TW200305240A - Method and system for controlling the chemical mechanical polishing of substrates by calculating an overpolishing time and/or a polishing time of a final polishing step - Google Patents

Method and system for controlling the chemical mechanical polishing of substrates by calculating an overpolishing time and/or a polishing time of a final polishing step Download PDF

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Publication number
TW200305240A
TW200305240A TW092103618A TW92103618A TW200305240A TW 200305240 A TW200305240 A TW 200305240A TW 092103618 A TW092103618 A TW 092103618A TW 92103618 A TW92103618 A TW 92103618A TW 200305240 A TW200305240 A TW 200305240A
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polishing time
patent application
scope
polishing
item
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TW092103618A
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Chinese (zh)
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TWI267156B (en
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Dirk Wollstein
Jan Raebiger
Gerd Marxsen
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Advanced Micro Devices Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/03Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent according to the final size of the previously ground workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/042Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A method and a controller for the chemical mechanical polishing (CMP) of substrates and, in particular, for the chemical mechanical polishing of metallization layers is disclosed. In a linear model of the CMP process, the erosion of the metallization layer to be treated is determined by the overpolish time and possibly by an extra polish time on a separate polishing platen for polishing the dielectric layer, wherein the CMP inherent characteristics are represented by sensitivity parameters derived empirically. Moreover, the control operation is designed so that even with a certain inaccuracy of the sensitivity parameters due to subtle process variations, a reasonable controller response is obtained.

Description

200305240 五、發明說明(1) 【發明所屬之技術領域】 本發明係關於積體電路的製造領域,尤其是關於在積 體電路之種種製造階段内,譬如金屬化層之材料層的化學 機械式拋光(Chemical Mechanical Polishing,CMP)之 製程。 【先前技術】 在精密積體電路的製造中,龐大數目的半導體元件’ 譬如場效應電晶體、電容器、以及類似物,其係製造於複 數片晶片區域(晶粒)上,該些晶片係遍及基板的全部表 面而延伸。由於個別半導體元件之結構尺寸持續縮小,所 以有必要提供種種材料層,該些材料層係盡可能均句地配 置於全部基板表面上以王現符合底層表面形狀,以確保接 績圖案化製程’譬如4影、姓減與類似情形所需要的品 質。最近,化學機械式拋光在平面化既存材料層以用作接 著材料層之沈積的製備程序上,已經變為廣泛使用的 術。化學機械式拋光特別著眼於所謂金屬化層的妒 即是,包括譬如通道與溝渠之凹入部份的層7^ ’亦 份係充填以恰當金屬,以形成金屬線來連接個別二^部 元件。在先前技術中,鋁已經使用做為較佳的公牛绔體 而且在精密的積體電路中,有可能必須設置多逵 化層’ 金屬化層的情形,以得到在半導體元件之間十二層的 接。由於銅之電性遷移以及傳導率較鋁徉 而數目的連 業者現在正開始以銅替代鋁。一般而言,因 ·。分肢衣造 具有較高傳導率而銅線可製成為較小截面,二,相較於鋁 、!由鋼之使200305240 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to the field of integrated circuit manufacturing, especially to the chemical mechanical mechanism of the metallization layer material layer in various manufacturing stages of integrated circuit Polishing (Chemical Mechanical Polishing, CMP) process. [Previous technology] In the manufacture of precision integrated circuits, a large number of semiconductor elements, such as field-effect transistors, capacitors, and the like, are manufactured on a plurality of wafer regions (die), which are distributed throughout The entire surface of the substrate extends. As the structural size of individual semiconductor devices continues to shrink, it is necessary to provide various material layers, which are arranged as uniformly as possible on all substrate surfaces to conform to the underlying surface shape to ensure a successful patterning process. For example, the quality required for 4 shadows, surname reduction and similar situations. Recently, chemical-mechanical polishing has become a widely used technique in the preparation process of planarizing an existing material layer for deposition as an adhering material layer. Chemical mechanical polishing specifically focuses on the envy of the so-called metallization layer, which includes layers such as recessed portions of channels and trenches. 7 ^ 'Also is filled with the appropriate metal to form a metal wire to connect the individual two components . In the prior art, aluminum has been used as the preferred bull carcass and in precision integrated circuits, it may be necessary to provide multiple metallization layers' metallization layers to obtain twelve layers between semiconductor elements. The connection. Due to the electrical migration of copper and its conductivity compared to aluminum, several companies are now beginning to replace aluminum with copper. In general, due to ·. The split garment has higher conductivity and the copper wire can be made into a smaller cross section. Second, compared to aluminum, it is! Made of steel

200305240 五、發明說明(2) 用,可減少為了所需要之功能而需要的金屬化層數目。不 過,個別金屬化層的平面化仍然非常重要。一般使用來形 成銅金屬化線的技術稱為金屬鑲嵌方法(d a m a s c e n e process),其中通道與溝渠係形成於絕緣層裡,而銅則接 每填充入通道與溝渠内。此後,多餘的金屬則在金屬沈積 之後由化學機械式拋光所移除,藉此而能獲得平面化的金 屬化層。雖然CMP成功地使用於半導體工業中,但是該方 法已經令人證實既複雜且操作困難,尤其當將大多數大型 基板處理的時候更加困難。 φ 在CMP製程中,基板,譬如支承半導體元件的晶圓, 係安裝在稱為拋光頭之適當形成的載體上,而且載體相對 於拋光墊片地移動,而晶圓表面則與拋光墊片接觸。在此 製程期間,將包含一化學合成物之研磨劑供應到拋光墊 片,該化學合成物則與該層的該種材料或該些材料反應, 以例如藉由將金屬轉換成一氧化物而平面化,而該反應產 品,譬如氧化銅,則藉由包含於研磨劑與拋光墊片中的黏 結劑而予以機械式移除。CMP製程有一問題,係起因於在 該製程的某階段上,不同材料可能出現在該層上以同時予 以拋光的事實。例如,在將大多數多餘的銅移除之後,必 參將例如二氧化矽等絕緣材料層,以及銅與氧化銅,必須 藉由研磨劑、拋光墊片以及研磨劑内的黏結劑而同時予以 化學式與機械式地處理。通常,將研磨劑的組成物係選 ^擇,對特定材料具有最佳拋光特性者。一般而言,不同材 -料顯示不同的移除率,以致於能夠例如將銅與氧化銅比周200305240 V. Description of the invention (2) It can reduce the number of metallization layers required for the required function. However, the planarization of individual metallization layers is still very important. The technique commonly used to form copper metallization lines is called the damascene process (d a m a s c e n e process), in which channels and trenches are formed in an insulating layer, and copper is filled into the channels and trenches. Thereafter, the excess metal is removed by chemical mechanical polishing after metal deposition, thereby obtaining a planarized metallization layer. Although CMP has been successfully used in the semiconductor industry, this method has proven to be both complex and difficult to handle, especially when handling most large substrates. φ In the CMP process, the substrate, such as a wafer supporting semiconductor elements, is mounted on a suitably formed carrier called a polishing head, and the carrier moves relative to the polishing pad, and the wafer surface is in contact with the polishing pad . During this process, an abrasive containing a chemical composition is supplied to the polishing pad, and the chemical composition reacts with the material or materials of the layer to planarize, for example, by converting a metal into an oxide The reaction product, such as copper oxide, is mechanically removed by the binder contained in the abrasive and polishing pad. The CMP process has a problem due to the fact that at some stage of the process, different materials may appear on the layer to be polished at the same time. For example, after removing most of the excess copper, it is necessary to apply a layer of insulating material such as silicon dioxide, as well as copper and copper oxide, through the use of abrasives, polishing pads, and adhesives in abrasives. Chemical and mechanical processing. Generally, the composition of the abrasive is selected to have the best polishing characteristics for a specific material. In general, different materials show different removal rates so that, for example,

92307.ptd 第6頁 200305240 -----—___ 五、發明說明(3) 一' — 圍絕緣材料還更快速地予以处 成相較於周圍絕緣材料凹入之部分::效以線頂部形 =將多餘金屬移除之期間内,亦可同樣地料之情形下同 二:雖然絕緣材料之移除率相較於銅的移除;=材料移 為、、餘減"(er〇Slon)。 、,巴、·象層尽度的減少通常稱 無論如何,蝕減與碟形 層與金屬層之材粗Μ塞I Μ 係不僅取決於包含絕緣 ^屬層之材抖的差異性,而且亦可能沿基板表面而改 變。甚至I能應要平面化的圖案而於單一晶片區域内改 二亦即疋’該金屬與絕緣材料的移除率係依據種種因數 Υ出’譬如例如研磨劑的種類、拋光墊片的構造、拋光 =的結構與型態、在拋光墊片與基板之間的相對移動量、 §相對拋光塾片而移動時施加到基板的壓力、基板上的位 要抛光之特徵圖案的型態、以及底層絕緣層與金屬層 的均勻性等等。 金由以上考量,有複數個相關參數明顯地影響最後獲得 、屬化層的表面形狀。於是,已經進行大量的努力,以發 展CMP工具與方法,以改善CMP製程的可靠度與堅實度。例 ϋ ’在精密的CMP工具中,將拋光頭安裝,以提供可能施 σ —可調節壓力到該基板的兩或更多部份,從而控制摩擦 力以及在對應這些不同頭部份之基板區域上的移動率。再 日 ’用在整個表面區域能得到儘可能均句之移動率的此種 方式’將運載拋光墊片的拋光平台以及拋光頭彼此相對地92307.ptd Page 6 200305240 ---------___ 5. Description of the invention (3) A '-The surrounding insulation material is processed more quickly than the surrounding recessed part :: Effective at the top of the line Shape = during the removal of excess metal, it can be the same in the case of the same material: although the removal rate of the insulating material is compared to the removal of copper; = material shifts to, and subtracts " (er〇 Slon). The reduction of the thickness of the metal layer is generally called the "Melting" of the material of the dishing layer and the metal layer, regardless of the difference between the material and the thickness of the material layer including the insulating layer. May change along substrate surface. Even I can change the two in a single wafer area in response to a planarized pattern, that is, 'the removal rate of the metal and the insulating material is based on various factors', such as the type of abrasive, the structure of the polishing pad, Structure and type of polishing =, the relative movement between the polishing pad and the substrate, § the pressure applied to the substrate when moving relative to the polishing pad, the type of the feature pattern to be polished on the substrate, and the bottom layer Uniformity of insulation layer and metal layer, etc. From the above considerations, there are a number of related parameters that obviously affect the surface shape of the final obtained, chemically-modified layer. Therefore, a lot of efforts have been made to develop CMP tools and methods to improve the reliability and robustness of the CMP process. Example ϋ In a sophisticated CMP tool, the polishing head is mounted to provide the possible application of σ—adjustable pressure to two or more portions of the substrate to control friction and the area of the substrate corresponding to these different head portions On the mobile. Then ’in this way that the movement rate is as uniform as possible over the entire surface area’ the polishing platform and polishing head carrying the polishing pads are opposed to each other

200305240 i、發明說明(4) 移動,以便將在操作期間逐漸磨損之拋光墊片的使用壽命 最大化。為了此目的,將所謂的墊片調節器額外地設置於 CMP工具中,該CMP工具係在拋光墊片上移動並且修訂該拋 •光表面,以致於能維持類似的拋光情況,以用於儘可能很 多的基板。將拋光墊片實質均勻地調節,而同時墊片調節 器卻將不干擾拋光頭之移動的方式,將墊片調節器的移動 控制。 由於CMP製程的複雜性,可能必須將兩個或更多個製 程步驟實施,於不同的拋光平台上為宜,以得到符合在製 g尖端半導體裝置上嚴格的必要條件之拋光結果。例如, 在製造金屬化層時,必須將個別金屬線的最小截面根據設 計規則而建立,以得到希望的電阻。個別金屬線的電阻取 決於材料型態、線長以及截面。雖然在製造製程期間内, 兩個前面的因素並沒有實質改變,但是金屬線的截面可能 會明顯地改變,並從而因為在相關CMP製程中產生的蝕減 與拋光而影響金屬線的電阻與品質。於是,半導體設計者 必須將這些變化列入考量,並且實施一額外的金屬線 ''安 全〃厚度,以致於在完成拋光操作之後,使各金屬線的截 面可靠地處於特定容差的範圍内。 φ 誠如由以上考量所能明白的是,大規模努力正在進 行,以改善該基板之化學機械式拋光的良率,而同時仍維 持高品質的標準。由於CMP製程的特性,予以移除之層厚 度的原位測量以及/或者移除率,在預測上非常困難。實 際上,在已經將預定數目的產品基板加工處理之前或者之200305240 i. Description of the invention (4) Move in order to maximize the service life of polishing pads that gradually wear out during operation. For this purpose, a so-called shim adjuster is additionally provided in the CMP tool, which moves on the polishing pad and revises the polishing surface so that a similar polishing condition can be maintained for best performance May be many substrates. The polishing pad is adjusted substantially uniformly, while the pad adjuster will not interfere with the movement of the polishing head and control the movement of the pad adjuster. Due to the complexity of the CMP process, it may be necessary to implement two or more process steps, preferably on different polishing platforms, in order to obtain a polishing result that meets the strict and necessary conditions for manufacturing sophisticated semiconductor devices. For example, when manufacturing a metallization layer, the minimum cross-section of individual metal wires must be established according to design rules to obtain the desired resistance. The resistance of individual metal wires depends on the material type, wire length, and cross section. Although the two previous factors have not changed substantially during the manufacturing process, the cross section of the metal wire may change significantly, and thus the resistance and quality of the metal wire will be affected due to erosion and polishing in the related CMP process. . Therefore, the semiconductor designer must take these changes into account and implement an additional “safety” thickness of the metal wires so that the cross section of each metal wire is reliably within a certain tolerance range after the polishing operation is completed. φ As can be understood from the above considerations, large-scale efforts are underway to improve the yield of the chemical mechanical polishing of the substrate while still maintaining high quality standards. Due to the characteristics of the CMP process, the in-situ measurement of the thickness of the layer to be removed and / or the removal rate are very difficult to predict. In fact, before or after a predetermined number of product substrates have been processed,

