200427144 玖、發明說明： 【發明所屬之技術領域】 本發明係有關於一種用於高安培數電跨接之連接器。 【先前技術】 現有在極高真空下用以製備多層技術之一叫做「分子束 麻晶成長（MBE)」。這種技術能藉將一種含有待製備層次成 分的材料，載送到一金屬或半導體基體，在基體其被吸收 而置備蠢晶成長層。這種材料的運送是在一真空室中執 行亦即’在一低於10_9毫巴（mbar)的壓力下執行，為的是 要獲得不含任何污染的薄膜。 :執行此項分子束蠢晶成長的材料的最通用源頭，是 瘵發一努森型的源頭。該源頭是一用焦耳效應加熱的坩 堝，可以用，舉例來說，氮化硼或高純度石墨製作成有一 圓筒或圓錐形狀。 該焦耳效應一般是藉使用一電阻性元件（例如一白熱絲） 而達成。為要蒸發某一材料，溫度必須超過1000°c，這意 味著要投入一高強度的電流進入該電阻性元件。因而有必 要使用適^的元件鏈，來遞送該電阻元件所需的電流。 舉例來說，提供至少約50安培的高安培數電跨接1，來建立 在真空室内側的電阻元件，和設置在真空室外側的發電機 (圖1}之間的鏈結。有適當橫斷面積（例如適於35到50安電流 乾圍的ίο平方毫米）的電纜2，在這樣的發電機和電跨接 間提供一鏈結。銅突端電連接3被用來提供在高安培數電跨 接和電源電纟覽2之間的連接。200427144 (1) Description of the invention: [Technical field to which the invention belongs] The present invention relates to a connector for high amperage electrical crossover. [Previous technology] One of the existing technologies for preparing multilayers under extremely high vacuum is called "molecular beam hemp growth (MBE)". This technique enables a stupid crystal growth layer to be prepared by loading a material containing the layered components to be prepared onto a metal or semiconductor substrate where it is absorbed. This material is transported in a vacuum chamber, i.e., 'under a pressure of less than 10-9 mbar, in order to obtain a film free of any contamination. : The most common source of materials for performing this molecular beam stupid crystal growth is a burst-nussen-type source. The source is a crucible heated by the Joule effect, and can be made into a cylindrical or conical shape using, for example, boron nitride or high-purity graphite. The Joule effect is generally achieved by using a resistive element (such as an incandescent wire). In order to evaporate a material, the temperature must exceed 1000 ° C, which means that a high-intensity electric current is required to enter the resistive element. Therefore, it is necessary to use a suitable element chain to deliver the current required by the resistive element. For example, provide a high amperage electrical bridge 1 of at least about 50 amps to establish a link between the resistance element inside the vacuum chamber and the generator (Figure 1) placed outside the vacuum chamber. Cable 2 with a cross-sectional area (for example, 35 mm to 50 amps), providing a link between such a generator and an electrical jumper. Copper tab electrical connections 3 are used to provide high amperage Connection between electrical jumper and power supply overview 2.
O:\89\89478.DOC 200427144 2然因而此此式的連接並不能輕鬆用手操縱該電源電纔 ’、、且衣和拆卸電源電纜2時’例如更換電池時，包 含在該突端3處„和旋鬆螺物步驟。 易受到扭曲，很可能導致該電跨接丨在旋緊上有 外，純有關該突端電接頭3的行動，都牵涉到使用者電安 全問題，因為這種用手極作赍+ 用予才木心需要移除可能的電絕緣。 【發明内容】 種用於高安培數電跨接的連接 是一種優良導電體，同時又容 並給予使用者高度的保護。 本發明的目的在提供一 器。其設計既簡單又經濟， 許輕鬆用手操作電源電纜， 就這一目的而言，本發明 接的連接器，其内含有至少 連接器包括一第一總成，内 用以附接到一電纜，及一主 第一絕緣體。 根據本發明： 疋有關一種用於高安培數電跨 一個具有第一主軸的銷柱；該 含一具有第二主軸的插座主要 要用以覆蓋至少部分該插座的 -該第一總成包括一帽蓋，内含有一以該插座第二主軸 為中心的凹部，並含有鎖定裝置，將該帽蓋附接到該第一 絶緣體，该帽盍於是覆蓋部分的該絕緣體丨及 -該連接器包括一第二總成，内含一第二絕緣體及若干 緊固衣置’後者將第二絕緣體附接到該電跨接；該第二絕 緣體包圍著該銷柱，並包含至少一個以該第一主軸為中心 的凹部，用以在該插座插入該銷柱中時接納該第一絕緣體。 