TW200413867A - Electro-photographic photosensitive member - Google Patents

Electro-photographic photosensitive member Download PDF

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Publication number
TW200413867A
TW200413867A TW093100844A TW93100844A TW200413867A TW 200413867 A TW200413867 A TW 200413867A TW 093100844 A TW093100844 A TW 093100844A TW 93100844 A TW93100844 A TW 93100844A TW 200413867 A TW200413867 A TW 200413867A
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Taiwan
Prior art keywords
dye
resin
item
conductive metal
metal oxide
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TW093100844A
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Chinese (zh)
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TWI264621B (en
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Jen-Tau Gu
Shih-Jue Lin
Ling-Wen Ho
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Green Rich Technology Inc
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F9/00Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
    • E03F9/002Cleaning sewer pipes by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/024Laying or reclaiming pipes on land, e.g. above the ground
    • F16L1/06Accessories therefor, e.g. anchors
    • F16L1/11Accessories therefor, e.g. anchors for the detection or protection of pipes in the ground

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Photoreceptors In Electrophotography (AREA)

Abstract

There is provided an electro-photographic photosensitive member, which includes a conductive substrate and a charge block layer, a charge generation layer and a charge transmission layer formed on the electro-optic substrate. The charge block layer includes conductive metal oxide powders having surfaces coated with dye and a binder, wherein, when being formed to be granular, the conductive metal oxide powders have an average grain size of 0.01 to 0.5 micrometer, when being formed to be of needle shape, the conductive metal oxide powders have a short diameter of 0.13 to 0.27 micrometer, and a long diameter of 1.68 to 5.15 micrometers, and the dye absorbs light of wavelength between 450 to 950nm.

Description

200413867 玖、發明說明: 發明所屬之技術領域 本發明是有關電子寫真感光體,尤其有關一種適用於 該電子寫真感光體的電荷阻隔層的導電粉體。 先前技術 目前使用的一種電子寫真感光體,包含一導電性基材 及形成於該光電性基材的電荷阻隔層、電荷產生層及電荷 傳遞層’其中該電荷阻隔層包含一黏合劑(binder)與導電金 屬氧化物粉末。導電金屬氧化物粉末主要具有兩個功能, 一為降低該電荷阻隔層的電阻,及二為增加該電荷阻隔層 表面的粗糙度。電荷阻隔層的電阻如果太高,會使得電子 不易穿過而有高的殘餘電位。電荷阻隔層表面的粗糙度則 會使入射光散射,避免在電子寫真感光體的表面產生干涉 紋0 該電荷阻隔層係由含有超過50%固體成份的樹脂塗料 (含該導電金屬i化物粉末及作為黏合劑的樹脂)塗佈該導 電性基材而製備。高固體成分的塗料極易形成沉澱,而減 少整捅塗料的使用壽命。此外,㈣電金屬氧化物粉末在 塗料内具有低的分散性,不利於形成—導電金屬氧化物粉 末分佈均—的塗膜(電荷阻隔層),造成感光鼓的電氣特性 和清晰成像的特性控制不佳。再者,該導電金屬氧化物粉 末與黏合劑樹脂之間的結合力不佳,使得塗膜在被乾燥及 架橋反應所形成的電荷阻隔層的厚度不易控制,且不 200413867 利於在南溫而濕條件下的列印。 有關電子寫真感光體的數個專利被列於以下·· U.S. Pat. No. 4775605 to Kenji Seki et al.? issued Oct. 4, 1988 —--在一電子寫真感光體中可重複使用的感光材料,包 括一個感光層及一個中間層,此中間層位於導電基材與感 光層的中間,包括一個導電高分子及無機白色顏料,此無 機白色顏料包括氧化鈦、氧化鋅、硫化鋅、白鉛、立德粉 (Lithopone)和類似物。 U.S. Pat. No. 4906545 to Toshio Fukagai et al.? issued200413867 (1) Description of the invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an electronic photoreceptor, and more particularly to a conductive powder suitable for a charge blocking layer of the electronic photoreceptor. An electronic photoreceptor currently used in the prior art includes a conductive substrate and a charge blocking layer, a charge generating layer, and a charge transfer layer formed on the photoelectric substrate. The charge blocking layer includes a binder. With conductive metal oxide powder. The conductive metal oxide powder mainly has two functions, one is to reduce the resistance of the charge blocking layer, and the other is to increase the roughness of the surface of the charge blocking layer. If the resistance of the charge blocking layer is too high, it will make it difficult for electrons to pass through and have a high residual potential. The roughness of the surface of the charge barrier layer will scatter the incident light and avoid interference fringes on the surface of the electronic photoreceptor. The charge barrier layer consists of a resin coating containing more than 50% solids (containing the conductive metal compound powder and A resin as a binder) is prepared by coating the conductive substrate. Coatings with a high solid content are prone to deposits and reduce the life of the coating. In addition, the galvanic metal oxide powder has a low dispersibility in the coating, which is not conducive to the formation of a coating film (charge barrier layer) with a uniform distribution of the conductive metal oxide powder, resulting in the control of the electrical characteristics and clear imaging characteristics of the photosensitive drum. Not good. Furthermore, the bonding force between the conductive metal oxide powder and the binder resin is not good, which makes the thickness of the charge blocking layer formed by the drying and bridging reaction of the coating film difficult to control, and it is not conducive to wetness at south temperature. Print under conditions. Several patents related to electronic photoreceptors are listed below. US Pat. No. 4775605 to Kenji Seki et al.? Issued Oct. 4, 1988 --- Reusable photosensitive materials in an electronic photoreceptor It includes a photosensitive layer and an intermediate layer. This intermediate layer is located between the conductive substrate and the photosensitive layer. It includes a conductive polymer and an inorganic white pigment. The inorganic white pigment includes titanium oxide, zinc oxide, zinc sulfide, white lead, Lithopone and the like. U.S. Pat. No. 4906545 to Toshio Fukagai et al.? Issued

March 6,1990-----個電子寫真感光體包括一個導電基材 與在此導電層上的底塗層,此底塗層包括至少一種金屬氧 化物,即是氧化锆、氧化鎂、氧化鈣、氧化鋇、和氧化鑭。 感光層則包括一個電荷產生層和一個電荷傳導層。這些氧 化物可與各種熱塑性或熱固性的塑膠混合固著在底塗層上 面0 U.S.Pat. No. 5488461 to Shintetsu Go et al.? issued Jan. 30, 1996-—電子寫真感光膜和所用的設備。中間層包括具有 粉末的一個塗層,即包括一個含有硫酸鋇或氧化鋇的一個 塗層。 U.S. Pat. No. 5468584 to Shintetsu Go et al.? issued Nov. 21,1995…電子寫真感光膜包括一個中間層,此中間 層含有具_化物的二氧化鈦’和電子寫真感光膜所用的設 備0 U.S. Pat. No. 6177219 to Huoy-Jen Yuh et al.? issued 200413867 針狀的顆粒。電荷阻隔層中 η-型半導針狀的顆粒,粒狀March 6, 1990 ----- An electronic photoreceptor includes a conductive substrate and an undercoat layer on the conductive layer. The undercoat layer includes at least one metal oxide, namely zirconia, magnesium oxide, and oxide. Calcium, barium oxide, and lanthanum oxide. The photosensitive layer includes a charge generating layer and a charge conducting layer. These oxides can be mixed with various thermoplastic or thermosetting plastics and fixed on the undercoat layer. 0 U.S.Pat. No. 5488461 to Shintetsu Go et al.? Issued Jan. 30, 1996 --- electronic photosensitive film and equipment used. The intermediate layer includes a coating having powder, that is, a coating containing barium sulfate or barium oxide. US Pat. No. 5468584 to Shintetsu Go et al.? Issued Nov. 21, 1995 ... The electronic photosensitive film includes an intermediate layer containing titanium dioxide with a chemical compound and the equipment used for the electronic photosensitive film. 0 US Pat No. 6177219 to Huoy-Jen Yuh et al.? Issued 200413867 Needle-like particles. Η-type semiconducting needle-like particles in the charge blocking layer, granular

Jan. 23,2001---電荷阻隔層呈有 具許有η-型半導粒狀的顆粒及 顆粒的濃度大過針狀的顆粒。 U · S · P a t · Ν 〇 · 615 6 4 6 S 女 a a l 468 t0 Abuk^ H. Wehelie et al issued Dec· 5, 2000…電荷阻 ·, W層/、有了將光散射的顆粒所 形成的«面’此塗層是由光散射的顆粒分散於樹脂中所 形成,光散射的顆粒的折射率與樹脂不同,顆粒大小平均 在〇.8微米以上,顆粒的總表面積大於50m2/gm。 U.S. Pat. No. 5660961 to Robert C. U. Yu et al.? issuedJan. 23, 2001 --- The charge-blocking layer was shown to have particles having a η-type semiconducting granularity and particles having a greater concentration than the needle-like particles. U · S · P at · Ν 〇 · 615 6 4 6 S female aal 468 t0 Abuk ^ H. Wehelie et al issued Dec · 5, 2000… charge resistance ·, W layer /, formed by particles that scatter light This coating is formed by scattering light-scattering particles in resin. The refractive index of light-scattering particles is different from that of resin. The average particle size is above 0.8 microns and the total surface area of the particles is greater than 50m2 / gm. U.S. Pat. No. 5660961 to Robert C. U. Yu et al.? Issued

Aug· 26, 1997…電子寫真感光膜有較佳的附著力和消除干 涉波的能力。電荷阻隔層具有可將光散射的無機顆粒平均 尺寸在0.3到0.7微米之間 包括的材料有非晶石夕、礙石粉、 及其混合物,分散於一網狀結構中,此網狀結構是由有機 矽與高分子晶化學反應組合而成。Aug. 26, 1997 ... The electronic photosensitive film has better adhesion and the ability to eliminate interference waves. The charge blocking layer has an inorganic particle that can scatter light with an average size of 0.3 to 0.7 micrometers. The materials include amorphous stone, stone blocking powder, and mixtures thereof, which are dispersed in a network structure. The network structure is composed of The combination of organic silicon and polymer crystal chemical reaction.