1 92307. ptd 第8頁 200305240 五、發明說明(5) 後,將複數片仿造基板使用來調節以及/或者校準該CMP工 具。因為該仿造晶圓的加工處理極其成本密集以及耗時, 所以它最近則已經嘗試藉由實施合適的控制機制而明顯降 低試樣測定的數目,以維持CMP製程的性能。一般而言, 將高度令人希望的是具有一控制製程,在該製程中,將具 體CMP參數依據已經予以加工處理之基板的測量結果而來 操作,以致於能精確地維持規格内的最後層厚度以及碟形 凹陷與蝕減。為了在此生產線上完成此種所謂的 ''一批接 一批〃控制,那麼至少兩種情況必須滿足。首先,必須將 恰當的度量衡工具(m e t r ο 1 〇 g y )予以實施到生產線内,以 致於已經完成CMP製程的各基板能夠立即受到一測量結 果,其結果則必須在CMP製程之前或者至少緊接著之基板 的CMP製程的最後階段之前,提供到該CMP工具。第二,必 須將CMP製程的一模型建立,以揭露出恰當的操作變數, 以得到希望的抛光結果。 第一情況不可能在沒有明顯不利地影響其它製造製程 參數,譬如生產率以及因此之成本高效應的情形下完成。 於是,實際上,使複數片基板受到CMP加工,直到最初加 工過基板的第一測量結果有效為止。亦即是,該控制循環 包含一特定量的延遲,該特定量的延遲必須在以測量結果 為基礎來調整製程參數的時候予以列入考量。1 92307. ptd page 8 200305240 V. Description of the invention (5), a plurality of imitation substrates are used to adjust and / or calibrate the CMP tool. Because the processing of the counterfeit wafer is extremely cost intensive and time consuming, it has recently attempted to significantly reduce the number of sample measurements by implementing appropriate control mechanisms to maintain the performance of the CMP process. In general, it would be highly desirable to have a control process in which specific CMP parameters are operated based on the measurement results of a substrate that has been processed so that the last layer in the specification can be accurately maintained Thickness and dishing and erosion. In order to accomplish this so-called '' batch-by-batch '' plutonium control on this production line, at least two conditions must be met. First, appropriate metrology tools (metr ο 1 〇gy) must be implemented into the production line, so that each substrate that has completed the CMP process can immediately receive a measurement result, and the result must be before the CMP process or at least immediately after it The substrate is provided to the CMP tool before the final stage of the CMP process. Second, a model of the CMP process must be established to expose appropriate operating variables to obtain the desired polishing results. The first case cannot be accomplished without significantly adversely affecting other manufacturing process parameters, such as productivity and therefore high cost effects. Therefore, in practice, a plurality of substrates are subjected to CMP processing until the first measurement results of the substrates that are initially processed are valid. That is, the control loop contains a specific amount of delay, which must be taken into account when adjusting process parameters based on the measurement results.

關於第二項,已經將複數個CMP模型建立,以考量到 該些操作變數依據陳化的反饋結果而受到控制的事實。例 如,在2 0 0 1年AEC/APC第八次座談會的會議記錄中,'' CMP *111 ill __i_|Regarding the second term, a number of CMP models have been established to take into account the fact that these operating variables are controlled based on the aging feedback results. For example, in the minutes of the eighth AEC / APC symposium in 2001, "CMP * 111 ill __i_ |

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i 92307.ptd 第 9 頁 200305240 >五、發明說明(6) 玥之R2R控制演算法與測量延遲之比較〃,Cham ness等人 揭露出在延遲測量反饋之情況下操作時,三種CMP模型的 比較結果。在此份論文中,作者顯示當該測量結果設有對 “ CMP工具之某種程度的延遲時,僅一種預言性模型的過程 _控制可避免控制功能中的任何不穩定性。 有鑑於此先前技術,一般而言,一預言性模型是需要 的,譬如在以上所引用之論文與一組實驗數據中所說明的 模型,以取得能操作以得到CMP製程的希望輸出之製程變 數,譬如施加到基板的壓力,研磨劑組成等等。 _ 雖然將CMP製程控制成功地應用於許多半導體設備 了,不過由到目前為止所產生的考量,精密積體電路所用 之可靠與結實的CMP製程包含關於製程工具與控制操作的 大規模努力,因此高度令人希望的是具有一簡化卻仍然有 效的CMP控制製程與控制系統,然卻能同樣地確保加工過 基板所需要的高品質標準。 本發明乃提出有關可能解決或者至少減少一些或者所 有上述問題的方法。 【發明内容】 大致上,本發明係關於藉由操作可簡單使用的一製程 籲數而允許CMP製程的控制之方法與控制器,藉此,明確 的製程特徵係經由憑經驗求出的參數來說明,惟其精確性 對適當的控制功能而言並不重要。 於是,在本發明之說明性具體實施例中,控制基板之 化學機械式拋光的方法,係包含憑經驗獲得第一靈敏度參i 92307.ptd Page 9 200305240 > V. Description of the invention (6) Comparison of R2R control algorithm and measurement delay 〃, Cham ness et al. revealed the three CMP models when operating under delayed measurement feedback. Comparing results. In this paper, the authors show that when this measurement is provided with some degree of delay to the CMP tool, the process_control of only a predictive model avoids any instability in the control function. Given this previous Technology, in general, a predictive model is needed, such as the model described in the cited paper and a set of experimental data, to obtain process variables that can be operated to obtain the desired output of the CMP process, such as applied to Substrate pressure, abrasive composition, etc. _ Although the CMP process control has been successfully applied to many semiconductor devices, from the considerations produced so far, the reliable and robust CMP process used in precision integrated circuits includes information about the process The large-scale efforts of tools and control operations, so it is highly desirable to have a simplified but still effective CMP control process and control system, but still ensure the same high quality standards required for processed substrates. The present invention proposes There are methods that may solve or at least reduce some or all of the above problems. SUMMARY OF THE INVENTION In the above, the present invention relates to a method and a controller that allow the control of the CMP process by operating a process number that can be easily used, whereby the clear process characteristics are explained through parameters obtained through experience, but its accuracy It is not important for proper control functions. Therefore, in the illustrative embodiment of the present invention, the method for controlling the chemical mechanical polishing of a substrate includes empirically obtaining a first sensitivity parameter

92307. ptd 第10頁 200305240 五、發明說明(7) 數,係定量地說明第一材料層之過度拋光時間與相關於第 一材料層之控制變數之間的關係,並且憑經驗地獲得第二 靈敏度參數,其係定量地說明相關於第二材料層之控制變 數以及相關於先前基板之第二材料層之控制變數之間的關 係。此外,該方法包括從線性模型之第一材料層之過度拋 光時間的計算,該線性模型包括相關於第二材料層的控制 變數、第一靈敏度參數、第二靈敏度參數、控制變數用的 指令值、第二材料層的過度拋光時間、第二材料層的控制 變數以及相關於先前基板第二材料層的控制變數,其中該 過度拋光時間係由加權移動平均所求出。此外,將第一材 料層的過度拋光時間調整到算出的過度拋光時間。92307. ptd Page 10 200305240 V. Description of the invention (7) The number is a quantitative description of the relationship between the excessive polishing time of the first material layer and the control variable related to the first material layer, and the second is obtained empirically. The sensitivity parameter is a quantitative description of the relationship between the control variable related to the second material layer and the control variable related to the second material layer of the previous substrate. In addition, the method includes calculating an excessive polishing time of the first material layer from a linear model, the linear model including a control variable, a first sensitivity parameter, a second sensitivity parameter, and a command value for the control variable related to the second material layer The excessive polishing time of the second material layer, the control variable of the second material layer, and the control variable related to the second material layer of the previous substrate, wherein the excessive polishing time is obtained by a weighted moving average. In addition, the over-polishing time of the first material layer was adjusted to the calculated over-polishing time.

根據進一步的說明性具體實施例,係在基板中控制第 一金屬化層之化學機械式抛光的方法,包含憑經驗地求出 靈敏度參數α ,該靈敏度參數乃定量地說明過度拋光時間 TQP對相關於第一金屬化層之控制變數Efirst的影響。更 者,憑經驗地將靈敏度參數7求出,其係定量地說明該基 板之第二金屬化層之控制變數E secc)nd以及先前基板之第二 金屬化層之控制變數Ep,seec)nd對控制變數Efirst的影響。再 者,該方法包含從一線性模型來計算第一金屬化層的過度 拋光時間T QP,該一線性模型至少包括以下項:E 、 E p,first、 J ( T〇p Τ 〇ρ ) Ν 7 ( E second Ep,second) ’ 其中 T p,( 係為先前基板的過度拋光時間。此外,將化學機械式拋光 製程的真實過度拋光時間調節到算出的過度拋光時間T QP。 依照進一步的說明性具體實施例,該基板之化學機械According to a further illustrative embodiment, a method for controlling chemical mechanical polishing of a first metallization layer in a substrate includes empirically determining a sensitivity parameter α, which quantitatively illustrates that the over-polishing time TQP is correlated to Effect of the control variable Efirst on the first metallization layer. Furthermore, the sensitivity parameter 7 is obtained empirically, which quantitatively describes the control variable E secc) nd of the second metallization layer of the substrate and the control variable Ep, seec) nd of the second metallization layer of the previous substrate. Effect on the control variable Efirst. Furthermore, the method includes calculating the over-polishing time T QP of the first metallization layer from a linear model. The linear model includes at least the following items: E, E p, first, J (T〇p Τ 〇ρ) Ν 7 (E second Ep, second) 'where T p, (is the over-polishing time of the previous substrate. In addition, the true over-polishing time of the chemical mechanical polishing process is adjusted to the calculated over-polishing time T QP. Follow the further instructions Specific embodiment, the chemical machinery of the substrate

92307. ptd 第11頁 200305240 '五、發明說明(8) 式拋光所用的控制器,其係包含一輸入部份,用來輸進靈 敏度參數與控制變數之測量值的至少其中一個,以及一輸 出部份,用來輸出一過度拋光時間以及做為一操作變數之 '最後拋光時間的至少其中一個。該控制器進一步包含一計 -算部份,其係設成用以算出來自線性模型之第一材料層的 過度拋光時間,其中該線性模型包括除了第一材料層外, 關於第二材料層的控制變數、第一靈敏度參數、第二靈敏 度參數、控制變數的指令值、第二材料層的過度拋光時 間、關於第二材料層的控制變數、以及先前基板之第二材 II層的控制變數。更者,將算出部份安裝,以藉由一加權 移動平均數來求出該操作變數。 根據進一步的說明性具體實施例,在基板之第一金屬 化層之化學機械式拋光用的控制器,其係包含輸入部份, 用來輸進一靈敏度參數α、靈敏度參數r以及至少一控制 變數Enm的一測量值,其中控制變數EfhSt代表蝕減與碟形 凹陷的其中一個。再且,該控制器包含一輸出部份,用來 輸出做為操作變數的至少一過度拋光時間T cp,以使用來控 制化學機械式拋光。此外,該控制器包含算出部份,其係 設成用以從該CMP製程的線性模型,算出至少第一金屬化 _的過度拋光時間T @。藉此,線性模型至少包括以下項:92307. ptd Page 11 200305240 'Fifth, the description of the invention (8) The controller used for polishing, which includes an input section for inputting at least one of the measured values of the sensitivity parameter and the control variable, and an output Part for outputting at least one of an excessive polishing time and a 'last polishing time' as an operation variable. The controller further includes a calculation-calculation part, which is configured to calculate the over-polishing time of the first material layer from the linear model, wherein the linear model includes the second material layer in addition to the first material layer. The control variable, the first sensitivity parameter, the second sensitivity parameter, the command value of the control variable, the excessive polishing time of the second material layer, the control variable about the second material layer, and the control variable of the second material layer II of the previous substrate. Furthermore, a part of the installation will be calculated to find the operating variable by a weighted moving average. According to a further illustrative embodiment, the controller for chemical mechanical polishing of the first metallization layer of the substrate includes an input portion for inputting a sensitivity parameter α, a sensitivity parameter r, and at least one control variable. A measured value of Enm, where the control variable EfhSt represents one of erosion and dishing. Furthermore, the controller includes an output section for outputting at least an excessive polishing time T cp as an operation variable for controlling the chemical mechanical polishing. In addition, the controller includes a calculation section configured to calculate an over-polishing time T @ of at least the first metallization _ from a linear model of the CMP process. With this, the linear model includes at least the following:

Efirst、Ep,first、^ ( 丁 op Τρ,ορ) ' ? ( E second E Pi second ),其中E p,f 代表相關於先前基板之第一金屬化層的控 制變數,TPfC)P代表先前基板的過度拋光時間,E secc)nd代表基 -板之第二金屬化層的控制變數,而且Ep,secc)nd代表關於先前Efirst, Ep, first, ^ (丁 op Τρ, ορ) '? (E second E Pi second), where E p, f represents the control variable of the first metallization layer related to the previous substrate, TPfC) P represents the previous substrate Over polishing time, E secc) nd represents the control variable of the second metallization layer of the substrate-plate, and Ep, secc) nd represents the

