TW200416119A - Manufacture method for hollow bricks having embossment pattern on surfaces and equipment thereof - Google Patents

Manufacture method for hollow bricks having embossment pattern on surfaces and equipment thereof Download PDF

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TW200416119A
TW200416119A TW92103606A TW92103606A TW200416119A TW 200416119 A TW200416119 A TW 200416119A TW 92103606 A TW92103606 A TW 92103606A TW 92103606 A TW92103606 A TW 92103606A TW 200416119 A TW200416119 A TW 200416119A
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patent application
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health
item
manufacturing
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TW92103606A
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Chinese (zh)
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Jian-Min Ceng
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Ten Ba Entpr Co Ltd
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Abstract

This invention provides a manufacture method for hollow bricks having embossment pattern on surfaces and equipment thereof, including the steps of: pre-composing ready-mix concrete in a given ratio, and preparing plural molds with predetermined shapes and patterns, mounting each molds respectively on a running conveying apparatus, grouting the ready-mix concrete in the molds, applying an external force continuously to the predetermined locations where the running conveying apparatus passes to vibrate each passing conveying apparatus such that the effects of air discharging and firmly filling may be achieved, conveying the ready-mix concrete in the molds in an acclimatization chamber for acclimatizing by the running conveying apparatus, removing the molds to gain hollow bricks formed with pre-set embossment pattern or figures on surfaces thereon after the acclimatization.

Description

200416119200416119

五、發明說明(i) 【發明所屬之技術領域】: 本發明係隸屬一種表面具浮雕圖案之空心磚之制i 法及其設備的技術領域,尤指對空心磚—體成型具^ 浮雕圖案之製造方法及其5又備局度創作發明案而t。 【先前技術】: 按,習用空心磚之成型’係利用一般之乾式填模作法 所製成,其碑體只能設成平坦之表面’造型上較為單調而 顯得一成不變’若要有花紋或圖案’驾有成型方式則無法 做到。 經由上述的説明可知,傳 是成型方式、製造設備甚或產 善,而存在多項為人誤病之缺 統空心磚之製作方法,不論 品造贺’由於設計未療完 =與不便,實有改進解決之V. Description of the invention (i) [Technical field to which the invention belongs]: The present invention belongs to the technical field of the manufacturing method and equipment of a hollow brick with a relief pattern on the surface, especially the manufacture of a relief pattern on a hollow brick-body molding ^ relief pattern The method and its 5 are ready for creative invention. [Previous technology]: According to the conventional hollow brick molding, it is made by ordinary dry mold filling method, and its monument can only be set on a flat surface. The shape is more monotonous and it seems to be invariant. If there is a pattern or pattern, You can't do it with a molding method. From the above description, it can be known that there are many methods of making hollow bricks that are mistakenly diseased due to the molding method, manufacturing equipment or even good production. Regardless of the quality of the product, because the design has not been completed = and the inconvenience has been improved. Of

必要。 多年從事該項產品研發 案,經長期努力的研究 淨雕圖案之空心磚之製 【發明内容】: 有鑑於此,本案發明人乃藉由 與製造之經驗,積極尋求解決之方 與試作,而有了本發明之「表面具 造方法及其設備J的產生。 本案其主要之目的,係提供 空心碑者。 本案其另一目的,係長1供一 種necessary. I have been engaged in this product research and development case for many years, and after a long-term effort, I have researched the system of hollow bricks with clear carving patterns. [Inventive Content]: In view of this, the inventor of this case actively seeks solutions and trials through the experience of manufacturing. The invention of the "surface manufacturing method and the production of equipment J. The main purpose of this case is to provide hollow monuments. Another purpose of this case is to provide one for one

穆表面具有浮雕圖案之 「表面具浮雕圖案之空 本案其另一甘%锯^,觅藉由該一高度創作之發 心磚之製造方法及其二:二面或雙面之浮雕文字、 :,俾使空用連續性製作之方法與 商標 '花紋以及圖案專專同時There is a relief pattern on the surface of Mu. "The empty case with embossed pattern on the surface is another good% saw ^. Find the manufacturing method of the heart brick created by this high degree and its two: two-sided or double-sided embossed text,: , The method of making continuity with space and the trademark 'pattern and pattern at the same time

第4頁 200416119 五、發明說明(2) 設備使得成品產量增加、不良率及成本降低。 本發明之第一特徵為:主要係在空心專表面形成具有 立體浮雕圖案或文字者。Page 4 200416119 V. Description of the invention (2) The equipment increases the output of the finished product, reduces the defect rate and the cost. A first feature of the present invention is that a three-dimensional relief pattern or text is mainly formed on a hollow surface.