Japan Pat· No.特許第 2506694 號,issued Apr· 2, 1996…電子寫真感光體,一個電荷阻隔層含有白色顏料(光 散射的顆粒)並分散於一樹脂中,具有可將光散射的顆粒所 形成的粗糙面Ra值需小於〇·4。此白色顏料包括氧化鈦(折 射率2.76)、氧化辞(折射率2.02)、硫化鋅(2.37)、氧化錫 (1.94-2.09)、立德粉(lithopone) (1.84)等。 U.S. Pat. No. 4308334 to Kinoshita et al.3 issued Dec. 29,1981 —-製造表面具有感光染料氧化鋅的方法及製造含 有5亥氧化辞的感光層。 U.S. Pat. No. 4043813 to Daniel R. Logue et al., issued 200413867Japan Pat · No. Patent No. 2506694, issued Apr · 2, 1996 ... An electronic photoreceptor. A charge blocking layer contains a white pigment (light-scattering particles) and is dispersed in a resin. The value of the formed rough surface Ra needs to be less than 0.4. This white pigment includes titanium oxide (refractive index 2.76), oxidation index (refractive index 2.02), zinc sulfide (2.37), tin oxide (1.94-2.09), lithopone (1.84), and the like. U.S. Pat. No. 4308334 to Kinoshita et al. 3 issued Dec. 29, 1981 --- A method for manufacturing a surface having a photosensitive dye zinc oxide and a photosensitive layer containing a oxidized oxidant. U.S. Pat. No. 4043813 to Daniel R. Logue et al., Issued 200413867

Aug. 23,1977…製造具有感光染料氧化鋅的方法,表八 有group IIB selenide of telluride和樹脂之均勾的塗層石西 化物(selenide)或碲(telluride)是以化學方式曰 丁 v、刀政於氧化鋅 顆粒的表面。 發明内容 本發明的一主要目的是提供一種表面具有染料的導電 的金屬或金屬氧化物粉末,該染料是用樹脂分散的黏著於 該粉末的顆粒的表面。此表面具有染料的導電的金屬或金 屬氧化物粉末比表面不具有染料的導電的金屬或金屬氧化 物粉末於含有黏合劑樹脂的塗料中具有較佳的分散性,並 且該表面具有染料的導電的金屬或金屬氧化物粉末與黏合 劑之間具有增進的結合力。 口 本發明的另一目的是提供一種製造表面含有染料的導 電的金屬或金屬氧化物粉末的方法,包括藉由可架橋樹脂 的架橋反應將染料固著於該粉末的顆粒的表面的方法。 ’發明的又一個目的是提供一種具有高感度的電子寫真感 光體,其經重複感光佈電和疲勞測試列印後,#電氣性質 實質上不Μ ’也就是在重複佈電、感光放電後,殘餘電位 的改變極少。 實施方式 表面塗裝的金屬氧化物 本發明的電子寫真感光膜包括包括—個電荷阻隔層、電 200413867 。電荷阻隔層包括可散射光線之 荷產生層、及電荷傳導層 無機固體粉末。 盘面塗料 金屬氧化物粉末的顆+ 不n ^ ^ ρ > ; 射率與作為黏合劑的樹脂 .J电何阻^層可有效的將入射 先線散射,消除照射於减弁 .^^ 、α先豉上的反射光所產生的干涉現 形狀)。本發明中的金屬氧化物粉末的表面 所附者的偶氮金屬錯合物染料不但改變了光線的折射率, 並可增加該粉末對電荷阻隔層中的黏合劑樹脂的結合力。 除了偶氮金屬錯合物染料,有機金屬染料、酸性毕料、 和光敏感染料都可應用在本發明之中來達成以上所述之目 標。單偶氮金屬錯合物染料的結構已揭示於usp6i53735 和uSP5843611。本發明中可應用市售的單偶氮金屬錯合物 染料包括 Valifast 黃 1101,黃1105,橙 32〇9,橙 321〇,紅 1308,紅 3304,紅 3306 (由 〇rient chemical Industries,Aug. 23, 1977 ... Methods for manufacturing zinc oxide with photosensitivity dyes. Table 8: Group IIB selenide of telluride and resin are both coated with selenide or telluride by chemical means. The knife works on the surface of the zinc oxide particles. SUMMARY OF THE INVENTION A main object of the present invention is to provide a conductive metal or metal oxide powder having a dye on its surface, the dye being dispersed on the surface of particles of the powder with a resin. The conductive metal or metal oxide powder having a dye on the surface has better dispersibility in a coating containing a binder resin than the conductive metal or metal oxide powder having no dye on the surface, and the conductive The metal or metal oxide powder has an improved bonding force with the binder. Another object of the present invention is to provide a method for producing a conductive metal or metal oxide powder containing a dye on its surface, including a method of fixing a dye to the surface of particles of the powder by a bridging reaction of a bridging resin. 'Another object of the invention is to provide an electronic photoreceptor with high sensitivity. After repeated printing and fatigue testing and printing, #Electrical properties are not substantially M'. That is, after repeated electrical distribution and photosensitive discharge, There is very little change in the residual potential. Embodiment A surface-coated metal oxide The electronic photosensitivity film of the present invention includes a charge blocking layer and an electric 200413867. The charge blocking layer includes a charge-generating layer that scatters light, and an inorganic solid powder of a charge-conducting layer. Disk coating metal oxide powder particles + not n ^ ^ ρ >; Emissivity and resin as a binder. J Electric He resistance ^ layer can effectively scatter the incident line first, eliminating the radiation to reduce the radiation. ^ ^ 、 Interfering shapes caused by reflected light on α first). The azo metal complex dye attached to the surface of the metal oxide powder in the present invention not only changes the refractive index of light, but also increases the binding force of the powder to the binder resin in the charge blocking layer. In addition to azo metal complex dyes, organometallic dyes, acidic dyes, and light-sensitive dyes can be used in the present invention to achieve the above-mentioned objectives. The structures of monoazo metal complex dyes have been revealed in usp6i53735 and uSP5843611. Commercially available monoazo metal complex dyes that can be used in the present invention include Valifast Yellow 1101, Yellow 1105, Orange 3209, Orange 3120, Red 1308, Red 3304, Red 3306 (available from rient chemical Industries,

Ltd·,所製造);Orgalon 黃 102,黃 12〇,紅 3〇4,紅 3〇6 (由 Kelly Chemical Corporation,Ltd·,所製造)。酸性染料包括Ltd., manufactured); Orgalon Yellow 102, Yellow 120, Red 300, Red 306 (manufactured by Kelly Chemical Corporation, Ltd.). Acid dyes include

Everacid 黃 A-4R,黃 N-5GW,黃 M-2R,黃 ANFG (由Everacid Yellow A-4R, Yellow N-5GW, Yellow M-2R, Yellow ANFG (by

Everlight Chemical Industrial Corporation, Taipei, Taiwan 所製造);Solar Acid 黃 MR,黃 NFG,黃 N5G (由 Solar FineEverlight Chemical Industrial Corporation, Taipei, Taiwan); Solar Acid Yellow MR, Yellow NFG, Yellow N5G (manufactured by Solar Fine

