TW200305375A - An expanded snack, and method and apparatus for producing the same - Google Patents

An expanded snack, and method and apparatus for producing the same Download PDF

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Publication number
TW200305375A
TW200305375A TW092105595A TW92105595A TW200305375A TW 200305375 A TW200305375 A TW 200305375A TW 092105595 A TW092105595 A TW 092105595A TW 92105595 A TW92105595 A TW 92105595A TW 200305375 A TW200305375 A TW 200305375A
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TW
Taiwan
Prior art keywords
stationary
hollow tube
food
rotating
extrudate
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TW092105595A
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Chinese (zh)
Inventor
Taisuke Yamane
Takahiro Miura
Shuji Akimoto
Toshio Sato
Kunio Kudo
Original Assignee
Meiji Seika Kaisha
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Publication of TW200305375A publication Critical patent/TW200305375A/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/52Aerated, foamed, cellular or porous products
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16Extruding machines
    • A21C11/20Extruding machines with worms
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/08Machines for twisting strips of dough, e.g. for making pretzels
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54Composite products, e.g. layered, coated, filled
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • A23L7/17Preparation of puffed cereals involving preparation of meal or dough as an intermediate step by extrusion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding
    • A23P30/25Co-extrusion of different foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • A23P30/32Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
    • A23P30/34Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment by extrusion-expansion

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Confectionery (AREA)
  • Formation And Processing Of Food Products (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The present invention provides an expanded snack having a characteristic shape and finished to have an individual taste or texture, and a method and an apparatus for producing such expanded snack. The expanded snack wherein extrudates in a form of a plurality of threads are integrally twisted. Moreover, the method for producing the expanded snack characterized by including steps of extruding a snack dough, gradually reducing thickness of the extruded snack dough after the extruded snack dough has been maintained at a constant thickness, forming the snack dough which has been reduced in thickness into extrudates in a form of a plurality of continuous threads, twisting together the extrudates in a form of a plurality of threads, cutting the extrudates which have been twisted together, and drying the extrudates which have been cut.

Description

200305375 玖、發明說明 【發明所屬之技術領域】 本發明係關於一種膨脹食品,及其之製造方法及裝置, 且更特定言之係關於經由整體扭轉線狀擠出物而製得之膨 脹食品,及製造此種膨脹食品之方法及裝置。 【先前技術】 迄今爲止’關於製造生麵糰產品之方法,已將供擠出成 型用之擠塑機的模頭部分與張開成S形且由砲銅(giIn ηα e t a 1 )或氟樹脂製成之噴嘴結合,及將生麵糰自其之噴嘴 孔洞擠出’並經由切割成「G e m e 1 1 i (義大利文)」型短生 麵糰產品而成形。 在另一種製造方法中,使用擠塑螺桿利用壓力將外皮材 料自供給裝置供給至具有供給入口之機筒。經壓力供給之 外皮材料藉由設置於機筒內側下部之似短漏斗形狀之靜止 噴嘴環向下導引,並經擠塑。然後呈經安裝至在用於供給 餡料之旋轉管外側下部之小刀片切割之狀態之經擠塑的外 皮材料藉由安裝至在不同速度及相同方向下旋轉之餡料供 給管之末端之噴嘴及在外皮材料供給裝置之供給入口之外 部噴嘴的結合作用,而以均勻厚度包裹於在餡料供給管內 向下流動之餡料的外圍。(例如,參見jp-A_59-l7955(第 1至3頁’圖1至3 )(此處所使用之術語「j p _ A」係指「未 經審查已公開的日本專利申請案」))。 然而,即使係利用如前所述之習知製造方法製得之 「G e m e 1 1 i」型的短生麵糰產品,及將外皮材料以均勻厚 6 3 ] 2/發明說明書(補件)/92-06/92105595 200305375 度螺旋包裹於餡料外圍之方法’亦無法將產品製成爲具有 具獨特性之風味或質地或口感等等。 鑑於以上說明,本發明之一目的爲提供一種具有獨特形 狀且經製成爲具有個別風味或質地之膨脹食品,及此種膨 脹食品之製造方法及裝置。 【發明內容】 本發明之目的爲提供一種由呈扭轉在一起之複數個線 料形態之擠出物製得的膨脹食品,例如,如圖7、8及9 所示。 根據此結構,由於呈複數個線料形態之擠出物經扭轉在 一起,因而可提供具有獨特形狀且經製成爲具有個別風味 或質地之膨脹食品。 此外,在前述之膨脹食品中,前述擠出物之線料的數目 爲兩個以上,但十六個以下較佳。 根據此結構,經由將擠出物之線料的數目設爲兩個以 上,但十六個以下,可提供具有,例如,誘人外觀的膨脹 食品。 此外,前述之膨脹食品的水含量爲3至0 . 1重量百分比 較佳。根據此結構,可提供具有,例如,誘人質地的膨脹 食品。 本發明之目的爲提供例如,如圖6所示之膨脹食品的製 造方法,其包括下列步驟:擠塑食品生麵糰;將前述經擠 塑之食品生麵糰形成爲呈複數個連續線料形態之擠出物; 將前述之呈複數個線料形態之擠出物扭轉在一起;切割前 7 312/發明說明書(補件)/92-06/92105595 200305375 述之經扭轉在一起之擠出物;及將前述經切割之擠出物乾 燥。 根據此結構,由於將食品生麵糰形成爲呈複數個連續線 料形態之擠出物,將前述呈複數個線料形態之擠出物扭轉 在一起,切割及乾燥,因而可提供用於製造具有獨特形狀 且經製成爲具有個別風味或質地之膨脹食品的膨脹食品製 造方法。 在前述用於製造膨脹食品之方法中,在將前述經擠塑之 食品生麵糰形成爲呈複數個連續線料形態之擠出物之前, 於將前述經擠塑之食品生麵糰維持於恒定厚度之後,使食 品生麵觸之厚度逐漸減小將較佳。 本發明之目的爲提供如圖1及2所示之膨脹食品製造裝 置100,其包括用於擠塑食品生麵糰之擠塑機1;前述食 品生麵糰經擠入之靜止中空管7;用於與靜止中空管7共 同形成間隙9之靜止心桿8 ;經裝置成沿靜止心桿8之外 圍面滑動,且具有複數個相對於靜止心桿8於垂直方向打 開之凹處1 1的旋轉噴嘴1 2 ;用於將經於旋轉噴嘴1 2中 形成之呈複數個線料形態之擠出物扭轉在一起,及邊將擠 出物引入邊將其切割之切割裝置4 ;及將前述經切割之擠 出物乾燥之乾燥機器5。 根據此結構,呈複數個連續線料形態之擠出物可經由使 自擠塑機1擠塑得之食品生麵糰,例如,通過由靜止中空 管7及靜止心桿8所形成之間隙9,及藉由擠塑機1、靜 止中空管7、靜止心桿8及旋轉噴嘴12而自旋轉噴嘴12 8 312/發明說明書(補件)/92-06/92105595 200305375 之複數個凹處1 1擠出而製得。此外,經由將經於旋轉噴 嘴1 2中形成之呈複數個線料形態之擠出物扭轉在一起, 利用切割裝置4邊將膨脹食品引入邊將其切割,及利用乾 燥機器5將經切割之擠出物乾燥,可提供產生具有獨特形 狀且經製成爲具有個別風味或質地之膨脹食品之用於製造 膨脹食品的裝置。 在前述之膨脹食品製造裝置1 0 0中,設置利用旋轉心桿 8作爲軸,環繞其之終端部分1 8旋轉,並與旋轉噴嘴1 2 成爲一體之旋轉中空管1 3將較佳;且此裝置係經構造成 使經於旋轉噴嘴1 2中形成之呈複數個線料形態之擠出物 被擠入至旋轉中空管13中,其後再扭轉在一起。 此外,在如前所述之膨脹食品製造裝置1 0 0中,由靜止 中空管7及靜止心桿8所形成之間隙9係經形成爲於在食 品生麵糰之前進方向中維持恒定寬度之後逐漸變窄將較 佳。 本發明之目的爲提供一種膨脹食品製造裝置1 〇 Q,其如 圖1及2所示包括設有用於擠出食品生麵糰之開口的擠塑 機1 ;於其之一端設有與擠塑機1之開口結合之開口,及 於另一端設有其之口徑直徑減小之開口的靜止中空管7 ; 插於靜止中空管7內,以與靜止中空管7共同提供間隙9 之靜止心桿8 ;經裝置成沿靜止心桿8之外圍面滑動,且 具有複數個凹處1 1之旋轉噴嘴1 2 ;及與旋轉噴嘴1 2成 列設置,以與其整體連結,及利用旋轉心桿作爲軸而環繞 旋轉心桿8旋轉之旋轉中空管1 3。 9 312/發明說明書(補件)/92-06/92105595 200305375 根據此結構’經由使自擠塑機1擠出之食品生麵糰通過 由靜止中空管7及靜止心桿8所形成之間隙9,及藉由擠 塑機1、靜止中空管7、靜止心桿8及旋轉噴嘴1 2而自旋 轉噴嘴12之複數個凹處11擠入至旋轉中空管13中,可 提供產生具有獨特形狀且經製成爲具有個別風味或質地之 張食品之用於製造膨張食品的裝置。 此外,在如前所述之膨脹食品製造裝置1 〇 〇中,靜止心 桿8包括經由減小其直徑而形成之終端部分1 8 ;旋轉中空 管1 3係經構造成利用靜止心桿8作爲軸而環繞其之終端 部分18旋轉;經於旋轉噴嘴12中形成之呈複數個線料形 態之膨脹食品被擠入至旋轉中空管13中,其後再扭轉在 一起將較佳。 此外,在如前所述之膨脹食品製造裝置1 0 0中,旋轉噴 嘴1 2之複數個凹處1 1於靜止心桿8之徑向中具有再一間 隙1 〇將較佳,此再一間隙1 〇較形成於前述靜止中空管7 之其之口徑直徑減小之側之開口的間隙9窄。 此外,在如前所述之膨脹食品製造裝置1 0 0中,設置在 靜止中空管7之口徑直徑減小之位置與靜止中空管7之內 圍面結合,而與內圍面齊平的固定密封17;設置於固定密 封1 7與旋轉噴嘴1 2之間,與旋轉噴嘴1 2結合且可相對 於固定密封1 7滑動之密封1 6 ;用於對密封1 6施壓之彈 性體2 2 ;用於擋住彈性體2 2之壓力調整螺帽2 3 ;及整體 包括旋轉噴嘴1 2、密封1 6、旋轉中空管1 3、彈性體2 2 及壓力調整螺帽2 3之旋轉模頭1 9將較佳。 10 312/發明說明書(補件)/92-06/92105595 200305375 此外’在如前所述之膨脹食品製造裝置1 Q 〇 ^ 於引動旋轉模頭1 9使其旋轉之外部傳動裝置2 ( 頭1 9 ’包括環繞旋轉模頭1 9嚙合之齒輪2 1 ;外 置2 Q係經構造成使旋轉模頭i 9透過齒輪2 ;L而 再者’在如前所述之膨脹食品製造裝置i + 旋轉中空管1 3相通,且可將經於旋轉噴嘴1 2中 複數個線料形態之擠出物切割之切割裝置4 ;及 切割之擠出物乾燥之乾燥機器5將較佳。 本發明之目的係要提供,例如,如圖1所示之 食品之方法,其包括下列步驟:啓動在如前所述 況中之膨脹食品製造裝置1 〇 〇 ;及將食品原料供 經啓動之膨脹食品製造裝置。 本發明之目的係要提供,例如,如圖6所示之 食品之方法,其包括下列步驟:利用擠塑機將食 擠入至由靜止中空管及靜止心桿之組合所形成之 使食品生麵糰前進通過具有恒定寬度之間隙,其 品生麵糰於逐漸變窄的狹窄間隙中減小厚度;自 沿靜止心桿之外圍面滑動,且具有複數個相對於 於垂直方向中打開之凹處之旋轉噴嘴製得呈複數 料形態之擠出物;將擠出物擠入至利用靜止心桿 繞靜止心桿之終端部分旋轉,且與旋轉噴嘴成爲 轉中空管中;邊將呈複數個線料形態之擠出物引 裝置中,邊將其扭轉在一起;切割;及乾燥。 本發明之目的爲提供,例如,如圖1及2所示 312/發明說明書(補件)/92-06/92105595 1,設置用 );旋轉模 部傳動裝 旋轉。 ,設置與 形成之呈 將前述經 製造膨脹 之任何情 給至前述 製造膨脹 品生麵糰 間隙中; 後再使食 經裝置成 靜止心桿 個連續線 作爲軸環 一體之旋 入至切割 之製造膨 11 200305375 脹食品之裝置,其包括:與靜止中空管7之開口結合之擠 塑機i ’此靜止'中空管7具有在其之另一端之直徑減小的 另一開口;插入至靜止中空管7中,且與靜止中空管7共 问提供間隙9之靜止心桿8 ;在靜止中空管7之另一端之 開口直徑減小之位置與靜止中空管7之內圍面結合,而與 內圍面齊平的固定密封1 7 ;具有複數個凹處1 1,且經裝 置成環繞靜止心桿8之外圍面滑動之旋轉噴嘴1 2,此靜止 心桿8之直徑減小,而在靜止中空管7之其之口徑直徑減 小之另一端的位置留下狹窄間隙1 Q ;設置於固定密封i 7 與旋轉噴嘴1 2之間,與旋轉噴嘴1 2結合之密封1 6 ;經 壓力調整螺帽2 3阻擋,以對相對於固定密封1 7滑動之密 封1 6施壓之彈性體2 2 ;與旋轉噴嘴1 2成列設置以與其 整體相連,並利用直徑減小之靜止心桿8作爲軸而環繞其 之終端部分1 8旋轉的旋轉中空管1 3 ;旋轉模頭1 9,其中 整體包括具有凹處1 1之旋轉噴嘴1 2、密封1 6、旋轉中空 管1 3、彈性體2 2、及壓力調整螺帽2 3 ;使旋轉模頭1 9 可藉由外部傳動裝置2 〇透過環繞旋轉模頭1 9嚙合之齒輪 2 1旋轉的結構;與旋轉中空管1 3相通之切割裝置4 ;及 乾燥機器5。 本發明係以20〇2年3月15日於日本提出申請之日本專 利申請案第2 0 0 2 - 7 1 7 〇 9號爲基礎,將其內容倂入本文爲 參考資料。 透過以下之本發明的詳細說明,當可更加明瞭本發明。 本發明之進一步的應用範圍將可由以下之詳細說明而明 12 312/發明說明書(補件)/92-06/92105595 200305375 白。然而,詳細說明及特定實施例經揭示作爲本發明之較 佳具體例,其僅作爲說明用。熟悉技藝人士由此詳細說明 當可明白在本發明之精神範圍內的各種變化及修改。 本申請人無意將揭示於文中之任何實施例呈現給大 眾,且應將字面上可能不包括於申請專利範圍中之此等變 化及修改在相等教義下解釋爲本發明之部分。 【實施方式】 現將參照圖式說明本發明之一具體例。應注意該等彼此 相等或相關之元件將以相同的元件編號或符號指示,且將 省略重複的說明。 以下將說明經扭轉在一起,切割,乾燥,及根據需求進 行調味處理以呈現扭轉線料之整體形狀之由呈複數個線料 形態之擠出物製得之膨脹食品,及其之製造方法及裝置。 將原料裝入至如圖1所示之單螺桿或雙螺桿擠塑機1之 料斗2中,且膠凝化而製得食品生麵糰。藉由將擠出物成 型之裝置3,擠出呈複數個線料形態之擠出物,並將其扭 轉在一起。經由將呈複數個線料形態之擠出物邊引入至切 割裝置4中邊切割成適當尺寸,可製得整體呈現扭轉線料 形狀之膨脹食品。然後使膨脹食品於乾燥機器5中乾燥, 直至其具有約2重量百分比之水含量爲止,及最終於調味 裝置6中根據需求進行調味處理,因而製得作爲最終產品 的膨脹食品。應注意在下文中分別將在於旋轉噴嘴1 2中 脹目U之材料稱爲「食品生麵糰」(s n a c k d 〇 u g h ),於膨 脹後之材料稱爲「擠出物」(extrudates),及將於透過 13 312/發明說明書(補件)/92-06/92105595 200305375 乾燥機器5乾燥後之材料稱爲「膨脹食品」(expandeci snack) 〇 以下將參照以放大圖顯示如以上於圖1中所示之擠出物 成型裝置3之圖2、3、4及5,說明其之構造及工作步驟。 經由圖1中之擠塑機i將食品生麵糰擠入至如圖2所示 由靜止中空管7及靜止心桿8之組合所形成之間隙9中, 且藉由自間隙9逐漸變窄之狹窄間隙1 〇而減小厚度。然 後藉由經裝置成沿靜止心桿8之外圍面滑動,且具有複數 個相對於靜止心桿8於垂直方向打開之凹處1 1的旋轉噴 嘴1 2 ’形成呈複數個連續線料形態之擠出物,並將其擠入 至環繞與旋轉噴嘴1 2成爲一體之靜止心桿8旋轉之旋轉 中空管1 3中。旋轉中空管1 3係裝設於旋轉噴嘴1 2之面 的線中,藉此將線狀擠出物擠出,且其在與旋轉噴嘴相同 的角速度下旋轉。將自旋轉噴嘴i 2擠出之呈複數個連續 線料形態之擠出物扭轉在一起,邊將其引入至圖1中之切 割裝置4 ’邊利用切割裝置切割,且將其乾燥而得膨脹食 品。 以下將更詳細說明膨脹食品,及製造此種膨脹食品之方 法及裝置。 圖1係槪略顯示根據本發明之一具體例之膨脹食品製造 裝置1 0 0的圖式。膨脹食品製造裝置1 〇 0包括擠塑機1、 裝置3、切割裝置4、乾燥機器5及調味裝置6。擠塑機i 係用於擠出食品生麵糰,裝置3係用於將自擠塑機1濟出 之食品生麵糰成型成呈複數個線料形態之擠出物,切割裝 14 312/發明說明書(補件)/92-06/92105595 200305375 μ 4係用於邊將經擠出物成型裝置3成型之呈複數個線料 形恶之擠出物引入邊將其切割,而乾燥機器5係將經切割 之擠出物乾燥,及調味裝置6可將經乾燥之擠出物調味。 以下將說明裝置之各別構造。 膨脹食品製造裝置0 〇更設有將食品原料供給至擠塑機 1之原料供給裝置2 a。原料供給裝置2 a包括料斗2及定 里進器(未圖不)。料斗2可貯備原料,並將貯備原料供 給至擠塑機。而定量進給器能將原料定量供給至料斗2。 料斗2係設置於稍後即將說明之機筒(barrel ) 之後端 (圖式中之左手邊)上方,且其係經構造成藉由重力將原料 供給至機筒2 5。 在此將說明擠塑機1。可將單螺桿或雙螺桿擠塑機使用 作爲擠塑機1。可使用利用原料之摩擦作用或設有加熱裝 置之類型的自加熱型擠塑機。在此具體例中,將參照使用 在如圖1所示之擠塑機1之機筒2 5上設有加熱裝置之類 型的情況進行說明。 此外,可使用具有單螺桿及雙螺桿之任一者的擠塑機 1。在此具體例中,將參照使用雙螺桿擠塑機之情況進行 說明。雙螺桿擠塑機具有稍後即將說明之兩螺桿2 6,且其 相較於單螺桿擠塑機具有優異的剪切力、捏合力及原料之 移動能力。 擠塑機1具有經裝置成可旋轉之螺桿2 6,及機筒2 5作 爲覆蓋螺桿2 6之外殼。且機筒2 5相對於螺桿2 6之外圍 具有些微餘隙。機筒2 5及螺桿2 6構成將原料施壓之加壓 15 312/發明說明書(補件)/92-06/92105595 200305375 段。些微餘隙爲約0 . 5毫米或以下較佳。設置如前所述之 兩螺桿2 6。兩螺桿2 6係於水平方向(在圖式中之深度方 向)平行設置,且以彼此嚙合的狀態嵌於機筒2 5中。兩螺 桿2 6係藉由稍後即將說明之傳動段2 7而經傳動成在相同 方向中旋轉。螺桿2 6經由在螺桿2 6之旋轉軸的方向中擠 塑原料,而對原料施壓。此外,螺桿2 6經由旋轉而將原 料與水捏合。原料將使用,例如,液體(水、油等等),或 原來包含於原料本身中之液體,而於機筒2 5中加壓、捏 合及剪切,並經形成爲食品生麵糰。 機筒2 5係由單一區或複數個結合在一起之單一區所形 成。在圖式中說明由四個區形成之機筒作爲例子。機筒2 5 係以使各區可具有,例如,各別不同溫度的方式所構成。 此外,機筒2 5具有用於接受原料供給之原料引入口及在 後端之用於接受水供給之水引入口。原料係自原料引入口 經由稍後即將說明之料斗2供給至機筒2 5,且水係自水引 入口供給。應注意使用於此具體例中之螺桿2 6及機筒2 5 係經設計供專門用於加工食品’且更特定言之係用於製造 膨腹食品之類型。 再者,擠塑機1設有用於傳動螺桿2 6使其旋轉之傳動 段2 7。傳動段2 7係設置於機筒2 5之後端,且將螺桿2 6 之後端與其相連。傳動段2 7包括,例如,用於傳動螺桿 2 6,以致可改變螺桿2 6之旋轉的變流馬達。傳動段2 7可 傳動螺桿2 6 ’以使其在’例如’每分鐘2 Q Q至4 0 0轉 (r . p . m )下旋轉。 16 312/發明說明書(補件)/92-〇6/921 〇5595 200305375 待加入至擠塑機1之料斗2中之原料可爲作爲主材料之 穀物、穀粉、塊根農作物粉、豆粉等等。此外,可根據需 求而將作爲原料之乳製品、糖、著色劑、調味料等等加至 主材料。將適量的水或油,或者水及油兩者加至材料,並 利用擠塑機1膠凝化而得食品生麵糰。 關於穀物及榖粉,可列舉小麥榖粒、小麥粉、黑麥榖粒、 黑麥粉、玉米粒、玉米粉、玉米澱粉等等,關於塊根農作 物粉,可列舉洋芋片、洋芋泥、地瓜粉等等,及關於豆粉, 可列舉黃豆粉、大豆蛋白質粉、赤豆粉、嫩豌豆粉等等。 可適當地選擇其之至少一者,並經由混合而使用。 此外,擠塑機1設有用於擠出食品生麵糰之開口。