TW200411972A - Structure of progressive-type membrane electrode assembly for direct methanol fuel cell and method for producing the same - Google Patents

Structure of progressive-type membrane electrode assembly for direct methanol fuel cell and method for producing the same Download PDF

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TW200411972A
TW200411972A TW091138126A TW91138126A TW200411972A TW 200411972 A TW200411972 A TW 200411972A TW 091138126 A TW091138126 A TW 091138126A TW 91138126 A TW91138126 A TW 91138126A TW 200411972 A TW200411972 A TW 200411972A
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anode catalyst
layer
fuel cell
direct methanol
methanol fuel
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TW091138126A
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TWI229957B (en
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Fu-Chi Wu
Jhy-Yeong Gau
Chaojung Huang
Chiou-Ping Huang
Yu-Min Peng
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Ind Tech Res Inst
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

A structure of a progressive-type membrane electrode assembly for a direct methanol fuel cell includes: a proton transport membrane, a cathode catalyst, and a plurality of anode catalyst layers. The anode catalyst layers each contains an anode catalyst and are laminated on the proton transport membrane, in which the content of the anode catalyst in each anode catalyst layer increases monotonically from the inside to the outside. The surface of the proton transport membrane has a methanol barrier layer deposited on the dense anode catalyst particles on the surface of the proton transport membrane for reducing the crossover effect of methanol.

Description

200411972 五、發明說明(1) ----- 發明所屬之技術領域 本發明有關於一種燃料電池之膜電極組結構及其製造 方法,特別有關於一種適用於直接甲醇燃料電池,具有漸 進分佈之陽極觸媒層結構之膜電極組及其匍▲士 4、 先前技術 再“方法。 燃料電池(Fuel Cell, FC)是一種利用化學能直接轉 換為電能的發電裝置,與傳統發電方式比較之下,燃料電 ^ :有低污染、低嗓音、咼能量密度以及較高的能量轉換 效率荨優點’是極具未來前瞻性的乾淨能源,可應用的範 圍包括攜帶式電子產品、家用發電系統、運輪 設備、太空工業以及大型發電系統等各種領八軍用 燃料電池的運作原理依其種類之不同會有些許差異, 以質子交換膜燃料電池(Proton Exchange Membrane f/'uel Cell,PEMFC)為例,氫氣在陽極觸媒層進行氧化反應,產 生氫離子(H+)以及電子(e-),其中氫離子可以經由質子、傳 導膜傳遞至陰極’而電子則經由外部電路傳輸至負載作功 之後再傳遞至陰極,此時供給陰極端的氧氣會與氫離子及 電子於陰極觸媒層進行還原反應並產生水。 第1A圖為傳統堆疊型離子交換膜燃料電池的立體分解 圖,第1B圖為第1A圖中膜電極組之剖面圖。如第ία圖及1B 圖所示,傳統堆疊型燃料電池組1 〇其組成包括一個由陽極 觸媒電極121、質子傳導膜i22(Proton Exchange Membrane,PEM)加上陰極觸媒電極123所組合而成的膜電 極組 12(Membrane Electrode Assembly,MEA),以及作為200411972 V. Description of the invention (1) ----- TECHNICAL FIELD OF THE INVENTION The present invention relates to a membrane electrode group structure of a fuel cell and a manufacturing method thereof, and more particularly, to a direct methanol fuel cell having a progressive distribution. Membrane electrode group with anode catalyst layer structure and its method 4. The previous technology re- "method. Fuel cell (FC) is a kind of power generation device that directly converts chemical energy into electrical energy. Compared with traditional power generation methods, Fuel power ^: It has the advantages of low pollution, low voice, low energy density, and high energy conversion efficiency. 'It is a very forward-looking clean energy source. The applicable range includes portable electronics, home power generation systems, transportation The operating principles of various leading military fuel cells such as wheel equipment, space industry, and large-scale power generation systems vary slightly according to their types. Take Proton Exchange Membrane f / 'uel Cell (PEMFC) as an example. Hydrogen is oxidized in the anode catalyst layer to generate hydrogen ions (H +) and electrons (e-). The hydrogen ions can pass through Protons and conductive membranes are transferred to the cathode 'while electrons are transferred to the load through external circuits and then transferred to the cathode. At this time, the oxygen supplied to the cathode end will undergo a reduction reaction with hydrogen ions and electrons in the cathode catalyst layer and generate water. Fig. 1A is an exploded perspective view of a conventional stacked ion exchange membrane fuel cell, and Fig. 1B is a cross-sectional view of the membrane electrode group in Fig. 1A. As shown in Fig. 1 and Fig. 1B, the conventional stacked fuel cell stack 1 The composition includes a membrane electrode group 12 (Membrane Electrode Assembly, MEA) composed of an anode catalyst electrode 121, a proton conductive membrane i22 (Proton Exchange Membrane, PEM) and a cathode catalyst electrode 123, and as a

IH 0178-9190TWF(Nl);05-910044;JIMY.ptd 第6頁 200411972 五、發明說明(2) 個別膜電極組12串聯的雙極板13(Bip〇lar piate)和兩端 端電極板11所組合而成的電池組。此外,端電極板U及雙 極板13的功能除了作為電池串聯連接之外,内部還設計有 流道111及131作為氫氣及氧氣的供應通道。 直接甲醇燃料電池(Direct Methanol Fuel Cell, DMFC)為另一種採用液態燃料之燃料電池,其以液態甲醇 取代較具危險性之氫乳作為陽極反應時之反應物。由於直 接甲醇燃料電池可直接加入甲醇作為燃料,故在攜帶式電 子產品上具有非常大之發產潛力。IH 0178-9190TWF (Nl); 05-910044; JIMY.ptd Page 6 200411972 V. Description of the invention (2) Bipolar plate 13 (Bip〇lar piate) with individual membrane electrode groups 12 connected in series and electrode plates 11 at both ends The assembled battery pack. In addition, the functions of the terminal electrode plate U and the bipolar plate 13 are not only connected in series as batteries, but also internally provided with flow channels 111 and 131 as supply channels for hydrogen and oxygen. Direct methanol fuel cell (DMFC) is another type of fuel cell using liquid fuel. It replaces the more dangerous hydrogen milk with liquid methanol as the reactant in the anode reaction. Because direct methanol fuel cells can directly add methanol as a fuel, they have a very large potential for development in portable electronics.

目刖在直接甲醇燃料電池的研究中,其陽極的構造及 製作方式大多沿用離子交換膜燃料電池之設計,但由於直 接甲醇燃料電池是以甲醇水溶液在陽極觸媒層中進行氧化 反應,產生氫離子(H+)、電子(e·)以及二氧化碳(c〇2),其 所產生之大量二氧化碳氣泡常佔據陽極觸媒表面,而使該 1%極觸媒反應中斷’造成燃料電池之反應效率不佳,故傳 統離子交換膜燃料電池膜電極組之設計不全然適用於以甲 醇為燃料之直接甲醇燃料電池系統。In the research of direct methanol fuel cells, most of the anode structure and manufacturing methods use the design of ion-exchange membrane fuel cells. However, because direct methanol fuel cells use methanol aqueous solution to conduct oxidation reaction in the anode catalyst layer, hydrogen is generated. Ions (H +), electrons (e ·), and carbon dioxide (c0), a large amount of carbon dioxide bubbles generated often occupy the anode catalyst surface, and the 1% of the catalyst reaction is interrupted, causing the fuel cell reaction efficiency is not Therefore, the design of traditional ion exchange membrane fuel cell membrane electrode group is not completely applicable to direct methanol fuel cell system using methanol as fuel.

