TW200402106A - Method for detecting an end point in a dry etching process - Google Patents

Method for detecting an end point in a dry etching process Download PDF

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TW200402106A
TW200402106A TW92115604A TW92115604A TW200402106A TW 200402106 A TW200402106 A TW 200402106A TW 92115604 A TW92115604 A TW 92115604A TW 92115604 A TW92115604 A TW 92115604A TW 200402106 A TW200402106 A TW 200402106A
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dry etching
patent application
specific wave
specific
item
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TW92115604A
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Chinese (zh)
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TWI240325B (en
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Soon-Jong Lee
Bong-Joo Woo
Dong-Seok Lee
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Semi Sysco Co Ltd
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Priority claimed from KR10-2003-0033864A external-priority patent/KR100473857B1/en
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Abstract

An etching end point is detected on a selected layer out of multi-layers deposited on a semiconductor substrate or on the semiconductor substrate, by making a spectrum analysis according to etching times on a light that is generated during a dry etching process on the semiconductor substrate inserted in a process chamber. The spectrum analysis is realized by mounting the substrate in the process chamber, etching the substrate using a plasma, detecting an light emitted from a view port installed on the process chamber wall during the dry etching process, and spectrumizing the light and extracting the spectrum by according to a dry etching time, to obtain intensities of more than one specific wave. Based on data obtained from the normalization, normalization plus differentiation, or operations to find interactive relations between wavelengths of the specific waves, the method enables a user of a semiconductor dry etching apparatus to easily find an etching end point on the substrate or on a selected layer on the substrate after a lapse of a predetermined etching time. The method improves reliability and yield of a semiconductor device, by reducing etching damages on the substrate or an underneath layer under the selected layer on the substrate during the dry etching process.

Description

200402106 五、發明說明(1) 發明背景 1 .發明領域 本發明係關於一種在乾蝕刻過程中偵知終點之方 法,及更特別是關於使用在乾蝕刻過程期間於半導體乾 蝕刻裝置的加工室内所產生的光偵知在乾蝕刻過程中的 終點之方法。 2.相關技藝敘述 近年來,半導體裝置已被高度地整合為5 12 Mega D R A Μ (動態隨機存取記憶體)及1 G i g a D R A Μ。跟隨著半 導體技術的發展,在半導體基材上製造具窄線寬的微圖 樣之乾蝕刻裝置的蝕刻功能之重要性亦已被增力π。相關 技藝的乾蝕刻裝置允許使用者在半導體裝置乾蝕刻過程 期間偵知蝕刻終點,此半導體裝置具沉積在半導體基材 上的多層於自多層所選出的層,例如高密度D R A Μ (動態 RAM )、高速SR AM (靜態RAM )、或高度整合的MR AM (磁 性RAM )。此種形式的偵知技術典型上使用一種濾光器或 單色儀,根據上述的偵知技術,半導體乾蝕刻裝置由偵 知及光譜化因半導體基材及電漿間的反應之結果而自力π 工室所產生的光,該半導體基材由下方層及在上方的經 蝕刻層所組成。然而,此技術證實為不足以顯示使用者 一個正確的蝕刻終點,其決定是否蝕刻所有多層或僅蝕 刻特定層,因該技術係基於使用一個單一波長以偵測自 乾姓刻裝置的加工室所射出的光的一個特定波及使用一 個特定波,換言之’特定波並不總是以即時模式表不半200402106 V. Description of the invention (1) Background of the invention 1. Field of the invention The present invention relates to a method for detecting an end point during a dry etching process, and more particularly to a method for using a semiconductor dry etching device in a processing chamber during a dry etching process. A method for detecting the end point of the generated light during the dry etching process. 2. Description of related technologies In recent years, semiconductor devices have been highly integrated into 5 12 Mega D DRAM (Dynamic Random Access Memory) and 1 G i D DRAM. With the development of semiconductor technology, the importance of the etching function of making dry patterning devices with narrow line widths and micro-patterns on semiconductor substrates has also increased. A related art dry etching device allows a user to detect an etching end point during a dry etching process of a semiconductor device having a plurality of layers deposited on a semiconductor substrate and a layer selected from the plurality of layers, such as a high-density DRA M (dynamic RAM) , High-speed SR AM (static RAM), or highly integrated MR AM (magnetic RAM). This type of detection technology typically uses a filter or a monochromator. According to the detection technology described above, the semiconductor dry etching device is self-supported by detection and spectroscopy as a result of the reaction between the semiconductor substrate and the plasma. The light produced by the π lab. The semiconductor substrate consists of a lower layer and an etched layer above. However, this technique proved to be insufficient to show the user a correct etch endpoint, which determines whether to etch all multiple layers or only specific layers, because the technology is based on a processing room that uses a single wavelength to detect self-defined engraving devices. A specific wave of emitted light uses a specific wave, in other words' a specific wave does not always represent half of it in immediate mode

200402106 五、發明說明(2) 導體乾蝕刻裝置的加工室内的狀態。 此外,上述偵知技術進行發現特定波的強度及發現 在預先決定的蝕刻時間的蝕刻終點,該特定波藉由在經 I虫刻層上進行主要钱刻及在下方層上進行過I虫刻而由組 成電漿的離子或自由基所產生的光束形成。再一次,若 沉積在下方層的薄膜厚度不為固定的,此技術無法偵知 該蝕刻終點。 該半導體乾蝕刻裝置包括在加工室壁的觀察孔,該 觀察孔為一個窗,由此由組成電漿的離子或自由基所產 生的光在被傳送至外面前通過此窗。當在加工室的清潔 循環因製造線問題而被延長時,由重覆乾蝕刻過程所產 生的聚合物被積聚於該觀察孔。結果,若半導體乾蝕刻 裝置進行自加工室由電漿所產生的光之偵知,且若光的 特定波之強度因附著於該觀察孔的過多聚合物而為非常 低的,則使用者無法使用該乾蝕刻裝置以發現蝕刻終 點。 通常已知由電漿產生的光的強度正比於在半導體基 材的餘刻面積’考慮伴隨半導體裝置的近來趨勢’亦即 高積合及高密度,及減少的光強度,因此原因,發展一 種新的方法以偵知蝕刻終點是非常急迫的。 發明概要 因此本發明的一個目的為提供乾蝕刻過程中偵知蝕 刻終點之方法,當使用乾蝕刻方法移除沉積在半導體基200402106 V. Description of the invention (2) The state in the processing chamber of the conductor dry etching device. In addition, the detection technique described above finds the intensity of a specific wave and the end point of the etching at a predetermined etching time. The specific wave is etched by the main money on the worm-etched layer and worm-etched on the lower layer. It is formed by the light beams generated by the ions or radicals that make up the plasma. Once again, if the thickness of the film deposited on the underlying layer is not constant, this technique cannot detect the end of the etch. The semiconductor dry etching device includes an observation hole in the wall of the processing chamber, and the observation hole is a window through which light generated by ions or radicals constituting the plasma passes through the window before being transmitted to the outside. When the cleaning cycle in the processing room is prolonged due to manufacturing line problems, polymers produced by repeated dry etching processes are accumulated in the observation hole. As a result, if the semiconductor dry etching device detects the light generated by the plasma from the processing room, and if the intensity of a specific wave of light is very low due to excessive polymer attached to the observation hole, the user cannot Use this dry etching device to find the end of the etch. It is generally known that the intensity of the light generated by the plasma is proportional to the remaining area of the semiconductor substrate 'considering the recent trends accompanying semiconductor devices', that is, high integration and high density, and reduced light intensity, so the reason to develop a new The method to detect the end of the etching is very urgent. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method for detecting an etching end point during a dry etching process.