此外, 在開口設有一外部裝置,其係,例如,可將稍後即將說明 之靜止中空管7之開口結合至擠塑機1之開口的模頭部分 B ° 擠出物成型裝置3包括食品生麵糰經自擠塑機1擠入之 靜止中空管7,與靜止中空管7共同形成間隙9之靜止心 桿8,及經裝置成沿靜止心桿8之外圔面滑動,且具有複 數個相對於靜止心桿8於垂直方向打開之凹處1 1 (見圖2 ) 的旋轉噴嘴12。在靜止中空管7之一端形成與擠塑機1 之開口結合之開口,且在另一端形成口徑減小的開口。具 有減小口徑之開口係相較於,例如,結合至擠塑機1之開 口的開口而減小。將參照圖2詳細說明擠出物成型裝置3。 切割裝置4與稍後即將說明之旋轉中空管1 3 (見圖2 ) 相通,且其係經構造成將透過旋轉噴嘴1 2形成之呈複數 17 312/發明說明書(補件)/92-06/92105595 200305375 個線料形態之擠出物切割。此外,切割裝置4係經構造成 將透過旋轉噴嘴1 2形成之呈複數個線料形態之擠出物扭 轉,並邊將其引入邊切割。此外,切割裝置4之切割刀片 係以與稍後即將說明之旋轉噴嘴1 2之旋轉方向相交的方 式旋轉。切割裝置4係以經由將呈複數個線料形態之擠出 物直線引入至切割裝置4中以將其扭轉在一起,及進行切 割以呈現扭轉線料形態之方式而建造。 如圖3 ( a )之透視圖所示,靜止心桿8係固定至模頭部 分B,模頭部分B係鄰接擠塑機1設置,且與靜止中空管 7成爲一體。在固定部分1 4形成許多使經由透過擠塑機i 膠凝化而製得之食品生麵糰可通過的孔洞1 5。同時,固定 部分1 4承載及固定靜止心桿8之一端。更明確言之,靜 止心桿8係經裝置成經由固定部分1 4而配合至模頭部分 B,即擠塑機1之開口。此外,靜止中空管7係以使擠塑 機1之模頭部分B,即擠塑機1之開口與靜止中空管7之 開口可彼此配合的方式裝置。此外,如圖3 ( b )中之沿圖工 之線X - X之剖面圖所示,形成於固定部分1 4中之許多孔 洞1 5係靠近靜止心桿8之外圍於圓周方向以等距離設 置,以與形成於靜止心桿8與靜止中空管7之間的間隙9 配合。換言之,經自擠塑機1之開口擠出之食品生麵糰將 通過固定部分1 4中之孔洞1 5,且將被擠入至間隙9中。 參照圖2,將進一步說明擠出物成型裝置3。圖2係被 圖1之虛線圈起之部分的放大剖面圖。應注意靜止心桿8 之截面並未示於圖2中。靜止心桿8係經插入至靜止中空 18 3 ] 2/發明說明書(補件)/92-06/92105595 200305375 管7中’而與靜止中空管7共同形成間隙9。形成於靜止 中空管7與靜止心桿8之間的間隙9係以使於具有恒定厚 度之區域之後,在食品生麵糰之擠塑方向中(在圖式中之 箭頭符號A的方向中)使間隙9之厚度減小的方式形成。 以此方式,在鄰接於靜止中空管7之口徑減小處的開口形 成較鄰接於結合至擠塑機1之開口之間隙9窄的狹窄間隙 10° 此外,擠出物成型裝置3包括與旋轉噴嘴1 2成列設置, 以與其整體連接,並環繞靜止心桿8旋轉之旋轉中空管 1 3。靜止心桿8具有一經由減小其直徑而形成之終端部分 1 8。再者,旋轉中空管1 3係經構造成環繞與旋轉噴嘴工2 成爲一體之靜止心桿8之終端部分1 8旋轉。明確言之, 旋轉噴嘴12及旋轉中空管13在相同的角速度下環繞靜止 心桿8之終端部分1 8整體旋轉。更明確言之,透過旋轉 噴嘴1 2形成之呈複數個線料形態之擠出物被擠入至旋轉 中空管13中,然後再扭轉在一起。 旋轉噴嘴1 2中之複數個凹處1 1形成在靜止心桿8之徑 向中較鄰接於靜止中空管7之口徑減小處之開口形成之間 隙1 0窄的間隙。應注意旋轉噴嘴i 2中之凹處1 1的數目 係對應於稍後即將說明之擠出物之線料的數目。換言之, 凹處1 1之數目將根據待成型之擠出物之線料的數目而決 定。 此外,形成於旋轉噴嘴1 2中之凹處1 1的數目爲2個以 上,但1 6個以下較佳。此意謂擠出物之線料的數目爲2 19 312/發明說明書(補件)/92-06/92105595 200305375 個以上’但1 6個以下較佳。以此方式,可製得具有吸引 人之外觀的知脹食品。附帶一提,除非擠出物之線料的數 目爲兩個以上,否則製得之膨脹食品將單調且缺乏吸引 力。另一方面,若具有1 7個以上的線料,則當觀看整個 生麵糰時,擠出物之單一線料將相當薄,且其外觀看來可 能爲單一線料,而缺乏吸引力。因此,若具有前述之擠出 物之線料的數目,則可製得具有吸引人之外觀的膨脹食品。 此外’擠出物成型裝置3包括在鄰接於靜止中空管7之 口徑減小之開口部分與其之內面齊平結合的固定密封 1 7,及設置於固定密封1 7與旋轉噴嘴1 2之間,與旋轉噴 嘴1 2結合,以可相對於固定密封1 7滑動移動的密封丄6。 如前所述,在膨脹至旋轉噴嘴12中之複數個凹處11內之 前’在插入食品生麵糰之側形成狹窄間隙1 〇。靠近此區 域,即在靜止中空管7之終端內側的開口,與固定密封1 7 之開口結合。具有相同內徑,且相對於固定密封1 7之開 口滑動之密封1 6與旋轉噴嘴1 2結合。 此外,擠出物成型裝置3具有可調節靜止中空管7中之 溫度的溫度調節裝置7 a (見圖1 )。溫度調節裝置7 a係, 例如,安裝至靜止中空管7之外圍的加熱器。 與旋轉噴嘴12結合之與密封16具有相同口徑尺寸之固 定密封1 7係在靜止中空管7之口徑減小的部分安裝至其 之內面,並經固定而未旋轉。 另一方面,在線狀擠出物經擠出通過之旋轉噴嘴1 2中 之複數個凹處1 1之側,設置旋轉中空管1 3,其與旋轉噴 20 312/發明說明書(補件)/92-06/92105595 200305375 嘴1 2成列排列,以 角速度下環繞靜止4 噴嘴1 2成爲一體。 管1 3係與旋轉噴嘴 如圖4 (其係沿圖 經由切割環繞直徑推 之內圍而形成之凹读 1 1係爲任何視需要 較佳。此外,在如圖 旋轉噴嘴1 2係嵌於 如圖5 (其係沿圖 心桿8之終端部分] 噴嘴12之一部分的 轉模頭1 9中。此外 可製得在特定長度二 食品。此外,藉著if 成之複數個凹處11 之擠出物線料的膨月f 回來參照圖2,擠 調整螺帽2 3及旋轉 住彈性體2 2,及旋_ 封16、旋轉中空管 旋轉中空管1 3及旋 彈性體2 2施壓,而: 已如前所述之在與旋轉噴嘴1 2相同之 7桿8之終端部分1 8旋轉,且與旋轉 鄰接於旋轉噴嘴1 2之部分的旋轉中空 1 2結合。 2之線Y - Y的剖面圖)所示,有複數個 突小之靜止心桿8滑動之旋轉噴嘴1 2 I 1 1。經由切割而形成之複數個凹處 的內凹形狀諸如半圓形、半橢圓形等等 所示之情況,凹處1 1之數目爲8個。 稍後即將說明之旋轉模頭1 9中。 2之線Z - Z的剖面圖)所示,環繞靜止 -8旋轉之旋轉中空管1 3係安裝至旋轉 末端部分,並嵌於稍後即將說明之旋 ,經由提高旋轉噴嘴1 2之旋轉速度, L線狀擠出物中具有增加扭轉數的膨脹 I加經由切割而於噴嘴1 2之內圍上形 之數目,可製得具有增加數目之扭轉 I食品。 出物成型裝置3包括彈性體2 2、壓力 模頭1 9。壓力調整螺帽2 3係用於擋 專模頭1 9係整體嵌入旋轉噴嘴1 2、密 1 3、彈性體2 2及壓力調整螺帽2 3。 轉噴嘴1 2藉由嵌於旋轉模頭1 9中之 防止食品生麵糰自在密封1 6及固定密 21 312/發明說明書(補件)/92-06/92105595 200305375 封1 7相對於彼此滑動之滑動面上洩漏。此彈性體2 2係以 環繞旋轉中空管1 3之外圍的方式插入。彈性體2 2係經成 形成彈簧、圓錐形彈簧墊圈等等。彈性體2 2經壓力調整 螺帽23進一步施壓,而對密封16施壓。進一步說明,彈 性體2 2經壓力調整螺帽2 3施壓,而經由旋轉中空管1 3 及旋轉噴嘴1 2對密封1 6施壓。 此外,擠出物成型裝置3具有用於傳動旋轉模頭1 9使 其旋轉的外部傳動裝置20。旋轉模頭19具有安裝至旋轉 模頭1 9之外圍的齒輪2 1。此外,外部傳動裝置2 0係經 構造成透過齒輪2 1而使旋轉模頭1 9旋轉。外部傳動裝置 2 〇透過安裝至旋轉模頭1 9之外圍的齒輪2 1而使旋轉模 頭1 9旋轉。在旋轉模頭1 9與靜止中空管7之間設置軸承 24。旋轉模頭19經由軸承24負載靜止中空管7之外圍 壁,同時進行旋轉。·在負載靜止中空管7之外圍壁,同時 旋轉之旋轉模頭1 9的內部,成列設置具有前述構造之密 封1 6、旋轉噴嘴1 2、旋轉中空管1 3、彈性體2 2、及壓 力調整螺帽2 3,且其與旋轉模頭1 9整體旋轉。 此外,擠出物成型裝置3具有在軸承2 4之軸向之兩側 上將旋轉模頭1 9固定於其旋轉軸之軸向的固定部分2 9。 在此具體例中,固定部分29係安裝至靜止中空管7。然 而,至少一個固定部分(在圖式中之左手邊上的固定部分 29)可與靜止中空管7 —體成形。此外,固定部分29透過 軸承2 4而將旋轉模頭1 9固定於其之旋轉軸的軸向中。雖 然旋轉模頭1 9受到當擠塑食品生麵糰時來自食品生麵糰 22 312/發明說明書(補件)/92-06/92105595 200305375 之壓力的推力負載,即在旋轉軸之軸向中的負荷,及例如, 彈性體2 2之壓力,但靜止中空管7可透過軸承2 4及固定 部分2 9而承受此等負荷。 現將參照圖6及適當地參照圖1,說明膨脹食品製造裝 置1 Q 〇之操作。在第一步驟中’啓動膨脹食品製造裝置 1 〇 〇以開始製程(S 1 ),及將食品原料供給至經啓動的裝置 1 ◦ ◦’以製造膨脹食品(S 3 )。明確言之,將經貯備於料斗 2中之原料供給至擠塑機1。然後利用擠塑機1擠塑食品 生麵糰(S 5 )。利用機筒2 5中之螺桿2 6將經供給至擠塑 機1之原料加壓、捏合、及剪切,以形成爲膠凝化的食品 生麵糰,並自開口擠出。 膨脹食品製造裝置1 0 0將經由利用擠塑機i膠凝化而製 得之食品生麵糰擠入至設置於靜止中空管7與靜止心桿8 之間的間隙9中。在膨脹食品製造裝置1 〇 〇中,使經擠入 至間隙9中之食品生麵糰於維持恒定厚度之後逐漸減小厚 度(S 7 )。進一步說明,食品生麵糰之厚度經由口徑在食品 生麵糰之擠塑方向(圖2中之箭頭符號A的方向)中僅藉由 靜止中空管7或其與靜止心桿8之組合而逐漸減小之狹窄 間隙1 0而減小。經由將食品生麵糰維持於恒定厚度,可 使食品生麵糰均質化。然而,可僅於短的段中維持恒定厚 度’或可使厚度逐漸減小,而不維持恒定厚度。 然後在膨脹食品製造裝置1 0 〇中,將厚度經減小之食品 生麵糰形成爲複數個連續線料形態之擠出物(S 9 )。進一步 說明,經透過狹窄間隙1 0·而減小厚度之食品生麵糰經由 23 312/發明說明書(補件)/9^06/92105595 200305375 旋轉噴嘴1 2 (見圖2 )自於旋轉噴嘴1 2之內圍面上切割出 之複數個凹處11擠出,且其將成爲呈連續線料形態之擠 出物。然後膨脹食品製造裝置1 0 Q將此呈複數個連續線料 形態之擠出物扭轉(S 1 1 )。經如此形成之呈複數個連續線 料形態之擠出物經擠入至旋轉中空管1 3中,且當其被引 入至切割裝置4中時被扭轉及切割(S 1 3 )。然後乾燥經切 割之擠出物(S 1 5 )。 切割裝置4之切割刀片旋轉,而與旋轉中空管1 3之旋 轉方向相交。呈複數個線料形態之擠出物經由被直線引入 至切割裝置4中而扭轉在一起,且經切割而呈現扭轉線料 之形態。 切割裝置4經由將呈複數個連續線料形態之擠出物自旋 轉中空管13引出而將其扭轉在一起,且同時將擠出物切 割成期望長度。 剛切割得之膨脹食品具有8至1 5重量百分比之水含 量,以1 〇至1 2重量百分比較佳,且其含水量將經由乾燥 成爲3至0.1重量百分比,以2至0.5重量百分比較佳。 可根據需求利用調味裝置6進行調味處理,且將製得膨脹 食品之最終產品。 以下將說明使用膨脹食品製造裝置1 〇 〇進行之一些實施 例。 實施例1 : 將9 0份重量之小麥粉、3份重量之脫脂奶粉、3份重量 之糖、及3份重量之油裝入至切割混合機(2 5 S型’ 24 312/發明說明書(補件)/92-06/92105595 200305375 AICOHSHAmfg· Co . , LTD.製造)(其f系高速旋$專》昆合機) 中,並混合而得食品原料。 使用定量進給器(TZ Engineering Co·, Ltd.製造) 在4 5公斤/小時之比率下,將食品原料連續裝入至如先 前示於圖1之具有17之L/D之雙螺桿擠塑機(TEM50B 型,TOSHIBA Machine Co·, Ltd.製造)的料斗 2 中。 利用電加熱器將雙螺桿擠塑機1之機筒2 5中之溫度在自 料斗2之側的第一區中設於1 3 0 °C,在第二區中設於1 4 0 °C,在第三區中設於1 5 0 °C,在第四區中設於1 5 5 °C,及 在靜止中空管7中設於155 °C。使擠塑機之螺桿26在每 分鐘2 3 0轉下旋轉,同時將水以6公升/小時之水含量加 入,以使原料膠凝化,及製得食品生麵糰。在術語L / D (長 度/直徑)中,L係具有螺桿溝槽之部分的長度,且D係螺 桿之直徑。 然後將如前所述之經膠凝化的食品生麵糰擠入至如圖1 所示之由靜止中空管7及靜止心桿8所形成的間隙9中, 通過狹窄間隙1 0,及到達旋轉噴嘴1 2之凹處1 1。 將如圖2所示之旋轉噴嘴12的旋轉速度設爲每分鐘65 轉。旋轉噴嘴1 2在其之內圍面上以4 5度之間隔設置直徑 1毫米之半圓形凹處11。簡而言之,在旋轉噴嘴12中形 成8個半圓形凹處1 1。食品生麵糰經由通過此種旋轉噴嘴 1 2而膨脹,並製得擠出物的8個連續線料。 擠出物的8個連續線料自在與旋轉噴嘴1 2相同之角速 度下旋轉之旋轉中空管1 3之終端的開口擠出,並同時邊 25 312/發明說明書(補件)/92-06/92105595 200305375 被引入至作爲切割裝置4之旋轉切割器(AOISEIKI C〇., LTD ·製造)中邊扭轉在一起,然後再被切割成· 5公分 之長度。 於切割後(在乾燥前)之膨脹食品的水含量爲1 1重量百 分比。其後利用熱空氣乾燥機(FUJIMAK Corporation 製造之F G J 0 5型)利用1 5 〇 °C之熱空氣將膨脹食品乾燥工3 分鐘。結果,水含量成爲2重量百分比。 將經乾燥的膨脹食品供給至轉鼓塗布機(I I D A Manufacturing C〇., Ltd.製造)。在轉鼓塗布機中, 使用定量噴塗裝置(TZ Engineering C〇·,Ltd.製造之 M S型)作爲雙流體噴塗機器,使乾燥後之膨脹食品在8 〇 份重量相對於2 5份重量調味油之比例下邊旋轉邊調味, 其中使7份重量之「肉汁(consomme)」調味料(ΝΙΚΚΕΝ Foods Co·, Ltd·製造之肉汁粉MS)懸浮於18份重量之 棕櫚油中,而製得具有8個扭轉在一起之線料的膨脹食品。 圖7顯示於此實施例中製得之膨脹食品的外部圖式。 實施例2 : 將70份重量之小麥粉、2〇份重量之高直鏈澱粉玉米澱 粉、及I5份重量之乳糖裝入至切割混合機(253型, AICOHSHA mfg· Co·,LTD·製造)(其係高速旋轉混合機) 中’並混合而得食品原料。 在將如圖1所示之具有1?之L/D之雙螺桿擠塑機 (TEM50B 型,TOSHIBA Machine Co·, Ltd.製造)之機 筒25中之溫度在自料斗2之側的第一區中設於13〇, 26 312/發明說明書(補件)/92-06/92105595 200305375 在第二區中設於i4〇°c,在第三區中設於i5〇t,在第四 區中設於i6〇°c,及在靜止中空管7中設於i7trc的狀態 下’使擠塑機1之螺桿2 6在每分鐘2 7 〇轉下旋轉。以如 實施例1所說明之相同方式將食品原料在1 〇 〇公斤/小時 之比率下,連續裝入至雙螺桿擠塑機1(TEM5〇B型, TOSHIBA Machine Co·, Ltd·製造)的料斗 2 中,同時 將水以7公升/小時之比例加入,以使原料膠凝化,及製 得食品生麵糰。 然後將如前所述之經膠凝化的食品生麵糰擠入至如圖1 所不之由靜止中空管7及靜止心桿8所形成的間隙9中, 通過狹窄間隙1 0,及到達旋轉噴嘴i 2之凹處1 1。 將如圖2所示之旋轉噴嘴1 2的旋轉速度設爲每分鐘 2 7 〇轉。旋轉噴嘴1 2以4 5度之間隔設置直徑2毫米之半 圓形凹處11。簡而言之,在旋轉噴嘴12中形成8個半圓 形凹處1 1。食品生麵糰經由通過此種旋轉噴嘴i 2而膨 脹,並製得擠出物的8個連續線料。 然後將如前所述之擠出物的8個連續線料自在具有與旋 轉噴嘴12相同角速度之旋轉中空管13之終端的開口擠 出,並同時邊被引入至作爲切割裝置4之旋轉切割器 (AOISEIKI CO·, LTD ·製造)中邊扭轉在一起,然後再被 切割成I2·5公分之長度,而製得具有12重量百分比之水 含量的膨脹食品。 將具有1 2重量百分比之水含量的膨脹食品以與實施例 1中說明之相同方式乾燥,而製得具有2重量百分比之水 27 312/發明說明書(補件)/92-06/92105595 200305375 含量的膨脹食品。將製得之膨脹食品進行調味,因而製得 具有扭轉在一起之8個線料的膨脹食品。 圖8顯示於此實施例中製得之膨脹食品的外部圖式。 實施例3 : 將2 0份重量之玉米粒、6 0份重量之嫩豌豆粒、及3份 重量之鹽,裝入至具有自轉旋轉之旋轉刀片的混合機 (SS151型,KANT〇K〇NG〇KI C〇·, LTD.製造)中,混合 並調整成具有1 5重量百分比之水含量。如此製得混合食 品原料。 使用定量進糸合器(WI53190型,KUMAEngineeringCo. L t d .製造),在5 0公斤/小時之比率下,將食品原料連續 裝入至如圖1所示之具有3之L/D之自加熱型之單螺桿擠 塑機(AOISEIKI C〇., LTD.製造之EXL型)的料斗2中, 同時將靜止中空管7中之溫度設爲1 8 0 °C,且擠塑機之螺 桿2 6係在每分鐘2 5 0轉下旋轉。以此方式,製得經膠凝 化的食品生麵糰。 然後將如前所述之經膠凝化的食品生麵糰擠入至如圖1 所示之由靜止中空管7及靜止心桿8所形成的間隙9中, 通過狹窄間隙1 0,及到達旋轉噴嘴1 2之凹處1 1。 將如圖2所示之旋轉噴嘴1 2的旋轉速度設爲每分鐘 6 5 0轉。旋轉噴嘴1 2以3 0度之間隔設置直徑1毫米之半 圓形凹處1 1。簡而言之,在旋轉噴嘴1 2中形成1 2個半 圓形凹處1 1。食品生麵糰經由通過此種旋轉噴嘴1 2而膨 脹,並製得擠出物的1 2個連續線料。 28 312/發明說明書(補件)/92-06/92105595 200305375 然後將擠出物的1 2個連續線料自在具有與旋轉噴嘴1 2 相同角速度之旋轉中空管1 3之終端的開口擠出,並同時 邊被引入至作爲切割裝置4之旋轉切割器(AOISEIKI CO · LTD ·製造)中邊扭轉在一起,然後再被切割成1〇·〇公分 之長度。於切割後(在乾燥前)之膨脹食品具有1 〇重量百 分比之水含量。 然後將乾燥前的膨脹食品以與實施例1中說明之相同方 式乾燥成具有1 . 8重量百分比之水含量。進行調味,而製 得具有扭轉在一起之1 2個線料的膨脹食品。 圖9顯示於此實施例中製得之膨脹食品的外部圖式。 由如前所述之實施例的結果,在任一情況中皆可製得呈 扭轉在一起之複數個線料形態之具有吸引人之外觀的膨脹 食品。 如前文所說明,本具體例之膨脹食品製造裝置1 0 0可經 由將經透過單螺桿或雙螺桿擠塑機製成爲膠凝化形態之食 品生麵糰有效地擠塑成爲複數個線料之形態,且經由將其 有效率地扭轉在一起成爲美麗的形狀,而製得膨脹食品。 根據本具體例之膨脹食品,可製得相較於其他食品諸如 生麵糰、麵包、點心等等更獨特且更具吸引力的產品,因 此’可製成具有獨特風味、質地或口感等等的產品,而使 產品更具吸引力。 雖然本發明已經由實施例作說明,但當明白本發明並不 於前述之具體例’而係可在本發明之技術槪念的範圍內 以各種不同模式進行。 29 312/發明說明書(補件)/92·〇6/92105595 200305375 (工業應用性) 根據本發明,將可提供具有獨特形狀且經製成爲具有個 別風味或質地之膨脹食品’及此種膨脹食品;製造方法及 裝置。 【圖式簡單說明】 圖1係顯示在根據本發明之一具體例中之膨脹食品製造 裝置之整體結構的槪略剖面圖。 圖2係圖1中之用於將擠出物成型之裝置3的放大剖m 圖3 ( a )係固定部分之透視圖,及(b )係沿圖1之線X 一 χ 之剖面圖。 圖4係沿圖2之線Υ - Υ之剖面圖。 圖5係沿圖2之線Ζ - Ζ之剖面圖。 圖6係用於說明在根據本發明之具體例中之膨脹食品製 造裝置之操作的流程圖。 圖7係於實施例1中製得之呈扭轉線料形態之膨脹食品 的外部圖式。 圖8係於實施例2中製得之呈扭轉線料形態之膨脹食品 的外部圖式。 圖9係於實施例3中製得之呈扭轉線料形態之膨脹食品 的外部圖式。 (元件符號說明) 1 擠塑機 2 料斗 312/發明說明書(補件)/92-06/921055〇5 30 200305375 2a 原料供給裝置 3 擠出物成型裝置 4 切割裝置 5 乾燥機器 6 調味裝置 7 靜止中空管 7 a 溫度調節裝置 8 靜止心桿 9 間隙 10 狹窄間隙 11 凹處 12 旋轉噴嘴 13 旋轉中空管 14 固定部分 15 孔洞 16 密封 17 固定密封 18 終端部分 19 旋轉模頭 2 0 外部傳動裝置 2 1 齒輪 22 彈性體 2 3 壓力調整螺帽 2 4 軸承 31200305375 发明 Description of the invention [Technical field to which the invention belongs] The present invention relates to an expanded food, a method and a device for manufacturing the same, and more particularly, to an expanded food obtained by twisting a linear extrudate as a whole, And method and device for manufacturing such expanded food. [Prior art] So far, as for a method for manufacturing a dough product, a die portion of an extruder for extrusion molding has been expanded into an S shape and made of gunmetal (giIn ηα eta 1) or a fluororesin. The nozzles are combined, and the dough is extruded from its nozzle holes, and formed by cutting into a "Geme 1 1 i (Italian)" type short dough product. In another manufacturing method, an extruded screw is used to supply skin material from a supply device to a barrel having a supply inlet by pressure. The jacket material supplied by pressure is guided downward by a short nozzle-shaped stationary nozzle ring provided at the lower part of the inside of the barrel and extruded. Then, the extruded sheath material is in a state of being cut by a small blade installed at the lower part of the outer side of the rotating tube for supplying fillings, by the nozzle installed at the end of the filling supply tube rotating at different speeds and in the same direction And the external nozzle at the supply inlet of