一玻璃基板上與顯 -5- (2) (2)200428142 示部份同時形成驅動器、DAC (數位一類比轉換器)、影 像處理器、視訊控制器、RAM等積體電路部份之所謂「系 統LCD」的高功能LCD,有盛行之技術開發(參考例如非 專利文獻1 )。以下,本說明書中,將如此之於一基板上 形成積體電路及液晶顯示部份之LCD,方便上稱作系統 LCD。 如此之系統LCD中,例如,顯示部份之圖案尺寸係2 至ΙΟμιη左右,相對地,積體電路部份係以0.5至2·0μπι左 右之微細尺寸形成。因而,於系統LCD製造用正型光阻 組成物,有可同時形成形狀良好的微細圖案及較粗圖案之 能力(高解析度及線性)的基本要求。 又’作爲系統LCD之基板,低溫多晶矽,尤其是以 600 °C以下之低溫程序形成的低溫多晶矽,因此非晶質矽 電阻小且遷移率高故合適而受到期待。因之,以低溫多晶 矽用於基板的系統LCD之開發正活躍地進行,適合於使用 低溫多晶矽之系統LCD的製造之組成物,其開發受到期待 〇 如上的系統LCD之製造中,爲形成微細光阻圖案,適 合於ghi線曝光之習知二苯基酮系pAc難以適用,預測以 適合於i線曝光之非二苯基酮系PAC之使用爲合適。又, 因有形成微細光阻圖案之必要,如同上述半導體元件之製 造,光阻特性之歷時變化嚴予控制,保存安定性優之光阻 組成物預計會有需求。 但是,據本發明人等所知,含非二苯基酮系PAC之光 (3) (3)200428142 阻組成物,於解析度固佳,於保存安定性則有困難’調製 後保存中起歷時變化,有時會發生靈敏度、解析度等光阻 特性之變化。因而,保存該光阻組成物時’必須嚴控保存 溫度於約〇至20 °C之溫度範圍。又’即使作如此之溫度控 制,仍有不得六個月程度之保存安定性之問題。因之’由 於光阻特性之歷時變化,形成之光阻圖案形狀受影響,而 作嚴密溫控成本又高,仍不適用於系統LCD之製造。 專利文獻1日本專利特開2000 - 1 3 1 83 5號公報 專利文獻2特開2001- 75272號公報 專利文獻3特開2000 - 1 8 1 055號公報 專利文獻4特開2000 - 112120號公報 非專利文獻 1 Semiconductor FPD World 2001.9, pp.50 —67。 【發明內容】 發明所欲解決之課題 因此,本發明之課題在提供,適合於在一基板上形成 積體電路及液晶顯示部份之系統LCD製造用,含非二苯 基酮系PAC感光性成分,且保存安定性優之正型光阻組成 物,該正型光阻組成物之調製方法以及光阻圖案之形成方 法。 用以解決課題之手段200428142 (1) 发明 Description of the invention [Technical field to which the invention belongs] The present invention relates to a positive-type photoresist composition for LCD manufacturing in which an integrated circuit and a liquid crystal display portion are formed on a substrate. The positive-type photoresist composition Material modulation method and method for forming photoresist pattern using the positive photoresist composition. [Previous technology] Conventionally, most of the photoresist materials used in the manufacture of semiconductor elements, liquid crystal display elements (LCD), and especially TFTs are exposed by light suitable for the ghi line (g-line, h-line, and i-line). Inexpensive, high sensitivity, phenolic lacquer resin for alkali-soluble resins, photosensitive component (hereinafter abbreviated as PAC) phenolic lacquer-naphthoquinonediazide positive photoresist for compounds containing naphthoquinonediazide groups Composition (refer to, for example, Patent Documents 1 to 4). When manufacturing an LCD, since only the pixel portion of the display is formed on the substrate, the positive photoresist composition has a sensitivity capable of forming a very coarse pattern (for example, about 3 to 5 μm). Therefore, PAC is mainly used for the esterification reaction product of low-priced diphenyl ketone phenol compound and 1,2-naphthoquinonediazide-5-succinyl compound (diphenyl ketone PAC ). In addition, the diphenyl ketone PAC has excellent storage stability, especially small changes in sensitivity over time. The photoresist pattern formed in the LCD manufacturing is also the same as above, and the target is an extremely coarse size. So far, the storage stability of the photoresist composition is stable. No problem. In recent years, for the new generation of LCD, drivers, DACs (digital-to-analog converters), image processors, and video controllers are simultaneously formed on a glass substrate with the display part of -5- (2) (2) 200428142. High-function LCDs called "system LCDs" with integrated circuit parts such as RAM, RAM, etc., have prevailed in technology development (see, for example, Non-Patent Document 1). Hereinafter, in this specification, an LCD in which an integrated circuit and a liquid crystal display portion are formed on a substrate in this manner is conveniently referred to as a system LCD. In such a system LCD, for example, the pattern size of the display portion is about 2 to 10 μm, and in contrast, the integrated circuit portion is formed with a fine size of about 0.5 to 2.0 μm. Therefore, the positive photoresist composition used in the manufacture of system LCDs has the basic requirement of the ability to form fine patterns and coarse patterns with good shapes (high resolution and linearity) simultaneously. Also, as the substrate of the system LCD, low-temperature polycrystalline silicon, especially low-temperature polycrystalline silicon formed by a low-temperature process below 600 ° C, is suitable because of its low resistance and high mobility. Therefore, the development of a system LCD using low-temperature polycrystalline silicon as a substrate is being actively carried out. The composition suitable for the manufacture of a system LCD using low-temperature polycrystalline silicon is expected to be developed. In the manufacture of the system LCD described above, fine light is formed. It is difficult to apply the conventional diphenyl ketone pAc suitable for ghi line exposure, and it is predicted that the use of non-diphenyl ketone PAC suitable for i line exposure is suitable. In addition, since it is necessary to form a fine photoresist pattern, as in the manufacture of the above-mentioned semiconductor device, the change in the photoresist characteristics over time is strictly controlled, and a photoresist composition with excellent stability is expected to be required. However, as far as the present inventors know, the light-containing (3) (3) 200428142 non-diphenyl ketone PAC-containing resist composition has a good resolution and is difficult to maintain stability. Changes over time may cause changes in photoresistance characteristics such as sensitivity and resolution. Therefore, when the photoresist composition is stored, it is necessary to strictly control the storage temperature in a temperature range of about 0 to 20 ° C. Moreover, even with such temperature control, there is still a problem of preservation stability of not more than six months. Because of the change of the photoresistance characteristics over time, the shape of the photoresist pattern formed is affected, and the cost of tight temperature control is high, which is still not suitable for the manufacture of system LCDs. Patent Literature 1 Japanese Patent Laid-Open No. 2000-1 3 1 83 5 Patent Literature 2 Japanese Patent Laid-Open No. 2001-75272 Patent Literature 3 Japanese Patent Laid-Open No. 2000-1 8 1 055 Patent Literature 4 Japanese Patent Laid-Open No. 2000-112120 Patent Document 1 Semiconductor FPD World 2001.9, pp.50-67. [Summary of the Invention] The problem to be solved by the invention Therefore, the problem of the present invention is to provide a system LCD suitable for forming an integrated circuit and a liquid crystal display part on a substrate, and containing non-diphenyl ketone PAC photosensitivity. Ingredients, and store a positive photoresist composition with excellent stability, a modulation method of the positive photoresist composition, and a method of forming a photoresist pattern. Means to solve the problem

本發明人等爲解決上述課題精心探討結果發現,PAC (4) 200428142 乃使用非二苯基酮系之聚酚化合物與1,2_萘醌二疊氮磺 醯化合物的酯化反應產物之正型光阻組成物中’配合以苯 醌等抗還原劑而得之正型光阻組成物,瓶內保存中起歷時 變化而產生光阻特性歷時變化之現象受抑,保存安定性提 升,係適用於系統LCD的製造之材料,而完成本發明。 亦即,本發明提供,其特徵爲:將(A )鹼可溶性樹 脂,(B)含有下述一般式(I)In order to solve the above problems, the inventors have carefully studied and found that PAC (4) 200428142 is a positive reaction product of an esterification reaction using a non-diphenyl ketone-based polyphenol compound and a 1,2-naphthoquinonediazidesulfonium compound. In the photoresist composition, a positive photoresist composition obtained by blending with an anti-reducing agent such as benzoquinone. The phenomenon that the photoresistance characteristics change with time during the storage in the bottle is suppressed, and the stability of storage is improved. Materials suitable for the manufacture of system LCDs complete the present invention. That is, the present invention is characterized in that (A) an alkali-soluble resin and (B) contain the following general formula (I)

R> • if ( • / R8 R”R > • if (• / R8 R ”

(〇H)b …① [式中R1至R8各自獨立表氫原子、鹵素原子、碳原子 數1至6之烷基、碳原子數1至6之烷氧基,或碳原子數3至6 之環烷基;R11各獨立表氫原子或碳原子數1至6之烷基; R9可係氫原子或碳原子數1至6之烷基,此時,Q1表氫原子 、碳原子數1至6之烷基式下述化學式(II)(〇H) b… ① [wherein R1 to R8 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or 3 to 6 carbon atoms Cycloalkyl; R11 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; R9 may be a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; at this time, Q1 represents a hydrogen atom and a carbon atom of 1 Alkyl formula to 6 of the following chemical formula (II)