第10頁 200402106 五、發明說明(3) 材的多層時,此方法能夠容易地及正確地偵知在半導體 基材或在基材上的經選擇層的蝕刻終點。 示例具體實施例詳細敘述 現在詳細參考本發明示例具體實施例,其被說明於 相關圖式。 第1圖為半導體乾蝕刻裝置的示意圖,半導體基材裝 設於此,及第2圖為處理的流程圖,其說明使用第1圖的 半導體乾蝕刻裝置偵知蝕刻終點之方法。 參考第1及2圖,半導體乾蝕刻裝置5包括加工室10、 偵測部份3 2、偵測器3 4、及主要控制部份3 6。加工室1 0 的底部被用做下方電極1 2及半導體基材1 6可裝設於其上 的足臺,上方電極1 4被裝設於室的頂部,且觀察孔3 0被 放置於室1 0的側壁。上方及下方電極1 2及1 4使傳送進入 加工室1 0的製程氣體(未示出)進入電漿。觀察孔3 0被 用做導引由沉積在半導體基材1 6的層及電漿間的反應所 產生的光至加工室1 0外部的窗。偵測部份3 2被置於距離 觀察孔3 0 —預先決定距離,其偵知或捕捉自加工室1 0射 出的光。連接至該偵測部份3 2的該偵測器3 4藉由光譜化 該光及使用該光譜產生超過一個特定波。根據乾蝕刻方 法,這些特定波係由將光譜再分為具超過一個波長的光 譜執跡而得到。下方及上方電極1 2及1 4分別以電力2 8供 應,且它們在相同地點接地。在蝕刻過程中偵知蝕刻終 點之方法現在參考第1圖及第2圖敘述之。Page 10 200402106 V. Description of the invention (3) This method can easily and accurately detect the end point of etching on a semiconductor substrate or a selected layer on the substrate when the multilayer of the material is used. Exemplary embodiments are described in detail. Reference will now be made in detail to exemplary embodiments of the invention, which are illustrated in the accompanying drawings. FIG. 1 is a schematic diagram of a semiconductor dry etching device, and a semiconductor substrate is installed there, and FIG. 2 is a flowchart of processing, which illustrates a method for detecting an etching end point using the semiconductor dry etching device of FIG. Referring to FIGS. 1 and 2, the semiconductor dry etching device 5 includes a processing chamber 10, a detection section 3 2, a detector 3 4, and a main control section 36. The bottom of the processing chamber 10 is used as a foot on which the lower electrode 12 and the semiconductor substrate 16 can be installed, the upper electrode 14 is installed on the top of the chamber, and the observation hole 30 is placed in the chamber. 10 of the sidewalls. The upper and lower electrodes 12 and 14 allow a process gas (not shown) transferred into the processing chamber 10 to enter the plasma. The observation hole 30 is used as a window to guide the light generated by the reaction between the layer deposited on the semiconductor substrate 16 and the plasma to the outside of the processing chamber 10. The detection section 32 is placed at a distance from the observation hole 3 0-a predetermined distance, which detects or captures light emitted from the processing room 10. The detector 3 4 connected to the detection section 3 2 generates more than one specific wave by spectralizing the light and using the spectrum. According to the dry etching method, these specific wave systems are obtained by subdividing the spectrum into spectral traces having more than one wavelength. The lower and upper electrodes 12 and 14 are respectively supplied with electricity 2 8 and they are grounded at the same location. The method of detecting the end of the etching during the etching will now be described with reference to Figs.

第11頁 200402106 五、發明說明(4) 在該方法’半導體基材1 6先被裝設於在加工室1 0的 下方電極1 2 ( S 2 ),該製程氣體被注入該加工室1 0及同 時電力2 8被分別供應至該下方及上方電極1 2及1 4以蝕刻 在該半導體基材16上形成(或沉積)的層(S4)。於 此,在該半導體基材16上的為至少一單一層,另一方 面,在加工室的製程氣體變為該半導體基材1 6的電漿, 且蝕刻在該基材1 6上的層的即為電漿。由在電漿及在半 導體基材1 6上的層間的反應,光在加工室1 0產生,此光 通過在加工室1 0的觀察孔3 0,及被放射至加工室1 0外部 及由偵測部份3 2偵測(S 6 )。該偵測部份3 2被置於距離 觀察孔3 0前方一預先決定距離,且亦連接至偵測器3 4。 在該蝕刻過程期間,該被偵測的光以即時模式被偵測器 3 4光譜化,及儲存於半導體乾蝕刻裝置5 ( S 8 )。該光譜 再根據乾蝕刻時間以波長分為超過一個特定波(S 1 0 ), 該特定波再經由選擇波長及由將其他波長除以經選擇波 長而被標準化(S 1 2 )。這些經標準化的特定波根據乾蝕 刻時間被微分(S 1 4 ),該微分可在至少一個時間於經標 準化的特定波上執行。使用者可使用這些經標準化及而 後經微分的特定波,根據乾蝕刻時間計算迴折點 (S 1 6 )。計算迴折點表示計算通過經允許(偏差)極限 為0至0 . 1 5的迴折帶的迴折點之數目且該迴折點具’ 0 ’微 分值。更特定言之,計算迴折點包括計算其微分值自 (+)變化至(-)值、自(-)變化至(+)值、或 自’ 0 ’變化至(+ )或(-)值的迴折點之數目,然而,此Page 11 200402106 V. Description of the invention (4) In this method, the semiconductor substrate 16 is first installed on the lower electrode 1 2 (S 2) in the processing chamber 10, and the process gas is injected into the processing chamber 1 0 At the same time, power 28 is supplied to the lower and upper electrodes 12 and 14 to etch a layer formed (or deposited) on the semiconductor substrate 16 (S4). Here, the semiconductor substrate 16 is at least a single layer. On the other hand, the process gas in the processing chamber becomes a plasma of the semiconductor substrate 16 and the layer etched on the substrate 16 Is the plasma. Due to the reaction between the plasma and the layers on the semiconductor substrate 16, light is generated in the processing room 10, and this light passes through the observation hole 30 in the processing room 10, and is radiated to the outside of the processing room 10 and caused by Detection part 3 2 detection (S 6). The detection portion 32 is placed at a predetermined distance in front of the observation hole 30, and is also connected to the detector 34. During the etching process, the detected light is spectrally detected by the detector 34 in a real-time mode and stored in the semiconductor dry etching device 5 (S8). The spectrum is further divided into more than one specific wave by wavelength according to the dry etching time (S 1 0), and the specific wave is normalized by selecting the wavelength and dividing other wavelengths by the selected wavelength (S 1 2). These standardized specific waves are differentiated (S 1 4) according to the dry etching time, and the differentiation can be performed on the standardized specific waves at at least one time. The user can use these specific and then differentiated specific waves to calculate the reflex point based on the dry etching time (S 1 6). Calculating the rebate point means calculating the number of rebate points passing through the rebate band with an allowable (deviation) limit of 0 to 0.15, and the rebate point has a differential value of '0'. More specifically, calculating the rebate point includes calculating its differential value from (+) to (-), from (-) to (+), or from '0' to (+) or (-) Value of the number of inflection points, however, this