the sheath material supply device, and wraps the outer periphery of the stuffing flowing down in the stuffing supply tube with a uniform thickness. (See, for example, jp-A_59-l7955 (pages 1 to 3 'Figures 1 to 3) (the term "j p _ A" as used herein means "unexamined and published Japanese patent application"). However, even if it is a "G eme 1 1 i" type short dough product made by the conventional manufacturing method as described above, and the outer skin material is uniformly thick 6 3] 2 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 The method of spirally wrapping around the filling's can't make the product with unique flavor or texture or mouthfeel. In view of the foregoing, it is an object of the present invention to provide an expanded food having a unique shape and having an individual flavor or texture, and a method and an apparatus for manufacturing such an expanded food. [Summary of the invention] The object of the present invention is to provide an expanded food prepared from an extrudate in the form of a plurality of strands twisted together, for example, as shown in Figs. 7, 8 and 9. According to this structure, since the extrudates in the form of a plurality of strands are twisted together, it is possible to provide an expanded food having a unique shape and made into an individual flavor or texture. Further, in the aforementioned expanded food, the number of strands of the aforementioned extrudate is two or more, but preferably sixteen or less. According to this structure, by setting the number of strands of the extrudate to two or more, but sixteen or less, an expanded food having, for example, an attractive appearance can be provided. In addition, the aforementioned expanded food has a water content of 3 to 0.  1 weight percent is preferred. According to this structure, an expanded food having, for example, an attractive texture can be provided. An object of the present invention is to provide, for example, a method for manufacturing an expanded food as shown in FIG. 6, which includes the following steps: extruding a food dough; forming the aforementioned extruded food dough into a plurality of continuous strands; Extrudates; twist the aforementioned extrudates in the form of a plurality of strands together; the twisted extrudates described in 7 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 before cutting; And the aforementioned cut extrudate is dried. According to this structure, since the food dough is formed into an extrudate in the form of a plurality of continuous strands, and the aforementioned extrudate in the form of a plurality of strands is twisted together, cut and dried, it can be provided for manufacturing A method for producing a puffed food having a unique shape and made into a puffed food with an individual flavor or texture. In the aforementioned method for manufacturing an expanded food, before the aforementioned extruded food dough is formed into an extrudate in the form of a plurality of continuous strands, the extruded food dough is maintained at a constant thickness. After that, it is better to gradually reduce the thickness of the raw food touch. The object of the present invention is to provide an expanded food manufacturing apparatus 100 as shown in Figs. 1 and 2, which includes an extruder 1 for extruding food dough; the aforementioned food dough is extruded into a static hollow tube 7; The stationary mandrel 8 that forms a gap 9 with the stationary hollow tube 7; is configured to slide along the outer surface of the stationary mandrel 8 and has a plurality of recesses 1 1 that open in a vertical direction relative to the stationary mandrel 8 Rotary nozzle 12; a cutting device 4 for twisting together the extrudate in the form of a plurality of strands formed in the rotary nozzle 12 and cutting the extrudate while introducing the extrudate; and Drying machine 5 for cutting extrudate to dry. According to this structure, the extrudate in the form of a plurality of continuous strands can pass through a food dough that is extruded from the self-extrusion machine 1, for example, through a gap 9 formed by a stationary hollow tube 7 and a stationary mandrel 8. , And a plurality of recesses 1 through an extruder 1, a stationary hollow tube 7, a stationary mandrel 8, and a rotating nozzle 12 8 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 1 Extruded and prepared. In addition, by twisting together the extrudate in the form of a plurality of strands formed in the rotating nozzle 12, the cutting device 4 is used to introduce the expanded food while cutting it, and the drying machine 5 is used to cut the The extrudate is dried to provide a device for producing an expanded food which produces an expanded food having a unique shape and made into an individual flavor or texture. In the aforementioned expanded food manufacturing apparatus 100, it is preferable to use a rotating hollow tube 13 using a rotating mandrel 8 as a shaft to rotate around its terminal portion 18 and integrated with the rotating nozzle 12; and This device is configured so that the extrudate formed in the form of a plurality of strands formed in the rotating nozzle 12 is squeezed into the rotating hollow tube 13 and then twisted together. Further, in the expanded food manufacturing apparatus 100 described above, the gap 9 formed by the stationary hollow tube 7 and the stationary mandrel 8 is formed after maintaining a constant width in the forward direction of the food dough Gradually narrowing would be better. An object of the present invention is to provide an expansion food manufacturing apparatus 100, which includes an extruder 1 provided with an opening for extruding a food dough, as shown in FIGS. 1 and 2; The opening of 1 is combined with the opening of the hollow hollow tube 7 provided with an opening with a reduced diameter at the other end; it is inserted into the hollow hollow tube 7 to provide the stillness of the gap 9 together with the hollow hollow tube 7 Mandrel 8; Rotating nozzle 1 2 having a plurality of recesses 1 1 and sliding along the peripheral surface of stationary mandrel 8 through the device; and arranged in a row with the rotating nozzle 12 to connect with it as a whole, and using a rotating core The rotating hollow tube 1 3 is rotated by a shaft around the rotating core rod 8. 9 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 According to this structure 'through the food dough extruded from the self-extrusion machine 1 through the gap formed by the stationary hollow tube 7 and the stationary mandrel 8 , And by extruding machine 1, stationary hollow tube 7, stationary mandrel 8 and rotating nozzle 12, the plurality of recesses 11 of the rotating nozzle 12 are squeezed into the rotating hollow tube 13, which can provide a unique A device for making expanded food that is shaped and made into expanded foods with individual flavors or textures. Further, in the expanded food manufacturing apparatus 100 described above, the stationary mandrel 8 includes a terminal portion 18 formed by reducing its diameter; the rotating hollow tube 13 is configured to utilize the stationary mandrel 8 The terminal portion 18 surrounding it as a shaft rotates; the expanded food in the form of a plurality of strands formed in the rotating nozzle 12 is squeezed into the rotating hollow tube 13 and then twisted together is better. In addition, in the expanded food manufacturing apparatus 100 described above, it is better that the plurality of recesses 11 of the rotating nozzle 12 have a gap 10 in the radial direction of the stationary mandrel 8, which is another The gap 10 is narrower than the gap 9 formed in the opening of the stationary hollow pipe 7 on the side where the diameter of the hole decreases. In addition, in the expanded food manufacturing apparatus 100 described above, the position where the caliber diameter of the stationary hollow tube 7 is reduced is combined with the inner peripheral surface of the stationary hollow tube 7 and is flush with the inner peripheral surface. A fixed seal 17; a seal 16 which is disposed between the fixed seal 17 and the rotary nozzle 12 and is combined with the rotary nozzle 12 and can slide relative to the fixed seal 17; an elastomer for applying pressure to the seal 16 2 2; pressure adjusting nut 2 3 for blocking the elastic body 2 2; and the whole includes a rotating nozzle 1 2, a seal 1 6, a rotating hollow tube 1 3, an elastic body 2 2 and a pressure adjusting nut 2 3 The die head 19 will be better. 10 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 In addition, 'in the expanded food manufacturing device 1 Q as mentioned above, the rotary die 1 is actuated 9 and the external transmission device 2 is rotated (head 1 9 'Includes the gear 2 1 which meshes around the rotary die 1 9; the external 2 Q is configured to allow the rotary die i 9 to pass through the gear 2; L and further' in the expanded food manufacturing device i + as described above + The rotating hollow tube 13 communicates with each other, and a cutting device 4 that can cut the extrudate in the form of a plurality of strands in the rotating nozzle 12 and a drying machine 5 that cuts the extrudate to dry are preferred. The present invention The purpose is to provide, for example, a method of food as shown in FIG. 1, which includes the following steps: activating the expanded food manufacturing apparatus 100 in the condition as described above; and supplying food ingredients to the activated expanded food Manufacturing device. The purpose of the present invention is to provide, for example, a method of food as shown in FIG. Advances the food dough by having a constant width between Gap, the dough of which is reduced in thickness in a narrowing narrow gap; it is made from rotating nozzles that slide along the outer surface of a stationary mandrel and have a plurality of rotating nozzles relative to the recesses that open in the vertical direction The extrudate in the form; squeeze the extrudate into a stationary mandrel that rotates around the terminal part of the stationary mandrel, and turns into a hollow tube with the rotating nozzle; In the device, it is twisted together; cutting; and drying. The purpose of the present invention is to provide, for example, 312 / Invention Specification (Supplement) / 92-06 / 92105595 1 for installation, as shown in Figures 1 and 2) ; Rotary die drive gear rotation. The setting and forming are to give any feeling of the aforementioned manufacturing expansion to the aforementioned manufacturing expansion product dough gap; and then make the food warp device into a stationary mandrel continuous line as a collar integrally screwed into the cutting manufacturing expansion. 