(式中R12及R13各自獨立表氫原子、鹵素原子、碳原 -8- (5) (5)200428142 子數1至6之烷基、碳原子數1至6之烷氧基,或碳原子數3 至6之環烷基;c示1至3之整數)之餘基,或者,Q1可與R9 之末端結合,此時,Q1連同R9及,Q1與R9間之碳原子,表 碳鏈3至6之環烷基;a、b表1至3之整數;d表0至3之整數 ;a、b或d係3時各無R3、R6或R8 ; η表0至3之整數。]之化 合物與1,2-萘醌二疊氮磺醯化合物之酯化反應產物的萘 醌二疊氮酯化物,(C)分子量1000以下之含有酚式羥基 之化合物以及(D )抗還原劑溶解於有機溶劑而得,於一 基板上可形成積體電路及液晶顯示部份之LCD製造用正 型光阻組成物(以下或稱本發明之正型光阻組成物)。 又,本發明提供,混合上述(A )成分之有機溶劑溶 液中配合有上述(D)成分之樹脂溶液、上述(B)成分 及(C)成分的上述正型光阻組成物之調製方法。 又,本發明提供,其特徵爲:包含(1)將上述正型 光阻組成物塗敷於基板上,形成塗膜之步驟,(2)作上 述塗膜已形成之基板的加熱處理(預烘烤),於基板上形 成光阻被膜之步驟,(3)對於上述光阻被膜,使用描繪 有2.0 μιη以下之光阻圖案形成用光罩圖案,及超過2.0 μιη 之光阻圖案形成用光罩圖案二者之光罩作選擇性曝光之步 驟,(4 )對於上述選擇性曝光後之光阻被膜施以加熱處 理(曝光後烘烤:ΡΕΒ )之步驟,(5)對於上述加熱處 理後之光阻被膜,施以使用鹼水溶液之顯像處理,於上述 基板上同時形成圖案尺寸2 ·0μιη以下之積體電路用光阻圖 案,超過2·0μϊη之液晶顯示部份用之光阻圖案的步驟之光 -9- (6) (6)200428142 阻圖案的形成方法。 【實施方式】 以下詳細說明本發明。 《LCD製造用正型光阻組成物》 < (A )成分> (A)成分係鹼可溶性樹脂 (A )成分無特殊限制’可自通常能用作正型光阻組 成物的被膜形成物質者之中,任意選用一種或二種以上。 有例如’酚類(酚、間甲酚、對甲酣、二甲酚、三甲 酚等)、與醛類(甲醛、甲醛前驅物、丙醛、2_羥苯甲 醛、3_羥苯甲醛、4 —羥苯甲醛等)及/或酮類(丁酮、 丙酮等),於酸性觸媒存在下縮合而得之酚醛淸漆樹脂; 羥苯乙烯之單聚物、羥苯乙烯與其它苯乙烯系單體之 共聚物,羥苯乙烯與丙烯酸或甲基丙烯酸或其衍生物之共 聚物等羥苯乙烯系樹脂; 丙烯酸或甲基丙烯酸與其衍生物之共聚物丙烯酸或甲 基丙烯酸系樹脂等。 尤以含有選自間甲酚、對甲酚、3,4_二甲酚及2,3 ,5 -三甲酚中之至少二種的酚類與含有甲醛之醛類縮合 反應得之酚醛淸漆樹脂,適合於高靈敏度、解析度優之光 阻材料的調製。 (A )成分可依一般方法製造 (A)成分經凝膠滲透層析之聚苯乙烯換算質量平均 -10- (7) (7)200428142 分子量隨種類而異’但基於靈敏度、圖案形成係使之爲 2000至 1 00000,3000至 300000更佳。 (A)成分可依一般方法製造。 < (B )成分> (B )成分係萘醌二疊氮醌化物,含上述一般式(ϊ ) 之酚化合物與1,2-萘醌二疊氮磺醯化合物之酯化反應產 物(下稱非二苯基酮系PAC )。含該非二苯基酮系PAC之 正型光阻組成物靈敏度高且解析度高。又,適合於使用i 線之光微影術,在線性、焦點深度(D Ο F )等特性上亦佳 〇 —般式(I)中,R1至R8各自獨立表氫原子、鹵素原 子、碳原子數1至6之直鏈或分枝烷基,有碳原子數1至6之 直鏈或分枝烷基之烷氧基,或碳原子數3至6之環烷基; R1()、R11各獨立表氫原子,或碳原子數1至6之直鏈或分枝 烷基;R9可係氫原子或碳原子數1至6之直鏈或分枝烷基, 此時Q1表氫原子,碳原子數1至6之直鏈或分枝烷基,或上 述化學式(II)之餘基,或者,Q〗可與R9之末端結合,此 時Q1連同R9及,Q1與R9間之碳原子,表碳鏈3至6之環烷基 ;a、b表1至3之整數;(1表〇至3之整數;η表〇至3之整數。 而Q1及R9連同Q1與R9間之碳原子,形成碳鏈3至6之環 烷基時’ Q1與R9結合,形成碳原子數2至5之亞烷基。 一般式(I)之該酚化合物有,參(4 一羥苯基)甲烷 、雙(4 —羥一 3 —甲苯基)一2 —羥苯甲烷、雙(4一羥一 -11 - 200428142(Wherein R12 and R13 each independently represent a hydrogen atom, a halogen atom, a carbon atom-8- (5) (5) 200428142 alkyl groups having 1 to 6 carbon atoms, alkoxy groups having 1 to 6 carbon atoms, or carbon atoms A cycloalkyl group of 3 to 6; c represents an integer of 1 to 3), or Q1 may be bonded to the terminal of R9, at this time, Q1 together with R9 and the carbon atom between Q1 and R9, indicating the carbon chain A cycloalkyl group of 3 to 6; a and b are integers of 1 to 3; d is an integer of 0 to 3; a, b or d is 3 each without R3, R6 or R8; η is an integer of 0 to 3. ] The naphthoquinonediazide ester product of the esterification reaction of the compound with 1,2-naphthoquinonediazidesulfonium sulfonium compound, (C) a compound containing a phenolic hydroxyl group with a molecular weight of 1,000 or less, and (D) an anti-reducing agent It is obtained by dissolving in an organic solvent, and can form a positive type photoresist composition (hereinafter referred to as the positive type photoresist composition of the present invention) for LCD manufacturing of integrated circuits and liquid crystal display parts on a substrate. The present invention also provides a method for preparing the positive photoresist composition in which the resin solution containing the component (D), the component (B), and the component (C) are mixed in an organic solvent solution in which the component (A) is mixed. In addition, the present invention provides: (1) a step of applying the positive photoresist composition on a substrate to form a coating film; and (2) performing a heat treatment (preliminary process) on the substrate on which the coating film has been formed. Baking), the step of forming a photoresist film on the substrate, (3) For the above photoresist film, use a photomask pattern for forming a photoresist pattern below 2.0 μm, and a photoresist for forming a photoresist pattern exceeding 2.0 μm The photomasks of the two mask patterns are subjected to the steps of selective exposure, (4) the step of applying heat treatment (post-exposure baking: PEB) to the photoresist film after the selective exposure, and (5) the above heat treatment. The photoresist film is subjected to a development treatment using an alkaline aqueous solution to simultaneously form a photoresist pattern for an integrated circuit having a pattern size of less than 2.0 μm on the above substrate, and a photoresist pattern for a liquid crystal display portion exceeding 2.0 μm Step of the light-9- (6) (6) 200428142 Method for forming a resist pattern. [Embodiment] The present invention will be described in detail below. "Positive Photoresist Composition for LCD Manufacturing" < (A) component > (A) Component is alkali-soluble resin (A) component is not particularly limited 'can be formed from a coating film which can generally be used as a positive photoresist composition Among the material ones, one kind or two or more kinds are arbitrarily selected. For example, 'phenols (phenol, m-cresol, p-cresol, xylenol, tricresol, etc.), and aldehydes (formaldehyde, formaldehyde precursors, propionaldehyde, 2-hydroxybenzaldehyde, 3-hydroxybenzaldehyde, 4-hydroxybenzaldehyde, etc.) and / or ketones (butanone, acetone, etc.), phenolic lacquer resins obtained by condensation in the presence of acid catalysts; hydroxystyrene monopolymers, hydroxystyrene and other styrenes Copolymers of monomers, copolymers of hydroxystyrene with acrylic acid or methacrylic acid or its derivatives; hydroxystyrene resins such as copolymers of acrylic acid or methacrylic acid and its derivatives; acrylic or methacrylic resins. Phenolic lacquer containing at least two phenols selected from the group consisting of m-cresol, p-cresol, 3,4-xylenol and 2,3,5-tricresol and formaldehyde-containing aldehydes Resin, suitable for the modulation of photoresist with high sensitivity and excellent resolution. (A) The component can be produced by a general method. (A) The average polystyrene-equivalent mass of the component subjected to gel permeation chromatography is -10- (7) (7) 200428142 The molecular weight varies depending on the type, but it is based on sensitivity and pattern formation. It is 2,000 to 1,000,000, more preferably 3,000 to 300,000. The component (A) can be produced by a general method. < (B) component > (B) The component is a naphthoquinonediazide quinone compound, an esterification reaction product containing the phenol compound of the general formula (VII) and a 1,2-naphthoquinonediazidesulfonium compound ( It is hereinafter referred to as non-diphenyl ketone PAC). The positive photoresist composition containing the non-diphenylketone-based PAC has high sensitivity and high resolution. In addition, it is suitable for photolithography using i-rays, and is also good in linearity and depth of focus (DOF). In the general formula (I), R1 to R8 each independently represent a hydrogen atom, a halogen atom, and a carbon. A straight or branched alkyl group having 1 to 6 carbon atoms, an alkoxy group having a straight chain or branched alkyl group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms; R1 (), R11 each independently represents a hydrogen atom, or a straight or branched alkyl group having 1 to 6 carbon atoms; R9 may be a hydrogen atom or a straight or branched alkyl group having 1 to 6 carbon atoms, and at this time Q1 represents a hydrogen atom , A linear or branched alkyl group having 1 to 6 carbon atoms, or a residue of the above formula (II), or Q may be bonded to the terminal of R9, at this time Q1 together with R9 and the carbon between Q1 and R9 Atoms, cycloalkyl groups of carbon chains 3 to 6; a, b are integers of 1 to 3; (1 are integers of 0 to 3; n are integers of 0 to 3; and Q1 and R9 together with Q1 and R9 Carbon atom, when forming a cycloalkyl group of carbon chain 3 to 6, 'Q1 and R9 are combined to form an alkylene group having 2 to 5 carbon atoms. The phenol compound of general formula (I) is, see (4-hydroxyphenyl group) ) Methane, bis (4-hydroxy-1, 3-tolyl), 2 Hydroxyphenyl methane, bis (4-hydroxyphenyl a -11--200428142

2,3,5_三甲苯基)_2_羥苯甲烷 '雙(4_羥—3,5 一二甲苯基)一4 —羥苯甲烷、雙(4 一羥_3,5 —二甲苯 基)一3_經苯甲院、雙(4_經_3,5 —二甲苯基)_2 —羥苯甲烷、雙(4 —羥_2,5 —二甲苯基)一4一羥苯甲 烷、雙—(4 —羥_2,5_二甲苯基)_3_羥苯甲烷、雙 (4_羥一 2,5_二甲苯基)一 2_羥苯甲烷、雙(4 一羥 一 3,5_二甲苯基)_3,4 一二羥苯甲烷、雙(4 一羥一2 ,5 -二甲苯基)一3,4_二羥苯甲烷、雙(4 一羥_2,5 —二甲苯基)_2,4一 一經苯甲院、雙(4_經苯基)_3 一甲氧一 4_羥苯甲烷、雙(5_環己一 4一羥_2_甲苯基 )—4—羥苯甲烷、雙(5—環己一4_羥一2 —甲苯基)一 3_羥苯甲烷,雙(5 —環己一4一羥_2—甲苯基)—2 — 羥苯甲烷、雙(5_環己一 4一羥_2_甲苯基)—3,4_ 二羥苯甲烷等參酚型化合物; 2,4_雙(3,5_二甲_4 一羥苯甲基)_5_羥苯酚 、2,6_雙(2,5_二甲一4 —羥苯甲基)-4—甲酚等線 型三苯環酚化合物;1,1 一雙[3_ (2_羥_5_甲苯甲基 )—4—羥—5_環己苯基]異丙烷、雙[2,5-二甲_3_ (4_羥_5 —甲苯甲基)—4 —羥苯基]甲烷、雙[2,5 — 二甲-3— (4 -羥苯甲基一4 -羥苯基)甲烷、雙[3- (3 ;;2,3,5_trimethylphenyl) _2_hydroxybenzyl'bis (4-hydroxy-3,5-xylyl) -4-hydroxybenzyl, bis (4-hydroxy-3,5-xylyl) ) A 3_ via Benzene Institute, bis (4_ via _3,5-xylyl) _2-hydroxybenzyl, bis (4-hydroxy_2,5-xylyl) -4-hydroxybenzyl, Bis (4-hydroxy_2,5_xylyl) _3_hydroxybenzyl, bis (4_hydroxy-2,5_xylyl) -2_hydroxybenzyl, bis (4-hydroxyl-3, 5_xylyl) _3,4-dihydroxybenzyl, bis (4-hydroxyl-2,5-xylyl) -3,4_dihydroxybenzyl, bis (4-hydroxyl_2,5-di Tolyl) _2,4-one via Benzene Institute, bis (4-via phenyl) _3-methoxy-4-hydroxybenzyl, bis (5_cyclohexyl-4-hydroxy_2_tolyl)-4 —Hydroxybenzyl, bis (5-cyclohexyl-4_hydroxy-2—tolyl) —3_hydroxybenzyl, bis (5—cyclohexyl-4—hydroxy_2—tolyl) -2—hydroxybenzyl , Bis (5_cyclohexyl-4-hydroxyl_tolyl) -3,4_dihydroxybenzyl and other phenolic compounds; 2,4_bis (3,5_dimethyl_4 monohydroxybenzyl) ) _5_hydroxyphenol, 2,6 _Bis (2,5_dimethyl-4-hydroxybenzyl) -4-cresol and other linear trisphenol compounds; 1,1 bis [3_ (2_hydroxy_5_toluylmethyl) -4 —Hydroxy-5_cyclohexylphenyl] isopropane, bis [2,5-dimethyl_3_ (4_hydroxy_5 —toluylmethyl) -4 —hydroxyphenyl] methane, bis [2,5 —di Methyl-3- (4-hydroxybenzyl-4-hydroxyphenyl) methane, bis [3- (3 ;;