Chemical Co.,Ltd· Taipei,Taiwan 所製造)· 適合的可導電的金屬乳化物粉末具有一個平均值在 0.01到0.5微米的顆粒大小,較適合的在0·1到0.25微米, 最好是約〇·1微米。舉例而言,導電的金屬氧化物包括η- 200413867 5L 氧化辞例如 23_K,23-K(A) and 23-K(C)(由 Haksui Tech· C〇· Ud•,所製造);表面塗有極薄的導電性的Sn02/Sb層的 球型金紅石晶形氧化鈦,例如ET-500W,ET-600W,ET-300W (由IshiharaSangy〇KaishaUd,所製造);表面塗有氧化 錫的欽酸钟,例如 WK-5〇〇, TM-100, TM-200 (由 Otsuka Chemical Co·’ Ltd·所製造);表面塗有極薄的導電性的錯 及編‘電的氧化鋅(由Sakai chemicai c〇· LTd·,所製造)。 針狀的金屬氧化物也適用於本發明,其顆粒大小平均在 0.13-0.27微米:1·68_5·15微米(直徑:長),例如針狀二氧化 鈦,其表面積已塗一層可導電的Sn〇2/Sb (商品名FT_i〇〇〇, FT-2000’ FT-3000,由 ishihara Sangyo Kaisha,Ltd·,所製 造)。 這些可散射光線的顆粒具有與樹脂不同的折射率,例 如氧化鋁(Al2〇3··折射率1.77),氧化矽(Si〇2:折射率 1.54),氧化鈦(Τι〇2:折射率2.7),氧化辞(Zn〇••折射率 2.03),氧化鈽(Ce〇2折射率:2·6),氧化鐵(Fe2〇3折射 率2·94),硫化辞(ZnS:折射率ip),碘化鉀(κι:折射率 1.67),氧化鎂(Mg20:折射率:1·74),硫化鎘(Cds:折射 率2.51)。較適合可散射光線的金屬氧化物包括氧化鈦和氧 化鋅。 黏著劑 通常用在金屬氧化物粉末表面的塗佈樹脂的重量佔百 分之0.1到百分之5,較適合的比例約在百分之2左右。、琴 用的黏著劑可用熱固性樹脂或可架橋的熱塑性樹脂及其、、曰 200413867 合物固著於該金屬氧化物粉末的表面上。例如聚醯胺樹 脂,聚醯胺酸(p〇lyamicacid)樹脂,可熔型(res〇1_type)酚醛 樹脂,二聚氰胺-甲醛樹脂,烷基化三聚氰胺-甲醛樹脂, 聚丁酸乙烯酯樹脂,環氧樹脂和它們的混合物。一酸觸媒 及/或一架橋劑有時必須被加入該熱固性樹脂及可架橋的 熱塑性樹脂以催化它們的架橋反應。US patent No. 6,197,462 B1揭示有可適用於本發明的聚醯胺樹脂,作為 架橋劑的三聚氰胺-甲醛樹脂及烷基化三聚氰胺·甲醛樹 脂,及酸觸媒。 溶劑 當用熱固性樹脂,可架橋熱塑性樹脂或其等的混合物 作為表面塗佈的黏著劑時,選用的溶劑必須能溶解它們並 能在揮發後將樹脂固定在金屬氧化物粉末表面上。例如甲 醇、丁醇、四氳呋喃(THF)、和類似的有機溶劑。 由上述所述,這裡所用的染料是混合於黏著劑及溶劑 中一起被塗於金屬氧化物顆粒的表面,屬於物理性黏著的 一種0Chemical Co., Ltd. (manufactured by Taipei, Taiwan) · Suitable conductive metal emulsion powders have a particle size of an average of 0.01 to 0.5 microns, more preferably 0.1 to 0.25 microns, preferably about 0.1 μm. For example, conductive metal oxides include η- 200413867 5L oxidation terms such as 23_K, 23-K (A) and 23-K (C) (manufactured by Haksui Tech · C ·· Ud ·,); the surface is coated with Spherical rutile crystal titanium oxide with extremely thin conductive Sn02 / Sb layer, such as ET-500W, ET-600W, ET-300W (manufactured by Ishihara SangyKaishaUd,); cinnamic acid bell coated with tin oxide , Such as WK-5〇〇, TM-100, TM-200 (manufactured by Otsuka Chemical Co., Ltd.); the surface is coated with extremely thin conductive faults and woven electrical zinc oxide (by Sakai chemicai c 〇 · LTd ·, manufactured). Needle-shaped metal oxides are also suitable for the present invention, and their average particle size is 0.13-0.27 microns: 1.68-5.15 microns (diameter: long), such as needle-shaped titanium dioxide, whose surface area has been coated with a layer of conductive SnO2 / Sb (trade name FT_i00〇〇, FT-2000 'FT-3000, manufactured by ishihara Sangyo Kaisha, Ltd.,). These light-scattering particles have a refractive index different from that of resins, such as aluminum oxide (Al2O3 ·· refractive index 1.77), silicon oxide (SiO2: refractive index 1.54), and titanium oxide (Ti2: refractive index 2.7) ), Oxidation index (Zn〇 •• refractive index 2.03), hafnium oxide (Ce02 refractive index: 2.6), iron oxide (Fe2O3 refractive index 2.94), sulfuration index (ZnS: refractive index ip) , Potassium iodide (κι: refractive index 1.67), magnesium oxide (Mg20: refractive index: 1.74), cadmium sulfide (Cds: refractive index 2.51). More suitable light-scattering metal oxides include titanium oxide and zinc oxide. Adhesive The coating resin usually used on the surface of metal oxide powder accounts for 0.1 to 5 percent by weight, and a more suitable ratio is about 2 percent. The adhesive for piano can be fixed on the surface of the metal oxide powder with thermosetting resin or bridging thermoplastic resin and its 200413867 compound. For example, polyamine resin, polyamic acid resin, resol type phenol resin, melamine-formaldehyde resin, alkylated melamine-formaldehyde resin, polybutyrate resin , Epoxy resins and their mixtures. An acid catalyst and / or a bridging agent must sometimes be added to the thermosetting resin and the bridging thermoplastic resin to catalyze their bridging reaction. U.S. Patent No. 6,197,462 B1 discloses a polyamine resin, a melamine-formaldehyde resin, an alkylated melamine-formaldehyde resin, and an acid catalyst, which can be suitably used as a bridging agent in the present invention. Solvents When using thermosetting resins, bridging thermoplastic resins or their mixtures as surface coating adhesives, the solvent chosen must be able to dissolve them and fix the resin to the surface of the metal oxide powder after volatilization. For example, methanol, butanol, tetramethylfuran (THF), and similar organic solvents. From the above, the dye used here is mixed with an adhesive and a solvent and is applied to the surface of the metal oxide particles together. It belongs to a type of physical adhesion.