第12頁 200402106 五、發明說明(5) 計算方法不會起始直到初始乾蝕刻已進行一預先訂定的 時間。換言之,在初始乾蝕刻時間後,藉由自經標準化 及而後經微分的特定波計算具’ 0 ’ 微分值的迴折點,未 反映在該基材的經選擇層的乾蝕刻狀態的那些迴折點被 自計數排除。所以,使用者首先指定一蝕刻時間及在該 時間後計算迴折點的數目以得到所欲的迴折點(S 1 8 )。 較佳為,被計算的迴折點數目範圍自1至1,0 0 0。於偵知 蝕刻終點之方法中,所欲迴折點為在預先決定的乾蝕刻 時間的蝕刻終點。在迴折點被計算後,在蝕刻終點的斜 率為大於或小於由已被標準化及微分的特定波所選出的 斜率。 第3圖為説明於第1圖的半導體基材之截面視圖,其 中該半導體基材包括一種光致抗蝕劑層及一個接著一個 沉積的多重層,及第4圖為一種顯示分別對應於自第1圖 的半導體乾蝕刻裝置的加工室所射出的兩個光的相同及 特定波的圖’其中該兩個光於在該加工室的兩個半導體 基材的乾蝕刻期間被偵知,及第5圖為一種說明第4圖的 經標準化的波的圖,及第6圖為一種顯示與第4圖的波不 同的經標準化的特定波,及標準彳匕之後經微分的特定波 的圖; 參考第3至6圖,一種光致抗蝕劑層2 6及第一至第四 層1 8、2 0、2 2、及2 4被依序沉積在半導體基材1 6上,光 致抗蝕劑層2 6係在第四層2 4的頂部上。較佳為,該第一 至第四層18、20、22、及24為絕緣層或導電層,亦可能Page 12 200402106 V. Description of the invention (5) The calculation method will not start until the initial dry etching has been performed for a predetermined time. In other words, after the initial dry etching time, by using the specific wave that has been normalized and then differentiated to calculate the turning point with a differential value of '0', those times that are not reflected in the dry etching state of the selected layer of the substrate Vertices are excluded from self-counting. Therefore, the user first specifies an etching time and calculates the number of turning points after that time to obtain a desired turning point (S 1 8). Preferably, the number of calculated turning points ranges from 1 to 1, 0 0 0. In the method of detecting the etching end point, the desired turning point is the etching end point at a predetermined dry etching time. After the inflection point is calculated, the slope at the end of the etch is greater or less than the slope selected by the particular wave that has been normalized and differentiated. FIG. 3 is a cross-sectional view of the semiconductor substrate illustrated in FIG. 1, where the semiconductor substrate includes a photoresist layer and multiple layers deposited one after another, and FIG. 4 is a display corresponding to FIG. 1 is a diagram of the same and specific waves of two lights emitted from a processing chamber of the semiconductor dry etching apparatus of FIG. 1, wherein the two lights are detected during dry etching of two semiconductor substrates in the processing chamber, FIG. 5 is a diagram illustrating the normalized wave of FIG. 4 and FIG. 6 is a diagram showing a normalized specific wave different from the wave of FIG. 4 and a specific wave differentiated after the standard dagger With reference to Figures 3 to 6, a photoresist layer 26 and first to fourth layers 18, 20, 22, and 24 are sequentially deposited on a semiconductor substrate 16 to cause photoresist. A resist layer 26 is on top of the fourth layer 24. Preferably, the first to fourth layers 18, 20, 22, and 24 are insulating layers or conductive layers, it is also possible

第13頁 200402106 五、發明說明(6) 為絕緣層及導電層交替的層以在基材1 6上製造所欲圖 樣。基於相關技藝的光學製程,開孔部份2 7在於基材1 6 上的光致抗I虫劑層2 6的預先決定區域上形成。之後,触 刻方法使用光致抗蝕劑層2 6做為遮罩及第三層2 2做為蝕 刻緩衝膜在第四層2 4上進行。相關技藝中已知的蝕刻方 法由第1圖的半導體乾蝕刻裝置5執行。在此情況下,第 三層22為絕緣層且第四層24為導電層,或反之。裝置5光 譜化由組成電漿的離子或自由基所產生的光,且偵測器 3 4在已知乾蝕刻時間產生具僅一個波長的特定波。 敘述於下的是當蝕刻沉積在半導體基材1 6上的第三 及第四層2 2及2 4時偵知在第三層2 2的蝕刻終點之方法。 假若存在具第三及第四層2 2及2 4沉積於其上的在相同環 境加工室1 0下的半導體基材,第4圖說明不同的特定波乾 蝕刻裝置5顯示若在一個清潔循環内要被蝕刻的堆積片的 數目與基材不同時。例如,特定波W 1及W 2的一個W 1為得 自在第1 0 0個基材1 6上執行的乾蝕刻過程的資料,已知堆 積片的數目為9 9。以同樣的方式,另一個W 2為得自在第 1 0 0 0個基材1 6上執行的乾餘刻過程的資料,當堆積片的 數目為9 9 9。可由第4圖結論在相同乾蝕刻時間,特定波 W 1及W 2的強度與堆積片的數目成反比,此是因為聚合物 常黏在第1圖的加工室1 0的觀察孔3 0上,特別是當乾蝕刻 過程持續一延長的時間期間,因而偵測部份3 2無法偵測 由加工室1 0射出的光。在此種情況下使用者首先可做的 是選擇特定波W1及W2的一個W1之波長,及藉由將特定波Page 13 200402106 V. Description of the invention (6) It is an alternating layer of insulating layer and conductive layer to produce a desired pattern on the substrate 16. Based on the optical process of the related art, the opening portion 27 is formed on a predetermined region of the photoanti-I insecticide layer 26 on the substrate 16. Thereafter, the etching method is performed on the fourth layer 24 using the photoresist layer 26 as a mask and the third layer 22 as an etching buffer film. An etching method known in the related art is performed by the semiconductor dry etching apparatus 5 of FIG. 1. In this case, the third layer 22 is an insulating layer and the fourth layer 24 is a conductive layer, or vice versa. The device 5 spectra the light generated by the ions or radicals that make up the plasma, and the detector 34 generates a specific wave with only one wavelength at a known dry etching time. Described below is a method of detecting the end point of the etching in the third layer 22 when the third and fourth layers 22 and 24 are deposited on the semiconductor substrate 16. If there is a semiconductor substrate with third and fourth layers 22, 24 deposited under the same environmental processing chamber 10, FIG. 4 illustrates different specific wave-drying etching devices 5 showing that if in a cleaning cycle When the number of stacked sheets to be etched inside is different from that of the substrate. For example, one W 1 of the specific waves W 1 and W 2 is data obtained from a dry etching process performed on the 100th substrate 16, and the number of stacked wafers is known to be 9 9. In the same way, the other W 2 is the data obtained from the dry rest process performed on the 1000th substrate 16, when the number of stacked pieces is 9 9 9. It can be concluded from Figure 4 that at the same dry etching time, the intensity of the specific waves W 1 and W 2 is inversely proportional to the number of stacked sheets. This is because the polymer is often stuck to the observation hole 3 0 of the processing chamber 10 of Figure 1 In particular, when the dry etching process continues for an extended period of time, the detection section 32 cannot detect the light emitted from the processing chamber 10. In this case, the first thing the user can do is to select a W1 wavelength of the specific waves W1 and W2, and

