TW200425809A - Printed steel plate and process applied in SMT assembly of SMT electronic components - Google Patents
Printed steel plate and process applied in SMT assembly of SMT electronic components Download PDFInfo
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200425809 五、發明說明(1) 發明所屬之技術領域: 本發明與一種電子零件之表面黏著製程(Sur face Mounted Technology; SMT)有關,特別是有關一種應用於表 面黏著電子零件其表面黏著組裝之印刷鋼板與相關製程。 先前技術: 隨著積體電路製作技術的進步,電子元件的設計與製作 持續朝著細微化的趨勢發展,並且由於其具備更大規模、高 積集度的電子線路’因此其產品功能亦更加完整。在此種情 I下傳、、充的牙孔插件式元件(Through Hole Technology ; TjiT )由於尺寸無法進—步的縮小,而會佔用印刷電路板大 量的空間。再加上「插件式」的組裝方式,需要為每隻接腳 :处:’同而:::ί疋件的接腳其實會佔掉印刷電路板兩面 的工間,u接處的焊點也比較大以200425809 V. Description of the invention (1) The technical field to which the invention belongs: The present invention relates to a surface mounting technology (SMT) of electronic parts, and particularly relates to a printing method for surface adhesive assembly of electronic parts Steel plates and related processes. Previous technology: With the advancement of integrated circuit manufacturing technology, the design and production of electronic components continue to trend toward miniaturization, and because of its larger-scale, high-integration electronic circuits, its product functions have also become more complete. In this case, the filled hole insert type component (Through Hole Technology; TjiT) will occupy a large amount of space on the printed circuit board because the size cannot be further reduced. Coupled with the "plug-in type" assembly method, it is necessary for each pin: place: 'Same ::: The pin of the piece will actually occupy the workshop on both sides of the printed circuit board, and the solder joint at the u joint Also relatively large
Technology; SMT ) ^ V Λ V" # 寻電子零件組裝於印刷電路板上。 使用表面黏著封装的零件 同一面的印刷電路板上,^此 以提供每個接腳插入。換言之 可同時在印刷電路板的兩面都 路板的空間利用率。此外,由 較小,是以相較於傳統的穿孔 術的印刷電路板上零件要密集 ’由於其接腳是焊接在與零件 不需要在印刷電路板上鑽洞, ’在使用表面黏著技術後,將 ^上電子零件,而大幅提昇電 於表面黏著的零件(SMT)體積 插件式零件(THT),使用SMT技 很多。加上SMT封裝零件的造Technology; SMT) ^ V Λ V "# The electronic components are assembled on the printed circuit board. Use surface mount packaged parts on the same side of the printed circuit board as this to provide each pin insertion. In other words, the space utilization of the circuit board can be achieved on both sides of the printed circuit board at the same time. In addition, it is smaller and denser than printed circuit board parts compared to traditional perforation. “Since its pins are soldered on and the parts do not need to drill holes in the printed circuit board,” after using surface adhesion technology, , Will be electronic components, and greatly increase the surface-attached parts (SMT) volume plug-in parts (THT), using SMT technology a lot. Plus the manufacturing of SMT package parts
200425809 五、發明說明(2) I:也2 t便ί二因Λ已躍升為當今印刷電路板組裝製程的主 =、胃S ^ t ί電子零件的體積持續縮小,在SMT技術上亦 遭遇相當的困難。 Μ甘彥1子產〇口中最基本、必要之元件---電阻器為例,由 廣U於電子電路中電壓與電流的調整,因此舉凡 電 電时製σσ如计算機、電腦及週邊設備、電視、行動電 話及儀器等皆需利用大量使用電阻器。特別是,由於 ?於電阻器的需求,趨向小規格、高功率 '高品質穩定度及 冋,術,雜度,是以應用於表面黏著技術之晶片排阻,因為 產品精f度及複雜性高,而廣泛運用在電腦、通訊、太空 軍事、局科技等高附加價值產業中,並成為市場發展的主 流。 然而,隨著新一代厚膜電阻的尺寸規格,由0 6 0 3尺寸規 格(1.6x0.8x0.45 mm)縮小至 0402 尺寸規格(1X 〇.5x 〇. 35咖、) 時’由於0 4 0 2排組的體積比0 6 0 3封裝排組小了 5 〇 %以上,因 此在使用S Μ Τ技術組裝於印刷電路板上時,相鄰銲墊間常常 會因排列密集、尺寸細微而導致印刷塗佈的導電黏膠在迴焊 程序後,發生空銲或短路等缺陷。 f 請參照第一圖,此圖顯示了典型的〇 4 0 2尺寸排組結構 1 0。如圖中所示,此排組結構1 0包括了一氧化鋁竟基板丨2、 以及形成於氧化鋁瓷基板12表面之厚膜電阻層14。在厚膜電200425809 V. Description of the invention (2) I: also 2 t will be two because Λ has jumped to become the main part of the assembly process of today's printed circuit boards. The volume of electronic parts has continued to shrink, and it has also encountered considerable problems in SMT technology. Difficulties. The most basic and necessary component of the M Ganyan 1 product is the resistor, which is used as an example. The voltage and current in the electronic circuit are adjusted by Guang U. Therefore, for example, electric time system σσ such as computers, computers and peripheral equipment, Televisions, mobile phones, and instruments all require heavy use of