92307.ptd 第12頁 200305240 五 、發明說明 (9) 基 板 之 第 二 金 屬 化 層 的 控 制 變 數 〇 [ 實 施 方 式 本 發 明 之 說 明 性 具 體 實 施 例 係 說 明 如 下 0 為使說 明清 楚 並 非 將 真 實 實 施 的 所 有 特 徵 說 明 於 本 說 明 書中。 當然 將 令 人 理 解 的 是 在 任 何 此 真 實 具 體 實 施 例 的 發展中 ,種 種 明 確 實 施 的 求 出 必 須 進 行 以 得 到 發 展 者 的 明確目 標, 譬 如 與 系 統 相 關 以 及 企 業 相 關 限 制 的 順 從 5 其 係將由 一具 體 實 施 例 改 變 到 另 一 具 體 實 施 例 〇 並 且 將 令 人理解 的 是 此 發 展 努 力 可 能 既 複 雜 且 耗 時 不 過 卻 仍 將是為 一般 熟 諸 該 技 藝 者 從 本 發 明 之 揭 露 所 得 之 益 處 所 能 實施之 例行 工 作 〇 — 般 而 言 @ 前 所 說 明 之 具 體 實 施 例 以 及 將於下 文說 明 的 具 體 實 施 例 係 取 決 於 可 能 將 基 板 之 材 料 層之碟 形凹 陷 與 蝕 減 5 譬 如 金 屬 化 層 藉 由 適 當 調 整 CMP製程中的過 度 拋 光 時 間 而 維 持 於 嚴 密 設 定 容 許 誤 差 〇 通 常 ,過度 抛光 時 間 表 示 , 在 測 量 之 後 CMP製程持續之時間期間已經表 示 出 將 該 材 料 在 基 板 上 的 預 定 區 域 上 移 除 〇 檢 測特定 區域 之 空 隙 的 過 程 同 樣 稱 為 端 點 檢 測 , 其 係 並 且 應 用於製 造金 屬 化 層 所 使 用 的 CMP製程中£ 5更者, •如先前所解釋的5 ,金 屬 鑲 嵌 金 屬 化 層 於 1¾ 端 積 體 電 路 所 用 的 CMP製程,其係經 常 設 計 成 為 多 重 步 驟 製 程 在 此 , 例 如 該 製 程 的最後 步 驟 9 在 將 金 屬 移 除 之 後 , 拋 光 操 作 係 進 行 於 介 電層上 〇於 是 藉 由 整 最 後 拋 光 步 驟 的 製 程 時 間 , 1虫 減 與碟形 凹陷 的 程 度 就 可 能 予 以 控 制 〇 為 了 可 靠 地 預 測 旧 取 後 CMP步驟之92307.ptd Page 12 200305240 V. Description of the invention (9) Control variable of the second metallization layer of the substrate 0 [Embodiment Mode The illustrative specific embodiment of the present invention is described as follows. 0 In order to make the description clear, the actual implementation is not implemented. All features are described in this specification. Of course, it will be understandable that in the development of any of the real embodiments, the determination of various explicit implementations must be carried out in order to obtain the clear goals of the developers, such as the compliance of system-related and enterprise-related restrictions. 5 The system will be implemented by a specific implementation. Example to another specific embodiment and it will be understood that this development effort may be complex and time consuming but will still be a routine that can be implemented for those skilled in the art to benefit from the disclosure of the present invention Work 〇— Generally speaking, the specific embodiments described before @ and the specific embodiments to be described below depend on the dishing and erosion of the material layer of the substrate. 5 For example, the metallization layer can be adjusted by the CMP process. The excessive polishing time is maintained at a tightly set tolerance. Generally, the excessive polishing time indicates that During the duration of the CMP process after the measurement, it has been shown that the material is removed from a predetermined area on the substrate. The process of detecting voids in a specific area is also referred to as endpoint detection, and it is used in the manufacture of metallization layers £ 5 or more in the CMP process. • As explained earlier, the CMP process used for the metallization of the metallization layer on the 1¾ end integrated circuit is often designed as a multi-step process, such as the last step of the process. 9 After the metal is removed, the polishing operation is performed on the dielectric layer. Therefore, by adjusting the process time of the final polishing step, the degree of reduction and dishing can be controlled. In order to reliably predict the CMP after old removal Steps

92307. ptd 第13頁 200305240 五、發明說明(ίο) 合適的過度拋光時間以及/或者製程時間,發明者乃建議 一 CMP製程的線性模型,該線性模型乃取決於相同先前金 屬化層與先前基板的钱減以及/或者碟形凹陷以及/或者層 厚度。在此模型中,製程固有的機械由兩個或更多個靈敏 度參數所表示,該些靈敏度參數可能由實驗以及/或者計 算與實驗所求出,其中在某些具體實施例中,靈敏度參數 的精確性則不因為控制功能的''頭尾一致的〃設計而對成 功的控制操作來說不可或缺。因此,相對例如在本申請案 之背景部份所說明的習知控制策略,在本發明中,將可簡 •使用與可精確調整的製程參數選作該控制操作的操作變 數。 參考第1圖,將典型的CMP工具以及製程說明,其係可 能連同在此所說明的說明性具體實施例而來使用。在第1 圖中,其係描述CMP系統1 00的概略圖,該系統1 00包含CMP 工具110、度量衡工具130以及CMP控制器150。CMP工具110 包括一輸入部份1 1 1,其係用來接收予以加工處理的基 板,以及一輸出部份1 1 2,用來在將CMP製程完成之後接收 與儲存基板。CMP工具1 1 0進一步包含一制程箱1 1 3,其係 包括三拋光平台1 1 4、1 1 5與1 1 6,其係分別稱為平台I 、 •台Π、平台m。在各平台114、 11 5與11 6上,設有墊片 調節器1 1 7、研磨劑供應器1 1 8、以及拋光頭1 1 9。在平台 Π上,將測量構件1 2 0配置與組裝,以檢測CMP製程的終 >點。為了簡化起見,將基板從輸入部份1 1 1輸送到平台 -I ,或者從平台I輸送到平台Π等等的任何進一步構件,92307. ptd page 13 200305240 V. Description of the invention (ίο) Appropriate over polishing time and / or process time, the inventor proposes a linear model of the CMP process, the linear model depends on the same previous metallization layer and the previous substrate And / or dish-shaped depressions and / or layer thicknesses. In this model, the machinery inherent in the process is represented by two or more sensitivity parameters, which may be obtained by experiments and / or calculations and experiments. In some specific embodiments, the sensitivity parameters Accuracy is not essential to successful control operations because of the `` head-to-tail '' design of control functions. Therefore, in contrast to the conventional control strategy described, for example, in the background portion of this application, in the present invention, process parameters that can be simplified and precisely adjusted are selected as the operational variables of the control operation. Referring to Figure 1, a typical CMP tool and process description will be used in conjunction with the illustrative embodiments described herein. In FIG. 1, it is a schematic diagram illustrating a CMP system 100 including a CMP tool 110, a metrology tool 130, and a CMP controller 150. The CMP tool 110 includes an input section 1 1 1 for receiving a substrate for processing, and an output section 1 12 for receiving and storing the substrate after the CMP process is completed. The CMP tool 1 1 0 further includes a process box 1 1 3, which includes three polishing platforms 1 1 4, 1 15 and 1 1 6 which are referred to as a platform I, a platform Π, and a platform m, respectively. On each of the platforms 114, 11 5 and 11 6 are provided a shim adjuster 1 1 7, an abrasive supply 1 1 8, and a polishing head 1 1 9. On the platform Π, the measuring member 120 is configured and assembled to detect the end point of the CMP process. For the sake of simplicity, the substrate is transferred from the input part 1 1 1 to the platform -I, or from the platform I to any further component of the platform Π, etc.,

92307. ptd 第14頁 200305240 五、發明說明(11) 以及饋進氣體、液體、譬如水、研磨劑與類似物所用的任 何構件,並沒有描述於圖式中。 〜在操作中,包含一或更多金屬化層的基板1 2 1,其係 ,著到平台I的拋光頭。應注意的是,基板1 21代表、、現 有〃 t I板,而用以說明之控制製程的操縱參數將予以建 > =以用於該基板,亦即是,操作變數代表一製程參數, ^參數值係改變以得到一控制變數的希望值,譬如碟形凹 JI各 才、麵減以及最後層厚度。由CMP工具1 1 0所立即處理之基 =121的金屬化層則同樣稱為第一金屬化層,然而在第一 ”屬化層之下而且已經受到CMP製程之基板1 2 1的任何金屬 的θ ’其係同樣稱為第二金屬化層。更者,已經受到CMP ρ 4何基板稱為先前基板,而對應現有基板1 2 1之金屬化 二 < 先前基板的金屬化層亦稱為第一與第二金屬化層,如 同在現有基板121中。 物 在基板1 2 1以預定製程參數,譬如預定研磨劑組成 % 光頭11 9與平台11 4之間的預定相對移動、CMP製程 <持續時間以及類似物,而已經在平台I上完成CMP製程 、後’該基板1 2 1則可能以不同製程參數而通到平台Π , ρ ^於第二CMP步驟,直到該測量裝置1 2 0表示出達到該製 广終點為止。如先前所解釋的,以及將參考第2圖而詳細 έ兒明本 u η f ’基板1 2 1之拋光則在平台Π持續一過度拋光時間Τ g 過度拋光時間T ^係由控制器1 5 〇所求出。在過度拋 _日寺間Τ叫消逝之後,則將基板1 2 1傳送到平台皿,在此第 4屬化層之絕緣材料的拋光係以適當的製程參數來實92307. ptd page 14 200305240 V. Description of the invention (11) and any components used to feed gas, liquid, such as water, abrasives and the like, are not described in the drawings. ~ In operation, the substrate 1 2 1 containing one or more metallization layers is attached to the polishing head of the platform 1. It should be noted that the substrate 1 21 represents the existing 〃 t I plate, and the operating parameters used to explain the control process will be established > = for the substrate, that is, the operation variable represents a process parameter, ^ The parameter value is changed to obtain a desired value of a control variable, such as the dish shape, surface reduction, and the final layer thickness. The metallization layer with a base = 121 immediately processed by the CMP tool 1 1 0 is also referred to as the first metallization layer, but any metal that is below the first "metallization layer and has been subjected to the CMP process on the substrate 1 2 1 Θ 'is also called the second metallization layer. Furthermore, the substrate that has been subjected to CMP ρ 4 is called the previous substrate, and the metallization layer corresponding to the existing substrate 1 2 1 is also called the metallization layer of the previous substrate. Are the first and second metallization layers, as in the existing substrate 121. The object is on the substrate 1 2 1 with a predetermined process parameter, such as a predetermined abrasive composition%, a predetermined relative movement between the optical head 11 9 and the platform 11 4, and a CMP process. < Duration and the like, and after the CMP process has been completed on the platform I, the substrate 1 2 1 may pass to the platform Π with different process parameters, ρ ^ in the second CMP step until the measurement device 1 2 0 indicates that the end point of the system has been reached. As explained previously, and the detailed description of the substrate u η f 'substrate 1 2 1 will be made with reference to FIG. 2 for an excessive polishing time T g on the platform Π The excessive polishing time T ^ is controlled by the controller 1 5 〇 Determined. Vivax excessive polishing _ Τ called temple elapsed after transmitting dish 121 to the platform will be a substrate, an insulating material in the polishing system of this fourth layer of metal with an appropriate process parameters Lysaght

200305240 五 、發明說明 (12) 施 5 譬 如 研 磨 劑組成、 平台1 1 6與拋光頭1 1 9之間的相對 移 動 以 產 生 施 加到基板 1 2 1的壓力以及類似物。在第1圖 所 示 之 具 體 實 施 例中,在 平台m的製程時間,同樣稱為τΒ a , 其 係 由 控 制 器 1 5 0所求出。在將平台ΠΙ上的拋光步驟完成 -之 後 將 基 板 1 2 1輸送到輸出部份1 1 2,並可能輸送到度 量 衡 工 具 130 有關於第- -金屬化層的測量結果則以此工具 而 得 到 譬 如 層厚度、 蝕減、以及碟形凹陷。在所說明 的 種 種 具 體 實 施 例中,層 厚度、蝕減、以及碟形凹陷,其 係 予 以 單 獨 或 合 併地視為 CMP製程的控制變數,然而丁叩與 /或 • T, a όν 作 用 則 如同操作 •變數。一般而言,控制變數的淚 1量 結 果 係 由 眾 所 皆知的光 學測量技術而獲得,其說明則將 予 以 省 略 0 參 BS 第 2圖,將說明用來得到操作變數T\p與Tm的說 明 性 具 體 實 施 例 。在第2圖中,在第一步驟2 1 0中,將靈敏 度 參 數 求 出 9 在 一具體實 施例中,該靈敏度參數則藉由依 據 先 前 所 加 工 處 理之測試 基板或者產品基板的實驗而得到 〇 第 一 莖 敏 度 參 數α乃因 此而予以求出,並且說明過度拋 光 時 間 Tc )P對 控 :制 變數的影 ,響,例如蝕減、碟形凹陷程度、 金 屬 化 層 厚 度 以 及類似物 。第二靈敏度參數/3亦可能予以 求 • 以 具 體 說 明在平台 m所進行之cmp製成之拋光時間1 ΙΠ 對 控 制 變 數 的 影響。此 外,將第三靈敏度參數7求出, 以 數 量 化 地 說 明 先前金屬 化層之控制變數,例如先前層之 碟 形 凹 陷 以 及 /或者姓減’ 如何影響現有,亦即第一金屬化 層 的 控 制 變 數 ,該先前 層亦將如先前所注意的稱為第二 金200305240 V. Description of the invention (12) Application 5 For example, the composition of the abrasive, the relative movement between the platform 1 16 and the polishing head 1 1 9 to generate a pressure applied to the substrate 1 2 1 and the like. In the specific embodiment shown in FIG. 1, the process time at the platform m is also called τΒa, which is obtained by the controller 150. After the polishing step on the platform II is completed-the substrate 1 2 1 is transferred to the output part 1 1 2 and possibly to the metrology tool 130. The measurement results of the-metallization layer are obtained using this tool, for example Layer thickness, erosion, and dishing. In the various embodiments described, the layer thickness, erosion, and dish-shaped depressions are considered individually or in combination as control variables of the CMP process, but Ding and / or • T, a όν act as Operation • Variable. In general, the results of the control variable 1 are obtained by the well-known optical measurement technology, and its description will be omitted. 0 Refer to Figure 2 of BS, which will be used to obtain the operating variables T \ p and Tm. Illustrative specific embodiments. In the second figure, in the first step 2 10, the sensitivity parameter is obtained. In a specific embodiment, the sensitivity parameter is obtained by experiments based on the test substrate or product substrate processed previously. The first stem sensitivity parameter α is thus obtained, and explains the excessive polishing time Tc) P control: the influence of control variables, such as erosion reduction, dish-shaped depression, metallized layer thickness, and the like. The second sensitivity parameter / 3 may also be sought. • The effect of the polishing time 1 ΙΠ made by cmp on the platform m on the control variable will be specifically explained. In addition, the third sensitivity parameter 7 is obtained to quantitatively explain the control variables of the previous metallization layer, such as the dish-shaped depression of the previous layer and / or the reduction of the last name ', which affects the existing, that is, the control of the first metallization layer. Variable, the previous layer will also be referred to as the second gold as previously noted