其次’由於離子傳導膜表面具有非常多微孔,以傳遞 質子,但甲醇的渗透力非常強,而傳統的直接甲醇燃料電 池常因為甲醇的橫渡(crossover)現象,嚴重影響燃料電 池的特性’故傳統離子交換膜燃料電池之膜電極組必須經 過適當的改良,才能使直接甲醇燃料電池具有較佳的電池 特性。 發明内容Secondly, 'Because the surface of the ion-conducting membrane has very many micropores to transfer protons, but the permeability of methanol is very strong, and the traditional direct methanol fuel cell often seriously affects the characteristics of the fuel cell because of methanol's crossover phenomenon' The membrane electrode group of a traditional ion exchange membrane fuel cell must be appropriately modified in order for the direct methanol fuel cell to have better battery characteristics. Summary of the Invention

200411972 五、發明說明(3) 料電本發明的目的就在於提供一種直接甲醇燃 接甲醇:料電ί電極組,透過特殊設計之陽極結構提昇直 牧τ鮮燃枓電池之反應效率。 之陽it本發m個目的就在於提供—種特殊設計 燃枓電池之反應特性。 以維捋 金屬由之陽極觸媒、陰極觸媒大多為貴 以降低膜電極組之生產成本。 咸"觸媒之使用量’ 為達成上述目的,本發明提供一種適用於 =電池之漸進式膜電極組結構,其包括一質子傳導= *極觸媒電極及複數層陽極觸媒層、 =觸媒,並相互重叠設置於質子傳導媒 ΐ觸:層均具有複數個傳送通道,且傳送通道之i目2 近貝子傳導膜之陽極觸媒層起由内向外逐層遞辦 在一較佳實施例中,傳送通道之截面寬度亦 貝子傳導膜之陽極觸媒層起由内向外逐層增大。* 傳送通道之截面寬度介於丨^⑽至丨^之間〆 ,上述200411972 V. Description of the invention (3) Material and electricity The purpose of the present invention is to provide a direct methanol fueling methanol: material and electricity electrode group. Through the specially designed anode structure, the reaction efficiency of the direct-fired τ fresh-burning thorium battery is improved. The purpose of the Sun It is to provide a special design of the reaction characteristics of the fuel cell. Anode catalysts and cathode catalysts made from dimensional metal are mostly expensive to reduce the production cost of membrane electrode groups. In order to achieve the above object, the present invention provides a progressive membrane electrode group structure suitable for a battery, which includes a proton conduction electrode and a plurality of anode catalyst layers and a plurality of anode catalyst layers. The catalysts are placed on top of each other on the proton conductive medium. The layers have multiple transmission channels, and the transmission channels of the mesh 2 are close to the anode catalyst layer of the shell conductive film. In the embodiment, the cross-sectional width of the transmission channel is also increased layer by layer from the anode catalyst layer of the shell conductive film. * The cross-section width of the transmission channel is between 丨 ^ ⑽ to 丨 ^ 〆, the above

Mr 在一較佳實施例中,陽極觸媒層係由一導電薄 ::陽:觸媒所構成’而各陽極觸媒層之陽極觸媒:上塗 又罪Ϊ【子傳導膜之陽極觸媒層起由内向外逐層遞辦 又,该導電薄膜可為一碳紙,陽極觸媒為鉑/釕合金曰Mr. In a preferred embodiment, the anode catalyst layer is composed of a conductive thin :: yang: catalyst ', and the anode catalyst of each anode catalyst layer is overcoated. [Anode catalyst of sub-conductive film] The layers are processed layer by layer from the inside to the outside. The conductive film can be a carbon paper and the anode catalyst is platinum / ruthenium alloy.

200411972 五、發明說明(4) (Pt/Ru)或為外鍍鉑/釕合金(pt/Ru)之碳材微粒。 在一較佳實施例中,在 阻擋層’該甲醇阻擋層係透 膜表面之緻密陽極觸媒微粒 在一較佳實施例中,上 陰極觸媒電極係經熱壓成形 之一薄膜狀之膜電極組結構 本發明另提供一種直接 組結構,其包括一質子傳導 陽極觸媒層。各陽極觸媒層 於質子傳導膜上,其中各陽 靠近質子傳導膜之陽極觸媒 在一較佳實施例中,各 陽極觸媒層之孔洞自最靠近 内向外逐層變大。又,陽極 比例之導電微粒後,再逐層 上述導電微粒為碳材微粒, 或是外鍍鉑/釕合金(Pt/Ru) 在一較佳實施例中,在 阻擋層,該甲醇阻擋層係透 膜表面之緻密陽極觸媒微粒 在一較佳實施例中,上 陰極觸媒電極係經熱壓成形 之一薄膜狀之膜電極組結構 質子傳導膜之表面具有一甲醇 過離子交換法沈積於質子傳導 ,用以降低甲醇之橫渡效應。 述陽極觸媒層、質子傳導膜及 ’形成適合直接甲醇燃料電池 〇 曱醇燃料電池之漸進式膜電極 膜、一陰極觸媒電極及複數層 内含陽極觸媒而相互重疊設置 極觸媒層之陽極觸媒含量自最 層起由内向外逐層遞增。 陽極觸媒層為多孔性的,且各 質子傳導膜之陽極觸媒層起由 @媒層係由陽極觸媒混合不同 ,成於質子傳導膜之上,其中 陽極觸媒為鉑/釕合金(pt/Ru) 之碳材微粒。 質子傳導膜之表面具有一甲醇 過離子交換法沈積於質子傳導 、’、,以降低甲醇之橫渡效應。 述陽極觸媒層、質子傳導膜及 形成適合直接曱醇燃料電池200411972 V. Description of the invention (4) (Pt / Ru) or carbon material particles coated with platinum / ruthenium alloy (pt / Ru). In a preferred embodiment, on the barrier layer, the methanol barrier layer is a dense anode catalyst particle on the surface of a transparent membrane. In a preferred embodiment, the upper cathode catalyst electrode is a thin film formed by hot pressing. Electrode group structure The present invention further provides a direct group structure, which includes a proton conductive anode catalyst layer. Each anode catalyst layer is on a proton conductive membrane, wherein each anode is close to the anode catalyst of the proton conductive membrane. In a preferred embodiment, the pores of each anode catalyst layer become larger layer by layer from the nearest to the inside. In addition, after the conductive particles having an anode proportion, the conductive particles are layered one by one as carbon material particles or platinum / ruthenium alloy (Pt / Ru) plating. In a preferred embodiment, the methanol barrier layer is a barrier layer. Dense anode catalyst particles on the membrane surface. In a preferred embodiment, the upper cathode catalyst electrode is a thin film-shaped membrane electrode group structure formed by hot pressing. Proton conduction is used to reduce the crossover effect of methanol. The anode catalyst layer, the proton conductive film, and the formation of a progressive membrane electrode film suitable for a direct methanol fuel cell, a cathode catalyst electrode, and a plurality of layers containing an anode catalyst are arranged on top of each other to provide an anode catalyst layer. The anode catalyst content increases from the innermost layer to the inner layer. The anode catalyst layer is porous, and the anode catalyst layers of each proton conductive membrane are mixed from the anode catalyst and formed on the proton conductive membrane. The anode catalyst is a platinum / ruthenium alloy ( pt / Ru) carbon particles. The surface of the proton-conducting membrane has a methanol ion-exchange method deposited on the proton-conducting layer to reduce the crossover effect of methanol. Said anode catalyst layer, proton conductive membrane and formation of suitable direct methanol fuel cell