第14頁 200402106 五、發明說明(7) W 1及W 2的其餘波長除以那一個ψ 1的所選擇波長而標準化 特定波,其餘波長,於此,該經選擇波長被指定為參考 值’該參考值可由特定波W1及W2的波長所選出的最大尖 #值或小於该最大尖蜂值的任何值所組成。第5圖說明經 標準化的特定波W3及W4,參考第5圖,雖然於已知乾蝕刻 時間’特定波W 1及W 2的波長強度間的差頗大,一旦經標 準化的特定波W 3及W 4被使用,此差距可被顯著減少。當 在第3^圖的第三及第四層22及24基本上為薄的且微圖樣^ 使用第四層2 4形成時,標準化特定波⑼1及^ 2更為必要 的,此是因為使用者希望防止在 2 0受到乾蝕刻過程侵襲,及無論 積片的數目,.使用者總是希望自 W 4發現蝕刻終點。事實上,使用 發現蝕刻終點是沒有任何差別的 所偵測的光的強度可能因沉積在 已被改變,經標準化的特定波W 3 接著,經標準化的特定波W 3 分,此幫助使用者更容易地發現 漿及具第三及第四層22及24的半 供的光中的所指定部份,於此, 折點’且在迴折點的微分值為’ 〇 化的特定波W 3及W 4預期加工室1 〇 1 6上執行的乾蝕刻過程的狀態是 得經由經標準化及接著經微分的 在半導體基材16上的堆 經標準化的特定波W 3及 者感覺使用乾蝕刻裝置5 ,因為當由偵測部份3 2 觀察孔3 0上的聚合物而 及W4亦會一起被改變。 及W4對乾蝕刻時間微 於乾蝕刻過程期間在電 導體基材間& ^ 該經指ί:=所提 ,^疋°卩份破稱為迴 若使用者經由經桿 的狀態及在"體基:才 ^,的,則此迴折點使 特疋波預期更精確的加Page 14 200402106 V. Description of the invention (7) The remaining wavelengths of W 1 and W 2 are divided by the selected wavelength of ψ 1 to standardize the specific wave, and the remaining wavelengths are here designated as the reference value. The reference value may consist of a maximum sharp # value selected by the wavelengths of the specific waves W1 and W2 or any value smaller than the maximum sharp bee value. FIG. 5 illustrates the standardized specific waves W3 and W4. Referring to FIG. 5, although the difference between the wavelength intensities of the specific waves W1 and W2 at the known dry etching time is quite large, once the standardized specific waves W3 With W 4 being used, this gap can be significantly reduced. When the third and fourth layers 22 and 24 in FIG. 3 ^ are substantially thin and micropatterns ^ are formed using the fourth layer 24, it is more necessary to normalize the specific waves 1 and ^ 2 because of using The user hopes to prevent the attack from the dry etching process at 20, and the user always wants to find the end point of the etching from W 4 regardless of the number of stacks. In fact, it is found that the intensity of the detected light without any difference in the end point of the etch may have been changed due to the deposition, the standardized specific wave W 3, and then the standardized specific wave W 3 points, which helps the user more It is easy to find the specified part of the pulp and the semi-supply light with the third and fourth layers 22 and 24, and here, the specific point W 3 of the turning point and the differential value at the turning point is 0. The state of the dry etching process performed on the processing chamber 106 is expected to be through the standardized and then differentiated stack of the semiconductor substrate 16 on the specific wave W 3 and the use of a dry etching device is felt. 5, because when the detection part 3 2 observes the polymer on the hole 30 and W4 will be changed together. And W4, the dry etching time is less than that between the electric conductor substrate during the dry etching process. Body base: Only ^, then, this turning point makes the special wave expected to add more accurately

200402106 五、發明說明(8) 工室的狀態及半導體基材1 6的狀態為可能,此是因為在 預先決定的乾蝕刻時間後區分在經由經標準化的特定波 的被指定部份常常是困難的,但是當特定波被標準化及 接著被微分時,使用者可容易地檢查在該乾蝕刻時間期 間的所指定部份。為幫助使用者更容易地檢查該經指定 部份,經標準化的特定波可再一次對乾蝕刻時間微分。 不像第4及5圖,等6圖說明自具單一波長的一種特定波 (未示出)的經標準化、經微分的特定波W 5及W 6,此單 一波長係在延長的乾蝕刻時間期間以即時模式得到。如 上所述,經標準化及而後經微分的特定波W 6顯示較經標 準化的特定波W 5更為明確的迴折點,此幫助使用者更快 速地檢查在加工室1 0及在半導體基材1 6上的餘刻狀態。 總而言之,本發明亦可被應用於具一個單一波長的特定 波,其中該特定波被標準化及而後被微分,由此使用者 可容易地檢查表示加工室1 0的狀態之迴折點及辨認該迴 折點為乾蝕刻過程的蝕刻終點。 第7圖為一種說明圖,其顯示一種藉由將自第1圖的 加工室所射出的光分為超過一個特定波而偵知蝕刻終點 及尋找當所有特定波被看見的乾蝕刻時間之方法,及第8 圖為一種圖,其顯示在超過一個特定波的一部份符合根 據第7圖的方法之要求後,使用其餘特定波而偵知蝕刻終 點的另一種方法。 第9及1 0圖分別為仍顯示使用特定波在預先決定的乾 蝕刻時間偵知蝕刻終點的另一種方法的圖,該特定波係200402106 V. Description of the invention (8) The state of the laboratory and the state of the semiconductor substrate 16 are possible. This is because it is often difficult to distinguish the designated part via a standardized specific wave after a predetermined dry etching time. Yes, but when a particular wave is normalized and then differentiated, the user can easily check the specified portion during the dry etching time. To help the user more easily check the designated portion, the standardized specific wave can again differentiate the dry etching time. Unlike Figures 4 and 5, Figure 6 illustrates the standardized, differentiated specific waves W 5 and W 6 of a specific wave (not shown) with a single wavelength, which is at an extended dry etching time Periods are obtained in immediate mode. As described above, the normalized and then differentiated specific wave W 6 shows a clearer turning point than the normalized specific wave W 5, which helps the user to more quickly check the processing room 10 and the semiconductor substrate. 1 remaining state on 6. In summary, the present invention can also be applied to a specific wave having a single wavelength, where the specific wave is standardized and then differentiated, so that a user can easily check a turning point indicating the state of the processing room 10 and identify the The turning point is the end point of the dry etching process. FIG. 7 is an explanatory diagram showing a method of detecting an etching end point and finding a dry etching time when all the specific waves are seen by dividing light emitted from the processing chamber of FIG. 1 into more than one specific wave. And FIG. 8 is a diagram showing another method for detecting the end point of etching using the remaining specific waves after a part of more than one specific wave meets the requirements of the method according to FIG. 7. Figures 9 and 10 are diagrams showing another method for detecting the end of the etching using a specific wave at a predetermined dry etching time, respectively. The specific wave system

第16頁 200402106 五、發明說明(9) 自許多特定波選出,這些波基於第7圖方法根據於加工室 的環境被監測。 參考第7至1 0圖,接觸孔洞或線(未示出)在第3圖 的半導體基材1 6上形成,光致抗蝕劑層2 6及第一至第四 層18、20、22、及24被沉積在半導體基材16上。在半導 體基材1 6上的接觸孔洞之形成由經由光致抗蝕劑層2 6的 開口部份2 7使用半導體乾蝕刻裝置5 —個接著一個地蝕刻 第一至第四層18、20、22、及24而進行。該線可使用光 致抗蝕劑層2 6做為遮罩經由開口部份2 7依序乾餘刻由第 一至第四層18、20、22、及24所組成的層而形成。現在 要解釋使用在電漿及由第一至第四層18、20、22、及24 所組成的基材.間的反應於加工室内所產生的光偵知乾蝕 刻過程期間蝕刻終點之方法。首先,在第一至第四層 1 8、2 0、2 2、及2 4上的乾蝕刻過程期間所產生的光在第1 圖的偵測器3 4被變化為超過一個特定波。根據本方法演 算法,直到特定波的所有交叉點P1、P 2、P 3、P 4、P 5、 P 6及P 7在第7圖的指標線A上被見到才得到露出基材1 6的 所欲蝕刻終點。一旦以上要求被符合時,使用者或乾蝕 刻裝置辨認這些點為在預先決定的乾蝕刻時間的所欲蝕 刻終點。若一或更多的特定波未滿足該演算法,則上述 方法經由演算法通知使用者乾蝕刻過程尚未完成。而 且,若特定波的強度為弱的或低的,該方法可在標準化 該特定波後及在標準化與微分該特定波後被施用。且此 方法可藉由使用自該特定波的所選出特定波(如同第4至Page 16 200402106 V. Description of the invention (9) Selected from many specific waves, these waves are monitored based on the environment of the processing room based on the method in Figure 7. Referring to FIGS. 7 to 10, contact holes or lines (not shown) are formed on the semiconductor substrate 16 of FIG. 3, and a photoresist layer 26 and first to fourth layers 18, 20, and 22 are formed. , And 24 are deposited on a semiconductor substrate 16. The formation of contact holes in the semiconductor substrate 16 is performed by opening portions 2 7 through the photoresist layer 26 using a semiconductor dry etching device 5-one after another to etch the first to fourth layers 18, 20, 22, and 24. This line can be formed by using the photoresist layer 26 as a mask to sequentially and dryly pass through the opening portion 27 to form a layer composed of the first to fourth layers 18, 20, 22, and 24. The method of detecting the end point of the etching during the dry etching process using the light generated in the processing chamber between the plasma and the substrates composed of the first to fourth layers 18, 20, 22, and 24 will now be explained. First, the light generated during the dry etching process on the first to fourth layers 18, 20, 22, and 24 is changed to more than a specific wave at the detector 34 of FIG. According to the algorithm of this method, the exposed substrate 1 is not obtained until all the intersections P1, P2, P3, P4, P5, P6, and P7 of the specific wave are seen on the index line A in Fig. 7 6 desired etching end point. Once the above requirements are met, the user or the dry etching device recognizes these points as the desired etching end point at a predetermined dry etching time. If one or more specific waves do not satisfy the algorithm, the above method informs the user through the algorithm that the dry etching process has not been completed. Furthermore, if the intensity of a particular wave is weak or low, the method can be applied after normalizing the particular wave and after normalizing and differentiating the particular wave. And this method can be used by using the selected specific wave (as