92307.ptd 第16頁 200305240 五、發明說明(13) 屬化層。特別是,靈敏度參數α與/?包括固有的CMP機 制,譬如移動速率,從而例如因為拋光墊片之降解、研磨 劑之飽和以及類似情形而可能於真實的CMP製程期間内改 變。在一特別的具體實施例中,如將於稍後所詳細說明, 令α與石代表用於簡單線性CMP模型之好處的單獨數目 字,認為與/9之特定製程上之變動實質上對最後之結果 不會有不利的影響,相對應地設計剩下的控制操作而不考 慮α與的任何改變。在進一步的具體實施例中,有鑑於 製程情況的微細改變,乃依時間,亦即已經予以加工處理 或者正在加工處理的基板數目,而選定靈敏度參數α與 β。 在步驟2 2 0中,用於操作變數(稱為Τ%ρ,Τ\ )的中間 值,係從線性CMP模型所·計算。在此態樣中,將線性模型 理解為說明種種變數,譬如操作變數T QP、I'm木以及控制變 數之關係的數學表示式,其中該變數以不具有譬如Τ 2ϋρ, Τ 等等之任何較高階項的線性項出現。 參照第3圖,將說明用來求出丁、與的說明性具體 實施例。在第3圖中,步驟2 2 0係再分為第一副步驟2 2 1, 描述CMP製程的線性模型。根據本方法,第一金屬化層的 控制變數係以E iirst表示,其中應該注意的是,控制變數可 能表示蝕減、碟形凹陷、金屬化層厚度、以及類似物之任 一者,而且Efirst係由以下列之方程式表示:92307.ptd page 16 200305240 V. Description of the invention (13) The chemical layer. In particular, the sensitivity parameters α and /? Include inherent CMP mechanisms, such as the rate of movement, which may change during the actual CMP process, for example, due to degradation of polishing pads, saturation of abrasives, and the like. In a particular embodiment, as will be explained in detail later, let α and shi represent separate numbers used for the benefits of the simple linear CMP model. It is considered that the change in the specific process of / 9 is substantially the same as that of the last. As a result, there will be no adverse effects, and the remaining control operations are designed accordingly without considering any changes in α and. In a further specific embodiment, the sensitivity parameters α and β are selected in accordance with time, that is, the number of substrates that have been processed or are being processed in view of slight changes in the process conditions. In step 2 2 0, the intermediate value for the operation variable (called T% ρ, T \) is calculated from the linear CMP model. In this aspect, the linear model is understood as a mathematical expression that illustrates the relationship between various variables, such as the operating variables T QP, I'm, and control variables, where the variable does not have any such as Τ 2ϋρ, Τ, etc. Higher-order terms appear as linear terms. Referring to Fig. 3, an illustrative specific embodiment for obtaining D and D will be described. In Figure 3, step 2 2 0 is further divided into the first sub-step 2 2 1 to describe the linear model of the CMP process. According to this method, the control variable of the first metallization layer is represented by E iirst, wherein it should be noted that the control variable may represent any of erosion, dishing, metallization layer thickness, and the like, and Efirst It is expressed by the following equation:

Efirst= Ep,first+^ ( Τ〇ρ— Τρ,ορ) + β ( Tm — Τ p,ffl ) + [r ]( Ε second Ε ρ,second ) ( 1 )Efirst = Ep, first + ^ (Τ〇ρ— Τρ, ορ) + β (Tm — Τ p, ffl) + [r] (Ε second Ε ρ, second) (1)

92307.ptd 第17頁 200305240 五、發明說明(14) ^ 其中指數p表示一變數,指的是先前基板,而指數 f i r s t與s e c ο n d則分別指的是正在進行加工處理的第一金 屬化層以及已經過加工處理的第二金屬化層。於是,α的 符號則最好選擇為正,然而/5的符號則最好選擇為負。7 -的大小與符號乃由實驗所求出。更者,如先前所說明的, 在一特定的具體實施例中,假使在平台ΙΠ上沒有使用最終 CMP步驟,只有單一操作變數,則TQP可能使用來控制全部 的CMP製程。如從方程式1所能明瞭的是,就一個特定E p,fii-st來說’例如相較於先前基板Τρ,ορ之第一金屬化層而使 • 一金屬化層之過度拋光時間T Qp增加之第一金屬化層的蝕 減,將使E fil»st增加一數量,該數量係由這些過度拋光時間 (T 〇p— T p,op)乘以靈敏度參數α的差距所求出。因此明顯 的是,由單一數目α所表示之CMP製成之固有機制的改變 或者求出α的某一不精確性,可能影響E mst的結果,並因 而產生一 T叩值,該值在某些情況下可能予以視為不適合用 來獲得一所希望之E target,在此E target係為控制變數的目標 值。對靈敏度參數冷而言亦同。 於是,在一具體實施例中,如先前所提及的,在副步 驟222中,參數α與/3可能選做為依時(time-depent)參 #,或者更適當地,選做為取決於予以加工之基板數目的 參數。以此方式而可能將拋光墊片、研磨劑組成物以及類 似物降解的一般傾向列入考慮,以致使可能將α與/3的系 統變化予以補償。亦即是.,因為加工基板的數目增加,所 以隨著時間之拋光率的有系統之降低則可能藉由相應地增92307.ptd Page 17 200305240 V. Description of the invention (14) ^ where the index p represents a variable, which refers to the previous substrate, and the indexes first and sec ο nd respectively refer to the first metallization layer being processed. And a second metallization layer that has been processed. Therefore, the sign of α is preferably selected as positive, while the sign of / 5 is preferably selected as negative. The size and sign of 7-was obtained experimentally. Furthermore, as previously explained, in a specific embodiment, if the final CMP step is not used on the platform II and there is only a single operation variable, TQP may be used to control the entire CMP process. As can be understood from Equation 1, for a particular Ep, fii-st 'for example, compared to the first metallization layer of the previous substrate Tρ, ορ, the excessive polishing time T Qp of a metallization layer The increased erosion of the first metallization layer will increase E fil »st by an amount, which is obtained by multiplying these over-polishing times (T 0p-T p, op) by the difference in sensitivity parameter α. It is therefore obvious that a change in the inherent mechanism of CMP made by a single number α or a certain inaccuracy in finding α may affect the result of Emst, and thus produce a T 叩 value, which is In some cases it may be considered inappropriate to obtain a desired E target, where E target is the target value of the control variable. The same is true for the sensitivity parameter cold. Therefore, in a specific embodiment, as mentioned earlier, in the sub-step 222, the parameters α and / 3 may be selected as time-depent parameters #, or more appropriately, determined as The number of substrates to be processed. In this way it is possible to take into account the general tendency of the degradation of polishing pads, abrasive compositions and the like, so that it is possible to compensate for system changes of α and / 3. That is, because the number of processed substrates increases, a systematic decrease in polishing rate over time may be increased by a corresponding increase.

1111 m fli 92307. ptd 第18頁 200305240 五、發明說明 加α以及 可能選做 其中(i) 制之某種 制器必須 之明顯延 在副 以及拋光 得。用於 應該'v消 '、柔和夕 顯示極度 僅在每基 從一先前 的變動。 板上預先 真實操作 出。 在副 (15) /或者降低/3而列入考慮。因此,α以及/或者/9 為方程式( i)以及/或者/5 =冷(i), 代表加工過基板的數目。此特徵透露出對CMP控 程度的預告能力,這種情形可能在如先前所述控 因應測量結果而可能具有相關於現有加工過基板 遲的時候有好處。 步驟2 2 3中,在平台m之操作變數過度拋光時間 時間所用的中間值,係應步驟2 2 1之模型而獲 求出中間變數T 、T \的原因乃存在於控制操作 除"在CMP製程中之任何短暫變動,並且應該以 的方式來對應先前加工過基板之測量結果而不用 不足與過度的事實。此種控制操作的行為可能僅 板之一小數目測量結果有效的時候方便,以致使 基板到另一先前基板的測量結果可能顯示一明顯 亦即是,表示Ep,first的測量結果,其係由先前基 求出出之單一位置的單獨測量所獲得。因此,在 變數Τϋρ、Tffl之前,將中間操作變數丁:與T%求 步驟2 2 3中,係用於以下時候的例子 ),first + r second1111 m fli 92307. ptd page 18 200305240 V. Description of the invention Add α and may be chosen among them (i) Some kind of device must be obviously extended and polished. It should be used for 'v elimination', soft evening display extreme only in each base from a previous change. Real-time operation on the board. Take into account the deputy (15) / or decrease / 3. Therefore, α and / or / 9 are equations (i) and / or / 5 = cold (i), and represent the number of processed substrates. This feature reveals the ability to predict the degree of CMP control, which may be beneficial when controlling the response to the measurement results and may have late correlations with existing processed substrates as described previously. In step 2 2 3, the intermediate value used for the excessive polishing time of the operating variable on the platform m is obtained from the model in step 2 2 1 and the reason for the intermediate variables T and T \ lies in the control operation except " Any short-term changes in the CMP process, and should correspond to the measurement results of previously processed substrates in a way that does not need to be insufficient and excessive. Such a control operation may be convenient only when a small number of measurement results of one plate is valid, so that the measurement result of the substrate to another previous substrate may show a clear, ie, measurement result of Ep, first, which is caused by Obtained from separate measurements of a single location determined by the previous basis. Therefore, before the variables Tϋρ and Tffl, find the intermediate operation variable D: and T%. Step 2 2 3 is used in the following example), first + r second

E p,secon d ) target (2) 這意味著公共值E target在相較於先前基板的過度拋光 時間而沒有改變過度拋光時間以及相較於先前基板之平台 ΠΙ上的拋光時間而沒有改變拋光時間的情形下獲得。結 果,T、相等TP,QP,而且T、相等。E p, secon d) target (2) This means that the common value E target does not change the over-polishing time compared to the previous polishing time of the previous substrate and does not change the polishing time compared to the polishing time on the platform II of the previous substrate. Get in case of time. As a result, T is equal to TP, QP, and T is equal.

I11P JI隱I11P JI hidden

92307.ptd 第19頁 200305240 ‘五、發明說明(16) 以及 Τ \算出,以用於以下情92307.ptd page 19 200305240 ‘fifth, the description of the invention (16) and Τ \ calculated for the following situations

,在副步驟224中,將T 形:In step 224, change the T shape:

Ep,first + ? ( E second E p, second ^ < target (3) 那種情形意味著取決於E所真實代表之先前基板之第 ,金屬化層的钱減以及/或者碟形凹陷,以及現有基板與 先前基板之第二金屬化層的蝕減效果,導致比希望還小的 蝕減以及或者碟形凹陷以及/或者層厚度。明顯地,現有 基板用的過度拋光時間必須相等或者大於先前基板的過度 拋光時間,而且在平台m上的拋光時間必須相等或者小於 j前基板的拋光時間。因此,Ep, first +? (E second E p, second ^ < target (3) which means that depends on the previous substrate, the metallization money reduction and / or dish depression, which E really represents, and The erosion effect of the second metallization layer of the existing substrate and the previous substrate results in less erosion than desired and or dish-shaped depressions and / or layer thicknesses. Obviously, the over-polishing time for the existing substrate must be equal to or greater than the previous The excessive polishing time of the substrate, and the polishing time on the platform m must be equal to or shorter than the polishing time of the front substrate j. Therefore,

Τ*Ω > T p,op (4) 更甚的是,一般來說,最大與最小過度拋光時間K, τ QP以及平台in上的最大與最小拋光時間、ΐι,其係可 能應製程需求而予以事先設定。這些用於過度拋光時間以 及平台m拋光時間的限制可能由實驗或者經驗而求出。例 如,最大與最小過度拋光時間ϊ":, τορ個別可能選擇為個 別的大約3 〇秒以及5秒。平台m上的最大與最小拋光時間〒 I、個別可能選擇為分別的大約1 2 0秒以及2 0秒。在將 過度拋光時間T #以及平台ΙΠ拋光時間Tffl同時使用做為操 _變數的具體實施例中,求出中間值丁:與T \則令人希 望,以致於該些數值妥當地分別位於最小與最大過度拋光 時間以及平台m拋光時間所給予的可允許範圍内。在一具 體實施例中,中間過度拋光時間τ、與平台m拋光時間τ \ 則求出以繞著相對應可允許範圍中央而放於中間,其中必Τ * Ω > T p, op (4) What's more, in general, the maximum and minimum over-polishing time K, τ QP, and the maximum and minimum polishing time on the platform in, 平台 ι, which may be based on process requirements It is set in advance. These limitations for the excessive polishing time and the polishing time of the platform m may be determined experimentally or empirically. For example, the maximum and minimum overpolishing times ϊ ":, τορ may be individually selected to be approximately 30 seconds and 5 seconds. The maximum and minimum polishing time 〒 I on the platform m, the individual may be selected to be about 120 seconds and 20 seconds, respectively. In a specific embodiment in which the excessive polishing time T # and the platform IΠ polishing time Tffl are used as operating variables, the intermediate value D: and T \ are desirable, so that these values are properly located at the smallest With the maximum over polishing time as well as the allowable range given by the platform m polishing time. In a specific embodiment, the intermediate excessive polishing time τ and the platform m polishing time τ \ are obtained to be placed in the middle around the center of the corresponding allowable range, where