resistors. In particular, due to the needs of resistors, it tends to have small specifications, high power, high quality stability, high accuracy, and complexity. It is the exclusion of wafers used in surface adhesion technology because of the precision and complexity of products. It is widely used in high value-added industries such as computers, communications, space military, and technology, and has become the mainstream of market development. However, with the size specification of the new generation of thick film resistors, the size has been reduced from 0 6 0 3 (1.6x0.8x0.45 mm) to 0402 size (1X 0.5x 0.35 coffee,). The volume of the 0 2 row group is more than 50% smaller than that of the 0 6 0 3 package row. Therefore, when the SMT technology is used to assemble on a printed circuit board, the adjacent pads are often densely arranged and the size is small. As a result, defects such as empty soldering or short-circuiting occur in the printed coated conductive adhesive after the reflow process. f Please refer to the first figure, which shows a typical 0 40 2 size bank structure 10. As shown in the figure, the bank structure 10 includes an alumina substrate 2 and a thick film resistor layer 14 formed on the surface of the alumina ceramic substrate 12. In thick film
第5頁 200425809 五、發明說明(3) 阻層1 4與氧化鋁瓷基板丨2的表面上, =意的是,在排組結構10底面的=保= 數個電極1 8,連結於所述的厚膜電阻層丨4。、言此並製乍、 根據分佈於氧化鋁瓷基板1 2側邊位置的不乂二電極1 8可以 四個角落的端電極18a、以及位於基板的側不V而區分為位於 極18b。如圖中所示,端電極18a呈"線t的沿線電 方形的沿線電極18b。如此一來,在杆卜=,f略大於長 :更:藉著將這些電極18焊接於印刷電、黏者技術時’ 組1固定零件的目的。 的炸墊,而達势 將 在進行表面黏著程序時,會先利 導電黏膠塗佈於印刷電路板的焊墊上。$ ::刷的方式 述〇4〇2晶片排組為例,製作於印刷電路二上[第二圖,以上 有八個,分別排列成兩行,並各自 f =矩形焊墊20共 1 8。在進行導電黏膠塗佈時,會將一=广^構1 0上的電極 路板上。此鋼板22上具有八個矩形開二4反2覆蓋於印刷電 上述矩形焊墊20,以便在進行塗佈程序 处2分別曝露出 開口 24,將導電黏膠塗佈於矩形焊墊2〇】=耜者這些矩开j 在移除鋼板22後,於每-個矩形焊墊I *如此—來’ 電黏膠層。接著,便可將。402排組結構l〇c形的導 上,並藉由後續的迴焊程序加以組裝固定,祛艳些焊墊2 的電極1 8與焊墊2 0產生電性連結。 使排組結構1 寸進 然而,值得注意的是,在排組規格由原來的〇6〇3尺 第6頁 黏橋 面止 表防 於可 用其 應 , 種程 一製 供與 提板 為鋼 的屈 目印 的之 明裝 。 發組題 本著問 ,黏等 題面陷 問表缺 述其輝 : 上件空 容 對零或 内 針子路 明電短 發著接 200425809 五、發明說明(4) , 入0 4 0 2尺寸後,由於位於相鄰的導電黏膠間距離縮小至約 8m i 1左右,加上在擺置排組結構1 0時,受到電極1 8的壓擠, 矩形導電黏膠層往往還會向兩側沿展,因此很容易在後續的 迴焊程序中,造成焊接失誤的情形。特別是當導電黏膠層受 熱融化時,相鄰的導電黏膠可能流動橋接而導致短路效應, 或著受到錫球表面張力的牽引而導致部份電極發生空焊的情 形。 如此一來,除了造成相關零件的組裝良率下降外,亦需 要耗費更多的人工成本,進行修復檢測的工作。更者,為了 進一步的縮減各式電子零件的尺寸,來提昇印刷電路板的積 集度與相關效能,新式的晶片排組更由0 4 0 2尺寸縮小到0 2 0 1 的尺寸規格。可預見的在0 2 0 1尺寸規格下,矩形導電黏膠間 的距離將更加縮減,而使上述短路或空焊的問題變得更加嚴 〇 為達上述目的,本發明提供了一種表面黏著電子零件印 刷鋼板設計。此印刷鋼板係用來塗佈導電黏膠層於印刷電路Page 5 200425809 V. Description of the invention (3) On the surface of the resist layer 14 and the alumina ceramic substrate 丨 2, it means that the number of electrodes 18 on the bottom surface of the bank structure 10 is connected to all of them. Mentioned thick film resistor layer 丨 4. In other words, according to the two electrodes 18 distributed on the alumina ceramic substrate 12 sides, the terminal electrodes 18a at the four corners and the electrodes 18b on the side of the substrate can be distinguished. As shown in the figure, the terminal electrode 18a is a line-shaped electrode 18b along the line of the line "t". In this way, when the rod =, f is slightly larger than the length: more: by welding these electrodes 18 to the printed electrical and adhesive technology, the purpose of group 1 is to fix the parts. In the surface bonding process, Dashi will first apply conductive adhesive to the pads of the printed circuit board. The method of $ :: brushing is described as an example. The chip array is fabricated on the second printed circuit. [The second figure, there are eight above, arranged in two rows, and each f = rectangular solder pad 20 total 1 8 . When conducting the conductive adhesive coating, the electrode circuit board on the substrate 10 is formed. This steel plate 22 has eight rectangular openings 2 and 4 opposite 2 covering the printed rectangular pads 20 described above, so that the openings 24 are exposed at the coating process 2 respectively, and the conductive adhesive is applied to the rectangular pads 2] = Those of these moments