200411972 五、發明說明(5) 本發明另提供一種直接甲醇燃料電池之漸 組製造方法,首先提供一質子傳導膜;再以不f膜電極 極觸媒及導電微粒形成複數種不同配比之毁例之陽 漿料中陽極觸媒比例較少的漿料逐層塗佈於質子田上迹 上’使質子傳導膜上形成複數層陽極觸媒層。接 1膜 陰極觸媒電極,再將陰極觸媒電極置於陽極觸媒芦β供一 側,並將複數層陽極觸媒層、質子傳導膜及陰極 係以熱壓成形,形成一薄膜狀之膜電極組結構。、 在一較佳實施例中,該漸進式膜電極組製造方法, 子交換法在質子傳導膜之表面沈積-緻密陽 ί 作為一甲醇阻擔層1降低甲醇之橫渡效 應接者再依序將各種不同混合比例之漿料塗佈於該 阻播層上。 ^ 在一較佳實施例中,該漸進式膜電極組製造方法,更 包括:提供一孔洞塑造劑;再於不同混合比例之漿料中, 依照陽極觸媒之量依照一既定比例加入該孔洞塑造劑。 上,該孔洞塑造劑可為草酸銨(NH4)2C2〇4或是碳酸銨(ΝΗ4) 2。〇3 〇 在一較佳實施例中,導電微粒為碳材微粒,陽極觸媒 一自/釕合金(Pt/Ru)或是外鍍鉑/釕合金之碳材微 粒。 aB瓶讓本發明之上述和其他目的、特徵、和優點能更 >、,·〃 ,下文特舉一較佳實施例,並配合所附圖示,作 详細說明如下:200411972 V. Description of the invention (5) The present invention also provides a gradual group manufacturing method of a direct methanol fuel cell. First, a proton conductive film is provided; and then, a plurality of different ratios of destruction are formed by a non-f membrane electrode catalyst and conductive particles. For example, a slurry having a small proportion of anode catalyst in the anode slurry was applied layer by layer on the proton field traces to form a plurality of anode catalyst layers on the proton conductive film. Connect a 1-film cathode catalyst electrode, and then place the cathode catalyst electrode on the anode catalyst reed β supply side. The anode catalyst layer, the proton conductive film, and the cathode are formed by hot pressing to form a thin film. Membrane electrode group structure. In a preferred embodiment, in the method for manufacturing a progressive membrane electrode group, a sub-exchange method is used to deposit a dense proton on the surface of a proton-conducting membrane as a methanol barrier layer 1 to reduce the crossover effect of methanol, and then sequentially The slurry in various mixing ratios is coated on the broadcast blocking layer. ^ In a preferred embodiment, the method for manufacturing a progressive membrane electrode assembly further includes: providing a hole-shaping agent; and then adding the holes into the hole in a predetermined proportion according to the amount of the anode catalyst in the slurry of different mixing ratios. Shaper. In the above, the hole shaping agent may be ammonium oxalate (NH4) 2C204 or ammonium carbonate (NQ4) 2. 〇 3 〇 In a preferred embodiment, the conductive particles are carbon material particles, and the anode catalyst is a self / ruthenium alloy (Pt / Ru) or a platinum / ruthenium alloy plated carbon material particle. The aB bottle allows the above and other objects, features, and advantages of the present invention to be more >, ...,. A preferred embodiment is given below, and in conjunction with the accompanying drawings, the detailed description is as follows:

200411972 五、發明說明(6) 實施方式 第2圖為直接甲醇燃料電池陽極之反應示意圖。直接 甲醇燃料電池是以甲醇水溶液(CH30H + H20)在陽極觸媒層中 進行氧化反應,產生氮離子(6H+)、電子(6e_)以及二氧化 碳(COP,由第2圖可知,若要使陽極觸媒持續作用,則氧 化反應之生成物要持續被帶離陽極觸媒的表面;換言之, 氧化反應所產生之氫離子、電子及二氧化碳要持續被移 除,才不至於影響反對速率,甚至使氧化反應中斷,降低 電池反應效能。因此,本發明即提出一種漸進式的陽極結# 構’其有助於直接曱醇燃料電池在高度放電下,快速排除 陽極觸媒表面形成之二氧化碳氣泡,並減少質傳陴礙,以 提昇陽極上陽極觸媒之被用率,提高直接曱醇燃料電池之 反應效能。200411972 V. Description of the invention (6) Embodiment Figure 2 is a schematic diagram of the reaction of a direct methanol fuel cell anode. The direct methanol fuel cell uses an aqueous methanol solution (CH30H + H20) to perform an oxidation reaction in the anode catalyst layer to generate nitrogen ions (6H +), electrons (6e_), and carbon dioxide (COP). As shown in Figure 2, if the anode is to be contacted with If the medium continues to work, the products of the oxidation reaction must be continuously removed from the surface of the anode catalyst; in other words, the hydrogen ions, electrons and carbon dioxide produced by the oxidation reaction must be continuously removed, so as not to affect the opposition rate or even the oxidation. The reaction is interrupted, which reduces the reaction efficiency of the battery. Therefore, the present invention proposes a progressive anode structure which helps direct alcohol fuel cells to quickly eliminate carbon dioxide bubbles formed on the anode catalyst surface under high discharge, and reduce Mass transfer hinders the use of anode catalysts on the anode and improves the reaction efficiency of direct methanol fuel cells.

第3圖為本發明直接曱醇燃料電池之漸進式膜電極、組 結構示意圖。如第3圖所示,一陰極觸媒電極22、一質子 傳導膜21及複數層陽極觸媒層23,24,25所形成之陽極觸 媒電極經熱壓經熱壓成形,形成適合直接甲醇燃料電池之 一薄膜狀之膜電極組結構。為了簡化圖示及其後之實施例 說明’第3圖僅以三層較厚之陽極觸媒層構成一膜電極組 之漸進式陽極觸媒電極,但是實際實施時,亦則可依照本 發明所提出之製造方法,以三層以上較薄之陽極觸媒層形 成本發明之漸進式膜電極組。Fig. 3 is a schematic diagram of the structure of a progressive membrane electrode and an assembly of a direct methanol fuel cell according to the present invention. As shown in FIG. 3, the anode catalyst electrode formed by a cathode catalyst electrode 22, a proton conductive film 21, and a plurality of anode catalyst layers 23, 24, 25 is hot-pressed and hot-pressed to form a suitable direct methanol. A thin film membrane electrode group structure for a fuel cell. In order to simplify the illustration and the following description of the embodiment, 'Figure 3 only uses three thick anode catalyst layers to form a progressive electrode catalyst electrode of a membrane electrode group, but in actual implementation, it can also be in accordance with the present invention. The proposed manufacturing method uses three or more thin anode catalyst layers to form the progressive membrane electrode group of the present invention.