在不同的具體貫施例中，本發明還有關以下的特色，將O: \ 89 \ 89478.DOC 200427144 2 However, this type of connection cannot easily manipulate the power supply by hand, and when the power cable 2 is removed, such as when the battery is replaced, it is included in the protrusion 3 „And unscrewing the screw step. It is susceptible to distortion, which may cause the electrical jumper. In addition to tightening, actions related to the electrical connector 3 of the protruding end are all related to the electrical safety of the user, because this kind of use The hand pole is used as a 赍 + to be used to remove the possible electrical insulation. [Summary of the Invention] This type of connection for high amperage electrical bridges is an excellent electrical conductor, and at the same time, it allows the user a high degree of protection. The object of the present invention is to provide a device whose design is simple and economical, and it is easy to operate the power cable by hand. For this purpose, the connector according to the present invention contains at least the connector including a first assembly. It is used to attach to a cable and a main first insulator. According to the present invention: (1) A pin for a high amperage electricity span with a first main shaft; the socket containing a second main shaft mainly To cover At least part of the socket-the first assembly includes a cap containing a recess centered on the second main shaft of the socket, and containing a locking device to attach the cap to the first insulator, the cap盍 Then the covering part of the insulator 丨 and the connector includes a second assembly containing a second insulator and a number of fastening garments, the latter attaching the second insulator to the electrical bridge; the second insulator It surrounds the pin and includes at least one recess centered on the first main shaft to receive the first insulator when the socket is inserted into the pin. In different embodiments, the present invention is also related The following features will
O:\89\89478.DOC 200427144 個別地或就其等在技術上可能的組合，加以說明： -該第一及第二絕緣體和該帽蓋是用一種堅硬而又電絕 緣的塑膠材料製作； -該材料為聚 _乙__ (polyether ether ketone); _該帽蓋包括一面對該第一絕緣體的圓筒形凹部； -該鎖定包括一平頭螺釘； -該緊固裝置包含螺釘； -該第一絕緣體的外側面以及該帽蓋和第二絕緣體的内 側面，是至少部分有螺紋，以便藉螺紋一方面將該帽蓋扭 緊到該第一絕緣體上，另一方面將第一絕緣體扭緊到第二 絕緣體上。 在各種可能的具體實施例中，本發明將參照後附圖式， 詳細加以說明。 【實施方式】 本發明之一目的是在實現一連接器i 〇，用於電連結一電 源電纜到咼安培數的電跨接1 1。這種高安培數電跨接丨丨是 眾所周知的，而且能實現設置在封閉體積中的諸元件，和 一位於該體積外側的發電機之間的電連接。這種電跨接丄^ 包括至少一個銷柱12具有一第一主軸13及一直徑4。根據一 具體實施例，該銷柱12是軟焊到一凸緣14，以便安裝到一 真空系統。然而，根據本發明的連接器丨〇，是不限於這種 單一的實現，而是特別針對一般的高安培數電跨接u。 參照圖2來說，該連接器10包括一第一總成，該總成包括 一插座15，該插座具有一第二主軸。此插座。主要是用於O: \ 89 \ 89478.DOC 200427144 individually or in terms of technically possible combinations, explain:-the first and second insulators and the cap are made of a hard and electrically insulating plastic material; -The material is poly_ethyl__ (polyether ether ketone); _ the cap includes a cylindrical recess facing the first insulator;-the lock includes a flat head screw;-the fastening device includes a screw;- The outer side of the first insulator and the inner side of the cap and the second insulator are at least partially threaded, so that the cap can be tightened to the first insulator by the threads on the one hand, and the first insulator on the other hand by the threads. Tighten to the second insulator. In various possible specific embodiments, the present invention will be described in detail with reference to the following drawings. [Embodiment] An object of the present invention is to realize a connector i 0 for electrically connecting a power cable to an electrical bridge 11 of a amperage. Such high amperage electrical jumpers are well known and enable electrical connections between the components arranged in a closed volume and a generator located outside the volume. This electrical jumper includes at least one pin 12 having a first main shaft 13 and a diameter 4. According to a specific embodiment, the pin 12 is soldered to a flange 14 for mounting to a vacuum system. However, the connector according to the present invention is not limited to such a single implementation, but is specifically directed to a general high amperage electrical bridge u. Referring to FIG. 2, the connector 10 includes a first assembly including a socket 15 having a second spindle. This socket. Mainly used for