j After removing the steel plate 22, each of the rectangular soldering pads I * So-come 'the electric adhesive layer. Then you can move. The 402 row structure has a 10c-shaped guide, and is assembled and fixed by a subsequent reflow process. The electrodes 18 of the pads 2 and the pads 20 are electrically connected. Make the row structure 1 inch advance. However, it is worth noting that the specifications of the row group are changed from the original 0603 feet. Impressive appearance. The group question is based on the question, and the sticky and equivalence question list lacks its brilliance: the upper part is empty to zero or the inner needle Lu Mingdian short hair is connected 200425809 V. Description of the invention (4), Enter 0 4 0 2 size Later, because the distance between adjacent conductive adhesives is reduced to about 8m i 1, and when the row structure 10 is placed, it is squeezed by the electrodes 18, and the rectangular conductive adhesive layer often faces two Side edge spread, so it is easy to cause welding mistakes in subsequent reflow procedures. Especially when the conductive adhesive layer is melted by heat, the adjacent conductive adhesive may flow and bridge, which may cause short-circuit effect, or may be pulled by the surface tension of the solder ball, causing some electrodes to be soldered. In this way, in addition to reducing the assembly yield of related parts, it also requires more labor costs to perform repair and inspection work. In addition, in order to further reduce the size of various electronic components to improve the integration degree and related performance of printed circuit boards, the new chip array group has been reduced from 0 4 0 2 size to 0 2 0 1 size specification. It is foreseeable that under the 0 2 0 1 size specification, the distance between the rectangular conductive adhesives will be further reduced, and the above short-circuit or air-soldering problems will become more severe. In order to achieve the above purpose, the present invention provides a surface adhesion electron Parts printed steel plate design. This printed steel plate is used to apply conductive adhesive layer to printed circuits
第7頁 200425809 五、發明說明(5) , . 板表面之銲墊上,這些銲墊對應於表面黏著電子零件之接觸 電極。而印刷鋼板上具有複數個梯形開口,正好對應於這些 銲墊,以便透過梯形開口 ,在銲墊上塗佈出梯形的導電黏膠 層。 在一實施例中,印刷鋼板表面黏著電子零件表面黏著電 子零件上的數個開口可排列成彼此平行的兩行,並且根據開 口位於每一行中的位置,可將其區分為第一梯形開口與第二 梯形開口。第一梯形開口係位於所述每一行開口的兩端。每 一個第一梯形開口並具有互相平行的第一短邊與第一長邊,_ 第一長邊較靠近另一行開口 ,第一短邊則較遠離另一行開 口。第二梯形開口係位於左右兩個第一梯形開口之間,每一 個第二梯形開口亦具有互相平行的第二短邊與第二長邊,第 二短邊較靠近另一行開口 ,第二長邊則較遠離另一行開口。 藉著將上述印刷鋼板覆蓋於印刷電路板上,可塗佈導電 黏膠層於每一個銲墊表面。其中,由上述第一梯形開口所塗 佈的第一導電黏膠層,亦具有互相平行的第一短邊與第一長 邊。其第一長邊位於銲墊外側,而第一短邊則位於銲墊内 側。至於,透過第二梯形開口所塗佈的第二導電黏膠層,亦· 具有互相平行的第二短邊與第二長邊。其第二短邊位於銲墊 内側,而第二長邊則位於鲜墊外側。 在移除印刷鋼板後,可將表面黏著電子零件放置於印刷Page 7 200425809 V. Description of the invention (5),. On the pads on the surface of the board, these pads correspond to the contact electrodes of the electronic parts on the surface. The printed steel plate has a plurality of trapezoidal openings, which correspond to these pads, so that a trapezoidal conductive adhesive layer is coated on the pads through the trapezoidal openings. In one embodiment, the openings on the surface of the printed steel sheet and the electronic parts can be arranged in two rows parallel to each other. According to the positions of the openings in each row, they can be divided into a first trapezoidal opening and Second trapezoidal opening. The first trapezoidal openings are located at both ends of each row of openings. Each first trapezoidal opening has a first short side and a first long side that are parallel to each other. The first long side is closer to the opening of the other row, and the first short side is farther from the opening of the other row. The second trapezoidal opening is located between the left and right first trapezoidal openings. Each second trapezoidal opening also has a second short side and a second long side that are parallel to each other. The second short side is closer