第17頁 200402106 五、發明說明(ίο) 6圖)在標準化該特定波後及在標準化與微分該特定波後 仍可被施用。第7圖的演算法與第4至6圖的演算法差別在 於使用者可自由地選擇由偵測器3 4所產生的或偵測的特 定波的其中一個,及使用者因而可更快速地應付在製造 線的製程變化。 該乾蝕刻裝置5可由併入上述具與第7圖演算法不同 的另一種演算法的偵測方法蝕刻半導體基材1 6。根據該 演算法,當在第3圖的第一至第四層18、20、22、及24被 蝕刻時,監測方法先在於自在第8圖的特定波W 8、W 9及 W1 0的其餘特定波W9及W10上進行,不含特定波W8。如在 第8圖的圖上所示,在預先決定的乾蝕刻時間特定波的交 叉點P 9及P1 0在指標線B上被見到後及當在另一預先決定 的乾蝕刻時間特定波W8的交叉點P8在指標線B’上被見到 時蝕刻終點被指定,及顯示該蝕刻終點的信號被送至使 用者或半導體乾蝕刻裝置。亦即,上述蝕刻方法係基於 具第一層1 8未被蝕刻直到第二至第四層2 0、2 2、及2 4皆 在第一層1 8上被移除的要求之演算法。使用此演算法, 使用者可形成於半導體基材1 6上的接觸孔洞或線。即使 當以上特定波W 8、W 9及W1 0的強度為弱的,此演算法可被 施用於經標準化的特定波及經標準化、經微分的特定 波。 最後,現在敘述仍根據另一演算法偵知蝕刻終點的 方法。當在半導體乾蝕刻裝置5的加工室的環境因清潔循 環而被改變時,或是當加工室1 0的環境因與前一^個乾钱Page 17 200402106 V. Description of the Invention (Figure 6) After the specific wave is normalized and after the specific wave is normalized and differentiated, it can still be applied. The algorithm in Figure 7 differs from the algorithms in Figures 4 to 6 in that the user is free to choose one of the specific waves generated or detected by the detector 34, and the user can therefore more quickly Dealing with process changes in the manufacturing line. The dry etching device 5 can etch the semiconductor substrate 16 by a detection method incorporating another algorithm different from the algorithm shown in FIG. 7. According to the algorithm, when the first to fourth layers 18, 20, 22, and 24 in FIG. 3 are etched, the monitoring method first lies in the rest of the specific waves W 8, W 9, and W1 0 in FIG. 8 The specific waves W9 and W10 are performed, and the specific wave W8 is not included. As shown in the graph of FIG. 8, the intersection points P 9 and P 1 0 of the specific wave at a predetermined dry etching time are seen on the index line B and when the specific wave is determined at another predetermined dry etching time. When the intersection point P8 of W8 is seen on the index line B ', the etching end point is designated, and a signal showing the etching end point is sent to a user or a semiconductor dry etching device. That is, the above-mentioned etching method is based on an algorithm having a requirement that the first layer 18 is not etched until the second to fourth layers 20, 22, and 24 are all removed on the first layer 18. Using this algorithm, users can form contact holes or lines on the semiconductor substrate 16. Even when the intensity of the above specific waves W 8, W 9 and W 10 is weak, this algorithm can be applied to the standardized specific waves and the standardized and differentiated specific waves. Finally, a method for detecting the end point of etching based on another algorithm will now be described. When the environment in the processing chamber of the semiconductor dry etching device 5 is changed due to a cleaning cycle, or when the environment in the processing chamber 10 is different from the previous one

第18頁 200402106 五、發明說明(11) 刻方法不同的乾蝕刻方法被執行(主要因為不同的製程 氣體被注入加工室1 0 )而被改變時此方法為較佳的。第9 圖為顯示在進行改變後加工室的環境之圖,及第1 0圖為 顯示在被穩定化後加工室的環境之圖,在這些情況下, 半導體乾蝕刻裝置5儲存兩個特定波,其分別對應於顯示 加工室1 0的環境被改變後及當加工室1 0的環境在第1圖的 偵測器3 4被穩定化時的兩個情況。如第9圖所示,在加工 室1 0的環境被改變後,在預先決定的乾蝕刻時間兩個特 定波的兩個交叉點P 1 1及P 1 2在指標線C上被偵知,之後使 用者辨認當交叉點P 1 1及P 1 2的其中一個被顯示時的時間 為蝕刻終點。以類似方式,如第1 0圖所示,當加工室1 0 的環境被穩定化時,在預先決定的乾蝕刻時間具與第9圖 的波形不同的波形的兩個特定波的兩個交叉點P 1 3及P 1 4 在指標線D上被偵知,之後使用者辨認當交叉點P 1 3及P1 4 的其中一個被顯示時的時間為蝕刻終點。對以上所討論 的每一個加工室1 0的環境,因為乾蝕刻裝置5的蝕刻狀 態,使用者可選擇性地選擇兩個特定波的其中一個。 基於這些方法,本發明幫助使用者使用超過一個特 定波更容易地發現於在基材1 6上的乾餘刻過程期間的I虫 刻終點,應付具多層的基材上的乾蝕刻狀態或是加工室 的環境。 第1 1圖為一種圖,其中自半導體乾蝕刻裝置的加工 室所射出的光被分為超過一個特定波,該發射於在半導 體基材的名虫刻過程期間發生’此半導體基材具許多由第4Page 18 200402106 V. Description of the invention (11) This method is preferred when the dry etching method with different etching methods is performed (mainly because different process gases are injected into the processing chamber 10). FIG. 9 is a diagram showing the environment of the processing room after the change is made, and FIG. 10 is a diagram showing the environment of the processing room after being stabilized. In these cases, the semiconductor dry etching device 5 stores two specific waves. , Which respectively correspond to the two situations after the environment of the processing room 10 is changed and when the environment of the processing room 10 is stabilized by the detector 34 in FIG. 1. As shown in FIG. 9, after the environment of the processing room 10 is changed, two intersection points P 1 1 and P 1 2 of two specific waves at a predetermined dry etching time are detected on the index line C, The user then recognizes that the time when one of the intersections P 1 1 and P 1 2 is displayed is the end point of the etching. In a similar manner, as shown in FIG. 10, when the environment of the processing chamber 10 is stabilized, two crosses of two specific waves having a waveform different from the waveform of FIG. 9 at a predetermined dry etching time The points P 1 3 and P 1 4 are detected on the index line D, and then the user recognizes that the time when one of the intersections P 1 3 and P1 4 is displayed is the end point of the etching. For the environment of each of the processing chambers 10 discussed above, because of the etching state of the dry etching device 5, the user can selectively select one of two specific waves. Based on these methods, the present invention helps the user to more easily find the end of the etch process during the dry-etch process on the substrate 16 using more than one specific wave, to cope with the dry etching state on the substrate with multiple layers or Environment of the processing room. FIG. 11 is a diagram in which light emitted from a processing chamber of a semiconductor dry etching device is divided into more than one specific wave, and the emission occurs during a famous substrate etching process of a semiconductor substrate. By 4