,5 —二甲_4_羥苯甲基]-4_羥一5 —甲苯基]甲烷、雙 3 — [3,5 —二甲一4 —羥苯甲基)一4 —羥一5_乙苯基]甲 院、雙[3 — (3’5_二乙一4_經苯甲基)一4 —經_5_ 甲苯基]甲烷、雙[3_ (3,5_二乙_4_羥苯甲基)_4 -12- (9) (9)200428142 —羥—5_乙苯基]甲烷、雙[2_羥_3- (3,5—二甲_4 —羥苯甲基)一5_甲苯基]甲烷、雙[2—羥_3— (2_羥 —5 —甲苯甲基)一 5 —甲苯基]甲烷、雙[4一羥_3_ (2 —羥一 5 —甲苯甲基)一 5—甲苯基]甲烷、雙[2,5 —二甲 _3 — (2 —經_5 —甲苯甲基)_4_經苯基]甲院等線型 四苯環酚化合物;2,4 —雙[2 —羥一 3— (4-羥苯甲基) 一5_甲苯甲基]—6_環己酚、2,4 一雙[4 —羥一3_ (4 —羥苯甲基)_5 —甲苯甲基]_6_環己酚、2,6—雙[2 ,5 —二甲_3_ (2 —羥-5—甲苯甲基)一4 —羥苯甲基] - 4 -甲酚等線型五苯環酚化合物等線型聚酚化合物; 雙(2,3,4_三羥苯基)甲烷、雙(2,4 一二羥苯 基)甲烷、2,3,4_三羥苯一 4'_羥苯甲烷、2_ (2,3 ,4_三羥苯基)—2— (2',3’,4'—三羥苯基)丙烷、2 _ (2,4_二羥苯基)—2- (2',4'一二羥苯基)丙烷、 2— (4-羥苯基)_2_ (4'-羥苯基)丙烷一 2 - (3_ 氟_4_羥苯基)—2-(3’_氟_4’_羥苯基)丙烷、2_ (2,4_ —經苯基)—2— (4'_經苯基)丙院、2-(2 ,3,4一三羥苯基)_2- (4’ —羥苯基)丙烷、2_ (2 ,3,4_三羥苯基)一2—(41—羥- 3,,5'-二甲苯基) 丙烷等雙酚型化合物;1 一 [1 一 (4 一羥苯基)異丙基]一 4 -[1,1-雙(4 -羥苯基)乙基]苯、1-[1- (3 -甲-4 _羥苯基)異丙]一 4一 [1,1_雙(3 —甲一4 -羥苯基) 乙基]苯等之多苯環分枝型化合物;1,1 一雙(4 -羥苯基 )環己烷等縮合型酚化合物等。 -13- (10) (10)200428142 此等可以一種或組合二種以上使用。 其中,以參酚型化合物爲主要成分,於高靈敏度化、 解析度較佳,尤以雙(5—環己一 4_羥一2 —甲苯基)一3 ,4 —二羥苯甲烷[以下簡稱(Β Γ ) 。:I、雙(4 一羥一 2 , 3,5 _三甲苯基)_ 2 _羥苯甲烷[以下簡稱(B3’)。]爲 佳。又爲調製解析度、靈敏度、耐熱性、DOF特性、線性 等光阻特性整體均衡優之光阻組成物,以將線型聚酚化合 物、雙酚型化合物、多苯環分枝型化合物及縮合型酚化合 物等,與上述參酚型化合物倂用爲佳,尤以雙酚型化合物 ,其中又以雙(2 ’ 4 _二羥苯基)甲烷[以下簡稱(B2’) 。]之倂用,則可製造整體均衡優之光阻組成物。 以下,上述(ΒΓ) 、 ( B2· ) 、 (B3·)之各萘醌二 疊氮酯化物,簡稱爲(Bl) 、(B2) 、(B3)。 使用(B1)及(B3)時,(B)成分中之配合量各以 10質量%以上爲佳,15質量%以上更佳。又,可係各90質 量%以下,8 5質量%以下更佳。 因(Bl ) 、 ( B2 )及(B3 )全部使用時爲得效果, 各配合量係(B1 ) 50至90質量% ’ 60至80質量%更佳,( B 2 )配合量5至2 5質量% ’ 1 0至]5質量%更佳,(B 3 )配 合量5至2 5質量%,1 〇至1 5質量%更佳。 上述一般式(I)之化合物的酚式羥基,其全部或一 部份之萘醌二疊氮磺酸酯化方法,可係一般方法。 例如,使萘醌二疊氮磺醯氯與上述一般式(I )之化 合物縮合即可製得。 -14- (11) (11)200428142 具體而言,例如可將上述一般式(I)之化合物,及 萘醌一 1,2 —二疊氮—4(或5) -碾基氯,以特定量溶解 於二噁烷、N—甲基吡咯烷酮、二甲基乙醯胺、四氫呋喃 等有機溶劑,於其加三乙胺、三乙醇胺、吡啶、碳酸鈉、 碳酸氫鈉等鹼性觸媒一種以上使之反應,將所得產物水洗 、乾燥調製。 (B )成分如上述,此等例示之較佳萘醌二疊氮酯化 物以外,亦可使用一般用作正型光阻組成物之感光性成分 的其它萘醌二疊氮酯化物,例如多羥基二苯基酮、五倍子 酸烷基酯等酚化合物與萘醌二疊氮磺酸化合物之酯化反應 產物等。此等其它萘醌二疊氮酯化物可任意選用一種或二 種以上。此等其它萘醌二疊氮酯化物之使用量係(B)成 分中80質量%以下,尤以50質量%以下,於本發明效果之 提升較佳。 光阻組成物中(B )成分之配合量係相對於(A )成 分及(C)成分之合計量20至70質量%,25至60質量%更佳 〇 使(B)成分配合量在上述下限値以上,即可於圖案 得忠實圖像,提升轉印性。使之在上述上限値以下,可防 靈敏度之劣化,提升形成之光阻膜的均勻度,得提升解析 度之效果。 系統LCD製造中對於光阻組成物之要求光阻特性如 下。 例如,含系統LCD,在LCD之製造領域中,基於提升 (12) (12)200428142 產量及處理之控制性,有高靈敏度之需求。 於LCD之製造係使用比半導體領域者大之玻璃基板。 因此,爲擴大曝光面積,以用NA (透鏡之數値孔徑: numerical aperture)低之條件的曝光程序爲佳。其中,系 統LCD者,於基板上除顯示部份外因亦形成積體電路部份 ,基板有更大型化之傾向,以使用比通常的LCD製造時 更低,例如0.3以下,尤其是0.2以下之低NA條件的曝光程 序爲佳。 如上述之低NA條件下之曝光程序者,解析度有惡化 之傾向,於系統LCD,例如顯示部份之圖案尺寸在2至 ΙΟμιη左右,相對地,積體電路部份係形成爲0.5至2·0μιη 左右之微細尺寸,故能形成微細光阻圖案之高解析度亦有 必要。 並要求,尺寸大大不同的顯示部份之光阻圖案及積體 電路部份之光阻圖案可以同時正確形成之線性特性等必須 良好。 本發明中,作爲(Β)成分,使用一般式(I)之特定 酚化合物與1,2 -萘醌二疊氮磺醯化合物之酯化反應產物 ,即可得高靈敏度之在例如低ΝΑ條件下解析度高,且線 性等特性亦良好之正型光阻組成物。 < (C)成分> (C)成分係含酚式羥基之化合物。該(C)成分之 使用,可得靈敏度提升效果優,於低ΝΑ條件下之i線曝光 (13) 200428142 程序中靈敏度高、解析度高且線性優的適合於系統L C D之 正型光阻組成物。 (C)成分之分子量係1〇0〇以下,700以下更佳,實質 上係200以上,尤其300以上於上述效果較佳。 (C )成分若係一般於光阻組成物用作靈敏度提升劑 或增感劑之含酚式羥基之化合物,較佳者爲滿足上述分子 量條件者即無特殊限制,可任意選用一種或二種以上。其 中尤以,下述一般式(III), 5-Dimethyl_4_hydroxybenzyl] -4_hydroxy-5-tolyl] methane, bis 3- [3,5-dimethyl-4-hydroxybenzyl) -4-hydroxy-5_ Ethylphenyl] methylamine, bis [3- — (3'5_diethyl-4_ via benzyl) —4- _5_tolyl] methane, bis [3_ (3,5_diethyl_4_hydroxy Benzyl) _4 -12- (9) (9) 200428142 —Hydroxy-5_ethylphenyl] methane, bis [2_hydroxy_3- (3,5-dimethyl-4-4-hydroxyphenylmethyl) — 5_tolyl] methane, bis [2-hydroxy_3— (2_hydroxy-5—tolylmethyl) -5-tolyl] methane, bis [4-hydroxyl_3_ (2 —hydroxyl-5 —toluidine) A) 5-tolyl] methane, bis [2,5 —dimethyl—3 — (2 — via —5 —toluylmethyl) — 4 — via phenyl] methylbenzene, etc., tetralins; 4-bis [2-hydroxy-3- (4-hydroxybenzyl) -5-tolylmethyl] -6_cyclohexylphenol, 2,4-bis [4-hydroxy-3_ (4-hydroxybenzyl) ) _5 —Toluylmethyl] _6_cyclohexylphenol, 2,6-bis [2,5 —dimethyl_3_ (2 —hydroxy-5 —toluylmethyl) — 4-hydroxybenzyl]-4 -methyl Phenol and other linear polyphenol compounds, such as pentachlorophenol; bis (2,3,4_trihydroxybenzene Group) methane, bis (2,4-dihydroxyphenyl) methane, 2,3,4_trihydroxybenzene-4'_hydroxyphenylmethane, 2_ (2,3,4_trihydroxyphenyl) —2— (2 ', 3', 4'-trihydroxyphenyl) propane, 2- (2,4-dihydroxyphenyl) -2- (2 ', 4'-dihydroxyphenyl) propane, 2- (4 -Hydroxyphenyl) _2_ (4'-hydroxyphenyl) propane-2-(3_fluoro_4_hydroxyphenyl) -2- (3'_fluoro_4'_hydroxyphenyl) propane, 2_ (2, 4_ —Phenyl) —2— (4′_Phenyl) propionate, 2- (2,3,4-trihydroxyphenyl) _2— (4′—hydroxyphenyl) propane, 2_ (2, 3,4_trihydroxyphenyl) -2- (41-hydroxy-3,5'-xylyl) bisphenol compounds such as propane; 1- [1 ((4-hydroxyphenyl) isopropyl] 1 4- [1,1-bis (4-hydroxyphenyl) ethyl] benzene, 1- [1- (3-methyl-4_hydroxyphenyl) isopropyl] -4- [1,1_bis ( Polymethylbenzene branched compounds such as 3-methyl-4-hydroxyphenyl) ethyl] benzene; and condensation phenol compounds such as 1,1-bis (4-hydroxyphenyl) cyclohexane. -13- (10) (10) 200428142 These can be used singly or in combination of two or more kinds. Among them, ginsenolate-based compounds are used as the main component, which has high sensitivity and better resolution, especially bis (5-cyclohexyl-4-hydroxy-2-2-tolyl) -3,4-dihydroxybenzyl [ Abbreviation (B Γ). : I. Bis (4-hydroxyl-2,3,5_trimethylphenyl) _2_hydroxyphenylmethane [hereinafter referred to as (B3 '). ] Is better. It is also a photoresist composition that has excellent overall balance of photoresistance characteristics such as modulation resolution, sensitivity, heat resistance, DOF characteristics, and linearity, in order to combine linear polyphenol compounds, bisphenol compounds, polybenzene branched compounds, and condensation types. Phenol compounds and the like are preferably used with the above-mentioned phenol-type compounds, especially bisphenol-type compounds, among which bis (2'4-dihydroxyphenyl) methane [hereinafter referred to as (B2 '). ] Can be used to produce a photoresist composition with excellent overall balance. Hereinafter, each of the naphthoquinonediazide esters of (BΓ), (B2 ·), and (B3 ·) is abbreviated as (B1), (B2), and (B3). When (B1) and (B3) are used, the amount of each of the components (B) is preferably 10% by mass or more, and more preferably 15% by mass or more. It may be 90% by mass or less, and more preferably 85% by mass or less. Because (Bl), (B2), and (B3) are all effective when used, each blending amount is (B1) 50 to 90% by mass '60 to 80% by mass, and the (B2) blending amount is 5 to 2 5 The mass% '10 to 5 mass% is more preferable, the (B 3) compounding amount 5 to 25 mass%, and more preferably 10 to 15 mass%. The phenolic hydroxyl group of the compound of general formula (I) mentioned above, all or a part of the naphthoquinonediazide sulfonate esterification method may be a general method. For example, it can be prepared by condensing naphthoquinonediazidesulfonium chloride with the compound of the general formula (I). -14- (11) (11) 200428142 Specifically, for example, the compound of the above general formula (I), and naphthoquinone-1,2-diazide-4 (or 5) -pentyl chloride can be specified to The amount is dissolved in organic solvents such as dioxane, N-methylpyrrolidone, dimethylacetamide, and tetrahydrofuran, and one or more basic catalysts such as triethylamine, triethanolamine, pyridine, sodium carbonate, and sodium bicarbonate are added thereto. The reaction was performed, and the obtained product was washed with water and dried to prepare it. (B) The components are as described above. In addition to the preferred naphthoquinonediazide esters exemplified above, other naphthoquinonediazide esters which are generally used as the photosensitive component of a positive photoresist composition can be used. Esterification reaction products of phenolic compounds such as hydroxydiphenyl ketone and alkyl gallic acid with naphthoquinonediazidesulfonic acid compounds. These other naphthoquinone diazide esters can be used arbitrarily, or two or more kinds can be selected. The use amount of these other naphthoquinonediazide esters is 80% by mass or less, especially 50% by mass or less of the component (B), and the effect of the present invention is improved. The blending amount of the (B) component in the photoresist composition is 20 to 70% by mass, and more preferably 25 to 60% by mass relative to the total amount of the (A) and (C) components. The blending amount of the (B) component is as described above. Above the lower limit, a faithful image can be obtained on the pattern, improving the transferability. When it is below the upper limit 値, the deterioration of sensitivity can be prevented, the uniformity of the formed photoresist film can be improved, and the effect of improving the resolution can be obtained. The photoresist characteristics required for the photoresist composition in system LCD manufacturing are as follows. For example, with system LCD, in the field of LCD manufacturing, there is a need for high sensitivity based on improving the controllability of (12) (12) 200428142 output and processing. In the manufacturing of LCDs, glass substrates larger than those in the semiconductor field are used. Therefore, in order to increase the exposure area, an exposure procedure using a low NA (numerical aperture of lens: numerical aperture) condition is preferred. Among them, those who use LCDs, in addition to the display part, also form integrated circuit parts on the substrate. The substrate tends to be larger, so it is lower than when manufacturing LCDs, such as 0.3 or less, especially 0.2 or less. Low NA exposure procedures are preferred. For the above exposure procedures under low NA conditions, the resolution tends to deteriorate. In the system LCD, for example, the pattern size of the display part is about 2 to 10 μm. In contrast, the integrated circuit part is formed to 0.5 to 2 · Fine size of about 0μm, so high resolution can form fine photoresist patterns. It is also required that the photoresist pattern of the display part with greatly different dimensions and the linear pattern of the photoresist pattern of the integrated circuit part can be formed correctly at the same time. In the present invention, as the component (B), an esterification reaction product of a specific phenol compound of the general formula (I) and a 1,2-naphthoquinonediazidesulfonium sulfonium compound can be used to obtain high-sensitivity conditions such as low NA conditions. Positive photoresist composition with high resolution and good linearity. < (C) component > (C) The component is a compound containing a phenolic hydroxyl group. The use of this component (C) can obtain excellent sensitivity improvement effect, i-line exposure under low NA conditions (13) 200428142 High sensitivity, high resolution and excellent linearity in the program are suitable for the positive photoresistance composition of the system LCD Thing. The molecular weight of the component (C) is 1,000 or less, more preferably 700 or less, and essentially 200 or more, and particularly 300 or more, is more effective than the above effects. (C) If the component is a phenolic hydroxyl group-containing compound that is generally used as a sensitivity enhancer or sensitizer in a photoresist composition, it is preferred that there is no special restriction for satisfying the above molecular weight conditions, and one or two can be selected arbitrarily the above. Among them, the following general formula (III)