O:\89\89478.DOC 200427144 附接（多半是藉壓縮接合）到一電纜17。該插座15尚包括一部 刀19，内含一以第二主軸16為中心直徑為d的凹部，主要 用於當電連接已在電纜17和電跨糾之間確立時，包圍該 15疋用一種極優良導電性並 隶好疋南品質的銅、銀。 體21，主要用以覆蓋至少部 電跨接11的銷柱12。這種插座 具有很小接觸電阻的材料製作 5亥弟一總成逛包括一第一絕緣 分的插座15。 根據-較佳的具體實施例，該絕緣體21覆蓋著插座15的 全體’除開用以接納銷柱12或電源電纜17的凹部18、2〇例 外0 該第-總成還包括一帽蓋22，内含一以插座第二主軸16 為中心的第-凹部23’ i包括鎖定裝置24，將帽蓋22附著 到第-絕緣體21。使用「帽蓋（cap)」一詞，是意指：帽蓋 中絕緣材料的-部分’包括一牆壁25和一底部此一完整 體。該部分的内徑D是至少等於第_絕緣體21的外徑，因此 在將帽蓋22緊固到第-、絕緣體21之後，絕緣體21此時將部 分覆蓋該絕緣體。 最好，帽蓋22包括-面對第一絕緣體㈣第二圓筒形凹 部27,㈣定裝置24則包括—平㈣釘。㈣22就如此按 壓進在第一絕緣體外表面上的平頭螺釘。 一種安裝第一總成的方法，將 . 將予呪明。插座15尚未緊縮 接合到電源電纜17上之前，該雷c 你兒乡見係牙通過該帽蓋22的第 一凹部2 3。該插座15 — μ ^ ^ a 、、工緊縮接合，帽蓋22即附著到第一 絕緣體21覆蓋插座15，並在以嫘 牧从螺紋扭緊該鎖定裝置24之徭O: \ 89 \ 89478.DOC 200427144 Attach (mostly by compression bonding) to a cable 17. The socket 15 also includes a knife 19 containing a recess with a diameter d centered on the second main shaft 16 and is mainly used to surround the 15 when the electrical connection has been established between the cable 17 and the electrical bridge. A kind of copper and silver with excellent electrical conductivity and high quality. The body 21 is mainly used to cover the pins 12 of at least part of the electrical bridge 11. This socket is made of a material having a very small contact resistance. An assembly 15 including a first insulator is used. According to a preferred embodiment, the insulator 21 covers the entirety of the socket 15 except for the recesses 18, 20 for receiving the pins 12 or the power cable 17. The first assembly also includes a cap 22, A first recess 23 ′ including a second main shaft 16 of the socket as a center is included, and a locking device 24 is included to attach the cap 22 to the first insulator 21. The use of the term "cap" means that the -portion 'of the insulating material in the cap includes a wall 25 and a bottom. The inner diameter D of this portion is at least equal to the outer diameter of the first insulator 21, so after the cap 22 is fastened to the first and second insulators 21, the insulator 21 will now partially cover the insulator. Preferably, the cap 22 includes a second cylindrical recess 27 facing the first insulator, and a fixing device 24 including a flat pin. The ㈣22 is thus pressed into the grub screw on the outer surface of the first insulator. One way to install the first assembly will be. Before the socket 15 is tightened and connected to the power cable 17, the cable can pass through the first recess 23 of the cap 22. The socket 15 — μ ^ ^ a is tightly engaged, and the cap 22 is attached to the first insulator 21 to cover the socket 15, and the locking device 24 is tightened with a screw from the screw.
O:\89\8947E.DOC 200427144 遭受鎖定。 該連接器包括一第二蛐 ^ ^ ^ 〜成，内含弟二絕緣體28和幾個將 弟一、、、巴緣體附著到該雷味& Q ^ 5接的緊固裝置29。這些緊固裝置 29，舉例來祝，都是螺拴。O: \ 89 \ 8947E.DOC 200427144 is locked. The connector includes a second connector ^ ^ ^ ~, which contains a second insulator 28 and several fastening devices 29 that attach the first, second, and marginal bodies to the Lei & Q ^ 5 connection. These fastening devices 29, for example, are bolts.