0178.9190TWF(Nl);05-910044;JIMY.ptd0178.9190TWF (Nl); 05-910044; JIMY.ptd

200411972 五、發明說明(7) 第一實施例 如第3圖所示,漸進式膜電極組20由一質子傳導膜 21、一陰極觸媒22及複數層陽極觸媒層23〜25所構成,陰 極觸媒電極2 2與複數層陽極觸媒層23〜25相對設置於質子 |200411972 V. Description of the invention (7) As shown in FIG. 3 of the first embodiment, the progressive membrane electrode group 20 is composed of a proton conductive membrane 21, a cathode catalyst 22, and a plurality of anode catalyst layers 23 to 25. The cathode The catalyst electrodes 2 2 and the anode catalyst layers 23 to 25 are arranged oppositely to the protons |

傳導膜21之兩側,在各陽極觸媒層23〜25内均含有陽極觸 I 媒。 為了增加反應表面積,加速排除陽極端在氧化反應後 所產生之二氧化碳,在各陽極觸媒層23〜25中均具有複數 個傳送通道231,241,251 (第3圖僅為部份截面/圖),各層 之傳送通道之數目自最靠近質子傳導膜21之陽極觸媒層23 ^由内向外逐層遞增,且各層傳送通道之截面寬度亦自最 罪近貝子傳導膜21之陽極觸媒層23起由内向外逐層增大。 換言之,為了防止反應產生之二氧化碳氣泡附著於陽極觸 媒微粒表面,造成該陽極觸媒微無法持續反應,故越接近 陽極端表面之陽極觸媒層25具有較多且較大之傳送通道 2 5 1,以幫助排出二氧化碳。On both sides of the conductive film 21, an anode catalyst I is contained in each of the anode catalyst layers 23 to 25. In order to increase the reaction surface area and accelerate the elimination of carbon dioxide generated after the oxidation reaction at the anode end, each anode catalyst layer 23 to 25 has a plurality of transmission channels 231, 241, 251 (Figure 3 is only a partial cross-section / figure ), The number of transmission channels of each layer is from the anode catalyst layer 23 closest to the proton conductive film 21 ^ increasing from the inside to the outside, and the cross-section width of each layer of transmission channels is also from the anode catalyst layer closest to the shellfish conductive film 21 Starting from 23, it increases layer by layer from the inside to the outside. In other words, in order to prevent carbon dioxide bubbles generated by the reaction from adhering to the surface of the anode catalyst particles, the anode catalyst particles cannot continue to react. Therefore, the anode catalyst layer 25 closer to the anode end surface has more and larger transmission channels 2 5 1. To help expel carbon dioxide.

—胃本發明形成陽極觸媒電極23〜25之各陽極觸媒層係由 ;=電薄膜塗佈陽極觸媒所構成,且各陽極觸媒層23〜25 觸媒含量自最靠近質子傳導膜21之陽極觸媒層… 大=卜逐層遞增,使甲醇水溶液一方面可.在表層即完】 陽L紘氧化反應而排出二氧化碳,另—方面也可有效節」 隋極觸媒電極中之陽極觸媒含量,降低生產成本。 ,本實施Mg電薄⑮為一碳紙或是碳♦,陽極觸 為鈾/釕合金(Pt/Ru)微粒或是外鍍鉑/釕合金之碳材獨—Stomach The anode catalyst layers forming the anode catalyst electrodes 23 to 25 according to the present invention are composed of an anode catalyst coated with an electrical thin film, and the catalyst content of each anode catalyst layer 23 to 25 is closest to the proton conductive membrane. The anode catalyst layer of 21 ... Large = layer by layer, so that the methanol aqueous solution can be used on the one hand. The surface layer is finished] The carbon dioxide is oxidized and the carbon dioxide is discharged. In addition, it can also effectively save the energy. " Anode catalyst content reduces production costs. In this implementation, the Mg thin film is a carbon paper or carbon. The anode contact is made of uranium / ruthenium alloy (Pt / Ru) particles or a carbon material coated with platinum / ruthenium alloy.

200411972 五、發明說明(8) ,κτ f其:作"是先將陽極觸媒加A質子交換溶液 (Nafion® Solution) » 外金丨丄 ^ ^ ^ M 及/谷劑中,調製成一第一陽極觸媒濃 二極疮表層陽極觸媒層25之塗料。接著以該第一 料,加入適當比例之碳粉,製作成第二 序塗^於導ΐί'辰度之漿料,再將上述不同濃度之漿料依 各陽極觸媒上,完成各陽極觸媒層23〜25之製備。 中之傳導通道231,241,251的製作方 中、S\是雷射刻晝的方式形成,使各陽極觸媒 I ,、、231,241,251 之截面寬度介於10〇11111 %、Γ@ «Λ,其由内部之陽極觸媒層23向外部陽極觸媒層 =層增力:、逐層變大’使增加反應表面積,加速排除二 氧化奴氣泡。 此外,為了降低甲醇的橫渡效應,在本發明漸進 電極組20質>子傳導膜21的陽極側表面具有一曱醇阻擋層、 211,該甲醇阻擋層211是以離子交換法沈積於質子傳導膜 21表面之緻密陽極觸媒微粒層,其製作方式如第4A圖及第 4B圖所示。第4A圖為本發明利用離子交換法製作曱醇阻擋 層之方法示意圖,第4B圖為其範圍34之放大示意圖。製^ 此緻雄、沈積之觸媒層的目的在提供陽極觸媒氧化甲醇之最 後一道防線,緻密地陽極觸媒微粒2 1 2沈積在質子傳導膜 21上’其可填充於質子傳導膜21表面的微孔中,將參透入 微孔中之曱醇消耗至盡,避免甲醇進一步的橫渡至^極 中’形成局部地區的自反應(Self - reaction),導致的整200411972 V. Description of the invention (8), κτ f: The operation is to first add the anode catalyst to A proton exchange solution (Nafion® Solution) »Outer gold 丨 丄 ^ ^ ^ M and / or cereals, and prepare a first An anode catalyst is a coating for the anode catalyst layer 25 on the surface of the anode. Then, the first material is added with an appropriate proportion of carbon powder to prepare a second-order coating slurry, and the slurry of different concentrations is applied to each anode catalyst to complete each anode contact. Preparation of dielectric layers 23-25. In the manufacture of the conductive channels 231, 241, and 251, S \ is formed by laser engraving, so that the cross-sectional width of each anode catalyst I ,, 231, 241, 251 is between 1011111%, Γ @ «Λ, which changes from the internal anode catalyst layer 23 to the external anode catalyst layer = layer boost: layer by layer, which increases the reaction surface area and accelerates the elimination of slave dioxide bubbles. In addition, in order to reduce the crossover effect of methanol, an anode barrier layer 211 is provided on the anode side surface of the progressive electrode group 20 of the present invention > subconducting film 21, and the methanol barrier layer 211 is deposited on the proton conduction by ion exchange method. The dense anode catalyst particle layer on the surface of the film 21 is manufactured as shown in Figs. 4A and 4B. FIG. 4A is a schematic diagram of a method for manufacturing a methanol barrier layer by an ion exchange method according to the present invention, and FIG. 4B is an enlarged schematic diagram of a range 34 thereof. The purpose of making the chic and deposited catalyst layer is to provide the last line of defense for the anode catalyst to oxidize methanol. Dense anode catalyst particles 2 1 2 are deposited on the proton conductive membrane 21, which can be filled in the proton conductive membrane 21 In the micropores on the surface, the alcohol which penetrates into the micropores is consumed to the full, avoiding the further crossover of methanol to the poles to form a local self-reaction (Self-reaction), which leads to the integration