to the other row of openings. The side is farther away from the other row of openings. By coating the printed steel plate on the printed circuit board, a conductive adhesive layer can be coated on the surface of each pad. The first conductive adhesive layer coated by the first trapezoidal opening also has a first short side and a first long side that are parallel to each other. The first long side is on the outside of the pad, and the first short side is on the inside of the pad. As for the second conductive adhesive layer applied through the second trapezoidal opening, it also has a second short side and a second long side that are parallel to each other. The second short side is on the inside of the pad, and the second long side is on the outside of the pad. After the printed steel plate is removed, the surface can be placed with printed electronic parts
第8頁 200425809 五、發明說明(6) , 電路板上’並使每一個該電極碰觸對應之該導電黏膠層。接 著,再進行迴銲程序將表面黏著電子零件固定於印刷電路板 依據本發明,藉著將印刷鋼板上的開口形狀改為梯形, 可使開口内側端的導電黏膠塗佈量減少,而避免在後續迴銲 程序中發生上述缺陷。 實施方式: 發明之一實施例所提供之 板3 0係應用於表面黏著電 ce mounting device; 黏著電子零件之數個電 結在一起。在印刷鋼板3〔 鋼板3 0覆蓋於印刷電路板 印刷電路板上的銲墊,以 黏膠(例如導電黏膠)於這 3 2係排列成彼此平行的兩 置,可區分為第一梯形開 請參照第三圖,此圖顯示由本 印刷鋼板3 0。如上所述,此印刷鋼 子零件(例如表面黏著元件,s u r f a SMD)之表面黏著製程,以便將表面 極,與印刷電路板上之數個銲墊連 上製作了複數個開口 3 2,當此印刷 上時,這些開口正好會曝露出位於 便透過鋼板印刷的方式’塗佈導電 些銲墊上。此印刷鋼板3 0上之開口 行,並且根據每一行中開口 3 2的位 口 3 2 a與第二梯形開口 3 2 b。 如第三圖所示,第一梯形開口 3 2 a係位於每一行開口的 左、右兩端,且每一個第一梯形開口 3 2 a的四個鄰邊,分別 為互相平行的第一短邊與第一長邊(即上、下兩個底邊)、以Page 8 200425809 V. Description of the invention (6), on a circuit board ', each electrode touches the corresponding conductive adhesive layer. Next, a reflow process is performed to fix the surface-adhesive electronic components to the printed circuit board. According to the present invention, by changing the shape of the opening on the printed steel plate to a trapezoid, the amount of conductive adhesive coating on the inner end of the opening can be reduced, avoiding The above defects occurred in the subsequent reflow procedure. Implementation mode: The board 30 provided by one embodiment of the invention is used for surface-mounting ce mounting device; several electric-bonding electronic parts are connected together. On the printed steel plate 3 [The steel plate 30 covers the pads on the printed circuit board. The adhesive (such as conductive adhesive) is arranged on the 32 series to be parallel to each other, which can be divided into the first trapezoidal opening. Please refer to the third figure, which shows 30 from this printed steel sheet. As mentioned above, the surface adhesion process of this printed steel sub-component (such as surface adhesion component, surfa SMD), in order to connect the surface poles to several pads on the printed circuit board, creates a plurality of openings 3 2. When printed on, these openings will just be exposed on the conductive pads through the steel plate printing method. The printed steel plates 30 have opening rows, and according to the positions of the openings 3 2 a and the second trapezoidal openings 3 2 b in each row. As shown in the third figure, the first trapezoidal openings 3 2 a are located at the left and right ends of each row of openings, and the four adjacent edges of each of the first trapezoidal openings 3 2 a are first short parallel to each other. Side and the first long side (that is, the top and bottom sides),
第9頁 200425809 五、發明說明(7) , 及第一斜邊與第一直邊(即左、右兩個側邊)。至於,第二梯 形開口 3 2 b則位於左右兩端的第一梯形開口 3 2 a之間,並且每 一個第二梯形開口 3 2 b的四個鄰邊,分別為互相平行的第二 短邊與第二長邊(即上、下兩個底邊)、以及兩個第二斜邊 (即左、右兩個側邊)。Page 9 200425809 V. Description of the Invention (7), and the first hypotenuse and the first straight (ie, the left and right sides). As for the second trapezoidal openings 3 2 b are located between the left and right first trapezoidal openings 3 2 a, and the four adjacent sides of each second trapezoidal opening 3 2 b are second short sides parallel to each other and The second long side (the top and bottom bottom edges), and the two second hypotenuse (the left and right side edges).
