TR2022021839A2

TR2022021839A2 - AN AUTOMATIC DISPENSER FOR APPLICATION OF DOUBLE-SIDED TAPE AND A METHOD FOR ITS APPLICATION

Info

Publication number: TR2022021839A2
Application number: TR2022/021839
Authority: TR
Inventors: Arslan Abdurrahi̇m
Original assignee: Di̇zaynopti̇mum Mühendi̇sli̇k Kalip Maki̇ne Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Filing date: 2022-12-30
Publication date: 2023-03-21

Abstract

Buluş, başta beyaz eşya olmak üzere her türlü eşyada yer alan sac, metal, ahşap veya plastik plaka veya yüzeylerin yapıştırılmasını sağlamak üzere çift taraflı bant (C) uygulaması yapan bir dispanser (1) ile ilgilidir. Özelliği, süreci otomatik olarak gerçekleştirmesi ve el teması gerektirmeden tamamlayabilmesidir.The invention relates to a dispenser (1) that applies double-sided tape (C) to ensure the bonding of sheet metal, metal, wooden or plastic plates or surfaces on all kinds of goods, especially white goods. Its feature is that it carries out the process automatically and can be completed without requiring manual contact.

Description

TARIFNAME ÇIFT TARAFLI BANT UYGULAMAYA YÖNELIK BIR OTOMATIK DISPANSER VE UYGULANMASINA YÖNELIK BIR YÖNTEM Teknolojik Alan: Bulus, basta beyaz esya olmak üzere her türlü esyada yer alan sac, metal, ahsap veya plastik plaka veya yüzeylerin yapistirilmasini saglamak üzere çift tarafli bant uygulamasi yapan bir dispanser ile ilgilidir. Teknigin Bilinen Durumu: Günümüzde beyaz ve kahverengi esyalar her evin vazgeçilmezleri arasinda olup; sektörde özellikle sezon denilen üretim araliklarinda üretimde kullanilan makinalarin birim sürede maksimum üretim yapmasi hedeflenmektedir. Sektörde, pazar ve müsteri tercihlerine göre olusan ürün modelleri üretim hatlarinda belirli araliklarla degistirilerek tüm müsteri siparislerinin en hizli sekilde karsilanmasi hedeflenmektedir. Bu tip esyalarda plaka veya nesnelerin tutturulmasini saglayan çift tarafli bantlar kullanilmaktadir. Çift tarafli bant uygulamasi el yordami ile gerçeklestirilmektedir. Bilinen teknikteki en önemli dezavantajlardan biri bandin el ile yapistirilirken yeterli hassasiyetin saglanamamasidir. El yordami ile yapildigi için insani hatalar yapilabilmekte, üretim süreci olumsuz etkilenmektedir. Çift tarafli bantlar bobin formunda sarili seritten meydana gelmektedir. Serit denen kisim çift tarafli bant ve dis yüzeyinde yer alan PVC katmani içerir. Bandin uygulanabilmesi için üzerindeki yapiskani ortaya çikaran PVC katmaninin açilmasi gerekmektedir. El yordami ile gerçeklestirilen islemde, islemi gerçeklestiren kisinin el ile banda sürekli temas etmesi bandin yapiskan özelligine zarar vermektedir. Yapistirma isleminin el yordami ile gerçeklestirilmesi ve ayarlanmasinda geçirilen sürenin yarattigi zaman ve kalite kayiplari azimsanamayacak ölçüde büyüktür. Ürün gelistirme asamasinda genel olarak hat üzerinde sadece bir istasyonda 1 metrelik bir yapistirma islemi ortalama 30 saniye civarinda sürmektedir. Bu süre otomasyona uygun bir makine ile 1-5 saniye arasina düsürülebilir. Tarifname konusu bulus bu konu üzerinde yogunlasmaktadir. Üretim kayiplari sadece zaman ve kalite problemi olarak yasanmamaktadir. Degisimi yapilan operatörler her hat için ortalama 2 kisiden olusmaktadir. Operatörlerin yapistirma esnasinda fire vermesi bobin agirliklari ve hatlarin üzerindeki fiziki sartlar nedeniyle yasadiklari düsürme çarpma türü is kazalari sonucu bedensel yaralanmalari ve üretim hatlarinda olusan hasarlar da ekonomik kayiplar olusmaktadir. El yordami ile yapilan çift tarafli bant uygulama prosesinin dezavantajlari asagida özetlenmektedir. 