200411972 五、發明說明(9) 體電位下降及放電效能降低等情形。其製作步驟如下: 首先將質子傳導膜21置於如第4A圖所示之器具中,並 以夾具33固定於反應槽31及還原槽32之間;接著,將欲沈 積陽極觸媒的那一面倒入?1;(〇3)4(:12與段11(1^0)(1^03)3(依 Pt: Ru原子比為1 : 1 )之水溶液,另一邊則僅倒入純水,靜 置一段適當之時間;再將適量的NaBH4慢慢加入僅有純水 的那一邊内,並加以攪拌及控制溫度,避免在欲沈積的面 上產生氫氣氣泡。如第4B圖所示,當氫氣穿過質子傳導膜 2 1傳送至左側表面時,可在質子傳導膜2丨表面形成緻密的 觸媒層,若其反應時間足夠且溫度控制洽當,則其陽極觸 媒微粒212之粒徑約為數個奈米至數十奈米之間,可充份 消耗滲透入微孔中之甲醇,有效阻擋甲醇之橫渡效應。 凊再參考第3圖,本發明之陰極觸媒電極22是由一 電:膜塗佈陰極觸媒而成,此導電薄膜亦可為一碳紙、一 由一網狀金屬所構成…鈦、表面鍍金之銅、 #而涂其金屬。在陰極觸媒電極22 、 *觸媒可為鉑(Pt)微粒,而質子傳導膜21可 用如·杜邦公司之]STafion®。 a〜上 層23〜25之製作後,即可以13^元成上述複數層陽極觸媒 下將複數層陽極觸媒層130^上的溫度在適當的壓力d 電極22熱壓成膜電;=,21;/太\傳導膜21及陰極觸媒^ 料電池之漸進式膜電極植。凡成本發明適用於直接甲醇燃200411972 V. Description of the invention (9) Cases of decreased body potential and decreased discharge efficiency. The manufacturing steps are as follows: First, the proton conductive membrane 21 is placed in an apparatus as shown in FIG. 4A, and is fixed between the reaction tank 31 and the reduction tank 32 with a clamp 33; then, the side on which the anode catalyst is to be deposited Pour into? 1; (〇3) 4 (: 12 and paragraph 11 (1 ^ 0) (1 ^ 03) 3 (according to Pt: Ru atomic ratio of 1: 1)), the other side is poured into pure water only and left to stand For a suitable period of time, slowly add an appropriate amount of NaBH4 to the side with only pure water, and stir and control the temperature to avoid generating hydrogen bubbles on the surface to be deposited. As shown in Figure 4B, when hydrogen passes through When the proton-conducting membrane 21 is transferred to the left surface, a dense catalyst layer can be formed on the surface of the proton-conducting membrane 2 丨. If the reaction time is sufficient and the temperature is controlled properly, the particle size of the anode catalyst particles 212 is about a few Between nanometers and tens of nanometers, the methanol that penetrates into the micropores can be fully consumed, effectively blocking the crossover effect of methanol. 凊 Referring to FIG. 3 again, the cathode catalyst electrode 22 of the present invention is composed of an electricity: The film is coated with a cathode catalyst. This conductive film can also be a carbon paper, a mesh metal ... titanium, gold-plated copper, and #coated with metal. The cathode catalyst electrode 22, * The medium can be platinum (Pt) particles, and the proton conducting membrane 21 can be used, for example, by STafion® by DuPont. A ~ Upper layer 23 ~ 25 After that, the temperature of the plurality of anode catalyst layers 130 ^ can be thermoformed into a film by an appropriate pressure d electrode 22 under the above-mentioned plurality of anode catalyst layers; =, 21; / tai \ conductive film 21 And cathode catalyst ^ battery progressive battery electrode plant. Where the cost of the invention is applicable to direct methanol combustion

200411972 五、發明說明(ίο) 第二實施例200411972 V. Description of Invention (ίο) Second Embodiment

本發明另提供漸進式膜電極組之製作方式,請參閱第 3圖,如第一實施例所述,漸進式膜電極組2〇包括一質子 傳導膜21、一陰極觸媒電極2 2及複數層陽極觸媒層 23〜25。各陽極觸媒層23〜25内含陽極觸媒而相互重疊設置 於質子傳導膜21上,其中各陽極觸媒層23〜25之陽極觸媒 含量自最靠近質子傳導膜21之陽極觸媒層23起由内向外逐 層遞增’使陽極端之甲醇水溶液可在表層即完成大部之氧 化反應而排出二氧化碳,並有效節省陽極觸媒之使用量, 降低膜電極組之生產成本❶ 此外’為了降低甲醇的橫渡效應,在本實施例之漸无 式膜電極組20質子傳導膜21的陽極側表面,亦與第一實方 例同樣具有一甲醇阻擋層211,該甲醇阻擋層211是以離二 交換法沈積於質子傳導膜21表面之緻密陽極觸媒微粒212 層,其製作方式如前所述,在此不再贅述。 較第一實施例不同的是’第二實施例中之各陽極觸查 層23〜25為多孔性的,且各陽極觸媒層23〜25之孔洞The present invention further provides a method for manufacturing a progressive membrane electrode group. Please refer to FIG. 3. As described in the first embodiment, the progressive membrane electrode group 20 includes a proton conductive film 21, a cathode catalyst electrode 22, and a plurality of cathode electrode groups. Layer anode catalyst layers 23-25. Each of the anode catalyst layers 23 to 25 contains an anode catalyst and is overlapped with each other and is disposed on the proton conductive film 21. The anode catalyst content of each of the anode catalyst layers 23 to 25 is from the anode catalyst layer closest to the proton conductive film 21. From 23, layer by layer from the inside to the outside, so that the methanol solution at the anode end can complete most of the oxidation reaction at the surface layer to discharge carbon dioxide, and effectively save the amount of anode catalyst used, reduce the production cost of the membrane electrode group. To reduce the crossover effect of methanol, the anode side surface of the proton conductive membrane 21 of the vaneless membrane electrode group 20 in this embodiment also has a methanol barrier layer 211 similar to the first embodiment. The methanol barrier layer 211 is The dense anode catalyst particles 212 layer deposited on the surface of the proton conductive membrane 21 by the two-exchange method is manufactured as described above, and is not repeated here. The difference from the first embodiment is that the anode interrogation layers 23 to 25 in the second embodiment are porous, and the holes of the anode catalyst layers 23 to 25 are porous.

近質子傳導膜21之陽極觸媒層23起由内向外逐層變大,古 越接近陽極端表面之陽極觸媒層25具有較大之通孔,^ 助排出二氧化碳氣體。其次’陽極觸媒層23:25是 觸媒混合不同比例之導電微粒後,再逐層形成於質子 )上二導電微粒為碳材微粒’陽極觸媒為鉑/釕 合金(Pt/RU)或是外鍍鉑/釕合金之碳材微粒。 本實施例所使用的奈米陽極觸媒之製作方式分別The anode catalyst layer 23 near the proton conductive membrane 21 becomes larger layer by layer from the inside to the outside. The anode catalyst layer 25, which is closer to the anode end surface, has larger through holes, which helps to discharge carbon dioxide gas. Secondly, the "anode catalyst layer 23:25 is a mixture of conductive particles with different proportions of the catalyst, and then is formed layer by layer on the protons.) The two conductive particles are carbon particles. The anode catalyst is platinum / ruthenium alloy (Pt / RU) or It is a carbon material particle coated with platinum / ruthenium alloy. The manufacturing methods of the nano anode catalyst used in this embodiment are respectively

200411972 五、發明說明(11) 如下 ^ 首,,將 H2PtCl6 · 6H20及 RuC13(依 Pt:Ru 原子比為 1:1) f於適量之去離子水中,用Na2C03中和至中性後,加入適 量之NaHS〇3並攪拌以促進反應完全,然後再加入適量之 NazC〇3,即得深色沈澱物;接著將沈澱物過濾出並混入去 離子水中,再加入適量之離子交換樹脂(Ion_Exchange Resin,D0wex 50WX4,1〇〇〜2〇〇㈣“)攪拌之;最後過濾 掉懸浮之離子交換樹脂,即得鉑/釕之懸浮溶液。200411972 V. Description of the invention (11) As follows ^ First, H2PtCl6 · 6H20 and RuC13 (based on the Pt: Ru atomic ratio of 1: 1) f in an appropriate amount of deionized water, neutralize to neutral with Na2C03, and add an appropriate amount NaHS〇3 and stir to promote the reaction to complete, and then add an appropriate amount of NazC03 to obtain a dark precipitate; then filter the precipitate and mix it into deionized water, and then add an appropriate amount of ion exchange resin (Ion_Exchange Resin, Dowex 50WX4, 100 ~ 2002 ") and stir it; finally, the suspended ion exchange resin was filtered to obtain a platinum / ruthenium suspension solution.