Bl Μ 八此處是以乾燥過程進行架橋反應,在以烘箱(12(rc,3() 分鐘)烘乾時,熱固性樹脂,可架橋熱塑性樹脂或其等的混 合物會在金屬氧化物的表面架橋將染料固定在上面。 料的金屬氣化物的優黜 在金屬氧化物的表面塗有偶氮金屬鹽染料的優點有減 少電荷阻隔層厚度、在低溫低濕及高溫高濕時可具有穩定 11 200413867 的電氣性質及較佳的列印品質。 電荷阻隔層 用於製造電荷阻隔層的塗料包括表面已塗裝的金屬氧 化物、黏合劑、和溶劑。所用的黏合劑可為熱固性樹脂或 可架橋的熱塑性樹脂及其混合物,可選用該表面塗裝染料 的金屬氧化物所使用的黏著劑。聚醯胺樹脂為較佳的選 擇’因為用此樹脂生成的電荷阻隔層可抗拒第二層(電荷產 生層)的溶劑將其膨脹或溶解,並且對鋁基材有極佳的附著 性’其中以US patent No· 6,197,462 B1所揭示的具有N_ 甲氧基甲基的聚醯胺樹脂為更佳。USpatentNo. 6,197 462 B1同時亦揭示一合適架橋該聚醯胺樹脂的三聚氰胺·甲醛 樹脂架橋劑,高度或部份烷基化的三聚氰胺·曱醛樹脂架橋 劑。當使用高度烷基化的三聚氰胺-甲醛樹脂作為架橋劑 時,必須同時加入一酸觸媒以催化該架橋反應,合適的酸 觸媒例如對甲苯磺酸(P-toluenesulfonic acid)、甲基礦酸 (methanesulfonicacid)、馬來酸(maieicacid),磷酸 (phosphoric acid),環己烧胺基石黃酸(hexarnic acid)和這些 酸的混合物。加入酸觸媒後的塗料的pH值需在$以下,最 好是在3以下。當使用三聚氰胺-曱醛樹脂或部份烷基化的 二聚氰胺-甲駿樹脂作為架橋劑時,則可省略該酸觸媒。於 本發明的一較佳具體實施例中,可熔型酚醛樹脂被進一步 加入,該烷基化三聚氰胺-甲醛樹脂,可分別與該聚醯胺樹 脂和可熔型酚酸樹脂作用’形成它們三種成分彼此間共聚 200413867 合物及二 ίχ 合物(polyamide- melamine-polyamide, polyamide-melamine-phenolic, phenolic-melamine-phenolic," and phenolic-phenolic) ° 電阻 為了使電荷阻隔層提供有效的電阻,在此發明中電阻 值由10 ohm-cm到1〇12 〇hm-cm之間。若電阻小於1〇3 ohm-cm會漏電,若電阻大於1〇12〇hm-cm絕緣太高無法傳 遞電子,在感光鼓進行下一輪感光佈電時會有較高的殘餘 電位(列印時會產生白色鬼影),所以最佳的電阻值最好在 _ 由 107ohm-cm 到 l〇10ohm-cm 之間。(usp 566〇96i) 厚度及表面粗糙唐 一般而言,電荷阻隔層中所用的顆粒造成入射光的散 射量取決於顆粒平均尺寸大小、顆粒與週遭樹脂的折射率 值、固含量、乾燥後的厚度這些都會影響電荷阻隔層表面 的粗糙度。當電荷阻隔層的表面具有足夠的可將光散射的 顆粒時,會降低反射光減少干涉波(usp 566〇96i & usp 546〇911)。在此發明中所用的已塗層的金屬氧化物、添加 劑、樹脂均要調和均勻塗膜厚度在3微米以上,因為太薄 時表面沒有足夠的顆粒將光散射減少列印的干涉波,也沒 有完全遮覆住底材造成均句的絕緣層造成列印的黑點。$ 得到較佳的電氣性質和完全遮覆基材的表面,塗膜厚度應 控制在3到16微米之間,為得到最佳的電氣特性,塗膜厚 度應控制在8到12微米之間。此專利中的感光膜内的電: 阻隔層中所使用已塗佈的金屬氧化物,其使用範圍在“到 13 JOO/ 83重里百分比(對乾膜重量) 重量百分比。 較佳的使用範圍在50到70 電荷產生層 、電荷產生層包括電荷產生材料和一個黏著劑。 以適合的技術將電荷產生材料色料分散於含有料劑的溶 =I例如球磨、滾筒研磨、砂磨及類似的研磨方式,一 L >到3天才旎平均分散電荷產生材料於樹脂溶液 、苇用的方式塗佈於感光鼓上,例如包括噴霧、含 浸、滾輪的方法。接著用適t的方法例如烘箱、紅外光、 空氣中乾燥及類似的方法加予烘乾。 電荷傳遞層 電荷傳遞層包括一個傳導電洞的材料(usp 5489496), 例如腙類化合物(hydrazone compounds ),吡唾啉化合物 (pyrazoline compounds),三苯胺類化合物(triphenylamine compounds ),二元和多元芳香基胺(bi?- and poly(tdarylamines)),三苯曱烷類化合物(triphenylmethane compounds ),二苯乙烯類化合物(stilbene compounds ), σ惡二吐化合物(oxadiazole compounds )等等。特別優異 的傳導電洞材料包括N,N’-二烷基苯基-1,1,_二苯基_4,4,-二胺(1^,]^’-1^8(&1]^1911611丫1)-[1,1’-biphenyl]_4,4’-diamine ),二(Ν’-嫁苯基-Ν’-烧萘基 二苯基)-4,4 二胺(Bis(Ν-alkylphenyl-Ν’alkyl naphthyl) 14 200413867 -[l’l’-biphenyl]- 4,4’-diamine (NBP)),和二胺基聯苯衍生 物(benzidine derivatives )等,其中烷基是例如甲基、乙 基、丙基、正丁基等,(USP 5958637)。N,N,-二苯基 N,N,一 二(3”甲苯基二苯基-44,-二胺Bl Μ Here, the bridging reaction is carried out in a drying process. When drying in an oven (12 (rc, 3 () minutes), thermosetting resin, bridging thermoplastic resin or a mixture thereof etc. will bridge the surface of the metal oxide. The dye is fixed on it. The advantages of the metal gaseous material of the material are that the coating of the azo metal salt dye on the surface of the metal oxide has the advantages of reducing the thickness of the charge blocking layer and being stable at low temperature and low humidity and high temperature and high humidity. 11 200413867 Electrical properties and better print quality. Charge barrier layer The coating used to make the charge barrier layer includes metal oxides, adhesives, and solvents that have been applied on the surface. The adhesive used can be a thermosetting resin or a bridgeable Thermoplastic resins and their mixtures can use the adhesive used for the metal oxide of the surface coating dye. Polyamide resin is a better choice because the charge blocking layer generated by this resin can resist the second layer (charge generation Layer), which swells or dissolves the solvent, and has excellent adhesion to aluminum substrates. Among them, N_A is disclosed in US patent No. 6,197,462 B1. Oxymethyl methyl polyamine resins are more preferred. US Patent No. 6,197 462 B1 also discloses a melamine · formaldehyde resin bridging agent suitable for bridging the polyamine resin, highly or partially alkylated melamine · 曱Aldehyde resin bridging agent. When a highly alkylated melamine-formaldehyde resin is used as a bridging agent, an acid catalyst must be added at the same time to catalyze the bridging reaction. A suitable acid catalyst such as p-toluenesulfonic acid , Methanesulfonicacid, maieicacid, phosphoric acid, hexarnic acid and a mixture of these acids. The pH of the coating after adding the acid catalyst needs to be Below $, preferably below 3. When using a melamine-formaldehyde resin or a partially alkylated melamine-methyl resin as a bridging agent, the acid catalyst can be omitted. In the present invention In a preferred embodiment, a fusible phenolic resin is further added. The alkylated melamine-formaldehyde resin can interact with the polyamine resin and the fusible phenolic resin to form three kinds of components. Copolymers of 200413867 and di-x compounds (polyamide-melamine-polyamide, polyamide-melamine-phenolic, phenolic-melamine-phenolic, " and phenolic-phenolic) ° Resistance In order to provide effective resistance to the charge barrier layer, In this invention, the resistance value ranges from 10 ohm-cm to 1012 hm-cm. If the resistance is less than 103 ohm-cm, it will leak electricity. If the resistance is greater than 1012 hm-cm, the insulation is too high to transfer electrons. , There will be a high residual potential when the photosensitive drum performs the next round of photosensitive cloth (white ghosting will occur when printing), so the best resistance value is best _ from 107ohm-cm to 1010ohm-cm between. (Usp 566〇96i) Thickness and rough surface In general, the amount of incident light scattering caused by particles used in the charge blocking layer depends on the average particle size, the refractive index value of the particles and the surrounding resin, the solid content, and the These thicknesses affect the roughness of the surface of the charge blocking layer. When the surface of the charge blocking layer has enough particles that can scatter light, the reflected light is reduced and interference waves are reduced (usp 566〇96i & usp 546〇911). The coated metal oxides, additives, and resins used in this invention need to be adjusted to a uniform coating film thickness of more than 3 microns, because when it is too thin, there are not enough particles on the surface to reduce light scattering and reduce printed interference waves. The insulating layer that completely covers the substrate causes uniformity and black spots in printing. To obtain better electrical properties and completely cover the surface of the substrate, the coating film thickness should be controlled between 3 and 16 microns. For the best electrical characteristics, the coating film thickness should be controlled between 8 and 12 microns. The electricity in the photosensitive film in this patent: The coated metal oxide used in the barrier layer has a usage range of "to 13 JOO / 83 weight percent (for dry film weight) weight percentage. The preferred range of use is 50 to 70 charge generation layer, the charge generation layer includes the charge generation material and an adhesive. Disperse the colorant of the charge generation material in a solvent-containing solution by a suitable technique = I such as ball milling, roller milling, sand milling, and the like Way, one L > until 3 days before the average dispersion of the charge-generating material in the resin solution, reed coating on the photosensitive drum, such as spraying, impregnation, roller method. Then use the appropriate method such as oven, infrared Drying in light, air, and similar methods. Charge transfer layer The charge transfer layer includes a material that conducts holes (usp 5489496), such as hydrazone compounds, pyrazoline compounds, Triphenylamine compounds (biphenyl- and poly (tdarylamines)), triphenylamine compounds triphenylmethane compounds), stilbene compounds, oxadiazole compounds, etc. Particularly excellent conductive hole materials include N, N'-dialkylphenyl-1,1, _ Diphenyl_4,4, -diamine (1 ^,] ^ '-1 ^ 8 (& 1] ^ 1911611 丫 1)-[1,1'-biphenyl] _4,4'-diamine), two (N'-methylphenyl-N'-naphthyldiphenyl) -4,4 diamine (Bis (N-alkylphenyl-N'alkyl naphthyl) 14 200413867-[l'l'-biphenyl]-4, 4'-diamine (NBP)), and benzidine derivatives, etc., in which the alkyl group is, for example, methyl, ethyl, propyl, n-butyl, etc. (USP 5958637). N, N , -Diphenyl N, N, di (3 ”tolyldiphenyl-44, -diamine

CH3 (Ν,Ν’-(ϋρ1^ι^1-Ν,Ν,-Μ(3,,·π^1^1ρ1^ηΥ1)·(1,ΐΉρ1^η7ΐ)-4,4’-diamine,TPD)結構如下CH3 (N, N '-(ϋρ1 ^ ι ^ 1-N, N, -M (3,, · π ^ 1 ^ 1ρ1 ^ ηΥ1) · (1, ΐΉρ1 ^ η7ΐ) -4,4'-diamine, TPD The structure is as follows