11 200305375 A device for expanding food, comprising: an extruder combined with an opening of a stationary hollow tube 7 'this stationary' hollow tube 7 has another opening with a reduced diameter at the other end thereof; inserted into the stationary In the hollow tube 7, the stationary mandrel 8 which provides the gap 9 together with the stationary hollow tube 7; the position where the diameter of the opening at the other end of the stationary hollow tube 7 decreases and the inner peripheral surface of the stationary hollow tube Combined with a fixed seal 1 7 flush with the inner surface; a plurality of recesses 1 1 and a rotating nozzle 12 that slides around the outer surface of the stationary mandrel 8 through the device, the diameter of the stationary mandrel 8 is reduced Small, and a narrow gap 1 Q is left at the position of the other end of the stationary hollow pipe 7 whose diameter is reduced; it is a seal provided between the fixed seal i 7 and the rotary nozzle 12 and combined with the rotary nozzle 12 1 6; Blocked by pressure adjustment nut 2 3 Fixed seal 1 7 Sliding seal 1 6 Pressurized elastomer 2 2; Arranged in a row with the rotating nozzle 12 to be connected to it as a whole, and using a stationary mandrel 8 of reduced diameter as a shaft to surround its terminal portion 1 8 Rotating rotating hollow tube 1 3; rotating die head 19, which includes a rotating nozzle 1 with a recess 1 1 as a whole, a seal 1 6, a rotating hollow tube 1, 3, an elastic body 2, and a pressure adjusting nut 2 3; a structure that enables the rotary die 19 to be rotated by an external transmission device 20 through a gear 2 1 meshing around the rotary die 19; a cutting device 4 communicating with the rotary hollow pipe 1 3; and a drying machine 5 . The present invention is based on Japanese Patent Application No. 2002-7117, which was filed in Japan on March 15, 2002, and the contents are incorporated herein by reference. The invention will be more clearly understood through the following detailed description of the invention. The further application range of the present invention will be clarified by the following detailed description 12 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 White. However, the detailed description and specific examples have been disclosed as preferred specific examples of the present invention, which are for illustrative purposes only. Those skilled in the art will hereby make detailed descriptions of various changes and modifications within the scope of the spirit of the present invention. The applicant has no intention to present to the public any of the embodiments disclosed in the text, and should interpret such changes and modifications that may not be included in the scope of patent application literally as part of the present invention under equivalent doctrine. [Embodiment] A specific example of the present invention will now be described with reference to the drawings. It should be noted that these components that are equal to or related to each other will be indicated by the same component numbers or symbols, and repeated descriptions will be omitted. In the following, expanded foods prepared from extrudates in the form of a plurality of strands after twisted together, cut, dried, and seasoned as required to show the overall shape of the strands, and a method of manufacturing the same, and Device. The raw materials are charged into a hopper 2 of a single-screw or twin-screw extruder 1 as shown in Fig. 1 and gelatinized to prepare a food dough. With the device 3 for shaping the extrudate, the extrudate in the form of a plurality of strands is extruded and twisted together. By introducing the extrudate in the form of a plurality of strands into the cutting device 4 while cutting into an appropriate size, an expanded food having a twisted strand shape as a whole can be produced. The expanded food is then dried in a drying machine 5 until it has a water content of about 2% by weight, and finally seasoned in a seasoning device 6 as required, thereby producing an expanded food as a final product. It should be noted that in the following, the material that swells in the rotating nozzle 12 is referred to as "snack dough", and the material after expansion is referred to as "extrudates" and will pass through 13 312 / Invention Manual (Supplement) / 92-06 / 92105595 200305375 Drying machine 5 The material after drying is called "expandeci snack" 〇The following will refer to the enlarged view as shown above in Figure 1 Figures 2, 3, 4 and 5 of the extrudate forming device 3 illustrate its structure and working steps. The food dough is squeezed into the gap 9 formed by the combination of the stationary hollow tube 7 and the stationary mandrel 8 as shown in FIG. 2 through the extruder i in FIG. 1, and gradually narrowed from the gap 9 The narrow gap is 10 and the thickness is reduced. Then, the rotating nozzle 1 2 ′ formed by sliding along the peripheral surface of the stationary mandrel 8 and having a plurality of recesses 1 1 opened in a vertical direction relative to the stationary mandrel 8 is formed into a plurality of continuous strands. The extrudate is extruded into a rotating hollow tube 13 which rotates around a stationary mandrel 8 integrated with the rotating nozzle 12. The rotating hollow tube 13 is installed in a line on the surface of the rotating nozzle 12 to thereby extrude the linear extrudate, and it rotates at the same angular velocity as the rotating nozzle. Twist the extrudate in the form of a plurality of continuous strands extruded from the rotating nozzle i 2 while introducing it to the cutting device 4 in FIG. 1 while cutting with the cutting device and drying it to expand. food. The expanded food, and the method and apparatus for manufacturing the expanded food will be described in more detail below. FIG. 1 is a diagram schematically showing an expanded food manufacturing apparatus 100 according to a specific example of the present invention. The expanded food manufacturing apparatus 100 includes an extruder 1, a device 3, a cutting device 4, a drying machine 5, and a seasoning device 6. The extruder i is used to extrude food dough, and the device 3 is used to shape the food dough from the extruder 1 into an extrudate in the form of a plurality of strands. (Supplement) / 92-06 / 92105595 200305375 μ 4 series is used to cut the extrudate formed by the extrudate forming device 3 into a plurality of wire-shaped evils, and the drying machine 5 series will The cut extrudate is dried, and the flavoring device 6 can season the dried extrudate. Individual configurations of the device will be described below. The expanded food production device 0 is further provided with a raw material supply device 2 a for supplying food materials to the extruder 1. The raw material supply device 2a includes a hopper 2 and a fixed-line feeder (not shown). The hopper 2 can store raw materials, and supplies the stored raw materials to an extruder. On the other hand, the quantitative feeder can supply the raw materials to the hopper 2 quantitatively. The hopper 2 is disposed above the rear end (left-hand side in the drawing) of a barrel to be described later, and is configured to supply raw materials to the barrel 25 by gravity. Here, the extruder 1 will be explained. A single-screw or twin-screw extruder can be used as the extruder 1. A self-heating extruder of the type that utilizes the friction effect of the raw materials or is provided with a heating device can be used. In this specific example, description will be made with reference to a case where a type in which a heating device is provided on the barrel 25 of the extruder 1 shown in Fig. 1 is used. Furthermore, an extruder 1 having either a single screw or a twin screw can be used. In this specific example, description will be made with reference to the case where a twin-screw extruder is used. The twin-screw extruder has a two-screw 26, which will be described later, and it has superior shear force, kneading force, and raw material moving ability compared to a single-screw extruder. The extruder 1 is provided with a screw 26 which is rotatable, and a barrel 25 as a casing covering the screw 26. And the barrel 25 has a slight clearance with respect to the periphery of the screw 26. The barrel 25 and the screw 2 6 constitute the pressurizing pressure of the raw material 15 312 / Instruction Manual (Supplement) / 92-06 / 92105595 200305375. Some micro clearances are about 0.  5 mm or less is preferred. Set the two screws 26 as previously described. The two screws 26 are arranged in parallel in the horizontal direction (depth direction in the drawing), and are embedded in the barrel 25 in a state of meshing with each other. The two screws 26 are driven to rotate in the same direction by a transmission section 27 which will be described later. The screw 26 applies pressure to the raw material by extruding the raw material in the direction of the rotation axis of the screw 26. In addition, the screw 26 is kneaded with water by rotating the raw material. The raw materials will be used, for example, liquids (water, oil, etc.), or liquids originally contained in the raw materials themselves, and pressed, kneaded and sheared in the barrel 25, and formed into food dough. The barrel 25 is formed by a single zone or a plurality of single zones combined together. In the drawing, a barrel formed by four zones is described as an example. The barrel 25 is constructed so that each zone can have, for example, a different temperature. In addition, the barrel 25 has a raw material introduction port for receiving a raw material supply and a water introduction port for receiving a water supply at a rear end. The raw material is supplied from the raw material introduction port to the barrel 25 through the hopper 2 to be described later, and the water is supplied from the water introduction port. It should be noted that the screws 26 and barrels 2 5 used in this specific example are of a type specifically designed for processing foods' and more specifically, for making puffed foods. Furthermore, the extruder 1 is provided with a driving section 27 for driving the screw 26 to rotate. The transmission section 27 is arranged at the rear end of the barrel 25, and the rear end of the screw 2 6 is connected to it. The drive section 27 includes, for example, a variable current motor for driving the screw 26 so that the rotation of the screw 26 can be changed. The driving section 2 7 can drive the screw 2 6 ′ so that it is at, for example, 2 Q Q to 400 revolutions per minute (r.  p.  m). 