[式中R21至R28各獨立表氫原子、鹵素原子、碳原子 數1至6之烷基、碳原子數1至6之烷氧基或碳原子數3至6之 環烷基;R3l)、R31各獨立表氫原子或碳原子數1至6之烷基 ;R29可係氫原子或碳原子數1至6之烷基,此時,Q2係氫 原子、碳原子數1至6之烷基或下述化學式(IV)所表之餘 基[Wherein R21 to R28 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms or a cycloalkyl group having 3 to 6 carbon atoms; R3l), R31 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; R29 may be a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, in this case, Q2 is a hydrogen atom and an alkyl group having 1 to 6 carbon atoms Or the residue shown in the following chemical formula (IV)

".(IV) -17- (14) (14)200428142 (式中R32及R33各獨立表氫原子、鹵素原子、碳原子 數1至6之烷基、碳原子數1至6之烷氧基,或碳原子數3至6 之環烷基;g示0至3之整數),或者Q2可與R29之末端結合 ’此時,Q2連同R29及,Q2與R29之間的碳原子,表碳原子 數3至6之環烷基;e、f表1至3之整數;h表0至3之整數;e 、『或11係3時,各無R23、R26或R28; m表〇至3之整數]之酚 化合物因上述特性良好而較佳。 更具體而言,例如於上述(B)成分所例示,用於萘 酚二疊氮酯化物的,一般式(I)之酚化合物以外,雙(3 —甲—4一羥苯基)—4_異丙苯甲烷、雙(3 —甲—4—羥 苯基)苯甲烷、雙(2 —甲一4 —羥苯基)苯甲烷、雙(3 一甲一 2 —羥苯基)苯甲烷、雙(3,5_二甲_4_羥苯基 )苯甲烷、雙(3 —乙一4 —羥苯基)苯甲烷、雙(2—甲 一 4 —羥苯基)苯甲烷、雙(2 —三級丁 _4,5 —二羥苯基 )苯甲烷等參苯基型化合物可以適用。其中以雙(2—甲 —4 一羥苯基)苯甲烷、I—。—(4_羥苯基)異丙基]— 4 一[1’ 1—雙(4 —羥苯基)乙基]苯爲較佳。 (C) 成分之配合量爲達效果係相對於(a)成分10 至7 0質量%,2 0至6 0質量%更佳。 < (D)成分> (D) 成分係抗還原劑。抗還原劑之使用,可得保存 安定性優’適合於系統LCD之正型光阻組成物。 本發明人等發現,使用習知非二苯基酮系PAC之光阻 (15) (15)200428142 組成物保存安定性差的原因之一係,非二苯基酮系PAC酸 度比二苯基酮系PAC低,故使用該PAC之光阻組成物的酸 度相對較低,故該光阻組成物中還原作用容易進行,瓶內 保存中光阻特性之歷時劣化,特別是靈敏度之歷時劣化發 生,由該見解,經防止該還原作用的材料之配合,解決了 保存安定性之問題。 抗還原劑可以使用,例如一般用作游離基連鎖反應之 抑制劑者。 如此之抗還原劑有例如特開平1 0 - 2 3 2 4 8 9號公報所記 載之化合物,有例如苯醌、萘醌等之醌系化合物。其中以 苯醌較適用。 苯醌有鄰苯醌、對苯醌等,以對苯醌爲較佳。 萘醌有1,2 —萘醌、1,4 _萘醌、2,6 —萘醌等,以 1,4 一萘醌爲較佳。 正型光阻組成物中之(D)成分的配合量係,相對於 光阻組成物中所含之(D)成分以外的全部固體成分,在 0.1至1.〇質量%左右可發揮效果。 又,本發明中所用之抗還原劑於保存期間,在正型光 阻組成物中其本身還原。因而,於該光阻組成物中,取代 抗還原劑,有對應於該抗還原劑之還原物存在,其存在量 隨保存時間增加。 該還原物,在例如抗還原劑係苯醌時即爲氫醌。 因此,並由於將氫醌等還原物積極添加於正型光阻組 成物的含還原物之正型光阻組成物,即在不含抗氧化劑時 -19- (16) (16)200428142 ,亦可係本發明之正型光阻組成物,其可謂係能由本發明 之正型光阻組成物之調製方法製得者。 <有機溶劑> 有機溶劑若係一般用於光阻組成物者即無特殊限制, 可以選用一種或二種以上;含丙二醇—烷基醚乙酸酯,及 /或2 -庚酮者,塗敷性優,大型玻璃基板上光阻被膜之膜 厚均勻性優故較佳。 雖可使用丙二醇-烷基醚乙酸酯及2 —庚酮二者,但 各自單獨’或與其它溶劑混合使用則採用旋塗法等的塗敷 時膜厚均勻性佳,故多係如此使用。 較佳者爲’丙二醇-烷基醚乙酸酯於全部有機溶劑中 含量係50至100質量%。 丙二醇一烷基醚乙酸酯係,例如有碳原子數1至3之直 鏈或分枝狀烷基之物’其中丙二醇一甲醚乙酸酯(以下或 簡稱PGMEA )因大型玻璃基板上光阻被膜之膜厚均勻性 非常優異而尤佳。 另一方面,2 —庚酮無特殊限制,如上述(b )萘醌 二疊氮酯化物與非二苯基酮系之感光性成分組合時,係合 適之溶劑。 2-庚酮耐熱性優於PGME A,具有可得浮渣之產生減 少的光阻組成物,係極佳溶劑。 以2-庚酮單獨,或與其它有機溶劑混合使用時,全 部有機溶劑中其含量以50至100質量%爲佳。 -20- (17) (17)200428142 此等較佳溶劑可與其它溶劑混合使用。 以例如乳酸甲酯、乳酸乙酯等(較佳者爲乳酸乙酯) 乳酸酯配合,則光阻被膜之膜厚均勻性優,可形成形狀優 良之光阻圖案故較佳。 以丙二醇-烷基醚乙酸酯與乳酸烷基酯混合使用時, 乳酸烷基酯之配合量宜係相對於丙二醇-烷基醚乙酸酯的 質量比爲0.1至10倍,1至5倍更佳。 亦可使用r -丁內酯、丙二醇-丁醚等有機溶劑。 使用r 一丁內酯時,其配合量係相對於丙二醇-烷基 醚乙酸酯的質量比在0.10至1倍,0.05至0.5倍更佳。 其它可配合之有機溶劑有如下具體例。 亦即,丙酮、丁酮、環己酮、甲基異戊基酮等酮類; 乙二醇、,丙二醇、二乙二醇 '乙二醇一乙酸酯、丙二醇 一乙酸酯、二乙二醇一乙酸酯、或此等之一甲醚、一乙醚 、-丙醚、- 丁醚或一苯醚等多元醇類及其衍生物;如二 噁烷之環醚類;以及乙酸甲酯、乙酸乙酯、乙酸丁酯、丙 酮酸甲酯、丙酮酸乙酯、甲氧丙酸甲酯、乙氧丙酸乙酯等 酯類。 使用此等溶劑時,宜係全部有機溶劑中之50質量%以 下。 有機溶劑之使用量,較佳者爲溶解固體成分(A)至 (D)成分,及後敘之必要時所使用之其它成分)時,適 當調整爲可得均勻之正型光阻組成物。較佳用量係固體成 分濃度可成爲10至50質量%,20至35質量%更佳。正型光 (18) (18)200428142 阻組成物之固體成分等於(A )至(D )成分及必要時所 使用的其它成分之合計。 本發明之正型光阻組成物中,在無損於本發明目的之 範圍可含有必要時之具相容性的添加物,例如用以改良光 阻膜之性能等的附加樹脂、塑化劑、保存安定劑、界面活 性劑’使經顯像之圖像更爲可見之著色劑,更提升增感效 果之增感劑、防暈光染料、密合性提升劑等常用添加物。 防暈光染料可用紫外線吸收劑(例如2,2 ',4,4 ’ 一 四羥二苯基酮、4 —二甲胺一 2’,41—二羥二苯基酮、5 — 胺一3 —串一1_苯一 4— (4 —羥苯偶氮)吡唑、4一二甲 胺一4'—羥偶氮苯、4 —二乙胺—乙氧偶氮苯、4 —二 乙胺偶氮苯、薑黃素等)等。 界面活性劑可爲例如防輝紋等而添加,可用例如 FLUORAD FC— 430、FC431 (商品名,住友 3M (股)製 )、EFTOP EF122A、 EF122B、 EF122C、 EF126 (商品名 ,TOCHEM PRODUCTS (股)製)等氟系界面活性劑, XR—104、MEGAFAC R — 08 (商品名,大日本油墨化學 工業(股)製)等。 本發明之正型光阻組成物較佳者爲調製成,含於該光 阻組成物之固體成分之Mw (下稱光阻分子量)可在5 000 至30000之範圍內,更佳Mw係6000至1 0000。使該光阻分 子量在上述範圍,即可無靈敏度之下降,而達到高解析度 ,同時得線性及DOF特性優,且耐熱性亦優之正型光阻組 成物。 -22- (19) (19)200428142 光阻分子量小於上述範圍,則解析度' 線性、〇0?特 性及耐熱性不足’超過上述範圍則靈敏度顯著下降,有損 及光阻組成物的塗敷性之虞。 本說明書中’光阻分子量係用,使用以下G P C系統測 出之値。 裝置名:SYSTEM 11 (產品名,昭和電工公司製) 目丨J管柱:KF—G (產品名,shodex公司製) 管柱:KF — 805、KF- 803、KF- 802 (產品名,". (IV) -17- (14) (14) 200428142 (where R32 and R33 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, and an alkoxy group having 1 to 6 carbon atoms Group, or a cycloalkyl group with 3 to 6 carbon atoms; g represents an integer from 0 to 3), or Q2 can be bonded to the terminal of R29 'At this time, Q2 together with R29 and the carbon atom between Q2 and R29, table A cycloalkyl group having 3 to 6 carbon atoms; e, f are integers of 1 to 3; h is an integer of 0 to 3; e, "or 11 is 3, each does not have R23, R26 or R28; m represents 0 to An integer of 3] is preferably a phenol compound because the above characteristics are good. More specifically, for example, bis (3-methyl-4-hydroxyphenyl) -4 other than the phenol compound of general formula (I) used in the naphthol diazide ester as exemplified in the above-mentioned (B) component _Cumene methane, bis (3-methyl-4-hydroxyphenyl) benzene methane, bis (2-methyl-4-hydroxyphenyl) benzene methane, bis (3-methyl-2-hydroxyphenyl) benzene methane , Bis (3,5_dimethyl_4_hydroxyphenyl) benzenemethane, bis (3-ethylene-4-hydroxyphenyl) benzenemethane, bis (2-methyl-4-hydroxyphenyl) benzenemethane, bis ( Phenyl-type compounds such as 2-tertiary butane-4,5-dihydroxyphenyl) benzenemethane are applicable. Among them, bis (2-methyl-4 monohydroxyphenyl) benzene methane and I-. — (4-hydroxyphenyl) isopropyl] —4-mono [1 ’1-bis (4-hydroxyphenyl) ethyl] benzene is preferred. The blending amount of the component (C) is 10 to 70% by mass, and more preferably 20 to 60% by mass relative to the component (a). < (D) component > (D) The component is an anti-reducing agent. The use of an anti-reducing agent can obtain a positive photoresist composition which is excellent in stability and suitable for a system LCD. The present inventors have discovered that one of the reasons for the poor storage stability of the composition using the conventional non-diphenylketone PAC (15) (15) 200428142 is that the non-diphenylketone PAC has a higher acidity than the diphenylketone. The PAC is low, so the acidity of the photoresist composition using the PAC is relatively low, so the reduction effect in the photoresist composition is easy to carry out, and the photoresist characteristics in the bottle are degraded over time, especially the sensitivity over time. From this insight, the problem of preservation stability was solved by the cooperation of materials that prevent this reduction. Anti-reducing agents can be used, for example, those generally used as inhibitors of radical chain reaction. Examples of such an anti-reducing agent include compounds described in Japanese Patent Application Laid-Open No. 10-2 3 2 4 8 9 and quinone compounds such as benzoquinone and naphthoquinone. Among them, benzoquinone is more suitable. Benzoquinone includes o-benzoquinone, p-benzoquinone and the like, and p-benzoquinone is preferred. The naphthoquinones include 1,2-naphthoquinone, 1,4-naphthoquinone, 2,6-naphthoquinone, and the like, and 1,4-naphthoquinone is more preferred. The compounding amount of the (D) component in the positive-type photoresist composition is about 0.1 to 1.0% by mass based on all solid components except the (D) component contained in the photoresist composition. The anti-reducing agent used in the present invention is itself reduced in the positive-type photoresist composition during storage. Therefore, in the photoresist composition, instead of the anti-reducing agent, a reducing substance corresponding to the anti-reducing agent is present, and the amount thereof is increased with the storage time. This reduced product is, for example, a hydroquinone in the case of an anti-reducing agent benzoquinone. Therefore, because reducing substances such as hydroquinone are positively added to the positive type photoresist composition containing the reduced product, that is, when no antioxidant is contained, -19- (16) (16) 200428142, also It can be the positive photoresist composition of the present invention, and it can be said that it can be produced by the method for preparing the positive photoresist composition of the present invention. < Organic solvents > Organic solvents are not particularly limited if they are generally used in photoresist compositions, and one or two or more can be selected; those containing propylene glycol-alkyl ether acetate, and / or 2-heptanone, It has excellent coating properties, and the uniformity of the thickness of the photoresist film on the large glass substrate is better. Although both propylene glycol-alkyl ether acetate and 2-heptanone can be used, each of them is used alone or mixed with other solvents, and the film thickness uniformity is good when applied by a spin coating method, etc. . Preferably, the content of the 'propylene glycol-alkyl ether acetate is 50 to 100% by mass in all organic solvents. Propylene glycol monoalkyl ether acetate, for example, a linear or branched alkyl group having 1 to 3 carbon atoms, in which propylene glycol monomethyl ether acetate (hereinafter referred to as PGMEA) is glazed by a large glass substrate The uniformity of the film thickness of the barrier film is excellent and particularly good. On the other hand, 2-heptanone is not particularly limited, and it is a suitable solvent when the (b) naphthoquinone diazide ester is combined with a non-diphenyl ketone-based photosensitive component. 2-Heptanone has better heat resistance than PGME A, has a photoresist composition with reduced scum production, and is an excellent solvent. When 2-heptanone is used alone or mixed with other organic solvents, the content of all organic solvents is preferably 50 to 100% by mass. -20- (17) (17) 200428142 These preferred solvents can be mixed with other solvents. For example, methyl lactate, ethyl lactate, etc. (preferably ethyl lactate) are blended, and the uniformity of the thickness of the photoresist film is excellent, and a photoresist pattern having a good shape can be formed. When propylene glycol-alkyl ether acetate is mixed with alkyl lactate, the blending amount of alkyl lactate should preferably be 0.1 to 10 times and 1 to 5 times the mass ratio of propylene glycol-alkyl ether acetate. Better. Organic solvents such as r-butyrolactone and propylene glycol-butyl ether can also be used. When r monobutyrolactone is used, the compounding amount is preferably 0.10 to 1 time, and more preferably 0.05 to 0.5 time relative to the mass ratio of propylene glycol-alkyl ether acetate. Other organic solvents that can be blended include the following specific examples. That is, ketones such as acetone, methyl ethyl ketone, cyclohexanone, and methyl isoamyl ketone; ethylene glycol, propylene glycol, diethylene glycol 'ethylene glycol monoacetate, propylene glycol monoacetate, diethylene glycol Diols such as glycol monoacetate, methyl ether, monoethyl ether, -propyl ether, -butyl ether, or monophenyl ether and their derivatives; cyclic ethers of dioxane; and methyl acetate Ester, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate and other esters. When these solvents are used, it is preferable that they are 50% by mass or less of the total organic solvents. When the amount of the organic solvent used is preferably a solid component (A) to (D) and other components used when necessary, as described later, it is appropriately adjusted to obtain a uniform positive photoresist composition. The preferred amount is 10 to 50% by mass, more preferably 20 to 35% by mass. Positive light (18) (18) 200428142 The solid content of the resist composition is equal to the total of (A) to (D) components and other components used when necessary. The positive-type photoresist composition of the present invention may contain compatible additives, such as additional resins, plasticizers, etc., for improving the performance of the photoresist film, as long as the purpose of the present invention is not impaired. Preserving stabilizers and surfactants are commonly used additives such as colorants that make the developed image more visible, sensitizers that enhance the sensitization effect, anti-halo dyes, and adhesion improvers. Anti-halation dyes can use UV absorbers (such as 2,2 ', 4,4'-tetrahydroxydiphenyl ketone, 4-dimethylamine-2', 41-dihydroxydiphenylketone, 5-amine-3 —String-1_benzene-4— (4-hydroxybenzazo) pyrazole, 4-dimethylamine—4′-hydroxyazobenzene, 4-diethylamine—ethoxyazobenzene, 4-diethyl Amine azobenzene, curcumin, etc.). Surfactants can be added for anti-glow, for example, FLUORAD FC-430, FC431 (trade name, made by Sumitomo 3M (stock)), EFTOP EF122A, EF122B, EF122C, EF126 (brand name, TOCHEM PRODUCTS (stock)) Manufactured) and other fluorine-based surfactants, XR—104, MEGAFAC R — 08 (trade name, manufactured by Dainippon Ink Chemical Industry Co., Ltd.) and the like. The positive type photoresist composition of the present invention is preferably prepared so that the solid content Mw (hereinafter referred to as the photoresist molecular weight) of the photoresist composition may be in the range of 5,000 to 30,000, and more preferably Mw is 6000. Up to 1 0000. When the amount of the photoresist molecule is in the above range, no decrease in sensitivity can be achieved, and high resolution can be achieved. At the same time, a positive photoresist composition having excellent linearity and DOF characteristics and excellent heat resistance can be obtained. -22- (19) (19) 200428142 When the molecular weight of the photoresist is less than the above range, the resolution 'linearity, 00? Characteristics and insufficient heat resistance' will exceed the above range, the sensitivity will decrease significantly, and the coating of the photoresist composition will be impaired. Sexual concerns. In the present specification, the photoresist molecular weight is used, and 値 measured by the following GPC system. Device name: SYSTEM 11 (product name, manufactured by Showa Denko Corporation) Item 丨 J column: KF—G (product name, manufactured by Shodex) column: KF — 805, KF-803, KF-802 (product name,