接下來,若欲製作,即直接於Pt/Ru懸浮溶液中加入 適罝之H2〇2 ’攪拌後加熱煮彿持續一小時;接著,待溶液 冷卻後以多孔性陶瓷漏斗過濾得黑色粉末,置入丨丨之 真空烘箱中乾燥,即得鉑/釕合金(pt/Ru)。若欲製作外鍍 始/釕合金之碳材微粒,則需於Pt/RlI懸浮溶液中,加入經 熱酸回流處理過之高石墨化碳粉,並強烈攪拌或以超音波 震盈至碳粉均勻分散,然後再加入適量之h2 〇2 ,授拌後加 熱煮沸持續一小時;接著,待溶液冷卻後以多孔性陶究漏 斗過濾得黑色粉末,置入11 〇。(::之真空烘箱中乾燥,即得 外鍍鉑/釕合金之碳材微粒。最後,將鉑/釕合金(p 或是外鐘鉬/釕合金之碳材微粒送入管型高溫爐中,以氮 氣為保護氣氛升溫至250 °C後,改通入氫氣持溫兩小時以 上再以氬氟為保護氣氣降至常溫’即得本實施例陽、極觸 媒所使用之鉑/釕合金(Pt/Ru)或是外鍍鉑/釕合金之碳材 本實施例所使用之漿料之製備方式敘述如下,需先調Next, if you want to make, directly add the appropriate H2O2 'to the Pt / Ru suspension solution, stir and heat it for one hour; then, after the solution is cooled, filter through a porous ceramic funnel to obtain a black powder. Put it in a vacuum oven and dry to get platinum / ruthenium alloy (pt / Ru). If you want to make carbon particles of external plating / ruthenium alloy, you need to add high graphitized carbon powder treated with hot acid reflux in Pt / RlI suspension solution, and stir it vigorously or excite the carbon powder with ultrasonic waves. Disperse evenly, then add an appropriate amount of h2O2, and heat and boil for one hour after mixing; then, after the solution is cooled, filter through a porous ceramic funnel to obtain a black powder, and place it in 110. (:: Dry in a vacuum oven to obtain platinum / ruthenium alloy plated carbon material particles. Finally, send the platinum / ruthenium alloy (p or external bell molybdenum / ruthenium alloy carbon material particles to a tube-type high temperature furnace) After heating to 250 ° C with nitrogen as the protective atmosphere, switch to hydrogen and maintain the temperature for more than two hours, and then reduce the temperature to normal temperature with argon and fluorine as the protective gas to obtain the platinum / ruthenium used in the anode and pole catalysts of this example. Alloy (Pt / Ru) or carbon plated with platinum / ruthenium alloy. The preparation method of the slurry used in this example is described below.

200411972200411972

配不同成份配比的漿料(! NK ),其漿料調配步驟如下: 首先將上述之奈米陽極觸媒混入少量水中,再加入適 ¥比例之質子交換溶液 (Nafion® Solution 1100 EW) ,形 成一第一陽極觸媒濃度之漿料。接著以該第一陽極觸媒濃 度之漿料,加入適當比例之碳粉(1 : 2 ),製作成第二及第 三陽極觸媒濃度之漿料,完成三種具有不用陽極觸媒 之漿料。 ^ 接著,為了使各陽極觸媒層23〜25產生多孔性結構, 且各陽極觸媒層23〜25之孔洞自最靠近質子傳導膜21之陽 極觸媒層23起由内向外逐層變大。因此上述第一至第三陽 極觸媒濃度之漿料,需再依照一既定比例加入孔洞塑造 劑’如:草酸銨(腿4)2(:2〇4或是碳酸銨(NH4)2C03。使得用 於形成陽極觸媒層25之第一陽極觸媒濃度之漿料含較多的 孔/同塑ie劑’用於形成陽極觸媒層2 4之第二陽極觸媒濃产 ,料含適當的孔洞塑造劑,用於形成陽極觸媒層23之$ 二陽極觸媒濃度之漿料含較少的孔洞塑造劑。因此,在形 成各個陽極觸媒層23〜25之時,當溶劑揮發後,因孔洞塑 造劑析出而形成本發明所需之由内層逐層擴大之多孔性結 請再參考第3圖,在第二實施例中,當各種漿料調配# 之後,可以重複塗佈法(Repeat_c〇at)、轉印製程 (Decal-transferred)或是印模塗佈法(Die — c〇ating) 式將不同陽極觸媒濃度之漿料重疊形成於質子傳導膜。的Mixing slurry with different ingredients (! NK), the slurry preparation steps are as follows: firstly mix the nano anode catalyst mentioned above into a small amount of water, and then add a proton exchange solution (Nafion® Solution 1100 EW) in a proper proportion, A slurry having a first anode catalyst concentration is formed. Then, using the slurry of the first anode catalyst concentration, adding the appropriate proportion of carbon powder (1: 2) to prepare the slurry of the second and third anode catalyst concentrations to complete three types of slurry with no anode catalyst . ^ Next, in order to produce a porous structure for each of the anode catalyst layers 23 to 25, and the pores of each of the anode catalyst layers 23 to 25 are enlarged from the anode catalyst layer 23 closest to the proton conductive film 21 layer by layer from the inside to the outside. . Therefore, the above-mentioned slurry of the first to third anode catalyst concentrations need to be added with a hole-forming agent according to a predetermined ratio, such as: ammonium oxalate (leg 4) 2 (: 2 04 or ammonium carbonate (NH 4) 2C03. The slurry used to form the first anode catalyst concentration of the anode catalyst layer 25 contains more pores / co-plastics. 'The second anode catalyst used to form the anode catalyst layer 24 is concentrated in the second anode catalyst. The hole shaping agent is used to form the anode catalyst layer 23. The slurry of the anode catalyst concentration contains less hole shaping agent. Therefore, when each of the anode catalyst layers 23 to 25 is formed, after the solvent evaporates, As a result of the pore-forming agent being precipitated, the porous junction required by the present invention to be expanded layer by layer from the inner layer is formed. Please refer to FIG. 3 again. In the second embodiment, the coating method can be repeated after various pastes are formulated ( Repeat_c〇at), transfer process (Decal-transferred), or die coating method (Die-coating) method, the slurry of different anode catalyst concentrations are overlapped to form a proton conductive membrane.

200411972 五、發明說明(13)200411972 V. Description of Invention (13)