而本發明之另一特徵主要在提供一種表面具有浮雕圖 案空心磚製程,包含下列之程序:製備一定比例之預拌混 泥土;製備預定形狀及花紋之若干模具;將每一模具分別 裝置於一連續性之可移動裝置上;並在模具中洗置有前述 之預拌混泥土;在該連續性移動裝置經過之預定位置,施 以一連續性之外力使每一經過之移動裝置震動;利用該連 續性可移動裝置將模具中之預拌混泥土載入養生室中養 生,養生後脫核取付成品。 本發明另一特徵在提供一種表面具有浮雕圖案空心磚 製造設備,其包含有··一養生室;至少一個以上可以移動 之執道台車;至少一個以上可以拆解之模具,該模具係各 別地設置於該台車上;至少一組之震動機構,係設於台車 經過之執道處者;前述之模具則係澆置有預拌混泥土,並 利用台車將澆置有預拌混泥土之模具載入養生室養生,且 該每一台車進入養生室前會在震動機構之位置加以震動填 實。Yet another feature of the present invention is mainly to provide a process for producing hollow bricks with relief patterns on the surface, including the following procedures: preparing a certain proportion of ready-mixed concrete; preparing a plurality of molds of a predetermined shape and pattern; and mounting each mold on a continuous one And the above-mentioned ready-mixed concrete is washed in the mold; at a predetermined position passed by the continuous moving device, a continuous external force is applied to vibrate each passing moving device; using the The continuous movable device loads the pre-mixed mixed soil in the mold into the health room for health, and then removes the core to obtain the finished product after the health. Another feature of the present invention is to provide a hollow brick manufacturing equipment with a relief pattern on its surface, which includes a health room, at least one movable trolley, and at least one mold that can be disassembled. The molds are separately It is set on the trolley; at least one set of vibration mechanism is set at the road where the trolley passes; the aforementioned mold is poured with premixed concrete, and the trolley is used to cast the mold with premixed concrete Load into the health room for health, and before each car enters the health room, it will be filled with vibration at the position of the vibration mechanism.

【實施方式】: 為了讓 貴審查委員能進一步了解本發明的構成、特 徵及其他目的,以下乃舉一較佳實施例,並配合圖式詳細 說明如后,同時讓熟習該項技術領域者能夠具體實施: (如第一、二圖所示)本發明係一種「表面具浮雕圖案[Embodiment]: In order to allow your review committee to further understand the composition, features, and other purposes of the present invention, the following is a preferred embodiment, which will be described in detail below with reference to the drawings, while enabling those familiar with the technical field to Specific implementation: (as shown in the first and second figures) The present invention is a "surface with relief pattern