Shodex公司製) 檢測器:UV 41 (產品名,shodex公司製),於 2 8 0 π m測定。 溶劑等:以流量1 . 0 /分鐘流過四氫呋喃,於3 5。(:測 定。 測定試樣之調製方法:將欲予測定之光阻組成物調製 成固體成分濃度30質量%,將之以四氫呋喃稀釋,製作固 體成分濃度0.1質量%之測定試樣。 以該測定試樣20微升注入上述裝置,進行測定。 又’於系統LCD之製造,取代習知LCD製造用之g線 ( 436nm)曝光,改用更短波長之i線( 365nm)曝光的光 微影術,即有提升解析度之傾向。相對於此,尤以(B ) 成分及任意之(C)成分係使用非二苯基酮系化合物的本 發明之正型光阻組成物,(B)成分及(C)成分所致的 對於i線之吸收受抑,故適合於i線曝光程序,可達更高解 析度。 -23- (20) (20)200428142 本發明之正型光阻組成物之調製中’調製光阻分子量 成爲上述合適範圍之方法有例如,(1)爲使全部成分混 合後之Mw成爲上述範圍,混合前對於(A )成分進行分級 操作等,先將(A )成分之Mw調整於適當範圍之方法,以 及(2)製備多數的Mw不同之(A)成分,將之適當配合 調整該固體成分之Mw於上述範圍之方法。 此等調製方法中,上述(2)之調製方法因光阻分子 量的調整及靈敏度調整容易故尤佳。 《系統LCD製造用正型光阻組成物之調製方法》 本發明之正型光阻組成物較佳者爲,將(A )成分、 (B)成分、(C)成分、(D)成分及必要時之其它成分 溶解於有機溶劑而調製。該調製可係,將(D)成分與其 它成分同時,於正型光阻組成物的調製時進行配合,較佳 者爲,使用經配合以該(D)成分之(A)成分的有機溶 劑溶液調製正型光阻組成物,調製本發明之系統LCD製 造用正型光阻組成物之方法。 本發明之系統LCD製造用正型光阻組成物之調製方 法係,將配合上述(D )成分於上述(A )成分之有機溶 劑溶液而成之樹脂溶液,與上述(B)成分及(C)成分 混合之方法。 據本發明人等之探討得知,本發明之系統LCD製造 用正型光阻組成物的調製中,單以(D)成分配合於含( A )成分等之有機溶劑中,有時無法防止光阻組成物品質 -24- (21) (21)200428142 之歷時變化,即使係相同產品,亦會有各批間特性變異之 發生。本發明人等更作探討結果發現,向來以爲光阻組成 物之劣化僅由PAC之劣化引起,但爲光阻調製用而保存之 (A )成分的有機溶劑溶液之歷時劣化,乃造成上述各批 間的光阻特性變異之原因。 亦即,(A )成分於有機溶劑溶液之狀態下保存,會 隨時間劣化,導致各批之間產生光阻特性之變異。 因此,本發明之正型光阻組成物的調製方法中,首先 ,得(A )成分之有機溶劑溶液(溶液(I ))。該溶液( I)中(A)成分之濃度無特殊限制,通常係20至60質量% ,一般35至55質量%爲尤佳。 其次,對於如上調製之溶液(I),配合以(D)成分 ,得含(A )成分及(D )成分之有機溶劑溶液(溶液(II ))。 (D )成分之配合,爲免光阻調製後有產生粒子之問 題,宜依以下1、2之手段爲之。 1. 於室溫(20至25 °C),於如同用在溶液(I)之有 機溶劑的有機溶劑,配合(D)成分使濃度可爲10至20質 量%,攪拌1 0分鐘以上,完全溶解成溶液》 2. 將上述(D)成分溶液逐次少量添加於溶液(I) 得溶液(II )。 其次於溶液(II )加(B )成分及(C )成分,必要時 加紫外線吸收劑、界面活性劑等,必要時追加溶劑調節濃 度成均勻溶液(III ),得本發明之正型光阻組成物。所 -25- (22) (22)200428142 加之溶劑的種類可與用在溶液(I ) 、( 11 )等之有機溶 劑同或不同。亦可更以濾膜等將所得溶液(ΙΠ)過濾。 意外地,本發明中僅以溶液(I )中(A)成分安定性 所需量之(D)成分添加調製溶液(11 ),使用該溶液( Π)調製正型光阻組成物,即可得安定之正型光阻組成物 。易言之,對於另加之(B)成分,(D)成分之追加添 加等,額外安定劑等之添加並非必要。 如此,本發明之調製方法中,維持(A)成分之保存 安定性的結果,亦確保使用(A)成分之正型光阻組成物 之保存安定性。 《光阻圖案之形成方法》 以下例示使用本發明之正型光阻組成物製造系統LCD 之際,光阻圖案的合適形成方法之一例。 首先,將上述本發明之正型光阻組成物,以旋塗機等 塗敷於基板形成塗膜。基板係以玻璃基板爲佳。通常有非 晶質氧化矽之使用的系統LCD領域中,玻璃基板係以使用 經形成低溫多晶矽層之玻璃基板等爲佳。該玻璃基板因本 發明之正型光阻組成物在低NA條件下的解析度高,可以 使用500mmx 600mm以上,尤其是550mmx 650mm以上之 大型基板。 繼之,將該塗膜已形成之玻璃基板於100至140°C作加 熱處理(預烘烤)去除殘留溶劑’形成光阻被膜。預烘烤 方法係以於熱板與基板之間保持間隙之鄰近烘烤爲佳。 -26- (23) (23)200428142 更對於上述光阻被膜,使用描繪有光罩圖案之光罩進 行選擇性曝光。 爲形成微細圖案,光源以用i線(365iim)爲較佳。該 曝光所採用之較佳曝光程序係N A 0 · 3以下,0 · 2以下更佳 ,0.1 5以下又更佳之低NA條件曝光程序。 其次,對於選擇性曝光後之光阻被膜施以加熱處理( 曝光後烘烤:PEB) 。PEB方法有,熱板與基板之間保持 間隙之鄰近烘烤,及不留間隙之直接烘烤;爲免基板發生 翹曲,得PEB之擴散效果,以進行鄰近烘烤後進行直接烘 烤之方法爲佳。加熱溫度係90至15(TC,100至14(TC尤佳 〇 對於上述PEB後之光阻被膜,使用顯像液,例如1至 1 〇質量%之氫氧化四甲銨水溶液之鹼水溶液施以顯像處理 ,溶解去除曝光部份,於基板上同時形成積體電路用之光 阻圖案及液晶顯示部份用之光阻圖案。 更將殘留在光阻圖案表面之顯像液以純水等淋洗液洗 去,可形成光阻圖案。 該光阻圖案形成方法中,於製造系統LCD時,上述進 行選擇性曝光之步驟中,上述光罩以使用描繪有2.0 μιη以 下之光阻圖案形成用光罩圖案,及超過2· Ομπι的光阻圖案 形成用之光罩圖案二者之光罩爲佳。 於是,本發明LCD用正型光阻組成物因解析度高,可 得光罩圖案之微細圖案經忠實重現之光阻圖案。因之,同 時形成上述光阻圖案之步驟中,於上述基板上,可同時形 -27- (24) (24)200428142 成圖案尺寸2.Ομπι以下之積體電路用光阻圖案,及超過 2. Ομιυ之液晶顯示部份用光阻圖案。 如以上說明,本發明之正型光阻組成物因含非二苯基 酮系PAC,靈敏度高,並適合於i線曝光等,在低ΝΑ條件 下亦具高解析度。 又因抗還原劑之配合,瓶內長期保存中之歷時變化, 光阻特性(靈敏度、尺寸、膜厚等)之歷時變化受到抑制 ,保存安定性優。又,向來爲防該歷時變化,必須嚴格控 制保存溫度於例如〇至20 °C之範圍內’而本發明之正型光 阻組成物則保存溫度容許範圍大,可控制於例如- 1 〇至 + 25 °C之範圍內。並且線性、DOF等特性亦良好,適用於 系統LCD之製造。 實施例 以下舉實施例詳細說明本發明。 使用下述實施例1至3及比較例】中調製之正型光阻組 成物作下述(1 )至(3 )之評估。 評估方法 (1 )保存安定性評估:尺寸歷時評估 就下述實施例或比較例中調製之正型光阻組成物’各 準備,於25 1保存六個月之試樣(丨)’及冷藏保存(5 °C )六個月之試樣(Π)。 使用上述試樣(ii )時之E〇P曝光量(1 .5^m L&amp;S光阻 圖案可予忠實重現之曝光量(mJ))下’求出使用上述試 -28- (25) (25)200428142 樣(i)同樣形成光阻圖案時l.hmL&amp;S圖案之尺寸變化率 〇 光阻圖案之形成係如下進行。 將試樣用旋塗機塗敷於矽晶圓上,將之於熱板上以90 °C、3 0秒乾燥得膜厚1.05 μηι之光阻被膜。於該被膜用i線 曝光裝置(產品名&quot;FX 702·r、NIKON公司製,NA = 0,14 )作選擇性曝光,於1 l〇°C、90秒進行PEB (曝光後烘烤 )處理。其次以2.38質量%濃度之TMAH水溶液(產品名 &quot;NMD- 3&quot;,東京應化工業(股)製)作23°C、90秒之 顯像處理,以純水作3 0秒之淋洗處理,然後經乾燥步驟, 形成1.5μπι L&amp;S圖案。 (2 ) 解析度評估: 使用上述試樣(ii )時之Εορ曝光量下,求出使用上 述試樣(i )之極限解析度。 (3 )線性評估: 將上述各試樣(i)以大型基板用光阻塗敷裝置(裝 置名:TR36000,東京應化工業(股)製),塗敷於Ti膜 已形成之玻璃基板(550nm X 650mm )上後,使熱板溫度 爲l〇〇t,經保有約lmm之間隔的鄰近烘烤進行90秒之第 一次乾燥,其次使熱板溫度爲90°C,經保有〇.5mm間隔之 鄰近烘烤施以90秒之第二次乾燥,形成膜厚1·5μιη之光阻 被膜。 其次透過同時描繪有爲3.0μηι線條及間隔(L&amp;S)及 1.5μιη L&amp;S之光阻圖案的重現之光罩圖案的測試圖光罩 (26) (26)200428142 (標線片),使用i線曝光裝置(裝置名:FX- 702J ’ NIKON公司製;NA = 0.14),以能忠實重現1.5μηι L&amp;S之 曝光量(Εορ曝光量)進行選擇性曝光。 其次使熱板溫度爲120°C,保有〇.5mm之間隔,以鄰 近烘烤施以3 0秒之加熱處理,其次於相同溫度經無間隔之 直接烘烤施以60秒之加熱處理。 其次將2 3 °C,2.3 8質量%TM AH水溶液使用有隙縫塗 敷噴嘴之顯像裝置(裝置名:TD— 39000示範機,東京應 化工業(股)製),如第1圖,自基板端部X經Y至Z,以 10秒於基板上湧液保持55秒後,水洗30秒,旋轉乾燥。 然後,所得光阻圖案之剖面形狀之SEM (掃描式電子 顯微鏡)照片觀察,評估3.C^mL&amp;S之光阻圖案的重現性 。尺寸變化率± 1 0%以下者爲A,超過1 0%至1 5 %以下爲B ’超過15%爲C。 (實施例1 ) 製備以下作爲(A)至(D)成分 (A )成分: (A1 )使用間甲酚/3 ’ 4 —二甲酚= 8/2 (莫耳比)之 混合酚類1莫耳,與甲醛0.82莫耳依一般方法合成,Shodex company) Detector: UV 41 (product name, manufactured by Shodex company), measured at 280 m. Solvents: flow through tetrahydrofuran at a flow rate of 1.0 / min. (: Measurement. Preparation method of measurement sample: The photoresist composition to be measured is prepared to have a solid content concentration of 30% by mass, and it is diluted with tetrahydrofuran to prepare a measurement sample with a solid content concentration of 0.1% by mass. Samples of 20 microliters were injected into the above device for measurement. In addition, in the manufacture of system LCDs, photolithography was used instead of the conventional g-line (436nm) exposure for LCD manufacturing, and the i-line (365nm) exposure with a shorter wavelength was used. In other words, the (B) component and the arbitrary (C) component are non-diphenyl ketone-based positive photoresist compositions of the present invention, and (B) component And (C) the absorption of i-rays is suppressed, so it is suitable for i-ray exposure procedures and can achieve higher resolution. -23- (20) (20) 200428142 The positive photoresist composition of the present invention In the preparation, the method of adjusting the molecular weight of the photoresist to the above-mentioned suitable range includes, for example, (1) In order to make the Mw of all components into the above range, perform a classification operation on the (A) component before mixing, etc. The method of adjusting Mw to an appropriate range, And (2) a method of preparing most (A) components with different Mw, and appropriately mixing them to adjust the Mw of the solid component to the above range. Among these modulation methods, the above (2) modulation method is due to the adjustment of the molecular weight of the photoresist The method of preparing the positive photoresist composition for system LCD manufacturing is particularly preferable. The positive photoresist composition of the present invention is preferably the component (A), (B), and (C). ) Component, (D) component, and other components, if necessary, are prepared by dissolving in an organic solvent. The preparation may be performed by mixing (D) component with other components at the same time as the preparation of the positive photoresist composition. That is, a method for preparing a positive type photoresist composition by using an organic solvent solution compounded with the component (A) of the (D) component, and a method for preparing the positive type photoresist composition for LCD manufacturing of the system of the present invention. A method for preparing a positive-type photoresist composition for LCD manufacturing is to mix a resin solution prepared by mixing the component (D) with the organic solvent solution of the component (A), and mixing the component (B) and the component (C) Method. According to the present inventors It was learned that in the preparation of the positive photoresist composition for the manufacture of the system LCD of the present invention, the (D) component alone was mixed with an organic solvent containing the (A) component and the like, and sometimes the quality of the photoresist composition could not be prevented- 24- (21) (21) 200428142 changes over time, even if they are the same product, there will be variations in characteristics between batches. The present inventors and others have further explored the results and found that the deterioration of the photoresist composition has always been thought only by PAC The deterioration of the organic solvent solution of component (A), which is stored for the purpose of photoresist modulation, causes the variation of the photoresistance characteristics between the above batches. That is, the component (A) is in the organic solvent solution. Storage in this state will deteriorate over time, resulting in variations in photoresistance characteristics between batches. Therefore, in the method for preparing the positive-type photoresist composition of the present invention, first, an organic solvent solution (solution (I)) of the component (A) is obtained. The concentration of the component (A) in the solution (I) is not particularly limited, but is usually 20 to 60% by mass, and generally 35 to 55% by mass is particularly preferred. Next, the solution (I) prepared as above is compounded with the component (D) to obtain an organic solvent solution (solution (II)) containing the component (A) and the component (D). (D) The combination of components is to avoid the problem of particle generation after photoresist modulation, and it should be done according to the following methods. 1. At room temperature (20 to 25 ° C), in an organic solvent like the organic solvent used in solution (I), mix the component (D) so that the concentration can be 10 to 20% by mass. Stir for more than 10 minutes, completely. Dissolving into a solution "2. Add the above-mentioned (D) component solution to the solution (I) in small amounts one by one to obtain a solution (II). Secondly, add (B) component and (C) component to the solution (II), if necessary, add ultraviolet absorber, surfactant, etc., and if necessary, add a solvent to adjust the concentration to a uniform solution (III) to obtain the positive photoresist of the present invention.