16 312 / Invention Specification (Supplement) / 92-〇6 / 921 〇5595 200305375 The raw materials to be added to the hopper 2 of the extruder 1 can be cereals, cereal flour, root crop flour, soybean flour, etc. as the main materials . In addition, as a raw material, dairy products, sugars, colorants, seasonings, etc. may be added to the main material. Appropriate amounts of water or oil, or both water and oil are added to the material and gelatinized with an extruder 1 to obtain a food dough. Examples of cereals and corn flour include wheat corn kernels, wheat flour, rye corn kernels, rye flour, corn kernels, corn flour, corn starch, and the like, and tuber crop flours include potato chips, potato puree, and sweet potato flour. And so on, and soy flour, soy flour, soybean protein flour, red bean flour, green pea flour, and the like can be listed. At least one of them can be appropriately selected and used by mixing. In addition, the extruder 1 is provided with an opening for extruding a food dough. In addition, an external device is provided in the opening, which is, for example, a die portion B which can combine an opening of a stationary hollow tube 7 to be described later to an opening of the extruder 1, and an extrudate forming device 3 includes food The dough is squeezed into a stationary hollow tube 7 squeezed by the self-extrusion machine 1, a stationary mandrel 8 forming a gap 9 with the stationary hollow tube 7, and the device is configured to slide along the outer surface of the stationary mandrel 8, A plurality of rotating nozzles 12 (see FIG. 2) of recesses 1 1 (see FIG. 2) that are opened in a vertical direction relative to the stationary mandrel 8. An opening combined with the opening of the extruder 1 is formed at one end of the stationary hollow tube 7 and an opening with a reduced diameter is formed at the other end. The opening having a reduced diameter is reduced compared to, for example, the opening coupled to the opening of the extruder 1. The extrudate forming apparatus 3 will be described in detail with reference to FIG. 2. The cutting device 4 is in communication with a rotating hollow tube 1 3 (see FIG. 2) to be described later, and is configured to form a plurality of numbers 17 312 / Invention (Supplement) / 92- 06/92105595 200305375 Extrudate cutting in strand form. Further, the cutting device 4 is configured to twist the extrudate in the form of a plurality of strands formed through the rotating nozzle 12 and cut it while introducing it. In addition, the cutting blade of the cutting device 4 is rotated in such a manner as to intersect with the rotation direction of the rotating nozzle 12 to be described later. The cutting device 4 is constructed by linearly introducing the extrudate in the form of a plurality of strands into the cutting device 4 to twist them together, and cutting to present a twisted strand shape. As shown in the perspective view of Fig. 3 (a), the stationary mandrel 8 is fixed to the die head part B, and the die part B is disposed adjacent to the extruder 1 and integrated with the stationary hollow pipe 7. A plurality of holes 15 are formed in the fixed portion 14 to allow the food dough prepared by gelation through the extruder i to pass through. At the same time, the fixed part 14 carries and fixes one end of the stationary mandrel 8. More specifically, the static mandrel 8 is fitted to the die part B via the fixing part 14, that is, the opening of the extruder 1. Further, the stationary hollow pipe 7 is installed in such a manner that the die portion B of the extruder 1, that is, the opening of the extruder 1 and the opening of the stationary hollow pipe 7 can be fitted to each other. In addition, as shown in the cross-sectional view along the line X-X in FIG. 3 (b), many holes 15 formed in the fixed portion 14 are close to the periphery of the stationary mandrel 8 at equal distances in the circumferential direction. It is arranged to cooperate with the gap 9 formed between the stationary mandrel 8 and the stationary hollow tube 7. In other words, the food dough extruded through the opening of the extruder 1 will pass through the holes 15 in the fixed portion 14 and will be squeezed into the gap 9. Referring to Fig. 2, the extrudate forming apparatus 3 will be further explained. FIG. 2 is an enlarged cross-sectional view of a portion surrounded by a dotted circle in FIG. 1. FIG. It should be noted that the cross section of the stationary mandrel 8 is not shown in FIG. 2. The stationary mandrel 8 is inserted into the stationary hollow 18 3] 2 / Invention (Supplement) / 92-06 / 92105595 200305375 in the tube 7 'and forms a gap 9 with the stationary hollow tube 7 together. The gap 9 formed between the stationary hollow tube 7 and the stationary mandrel 8 is such that after an area having a constant thickness, in the extrusion direction of the food dough (in the direction of the arrow symbol A in the drawing) It is formed in such a manner that the thickness of the gap 9 is reduced. In this way, the opening adjacent to the reduced diameter of the stationary hollow tube 7 is formed with a narrow gap 10 ° narrower than the gap 9 adjacent to the opening coupled to the extruder 1 In addition, the extrudate forming device 3 includes The rotating nozzles 12 are arranged in a row to be integrally connected with the rotating nozzles 12 and rotate around the rotating hollow tube 13 of the stationary mandrel 8. The stationary mandrel 8 has a terminal portion 18 formed by reducing its diameter. Furthermore, the rotating hollow tube 1 3 is configured to rotate around the terminal portion 18 of the stationary spindle 8 integrated with the rotating nozzle worker 2. Specifically, the rotating nozzle 12 and the rotating hollow tube 13 rotate as a whole around the terminal portion 18 of the stationary mandrel 8 at the same angular velocity. More specifically, the extrudate in the form of a plurality of strands formed through the rotating nozzle 12 is squeezed into the rotating hollow tube 13 and then twisted together. The plurality of recesses 11 in the rotating nozzle 12 are formed in the radial direction of the stationary mandrel 8 and the gaps formed between the openings adjacent to the reduced diameter of the stationary hollow tube 7 are narrower. It should be noted that the number of the recesses 1 1 in the rotary nozzle i 2 corresponds to the number of strands of the extrudate to be described later. In other words, the number of recesses 11 will be determined according to the number of strands of the extrudate to be formed. In addition, the number of the recesses 11 formed in the rotary nozzle 12 is two or more, but preferably sixteen or less. This means that the number of strands of the extrudate is 2 19 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 or more ', but preferably 16 or less. In this way, an expanded food having an attractive appearance can be produced. Incidentally, unless the number of strands of the extrudate is more than two, the produced expanded food will be monotonous and lack attractiveness. On the other hand, if there are more than 17 strands, when viewing the entire dough, the single strand of the extrudate will be quite thin, and its appearance may appear to be a single strand without attractiveness. Therefore, if the number of strands of the aforementioned extrudate is provided, an expanded food having an attractive appearance can be produced. In addition, the extrudate molding device 3 includes a fixed seal 1 7 which is connected flush with the inner surface of the reduced opening portion adjacent to the stationary hollow tube 7, and is provided between the fixed seal 17 and the rotating nozzle 12. At the same time, it is combined with the rotary nozzle 12 to seal 丄 6 which can be slid with respect to the fixed seal 17. As described above, a narrow gap 10 is formed on the side where the food dough is inserted before being expanded into the plurality of recesses 11 in the rotary nozzle 12. Close to this area, that is, the opening inside the terminal of the stationary hollow tube 7, is combined with the opening of the fixed seal 17. The seal 16 having the same inner diameter and sliding relative to the opening of the fixed seal 17 is combined with the rotary nozzle 12. In addition, the extrudate forming device 3 has a temperature adjusting device 7a (see Fig. 1) capable of adjusting the temperature in the stationary hollow tube 7. The temperature adjustment device 7 a is, for example, a heater attached to the periphery of the stationary hollow tube 7. The fixed seal 1 7 having the same caliber size as that of the seal 16 combined with the rotating nozzle 12 is mounted on the inner surface of the reduced-diameter portion of the stationary hollow tube 7 and is fixed without rotation. On the other hand, on the side of the plurality of recesses 11 in the rotary nozzle 12 through which the linear extrudate passes through, a rotary hollow tube 13 is provided, which is in line with the rotary spray 20 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 The nozzles 12 are arranged in a row, and the nozzles 12 are integrated around the stationary 4 at an angular velocity. The tube 1 3 and the rotating nozzle are shown in Fig. 4 (the concave reading 1 1 is formed by cutting the inner circumference pushed by the surrounding diameter along the drawing. It is better for any need. In addition, the rotating nozzle 1 2 is embedded in the drawing As shown