第19頁 200402106 五、發明說明(12) 圖的光致抗蝕劑層的開孔部份所形成的圖樣以形成接觸 孔,及第1 2圖為一種圖,其說明經由檢查第1 1圖的所有 特定波間的相互關連之運算及經由關於特定波的波長之 其他運算所得到的主要因素,其說明根據乾蝕刻時間的 可辨識關係線。 參考第11及12圖,許多接觸孔於第3圖的半導體基材 上形成,光致抗蝕劑層2 6及第一至第四層1 8、2 0、2 2、 及2 4沉積在半導體基材1 6上。在半導體基材1 6上的接觸 孔洞之形成係根據相關技藝使用光致抗蝕劑2 6做為遮罩 一個一個地乾蝕刻第一至第四層1 8、2 0、2 2、及2 4而形 成。半導體基材1 6經由接觸孔洞而露出,於此,第一至 第四層1 8、2 0、2 2、及24與電漿反應,及結果,它們得 到彼此不同的波長及形成在加工室1 0内部的光,如第1圖 所示。該光通過裝設在加工室壁的觀察孔3 0,且由偵測 部份3 2偵測,該光在連接至該偵測部份3 2的該偵測器34 被光譜化,且被分成超過一個特定波。根據乾蝕刻方 法,這些特定波係由將光譜再分為具超過一個波長的光 譜軌跡而得到。第1 1圖係由在該光上進行光譜分析及繪 製特定波W 1 1、W 1 2、W 1 3及W1 4在半導體乾蝕刻裝置5而得 到。然而,使用者常困難讀取該圖,以在預先決定的乾 I虫刻時間經由特定波的執跡發現I虫刻終點,此是因為該 圖不像第7至1 0圖的圖,該圖未示出於任何乾蝕刻時間期 間在特定波W 1 1、W 1 2、W 1 3及W1 4的特定部份。因此,為 發現蝕刻終點,特定波W1 1、W1 2 ' W1 3及W 1 4應被標準Page 19, 200402106 V. Description of the invention (12) The pattern formed in the opening portion of the photoresist layer to form a contact hole, and Figure 12 is a diagram illustrating the inspection by checking Figure 11 The main factors obtained from the inter-related calculations of all specific waves and other calculations about the wavelengths of specific waves, are the identifiable lines of relationship based on the dry etching time. Referring to FIGS. 11 and 12, many contact holes are formed on the semiconductor substrate of FIG. 3, and a photoresist layer 26 and first to fourth layers 18, 20, 2 2, and 24 are deposited on On the semiconductor substrate 16. The formation of contact holes on the semiconductor substrate 16 is based on the related art using photoresist 26 as a mask to dry-etch the first to fourth layers one by one 18, 20, 22, and 2. 4 are formed. The semiconductor substrate 16 is exposed through the contact hole. Here, the first to fourth layers 18, 20, 22, and 24 react with the plasma, and as a result, they obtain wavelengths different from each other and are formed in the processing room. The light inside 10 is shown in Figure 1. The light passes through an observation hole 30 installed on the wall of the processing room and is detected by the detection section 32. The light is spectralized at the detector 34 connected to the detection section 32 and is Split into more than one specific wave. According to the dry etching method, these specific wave systems are obtained by dividing the spectrum into spectral trajectories having more than one wavelength. FIG. 11 is obtained by performing spectral analysis on this light and plotting specific waves W 1 1, W 1 2, W 1 3, and W 1 4 in a semiconductor dry etching apparatus 5. However, it is often difficult for the user to read the map to find the end of the I-carve through a specific wave track at a predetermined dry I-carve time. This is because the picture is not like the pictures of FIGS. 7 to 10, which The figure does not show specific portions of specific waves W 1 1, W 1 2, W 1 3 and W1 4 during any dry etching time. Therefore, to find the end of the etch, the specific waves W1 1, W1 2 'W1 3 and W 1 4 should be standardized

第20頁 200402106 五、發明說明(13) 化,或是被標準化及而後被微分。若特定波W 1 1、W 1 2、 W 1 3及W 1 4係經由長時間的乾蝕刻過程而得到,使用者必 須花費更多時間以標準化及微分特定波W 1 1、W 1 2、W 1 3及 W 1 4,及甚至當使用者經由標準化及微分繼續改變波時, 要分析已被改變的特定波為不易的。 做為解決以上問題的企圖,存在使用特定波W 1 1、Page 20 200402106 V. Description of the invention (13) Or it is standardized and then differentiated. If the specific waves W 1 1, W 1 2, W 1 3, and W 1 4 are obtained through a long dry etching process, the user must spend more time to standardize and differentiate the specific waves W 1 1, W 1 2, W 1 3 and W 1 4 and even when the user continues to change the wave through normalization and differentiation, it is not easy to analyze the specific wave that has been changed. As an attempt to solve the above problems, there are specific waves W 1 1.

W 1 2、W 1 3及W 1 4偵知蝕刻終點的另一種方法,其中使用者 不需進行標準化及微分以改變特定波W 1 1、W 1 2、W 1 3及 W14。如第1 1圖所說明,當特定波Wll 、W12、W13及W14的 波長根據乾蝕刻時間以即時模式被儲存於偵測器3 4,使 用者先指定特定波Wll、W12、W13及W14的每一個的參考 值,及將包括特定波W 1 1、W1 2、W 1 3及W 1 4的其餘波長除 以該參考值以標準化該波長。接著,使用者進行在經標 準化的波長上的變異及共變異運算,以檢查特定波⑼丨1、W 1 2, W 1 3, and W 1 4 are another method for detecting the end point of the etching. The user does not need to perform standardization and differentiation to change the specific waves W 1 1, W 1 2, W 1 3, and W14. As illustrated in Figure 11, when the wavelengths of the specific waves Wll, W12, W13, and W14 are stored in the detector 3 4 in real-time mode according to the dry etching time, the user first specifies the wavelengths of the specific waves Wll, W12, W13, and W14. The reference value of each, and the remaining wavelengths including the specific waves W 1 1, W1 2, W 1 3, and W 1 4 are divided by the reference value to normalize the wavelength. Next, the user performs mutation and covariation operations on the standardized wavelengths to check specific waves

W 1 2、W 1 3及W 1 4間的交互作用。於此,變異及共變異運算 的結果分別成為變異及共變異矩陣的元素。特徵值由矩 陣得到’及使用特徵值,使用者可得到特徵向量。這些 特徵向量為以貢獻順序排列特定波wn、W1 2、W1 3及¥14 的波長間的交互作用關係的主要因素。最後,使用者以 特徵向量及經標準化的波長取代一已知方程式以得到超 過一個關連線,一般可得到關連線與特徵向量的數目一 樣多。使用者可選擇得自具最多貢獻的特徵向量之關連 線’及忽略其他關連線。第丨2圖說明根據乾蝕刻時間的 一個關連線W1 5。因此關連線W1 5係基於具最多貢獻的特Interaction between W 1 2, W 1 3, and W 1 4 Here, the results of the mutation and covariation operations become elements of the mutation and covariation matrices, respectively. The eigenvalues are obtained from a matrix and using the eigenvalues, the user can obtain the eigenvectors. These eigenvectors are the main factor in arranging the interaction relationship between the wavelengths of specific waves wn, W1 2, W1 3, and ¥ 14 in the order of contribution. Finally, users replace a known equation with eigenvectors and standardized wavelengths to obtain more than one connection. Generally, the number of connections and eigenvectors is as large. The user can choose from the connected lines' of the feature vector with the most contributions and ignore other related lines. Fig. 2 illustrates a gate line W1 5 according to the dry etching time. Therefore, Guanlian W1 5 series is based on the features with the most contributions.