甲知阻擋層2 11上’待各陽極觸媒層乾了之後,即可以igQ °C以上的溫度在適當的壓力下將複數層陽極觸媒層 23〜25、質子傳導膜21及陰極觸媒電極22熱壓成一膜電極 組2 0,完成本發明適用於直接甲醇燃料電池之漸進式膜電 極組。 、 本發明之直接甲醇燃料電池之膜電極組具有漸進式的 陽極結構,其傳送孔道由質子傳導膜由内向外逐層變大, 其有助於直接甲醇燃料電池在高度放電下,快速排除陽極 觸媒表面形成之二氧化碳氣泡,並減少質傳阻礙,以提 陽極上陽極觸媒之被用率,間接提高直接甲醇燃料電池 反應效能。 其次,在離子傳導膜表面具有緻密的陽極觸媒微粒, 可有效降低甲醇的橫渡現象,亦可增加電池的穩定性。而 由外層向内層逐層減少的暢極觸媒密度,可有效減少陽 觸媒的使用量,降低直接甲醇燃料電池之製造成本 大大增加商業化的可能性。 雖然本發明已以較佳實施例揭露如上,然其並非用 :艮^發明:任何熟習此技藝者,在不脫離本發明之精神 I: 5 H二可:些許之更動與潤飾,因此本發明之保護 耗圍當視後附之申請專利範圍所界定者為準。After the anode catalyst layers are dried on Jiazhi barrier layer 2 11, a plurality of anode catalyst layers 23 to 25, proton conductive film 21 and cathode catalyst can be applied at a temperature of igQ ° C or higher under appropriate pressure. The electrode 22 is hot-pressed into a membrane electrode group 20 to complete the progressive membrane electrode group applicable to the direct methanol fuel cell of the present invention. The membrane electrode group of the direct methanol fuel cell of the present invention has a progressive anode structure, and its transmission channels become larger layer by layer from the proton conductive film from the inside to the outside, which helps the direct methanol fuel cell to quickly exclude the anode under high discharge. Carbon dioxide bubbles formed on the surface of the catalyst, and reduce the mass transfer obstacle, in order to improve the utilization rate of the anode catalyst on the anode, and indirectly improve the reaction efficiency of the direct methanol fuel cell. Secondly, having dense anode catalyst particles on the surface of the ion-conducting membrane can effectively reduce the crossover phenomenon of methanol and can also increase the stability of the battery. The decrease in the smooth catalyst density from the outer layer to the inner layer can effectively reduce the amount of anode catalyst used, reduce the manufacturing cost of direct methanol fuel cells, and greatly increase the possibility of commercialization. Although the present invention has been disclosed in the preferred embodiment as above, it is not used: Gen ^ Invention: Anyone skilled in this art will not depart from the spirit of the present invention I: 5 H Two may: a little change and retouch, so the present invention The protection scope shall be determined by the scope of the attached patent application.

200411972 圖式簡單說明 圖 川圖為傳統堆昼型離子交換膜燃料電池的立 體分 第1B圖為第1A圖申膜電極組之剖面圖。 第2圖為直接甲醇燃料電池陽極之反應示专 第3圖為本發明直接f醇燃料電池之漸進=圖。 結構示意圖。 武膜電極舨 第4 A圖為本發明利用離子交換法製作甲醇阻擋層之 法示意圖。 第4B圖為本發明第4A圖中範圍34之放大示意圖。 符號說明 10 傳統離子交換膜 11 端電極板 111 流道 12 膜電極組 121 陽極觸媒電極 122 質子傳導膜 123 陰極觸媒電極 13 雙極板 131 流道 20 漸進式膜電極組 21 質子傳導膜 211 甲醇阻擋層 212 陽極觸媒微粒 第19頁 0178-9190TW(Nl);05-910044;JIMY.ptd 200411972 圖式簡單說明 22 陰 極 觸 媒 電 極 23 第 一 陽 極 觸 媒 層 24 第 二 m 極 觸 媒 層 25 第 陽 極 觸 媒 層 231, 241 . 251 傳 31 反 應 槽 32 還 原 槽 33 夾 置 具 34 放 大 範 圍 %200411972 A brief description of the diagram Figure Chuan is a perspective view of a conventional reactor-type ion exchange membrane fuel cell. Figure 1B is a cross-sectional view of the membrane electrode group in Figure 1A. Fig. 2 is a graph showing the reaction of a direct methanol fuel cell anode. Fig. 3 is a progressive graph of a direct f alcohol fuel cell according to the present invention. Schematic. Armoured membrane electrode Figure 4A is a schematic diagram of a method for manufacturing a methanol barrier layer by an ion exchange method according to the present invention. FIG. 4B is an enlarged schematic view of a range 34 in FIG. 4A of the present invention. DESCRIPTION OF SYMBOLS 10 Conventional ion exchange membrane 11 End electrode plate 111 Flow path 12 Membrane electrode group 121 Anode catalyst electrode 122 Proton conductive membrane 123 Cathode catalyst electrode 13 Bipolar plate 131 Flow channel 20 Progressive membrane electrode group 21 Proton conductive membrane 211 Methanol barrier layer 212 Anode catalyst particles Page 19 0178-9190TW (Nl); 05-910044; JIMY.ptd 200411972 Simple illustration of the diagram 22 Cathode catalyst electrode 23 First anode catalyst layer 24 Second m-pole catalyst layer 25 The first anode catalyst layer 231, 241. 251 Pass 31 Reaction tank 32 Reduction tank 33 Clamping device 34 Magnification range%

0178-9190TWF(Nl);05-910044;JIMY.ptd 第20頁0178-9190TWF (Nl); 05-910044; JIMY.ptd Page 20

Claims (1)