第5頁 200416119 五、發明說明(3) 之空心磚之製造方法及其設備」案,而製成本案表面具浮 雕圖案之空心磚其主要係包含有下列之設備:一養生室 1、至少一個以上可以移動之連續性移動裝置2、至少一個〜 以上可以拆解之模具3、至少一組之震動機構4所組合而 成。 本發明之養生室1,主要之養生方式可採用蒸汽式養 生或利用高壓高溫養生者。 又,本案具有至少一個以上可以移動之連續性移動裝 置2,而連續性移動裝置2為一執道台車2 0者。 再者,本案至少具有一個以上可以拆解並具預設浮雕 花紋、圖案之模具3,該模具3係各別地設置於台車2 0上 者。 此外,本案具有至少一組之震動機構4,該震動機構4 係設於執道台車2 0—適當位置之分離獨立軌道2 1下方,而 震動機構4係採用一震動馬達,並在震動機構4之下方設置 壓縮彈簧4 1者。 而本發明之製造方法,包含下列方法: (1) •首先,製備一定比例之預拌混泥土。 (2) .再者,製備預定形狀及花紋之若干模具3。 (3) .將每一模具3分別裝置於一連續性之可移動裝置 2上。 (4) .在模具3中澆置有前述之預拌混泥土。 (5) .承上述,在該連續性移動裝置2經過之預定位置 時,施以一連續性之外力使每一經過之移動裝置2震動,Page 5 200416119 V. Description of the invention (3) Manufacturing method and equipment of hollow bricks ", and the hollow bricks with relief pattern on the surface of this case mainly include the following equipment: a health room 1, at least one of which can be The moving continuity moving device 2 is composed of at least one detachable mold 3 and at least one set of vibration mechanism 4. In the health-care room 1 of the present invention, the main health-care methods may be steam-type health or high-pressure high-temperature health. In addition, the present case has at least one continuous mobile device 2 that can be moved, and the continuous mobile device 2 is a trolley 20. Furthermore, the present case has at least one or more molds 3 that can be disassembled and have a predetermined relief pattern and pattern, and the molds 3 are separately provided on the trolley 20. In addition, this case has at least one set of vibrating mechanism 4, which is located below the separate trolley 21 in the proper position of the road trolley 20, and the vibrating mechanism 4 uses a vibrating motor, and the vibrating mechanism 4 A compression spring 41 is provided below. The manufacturing method of the present invention includes the following methods: (1) • First, prepare a certain proportion of ready-mixed concrete. (2). Furthermore, a plurality of molds 3 having a predetermined shape and pattern are prepared. (3). Each mold 3 is separately installed on a continuous movable device 2. (4) The aforementioned premixed concrete is placed in the mold 3. (5) According to the above, when the continuous moving device 2 passes a predetermined position, a continuous external force is applied to cause each passing mobile device 2 to vibrate,

200416119 五、發明說明(4) 俾令模具3内之預拌混泥土能夠排除空氣並填實;其中, 該方法係為:在移動裝置經過該預定位置時,令該移動裝 置停留一預定時間,而在此一時間施以震動之外力者。 (6) ·利用該連續性可移動裝置2將模具3中之預拌混 泥土載入養生室1中養生。200416119 V. Description of the invention (4) The premixed concrete in the mold 3 can remove air and fill it; wherein, the method is: when the mobile device passes the predetermined position, the mobile device stays for a predetermined time, At this time, those who exerted external forces of vibration. (6) The pre-mixed soil in the mold 3 is loaded into the health room 1 for health by using the continuous movable device 2.

而該養生方式係採用一種蒸汽式養生或利用高壓高溫養 生,其中,利用蒸汽式養生方式,係將養生溫度控制在三 個階段,第一個階段為約9 0分鐘,溫度約為攝氏5 0度,第 二個階段為約9 0分鐘,溫度約為攝氏9 0度,而後利用自然 回溫約為6 0分鐘。 (7) .經養生後脫模取得成品,而成品係一表面形成 預置浮雕花紋或圖案之空心磚者。 透過上述的說明,本發明之「表面具浮雕圖案之空心 磚之製造方法」案,其藉由該一高度創作之發明,俾使空 心磚能一體成型具有單面或雙面之浮雕文字、商標、花紋 以及圖案等等,同時利用連續性製作之方法與設備使得成 品產量增加、不良率及成本降低。The health method adopts a steam-type health method or a high-pressure and high-temperature method. Among them, the steam-type method is used to control the health temperature in three stages. The first stage is about 90 minutes and the temperature is about 50 ° C. The second stage is about 90 minutes, the temperature is about 90 degrees Celsius, and then the natural return temperature is about 60 minutes. (7). The finished product is obtained by demoulding after curing, and the finished product is a hollow brick whose surface has a preset relief pattern or pattern. Through the above description, the "manufacturing method of hollow bricks with embossed pattern on the surface" of the present invention, by virtue of this highly created invention, enables hollow bricks to be integrally formed with embossed characters, trademarks, patterns on one or both sides. As well as patterns, etc., and the use of continuous production methods and equipment to increase the output of finished products, reduce the defect rate and cost.

綜上所述,本發明可有效解決傳統空心磚成型方式及 設備造型單調等問題,同時具有上述眾多的效能與實用價 值,因此本發明確實為一高度利用自然法則的創作,且在 相同的技術領域中未見相同或近似的產品公開使用,故本 發明已符合發明專利的要件,乃依法提出申請,並祈請賜 准本發明專利。In summary, the present invention can effectively solve the problems of traditional hollow brick forming methods and monotonous equipment modeling, and has many of the above-mentioned efficiency and practical value. Therefore, the present invention is indeed a creation that highly utilizes the laws of nature and is in the same technical field. No identical or similar products have been disclosed for public use. Therefore, the present invention has met the requirements of the invention patent, and an application has been made in accordance with the law.