in FIG. 5 (which is along the terminal part of the core rod 8 in the figure) in the rotary die head 19 of a part of the nozzle 12. In addition, two foods can be produced in a specific length. In addition, if the plurality of recesses 11 are formed by if Expansion of the extruded strand f Referring back to FIG. 2, squeeze the adjusting nut 2 3 and rotate the elastic body 2 2, and rotate the seal 16, rotate the hollow tube, rotate the hollow tube 1 3, and rotate the elastic body 2 2 Pressure, and: as described above, has been rotated at the end portion 18 of the 7-strip 8 that is the same as the rotating nozzle 12 and is combined with the rotating hollow 12 that rotates the portion adjacent to the rotating nozzle 12 2. The line of 2 Y-Y sectional view), there are a plurality of rotating nozzles 1 2 I 1 1 with a small stationary mandrel 8. The recessed shapes such as a semi-circle and a semi-oval are formed by cutting. As shown in the figure, the number of the recesses 1 1 is 8. In the rotary die 19 to be described later. Section 2 of the line Z-Z As shown, the rotating hollow tube 13 rotating around the stationary -8 is installed to the end of the rotation and is embedded in the rotation that will be explained later. By increasing the rotation speed of the rotating nozzle 12, the L linear extrudate has Increasing the number of twists I plus the number of shapes formed on the inner circumference of the nozzle 12 through cutting can produce an increased number of twists I food. The output molding device 3 includes an elastic body 2 2 and a pressure die 19. The pressure adjusting nut 2 3 is used to block the special die head 19 and the 9 series is integrally embedded with the rotating nozzle 1 2. The dense 1 3. The elastic body 2 2 and the pressure adjusting nut 2 3. The rotating nozzle 1 2 prevents the food dough from being sealed freely by being embedded in the rotating die head 19 and fixed at 21 21 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 The seal 1 7 slides relative to each other Leaking on sliding surfaces. The elastic body 2 2 is inserted around the periphery of the rotating hollow tube 13. The elastic body 2 2 is formed to form a spring, a conical spring washer, and the like. The elastic body 22 is further pressed by the pressure adjusting nut 23, and the seal 16 is pressed. Further explanation, the elastic body 22 is pressed by the pressure adjusting nut 23, and the seal 16 is pressed by the rotating hollow tube 13 and the rotating nozzle 12. Further, the extrudate molding device 3 has an external transmission device 20 for driving and rotating the rotary die 19. The rotary die 19 has a gear 21 attached to the periphery of the rotary die 19. In addition, the external transmission device 20 is configured to rotate the rotary die 19 through the gear 21. The external transmission device 20 rotates the rotary die 19 through a gear 21 mounted on the periphery of the rotary die 19. A bearing 24 is provided between the rotary die 19 and the stationary hollow tube 7. The rotary die 19 loads the peripheral wall of the stationary hollow pipe 7 via the bearing 24 and rotates at the same time. · Seals with the aforementioned structure are arranged in a row on the peripheral wall of the stationary hollow tube 7 and the rotating die 19 rotating at the same time. 6. Rotating nozzle 1 2. Rotating hollow tube 1 3. Elastomer 2 2 , And the pressure adjusting nut 23, and it rotates integrally with the rotary die head 19. Further, the extrudate molding device 3 has a fixing portion 29 for fixing the rotary die 19 to the axial direction of the rotary shaft on both sides of the bearing 24 in the axial direction. In this specific example, the fixed portion 29 is attached to the stationary hollow pipe 7. However, at least one fixed portion (the fixed portion 29 on the left-hand side in the drawing) may be integrally formed with the stationary hollow tube 7. Further, the fixing portion 29 fixes the rotary die 19 in the axial direction of the rotating shaft thereof through the bearing 24. Although the rotary die 19 is subjected to a thrust load from the food dough 22 when extruding the food dough 22312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375, that is, the load in the axial direction of the rotating shaft And, for example, the pressure of the elastic body 22, but the static hollow tube 7 can bear these loads through the bearing 24 and the fixed portion 29. The operation of the expanded food manufacturing apparatus 1 Q 0 will now be described with reference to FIG. 6 and, as appropriate, with reference to FIG. 1. In the first step, 'the expanded food manufacturing apparatus 100 is started to start the process (S 1), and the food materials are supplied to the activated apparatus 1 ◦ ◦' to manufacture the expanded food (S 3). Specifically, the raw material stored in the hopper 2 is supplied to the extruder 1. The food dough is then extruded using the extruder 1 (S5). The raw material supplied to the extruder 1 is pressurized, kneaded, and cut by a screw 26 in the barrel 25 to form a gelatinized food dough and extruded from the opening. The expanded food manufacturing apparatus 100 squeezes the food dough prepared by gelling with an extruder i into a gap 9 provided between the stationary hollow tube 7 and the stationary mandrel 8. In the expanded food manufacturing apparatus 100, the food dough squeezed into the gap 9 is gradually reduced in thickness after maintaining a constant thickness (S7). To further explain, the thickness of the food dough is gradually reduced by the caliber in the extrusion direction of the food dough (the direction of the arrow symbol A in FIG. 2) only by the stationary hollow tube 7 or the combination with the stationary mandrel 8. The small narrow gap is reduced by 10. By maintaining the food dough at a constant thickness, the food dough can be homogenized. However, a constant thickness' may be maintained only in a short section or the thickness may be gradually reduced without maintaining a constant thickness. Then, in the expanded food manufacturing apparatus 100, the reduced-thickness food dough is formed into a plurality of continuous strand-shaped extrudates (S9). Further explanation, the food dough having a reduced thickness through the narrow gap 1 0 · passes through the rotating nozzle 1 2 (see Figure 2) via 23 312 / Invention Specification (Supplement) / 9 ^ 06/92105595 200305375 The plurality of recesses 11 cut out on the inner peripheral surface are extruded, and they will become an extrudate in the form of continuous strands. The expanded food manufacturing apparatus 10 Q then twists the extrudate in the form of a plurality of continuous strands (S 1 1). The extrudate in the form of a plurality of continuous strands thus formed is extruded into the rotating hollow tube 13 and is twisted and cut when it is introduced into the cutting device 4 (S 1 3). The cut extrudate is then dried (S 1 5). The cutting blade of the cutting device 4 rotates and intersects with the direction of rotation of the rotating hollow tube 13. The extrudate in the form of a plurality of strands is twisted together by being introduced into the cutting device 4 in a straight line, and after cutting, the strands are in the form of twisted strands. The cutting device 4 twists the extrudate in the form of a plurality of continuous strands by rotating the hollow tube 13 and cuts the extrudate to a desired length at the same time. The freshly cut expanded food has a water content of 8 to 15 weight percent, preferably 10 to 12 weight percent, and its water content will be dried to 3 to 0. 1 weight percent to 2 to 0. 5 weight percent is preferred. The seasoning device 6 can be used for seasoning treatment as required, and the final product of the expanded food will be produced. Some embodiments performed using the expanded food manufacturing apparatus 100 will be described below. Example 1: 90 parts by weight of wheat flour, 3 parts by weight of skimmed milk powder, 3 parts by weight of sugar, and 3 parts by weight of oil were charged into a cutting mixer (2 5 S-type '24 312 / Invention Specification ( (Supplement) / 92-06 / 92105595 200305375 AICOHSHAmfgCo.  , LTD. Manufacturing) (the f-series high-speed spinning machine) and mixing them to obtain food ingredients. Using a quantitative feeder (TZ Engineering Co., Ltd. Manufacturing) At a rate of 45 kg / hour, the food ingredients were continuously loaded into a twin-screw extruder (type TEM50B, TOSHIBA Machine Co., Ltd. with a L / D of 17 as shown previously in Fig. 1). (Manufactured) in hopper 2. The temperature in the barrel 25 of the twin-screw extruder 1 is set to 130 ° C in the first zone from the side of the hopper 2 by using an electric heater, and set to 140 ° C in the second zone. , At 150 ° C in the third zone, at 15 5 ° C in the fourth zone, and at 155 ° C in the stationary hollow tube 7. The screw 26 of the extruder was rotated at 230 revolutions per minute while water was added at a water content of 6 liters / hour to gelate the raw materials and produce a food dough. In the term L / D (length / diameter), L is the length of the portion having the screw groove, and D is the diameter of the screw. Then, the gelatinized food dough as described above is squeezed into the gap 9 formed by the stationary hollow tube 7 and the stationary mandrel 8 as shown in FIG. 1, passes through the narrow gap 10, and reaches Rotate the recess 1 1 of the nozzle 12. The rotation speed of the rotary nozzle 12 shown in FIG. 2 is set to 65 revolutions per minute. The rotary nozzle 12 is provided with semicircular recesses 11 having a diameter of 1 mm on the inner peripheral surface thereof at intervals of 45 degrees. In short, eight semicircular recesses 11 are formed in the rotary nozzle 12. The food dough is expanded by passing through such a rotating nozzle 12 and 8 continuous strands of the extrudate are produced. The 8 continuous strands of the extrudate are extruded from the opening of the terminal of the rotating hollow tube 1 3 rotating at the same angular speed as the rotating nozzle 12 and at the same time 25 312 / Instruction Manual (Supplement) / 92-06 / 92105595 200305375 was introduced to the rotary cutter (AOISEIKI CO. , LTD · made) twisted together in the middle, and then cut to a length of 5 cm. The water content of the expanded food after cutting (before drying) is 11% by weight. Thereafter, the expanded food was dried by a hot air dryer (F G J 0 5 type manufactured by FUJIMAK Corporation) using hot air at 150 ° C for 3 minutes. As a result, the water content became 2% by weight. The dried expanded food was supplied to a drum coater (I D A Manufacturing Co. , Ltd. Manufacturing). In the drum coater, a quantitative spraying device (TZ Engineering Co., Ltd. Manufactured MS type) As a two-fluid spraying machine, the dried expanded food is seasoned while rotating at a ratio of 80 parts by weight to 25 parts by weight of seasoning oil, and 7 parts by weight of "consomme" is seasoned The raw material (gravy powder MS manufactured by ΝΙΚΚΕΝ Foods Co., Ltd.) was suspended in 18 parts by weight of palm oil to prepare an expanded food having 8 strands twisted together. FIG. 7 shows an external view of the expanded food prepared in this embodiment. Example 2: 70 parts by weight of wheat flour, 20 parts by weight of high amylose corn starch, and 15 parts by weight of lactose were charged into a cutting mixer (type 253, manufactured by AICOHSHA mfg · Co ·, LTD ·) (which Department of high-speed rotary mixer) and mixing to obtain food ingredients. A twin-screw extruder (TEM50B, TOSHIBA Machine Co., Ltd. The temperature in the barrel 25 of the manufacture) is set to 13 ° in the first zone from the side of the hopper 2. 