200411972 六、申請專利範圍 括 種直接甲醇燃料電池之漸冑式膜電極組結構,包 質子傳導膜,具有一第 面 j數層陽極觸媒層,内含陽極觸媒於 膜之一面上’其中該等陽極觸媒層“有複數 2送通道,且該等陽極觸媒層中該等傳送通道之數目自 2靠近該質子傳導膜之該陽極觸媒層起由内層遞 增;以及 =陰極觸媒電極,設置於該質子傳導膜上 該等 除極觸媒層之一側。 漸、隹2+如申印專利範圍第1項所述之直接甲醇燃料電池之 膜電極組結構中該等傳送通道之截面寬度亦自 ^罪近该質子傳導膜之該陽極觸媒層起由内向外逐層遞 3胺:申請專利範圍第2所述之直接甲醇燃料電池之漸 刚―之間 4傳送通道之截面寬度介於 漸進4-^ : Γ專利耗圍第1項所述之直接甲醇燃料電池之 人旦二ή ^ ί組結構,其中該等陽極觸媒層之該陽極觸媒 逐層遞增了#近5亥貝子傳導臈之該陽極觸媒層起由内向外 漸2 Bt:請專利範圍第1項所述之直接甲醇燃料電池之 電極組結構’丨中該等陽極觸媒層係由一導電薄 膜上塗佈該陽極觸媒所構成。200411972 6. The scope of the patent application includes a kind of indirect membrane electrode group structure for direct methanol fuel cells, including a proton conductive membrane, which has a number of anode catalyst layers on the first side, which contains anode catalyst on one side of the membrane. The anode catalyst layers "have a plurality of 2 delivery channels, and the number of the transmission channels in the anode catalyst layers increases from the inner layer starting from the anode catalyst layer near the proton conducting membrane 2; and = cathode catalyst The electrode is disposed on one side of the depolarization catalyst layer on the proton conductive membrane. The transmission channels in the structure of the membrane electrode group of the direct methanol fuel cell as described in the first patent application scope of gradual and 隹 2+ The cross-sectional width also starts from the anode catalyst layer of the proton-conducting membrane to 3 amines layer by layer from the inside to the outside: the gradual rigidity of the direct methanol fuel cell described in the scope of the patent application-2 between the 4 transmission channels The cross-section width ranges from progressive 4- ^: Γ The structure of the direct methanol fuel cell described in the first item of the patent consumption range ^ ^ group structure, in which the anode catalyst layers of the anode catalyst layer are gradually increased # Nearly 5 Haibei conduction 臈The anode catalyst layer gradually increases from the inside to the outside 2 Bt: Please refer to the electrode group structure of the direct methanol fuel cell described in the first item of the patent scope. The anode catalyst layers are coated with the anode catalyst on a conductive film Media. 第21胃 ZAjyjil ly /z21st stomach ZAjyjil ly / z 200411972 六、申請專利範圍 逐層遞增;以及 一陰極觸媒電極,設置於該質子傳導膜上相對於該等 陽極觸媒層之一侧。 13.如申請專利範圍第12項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該等陽極觸媒層為多孔性。 1 4 ·如申請專利範圍第丨3項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該等陽極觸媒層之孔洞自最 靠近該質子傳導膜之該陽極觸媒層起由内向外逐層變大。200411972 6. The scope of patent application is increased layer by layer; and a cathode catalyst electrode is disposed on one side of the proton conductive film opposite to the anode catalyst layers. 13. The structure of a progressive membrane electrode assembly for a direct methanol fuel cell as described in item 12 of the scope of the patent application, wherein the anode catalyst layers are porous. 1 4 · The progressive membrane electrode group structure of a direct methanol fuel cell as described in item 3 of the scope of the patent application, wherein the holes of the anode catalyst layer start from the anode catalyst layer closest to the proton conductive film. It grows layer by layer from the inside out. 1 5 ·如申請專利範圍第丨2項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該等陽極觸媒層係由該陽極 觸媒混合不同比例之導電微粒後,再逐層形成於該質子傳 導膜之該第一面上。 1 6 ·如申請專利範圍第丨5項所述之直接曱醇燃料電池 之漸進式膜電極組結構,其中該導電微粒為碳材微粒。 1 7 ·如申請專利範圍第丨6項所述之直接曱醇燃料電、池 之漸進式膜電極組結構,其中該陽極觸媒為翻/釘合金 (Pt/Ru)。 ’、 % 18 ·如申請專利範圍第丨6項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該陽極觸媒為外鍍鉑/釕合 金(Pt/Ru)之碳材微粒。 · 1 9 ·如申請專利範圍第丨2項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該質子傳導膜之該第一面表 面更具有一甲醇阻擋層,該甲醇阻擋層由緻密的該陽極觸 媒所形成。1 5 · Progressive membrane electrode group structure of direct methanol fuel cell as described in item 2 of the patent application scope, wherein the anode catalyst layers are mixed with conductive particles of different proportions by the anode catalyst, and then layer by layer. It is formed on the first surface of the proton conductive membrane. 16 · The progressive membrane electrode group structure of a direct methanol fuel cell as described in item 5 of the patent application scope, wherein the conductive particles are carbon material particles. 1 7 The progressive membrane electrode group structure of direct methanol fuel cell and battery as described in item 6 of the patent application scope, wherein the anode catalyst is Pt / Ru. ',% 18 · The structure of the progressive membrane electrode group of the direct methanol fuel cell as described in item 6 of the patent application range, wherein the anode catalyst is carbon material particles plated with platinum / ruthenium alloy (Pt / Ru). · 19 · According to the structure of the progressive membrane electrode group of the direct methanol fuel cell described in item 2 of the patent application scope, wherein the first surface of the proton conductive membrane further has a methanol barrier layer, and the methanol barrier layer is composed of The dense anode catalyst is formed. 0178-9190TWF(Nl);05-910044;JIMY.ptd 第23頁 200411972 六、申請專利範圍 20·如申請專利範圍第19項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該甲醇阻擋層係透過離子交 換法沈積於該第一面表面。 21·如申請專利範圍第12項所述之直接甲醇燃料電池 之漸進式膜電極組結構,其中該等陽極觸媒層、該質子傳 導膜及該陰極觸媒電極係以熱壓成形’形成一薄膜結構D 22· —種直接甲醇燃料電池之漸進式膜電極組製造方 法’包括: 提供一質子傳導膜; 以不同比例之陽極觸媒及導電微粒形成複數種不同配 比之漿料; 由該等漿料中該陽極觸媒比例較少的漿料逐層塗佈於 該質子傳導膜上,使該質子傳導膜上形成複數層陽極觸媒 層; 提供一陰極觸媒電極; 、 將該陰極觸媒電極置於該等陽極觸媒層之對侧,將該 等陽極觸媒層、該質子傳導膜及該陰極觸媒電極係以熱壓 成形,形成一薄膜結構。 2 3 ·如申請專利範圍第2 2項所述之直接甲醇燃料電池 之漸進式膜電極組製造方法,更包括: 以離子交換法在該質子傳導膜之一面上形成一甲醇阻 擋層,其中該曱醇阻擋層為一緻密陽極觸媒層,該等聚料 係塗佈於該曱醇阻檔層上。 24 ·如申請專利範圍第2 2項所述之直接甲醇燃料電池0178-9190TWF (Nl); 05-910044; JIMY.ptd page 23 200411972 VI. Application for patent scope 20 · The structure of the progressive membrane electrode group of the direct methanol fuel cell as described in item 19 of the patent scope for application, wherein the methanol The barrier layer is deposited on the first surface by an ion exchange method. 21. The progressive membrane electrode group structure of a direct methanol fuel cell as described in item 12 of the scope of the patent application, wherein the anode catalyst layer, the proton conductive film, and the cathode catalyst electrode are formed by hot pressing to form a Thin film structure D 22 · —A method for manufacturing a progressive membrane electrode group of a direct methanol fuel cell 'includes: providing a proton conductive film; forming a plurality of different ratios of slurry with different proportions of anode catalyst and conductive particles; The slurry having a small proportion of the anode catalyst in the same slurry is coated on the proton conductive film layer by layer, so that a plurality of anode catalyst layers are formed on the proton conductive film; a cathode catalyst electrode is provided; The catalyst electrodes are placed on the opposite sides of the anode catalyst layers. The anode catalyst layers, the proton conductive film, and the cathode catalyst electrodes are formed by hot pressing to form a thin film structure. 2 3 · The method for manufacturing a progressive membrane electrode assembly of a direct methanol fuel cell as described in item 22 of the scope of patent application, further comprising: forming a methanol barrier layer on one surface of the proton conductive membrane by an ion exchange method, wherein the The methanol barrier layer is a uniform dense anode catalyst layer, and the polymers are coated on the methanol barrier layer. 24 · Direct methanol fuel cell as described in item 22 of the scope of patent application 200411972 六、申請專利範圍 之漸進式膜電極組製造方法,更包括: 提供一孔洞塑造劑;以及 於該等漿料中,依照該陽極觸媒之量依照一既定比例 加入該孔洞塑造劑。 25·如申請專利範圍第24項所述之直接甲醇燃料電池 之漸進式膜電極組製造方法,其中該孔洞塑造劑為草酸 錢0 26·如申請專利範圍第22項所述之直接甲醇燃料電池 之漸進式膜電極組製造方法,其中該導電微粒為碳材微 粒。 2 7 ·如申請專利範圍第2 2項所述之直接曱醇燃料電池 之漸進式膜電極組製造方法,其中該陽極觸媒為鉑/釕合 金(Pt/Ru) 〇 28 ·如申請專利範圍第2 2項所述之直接曱醇燃料電池 之漸進式膜電極組製造方法,其中該陽極觸媒為外錄麵/ 釘合金(Pt/Ru)之碳材微粒。 Ψ200411972 6. The method for manufacturing a progressive membrane electrode group with patent application scope, further includes: providing a hole-shaping agent; and adding the hole-shaping agent to the slurry in accordance with a predetermined ratio according to the amount of the anode catalyst. 25. The method of manufacturing a progressive membrane electrode assembly for a direct methanol fuel cell as described in item 24 of the scope of the patent application, wherein the hole shaping agent is oxalic acid. 26. The direct methanol fuel cell as described in item 22 of the scope of the patent application The method for manufacturing a progressive membrane electrode group, wherein the conductive particles are carbon material particles. 2 7 · The method for manufacturing a progressive membrane electrode assembly of a direct methanol fuel cell as described in item 22 of the scope of patent application, wherein the anode catalyst is platinum / ruthenium alloy (Pt / Ru) 〇 28 · If the scope of patent application is The method for manufacturing a progressive membrane electrode group for a direct methanol fuel cell according to item 22, wherein the anode catalyst is carbon material particles of an outer recording surface / nail alloy (Pt / Ru). Ψ 0178-9190TWF(Nl);05-910044;JIMY.ptd 第25頁0178-9190TWF (Nl); 05-910044; JIMY.ptd Page 25
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