第21頁 200402106 五、發明說明(14) 徵向量而得到,其表示在乾蝕刻過程期間加工室1 〇的環 境及在基材1 6上的蝕刻狀態。使用關連線w 1 5,使用者可 容易地偵知在已知乾蝕刻時間的蝕刻終點。 如至此所討論,藉由使用在於具多層的半導體基材 上的乾蝕刻過程由組成電漿的離子或自由基所產生的 光,使用者可偵知該蝕刻終點。亦即,本發明係基於在 加工室的不同環境下,由半導體乾蝕刻裝置的偵測器光 譜化該光及自光譜形成超過一個特定波,容易地及正確 地偵知蝕刻終點的演算法。以此方式,半導體乾蝕刻裝 置能夠更容易地完成在基材或是在基材上的一個經選擇 層的蝕刻方法,以保證半導體裝置的可靠性,及以改良 在基材上半導體裝置的產率。 . 雖然本發明係關於其示例具體實施例被特別顯示及 敘述,可由熟知本技藝者了解在形式及細節上的先前及 其他變化可被進行而不偏離本發明意旨及範圍。Page 21 200402106 V. Description of the invention (14) It is obtained from the feature vector, which represents the environment of the processing chamber 10 and the etching state on the substrate 16 during the dry etching process. Using the gate line w 1 5, the user can easily detect the end of the etching at a known dry etching time. As discussed so far, the user can detect the end point of the etch by using light generated by the ions or radicals that make up the plasma in a dry etching process on a semiconductor substrate having multiple layers. That is, the present invention is based on an algorithm for easily and accurately detecting the end point of an etching by a semiconductor dry etching device's detector to spectrally illuminate the light and form more than one specific wave under different environments in the processing room. In this way, the semiconductor dry etching device can more easily complete the etching method on the substrate or a selected layer on the substrate to ensure the reliability of the semiconductor device and to improve the production of the semiconductor device on the substrate. rate. Although the present invention has been particularly shown and described with respect to its exemplified embodiments, it will be apparent to those skilled in the art that previous and other changes in form and detail may be made without departing from the spirit and scope of the invention.

第22頁 200402106 圖式簡單說明 第1圖為半導體乾蝕刻裝置的示意圖半導體基材裝設於 此。 第2圖為處理的流程圖其說明使用第1圖的半導體乾蝕刻 裝置偵知蝕刻終點之方法。 第3圖為說明於第1圖的半導體基材之截面視圖其中該半 導體基材包括一種光致抗姓劑層及一個接著一個沉積的 多重層。 第4圖為一種顯示分別對應於自第1圖的半導體乾蝕刻裝 置的加工室所射出的兩個光的相同及特定波的圖其中該 兩個光於在該加工室的兩個半導體基材的乾I虫刻期間被 偵知。 第5圖為一種說明第4圖的經標準化的波的圖。 第6圖為一種顯示與第4圖的波不同的經標準化的特定波 及標準化之後經微分特定波的圖。 第7圖為一種說明圖其顯示一種藉由將自第1圖的加工室 所射出的光分為超過一個特定波而偵知蝕刻終點及尋找 當所有特定波被看見時的乾蝕刻時間。 第8圖為一種圖其顯示在超過一個特定波的一部份符合根 據第7圖的方法之要求後使用其餘特定波而偵知蝕刻終點 的另一種方法。 第9及1 0圖分別仍為顯示在預先決定的蝕刻時間使用特定 波偵知蝕刻終點的另一種方法的圖該特定波被自許多特 定波選出這些波基於第7圖方法根據於加工室的環境被監 測0Page 22 200402106 Brief Description of Drawings Figure 1 is a schematic diagram of a semiconductor dry etching device. A semiconductor substrate is installed here. Fig. 2 is a flow chart of processing, which illustrates a method of detecting an etching end point using the semiconductor dry etching apparatus of Fig. 1. Fig. 3 is a cross-sectional view of the semiconductor substrate illustrated in Fig. 1. The semiconductor substrate includes a photoresist layer and multiple layers deposited one after the other. FIG. 4 is a diagram showing the same and specific waves corresponding to two lights emitted from the processing chamber of the semiconductor dry etching apparatus of FIG. 1, respectively, where the two lights are on two semiconductor substrates in the processing chamber. Detected during the dry I worm. FIG. 5 is a diagram illustrating the normalized wave of FIG. 4. Fig. 6 is a diagram showing a normalized specific wave different from the wave of Fig. 4 and a differentiated specific wave after normalization. FIG. 7 is an explanatory diagram showing a method for detecting an etching end point and finding a dry etching time when all the specific waves are seen by dividing the light emitted from the processing chamber of FIG. 1 into more than one specific wave. Fig. 8 is a diagram showing another method for detecting the end point of etching using the remaining specific waves after a part of more than one specific wave meets the requirements according to the method of Fig. 7. Figs. 9 and 10 are diagrams showing another method for detecting an etching end point using a specific wave at a predetermined etching time. The specific wave is selected from many specific waves. These waves are based on the method of Fig. 7 according to the processing room. Environment is monitored0

200402106 圖式簡單說明 第1 1圖為一種圖其中自半導體乾蝕刻裝置的加工室所射 出的光被改變為超過一個特定波該發射於在半導體基材 的蝕刻過程期間發生此半導體基材具許多由第4圖的光致 抗蝕劑層的開孔部份所形成的圖樣以形成接觸孔。 第1 2圖為一種圖說明經由檢查第1 1圖所有特定波間的相 互關連之運算及經由關於特定波的波長之其他運算所得 到的主要因素其說明根據乾蝕刻時間的可辨識關係線。 元件符號說明: 5半導體乾蝕刻裝置 1 0加工室 1 2下方電極 14上方電極 16半導體基材 18、20、22、24第一至第四層 2 6光致抗餘劑層 3 0觀察孔 36主要控制部份 W 1 - 1 4特定波 2 7開孔部份 2 8電力 3 2偵測部份 3 4偵測器 P 1 - 1 4交叉點 A - D指標線 W1 5關連線200402106 Brief Description of Drawings Figure 11 is a diagram in which the light emitted from the processing chamber of a semiconductor dry etching device is changed to more than a specific wave. This emission occurs during the etching process of a semiconductor substrate. This semiconductor substrate has many A pattern formed by the opening portion of the photoresist layer of FIG. 4 to form a contact hole. Fig. 12 is a diagram illustrating the main factors obtained by examining the correlation between all the specific waves in Fig. 11 and other calculations regarding the wavelength of the specific wave. It illustrates the identifiable relationship line based on the dry etching time. Element symbol description: 5 semiconductor dry etching device 1 0 processing chamber 1 2 lower electrode 14 upper electrode 16 semiconductor substrate 18, 20, 22, 24 first to fourth layer 2 6 photoresistive agent layer 3 0 observation hole 36 Main control part W 1-1 4 Specific wave 2 7 Opening part 2 8 Power 3 2 Detection part 3 4 Detector P 1-1 4 Crossing point A-D indicator line W1 5 Off connection

第24頁Page 24

Claims (1)