26 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 is set to i4 in the second zone. ° c, in the third zone at i50 °, in the fourth zone at i60 ° c, and in the state of the stationary hollow tube 7 at i7trc, 'make the screw 2 of the extruder 1 6 Rotate at 270 rpm. In the same manner as described in Example 1, the food ingredients were continuously charged into a twin-screw extruder 1 (TEM50B type, manufactured by TOSHIBA Machine Co., Ltd.) at a rate of 100 kg / hour. In hopper 2, at the same time, water is added at a rate of 7 liters / hour to gelate the raw materials and prepare a food dough. Then, the gelatinized food dough as described above is squeezed into the gap 9 formed by the stationary hollow tube 7 and the stationary mandrel 8 as shown in FIG. 1, passes through the narrow gap 10, and reaches Rotate the recess 1 1 of the nozzle i 2. The rotation speed of the rotating nozzle 12 shown in FIG. 2 is set to 270 revolutions per minute. The rotating nozzles 12 are provided with semicircular recesses 2 having a diameter of 2 mm at intervals of 45 degrees. In short, eight semicircular recesses 11 are formed in the rotary nozzle 12. The food dough is expanded by passing through such a rotating nozzle i 2 and 8 continuous strands of the extrudate are produced. Then, the 8 continuous strands of the extruded material as described above are extruded from the opening at the terminal of the rotating hollow tube 13 having the same angular velocity as the rotating nozzle 12 and are simultaneously introduced into the rotary cutting as the cutting device 4 Device (manufactured by AOISEIKI CO., LTD.), Twisted together, and then cut to a length of I2 · 5 cm to produce an expanded food with a water content of 12% by weight. The expanded food having a water content of 12% by weight was dried in the same manner as described in Example 1, and water having a content of 2% by weight was prepared. 27 312 / Invention Note (Supplement) / 92-06 / 92105595 200305375 Content Swelling food. The prepared expanded food was seasoned, thereby producing an expanded food having 8 strands twisted together. FIG. 8 shows an external view of the expanded food produced in this embodiment. Example 3: 20 parts by weight of corn kernels, 60 parts by weight of young pea kernels, and 3 parts by weight of salt were charged into a mixer (rotating blade with a rotating blade (type SS151, KANTOKO) 〇KI C〇 ·, LTD. (Manufacturing), mixed and adjusted to have a water content of 15% by weight. Thus, a mixed food material was prepared. Use of quantitative coupling (WI53190, KUMAEngineeringCo.  L t d. (Manufacturing), at a rate of 50 kg / hour, the food ingredients were continuously charged into a self-heating single-screw extruder (AOISEIKI Co. , LTD. In the hopper 2 (manufactured EXL type), the temperature in the stationary hollow tube 7 is set to 180 ° C, and the screw 26 of the extruder is rotated at 250 revolutions per minute. In this way, a gelatinized food dough is prepared. Then, the gelatinized food dough as described above is squeezed into the gap 9 formed by the stationary hollow tube 7 and the stationary mandrel 8 as shown in FIG. 1, passes through the narrow gap 10, and reaches Rotate the recess 1 1 of the nozzle 12. The rotation speed of the rotating nozzle 12 shown in FIG. 2 is set to 650 revolutions per minute. The rotating nozzles 12 are provided with semi-circular recesses 1 1 in diameter at 30-degree intervals. In short, 12 semicircular recesses 1 1 are formed in the rotating nozzle 12. The food dough is expanded by passing through such a rotating nozzle 12 and 12 continuous strands of the extrudate are produced. 28 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 Then extrude 1 or 2 continuous strands of the extrudate through the opening of the terminal of the rotating hollow tube 1 3 having the same angular velocity as the rotating nozzle 1 2 At the same time, it was twisted together while being introduced into a rotary cutter (manufactured by AOISEIKI CO. LTD.) As the cutting device 4, and then cut to a length of 10.0 cm. The expanded food after cutting (before drying) has a water content of 10% by weight. The expanded food before drying was then dried in the same manner as described in Example 1 to have 1.  8 weight percent water content. Seasoning is performed to produce a swollen food having 12 strands twisted together. FIG. 9 shows an external view of the expanded food produced in this embodiment. From the results of the aforementioned embodiments, in any case, an expanded food product having an attractive appearance in the form of a plurality of strands twisted together can be produced. As explained above, the expanded food manufacturing apparatus 100 of this specific example can be effectively extruded into a plurality of strands by extruding a food dough that has been gelled through a single-screw or twin-screw extrusion mechanism. And by effectively twisting them together into a beautiful shape, an expanded food is made. According to this specific example, the expanded food can be made more unique and more attractive than other foods such as dough, bread, snacks, etc., so 'can be made with unique flavor, texture or taste, etc. Products that make them more attractive. Although the present invention has been described with reference to the embodiments, it should be understood that the present invention is not limited to the foregoing specific examples, but can be performed in various modes within the scope of the technical concept of the present invention. 29 312 / Invention Specification (Supplement) / 92 · 〇6 / 92105595 200305375 (Industrial applicability) According to the present invention, it is possible to provide a swollen food having a unique shape and processed into a specific flavor or texture, and such a swollen food. ; Manufacturing method and device. [Brief Description of the Drawings] Fig. 1 is a schematic cross-sectional view showing the overall structure of an expanded food manufacturing apparatus in a specific example according to the present invention. Fig. 2 is an enlarged section m of the device 3 for molding an extrudate in Fig. 1. Fig. 3 (a) is a perspective view of a fixed portion, and (b) is a cross-sectional view taken along line X-x of Fig. 1. Fig. 4 is a sectional view taken along line Υ-Υ in Fig. 2. FIG. 5 is a cross-sectional view taken along line Z-Z of FIG. 2. FIG. Fig. 6 is a flowchart for explaining the operation of the expanded food manufacturing apparatus in a specific example according to the present invention. Fig. 7 is an external view of an expanded food in the form of a twisted strand prepared in Example 1. Figs. Fig. 8 is an external view of an expanded food in the form of a twisted strand prepared in Example 2. Fig. 9 is an external view of an expanded food in the form of a twisted strand prepared in Example 3. (Description of component symbols) 1 Extruder 2 Hopper 312 / Invention Manual (Supplement) / 92-06 / 92105505 30 200305375 2a Raw material supply device 3 Extrudate molding device 4 Cutting device 5 Drying machine 6 Flavoring device 7 Stationary Hollow tube 7 a Temperature control device 8 Stationary mandrel 9 Clearance 10 Narrow clearance 11 Recess 12 Rotating nozzle 13 Rotating hollow tube 14 Fixing part 15 Hole 16 Seal 17 Fixing seal 18 Terminal part 19 Rotary die 2 0 External transmission 2 1 Gear 22 Elastomer 2 3 Pressure adjusting nut 2 4 Bearing 31

312/發明說明書(補件)/92-06/92105595 200305375 2 5 機筒 2 6 螺桿 2 7 傳動段 2 9 固定部分 1 〇 〇 膨脹食品製造裝置 A 食品生麵糰之擠塑方向 B 模頭部分 S1、S3、S5、S7、S9 步驟 、Sll、 S13、 S 1 5312 / Instruction of the invention (Supplement) / 92-06 / 92105595 200305375 2 5 Barrel 2 6 Screw 2 7 Transmission section 2 9 Fixed part 1 〇Expanded food manufacturing equipment A Extrusion direction of food dough B Die part S1 , S3, S5, S7, S9 steps, Sll, S13, S 1 5

312/發明說明書(補件)/92-06/92105595 32312 / Invention Specification (Supplement) / 92-06 / 92105595 32

Claims (1)