電荷傳遞層可以僅使用一種傳遞電洞的材料或兩種以 上’以實際情況而定。電荷傳遞層所使用的黏合劑包括一 些絕緣性佳的樹脂,常用的樹脂包括聚碳酸酯、聚碳酸酯 共聚物、聚碳酸酯聚酯共聚物、聚乙烯丁醛樹脂、聚乙烯 醇縮駿樹脂(polyvinylacetal resins )、聚丙烯酸樹脂 (polyacrylic resins )、矽氧烷樹脂(siliC0ne resins )、聚醯 胺樹脂(polyamide resins)、聚亞氨酯樹脂(p〇iyurethane resins)、聚酯樹脂(polyester resins)、環氧樹脂(epoxy resins )、聚酮樹脂(poly ketone resins )、苯乙烯丙烯酸共 聚物(styrene_acrylic copolymers )、聚苯乙烯樹脂 (polystyrene resins )、三聚氰胺樹脂(melamine resins )、 聚曱基丙稀酸曱酉旨樹脂(polymethylmethacrylate resins )、 聚氯乙烯(polyvinyl chloride )、乙烯-醋酸乙烯共聚物 (ethylene-vinyl acetate copolymers )、氯乙稀-醋酸乙烯共 15 200413867 聚物(vinyl chloride-vinyl acetate copolymers )、聚丙稀醯 胺樹脂(polyacrylamide resins )。這些樹脂可以單獨使用或 混合使用(USP 5958637),此發明中較佳的樹脂是用聚碳酸 酯、可架橋的聚碳酸酯共聚物。其他的樹脂如同在電荷產 生層中所用的黏合劑也可混合於聚碳酸酯中用。傳遞電洞 的材料與聚碳酸酯的重量百分比在20:8〇到8〇:2〇,較佳的 比例是由30:70到70:30。 電荷傳遞層的塗佈方式與上述電荷阻隔層相似,其厚 度由5微米到50微米,較佳的厚度是1〇到3〇微米,假如 厚度小於5微米則開始佈電的電壓太低(漏電),大於1〇〇 微米電氣特性會惡化變壞。 感光膜的膜厚用膜厚測試儀(C〇ating thickness tester LZ-300C)進行測試’其表面粗糙度用Surfc〇m ι4〇〇 (由 Tokyo Seimtsu製造)進行測試。 OPC測試步驟 感光膜的電氣特性測試是以一個感光鼓測試系統(由 Quality Engineering Ass〇ciates,Inc 所製造,型號 PDT-2000LAP)進行。測試時先將測試〇pc管固定在 PDT-2000LAP的固疋夾上,電暈(c〇r〇na)佈電頭及偵測頭均 垂直於測试官,垂直距離為〇 〇32英吋。電暈佈電頭與偵 測頭相距25 mm,佈電時同時偵測(電暈佈電頭與偵測頭的 移動速度為100mm/sec)。 16 200413867The charge-transporting layer may use only one type of hole-transporting material or two or more 'depending on the actual situation. The adhesive used in the charge transfer layer includes some resins with good insulation properties. Commonly used resins include polycarbonate, polycarbonate copolymer, polycarbonate polyester copolymer, polyvinyl butyral resin, and polyvinyl alcohol resin. (Polyvinylacetal resins), polyacrylic resins, silicone resins, polyamide resins, polyurethane resins, polyester resins , Epoxy resins, poly ketone resins, styrene_acrylic copolymers, polystyrene resins, melamine resins, polyacrylic acid Polymethylmethacrylate resins, polyvinyl chloride, ethylene-vinyl acetate copolymers, vinyl chloride-vinyl acetate copolymers 15 200413867 polymers (vinyl chloride-vinyl acetate copolymers) Polyacrylamide resins. These resins can be used singly or in combination (USP 5958637). The preferred resin in this invention is a polycarbonate, bridgeable polycarbonate copolymer. Other resins, such as the binder used in the charge-generating layer, can be mixed with polycarbonate. The weight percentage of the material of the hole and the polycarbonate is 20:80 to 80:20, and the preferred ratio is from 30:70 to 70:30. The coating method of the charge transfer layer is similar to the above-mentioned charge barrier layer. Its thickness ranges from 5 microns to 50 microns, and the preferred thickness is 10 to 30 microns. If the thickness is less than 5 microns, the voltage at which the charge is started is too low (leakage ), Electrical characteristics greater than 100 microns will deteriorate. The film thickness of the photosensitive film was measured with a film thickness tester (Coating thickness tester LZ-300C), and its surface roughness was tested with Surfcomm 400 (manufactured by Tokyo Seimtsu). OPC test procedure The electrical characteristics of the photosensitive film were tested with a photosensitive drum test system (manufactured by Quality Engineering Assocites, Inc., model PDT-2000LAP). During the test, the test tube was fixed on the clamp of PDT-2000LAP. The corona (cron) distribution head and detection head were perpendicular to the test officer, and the vertical distance was 032 inches. . The distance between the corona cloth head and the detection head is 25 mm, and the detection is performed at the same time when the power is turned on (the movement speed of the corona cloth head and the detection head is 100mm / sec). 16 200413867

a) 佈電月b里(Charge Voltage) ·以能將qpc管表面佈電到 -700V時的能量,約為_4·92〜-5·67 KV b) 曝光(ExP〇sure energy) ··將〇PC標準管表面佈電到_7〇〇v 時的能量經曝光放電,可使瞬間放電後的電壓達到一定 值(約100V)的曝光強度,約在0.25〜〇.3 # j/em2 c) 佈電電壓(Vc、Vi):電暈(corona)佈電頭及偵測頭垂直於 測試管,沿管軸線前進佈-700伏特的電壓,偵測此一條 線的電壓平均值,按順序每次轉動管子9〇度,作4次平 均值為Vc。若只偵測第一次佈_700伏特時一個定點的電 壓(例如100 mm處),其值為Vi。 d) 瞬間放電電壓(vd):每次佈電後隨即用波長780 nm的光 線曝光25微秒後,所測得之殘留電壓為瞬間放電電壓 (Vd)。 e) 暗衰減(Dark decay,D.K·):每次用電暈佈電方式佈電 後’未照光下連續10秒偵測管子表面電壓變化,測未曝 光放電之第1與第3秒的電壓值。 f) 殘餘電位(Vf) ·如c)項說明,用電暈佈電頭佈電後,隨 即用一定能量的光線曝光使表面放電,放電後之後的殘 留電壓與曝光能量有關,當曝光能量漸次遞增時,殘餘 電壓會漸次下降,當曝光能量大過一定值後殘餘電壓即 不再下降。此處Vf為曝光放電的能量調到最大值(2 # j/cm2)後的表面殘留電壓。 g) 光感度(Em):佈電後隨即用波長78〇nm的光線加予曝 光’母-人曝光的月b里由小到大,至2从j/cm2,若由〇到2 17 200413867 #j/cm2分為22次,則測完第22次之後可得表面電壓對 曝光能量的曲線,在其中找出曝光後的〇pc管的表面殘 留電壓為第-次所佈電壓的1/2時所需的曝光能量稱為 光感度。 h)壽命測試(Life test):將所測試的〇pc管依照上述(c)及(d) 方法連續佈電再曝光放電2〇〇次後量測Vc及vd的變 化,稱為壽命測試。 〇pc的列印測試使用IAS_1000G影像分析系統(imagea) Charge Voltage (b) (Charge Voltage) · The energy when the surface of the qpc tube can be charged to -700V is about _4 · 92 ~ -5 · 67 KV b) Exposure (ExP〇sure energy) ·· The energy when the surface of the 〇PC standard tube is electrically charged to _700 volts is exposed and discharged, and the voltage after the instantaneous discharge can reach a certain value (about 100V). The exposure intensity is about 0.25 ~ 0.3. # J / em2 c) Distribution voltage (Vc, Vi): Corona distribution head and detection head are perpendicular to the test tube, and forward the voltage of -700 volts along the tube axis. Detect the average voltage of this line, press Rotate the tube 90 degrees each time and make an average of Vc 4 times. If only one fixed-point voltage (for example, 100 mm) is detected when the first 700 volts are applied, the value is Vi. d) Instantaneous discharge voltage (vd): The residual voltage measured after 25 microseconds of exposure to light with a wavelength of 780 nm after each power-on is the instantaneous discharge voltage (Vd). e) Dark decay (DK ·): each time the battery is charged with a corona cloth, the surface voltage of the tube is detected for 10 seconds under unlit light, and the voltage of the first and third seconds of unexposed discharge is measured. value. f) Residual potential (Vf) · As explained in item c), after charging with a corona cloth head, the surface is then exposed with a certain amount of light to discharge the surface. The residual voltage after discharge is related to the exposure energy. When increasing, the residual voltage will gradually decrease. When the exposure energy exceeds a certain value, the residual voltage will no longer decrease. Here Vf is the surface residual voltage after the energy of the exposure discharge is adjusted to the maximum value (2 # j / cm2). g) Photosensitivity (Em): Immediately after the application of electricity, the light with a wavelength of 78nm is added to the exposure. The month b of the mother-human exposure ranges from small to large, from 2 to j / cm2, and from 0 to 2 17 200413867. # j / cm2 is divided into 22 times, then the curve of surface voltage vs. exposure energy can be obtained after measuring the 22nd time, and the residual voltage of the surface of the 0pc tube after exposure is found to be 1 / of the voltage of the first time. The required exposure energy at 2 is called the light sensitivity. h) Life test: Measure the changes in Vc and vd after continuously testing the 0pc tube according to the methods (c) and (d) above and then exposing and discharging for 200 times. This is called the life test. 〇pc's print test uses IAS_1000G image analysis system (image