1111

92307. ptd 第20頁 200305240 五、發明說明(17) 須同時將 ΊΛΡ與ΊΛ選定,以致使CMP模型提供指令值Etarget ,因此丁:與T \遂由以下所求出: E p, first ( T %p - T p> op ) +/3 ( - T Ρι]Π ) +7 ( Ε second Ε ρ, second ) 一 Ε target ( 5) 放置於個別可允許範圍中間的丁、與Τ',其係可能經 由算出以下表示式的最小值而獲得:92307. ptd page 20 200305240 V. Description of the invention (17) ΊΛΡ and ΊΛ must be selected at the same time, so that the CMP model provides the instruction value Etarget, so D: and T \ are then obtained by: E p, first (T % p-T p > op) + / 3 (-T Ρι) Π) +7 (Ε second Ε ρ, second)-Ε target (5) T, and T ′ placed in the middle of each allowable range May be obtained by calculating the minimum of the following expression:

IK -Τορ ! + w K -TUI i Minimum (6) Τ7Ρ-Τ0Ρ 2 \ — / Jni-TjiL 其中方程式4與5因此是用於發現最小Τ、與Τ \的次要 條件。 以類似的方式,在副步驟2 2 5中,將丁、與ΤΛ算出, 以用於以下情形:IK -Tορ! + W K -TUI i Minimum (6) T7P-TOP 2 \ — / Jni-TjiL where Equations 4 and 5 are therefore secondary conditions for finding the minimum T and T T. In a similar manner, in the sub-step 2 2 5, Ding, and TΛ are calculated for the following situations:

Ep,first +7 ( ESecond — E p> second ) 〉^ Target (7) 這種情形意味著先前基板之第一金屬化層以及併入之 第二金屬化層的蝕減超過所希望的蝕減值。於是,中間過 度拋光時間必須選定為相等或者小於先前基板的過度拋光 時間,而中間平台m拋光時間必須選定為相等或者大於先 前基板的平台皿拋光時間。結果, Τρ,ορ ; T\ ^ Tp,ffl ( 8) 類似在副步驟2 2 4中所進行的計算,同樣在此情形Ep, first +7 (ESecond — E p > second) ^^ Target (7) This situation means that the erosion of the first metallization layer of the previous substrate and the incorporated second metallization layer exceeds the desired erosion value. Therefore, the intermediate over-polishing time must be selected to be equal to or shorter than the previous substrate's over-polishing time, and the intermediate platform m-polishing time must be selected to be equal to or longer than the previous substrate polishing time. As a result, τρ, ορ; T \ ^ Tp, ffl (8) is similar to the calculation performed in the sub-step 2 2 4 and also in this case

92307.ptd 第21頁 200305240 i、發明說明(18) 中,表示式(6)的最小值乃以次要條件(5)與(8)所 求出。 為了定性概括用來獲得中間過度拋光時間T *QP以及中 澗平台Π拋光時間τ \的以上副步驟,應該注意的則是當 在第二金屬化層之先前基板的測量結果,或者個別地,因 此的計算值?表示出該預期蝕減相等希望蝕減,然後中間 過度拋光時間t*qp以及平台m拋光時間τ\則對應先前基板 的過度拋光時間tp,qpw及平台in拋光時間Tp,ffl。就先前基 板以及現有基板2 2 1與先前基板之第二金屬化層的#減值 #沒有屈服於希望的蝕減值E target的情形而言,將中間拋 光時間求出以致於將該些值繞著可允許範圍的中間而置於 中央,然而卻同時滿足次要條件(5)與(6),亦即該中 間拋光時間必須屈服於希望的蝕減值E target而且亦必須遵 守情況(4)與(8)。特別是,次要條件(4)與(8)確 保任何T 的改變沒有經由平台1Π拋光時間之相對應改變 而補償。相對應的行為有可能在根據(6)而求出最小值 時,導致更簡單的解答,不過,但卻導致在不精確參數α 與所用之錯誤方向中的一控制操作,並且從而使控制功 能不穩定。 • 應該理解的是,實際上,該計算可能以預定的精確度 來進行,因此,有關解答方程式的任何說明,其係當然會 受到取決於演算法之某種程度的''變異〃以及可容忍程度 的、'不精確性〃。因此,在此所說明的計算結果一般則以 概略的數目來取得,而概略的程度乃由譬如有效的計算功92307.ptd Page 21 200305240 i. In the description of the invention (18), the minimum value of the expression (6) is obtained by the secondary conditions (5) and (8). In order to qualitatively summarize the above sub-steps used to obtain the intermediate over-polishing time T * QP and the medium 涧 platform Π polishing time τ \, it should be noted that the measurement results of the previous substrate on the second metallization layer, or individually, So the calculated value? The table shows that the expected loss is equal to the desired loss, and then the intermediate over-polishing time t * qp and the plateau m polishing time τ \ correspond to the previous substrate's over-polishing time tp, qpw and platen-in polishing time Tp, ffl. In the case where the "subtraction" # of the previous substrate and the existing substrate 2 2 1 and the second metallization layer of the previous substrate did not yield to the desired erosion reduction value E target, the intermediate polishing time was calculated so that these values were It is centered around the middle of the allowable range, but satisfies the secondary conditions (5) and (6) at the same time, that is, the intermediate polishing time must yield to the desired loss E target and must also comply with the situation (4 ) And (8). In particular, the secondary conditions (4) and (8) ensure that any change in T is not compensated by the corresponding change in the polishing time of the platform 1Π. The corresponding behavior may lead to a simpler solution when the minimum value is obtained according to (6), but it does cause a control operation in the imprecise parameter α and the wrong direction used, and thus makes the control function Unstable. • It should be understood that, in practice, the calculation may be performed with a predetermined accuracy, so any description of the solution equation will of course be subject to some degree of `` mutation '' and tolerable depending on the algorithm Degree of 'inaccuracy'. Therefore, the calculation results described here are generally obtained in rough numbers, and the degree of roughness is determined by, for example, effective calculation functions.

92307.ptd 第22頁 200305240 五、發明說明(19) 率、需要的精確性,以及類似物的因數來求出。例如,在 許多的應甩中,過度拋光時間與平台m時間之大約1秒的 精確度是足夠的,因為一秒内的拋光活動導致可能恰當地 處於測量變動範圍内的蝕減量變化。 在表示式(6)中求出最小值的加權因數可能選定 w \β\ U Η \ —/ 加權因數亦可能以經驗為基礎而求出。 更者,應該注意的是,在僅僅使用一操作變數,例如 過度拋光時間τ @的時後,並不需要藉由計算最小值而求出 中間值。 茲再參照第2圖,在步驟2 3 0中,過度拋光時間以及平 台m拋光時間所用的真實輸出數值,其係從先前基板的中 間過度拋光時間與中間平台m拋光時間以及過度拋光時間 與平台皿拋光時間來算出。取決於所使用的演算法,這種 情形確保過度拋光時間與平台m拋光時間之相當穩定地適 應於先前基板之過度拋光時間與平台m拋光時間的 ''進 展"。 參照第4圖,說明性具體實施例係顯示用來在步驟2 3 〇 中獲得過度拋光時間以及平台ffl拋光時間。在第一副步驟 231中,可能可檢測出Τ%ρ以及/或者T、是否處於預定範圍92307.ptd page 22 200305240 V. Description of the invention (19) The rate, the required accuracy, and the factors of the analog can be calculated. For example, in many applications, an accuracy of about 1 second between the overpolishing time and the platform m time is sufficient because polishing activity within one second results in changes in erosion that may be properly within the range of measurement variation. The weighting factor to find the minimum value in Expression (6) may be selected w \ β \ U Η \ — / The weighting factor may also be obtained based on experience. Furthermore, it should be noted that after using only one operation variable, such as the time of excessive polishing time τ @, it is not necessary to find the intermediate value by calculating the minimum value. Referring to FIG. 2 again, in step 230, the actual output values used for the excessive polishing time and the polishing time of the platform m are derived from the intermediate excessive polishing time of the previous substrate and the intermediate platform m polishing time and the excessive polishing time and the platform. Dish polishing time is calculated. Depending on the algorithm used, this situation ensures that the over-polishing time and the stage m polishing time are reasonably stable to the `` progression '' of the previous substrate's over-polishing time and the stage m polishing time. Referring to FIG. 4, an illustrative embodiment is shown to obtain an over-polishing time and a plateau ffl polishing time in step 23. In the first sub-step 231, it may be possible to detect whether T% ρ and / or T is within a predetermined range.

92307. ptd 第23頁 200305240 ^五、發明說明(20) 内,該預定範圍可能不同於由最小與最大過度拋光時間與 平台Π拋光時間所界定的範圍。藉由這些預定範圍,可能 可檢測出控制操作是否傾向於系統化地移出恰當定義的範 圍,係表示該些參數α與/?、以及因此的CMP情況已經明 顯地改變。 在此情形裡,在副步驟2 3 2中,它可能表示出,在考 量下所進行之 ''接近未來"的CMP製程裡,CMP製程的線性 模型不再有效,或者變得無效。這種表示可採用做為CMP 固有機制之任何預料外之改變已經發生的跡象。令人注意 0的是,副步驟2 3 1係為選擇性,並且可省略。 在副步驟2 3 3中,過度拋光時間以及平台Π拋光時間 係藉由來自先前基板之過度拋光時間與中間過度拋光時間 Τ %ρ的加權移動平均數而算出,而平台m拋光時間則從先 前基板的平台m拋光時間以及中間平台π拋光時間τ\而 計算做為一加權移動平均數。如在2 3 3中所描述的,過度 抛光時間T。卩係經由下式表不· Τ〇ρ=λ T *〇p + ( 1— λ ) Τρ,ορ 其中;I係為在0至1範圍内的參數。藉由參數λ ,可能 將相關於過度拋光時間之先前發展之控制擺動的自適 ''速 予以調整。類似地,平台m拋光時間可能藉由以下而 來獲得:92307. ptd page 23 200305240 ^ V. In the description of the invention (20), the predetermined range may be different from the range defined by the minimum and maximum excessive polishing time and the platform Π polishing time. With these predetermined ranges, it may be possible to detect whether the control operation tends to systematically move out of a properly defined range, indicating that the parameters α and / ?, and therefore the CMP situation, have changed significantly. In this case, in the sub-step 2 3 2, it may indicate that, in the CMP process that is considered “close to the future”, the linear model of the CMP process is no longer valid or invalid. This representation may take the form of any sign that unexpected changes have taken place as a mechanism inherent in CMP. It is noteworthy that the sub-step 2 31 is optional and can be omitted. In the sub-steps 2 3 3, the over-polishing time and the plateau polishing time are calculated by using a weighted moving average of the over-polishing time from the previous substrate and the intermediate over-polishing time T% ρ, and the table-m polishing time is from the previous The polishing time of the substrate platform m and the polishing time τ of the intermediate platform π are calculated as a weighted moving average. As described in 2 3 3, the polishing time T is excessive.卩 is expressed by the following formula: Τ〇ρ = λ T * 〇p + (1— λ) τρ, ορ where I is a parameter in the range of 0 to 1. With the parameter λ, it is possible to adjust the adaptive speed of the previously developed control swing in relation to the excessive polishing time. Similarly, the polishing time of the platform m may be obtained by:

Tin = // + (1-//) T p,ffl 其中參數//調整相關於先前基板之平台Π拋光時間的 自適速度。明顯地,當例如先前基板的測量結果表示出與Tin = // + (1-//) T p, ffl where the parameter // adjusts the adaptive speed related to the polishing time of the platform of the previous substrate. Obviously, when, for example, previous substrate measurements show

92307. ptd 第24頁 200305240 五、發明說明(21) 指令值E target的相當大偏差值時,λ與//接近1的值則導致 過度拋光時間與平台皿拋光時間的立即回應。另一方面, 將λ與//求出為相當低的值,其係將僅僅導致在CMP製程 中任何變化的非常慢回應。在一特別具體實施例中,將稱 為指數加權移動平均(exponentially weighted moving average, EWMA)的演算法應用,其中相同λ值使用於過 度拋光時間以及平台Π拋光時間。以此EWMA模型,可能比 任何'、陳化〃之製程情況還更有效地將CMP製程之最近進 展的效果列入考慮。當沒有源自先前基板之測量結果之不 明顯延遲出現時,包括EWMA的相對應具體實施例尤其適 合’亦即是,僅有一些或沒有基板在現有基板1 2 1與先前 基板之間予以加工處理。 茲再參照第2圖,在步驟24 0中,將在步驟2 3 0中算出 的過度拋光時間以及平台!Π時間輸送到第1圖中的CMP工具 1 1 0 ’以調整目前予以加工處理之基板1 2 1的相對應加工時 間。 在步驟2 5 0中,將基板輸送到度量衡工具1 3 0,以得到 控制變數用的測量值。這些測量結果隨後可能用於E 、£ p,second、E p,以用於以下基板之計算。如先前所說明 的’可此會有某種程度的延遲,直到該測量結果對控制器 1 5 0來說有效為止,而且在此情形中,可能將關於副步驟 2 2 2而說明的具體實施例有利地使用,其中靈敏度參數α 與/5係以取決於已經加工過與正加工之基板數目的參數而 來產生’因為隨後控制器1 5 〇顯示一 '、預言性"行為,並92307. ptd page 24 200305240 V. Description of the invention (21) When the target value E target has a relatively large deviation value, the value of λ and / or close to 1 results in an immediate response to the excessive polishing time and the polishing time of the platform dish. On the other hand, finding λ and // as fairly low values will only result in a very slow response to any changes in the CMP process. In a particular embodiment, an algorithm called an exponentially weighted moving average (EWMA) is used, in which the same lambda value is used for the over polishing time and the platform Π polishing time. With this EWMA model, it is possible to take into account the effects of the recent progress of the CMP process more effectively than any of the process conditions of aging and aging. Corresponding specific embodiments including EWMA are particularly suitable when there is no insignificant delay from the measurement results from the previous substrate, that is, only some or no substrate is processed between the existing substrate 1 2 1 and the previous substrate deal with. Now referring to FIG. 2 again, in step 24 0, the over-polishing time and the stage calculated in step 2 30 will be used! Π time is transferred to the CMP tool 1 1 0 ′ in FIG. 1 to adjust the corresponding processing time of the substrate 1 2 1 currently being processed. In step 250, the substrate is transferred to a metrology tool 130 to obtain a measurement value for controlling a variable. These measurements may then be used for E, £ p, second, Ep, for calculations on the following substrates. As previously explained, 'this may be delayed to some extent until the measurement result is valid for the controller 150, and in this case, a specific implementation may be described with respect to the sub-step 2 2 2 The example is advantageously used, in which the sensitivity parameters α and / 5 are generated based on parameters depending on the number of substrates that have been processed and are being processed, 'because the controller 15 then displays 1', predictive " behavior, and