组合 物。 Composition. So -25- (22) (22) 200428142 plus the kind of solvent may be the same or different from the organic solvent used in the solution (I), (11), etc. The obtained solution (II) may be filtered with a filter or the like. Surprisingly, in the present invention, only the (D) component required for the stability of the (A) component in the solution (I) is added to the preparation solution (11), and the solution (Π) is used to modulate the positive photoresist composition. A stable positive photoresist composition. In other words, the addition of the (B) component, the (D) component, and the like, and the addition of an additional stabilizer are not necessary. Thus, in the preparation method of the present invention, the preservation stability of the component (A) is maintained, and the preservation stability of the positive-type photoresist composition using the component (A) is also ensured. << Method for Forming Photoresist Pattern >> An example of a suitable method for forming a photoresist pattern in the case of manufacturing a system LCD using the positive photoresist composition of the present invention is exemplified below. First, the positive-type photoresist composition of the present invention is applied to a substrate by a spin coater or the like to form a coating film. The substrate is preferably a glass substrate. In the field of system LCD where amorphous silicon oxide is usually used, a glass substrate is preferably a glass substrate formed by forming a low-temperature polycrystalline silicon layer. The glass substrate has a high resolution under low NA conditions due to the positive photoresist composition of the present invention, and a large substrate of 500 mm x 600 mm or more, especially 550 mm x 650 mm or more can be used. Next, the glass substrate on which the coating film has been formed is subjected to a heat treatment (pre-baking) at 100 to 140 ° C to remove the residual solvent 'to form a photoresist film. The pre-baking method is preferably a neighboring baking that maintains a gap between the hot plate and the substrate. -26- (23) (23) 200428142 For the above photoresist film, a mask with a mask pattern is used for selective exposure. In order to form a fine pattern, an i-line (365iim) is preferably used as the light source. The preferred exposure program used for this exposure is N A 0 · 3 or less, more preferably 0 · 2 or less, and 0.1 5 or less and a better low NA condition exposure program. Second, the photoresist film after selective exposure is subjected to heat treatment (post-exposure baking: PEB). The PEB method includes adjacent baking that maintains a gap between the hot plate and the substrate, and direct baking without leaving a gap; in order to prevent the substrate from warping, the diffusion effect of PEB is obtained, and direct baking is performed after the adjacent baking. The method is better. The heating temperature is 90 to 15 (TC, 100 to 14 (TC) is preferred. For the above-mentioned photoresist film after PEB, use a developing solution, such as an alkali aqueous solution of 1 to 10% by mass of tetramethylammonium hydroxide aqueous solution. The development process dissolves and removes the exposed part, and simultaneously forms a photoresist pattern for integrated circuits and a photoresist pattern for the liquid crystal display part on the substrate. The developing solution remaining on the surface of the photoresist pattern is pure water, etc. The photoresist pattern can be formed by washing away the eluent. In the photoresist pattern formation method, in the above-mentioned step of performing selective exposure when manufacturing a system LCD, the photomask is formed by using a photoresist pattern with a length of less than 2.0 μm. It is preferable to use both a mask pattern and a mask pattern for forming a photoresist pattern exceeding 2.0 μm. Therefore, the positive photoresist composition for LCD of the present invention can obtain a mask pattern because of its high resolution. The fine pattern is faithfully reproduced by the photoresist pattern. Therefore, in the step of forming the above photoresist pattern at the same time, on the above substrate, the shape can be simultaneously shaped -27- (24) (24) 200428142 into a pattern size of 2.0 μm or less Photoresist pattern for integrated circuit And a photoresist pattern for a liquid crystal display portion exceeding 2. 0 μιυ. As explained above, the positive photoresist composition of the present invention contains a non-diphenyl ketone-based PAC, has high sensitivity, and is suitable for i-line exposure. It also has high resolution under low NA conditions. Due to the combination of anti-reducing agents, the diachronic changes in the bottle during long-term storage, the diachronic changes in photoresistance characteristics (sensitivity, size, film thickness, etc.) are suppressed, and the storage stability is excellent. In addition, in order to prevent this diachronic change, it is necessary to strictly control the storage temperature within a range of, for example, 0 to 20 ° C. The positive photoresist composition of the present invention has a large allowable storage temperature range, and can be controlled, for example, from −1 to 0. + 25 ° C. And also has good linearity, DOF and other characteristics, suitable for the manufacture of system LCDs. Examples The following examples illustrate the present invention in detail. Use the modulation in the following Examples 1 to 3 and Comparative Examples] The positive photoresist composition is evaluated in the following (1) to (3). Evaluation method (1) Storage stability evaluation: Dimensional evaluation is performed on the positive photoresist composition prepared in the following examples or comparative examples. Prepare each, 25 1Sample (丨) 'stored for six months' and sample (Π) stored for 6 months under refrigerated storage (5 ° C). EOP exposure when using the above sample (ii) (1.5 ^ m L &amp; S photoresist pattern can be faithfully reproduced under the exposure amount (mJ)) to determine the above-mentioned test-28- (25) (25) 200428142 sample (i) when the same photoresist pattern is formed l.hmL &amp; The dimensional change rate of the S pattern. The formation of the photoresist pattern was performed as follows: The sample was coated on a silicon wafer with a spin coater, and dried on a hot plate at 90 ° C for 30 seconds to obtain a film thickness of 1.05. μηι photoresist film. An i-ray exposure device (product name &quot; FX 702 · r, manufactured by NIKON Corporation, NA = 0,14) was used for selective exposure on this film, and PEB was performed at 110 ° C for 90 seconds. (Post-exposure baking) treatment. Next, a 2.38% by mass TMAH aqueous solution (product name &quot; NMD-3 &quot;, manufactured by Tokyo Chemical Industry Co., Ltd.) was used for development at 23 ° C for 90 seconds, and pure water was rinsed for 30 seconds. The treatment was followed by a drying step to form a 1.5 μm L &amp; S pattern. (2) Evaluation of resolution: Under the exposure of Eορ when using the above-mentioned sample (ii), determine the limit resolution using the above-mentioned sample (i). (3) Linearity evaluation: Each of the above samples (i) was coated on a glass substrate on which a Ti film was formed using a photoresist coating device for large substrates (device name: TR36000, manufactured by Tokyo Chemical Industry Co., Ltd.) ( 550nm X 650mm), the hot plate temperature was set to 100t, the first drying was carried out for 90 seconds after the adjacent baking with an interval of about 1mm, and then the hot plate temperature was set to 90 ° C, which was maintained at 0.1. The adjacent baking at a 5mm interval was subjected to a second drying for 90 seconds to form a photoresist film with a film thickness of 1.5 μm. Secondly, a test pattern of a photomask (26) (26) 200428142 (reticle) is drawn by simultaneously depicting a photomask pattern that is a reproduction of a photoresist pattern of 3.0 μm lines and spaces (L &amp; S) and 1.5 μm L &amp; S. A selective exposure was performed using an i-ray exposure device (device name: FX-702J 'manufactured by NIKON Corporation; NA = 0.14) with an exposure amount (Eoρ exposure amount) that faithfully reproduces 1.5 μm L &amp; S. Secondly, the temperature of the hot plate was set to 120 ° C, and the interval was 0.5mm, and the baking process was applied for 30 seconds, followed by the same temperature for 60 seconds. Secondly, a developing device using a slit coating nozzle at a temperature of 2 3 ° C and a 2.38% by mass TM AH aqueous solution (device name: TD-39000 demonstration machine, manufactured by Tokyo Chemical Industry Co., Ltd.), as shown in Figure 1, since After the substrate end X passes through Y to Z, it is held on the substrate for 55 seconds for 10 seconds, and then washed with water for 30 seconds and spin-dried. Then, the cross-sectional shape of the obtained photoresist pattern was observed with a SEM (scanning electron microscope) photograph, and the reproducibility of the photoresist pattern at 3.C ^ mL &amp; S was evaluated. The dimensional change rate is less than ± 10% as A, and more than 10% to 15% is B 'and more than 15% is C. (Example 1) The following were prepared as components (A) to (D) as component (A): (A1) mixed phenols 1 using m-cresol / 3'4-xylenol = 8/2 (molar ratio) Mol, synthesized with formaldehyde 0.82 Mol according to a general method,