200402106 六、申請專利範圍 1. 一種在一乾餘刻過程中偵知一钱刻終點之方法,該方 法包括步驟: 於插入一加工室的一半導體基材上執行一電漿:餘刻過程 (或乾蝕刻過程); 偵測該電漿蝕刻過程期間所產生的超過一個之特定波; 使用一參考值標準化每一個特定波; 微分每一個經標準化的特定波; 計算在經標準化及而後經微分的特定波中具’ 0’微分值的 迴折點之數目;及 基於所計算的迴折點之數目檢查一蝕刻終點。 2. 根據申請專利範圍第1項的方法,其中偵知超過一個 特定波的步驟包括子步驟: 以即時模式光譜化在該乾蝕刻過程期間自加工室射出的 光;及 根據乾蝕刻過程,細分該光譜為具超過一個波長的光譜 軌跡。 3 . 根據申請專利範圍第1項的方法,其中該參考值為該 特定波的一最大尖峰值或小於該最大尖峰值的任何值。 4. 根據申請專利範圍第1項的方法,其中計算該迴折點 之特徵在於計算通過包括一經預先決定±經允許(容 許)極限的一迴折帶及一具’ 0 ’微分值的迴折點之數目。 5. 根據申請專利範圍第1項的方法,其中計算該迴折點 之特徵在於計算具一 ’ 0 ’ 微分值的迴折點數目及於已被 迴折一次後未被迴折的連續迴折點數目。200402106 VI. Scope of patent application 1. A method for detecting the end point of a money engraving process in a dry process. The method includes the steps of: performing a plasma on a semiconductor substrate inserted into a processing chamber: the free process (or Dry etching process); detecting more than one specific wave generated during the plasma etching process; using a reference value to normalize each specific wave; differentiating each normalized specific wave; calculating the normalized and then differentiated The number of retrace points with '0' differential values in a particular wave; and checking an etch endpoint based on the calculated number of retrace points. 2. The method according to item 1 of the scope of patent application, wherein the step of detecting more than one specific wave includes sub-steps: spectroscopy light emitted from the processing chamber during the dry etching process in an instant mode; The spectrum is a spectral trace with more than one wavelength. 3. The method according to item 1 of the scope of patent application, wherein the reference value is a maximum spike of the specific wave or any value smaller than the maximum spike. 4. The method according to item 1 of the scope of patent application, wherein the calculation of the rebate point is characterized by the calculation of a rebate band including a previously determined ± permitted (allowable) limit and a rebate with a '0' differential value The number of points. 5. The method according to item 1 of the scope of patent application, wherein the feature of calculating the rebate point is to calculate the number of rebate points with a '0' differential value and the consecutive rebates that have not been refolded after being refolded once. The number of points. 第25頁 200402106 六、申請專利範圍 6. 根據申請專利範圍第4項的方法,其中該經允許極限 範圍自0至0 · 1 5。 7. 根據申請專利範圍第1項的方法,其中被計算的該迴 折點數目範圍自0至1,0 0 0。 8. 根據申請專利範圍第1項的方法,其中計算在該經標 準化及經微分的特定波中具’ 0 ’微分值的迴折點之數目係 在經過一預先決定的時間後進行。 9. 根據申請專利範圍第1項的方法,其中該經標準化的 特定波至少被微分一次。 10. 根據申請專利範圍第1項的方法,其中在該迴折點被 計算後,該餘刻終點於其值大於或小於得自該自超過一 個之經標準化及經微分的特定波之一所選擇的斜率值之 點被檢查。 11. 根據申請專利範圍第1項的方法,其中該蝕刻終點係 藉由自光偵測具一單一波長的一個特定波而在一預先決 定的乾蝕刻時間被檢查。 12. 根據申請專利範圍第1項的方法,其中檢查該蝕刻終 點可由自光形成之該特定波及接著尋找具當所有特定波 被看見的要求之一預先決定的乾#刻時間而實現。 13. 根據申請專利範圍第1項的方法,其中檢查該蝕刻終 點可由得自光形成之該特定波及接著在一預先決定的乾 蝕刻時間選擇該特定波中的其中一個而實現。 14. 根據申請專利範圍第1項的方法,其中檢查該蝕刻終 點可藉由於檢查具當除了一個特定波外其餘特定波被看Page 25 200402106 6. Scope of patent application 6. The method according to item 4 of the scope of patent application, wherein the permissible limit ranges from 0 to 0 · 15. 7. The method according to item 1 of the patent application range, wherein the number of calculated rebates ranges from 0 to 1, 0 0 0. 8. The method according to item 1 of the scope of patent application, wherein the number of retrace points having a '0' differential value in the standardized and differentiated specific wave is calculated after a predetermined time has elapsed. 9. A method according to item 1 of the patent application, wherein the standardized specific wave is differentiated at least once. 10. The method according to item 1 of the scope of patent application, wherein after the rebate point is calculated, the end point of the moment is at a value greater than or less than one of the standardized and differentiated specific waves obtained from more than one The point of the selected slope value is checked. 11. The method according to item 1 of the patent application range, wherein the etching end point is inspected at a predetermined dry etching time by detecting a specific wave with a single wavelength from the light. 12. The method according to item 1 of the scope of patent application, wherein the inspection of the etching end point can be achieved by the specific wave formed from light and then looking for a dry time with a predetermined time when one of the requirements for all the specific waves is seen. 13. The method according to item 1 of the patent application scope, wherein checking the etch end point can be achieved by one of the specific wave obtained from light and then selecting the specific wave at a predetermined dry etching time. 14. The method according to item 1 of the scope of patent application, wherein the inspection of the etching end point can be seen by the inspection tool when a specific wave other than a specific wave is viewed. 第26頁 200402106 六、申請專利範圍 見的要求之一預先決定的乾蝕刻時間後,檢查當該一個 特定波被看見的另一預先決定的乾蝕刻時間而進行。 15. 根據申請專利範圍第1項的方法,其中檢查該蝕刻終 點可藉由加倍地處理在加工室内的環境被改變後及在加 工室内的環境被穩定化後被分別見到之該特定波,及使 用根據加工室的環境得自該特定波之一所選擇的特定波 而實現。 16. —種在一乾蝕刻過程中偵知一蝕刻終點之方法,該 方法包括步驟: 於插入一加工室的一半導體基材上執行一電漿蝕刻過程 (或乾蝕刻過程); 偵測該電漿飯刻過程期間所產生的超過一個之特定波; 使用一參考值標準化每一個特定波; 對該經標準化的特定波的個別波長形成一變異及共變異 矩陣; 得到該變異及共變異矩陣的特徵值; 用該特徵值得到特徵向量; 自該特徵向量選擇超過一個之主要因素; 以超過一個主要因素及該特定波的波長代入一已知方程 式以得到關連線;及 使用該關連線的其中一個於一預先決定的乾蝕刻時間檢 查一蝕刻終點。 17. 根據申請專利範圍第1 6項的方法,其中偵知超過一 個特定波的步驟包括子步驟:Page 26 200402106 VI. Scope of patent application After one of the pre-determined dry etching times, check another predetermined dry etching time when the one particular wave is seen. 15. The method according to item 1 of the scope of patent application, wherein checking the end point of the etching can be doubled to see the specific wave after the environment in the processing chamber is changed and after the environment in the processing chamber is stabilized, And it is achieved using a specific wave selected from one of the specific waves according to the environment of the processing room. 16. —A method for detecting an etching end point during a dry etching process, the method comprising the steps of: performing a plasma etching process (or dry etching process) on a semiconductor substrate inserted into a processing chamber; detecting the electrical More than one specific wave generated during the process of making rice meal; using a reference value to standardize each specific wave; forming a mutation and co-variation matrix for the individual wavelengths of the standardized specific wave; obtaining the variation and co-variation matrix Eigenvalues; use the eigenvalues to obtain eigenvectors; select more than one major factor from the eigenvectors; substitute a known equation with more than one major factor and the wavelength of the specific wave to obtain the connection; and use the connection One checks an etch endpoint at a predetermined dry etch time. 17. The method according to item 16 of the scope of patent application, wherein the step of detecting more than one specific wave includes sub-steps: 第27頁 200402106 六、申請專利範圍 以即時模式光譜化在該乾蝕刻過程期間自該加工室射出 的光;及 根據該乾蝕刻過程,細分該光譜為具超過一個波長的光 譜執跡。 18. 根據申請專利範圍第1 6項的方法,其中該主要因素 為基於關於在特定波間的交互作用關係的貢獻之依序排 列的特徵向量。 19. 根據申請專利範圍第1 6項的方法,其中該蝕刻終點 藉由使用得自具對交互作用最多貢獻的一特徵向量之關 連線的其中一個而於一預先決定的乾蝕刻時間被檢查。Page 27 200402106 VI. Scope of patent application In a real-time mode, the light emitted from the processing chamber during the dry etching process is spectrumd; and according to the dry etching process, the spectrum is subdivided into spectral traces with more than one wavelength. 18. The method according to item 16 of the scope of patent application, wherein the main factor is an ordered feature vector based on the contribution of the interaction relationship between specific waves. 19. The method according to item 16 of the scope of patent application, wherein the etching end point is checked at a predetermined dry etching time by using one of the relations obtained from a feature vector having the largest contribution to the interaction. 第28頁Page 28
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