第7頁 200416119 圖式簡單說明 第一圖··係本發明製造設備之平面示意圖。 第二圖:係第一圖之震動機構平面示意圖。 第三圖:係本發明之製程。 (二)圖號說明: (2) 可移動裝置 (4) 震動機構 (21)分離獨立軌道 (1) 養生室 (3) 模具 (20)執道台車 (41)壓縮彈簧Page 7 200416119 Brief description of the drawings The first diagram is a schematic plan view of the manufacturing equipment of the present invention. The second picture is a schematic plan view of the vibration mechanism of the first picture. The third figure: the process of the present invention. (2) Description of drawing number: (2) Movable device (4) Vibration mechanism (21) Separate independent track (1) Health room (3) Mold (20) Road trolley (41) Compression spring

Claims (1)

200416119 六、申請專利範圍 1、 一種表面具浮雕圖案之空心磚之製造方法,包含下 列之程序: 製備一定比例之預拌混泥土; 製備預定形狀及花紋之若干模具; 將每一模具分別裝置於一連續性之可移動裝置上; 並在模具中澆置有前述之預拌混泥土; 在該連續性移動裝置經過之預定位置,施以一連續 性之外力使每一經過之移動裝置震動;200416119 6. Scope of patent application 1. A method for manufacturing hollow bricks with relief patterns on the surface, including the following procedures: preparing a certain proportion of premixed concrete; preparing several molds of predetermined shapes and patterns; each mold is installed in a separate one Continuous mobile devices; and the aforementioned premixed concrete is placed in the mold; at a predetermined position passed by the continuous mobile device, a continuous external force is applied to vibrate each of the mobile devices passing by; 利用該連續性可移動裝置將模具中之預拌混泥土載 入養生室中養生; 養生後脫模取得成品。 2、 如申請專利範圍第1項所述之表面具浮雕圖案之空 心磚之製造方法,其特徵為該養生方式係一種蒸汽式養 生。 3、 如申請專利範圍第2項所述之表面具浮雕圖案之空 心磚之製造方法,其方法係將養生溫度控制在三個階段, 第一個階段為約9 0分鐘,溫度約為攝氏5 0度,第二個階段 為約9 0分鐘,溫度約為攝氏9 0度,而後利用自然回溫約為 6 0分鐘。The continuous movable device is used to load the premixed concrete in the mold into the health room for health; after the health, the product is released from the mold. 2. The manufacturing method of hollow bricks with embossed patterns on the surface as described in item 1 of the scope of the patent application, characterized in that the health-care method is a steam-type health-care. 3. According to the method for manufacturing hollow bricks with relief patterns on the surface as described in item 2 of the scope of patent application, the method is to control the health temperature in three stages, the first stage is about 90 minutes, and the temperature is about 50 degrees Celsius. The second stage is about 90 minutes, the temperature is about 90 degrees Celsius, and then the natural return temperature is about 60 minutes. 4、 如申請專利範圍第1項所述之表面具浮雕圖案之空 心碑之製造方法,其方法特徵係利用高壓高溫養生。 5、 如申請專利範圍第1項所述之表面具浮雕圖案之空 心磚之製造方法,其中,該一連續性可移動裝置係採用執 道台車機構者。4. The method for manufacturing a hollow monument with a relief pattern on the surface as described in item 1 of the scope of the patent application, which is characterized by using high pressure and high temperature for health. 5. The manufacturing method of a hollow brick with a relief pattern on the surface as described in item 1 of the scope of the patent application, wherein the continuous movable device adopts a track trolley mechanism. 第9頁 200416119 六、申請專利範圍 6、 如申請專利範圍第5項所述之表面具浮雕圖案之空 心磚之製造方法,其中,該執道台車並包含有至少一分離 之獨立軌道,並在該分離之獨立軌道下方設置一種震動機 構,以提供震動源者。 7、 如申請專利範圍第6項所述之表面具浮雕圖案之空 心磚之製造方法,其中,該震動機構係採用一震動馬達。 8、 如申請專利範圍第1項所述之表面具浮雕圖案之空 心磚之製造方法,其中,該方法係為:在移動裝置經過該 預定位置時,令該移動裝置停留一預定時間,而在此一時 間施以震動之外力者。 9、 一種表面具浮雕圖案之空心磚之製造設備,其包含 有: 一養生室; 至少一個以上可以移動之裝置; 至少一個以上可以拆解之模具,該模具係各別地設 置於該可移動裝置上; 至少一組之震動機構,係設於台車經過之軌道處 者; 前述之模具則係澆置有預拌混泥土,並利用台車將 洗置有預拌混泥土之模具載入養生室養生,且該每一台車 進入養生室前會在震動機構之位置加以震動填實。 1 0、如申請專利範圍第9項所述之表面具浮雕圖案之空 心磚之製造設備,其特徵為該養生方式係一種蒸汽式養 生。Page 9 200416119 VI. Scope of patent application 6. The manufacturing method of hollow bricks with relief patterns on the surface as described in item 5 of the scope of patent application, wherein the road trolley includes at least one separate independent track, and A vibration mechanism is provided below the separated independent track to provide a source of vibration. 