92307.ptd 第25頁 200305240 五、發明說明(22) 且可能輸出可靠的數值,以用於過度拋光時間以及平台m 拋光時間,甚至用於在控制循環中的一可考慮延遲。更 者,當將此一預言性模型應用時,測量操作的數目則可能 顯著地降低。 - 在目前所說的具體實施例中,目前予以加工的基板以 及先前基板稱為單一基板,但是,在一說明性具體實施例 中,現有基板與先前基板則可能代表複數個基板,譬如很 多基板,其中控制變數 E iirst、E p,iirst、E second、E p, second 以及 操作變數T ^與Tffl代表相對應複數個基板的中間值。相對 #配置已經證明在生產線中特別有用,其中將已經妥當建 立的CMP製程設置,並且將定義複數個内之從基板至基板 的偏差值妥當地置於可接受的製程參數内。於是,可用一 簡單、然而有效的方式將製程控制以量對量為基礎來實 施,以用於大多數的基板。 在一具體實施例中,如第1圖所示,參照第2至4圖來 說明之其中之一說明性具體實施例而進行控制操作的控制 器1 5 0,包含一輸入部份1 5 1、一計算部份1 5 2、以及一輸 出部份1 5 3,其中該輸入部份1 5 1係操作上連接到度量衡工 具1 3 0,而輸出部份1 5 3則操作上連接到CMP工具1 1 0。當以 修板對基板為基礎而將CMP製程控制時,度量衡工具1 3 0與 控制器1 5 0則做為直插式裝置來實施,以致於將基板之輸 送最小化,並加速測量結果輸入於輸入部份1 5 1内。在進 一步的具體實施例中,較佳地,當將複數片基板藉由複數 片用之過度拋光時間以及/或者平台m拋光時間的中間值92307.ptd Page 25 200305240 V. Description of the invention (22) It is possible to output reliable values for over-polishing time and platform m polishing time, and even for a considerable delay in the control cycle. Furthermore, when this predictive model is applied, the number of measurement operations may be significantly reduced. -In the present embodiment, the currently processed substrate and the previous substrate are referred to as a single substrate, but in an illustrative embodiment, the existing substrate and the previous substrate may represent multiple substrates, such as many substrates , Where the control variables E iirst, E p, iirst, E second, E p, second and the operation variables T ^ and Tffl represent the corresponding intermediate values of the plurality of substrates. The relative # configuration has proven to be particularly useful in production lines, where the well-established CMP process settings are set and the deviations from substrate to substrate within a defined plurality are properly placed within acceptable process parameters. As a result, process control can be implemented on a volume-by-volume basis in a simple, yet effective manner, for most substrates. In a specific embodiment, as shown in FIG. 1, a controller 1 5 0 for controlling operations according to one of the illustrative embodiments described with reference to FIGS. 2 to 4 includes an input portion 1 5 1 A calculation part 1 5 2 and an output part 1 5 3, where the input part 1 5 1 is operatively connected to the metrology tool 1 3 0 and the output part 1 3 3 is operatively connected to the CMP Tools 1 1 0. When the CMP process is controlled based on the board-to-substrate repair, the metrology tool 130 and the controller 150 are implemented as in-line devices, so as to minimize the transport of the substrate and accelerate the input of measurement results. In the input section 1 5 1. In a further specific embodiment, preferably, when a plurality of substrates are used by the plurality of substrates, the intermediate polishing time and / or the intermediate value of the polishing time of the platform m

92307. ptd 第26頁 200305240 五、發明說明(23) 而來控制時,度量衡工具1 3 0以及或者控制器1 5 0則可能設 置於生產線外面。 該控制器1 5 0可實施做為單一晶片微處理器,因為微 控制器具有類比或者數位信號可能直接從度量衡工具1 3 0 供應的輸入,或者可能是部份的外部電腦,譬如PC或者工 作站,或者它可能是一般使用於半導體製造之工廠中的管 理系統。特別是,計算步驟2 2 0與2 3 0可能藉由任何數值演 算法而進行,該演算法則包括用來解答相關方程式、模糊 邏輯、桌面參數之使用、尤其是用於EWMA的分析方法,而 且相對應的操作碼可能設置於控制器1 5 0中。更者,因為 只有獲得靈敏度參數α以及/或者是必要的,所以上述 具體實施例可能可輕易地自適應於任何已知的CMP工具, 其係說明相對應CMP工具以及在此工具上所進行之基本CMP 製程的固有特性。 以上所揭露的特定具體實施例僅作說明,雖然本發明 可能以那些熟諳該技藝者所明瞭之不同但卻等同的方式來 修改與實施而仍具有其中學說之好處。例如,以上所述的 製程步驟可能以不同的順序來進行。再者,除了說明於以 下的申請專利範圍之外,並無意圖將在此所示之結構或設 計的細節限制住。因此明瞭的是,可能將以上所揭露之特 別具體實施例改變或者修改,而且所有此種改變均視為在 本發明之範圍與精神内。於是,在此所尋求的保護則陳述 於以下的申請專利範圍中。 雖然本發明容許種種修改與替代形式,但是其具體實92307. ptd page 26 200305240 V. Description of the invention (23) For control, the weighing and weighing tool 130 and the controller 150 may be placed outside the production line. The controller 150 can be implemented as a single-chip microprocessor, because the microcontroller has analog or digital signals that may be supplied directly from the metrology tool 130, or may be part of an external computer, such as a PC or workstation Or it may be a management system commonly used in semiconductor manufacturing plants. In particular, the calculation steps 2 2 0 and 2 3 0 may be performed by any numerical algorithm, which includes the methods used to solve related equations, fuzzy logic, desktop parameters, and especially the analysis method used for EWMA, and The corresponding operation code may be set in the controller 150. Furthermore, because it is only necessary to obtain the sensitivity parameter α and / or it is necessary, the above specific embodiment may be easily adapted to any known CMP tool, which explains the corresponding CMP tool and the operations performed on this tool. Inherent in the basic CMP process. The specific embodiments disclosed above are merely illustrative. Although the present invention may be modified and implemented in different but equivalent ways that those skilled in the art know, it still has the benefit of its teachings. For example, the process steps described above may be performed in a different order. Furthermore, with the exception of the scope of patent applications described below, there is no intention to limit the details of the structure or design shown here. It is therefore clear that the particular embodiments disclosed above may be altered or modified, and all such alterations are considered to be within the scope and spirit of the present invention. Therefore, the protection sought here is set out in the scope of the patent application below. Although the present invention allows various modifications and alternative forms,

92307.ptd 第27頁 200305240 ^五、發明說明(24) 施例則已經藉由圖式中的實例所顯示,並且在此詳細地說 明。不管怎樣,應該瞭解的是,具體實施例之在此的說明 並不打算將本發明限制在所揭露出的特別型式上,反而相 反地,本發明涵蓋在附加申請專利範圍所界定之本發明精 •神與範圍内的所有修改、等同物、替代物。92307.ptd Page 27 200305240 ^ V. Description of the Invention (24) The examples have been shown by examples in the drawings and explained in detail here. In any case, it should be understood that the description of the specific embodiments herein is not intended to limit the present invention to the particular type disclosed, but instead, the present invention covers the essence of the present invention as defined by the scope of the additional patent application • All modifications, equivalents, substitutes within God and scope.

92307.ptd 第28頁 200305240 圖式簡單說明 【圖式簡單說明】 本發明可藉由參考與附圖相關的下述說明而予以理 解,其中相同的參考數字代表相同的元件,而且其中: 第1圖顯示一示範性CMP工具的概略圖式,表示實施本 發明之說明性具體實施例; 第2圖描述代表控制CMP所用之方法之一具體實施例的 流程圖; 第3圖係為代表第2圖所示之具體實施例之細節的流程 圖;而 第4圖係為顯示根據第2圖所示之具體實施例計算操縱 參數之進一步細節的流程圖。 100 CMP系統 110 CMP工具 111 輸 入 部 份 112 出 部 份 1 14 抛 光 平 台 115 拋 光 平 台 116 抛 光 平 台 117 塾 片 調 節器 118 研 磨 劑 供 應器 119 拋 光 頭 120 測 量 構 件 121 基 板 130 度 量 衡 工 具 150 CMP控制器 151 罕刖 入 部 份 152 計 算 部 份 153 ¥m 出 部 份92307.ptd Page 28 200305240 Brief description of the drawings [Simplified description of the drawings] The present invention can be understood by referring to the following descriptions related to the drawings, wherein the same reference numerals represent the same elements, and among them: The figure shows a schematic diagram of an exemplary CMP tool, showing an illustrative specific embodiment for implementing the present invention; FIG. 2 depicts a flowchart representing a specific embodiment of a method for controlling CMP; and FIG. 3 represents a second embodiment FIG. 4 is a flowchart showing details of the specific embodiment shown in FIG. 4; and FIG. 4 is a flowchart showing further details of calculating a manipulation parameter according to the specific embodiment shown in FIG. 100 CMP system 110 CMP tool 111 input part 112 output part 1 14 polishing platform 115 polishing platform 116 polishing platform 117 cymbal adjuster 118 abrasive supply 119 polishing head 120 measuring member 121 substrate 130 weighing tool 150 CMP controller 151 Rarely entered part 152 Calculation part 153 ¥ m Out part

92307.ptd 第29 192307.ptd 29th 1

Claims (1)