Mw = 20000,Mw/Mn = 5.2之酚醛淸漆樹月旨。 (B )成分: (B1):雙(5 —環己一4 —經—2 —甲苯基)一3,4 _二羥苯基甲烷(ΒΓ) 1莫耳與1,2 —萘醌二疊氮一5 — -30- (27) 200428142 碩基氯[以下略作(5— NQD) 。]2莫耳之酯化反應產物 (B2):雙(2,4_二羥苯基)甲烷(B2,)丨莫耳與 5 — NQD 2莫耳之酯化反應產物 (B3):雙(4 —羥_2,3, 5 —三甲苯基)一2 —羥 苯甲院(B3’) 1莫耳與5— NQD 2莫耳之酯化反應產物 (C)成分:A phenolic lacquer tree with a Mw = 20000 and Mw / Mn = 5.2. (B) Ingredients: (B1): bis (5-cyclohexyl-1, 4-mer-2, tolyl) -3,4-dihydroxyphenylmethane (ΒΓ) 1 mole and 1,2-naphthoquinone Nitrogen 5 — -30- (27) 200428142 Sulfuryl chloride [abbreviated below (5-NQD). ] 2 Molar esterification reaction product (B2): bis (2,4-dihydroxyphenyl) methane (B2,) 丨 Molar and 5 — NQD 2 Molar esterification reaction product (B3): Bi ( Esterification reaction product (C) component of 4-hydroxy_2,3,5-trimethylphenyl)-2-hydroxybenzidine (B3 ') 1 mole and 5-NQD 2 mole:

(C1):雙(5 —環己—4 —羥一2-甲苯基)一3,4 —二羥苯甲烷 (D )成分: (D1 ):對苯醌 有機溶劑: (El ) : PGMEA (實施例1至3、比較例1 ) 將下述表1記載之配合量(質量份)的上述(A)成 分溶解於有機溶劑(E 1 ),於其配合下述表1之配合量( 質量份)之(D )成分使之溶解得溶液。對於該溶液添加 下述表1之配合量(質量份)的(B)成分及(C)成分並 溶解,將之用孔徑0.2 μηα之濾膜過濾,調製正型光阻組成 物。所得正型光阻組成物之光阻分子量倂列於表1。 就所得正型光阻組成物’各作上述(1)至(3)之各 項評估。其結果列於下述表2。 -31 - (28) 200428142 表1 (Α)成分 (配合量) (Β)成分 (混合比) (配合量) (C戚分 (配合量) (D诚分 (配合量) (Ε)成分 (配合量) 光阻分子量 實施例1 Al(15) Β1/Β2/Β3 (混合比6/1/1) (1己合量5.5) Cl(4.5) Dl(0.3) El(75) 10000 實施例2 同上 同上 同上 Dl(O.l) 同上 同上 實施例3 同上 同上 同上 Dl(0.5) 同上 同上 比較例1 同上 同上 同上 Μ 同上 同上 表2(C1): bis (5-cyclohex-4--4-hydroxy-2-tolyl) -3,4-dihydroxybenzenemethane (D) component: (D1): p-benzoquinone organic solvent: (El): PGMEA ( Examples 1 to 3 and Comparative Example 1) The above-mentioned (A) component in a compounding amount (parts by mass) described in Table 1 below was dissolved in an organic solvent (E 1), and the compounding amount (mass in Table 1 below) was blended therewith. (D) of the component) to dissolve it into a solution. To this solution, the components (B) and (C) in the blending amounts (parts by mass) shown in Table 1 below were added and dissolved, and then filtered through a filter having a pore size of 0.2 μηα to prepare a positive photoresist composition. The photoresist molecular weight of the obtained positive type photoresist composition is shown in Table 1. Each of the obtained positive-type photoresist compositions' was evaluated in each of the above (1) to (3). The results are shown in Table 2 below. -31-(28) 200428142 Table 1 (A) Ingredients (combined amount) (B) Ingredients (mixing ratio) (combined amount) (C) (combined amount) (D) (combined amount) (E) composition ( Compounding amount) Photoresist molecular weight Example 1 Al (15) B1 / B2 / B3 (mixing ratio 6/1/1) (1 hemp amount 5.5) Cl (4.5) Dl (0.3) El (75) 10000 Example 2 Ibid. Ibid. Dl (Ol) Ibid. Ibid. Example 3 Ibid. Ibid. Dl (0.5) Ibid. Ibid. Comparative Example 1 Ibid. Ibid. M Ibid. Table 2

尺寸歷時評估 (% ) 解析度評估( μηι ) 線性評估 實施例1 -1.1 1 .2 A 實施例2 + 2.0 1 .2 A 實施例3 -3.3 1 .2 A 比較例1 + 3.6S1) 1.4 A 註1 ) 25°C、一個月之結果Size duration evaluation (%) Resolution evaluation (μηι) Linear evaluation Example 1 -1.1 1.2 A Example 2 + 2.0 1.2 A Example 3-3.3 1.2 A Comparative Example 1 + 3.6S1) 1.4 A Note 1) Results at 25 ° C for one month

實施例1至3之正型光阻組成物,較之不配合以抗還原 劑之比較例1的光阻組成物,尺寸歷時評估優良,保存安 定性亦良好。又,低NA條件(ΝΑ = 0·14)下解析度仍高, 線性亦良好。 -32- (29) (29)200428142 發明之效果 如以上說明,本發明之正型光阻組成物保存安定性優 ,適用於系統LCD之製造。 【圖式簡單說明】 第1圖,爲作低NA條件下之線性評估,將正型光阻組 成物塗敷於玻璃基板,烘烤乾燥’圖案曝光後’以具有隙 縫塗敷器之顯像裝置使顯像液自基板端部乂至2湧液之要 旨說明圖。The positive-type photoresist composition of Examples 1 to 3 has a better dimensional evaluation and a better storage stability than the photoresist composition of Comparative Example 1 without the addition of an anti-reducing agent. In addition, the resolution is still high under low NA conditions (NA = 0.14), and the linearity is also good. -32- (29) (29) 200428142 Effects of the Invention As explained above, the positive photoresist composition of the present invention has excellent storage stability and is suitable for the manufacture of system LCDs. [Schematic description] Figure 1. For linearity evaluation under low NA conditions, a positive photoresist composition is coated on a glass substrate and baked and dried 'after pattern exposure' to develop a gap applicator. The device is used to make the developing liquid from the end of the substrate to two gushing liquid.

-33--33-

Claims (1)

(1) 200428142 拾、申請專利範圍 1· 一種正型光阻組成物,係在一基板上可形成積體 電路及液晶顯示部份之LCD製造用正型光阻組成物,其 特徵爲:係由將(A )鹼可溶性樹脂,(B )含下述一般 式(I)(1) 200428142 Patent application scope 1. A positive type photoresist composition, which is a positive type photoresist composition for LCD manufacturing, which can form integrated circuits and liquid crystal display parts on a substrate, which is characterized by: The (A) alkali-soluble resin, (B) contains the following general formula (I) [式中R1至R8各自獨立表氫原子、鹵素原子、碳原子 數1至6之烷基、碳原子數1至6之烷氧基 '或碳原子數3至6 之環烷基;R1C)、R11各自獨立表氫原子或碳原子數1至6之 烷基;R9可係氫原子或碳原子數1至6之烷基,此時,Q1表 氫原子、碳原子數1至6之烷基或下述化學式(II) R12[Wherein R1 to R8 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms' or a cycloalkyl group having 3 to 6 carbon atoms; R1C) And R11 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; R9 may be a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. At this time, Q1 represents a hydrogen atom and an alkyl group having 1 to 6 carbon atoms Or the following chemical formula (II) R12 (式中R12及R13各自獨立表氫原子、鹵素原子 '碳原 子數1至6之烷基、碳原子數1至6之烷氧基、或碳原子數3 至6之環烷基;c示1至3之整數)所表之餘基’或者’ Q1可 與R9之末端結合,此時,(^連同R9及,Q1與r9間之碳原子 -34- (2) (2)200428142 ,表碳鏈3至6之環烷基;a、b表1至3之整數;d表0至3之 整數;a、b或d係3時各無r3、R6或R8; η表0至3之整數]所 表之化合物與1,2-萘醌二疊氮磺醯化合物之酯化反應產 物的萘醌二疊氮酯化物,(c )分子量1 000以下之含酚式 羥基之化合物,以及(D )抗還原劑溶解於有機溶劑而得 〇 2. 如申請專利範圍第1項之正型光阻組成物,其中含 有對應於上述(D)成分之還原物。 3. 如申請專利範圍第1或2項之正型光阻組成物,其 中上述(D )成分係苯醌。 4-如申請專利範圍第2或3.項之正型光阻組成物,其 中上述還原物係氫醌。 5. —種正型光阻組成物之調製方法,其係如申請專 利範圍第1至4項中任一項之正型光阻組成物的調製方法, 其特徵爲:混合上述(Α)成分之有機溶劑溶液中配合上 述(D)成分而成之樹脂溶液,與上述(Β)成分及(C) 成分。 6. —種光阻圖案之形成方法,其特徵爲:包含(1) 將如申請專利範圍第1至4項中任一項之正型光阻組成物塗 敷於基板上,形成塗膜之步驟,(2)作上述塗膜已形成 之基板的加熱處理(預烘烤),於基板上形成光阻被膜之 步驟,(3 )對於上述光阻被膜,使用描繪有2·0μιη以下之 光阻圖案形成用光罩圖案,及超過2.Ομηι之光阻圖案形成 用光罩圖案二者之光罩進行選擇性曝光之步驟,(4)對 -35- (3) (3)200428142 於上述選擇性曝光後之光阻被膜,施以加熱處理(曝光後 烘烤·· PEB )之步驟,以及(5 )對於上述加熱處理後之 光阻被膜’施以使用鹼水溶液之顯像處理,於上述基板上 同時形成圖案尺寸2.0 μπι以下之積體電路用光阻圖案,及 超過2_0μπι之液晶顯示部份用之光阻圖案的步驟》 7.如申請專利範圍第6項之光阻圖案之形成方法, 其中上述(3 )進行選擇性曝光之步驟係依光源使用i 線,且ΝΑ在Ο.3以卞之低na條件下之曝光程序進行。(Wherein R12 and R13 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms; c shows Residues shown in the integers from 1 to 3 'or' Q1 can be combined with the terminal of R9, at this time, (^ together with R9 and, the carbon atom between Q1 and r9 -34- (2) (2) 200428142, table Cycloalkyl groups of carbon chain 3 to 6; a, b are integers of Tables 1 to 3; d are integers of Tables 0 to 3; a, b or d are 3 each without r3, R6 or R8; η of Tables 0 to 3 Integer] The naphthoquinonediazide esters of the esterification reaction products of the compounds shown in the table with the 1,2-naphthoquinonediazidesulfonium sulfonium compound, (c) phenolic hydroxyl-containing compounds having a molecular weight of less than 1,000, and D) The anti-reducing agent is dissolved in an organic solvent to obtain 02. For example, the positive photoresist composition in the scope of patent application No. 1 contains a reduced substance corresponding to the component (D). 3. If the scope of patent application is No. 1 Or the positive photoresist composition of item 2, wherein the component (D) is benzoquinone. 4- The positive photoresist composition of item 2 or 3. of the patent application scope, wherein the above-mentioned reduction is hydroquinone. 5 . — Positive A method for preparing a photoresist composition is a method for preparing a positive type photoresist composition as described in any one of claims 1 to 4, and is characterized in that: the above-mentioned (A) component is mixed in an organic solvent solution; The resin solution composed of the component (D) and the components (B) and (C). 6. A method for forming a photoresist pattern, which is characterized by: The step of applying the positive photoresist composition of any one of 4 items to a substrate to form a coating film, and (2) heating (pre-baking) the substrate on which the above coating film has been formed to form light on the substrate (3) For the above photoresist film, use a photomask that depicts both a photoresist pattern forming photomask pattern below 2.0 μm and a photoresist pattern forming photomask pattern exceeding 2.0 μm The steps of performing selective exposure, (4) the step of applying -35- (3) (3) 200428142 to the photoresist film after the selective exposure described above, and applying heat treatment (post-exposure baking · PEB), and ( 5) Apply alkali water to the photoresist film after the heat treatment Solution development process, the step of simultaneously forming a photoresist pattern for integrated circuits with a pattern size of 2.0 μm or less and a photoresist pattern for a liquid crystal display part exceeding 2_0 μm on the above substrate. 7. If the scope of patent application is 6 The method of forming a photoresist pattern according to the item, wherein the step of (3) performing selective exposure is performed according to an exposure procedure in which the light source uses i-rays, and NA is at a low na of 0.3. -36--36-
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Publication number Priority date Publication date Assignee Title
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