200305375 拾、申請專利範圍 1 · 一種膨脹食品,其中將呈複數個線料形態之擠出物整 體扭轉。 2 ·如申請專利範圍第i項之膨脹食品,其中該擠出物之 線料的數目爲2個或以上,但1 6個或以下。 3 · —種膨脹食品之製造方法,其包括下列步驟: 擠塑食品生麵糰; 將該經擠塑之食品生麵糰形成爲複數個連續線.料形態 之擠出物; 將該呈複數個線料形態之擠出物扭轉在一起; 將該經扭轉在一起之擠出物切割;及 將該經切割之擠出物乾燥。 4 ·如申請專利範圍第3項之膨脹食品之製造方法,其中 在將該經擠塑之食品生麵糰形成爲呈複數個連續線料形態 之擠出物之前,於將該經擠塑之食品生麵糰維持於恒定厚 度之後,使該食品生麵糰之厚度逐漸減小。 5 · —種膨脹食品之製造裝置,其包括: 用於擠塑一食品生麵糰之一擠塑機; 該食品生麵糰經擠入之一靜止中空管; 用於與該靜止中空管共同形成一間隙之一靜止心桿; 經裝置成沿該靜止心桿之外圍面滑動,且具有複數個相 對於該靜止心桿於垂直方向打開之凹處的一旋轉噴嘴; 用於將於該旋轉噴嘴中形成之該呈複數個線料形態之 擠出物扭轉在一起,及邊將該擠出物引入邊將其切割之一 33 312/發明說明書(補件)/92-06/92105595 200305375 切割裝置;及 將該經切割之擠出物乾燥之一乾燥機器。 6 ·如申請專利範圍第5項之膨脹食品之製造裝置,其包 括·· 利用該旋轉心桿作爲軸,環繞其之一終端部分旋轉,並 與該旋轉噴嘴成爲一體之一旋轉中空管;及 其係經構造成使經於該旋轉噴嘴中形成之該呈複數個 線料形態之擠出物被擠入至該旋轉中空管中,其後再扭轉 在~*起。 7 ·如申請專利範圍第5或6項之膨脹食品之製造裝置, 其中由該靜止中空管及該靜止心桿所形成之該間隙係經形 成爲於在該食品生麵糰之前進方向中維持恒定寬度之後逐 漸變窄。 8 . —種膨脹食品之製造裝置,其包括: 設有用於擠出食品生麵糰之一開口的一擠塑機; 於其之一端設有與該擠塑機之該開口結合之一開口,及 於另一端設有其之口徑直徑減小之一開口的一靜止中空 管; 插於該靜止中空管內,以與該靜止中空管共同提供間隙 之一靜止心桿; 經裝置成沿該靜止心桿之外圍面滑動,且具有複數個凹 處之一旋轉噴嘴;及 與該旋轉噴嘴成列設置,與其整體連結,及利用該旋轉 心桿作爲軸而環繞該旋轉心桿旋轉之一旋轉中空管。 34 312/發明說明書(補件)/92-06/92105595 200305375 9 ·如申請專利範圍第8項之膨脹食品之製造裝置,其中 該靜止心桿包括經由減小其直徑而形成之一終端部分; 該旋轉中空管係經構造成利用該靜止心桿作爲軸而環 繞其之該終端部分旋轉; 經於該旋轉噴嘴中形成之呈複數個線料形態之該膨脹 食品被擠入至該旋轉中空管中,其後再扭轉在一起。 1 〇 ·如申請專利範圍第8或9項之膨脹食品之製造裝 置’其中該旋轉噴嘴之該些凹處於該靜止心桿之徑向中具 有再一間隙,該再一間隙較形成於該靜止中空管之其之口 徑直徑減小之側之該開口的該間隙窄。 1 1 · 一種膨脹食品之製造方法,其包括下列步驟: 將如申請專利範圍第5或8項之該膨脹食品之製造裝置 啓動;及 將食品原料供給至該經啓動之製造膨脹食品之裝置。 1 2 · —種膨脹食品之製造方法,其包括下列步驟: 利用一擠塑機將一食品生麵糰擠入至由一靜止中空管 及一靜止心桿之組合所形成之一間隙中; 使該食品生麵糰前進通過具有恒定寬度之該間隙,其後 再使該食品生麵糰於逐漸變窄的一狹窄間隙中減小厚度; 自經裝置成沿該靜止心桿之外圍面滑動,且具有複數個 相對於該靜止心桿於垂直方向中打開之凹處之一旋轉噴嘴 製得呈複數個連繪線料形態之一擠出物; 將該擠出物濟入至利用該靜止心桿作爲軸而環繞其之 終端部分旋轉,且與該旋轉噴嘴成爲一體之一旋轉中空管 312/發明說明書(補件)/92-06/92105595 35 200305375 中; 邊將該呈複數個線料形態之該擠出物引入至一切割裝 置中’邊將其扭轉在一起; 切割;及乾燥。 13 ·〜種膨脹食品之製造裝置,其包括·· 與一靜止中空管之一開口結合之一擠塑機,該靜止中空 管具有在其之另一端之直徑減小的另一開口; 插入至該靜止中空管中,且與該靜止中空管共同提供一 間隙之一靜止心桿; 在該靜止中空管之該另一端之開口直徑減小之位置與 該靜止中空管之一內圍面結合,而與該內圍面齊平的一固 定密封; 具有複數個凹處,且經裝置成環繞該靜止心桿之外圍面 滑動之一旋轉噴嘴,該靜止心桿之直徑減小,而在該靜止 中空管之其之口徑直徑減小之該另一端的位置留下一狹窄 間隙; 設置於該固定密封與該旋轉噴嘴之間,與該旋轉噴嘴結 合之一密封; 經一壓力調整螺帽阻擋,以對相對於該固定密封滑動之 該密封施壓之一彈性體; 與該旋轉噴嘴成列設置以與其整體相連,並利用該靜止 心桿作爲軸而環繞其之直徑減小之一終端部分旋轉的一旋 轉中空管; 一旋轉模頭,其中整體包括具有該些凹處之該旋轉噴 36 312/發明說明書(補件)/92-06/92105595 200305375 嘴、該密封、該旋轉中空管、該彈性體及該壓力調整螺帽; 使該旋轉模頭可藉由一外部傳動裝置透過環繞該旋轉 模頭嚙合之一齒輪旋轉的一結構; 與該旋轉中空管相通之一切割裝置;及 •一乾燥機器。200305375 Scope of patent application 1 · An expanded food in which the extrudate in the form of a plurality of strands is twisted as a whole. 2. If the expanded food of item i of the patent application scope, wherein the number of strands of the extrudate is 2 or more, but 16 or less. 3. A method for manufacturing an expanded food product, comprising the following steps: extruding a food dough; forming the extruded food dough into a plurality of continuous lines; an extrudate in a material form; and presenting the plurality of lines The extrudates in the form of materials are twisted together; the twisted extrudates are cut; and the cut extrudates are dried. 4 · The method for manufacturing an expanded food according to item 3 of the patent application, wherein the extruded food is formed before the extruded food dough is formed into a plurality of continuous strands. After the dough is maintained at a constant thickness, the thickness of the food dough is gradually reduced. 5 · A device for manufacturing expanded food, comprising: an extruder for extruding a food dough; the food dough is extruded into a stationary hollow tube; and used together with the stationary hollow tube Forming a gap of a stationary mandrel; and being arranged to slide along the peripheral surface of the stationary mandrel and having a plurality of rotating nozzles which are opened in a vertical direction relative to the stationary mandrel; The extrudate in the form of a plurality of strands formed in a nozzle is twisted together, and one of the extrudate is cut while being introduced. 33 312 / Instruction Manual (Supplement) / 92-06 / 92105595 200305375 Cutting An apparatus; and a drying machine for drying the cut extrudate. 6 · The device for manufacturing expanded food according to item 5 of the scope of patent application, which comprises: · using the rotating mandrel as a shaft to rotate around one of its terminal parts and a rotating hollow tube integrated with the rotating nozzle; It is structured such that the extrudate in the form of a plurality of strands formed in the rotating nozzle is squeezed into the rotating hollow tube, and then twisted at ~ *. 7 · The device for manufacturing expanded food according to item 5 or 6 of the scope of patent application, wherein the gap formed by the stationary hollow tube and the stationary mandrel is formed to be maintained in the forward direction of the food dough It gradually narrows after a constant width. 8. An apparatus for manufacturing expanded food, comprising: an extruder provided with an opening for extruding a food dough; an opening provided at one end thereof in combination with the opening of the extruder, and At the other end is a stationary hollow tube provided with an opening with a reduced diameter and a diameter; a stationary mandrel inserted into the stationary hollow tube to provide a gap with the stationary hollow tube; The stationary surface of the stationary mandrel slides and has one of a plurality of recessed rotary nozzles; and one of the rotary nozzles is arranged in a row, integrally connected with the rotary nozzle, and one of the rotary mandrels is used as a shaft to rotate around the rotary mandrels. Rotate the hollow tube. 34 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 9 · The manufacturing device of the expanded food product according to the scope of patent application item 8, wherein the stationary mandrel includes a terminal portion formed by reducing its diameter; The rotating hollow tube is configured to rotate the terminal part around the stationary mandrel as a shaft; the expanded food in the form of a plurality of strands formed in the rotating nozzle is squeezed into the rotation Empty tube, and then twisted together again. 1 〇 If the device for manufacturing an expanded food item according to item 8 or 9 of the patent application scope, wherein the recesses of the rotating nozzle have another gap in the radial direction of the stationary mandrel, the further gap is formed more than the stationary The gap on the side of the hollow pipe whose diameter is reduced is narrow. 1 1 · A method for manufacturing an expanded food, which includes the following steps: starting up the manufacturing device for the expanded food as claimed in item 5 or 8 of the scope of patent application; and supplying food raw materials to the activated device for manufacturing the expanded food. 1 2 · A method for manufacturing an expanded food, comprising the following steps: using an extruder to squeeze a food dough into a gap formed by a combination of a stationary hollow tube and a stationary mandrel; The food dough advances through the gap having a constant width, and then reduces the thickness of the food dough in a narrow gap that gradually narrows; the self-propelled device slides along the peripheral surface of the stationary mandrel, and has A plurality of rotating nozzles with respect to one of the recesses that are opened in the vertical direction with respect to the stationary mandrel produces an extrudate in the form of a plurality of continuous drawing lines; the extrudate is used to utilize the stationary mandrel as The shaft rotates around the terminal part of the shaft, and it is one of the rotating hollow tubes 312 / Invention Specification (Supplement) / 92-06 / 92105595 35 200305375; it is in the form of a plurality of strands. The extrudate is introduced into a cutting device 'while twisting it together; cutting; and drying. 13. An apparatus for manufacturing expanded food, comprising: an extruder combined with an opening of a stationary hollow tube having another opening with a reduced diameter at the other end thereof; Inserted into the stationary hollow tube and providing a gap with the stationary hollow tube together with a stationary mandrel; at a position where the diameter of the opening of the other end of the stationary hollow tube decreases and the position of the stationary hollow tube A fixed seal combined with an inner peripheral surface and flush with the inner peripheral surface; a rotary nozzle having a plurality of recesses and being slid around the peripheral surface of the stationary mandrel through the device, the diameter of the stationary mandrel is reduced Small, and a narrow gap is left at the position of the other end of the stationary hollow tube where the diameter of the stationary hollow tube decreases; it is arranged between the fixed seal and the rotary nozzle, and a seal combined with the rotary nozzle; A pressure adjusting nut block to press an elastic body that presses the seal sliding relative to the fixed seal; is arranged in a row with the rotating nozzle to be integrally connected with it, and uses the stationary mandrel as a shaft to surround its diameter A rotating hollow tube with a smaller terminal part rotating; a rotating die head, which includes the rotating spray 36 312 / Invention Specification (Supplement) / 92-06 / 92105595 200305375 with the recesses as a whole A rotary hollow tube, the elastic body and the pressure adjusting nut; a structure enabling the rotary die to be rotated by an external transmission through a gear meshing around the rotary die; and the rotary hollow tube A cutting device that communicates with each other; and a drying machine. 37 312/發明說明書(補件)/92·06/9210559537 312 / Invention Specification (Supplement) / 92 · 06/92105595
TW092105595A 2002-03-15 2003-03-14 An expanded snack, and method and apparatus for producing the same TW200305375A (en)

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US20060027311A1 (en) 1997-02-07 2006-02-09 The Family Trust U/T/A Decorative elements provided with a curled or crimped configuration at point of sale or point of use
US20090305861A1 (en) * 1997-06-19 2009-12-10 Weder Donald E Method for making distorted fragments
ITVI20030175A1 (en) * 2003-09-12 2005-03-13 Fen Food Entpr Srl Ora Fen S R L METHOD AND APPARATUS FOR THE CONTINUOUS PRODUCTION OF EXTRUDED AND / OR COEXTRUDED SNACKS BASED ON POTENTIAL FOOD FLOURS
JP4814607B2 (en) * 2005-10-19 2011-11-16 レオン自動機株式会社 Method and apparatus for forming twisted food
KR101335679B1 (en) 2009-01-14 2013-12-03 (주)코스모스제과 Pastry snack manufacturing apparatus
KR20150008882A (en) * 2012-04-26 2015-01-23 가부시키가이샤 메이지 Puffed snack food and infused puffed snack food
AT513947A1 (en) * 2013-01-15 2014-08-15 Haas Food Equipment Gmbh Apparatus and method for forming elongated, belt-shaped bodies and for the production of bakery products
WO2017139559A1 (en) 2016-02-11 2017-08-17 The Hershey Company Crispy pulse products and processes of making the same

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JPS61216645A (en) * 1985-03-22 1986-09-26 Oyama Food Mach:Kk Apparatus for producing twisted confectionery
JPS6229936A (en) * 1985-03-30 1987-02-07 Fuji Oil Co Ltd Production of double helix snack food
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