200305240 六、申請專利範圍 1. 一種控制基板之化學機械式拋光的方法,該方法包 含: 獲得第一靈敏度參數,係定量地說明第一材料層 所用之過度拋光時間與相關於第一材料層之控制變數 * 之間的關係, 獲得第二靈敏度參數,係定量地說明相關於第二 材料層之控制變數與相關於先前基板之第二材料層之 控制變數之間的關係; 從該化學機械式拋光製程之線性模型計算出第一 φ 材料層的該過度拋光時間,其中,該模型至少包括相 關於第二材料層的控制變數、第一靈敏度參數、第二 靈敏度參數、第一材料層用的指令值、第二材料層的 過度拋光時間、相關於第二材料層的控制變數,以及 相關於該先前基板之第二材料層的該控制變數; 計算出第一材料層之過度拋光時間的加權移動平 均數;以及 在對應於該計算出的過度拋光時間之該基板的該 化學機械式拋光期間内,調整第一材料層的該過度拋 光時間。 #如申請專利範圍第1項之方法,其中,該控制變數代表 蝕減、碟形凹陷與材料層厚度的至少其中之一者。 3.如申請專利範圍第1項之方法,其進一步包含:藉由測 量先前基板之第一與第二材料層的至少其中一者,以 求出蝕減、碟形凹陷以及材料層厚度的至少其中之一200305240 VI. Scope of patent application 1. A method for controlling chemical mechanical polishing of a substrate, the method includes: obtaining a first sensitivity parameter, which quantitatively explains the excessive polishing time used for the first material layer and the time period associated with the first material layer; The relationship between the control variables * to obtain the second sensitivity parameter is a quantitative description of the relationship between the control variable related to the second material layer and the control variable related to the second material layer of the previous substrate; from the chemical mechanical formula The linear model of the polishing process calculates the over-polishing time of the first φ material layer, wherein the model includes at least the control variables related to the second material layer, the first sensitivity parameter, the second sensitivity parameter, and the The command value, the excessive polishing time of the second material layer, the control variable related to the second material layer, and the control variable related to the second material layer of the previous substrate; calculating the weight of the excessive polishing time of the first material layer A moving average; and the chemistry of the substrate corresponding to the calculated over-polishing time During the mechanical polishing period, the excessive polishing time of the first material layer is adjusted. # The method according to item 1 of the patent application scope, wherein the control variable represents at least one of erosion reduction, dish-shaped depression, and material layer thickness. 3. The method according to item 1 of the patent application scope, further comprising: measuring at least one of the first and second material layers of the previous substrate to obtain at least one of erosion reduction, dish-shaped depression, and material layer thickness. one of them 92307.ptd 第30頁 200305240 六、申請專利範圍 者。 4. 如申請專利範圍第1項之方法,其中,每一個控制變數 皆代表複數片基板用的中間值。 5. 如申請專利範圍第1項之方法,其中,第一靈敏度參數 取決於已加工之基板數目以及待加工之基板數目的其 中之一者。 6. 如申請專利範圍第1項之方法,其中,該化學機械式拋 光製程包含:最後拋光步驟,以可調整額外拋光時間 在分離的拋光平台上實施。 7. 如申請專利範圍第6項之方法,其進一步包含:獲得第 三靈敏度參數,其係定量地說明該等控制變數與該額 外拋光時間之間的關係。 8. 如申請專利範圍第7項之方法,其進一步包含:從該線 性模型計算出該額外拋光時間。 9. 如申請專利範圍第8項之方法,其中,該過度拋光時間 與該額外拋光時間之計算,包括求出中間過度拋光時 間以及中間額外拋光時間,如此中間過度拋光時間與 中間額外拋光時間距離對應的可允許範圍之中間點的 複合偏差值近似於最小值。 1 〇 .如申請專利範圍第9項之方法,其中,該最小值於下列 條件下求出:當相較於先前基板之各值時,中間過度 拋光時間與中間額外拋光時間於一不同方向改變,以 及中間過度拋光時間與中間額外拋光時間產生實質上 相等於該指令值之相關於第一材料層之控制變數值。92307.ptd page 30 200305240 6. Scope of patent application. 4. For the method in the first item of the patent application scope, wherein each control variable represents an intermediate value for a plurality of substrates. 5. The method according to item 1 of the patent application scope, wherein the first sensitivity parameter depends on one of the number of substrates processed and the number of substrates to be processed. 6. The method according to item 1 of the patent application scope, wherein the chemical mechanical polishing process includes: a final polishing step, which can be performed on a separate polishing platform with adjustable additional polishing time. 7. The method according to item 6 of the patent application scope, further comprising: obtaining a third sensitivity parameter, which quantitatively explains the relationship between the control variables and the additional polishing time. 8. The method according to item 7 of the patent application scope, further comprising: calculating the additional polishing time from the linear model. 9. The method of claim 8 in the scope of patent application, wherein the calculation of the excessive polishing time and the additional polishing time includes calculating the intermediate excessive polishing time and the intermediate additional polishing time, such that the distance between the intermediate excessive polishing time and the intermediate additional polishing time The compound deviation value of the middle point of the corresponding allowable range is approximate to the minimum value. 1 〇. The method according to item 9 of the patent application range, wherein the minimum value is obtained under the following conditions: when compared to the previous substrate values, the intermediate over-polishing time and the intermediate additional polishing time are changed in a different direction , And the intermediate excessive polishing time and the intermediate additional polishing time produce a control variable value related to the first material layer that is substantially equal to the command value. 92307.ptd 第31頁 200305240 4六、申請專利範圍 •1 1. 一種控制基板中之第一金屬化層之化學機械式拋光的 方法,該方法包含: 求出靈敏度參數α ,該靈敏度參數定量地說明在 檢測一端點之後,使用於C Μ P ( C h e m i c a 1 M e c h a n i c a 1 P ο 1 i s h i n g,化學機械式拋光)之過度抛光時間T %對相 關於第一金屬化層之控制變數E first的影響; 求出靈敏度參數T ,其係定量地說明相關於該基 板之第二金屬化層之控制變數E secQnd以及相關於先前基 板之第二金屬化層之控制變數Ep,seeQnd對控制變數Efirst | 的影響;以及 從線性模型計算出第一金屬化層的過度拋光時間 TQP,該線性模型至少包括下列各項:E〜st、 Ep,first ^ a T〇p- T p,op r second E p,second 其中TD,。^ 先前基板的過度拋光時間;以及 在該基板之第一金屬化層之化學機械式拋光期間 内,選擇已計算出的過度拋光時間Τ π做為實際的過度 拋光時間。 1 2 .如申請專利範圍第1 1項之方法,其中,計算T QP包括: 計算中間過度拋光時間T %p,該中間過度拋光時間對獲 0得該控制變數Eiirst之希望值Etarget而言是必要的;以及 從先前基板T p,%之過度拋光時間與該中間過度拋 光時間T 計算出T QP,以做為加權移動平均數。 1 3 .如申請專利範圍第1 2項之方法,其中,該加權移動平 均數為以指數方式加權的移動平均數。92307.ptd Page 31 200305240 4 Scope of patent application • 1 1. A chemical mechanical polishing method for controlling a first metallization layer in a substrate, the method includes: obtaining a sensitivity parameter α, the sensitivity parameter is quantitatively Explain the effect of the over polishing time T% used on C MP (C hemica 1 M echanica 1 P ο 1 ishing) after detecting an endpoint on the control variable E first related to the first metallization layer ; Find the sensitivity parameter T, which quantitatively describes the control variable E secQnd related to the second metallization layer of the substrate and the control variable Ep, seeQnd to the control variable Efirst | Influence; and calculate the over-polishing time TQP of the first metallization layer from a linear model, the linear model includes at least the following items: E ~ st, Ep, first ^ a T〇p- T p, op r second E p, second where TD ,. ^ Over-polishing time of the previous substrate; and during the chemical mechanical polishing of the first metallization layer of the substrate, the calculated over-polishing time T π is selected as the actual over-polishing time. 1 2. The method according to item 11 of the scope of patent application, wherein calculating T QP includes: calculating an intermediate over-polishing time T% p, which is equal to the desired value Etarget of the control variable Eiirst obtained by 0. Necessary; and Calculate T QP from the excessive polishing time of the previous substrate T p,% and the intermediate excessive polishing time T as the weighted moving average. 13. The method according to item 12 of the scope of patent application, wherein the weighted moving average is an exponentially weighted moving average. mm 92307.ptd 第32頁 200305240 六、申請專利範圍 1 4 .如申請專利範圍第1 1項之方法,其中,每一個該控制 變數均代表複數片基板中間值。 1 5 .如申請專利範圍第1 1項之方法,其中,每一個該控制 變數均代表第一與第二金屬化層之蝕減、碟形凹陷與 層厚度的其中一者。 1 6 .如申請專利範圍第1 1項之方法,進一步包含:測量該 先前基板的該控制變數,並利用該控制變數的測量 值,以計算出該過度拋光時間Τ ορ。 1 7 .如申請專利範圍第1 2項之方法,其中,當中間過度拋 光時間超出預定值範圍之外時,線性模型之有效性的 損失將表示出來。 1 8 .如申請專利範圍第1 1項之方法,其中,該化學機械式 拋光製程包含:最後拋光步驟,其在分離的拋光平台 上進行,藉此將最後拋光步驟的製程時間做為操縱變 數,Tffl。 1 9 .如申請專利範圍第1 8項之方法,進一步包含:求出靈 敏度參數/5 ,其定量地說明最後拋光時間TE對控制變 數Efirst的影響。 2 0 .如申請專利範圍第1 9項之方法,其中,該線性模型進 一步包括此項:冷(Tm — T p,ffl ),其中T p,m代表先前 基板的最後拋光時間,而且其中該過度拋光時間T QP以 及最後拋光時間Tffl係從包括該項的模型所算出。 2 1.如申請專利範圍第2 0項之方法,其中,該模型係經由 下式所給定:mm 92307.ptd page 32 200305240 VI. Application for patent scope 1 4. As for the method of patent application scope item 11, each of the control variables represents the middle value of a plurality of substrates. 15. The method according to item 11 of the scope of patent application, wherein each of the control variables represents one of erosion of the first and second metallization layers, dish-shaped depressions, and layer thickness. 16. The method according to item 11 of the scope of patent application, further comprising: measuring the control variable of the previous substrate, and using the measured value of the control variable to calculate the over-polishing time T ορ. 17. The method according to item 12 of the scope of patent application, wherein when the intermediate excessive polishing time exceeds the predetermined value range, the loss of validity of the linear model will be expressed. 18. The method according to item 11 of the scope of patent application, wherein the chemical mechanical polishing process includes: a final polishing step, which is performed on a separate polishing platform, thereby using the process time of the final polishing step as a manipulation variable , Tffl. 19. The method according to item 18 of the scope of patent application, further comprising: finding a sensitivity parameter / 5, which quantitatively explains the effect of the final polishing time TE on the control variable Efirst. 20. The method according to item 19 of the patent application scope, wherein the linear model further includes the item: cold (Tm — T p, ffl), where T p, m represents the last polishing time of the previous substrate, and wherein the The excessive polishing time T QP and the final polishing time Tffl are calculated from a model including this term. 2 1. The method according to item 20 of the scope of patent application, wherein the model is given by: 92307. ptd 第33頁 200305240 六、申請專利範圍 first d, first \a ( T op Τ ρ,op )+/5 τ Τ Ρ,ΠΙ Ύ second Ε ρ,second 2 2 .如申請專利範圍第2 1項之方法,進一步包含:在計算 出該過度拋光時間T QP以及該最後拋光時間Tm之前,計 - 算出中間過度拋光時間T、以及中間最後拋光時間T \ 23·如 時 該 別 2 4 ·如 次 申請專利範圍第2 2項之方法,其中,中間過度拋光 間與中間最後拋光時間係在次要條件下計算出,在 條件下,選擇丁:與T*m,以實質地產生希望值Etarget 同時使丁^與T \距離丁:與T \之預定值範圍中的個 中心點之偏差量的總和最小化。 於 申請專利範圍第23項之方法,其中,Τ%ρ與是在 要條件下計算出,在該條件下,當Ep,first +r ( Ese_d Ep,sec:Qnd)大於所希望之值Etarget時’ T*Qp則等於或小 先前基板的過度拋光時間,而且T 等於或大於先前 基板的最後抛光時間。 2 5 .如申請專利範圍第2 3項之方法,其中,丁、與T \是在 次要條件下計算出,在該條件下,當E p, first + 7" ( E Sec〇nd —Ep,secc)nd)小於希望值Etarget時’ T*Qp則等於或小於先 眷前基板的過度拋光時間,而且Τ \等於或大於先前基板 的額外拋光時間。 2 6 .如申請專利範圍第2 1項之方法,其中,過度拋光時間 Τ @與最後拋光時間Tffl係分別計算出以做為加權移動平 均數。92307. ptd page 33 200305240 6. Scope of patent application first d, first \ a (T op Τ ρ, op) + / 5 τ Τ Ρ, ΠΙ Ύ second Ε ρ, second 2 2 The method further includes: before calculating the over-polishing time T QP and the final polishing time Tm, calculating-calculating the intermediate over-polishing time T, and the intermediate final polishing time T \ 23 · 如 时 此 别 2 4 · 如The method of item 22 of the second patent application range, wherein the intermediate over-polishing room and the intermediate final polishing time are calculated under the secondary conditions. Under the conditions, Ding: and T * m are selected to substantially generate the desired value Etarget At the same time, Ding ^ and T \ distance Ding: the sum of the deviations from the center points in the predetermined value range of T \ is minimized. The method in the 23rd scope of the patent application, in which T% ρ and is calculated under the necessary conditions, under which, when Ep, first + r (Ese_d Ep, sec: Qnd) is greater than the desired value Etarget 'T * Qp is equal to or less than the previous polishing time of the previous substrate, and T is equal to or greater than the last polishing time of the previous substrate. 2 5. The method according to item 23 of the scope of patent application, in which Ding, and T \ are calculated under the secondary conditions. Under this condition, when E p, first + 7 " (E Sec〇nd —Ep When secc) nd) is less than the desired value Etarget, 'T * Qp is equal to or less than the excessive polishing time of the front substrate, and T \ is equal to or greater than the additional polishing time of the previous substrate. 2 6. The method according to item 21 of the scope of patent application, wherein the excessive polishing time T @ and the final polishing time Tffl are respectively calculated as weighted moving averages. IffIff 92307. ptd 第34頁 200305240 六、申請專利範圍 2 7 .如申請專利範圍第2 0項之方法,進一步包含:測量先 前基板的控制變數。 2 8 .如申請專利範圍第1 1項之方法,其中,靈敏度參數α 取決於待加工之基板數目和已加工之基板數目的其中 之一者。 2 9 .如申請專利範圍第2 1項之方法,其中,靈敏度參數/3 取決於待加工之基板數目和已加工之基板數目的其中 之一者。 3 0. —種用來控制基板之化學機械式拋光的控制器,包 含: 輸入部份,用來輸進靈敏度參數與控制變數之一 測量值的至少其中一者; 輸出部份,用來輸出過度拋光時間和做為一操作 變數之額外拋光時間的至少其中一者;以及 計算部份,其用來進行以下步驟: 獲得第一靈敏度參數,其定量地說明第一材料層 之過度拋光時間和相關於第一材料層之控制變數之間 的關係; 獲得第二靈敏度參數,係定量地說明相關於第二 材料層之控制變數和相關於一先前基板之第二材料層 之控制變數之間的關係; 從該化學機械式拋光製程之線性模型計算出第一 材料層之過度拋光時間,其中,該模型至少包括相關 於第二材料層的控制變數、第一靈敏度參數、第二靈92307. ptd page 34 200305240 6. Scope of patent application 27. The method of the 20th scope of patent application further includes: measuring the control variable of the front substrate. 28. The method according to item 11 of the scope of patent application, wherein the sensitivity parameter α depends on one of the number of substrates to be processed and the number of substrates processed. 2 9. The method according to item 21 of the scope of patent application, wherein the sensitivity parameter / 3 depends on one of the number of substrates to be processed and the number of substrates already processed. 