Analysis System)儀器依 ISO/IEC 13660 進行。 實施例1 表面塗佈偶氮金屬錯合物染料的氧化鋅的製備 以200克的氧化鋅(n-型,平均顆粒大小為〇 ι_〇·25微 米,23-Κ,商品名,由取]^1117^11.(:〇.,1^(1.,“1^11製造), 1克偶氮金屬錯合物染料(商品名Valifast γη〇1,由 Oriented Chemical Co·,Ltd·,製造),6·25 克可熔型(res〇1 type)紛酸樹脂(商品名PF_3150,由Chang chun Petrochemical Co·,Ltd” Taiwan製造),3克的高度甲基化的 二聚氰胺-甲醛樹脂(highly methylated melamine-formaldehyde resin)(商品名 Cymel 3〇3,由 CytecAnalysis System) instruments are performed in accordance with ISO / IEC 13660. Example 1 Preparation of Zinc Oxide Coated with Azo Metal Complex Dyes 200 g of zinc oxide (n-type, with an average particle size of 0-0.25 μm, 23-K, trade name, taken from ] ^ 1117 ^ 11. (: 〇., 1 ^ (1., "Made by 1 ^ 11), 1 g of azo metal complex dye (trade name Valifast γη〇1, by Oriented Chemical Co., Ltd., (Manufactured), 6.25 grams of fusible acid resin (trade name PF_3150, manufactured by Chang Chun Petrochemical Co., Ltd "Taiwan), 3 grams of highly methylated melamine- Formaldehyde resin (highly methylated melamine-formaldehyde resin) (trade name Cymel 3〇3, by Cytec

Industries Inc· Ltd·,USA製造),和ι·5克的對甲苯石黃酸 (p-toluene sulfonic acid) (0.3%相對於酚醛樹脂的重量 比)’混合於200克的曱醇溶劑中,上述的混合物被機械攪 拌同時加熱使溶劑迴流約〇·5小時,再用旋轉蒸發器減壓 18 200413867 蒸出溶劑再放人烘箱内肖12〇°C烘3小時,以促使完成架 n反應用球磨機將成品研磨成極細的粉末後,放入一容 為中,加入甲醇一面攪拌一面以超音波震盪0.5小時,再 抽氣過濾同%用甲醇沖洗,重複洗5次直到溶液的顏色變 、:為止再抽氣過瀘、乾燥’就製成表面塗佈偶氮金屬 錯a物木料的氧化鋅。由此塗裝後的氧化辞紅外光譜比對 未塗的氧化鋅紅外光譜,和氧化辞折射率的改變得到驗證。 電荷阻隔層的製備 4〇〇份重的表面含有偶氮金屬錯合物染料的氧化鋅、 333份重的甲氧基甲基取代的聚醯胺 (methoxymethylsubstituted polyamide)(商品名 FR-i〇4,由Industries Inc. Ltd., USA), and 5 g of p-toluene sulfonic acid (0.3% by weight relative to phenolic resin) 'are mixed in 200 g of methanol solvent, The above mixture is mechanically stirred and heated to reflux the solvent for about 0.5 hours, and then decompressed using a rotary evaporator. 18 200413867 Evaporate the solvent and place it in the oven at 120 ° C for 3 hours to promote the completion of the reaction. The ball mill grinds the finished product into a very fine powder, puts it in a container, adds methanol while stirring for 0.5 hours with ultrasonic vibration, and then filters it with the same% and rinses with methanol. Repeated washing 5 times until the color of the solution changes: Then, it was evacuated and dried, and then zinc oxide was coated on the surface of the azo metal a wood. The oxidation spectrum of the coated zinc oxide was compared with the uncoated zinc oxide infrared spectrum, and the change in the refractive index of the zinc oxide was verified. Preparation of Charge Barrier Layer 400 parts by weight of zinc oxide containing an azo metal complex dye on the surface, 333 parts by weight of methoxymethyl substituted polyamide (trade name FR-i〇4 ,by

Nippon Shizai Co·,Ltd·,Japan 製造),100 份重的 Cymel 3〇3 (重 i 比為 ZnO/FRl〇4/Cymel = 1.2/l/0.3),1953 份重的甲 醇’和500份重的丁醇組成的溶液用砂磨機研磨24小時, 加入10份重的PF-3150的可熔型酚醛樹脂,17份重(〇.3%, 以塗料總重量為基準)的偶氮金屬錯合物染料(Valifast Y1101)和10份重的對甲苯磺酸,此混合物在22〇c機械授 拌72小時,測得黏度約為1〇〇 cpS。再依照下列技術塗裝 成電荷阻隔層。 用一個直徑為24 mm,長246mm的鋁管(表面粗糙度 Rmax 1.2微米)以含浸塗佈方法製出電荷阻隔層,再以 120 C烘乾20分鐘以固化此層,表面的粗樋度為Rmax 1.17-1.6 微米。 電荷產生層的製備 19 200413867 電荷產生層的塗料是以3份重的鈦氧基羥苯二甲酸花 · 青酯(titanyl OXyphthal〇cyanine),i份重的聚乙烯丁縮醛 · (polyvinyl butyral)(商品名 Βχ],由 以⑽⑽ c〇,Nippon Shizai Co., Ltd., manufactured by Japan), 100 parts by weight of Cymel 3〇3 (weight i ratio is ZnO / FR104 / Cymel = 1.2 / l / 0.3), 1953 parts by weight of methanol 'and 500 parts by weight The solution consisting of butanol was ground with a sand mill for 24 hours, 10 parts by weight of PF-3150 fusible phenol resin was added, and 17 parts by weight (0.3%, based on the total weight of the coating) of azo metal Compound dye (Valifast Y1101) and 10 parts by weight of p-toluenesulfonic acid. This mixture was mechanically stirred at 22 ° C for 72 hours. The viscosity was measured at about 100 cpS. Then apply the following techniques to form a charge blocking layer. An aluminum tube with a diameter of 24 mm and a length of 246 mm (surface roughness Rmax 1.2 microns) was prepared by impregnation coating method, and then dried at 120 C for 20 minutes to cure the layer. The surface roughness was Rmax 1.17-1.6 microns. Preparation of Charge Generation Layer 19 200413867 The coating of the charge generation layer is 3 parts by weight of titanyl OXyphthalocyanine and 1 part by weight of polyvinyl butyral. (Trade name Βχ), by 由 c〇,

Ltd·,Japan所製造)和43份重的環己酮混合用一砂磨機研 磨24小時,再加入53份重的甲乙酮,攪拌分散染料,如 同電荷阻隔層的含浸塗佈製備方法,再以7〇cc烘乾15分 鐘,膜厚約0.2微米。 電荷傳導層的製備 電荷傳導層的塗料是以份重的TpD和15份重的聚 _ 碳酸醋(商品名Iupilon Z_300,由廳—㈣Gas ChemicalLtd., manufactured by Japan) and 43 parts by weight of cyclohexanone are mixed with a sand mill for 24 hours, then 53 parts by weight of methyl ethyl ketone are added, and the dye is stirred and dispersed, as in the impregnation coating preparation method of the charge blocking layer, 70 cc drying for 15 minutes, film thickness is about 0.2 microns. Preparation of the charge-conducting layer The coating of the charge-conducting layer is based on parts by weight of TpD and 15 parts by weight of poly_carbonic acid vinegar (trade name Iupilon Z_300, by Hall—㈣Gas Chemical

Industries Ltd. Japan所製造)和56份重四氫呋喃(thf)和 19份重氯苯(monochlorobenzene)所組成。如同電荷阻隔層 的含浸塗佈製備方法塗於電荷產生層的外表,再以12〇〇c 烘乾60分鐘,膜厚約20微米。 OPC的特性和疲勞試驗 在本發明中的評估〇PC方法是用pDT_2〇〇〇LAp在室 _ 溫(25 C及40%相對溼度下)測出〇pc的電氣特性,如表一 所示。 表一:電氣特性測試結果Industries Ltd. Japan) and 56 parts of tetrahydrofuran (thf) and 19 parts of monochlorobenzene. The impregnated coating preparation method similar to the charge blocking layer is applied to the surface of the charge generating layer, and then dried at 1200c for 60 minutes, and the film thickness is about 20 microns. OPC Characteristics and Fatigue Test The evaluation of the OPC method in the present invention is to measure the electrical characteristics of OPC using pDT_2OO00LAp at room temperature (at 25 C and 40% relative humidity), as shown in Table 1. Table 1: Electrical characteristics test results