值得注意的是,對位於同一行中的第一梯形開口 3 2 a與 第二梯形開口 32b而言,第一梯形開口 32a的第一長邊係位於 這開口的内側,而較接近另一行開口 3 2,至於其第一短邊則 因為位在第一梯形開口 3 2 a的外側,而會較遠離另一行開口 32。至於,對第二梯形開口 32b而言,其第二短邊由於位在 此第二梯形開口 32b的内側,是以會比較接近另一行開口 3 2,至於其第二長邊則由於位在此第二梯形開口 3 2 b的外 側,因此會較遠離另一行開口 3 2。 此外,對第一梯形開口 3 2 a而言,其第一斜邊係位於開 口外側,至於第一直邊則位於開口内側位置。如第三圖中所 示,其第一直邊會較接近同一行中的第二梯形開口 32b,反 之,其第一斜邊則會較遠離同一行中的第二梯形開口 32b。It is worth noting that, for the first trapezoidal opening 3 2 a and the second trapezoidal opening 32 b located in the same row, the first long side of the first trapezoidal opening 32 a is located inside the opening, and is closer to the opening of the other row. 32. As for the first short side, because it is located outside the first trapezoidal opening 3 2 a, it will be farther away from the other row of openings 32. As for the second trapezoidal opening 32b, since the second short side is located inside the second trapezoidal opening 32b, it will be closer to the other row of openings 32. As for the second long side, it is located here The second trapezoidal opening 3 2 b is outside the second trapezoidal opening 3 2 b and is therefore further away from the other row of openings 3 2. In addition, for the first trapezoidal opening 3 2 a, the first oblique side is located outside the opening, and the first straight side is located inside the opening. As shown in the third figure, the first straight edge is closer to the second trapezoidal opening 32b in the same row, and the first hypotenuse is farther away from the second trapezoidal opening 32b in the same row.
以0 4 0 2尺寸排組結構1 0為例(參照第一圖所示),此棑組 結構1 0底部的電極1 8共有八個,分別排列成兩行,且每一行 有四個電極1 8。根據每一個電極1 8於行中的分佈位置’可區 分成位於每一行左右兩端的端電極18a、以及位於兩個端電Taking the 0 4 0 2 size group structure 10 as an example (refer to the first figure), there are eight electrodes 18 at the bottom of this group structure 10, which are arranged in two rows, and each row has four electrodes. 1 8. According to the distribution position of each electrode 18 in a row, it can be divided into terminal electrodes 18a located at the left and right ends of each row, and two terminal electrodes
第10頁 200425809 五、發明說明(8)Page 10 200425809 V. Description of the invention (8)
I 極1 8 a之間的沿線電極1 8 b。是以,如第四圖所示,在所提供 的印刷電路板4 0上亦會製作與這些電極丨8相對應的銲墊4 2 這些銲塾42共有八個,且皆具有矩形的外觀,其分別排列成 兩行’以各自對應上述的端電極l8a與沿線電極18b,並提供 0 4 0 2排組結構所需的電性連結。同樣的,這些鮮墊4 2亦可根 據其在每一行中的位置,區分成位在一行中左、右兩端之第 一銲墊4 2 a、以及位於其間的第二銲墊421)。 3〔鲁 在 在進行導電黏膠印刷程序時’可先將上述印刷鋼板3 〇覆 蓋於印刷電路板4 0上’再將導電黏膠層塗佈於此印刷鋼板 上。藉由鏤空的第一梯形開口 3 2 a與第二梯形開口 3 2 b,能 銲墊42上表面形成所需的導電黏膠層。如第四圖所示,在取 下印刷鋼板3 0後,塗佈於第一銲墊4 2 a上之第一導電黏膠層 44a會具有與第一梯形開口 32a相同的梯形外觀,亦即每一個 第一導電黏膠層44a也會具有互相平行的第一短邊與第一長 邊,且其第一長邊因為位於第一銲墊42a的内側,而會比較 接近另一行銲墊4 2 ’至於其第一短邊則因為位於第一銲塾 42a的外側,故會較遠離另一行銲墊42。同樣的,塗佈於第 二銲墊42b上之第二導電黏膠層44b亦具有與第二梯形開口 3 2 b相同的梯形外觀。亦即每一個第二導電黏膠層4 4 b會具有 互相平行的第二短邊與第二長邊,且其第二短邊由於位在第 二銲墊4 2 b的内側’故會比較接近另一行銲塾4 2,至於其第 二長邊則由於位在第二銲墊4 2 b的外側,故會比較遠離另一 行銲塾4 2。Line electrode 1 8 b between I pole 1 8 a. Therefore, as shown in the fourth figure, pads 4 corresponding to these electrodes 丨 8 will also be produced on the provided printed circuit board 40. These solder pads 42 have a total of eight, and all have a rectangular appearance. They are arranged in two rows, respectively, to correspond to the above-mentioned terminal electrodes 18a and along-line electrodes 18b, respectively, and provide the electrical connection required by the 0 402 row structure. Similarly, the fresh pads 4 2 can be divided into the first pads 4 2 a at the left and right ends of the row and the second pads 421 therebetween according to their positions in each row). 