3 0. — A controller for controlling chemical mechanical polishing of a substrate, including: an input section for inputting at least one of a measurement value of a sensitivity parameter and a control variable; an output section for outputting At least one of an over-polishing time and an additional polishing time as an operational variable; and a calculation part for performing the following steps: obtaining a first sensitivity parameter that quantitatively describes the over-polishing time of the first material layer and The relationship between the control variable related to the first material layer; obtaining the second sensitivity parameter quantitatively illustrates the relationship between the control variable related to the second material layer and the control variable related to the second material layer of a previous substrate Relationship; calculating the over-polishing time of the first material layer from the linear model of the chemical mechanical polishing process, wherein the model includes at least a control variable, a first sensitivity parameter, and a second spirit related to the second material layer 92307.ptd 第35頁 200305240 嚐 六、 申請專利範圍 ϋι 敏 度 參 數 第 一 材 料層 用 的 指 令 值 Λ 第 '— 材 料 層 的 過 度 拋 光 時 間 、 相 關 於第 二 材 料 層 的 控 制 變 數 以 及 相 關 於 先 前 基 板 之 第 二材 料 層 的 控 制 變 數 以 及 計 算 第 一 材 料 層之 該 過 度 抛 光 時 間 的 加 權 移 動 平 每 均 數 〇 31 . 如 中 請 專 利 範 圍 第 3 0項 之 控 制 器 9 其 中 該 控 制 變 數 代 表 1虫 減 碟 形 凹 陷, 以 及 材 料 層 厚 度 的 至 少 其 中 之 一 者 〇 32. 如 中 請 專 利 範 圍 第 3 0項 之 控 制 器 , 其 中 每 一 個 控 制 變 f 數 均 代 表 複 數 片 基 板用 的 中 間 值 0 33. 如 中 請 專 利 範 圍 第 3 0項 之 控 制 器 5 其 中 第 — 靈 敏 度 參 數 取 決 於 已 加 工 之 基板 數 g 以 及 待 加 工 之 基 板 數 g 的 其 中 之 一 者 0 34, ,如 中 請 專 利 範 圍 第 3 0項 之 控 制 器 y 其 進 一 步 用 來 獲 得 第 三 靈 敏 度 參 數 , 其定 量 地 說 明 該 控 制 變 數 與 最 後 抛 光 步 驟 之 額 外 抛 光 時間 之 間 的 關 係 0 35 .如 中 請 專 利 範 圍 第 3 4項 之 控 制 器 y 其 進 一 步 用 來 從 該 線 性 模 型 計 算 出 該 額外 的 拋 光 時 間 〇 36 •如 中 請 專 利 範 圍 第 3 5項 之 控 制 器 y 其 中 計 算 過 度 拋 光 參 時 間 與 額 外 抛 光 時 間包 括 • 求 出 中 間 過 度 拋 光 時 間 以 及 中 間 額 外 拋 光 時 間, 如 此 中 間 過 度 拋 光 時 間 與 中 間 額 外 拋 光 時 間 距 離 對應 的 可 允 許 摩巳 圍 之 中 間 點 的 複 合 偏 差 值 近 似 最 小 值 〇 -37 •如 中 請 專 利 範 圍 第 3 6項 之 控 制 器 其 中 該 取 小 值 在 下92307.ptd Page 35 200305240 Sixth, the scope of patent application ϋ Sensitivity parameter The command value for the first material layer Λ '-the excessive polishing time of the material layer, the control variables related to the second material layer, and the previous substrate The control variable of the second material layer and the weighted average of the weighted movement of the excessive polishing time of the first material layer are 0. 31. For example, the controller of the 30th item in the patent scope is requested, wherein the control variable represents 1 insect reduction. Dish-shaped depressions, and at least one of the thickness of the material layer. 032. For example, the controller of the 30th patent scope, where each control variable f number represents a median value for multiple substrates of 0. 33. Such as The controller 5 of the 30th patent scope of the patent application, among which the sensitivity parameter depends on the number of processed substrates g and the One of the number of processed substrates g is 34, such as the controller y of the 30th scope of the patent, which is further used to obtain a third sensitivity parameter, which quantitatively explains the control variable and the additional of the final polishing step The relationship between the polishing time is 0 35. The controller y of the patent scope item 34 is further used to calculate the additional polishing time from the linear model. 36 The controller y calculates the over-polishing parameter time and the extra polishing time including: • Find the intermediate over-polishing time and the intermediate extra-polishing time, so that the intermediate point of the intermediate over-polishing time and the intermediate extra-polishing time corresponds to the compound of the middle point of the allowable Capricorn The deviation value is approximately the minimum value of 0-37. Take the smaller value under 92307. ptd 第36頁 200305240 六、申請專利範圍 列條件下求出:當相較於先前基板之各值時,中間過 度拋光時間與中間額外拋光時間於一不同方向改變的 情況下,以及中間過度拋光時間與中間額外拋光時間 產生實質地相等於該指令值之控制變數值。 3 8. —種用來控制基板中之第一金屬化層之化學機械式拋 光的控制器,其包含: 輸入部份,用來輸進至少一靈敏度參數α、靈敏 度參數/?、靈敏度參數λ ,以及控制變數的測量值; 輸出部份,用來輸出做為操作變數的過度拋光時 間Τ π以及額外拋光時間I'm的至少其中一者;以及 計算部份,用來實施: 從線性模型計算出第一金屬化層用的過度拋光時 間Τ @,該線性模型至少包括以下項: E f i r st Ep,first、^ ( T op Τρ,〇ρ) Λ Ί’ ( E second 一 Ep,se_d),其中TP,QP係為先前基板的過度拋光時間。 3 9 .如申請專利範圍第3 8項之控制器、其進一步包含微處 理器、微控制器、個人電腦,以及用來與設施管理系 統溝通的通訊線的至少其中一者。 4 0 .如申請專利範圍第3 8項之控制器,其中計算T QP包括: 計算中間過度拋光時間rQP,該中間過度拋光時間對於 得到該控制變數之希望值E target而言是必要的,以及從 先前基板T p,@之過度拋光時間與該中間過度拋光時間 Τ %ρ計算T ,以做為一加權移動平均數。 4 1 .如申請專利範圍第4 0項之控制器,其中該加權移動平92307. ptd page 36 200305240 VI. Calculated under the conditions of the patent application range: when compared to the previous values of the substrate, the intermediate excessive polishing time and the intermediate additional polishing time are changed in a different direction, and the intermediate excessive The polishing time and the intermediate additional polishing time produce a control variable value substantially equal to the command value. 3 8. —A chemical mechanical polishing controller for controlling a first metallization layer in a substrate, comprising: an input section for inputting at least one sensitivity parameter α, sensitivity parameter / ?, sensitivity parameter λ And the measured values of the control variables; the output section is used to output at least one of the excessive polishing time T π and the additional polishing time I'm as the operating variables; and the calculation section is used to implement: from the linear model The over-polishing time T @ for the first metallization layer is calculated. The linear model includes at least the following terms: E fir st Ep, first, ^ (T op Τρ, 〇ρ) Λ Ί '(E second-Ep, se_d) , Where TP, QP are the excessive polishing time of the previous substrate. 39. The controller according to item 38 of the scope of patent application, which further comprises at least one of a microprocessor, a microcontroller, a personal computer, and a communication line used to communicate with the facility management system. 40. The controller according to item 38 of the scope of patent application, wherein calculating T QP includes: calculating an intermediate over-polishing time rQP, which is necessary to obtain a desired value E target of the control variable, and Calculate T from the over-polishing time of the previous substrate T p, @ and the intermediate over-polishing time T% ρ as a weighted moving average. 41. The controller according to item 40 of the scope of patent application, wherein the weighted moving flat 92307.ptd 第37頁 200305240 '六、申請專利範圍 • 均數為一以指數方式加權的移動平均數。 4 2 .如申請專利範圍第3 8項之控制器,其中該控制變數代 表複數片基板的中間值。 3 4 3 .如申請專利範圍第3 8項之控制器,其中該控制變數代 • 表第一與第二金屬化層之蝕減、碟形凹陷與層厚度中 之一者。 4 4 .如申請專利範圍第3 8項之控制器,其進一步用來接收 先前加工過基板之控制變數的測量值,並且使用該控 制變數的測量值,以計算該過度拋光時間T @。 f 5 .如申請專利範圍第3 8項之控制器,當中間過度拋光時 間超出預定值範圍之外時,其用來表示出線性模型之 有效性的損失。 4 6 .如申請專利範圍第4 6項之控制器,其用來接收一憑經 驗求出的靈敏度參數,其係定量地說明額外拋光時間 Tm對控制變數Ef]1.st &影響。 4 7 .如申請專利範圍第4 6項之控制器,其中該線性模型進 一步包括一項:/5 ( Tm— Tp,ffl),其中Tp,ffl代表先前 基板的額外拋光時間,而且其中該過度拋光時間T QP以 及額外拋光時間Tffl是從包括該項的模型算出的。 |.如申請專利範圍第4 7項之控制器,其用來在計算該過 度拋光時間T @與該額外拋光時間Tffl之前,算出中間過 度拋光時間T %p以及中間額外拋光時間T*m。 4 9 .如申請專利範圍第4 8項之方法,其中中間過度拋光時 間與中間額外拋光時間係於次要條件下算出,在該條92307.ptd Page 37 200305240 'VI. Patent Application Scope • The mean is a moving average weighted exponentially. 4 2. The controller according to item 38 of the scope of patent application, wherein the control variable represents an intermediate value of a plurality of substrates. 3 4 3. The controller according to item 38 of the scope of patent application, wherein the control variable represents one of the erosion of the first and second metallization layers, the dish-shaped depression, and the layer thickness. 4 4. The controller according to item 38 of the scope of patent application, which is further used to receive the measurement value of the control variable of the previously processed substrate, and use the measurement value of the control variable to calculate the over-polishing time T @. f 5. According to the controller of the 38th patent application range, when the intermediate over-polishing time exceeds the predetermined value range, it is used to indicate the loss of effectiveness of the linear model. 46. The controller according to item 46 of the scope of patent application, which is used to receive an empirical sensitivity parameter, which quantitatively describes the effect of the additional polishing time Tm on the control variable Ef] 1.st &. 47. The controller according to item 46 of the patent application scope, wherein the linear model further includes an item: / 5 (Tm—Tp, ffl), where Tp, ffl represents additional polishing time of the previous substrate, and wherein the excessive The polishing time T QP and the additional polishing time Tffl are calculated from a model including this term. |. If the controller of the scope of patent application item 47 is used, it is used to calculate the intermediate excessive polishing time T% p and the intermediate additional polishing time T * m before calculating the excessive polishing time T @ and the additional polishing time Tffl. 4 9. The method according to item 48 of the scope of patent application, wherein the intermediate over-polishing time and the intermediate additional polishing time are calculated under secondary conditions. 92307. ptd 第38頁 200305240 六、申請專利範圍 件下,選擇ΊΛΡ與ΊΛ,以得到希望值Etarget,同時使 丁、與T \距離丁:與Τ \之預定值範圍中的個別中心點 之偏差值的總和最小化。 5 0 .如申請專利範圍第4 8項之控制器,其中ΊΛΡ與Τ \於次 要條件下計算出,在該條件下,當Ep,first +r ( EsecQnd — EP,se_d)大於希望值Etarget時,T%p則等於或小於先前 基板的過度拋光時間,而且rm等於或大於先前基板的 額外抛光時間。 5 1.如申請專利範圍第4 8項之控制器,其中丁^與T \於次 要條件下計算出,在該條件下,當Ep,iirst + r ( Esecond — EP,sec〇nd)小於希望值Etarget時,T*QP則等於或小於先前 基板的過度拋光時間,而且T\等於或大於先前基板的 額外拋光時間。 5 2 .如申請專利範圍第4 8項之控制器,其中過度拋光時間 T ^與額外拋光時間分別計算出做為加權移動平均 數。 5 3. —種用於基板之化學機械式拋光的裝置,該裝置包 含: 拋光工具,其具有至少一拋光平台; 端點檢測器,其供應指示該拋光之端點的端點信 號;以及 控制器,在該端點信號已被供應之後,事先求出 具有待加工之第一材料層之現有基板的過度拋光時 間;92307. ptd page 38 200305240 6. Under the scope of the patent application, select ΊΛΡ and ΊΛ to get the desired value Etarget, and at the same time make D, and T \ distance D: the deviation from the individual center points in the predetermined value range of T \ The sum of the values is minimized. 50. As the controller of the 48th item in the scope of patent application, ΊΛΡ and Τ \ are calculated under the secondary condition, under which, when Ep, first + r (EsecQnd — EP, se_d) is greater than the desired value Etarget T% p is equal to or less than the excessive polishing time of the previous substrate, and rm is equal to or greater than the additional polishing time of the previous substrate. 5 1. The controller according to item 48 of the scope of patent application, in which D ^ and T \ are calculated under the secondary conditions. Under this condition, when Ep, iirst + r (Esecond — EP, sec〇nd) is less than At the desired value Etarget, T * QP is equal to or less than the excessive polishing time of the previous substrate, and T \ is equal to or greater than the additional polishing time of the previous substrate. 5 2. The controller according to item 48 of the scope of patent application, wherein the excessive polishing time T ^ and the additional polishing time are respectively calculated as weighted moving averages. 5 3. An apparatus for chemical mechanical polishing of a substrate, the apparatus comprising: a polishing tool having at least one polishing platform; an endpoint detector that supplies an endpoint signal indicating an endpoint of the polishing; and a control After the endpoint signal has been supplied, the over-polishing time of the existing substrate having the first material layer to be processed is obtained in advance; 92307.ptd 第39頁 200305240 六、申請專利範圍 • 其中該控制器以下列基礎求出該過度抛光時間· 先前基板之第一材料層之蝕減、碟形凹陷,與層 厚度的至少其中之一者, _ 該先前基板之第二材料層之蝕減、碟形凹陷,與 層厚度的至少其中之一者, 該現有基板之第二材料層之蝕減、碟形凹陷,與 層厚度的至少其中之一者,以及 憑經驗求出的靈敏度參數,其代表該拋光製程的 固有機制。 @4 .如申請專利範圍第5 3項之裝置,其中該控制器在操作 上耦合到一設施管理系統。 5 5 .如申請專利範圍第5 3項之裝置,進一步包含一最後拋 光平台,其置於該至少一拋光平台的下游,其中該控 制器用來求出該最後拋光平台上的拋光時間。92307.ptd Page 39 200305240 6. Scope of patent application • The controller calculates the excessive polishing time based on the following: • At least one of the erosion of the first material layer of the previous substrate, dish-shaped depression, and layer thickness Or _ at least one of the erosion of the second material layer of the previous substrate, the dish-shaped depression, and the layer thickness, the erosion of the second material layer of the existing substrate, the dish-shaped depression, and at least one of the layer thickness One of them, and the sensitivity parameter obtained empirically, represent the inherent mechanism of the polishing process. @ 4. The device according to item 53 of the patent application scope, wherein the controller is operatively coupled to a facility management system. 55. The device according to item 53 of the patent application scope, further comprising a final polishing platform disposed downstream of the at least one polishing platform, wherein the controller is used to obtain a polishing time on the final polishing platform. 92307. ptd 第40頁92307.ptd p. 40
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CN1620357A (en) 2005-05-25
WO2003072305A1 (en) 2003-09-04
EP1478494B1 (en) 2005-10-12
TWI267156B (en) 2006-11-21
EP1478494A1 (en) 2004-11-24
AU2002364041A1 (en) 2003-09-09

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