第二絕緣體28包圍#兮a L 国住该銷柱12，並包括至少一個以第一 主軸13為中心的凹部，1 一内徑d疋配置成使其在插座丨5插入 該銷柱12中之後，可句·#^ 匕圍4弟一絕緣體21直到帽蓋22。 在一較佳具體實施例中，該第-和第二絕緣體21、28和 帽蓋22都是用—種堅硬的而且是電絕緣的塑膠材料，例如 聚…酮(職)，或一聚酼亞胺，例如威士裴爾 (VESPEL)，或其它來製作。 一根據-具體實施例’該第一絕緣體21的外側表面和該帽 蓋22及第二絕緣體28的内側表面是至少部分有螺紋的。當 組裝該連接it時，該帽蓋奴藉螺紋固定到第_絕緣體21 因而覆盍部分的絕緣體21。而後者，當將電源電纜丨7連接 到電跨接11時，其本身是藉螺紋固定在該第二絕緣體28 上，使能有利地成為一完整的連接。 在另一實施例中，帽蓋22之内徑D小於第一絕緣體21之外 徑’使得該帽蓋22可被塞入至該第一絕緣體21中。 該弟一絕緣體28的内控d’是等於或小於該第一絕緣體21 的外徑，因此該第一總成可以隨意地插進或抽離該第二總 成0 圖3顯示本發明之一具體實施例，其中該連接器在一泡流 源30上確立一電連接。該凸緣31還包括透過一熱電偶跨接 O:\89\89478.DOC -10- 200427144 的溫度讀數32。 將第二絕緣體28附著到電跨接1丨的緊固裝置29，包括螺 釘和螺栓，致使能將該高安培數電跨接丨丨的凸緣14，附著 到洩流源30的支持凸緣上。 适種連接器可有利地用在任何需要投注一高強度電流、 並因而需要使用-高安培數電跨接的系統中。最好該絕緣 體是用㈣乙鱗酮製作，呈現良好溫度適應性（歷經20，_ J :乂上的250 C)’而根據本發明的連接器可使用在常須 承受高溫的系統。 【圖式簡單說明】 用於早先技藝的高強度電 圖1為一電源鏈的繪圖，包括一 跨接的銅突端電接頭； 圖 圖2為根據本發明一^用 於尚安培數電跨接之連接器之繪 ▼ q1电阻性兀仟m刀之 圖，内§ 一根據本發 r „ ^ . . 月一具體實施例之連接器 【圖式代表付號說明】 1、11 2 3 5 10 12 電跨接 電源電繞 突端 螺釘 連接器 銷柱 弟一主軸The second insulator 28 surrounds the pin 12 and includes at least one recess centered on the first main shaft 13. An inner diameter d 疋 is configured to be inserted into the pin 12 in the socket 5. After that, Ke sentence · # dagger around the four insulators 21 to the cap 22. In a preferred embodiment, the first and second insulators 21, 28 and the cap 22 are made of a hard and electrically insulating plastic material, such as poly ... ketone, or a polymer Imine, such as VESPEL, or others. According to a specific embodiment, the outer surface of the first insulator 21 and the inner surfaces of the cap 22 and the second insulator 28 are at least partially threaded. When assembling the connection it, the cap is fixed to the first insulator 21 and thus the insulator 21 covering the portion by a screw. The latter, when the power cable 7 is connected to the electrical bridge 11, is itself fixed to the second insulator 28 by means of a thread, enabling advantageously a complete connection. In another embodiment, the inner diameter D of the cap 22 is smaller than the outer diameter of the first insulator 21 so that the cap 22 can be plugged into the first insulator 21. The internal control d 'of the first insulator 28 is equal to or smaller than the outer diameter of the first insulator 21, so the first assembly can be inserted into or detached from the second assembly at will. Fig. 3 shows a specific aspect of the present invention. In an embodiment, the connector establishes an electrical connection on a bubble source 30. The flange 31 also includes a temperature reading 32 of O: \ 89 \ 89478.DOC -10- 200427144 across a thermocouple. The second insulator 28 is attached to the fastening device 29 of the electrical bridge 1, including screws and bolts, so that the flange 14 that enables the high amperage electrical bridge 丨 to the support flange of the leakage source 30 on. A suitable connector can be advantageously used in any system that needs to bet a high-intensity current, and therefore requires the use of a high-amperage electrical bridge. Preferably, the insulator is made of fluorescein and exhibits good temperature adaptability (after 20, _ J: 250 C on 乂) ', and the connector according to the present invention can be used in a system which often has to withstand high temperatures. [Brief description of the drawings] The high-strength electrical diagram 1 used in the earlier art is a drawing of a power chain, including a copper jumper electrical connector; FIG. 2 is a schematic diagram of a amperage electrical bridge according to the present invention. The drawing of the connector ▼ q1 resistive vulture m knife drawing, inside § a connector according to the present r r ^ ^ [a specific embodiment of the drawing [illustration of the representative number] 1, 11 2 3 5 10 12 electric jumper power supply electric winding protruding end screw connector pin brother one spindle
O:\89\89478.DOC -11- 13 200427144 14、31 凸緣 15 插座 16 第二主軸 17 電纜 18 、 20 、 23 、 27 凹部 19 部分 21、28 絕緣體 22 帽蓋 24 鎖定裝置 25 牆壁 26 底部 29 緊固裝置 30 洩流源 32 溫度讀數 O:\89\89478.DOC - 12 -O: \ 89 \ 89478.DOC -11- 13 200427144 14, 31 Flange 15 Socket 16 Second Spindle 17 Cable 18, 20, 23, 27 Recess 19 Section 21, 28 Insulator 22 Cap 24 Locking device 25 Wall 26 Bottom 29 Fastening device 30 Drain source 32 Temperature reading O: \ 89 \ 89478.DOC-12-