Vc Vd D.K. Vi Vf El/2 716 92 12/2 713 53 0.114 列印的環境測試是以一 般市面上常用的雷射印表機列 20 200413867 印。測試結果如下表二 表二:列印的環境測試 設定的溫度 0 5 10 15 20 35 45 溫度/相對溼度 1.4/54 6.3/50 11.4/69 16.4/54 21.5/34.6 35.8/40 44.4/54 鬼影 無 無 無 無 無 無 無 底灰 無 無 無 無 無 無 無 列印的電氣疲勞測試是以一般市面上常用的雷射印表 機列印。當用完一次的碳粉後,可再充填一次繼續列印, 在室溫(25°(3及45%溼度)下,用1^5000列印,使總頁數達 到9370張,每500張印出一測試頁,共使用540克碳粉, 測試結果如下表三 表三:列印前及列印9000頁後的電氣特性·Vc Vd D.K. Vi Vf El / 2 716 92 12/2 713 53 0.114 The environmental test for printing was printed with a laser printer 20 200413867 which is commonly used in the market. The test results are shown in Table 2 and Table 2. Printed environmental test set temperature 0 5 10 15 20 35 45 temperature / relative humidity 1.4 / 54 6.3 / 50 11.4 / 69 16.4 / 54 21.5 / 34.6 35.8 / 40 44.4 / 54 ghost The electrical fatigue test of the non-no-no-no-no-no-no-no-bottom-ash-no-no-no-no-no-no-no-printing is printed with a laser printer commonly used in the general market. After the toner is used up once, you can fill it again and continue printing. At room temperature (25 ° (3 and 45% humidity), print with 1 ^ 5000, so that the total number of pages reaches 9370, each 500. A test page was printed with a total of 540 grams of toner. The test results are shown in Table 3 and Table 3. Electrical characteristics before printing and after printing 9,000 pages.

Vc Vd D.K. Vi vf Ei/2 平均黑度 列印9000頁前 699 111 15/2 707 51 0.117 1.45 列印9000頁後 698 105 17/2 694 49 0.122 1.41 比較例1 除了氧化辞表面未塗佈偶氮金屬錯合物染料之外,其 他製備的方法均與實施例1相同。以下表四及表五列出其 測試結果。 21 200413867 表四:電氣性質,其佈電能量為-5.67KV,曝光能量為 0.25Vc Vd DK Vi vf Ei / 2 Average blackness 9000 pages before printing 699 111 15/2 707 51 0.117 1.45 9000 pages after printing 698 105 17/2 694 49 0.122 1.41 Comparative Example 1 Except for the nitrogen metal complex dye, other preparation methods were the same as in Example 1. The test results are listed in Tables 4 and 5 below. 21 200413867 Table 4: Electrical properties, its distribution energy is -5.67KV, exposure energy is 0.25

Vc Vd D.K. Vi Vf Ei/2 714 137 12/2 714 88 0.124 表五: 列印的環境測試 設定的溫度 0 5 10 15 20 35 45 溫度/相對溼度 1.4/54 6.3/50 11.4/69 16.4/54 21.5/34.6 35.8/40 44.4/54 鬼影 無 無 無 無 無 底灰 無 無 無 輕微 輕微 嚴重 嚴重Vc Vd DK Vi Vf Ei / 2 714 137 12/2 714 88 0.124 Table 5: Printed environmental test set temperature 0 5 10 15 20 35 45 Temperature / Relative humidity 1.4 / 54 6.3 / 50 11.4 / 69 16.4 / 54 21.5 / 34.6 35.8 / 40 44.4 / 54 Ghost image None None None None

實施例2 除了以表面粗糙度Rz為0.8微米的紹管進行塗佈外, 其餘步驟均與實施例1相同。表六列出OPC管第一天與第 七天的電氣性質後變化。結果顯示變化極小,顯示OPC管 具備穩定的電氣特性。 表六:電氣性質追蹤結果,其佈電能量為-5.67KV,曝光能量為0.25 _Example 2 The steps were the same as those of Example 1 except that coating was performed on a tube having a surface roughness Rz of 0.8 μm. Table 6 lists the electrical properties of the OPC tube after the first and seventh days. The results show that the change is very small, showing that the OPC tube has stable electrical characteristics. Table 6: Tracking results of electrical properties, the distribution energy is -5.67KV, and the exposure energy is 0.25 _

Vc Vd D.K. Vi vf Ei/2 第1天 702 146 14/2 708 120 0.126 第7天 704 142 15/2 717 127 0.131 實施例3 除了電荷阻隔層所用的黏合劑改為單一的FR-104(沒 有放入Cymel 303及PF-3150),和偶氮金屬錯合物染料 22 200413867 (ValifastYllOl)的含量增加為〇·5%之外,其他製備步驟與 實施例1相同。表七列出本實施例的〇PC管的電氣性質。 表七:電氣性質Vc Vd DK Vi vf Ei / 2 Day 1 702 146 14/2 708 120 0.126 Day 7 704 142 15/2 717 127 0.131 Example 3 The adhesive used in addition to the charge blocking layer was changed to a single FR-104 (without Cymel 303 and PF-3150 were added, and the content of the azo metal complex dye 22 200413867 (Valifast YllOl) was increased to 0.5%. The other preparation steps were the same as in Example 1. Table 7 lists the electrical properties of the OPC tube of this embodiment. Table 7: Electrical properties

Vc Vd D.K. Vi vf Ei/2 706 74 14/2 704 58 0.106 實施例4 除了電荷阻隔層所用的黏合劑代換成單一的具下列化 學結構式的polyamic acid (商品名CM-8000,由Toray Industries Inc·,Japan製造),偶氮金屬錯合物染料(valifast Y1101)的含量增加為0.45%及電荷傳導層塗料内進一步添 加有 1.5% 受阻盼抗氧化劑 βητ (Butylated hydroxy toluene) (以TPD重量為基準)之外,其他製備步驟與實施例i相同:Vc Vd DK Vi vf Ei / 2 706 74 14/2 704 58 0.106 Example 4 The adhesive used in addition to the charge blocking layer was replaced with a single polyamic acid (trade name CM-8000 with the following chemical structural formula) by Toray Industries Inc., made by Japan), the content of azo metal complex dye (valifast Y1101) was increased by 0.45%, and 1.5% of hindered anti-oxidant βητ (Butylated hydroxy toluene) was added to the charge conductive layer coating (based on the weight of TPD as Except for the benchmark), the other preparation steps are the same as in Example i:

。電荷阻隔層塗料黏度為154 cps (21。〇。本實施例的OPC 管在列印測試後並無黑點及鬼影的產生,其電氣性質列於 表八。 23 200413867. The viscosity of the coating of the charge-blocking layer is 154 cps (21.0). After the OPC tube of this example is printed, there are no black spots and ghosts. The electrical properties are listed in Table 8. 23 200413867

以此實施例做出的OPC營推仁f 進仃第一天到第十二天的雷 氣性質的追縱測試,下表九列由益& J出則後及平均值。從 數據可以看出Vd及vf的變化極 -員不本貫施例做出的 OPC管具備穩定的電氣特性。 ® ~ 表九··電氣性質追蹤結果 測試時間 Vc Vd 第1天 690 97 第 12 天 687 107 平均值 682 92 D.K. 21/2 19/2 22/2The tracking test of the lightning properties of the OPC camp pusher f made in this embodiment from the first day to the twelfth day, the following table shows the average value and the average value. It can be seen from the data that the Vd and vf change poles-the OPC tube made by the embodiment does not have stable electrical characteristics. ® ~ Table 9 ·· Electrical property tracking results Test time Vc Vd Day 1 690 97 Day 12 687 107 Average 682 92 D.K. 21/2 19/2 22/2

Vi Vf 690 56 688 58 684 51 它1/2 0.107 0.109 0.106 比較例2 除了氣化辞表面未塗佈偶 它製備步驟均與實施例4相同 市面上常用的雷射印表機列印 施例4的測試結果π,其中比 印會有嚴重的底灰。 氮金屬錯合物染#之外,其 ’列印的環境測試是以一般 °表十列出本比較例2及實 & <列2在高溫高濕環境下列Vi Vf 690 56 688 58 684 51 It is 1/2 0.107 0.109 0.106 Comparative Example 2 Except that the gasification surface is not coated, its preparation steps are the same as those of Example 4 Laser printer commonly used on the market Printing Example 4 The test result is π, which is more severe than the India. In addition to nitrogen metal complex dye #, the environmental test for its printing is general. Table 10 lists the comparative example 2 and the actual & < column 2 under the high temperature and high humidity environment.