3 [Lu In the process of conducting conductive adhesive printing, 'the printed steel sheet 30 may be covered on the printed circuit board 40', and then the conductive adhesive layer may be coated on the printed steel sheet. By hollowing out the first trapezoidal opening 3 2 a and the second trapezoidal opening 3 2 b, a desired conductive adhesive layer can be formed on the upper surface of the bonding pad 42. As shown in the fourth figure, after the printed steel sheet 30 is removed, the first conductive adhesive layer 44a coated on the first pad 4 2 a will have the same trapezoidal appearance as the first trapezoidal opening 32 a, that is, Each first conductive adhesive layer 44a will also have a first short side and a first long side that are parallel to each other, and the first long side of the first conductive adhesive layer 44a will be closer to another row of pads 4 because it is located inside the first pads 42a. 2 ′, as the first short side is located outside the first welding pad 42 a, it is farther away from the other row of pads 42. Similarly, the second conductive adhesive layer 44b coated on the second pad 42b also has the same trapezoidal appearance as the second trapezoidal opening 3 2b. That is, each second conductive adhesive layer 4 4 b will have a second short side and a second long side that are parallel to each other, and the second short side will be compared because it is located inside the second pad 4 2 b. It is close to the other row of welding pads 4 2, and as the second long side is located outside the second pad 4 2 b, it is relatively far away from the other row of welding pads 4 2.
第11頁 200425809 五、發明說明(9) 在移開印刷鋼板30後,可將諸如〇4〇2排組之表面黏著電· 子零件’擺置於印刷電路板4 〇上,並使每一個電子零件的電 極,觸壓到對應的導電黏膠層44。其中,〇4〇2排組結構1〇的’ 端電極18a會壓觸於第一導電黏膠層44a,至於沿線電極丨8b 則會壓觸於第二導電黏膠層44b。接著,藉由進行迴銲程 序,能將表面黏著電子零件組裝、固定於印刷電路板4〇上, 並使0402排組的電極經由銲錫而與銲墊42產生電性連結。 在較佳實施例中,當製作於印刷電路板4 0上的矩形銲塾 42具有大約20 mil的長度與1〇 mU的寬度,並且同一行中兩 ::目鄰。2間的距離為8· 8 mU,而上、下兩行銲墊距離 為時,上述第一梯形開口3以的第一短邊可控制在約 • · , m 1 1、其第一長邊則控制在1 1. 5〜1 6 . 5 m i 1左右。 二短邊大約 至^梯形開口 32b的第二短邊約為3.2〜84 “I、而其第 :長^則約為8〜14 mil。並且,不論是第一梯形開口 32&或 第一弟形開口 32b的高度,皆會大於矩形銲墊Μ的長度(2〇 m 1 1)。換言之,對第二梯形開口 3 2 b而言,其第 為其苐二長邊的2/5〜3/5。 由於第二梯形開口 321)的第二短邊僅為其第二長邊的 2/5〜3/5,是以透過此開口 32b所塗佈的第二導電黏膠層亦會 具有相同的梯形形狀。對於相鄰的兩行銲墊而言,由於第二 導電黏膠層的第二短邊,係位於第二銲墊42b的内側位置,Page 11 200425809 V. Description of the invention (9) After removing the printed steel plate 30, the surface such as 0402 series can be adhered with electrical and sub-components' on the printed circuit board 4 and each The electrodes of the electronic component are pressed against the corresponding conductive adhesive layer 44. Among them, the terminal electrode 18a of the 042 array structure 10 will be pressed against the first conductive adhesive layer 44a, and the line electrode 8b will be pressed against the second conductive adhesive layer 44b. Next, by performing a reflow process, the surface-attached electronic components can be assembled and fixed on the printed circuit board 40, and the electrodes of the 0402 row group can be electrically connected to the pads 42 through solder. In a preferred embodiment, the rectangular solder pads 42 fabricated on the printed circuit board 40 have a length of about 20 mil and a width of 10 mU, and two :: mesh neighbors in the same row. The distance between the two is 8.8 mU, and when the distance between the upper and lower rows of pads is 1, the first short side of the first trapezoidal opening 3 can be controlled at about • ·, m 1 1, its first long side It is controlled in the range of 11. 5 to 16. 