7. The method for manufacturing a hollow brick with a relief pattern on its surface as described in item 6 of the scope of patent application, wherein the vibration mechanism uses a vibration motor. 8. The method for manufacturing a hollow brick with a relief pattern as described in item 1 of the scope of the patent application, wherein the method is: when the mobile device passes the predetermined position, the mobile device stays for a predetermined time, and here Those who exert external force for a while. 9. A manufacturing device for a hollow brick with a relief pattern on its surface, comprising: a health room; at least one or more movable devices; at least one or more disassembleable molds, the molds are separately provided on the movable device At least one set of vibration mechanism is located on the track where the trolley passes; the aforementioned mold is poured with premixed concrete, and the trolley is used to load the mold with premixed concrete into the health room for health And before each car enters the health room, it will be filled with vibration at the position of the vibration mechanism. 10. The manufacturing equipment for hollow bricks with embossed patterns on the surface as described in item 9 of the scope of the patent application, characterized in that the health-care method is a steam-type health-care. 第10頁 200416119 六、申請專利範圍 1卜如申請專利範圍第1項所述之表面具浮雕圖案之空 心磚之製造設備,其特徵係利用高壓高温養生。 1 2、如申請專利範圍第9項所述之表面具浮雕圖案之空 心磚之製造設備,其中,係在執道台車之執道一適當位置 提供至少一分離之獨立執道,並在該分離之獨立執道下方 設置該震動機構。 1 3、如申請專利範圍第9項所述之表面具浮雕圖案之空 心磚之製造設備,其中,該震動機構係採用一震動馬達。 1 4、如申請專利範圍第9項所述之表面具浮雕圖案之空 心磚之製造設備,其中,係在震動機構之下方設置壓縮彈 簧者。 1 5、如申請專利範圍第9項所述之表面具浮雕圖案之空 心磚之製造設備,其中,該可移動之裝置為執道台車者。 1 6、一種空心磚,其特徵係在:空心磚之表面形成預置 之浮雕圖案者。Page 10 200416119 VI. Scope of patent application 1. The manufacturing equipment for hollow bricks with relief patterns on the surface as described in item 1 of the scope of patent application is characterized by high pressure and high temperature health. 1 2. The manufacturing equipment of hollow bricks with relief patterns on the surface as described in item 9 of the scope of the patent application, wherein at least one separate independent road is provided at an appropriate position on the road of the road trolley, and the separate road is provided in the separated road. The vibration mechanism is arranged below the independent road. 1 3. The manufacturing equipment for hollow bricks with relief patterns on the surface as described in item 9 of the scope of patent application, wherein the vibration mechanism uses a vibration motor. 14. The manufacturing equipment for hollow bricks with embossed patterns on the surface as described in item 9 of the scope of patent application, wherein a compression spring is provided below the vibration mechanism. 15. The manufacturing equipment for hollow bricks with relief patterns on the surface as described in item 9 of the scope of the patent application, wherein the movable device is a trolley. 16. A hollow brick, characterized in that a predetermined relief pattern is formed on the surface of the hollow brick. 第11頁Page 11
TW92103606A 2003-02-19 2003-02-19 Manufacture method for hollow bricks having embossment pattern on surfaces and equipment thereof TW200416119A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161280A (en) * 2013-02-06 2013-06-19 刘贤诚 Decoration brick and manufacture method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161280A (en) * 2013-02-06 2013-06-19 刘贤诚 Decoration brick and manufacture method thereof

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