24 200413867 表十:列印的環境測試 5〇C/50% 氧化鋅表面 15〇C/50% lOoC/50% 5〇C/50% 0〇C/50% 35〇C/50% 45〇C/50% (24小時) 有偶氮金屬 實施例4 錯合物染料 無 無 無 無 無 無 無 無偶氮金屬 比較例2 錯合物染料 無 輕微 輕微 輕微 輕微 嚴重 嚴重 以此比較例做出的OPC管進行第一天到第十二天的電 氣性質的追蹤測試,下表十一列出前後及平均值。從表十 一的數據可以看出Vd的值下降但暗衰減上升,顯示本比較 例做出的OPC管顯示電氣特性不穩定。 表十一:電氣性質追蹤結果 測試時間 Vc Vd D.K. Vi vf Ei/2 第1天 696 83 10/2 692 24 0.119 第12天 676 58 17/2 677 24 0.106 平均值 691 71 16/2 687 21 0.112 實施例5 除了電荷阻隔層所用的黏合劑不使用可熔型酚醛樹脂 及Cymel 303用量由0%到50% (以甲氧基-曱基取代的聚醯 胺(methoxy- methylsubstituted polyamide) (FR104)的重量 為基準)之外,其他製備步驟均與實施例1相同。電氣性質 如表十二所示。所製備的OPC管的Vd隨著架橋劑Cymel 25 200413867 303的用量百分比的增加而升高。此外,本實施例所製備 的OPC管在列印測試後並無黑點及鬼影的產生。 表十二:電氣性質 塗料黏度(cps) Cymel 303 % Vc Vd D.K. Vi vf El/2 151 0 703 90 16/2 699 76 0.111 76 10 725 103 12.8/2 723 80 0.118 82 20 712 105 12/2 713 94 0.122 83 30 712 146 12/2 714 105 0.118 95 40 707 140 12/2 711 67 0.129 121 50 711 159 12/2 714 116 0.110 因為本發明中只列舉了一些特定的實施例加予說明, 熟悉此技術的人士在了解此發明的概念下可作出不脫離本 案申請專利範圍的變化。 2624 200413867 Table 10: Environmental test for printing 50 ° C / 50% Zinc oxide surface 15 ° C / 50% 100 ° C / 50% 50 ° C / 50% 0 ° C / 50% 35 ° C / 50% 45 ° C / 50% (24 hours) Example 4 with azo metal No. No No No No No No No No Azo Metal Comparative Example 2 No complex slight dye The OPC tube is tested for electrical properties from the first day to the twelfth day. It can be seen from the data in Table 11 that the value of Vd decreases but the dark attenuation increases, indicating that the OPC tube made in this comparative example shows unstable electrical characteristics. Table 11: Tracking results of electrical properties Test time Vc Vd DK Vi vf Ei / 2 Day 1 696 83 10/2 692 24 0.119 Day 12 676 58 17/2 677 24 0.106 Average 691 71 16/2 687 21 0.112 Example 5 Adhesives other than the charge-blocking layer do not use a fusible phenolic resin and Cymel 303 in an amount of 0% to 50% (methoxy-methyl substituted polyamide (FR104) Except for the weight), other preparation steps are the same as in Example 1. Electrical properties are shown in Table 12. The Vd of the prepared OPC tube increased with the increase of the percentage of the cross-linking agent Cymel 25 200413867 303. In addition, the OPC tube prepared in this example was free from black spots and ghost images after the printing test. Table 12: Electrical Properties Coating Viscosity (cps) Cymel 303% Vc Vd DK Vi vf El / 2 151 0 703 90 16/2 699 76 0.111 76 10 725 103 12.8 / 2 723 80 0.118 82 20 712 105 12/2 713 94 0.122 83 30 712 146 12/2 714 105 0.118 95 40 707 140 12/2 711 67 0.129 121 50 711 159 12/2 714 116 0.110 Because the present invention only lists some specific examples for illustration, familiar with this Those skilled in the art can make changes without departing from the scope of patent application in this case after understanding the concept of this invention. 26

Claims (1)

200413867 拾、申請專利範圍: 1·:種電子寫真感光體,包含_導電性基材及形成於該光 電性基材的電荷阻隔層、電荷產生層及電荷傳遞層,其 特徵在於該電荷阻隔層包含表面塗有染料的導電金屬氧 化物粉末與一黏合劑(binder),其中該導電金屬氧化物粉 末當其為粒狀時具有一平均顆粒大小介於〇.〇1至0.5微 米之間,而當其為針狀時具有介於〇13至〇·27微米的短 拴及;|於1.68至5.15微米的長徑,及該染料具有一吸收 波長介於450和950nm之間。 2·如申請專利範圍第i項的電子寫真感光體,其中該染料 為偶氮金屬錯合物染料,有機金屬染料或光敏感染料。 3·如申請專利範圍第2項的電子寫真感光體,其中該染料 為偶氮金屬錯合物染料。 4·如申請專利範圍第i、2或3項的電子寫真感光體,其中 «亥表面塗有染料的導電金屬氧化物粉末包含一用於將該 染料固定於該導電金屬氧化物粉末表面上的黏著劑。 5·如申請專利範圍第4項的電子寫真感光體,其中該黏著 劑與該黏合劑係由熱固性樹脂,可架橋熱塑性樹脂或其 等的混合物經過架橋反應而製備。 6·如申請專利範圍第5項的電子寫真感光體,其中該黏著 劑與該黏合劑係由相同的樹脂經過架橋反應而製備。 7·如申請專利範圍第5或6項的電子寫真感光體,其中該 黏著劑係由聚醯胺(polyamide)樹脂;聚醯胺酸(p〇lyamic acid)树知,聚醯胺樹脂及烧基化三聚氰胺-甲酸樹脂 27 200413867 (alkylated melamine-formaldehyde resin)的混合物;聚酿 4 胺樹脂,可熔型(resol type)酚醛樹脂及烷基化三聚氰胺· · 甲醛樹脂的混合物;或者聚丁酸乙烯酯(p〇lyvinyl butyrate)樹脂經過架橋反應而製備。 8·如申請專利範圍第7項的電子寫真感光體,其中該架橋 反應係於一酸觸媒存在下進行。 9·如申請專利範圍第i項的電子寫真感光體,其中該導電 的金屬氧化物為氧化鋁,氧化鈦,氧化辞,氧化鈽,氧 化鐵(Fe203),或氧化鎂。 _ 10·如申請專利範圍帛1項的電子寫真感光體,其中該導電 金屬氧化物的平均顆粒大小介於〇〇3到〇·3微米。 11·如申請專利範圍第4項的電子寫真感光體,其中該表面 塗有染料的導電金屬氧化物粉末包含〇5%到2%的黏著 劑及0.5%到2%染料,以該導電金屬氧化物粉末的重量 為基準。.200413867 Scope of patent application: 1. An electronic photoreceptor including a conductive substrate and a charge blocking layer, a charge generating layer, and a charge transfer layer formed on the photoelectric substrate, which are characterized by the charge blocking layer The conductive metal oxide powder is coated with a dye on the surface and a binder, wherein the conductive metal oxide powder has an average particle size between 0.01 and 0.5 microns when it is granular, and When it is needle-shaped, it has short tethers between 013 and 027 microns; | Long diameter between 1.68 and 5.15 microns, and the dye has an absorption wavelength between 450 and 950 nm. 2. An electronic photoreceptor according to item i of the application, wherein the dye is an azo metal complex dye, an organometallic dye or a light-sensitive dye. 3. The electronic photoreceptor according to item 2 of the patent application scope, wherein the dye is an azo metal complex dye. 4. The electronic photoreceptor according to item i, 2 or 3 of the scope of patent application, wherein the conductive metal oxide powder coated with a dye on the surface includes a dye for fixing the dye on the surface of the conductive metal oxide powder. Adhesive. 5. The electronic photoreceptor according to item 4 of the application, wherein the adhesive and the adhesive are prepared from a thermosetting resin, a bridging thermoplastic resin, or a mixture thereof through a bridging reaction. 6. The electronic photoreceptor according to item 5 of the application, wherein the adhesive and the adhesive are prepared by the same resin through a bridging reaction. 7. The electronic photoreceptor according to item 5 or 6 of the patent application scope, wherein the adhesive is made of polyamide resin; polyacrylic acid (polyamic acid); Mixture of alkylated melamine-formaldehyde resin 27 200413867 (Polymerized 4 amine resin, a mixture of resol type phenolic resin and alkylated melamine · · Formaldehyde resin; or polyvinyl butyrate An ester (polyvinyl butyrate) resin is prepared by a bridging reaction. 8. The electronic photoreceptor according to item 7 of the application, wherein the bridging reaction is performed in the presence of an acid catalyst. 9. The electronic photoreceptor according to item i of the application, wherein the conductive metal oxide is aluminum oxide, titanium oxide, oxide, hafnium oxide, iron oxide (Fe203), or magnesium oxide. _10. The electronic photoreceptor according to item 1 of the scope of the patent application, wherein the average particle size of the conductive metal oxide is between 0.3 and 0.3 micrometers. 11. The electronic photoreceptor according to item 4 of the patent application, wherein the conductive metal oxide powder coated with a dye on the surface contains 05% to 2% of a binder and 0.5% to 2% of a dye, and the conductive metal is oxidized. The weight of the powder is used as a reference. . 28 200413867 柒、指定代表圖: (一) 本案指定代表圖為:第( )圖。 (二) 本代表圖之元件代表符號簡單說明: 捌、本案若有化學式時,請揭示最能顯示發明特徵的化學式:28 200413867 (1) Designated representative map: (1) The designated representative map in this case is: (). (2) A brief description of the component symbols in this representative map: 捌 If there is a chemical formula in this case, please disclose the chemical formula that can best show the characteristics of the invention:
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