5 mi 1. The second short side is approximately 3.2 to 84 in the second short side of the trapezoidal opening 32b, and the first long side is approximately 8 to 14 mil. And, whether it is the first trapezoidal opening 32 & or the first brother The height of the shape-shaped opening 32b will be greater than the length of the rectangular pad M (20m 1 1). In other words, for the second trapezoidal opening 3 2 b, the height of the second trapezoidal opening 3 2 b is 2/5 ~ 3 / 5. Since the second short side of the second trapezoidal opening 321) is only 2/5 ~ 3/5 of its second long side, the second conductive adhesive layer coated through the opening 32b will also have The same trapezoidal shape. For two adjacent rows of pads, the second short side of the second conductive adhesive layer is located inside the second pad 42b,
第12頁Page 12
200425809 五、發明說明(ίο) * 、 是以如第四圖所示,銲墊内側表面將祇有部份導電黏膠塗 伟。如此一來,當擺置0 4 0 2排組結構時,即便受到沿線電極 18b的壓擠,但是由於位於第二銲墊42b内側的導電黏膠量較 小,是以向兩側沿展的情形將較為輕微。在後續的迴焊程序 中,此第二導電黏膠層4 4 b也比較不會與相鄰的導電黏膠層 發生橋接而發生短路的情形。並且由於熔融態的銲錫,不會 發生橋接情形,因此傳統製程中受到熔錫表面張力所導致的 空銲情形,也可有效的防止。 此外,本實施例中並將第一梯形開口 3 2 a,朝外側進行_ 偏移,使其與同行的第二梯形開口 3 2 b間具有較大的間距。 因此,如第四圖所示,第一導電黏膠層44a其内側的第一直 邊,並不會完全覆蓋住第一録塾42a的内側,而會曝露出第 一銲墊4 2 a内側的部份邊線區域。亦即,當第一銲墊4 2 a與第 二銲墊42b間的間距為8. 8 mi 1時,第一導電黏膠層44a會往 外側偏移,而使其與第二導電黏膠層44b間的間距大於8. 8 mi 1。如此一來,藉著增加第一導電黏膠層44a與第二導電黏 膠層44b間的距離,可大幅降低其間發生橋接效應之機會。 由於有效的防止短路、空銲等問題,因此整體表面黏著· 製程的良率可獲得大幅的提昇。並且,因為不需要再耗費大 量的人力成本,進行檢測除錯的工作,是以能有效的減少相 關的製程週期,而達到提升產能的目的。更者,由於本發明 所設計的鋼板開口,具有較小的面積,是以所塗佈的導電黏200425809 V. Description of the invention (ίο) * As shown in the fourth figure, only a part of the conductive adhesive on the inner surface of the pad will be coated. In this way, when the 0 4 0 2 row structure is placed, even if it is squeezed by the electrode 18b along the line, the amount of conductive adhesive located inside the second pad 42b is small, so it is stretched to both sides. The situation will be mild. In the subsequent reflow process, the second conductive adhesive layer 4 4 b is also less likely to be short-circuited due to bridging with adjacent conductive adhesive layers. And because the molten solder does not cause bridging, the empty soldering caused by the surface tension of the molten solder in the traditional process can also be effectively prevented. In addition, in this embodiment, the first trapezoidal opening 3 2 a is shifted to the outside so as to have a larger distance from the second trapezoidal opening 3 2 b of the counterpart. Therefore, as shown in the fourth figure, the first straight edge of the inner side of the first conductive adhesive layer 44a will not completely cover the inner side of the first recording pad 42a, but will expose the inner side of the first pad 4 2a. Part of the border area. That is, when the distance between the first bonding pad 4 2 a and the second bonding pad 42 b is 8.8 mi 1, the first conductive adhesive layer 44 a will be shifted to the outside, so that it is in contact with the second conductive adhesive. The distance between the layers 44b is greater than 8.8 mi 1. In this way, by increasing the distance between the first conductive adhesive layer 44a and the second conductive adhesive layer 44b, the chance of a bridging effect occurring therebetween can be greatly reduced. Due to the effective prevention of short-circuit and air soldering problems, the overall surface adhesion and process yield can be greatly improved. In addition, because there is no need to consume a large amount of labor costs, the detection and debugging work can effectively reduce the related process cycle and achieve the purpose of increasing production capacity. Furthermore, due to the opening of the steel plate designed by the present invention, it has a smaller area and is coated with the conductive adhesive.
第13頁 200425809 五、發明說明(π) 膠量亦較小,而達到節省成本的效果。 本發明雖以較佳實例闡明如上,然其並非用以限定本發 明精神與發明實體,僅止於上述實施例爾。對熟悉此項技術 者,當可輕易了解並利用其它元件或方式來產生相同的功 效。是以,在不脫離本發明之精神與範圍内所作之修改,均 應包含在下述之申請專利範圍内。Page 13 200425809 V. Description of the invention (π) The amount of glue is also small, which achieves the effect of saving costs. Although the present invention is explained as above with a preferred example, it is not intended to limit the spirit and the inventive substance of the present invention, but only to the above embodiments. For those familiar with this technology, it is easy to understand and use other components or methods to produce the same effect. Therefore, all modifications made without departing from the spirit and scope of the present invention should be included in the scope of patent application described below.
第14頁 200425809 圖式簡單說明 , 圖式簡單說明: 藉由以下詳細之描述結合所附圖示,將可輕易的了解上 述内容及此項發明之諸多優點,其中: 第一圖顯示0 4 0 2排阻元件之結構圖; 第二圖顯示傳統技術中應用於表面黏著電子零件之印刷 鋼板開口設計; 第三圖顯示本發明之一實施例中應用於表面黏著電子零 件之印刷鋼板開口設計;及 第四圖顯示使用本發明一實施例之印刷鋼板塗佈於印刷 電路板上之導電黏膠層。 圖號對照表: 0 4 0 2尺寸排組結構 1 0 厚膜電阻層 1 4 電極 18 沿線電極 1 8 b 鋼板2 2 印刷鋼板 3 0 第一梯形開口 3 2 a 印刷電路板 4 0 第一鲜塾 4 2 a 第一導電黏膠層 44a 導電黏膠層 44 氧化銘瓷基板1 2 保護層 16 端電極 1 8 a 矩形焊墊 2 0 矩形開口 2 4 開口 3 2 第二梯形開口 3 2 b 鲜塾 4 2 第二銲墊42b 第二導電黏膠層 44bPage 14 200425809 Simple illustration of the diagram, simple explanation of the diagram: Through the following detailed description combined with the attached diagram, the above content and many advantages of the invention can be easily understood, of which: The first picture shows 0 4 0 Structure diagram of 2 exclusion components; the second diagram shows the opening design of the printed steel plate applied to the surface-attached electronic parts in the conventional technology; the third diagram shows the opening design of the printed steel plate applied to the surface-attached electronic parts in one embodiment of the present invention; The fourth figure shows a conductive adhesive layer coated on a printed circuit board using a printed steel plate according to an embodiment of the present invention. Drawing number comparison table: 0 4 0 2 size row structure 1 0 thick film resistance layer 1 4 electrode 18 line electrode 1 8 b steel plate 2 2 printed steel plate 3 0 first trapezoidal opening 3 2 a printed circuit board 4 0 first fresh塾 4 2 a First conductive adhesive layer 44a Conductive adhesive layer 44 Oxide ceramic substrate 1 2 Protective layer 16 Terminal electrode 1 8 a Rectangular pad 2 0 Rectangular opening 2 4 Opening 3 2 Second trapezoidal opening 3 2 b Fresh塾 4 2 Second pad 42b Second conductive adhesive layer 44b
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TWI462674B (en) * | 2013-03-26 | 2014-11-21 | D Tek Technology Co Ltd | Method of improving the yield rate of a package substrate printing process |
CN104078368A (en) * | 2013-03-29 | 2014-10-01 | 鸿骐新技股份有限公司 | Method for increasing pass percent of packaging carrier printing process |
US20200335463A1 (en) * | 2019-04-22 | 2020-10-22 | Mikro Mesa Technology Co., Ltd. | Electrical binding structure and method of forming the same |
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2003
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