0 Her uygulama yapilacaginda el ile açilmasi, açilirken yapiskan yüzeye el ile temas edildiginden yapiskan özelliginin zayiflamasi, o Düzlem yüzeye serit halinde çekilirken düzlemselligin bozuk olmasi ihtimali, 0 Her uygulama yapildiktan sonra makas ile kesilmesi islemi, 0 Serit dis yüzeyindeki PVC katmaninin ayirma islemi el ile gerçeklestirilmesinden kaynakli, seridin burusmasi, dolayisi ile fire verilmesi. Sonuç olarak, çift tarafli bantlarin uygulanmasina yönelik teknigin bilinen durumunun asildigi dezavantajlarinin giderildigi yeni bir otomatik dispansere ihtiyaç duyulmaktadir. Bulusun Kisa Açiklanmasi: Bulus, çift tarafli bant uygulamasi gerçeklestirmek üzere, teknigin bilinen durumunun asildigi, dezavantajlarinin giderildigi, ilave olarak ekstra avantajlar içeren bir otomatik dispanserdir. Bulusun amaci, çift tarafli bantlarin el yordami ile degil otomasyona uyarlanmis bir makine ile kisa sürelerde yüksek dogrulukta uygulanmasini saglayan bir otomatik dispanser ortaya koymaktir. Bulusun bir baska amaci; üretim sirasinda ürün kalitesinin proses etkilerinden olumsuz etkilenmesinin minimuma indirilmesinin saglanmasidir. Bulusun bir baska amaci ise; proses üzerinde bobinden sürekli parça almak için personel gel-git ve degisimi sirasinda gerekli olan personelin is sagligi ve güvenligini tehdit edecek dezavantajli durumu en düsük seviyeye indirmektir. Bulusa konu dispanser, üzerinde yer alan makaralar ile bobinden serit alan, seridin dis yüzeyindeki PVC katmanini ayirarak atik bölümüne yönlendiren, seritten kalan çift tarafli bandi da ürün üzerine uygulayan bir makinedir. Iki cismin birbirine yapismasini saglayan bant, bulus ile istenilen mesafeden, el degmeden daha rijit, dogru ve hizli bir sekilde uygulanabilmekte, çift tarafli bant kismi PVC katmandan kolaylikla ayrilabilmektedir. Bulusa konu dispanser, üretim hattindaki hareketli ürünlere, sabit bir robot veya kartezyen sistemi üzerinden uygulanabilecegi gibi, sabit ürünlere, hareketli bir robot veya sase üzerine alinarak uygulanabilmektedir. Sekillerin Açiklanmasi: Bulus, ilisikteki sekillere atifta bulunularak anlatilacaktir, böylece bulusun özellikleri daha net anlasilacaktir. Ancak, bunun amaci bulusu bu belli düzenlemeler ile sinirlamak degildir. Tam aksine, bulusun ilisikteki istemler tarafindan tanimlandigi alani içine dâhil edilebilecek bütün alternatif, degisiklik ve denkliklerinin kapsanmasi da amaçlanmistir. Gösterilen ayrintilar, sadece mevcut bulusun tercih edilen düzenlemelerinin anlatimi amaciyla gösterildigi ve hem yöntemlerin sekillendirilmesinin, hem de bulusun kurallari ve kavramsal özelliklerinin en kullanisli ve kolay anlasilir tanimini saglamak amaciyla sunulduklari anlasilmalidir. Bu çizimlerde; Bulus konusu dispanser perspektif görünümüdür. Bulusta çift tarafli bant seridinin bobinden ayrilmasini gösteren görünümdür. Bulusta çift tarafli bant seridinin bobinden alinmasi ve pozisyonlanmasini gösteren görünümdür. Bulusta çift tarafli bant seridinin ayirma makarasina yönlendirildigi görünümdür. Bulusta çift tarafli bant seridinin ayirma makarasinda PVC katmanindan ayrildigi durumu gösteren görünümdür. Bulusta seritten ayrilan PVC katmaninin atik bölümüne uzaklastirilmasi, çift tarafli bandin ise ürüne uygulanmasina yönelik görünümdür. Bulusta seritten ayrilan PVC katmaninin atik bölümüne yönlendirilmesini gösteren görünümdür. Bulusta seritten ayrilan PVC katmaninin atik bölümü öncesi gerdirildigi görünümdür. Bulusta seritten ayrilan PVC katmaninin kesilerek atik bölümüne atildigi görünümdür. Bu bulusun anlasilmasina yardimci olacak sekiller ekli resimde belirtildigi gibi numaralandirilmis olup isimleri ile beraber asagida verilmistir. TR TR TR TR DESCRIPTION AN AUTOMATIC DISPENSER FOR APPLICATION OF DOUBLE-SIDED TAPE AND A METHOD FOR ITS APPLICATION Technological Field: The invention consists of a dispenser that applies double-sided tape to ensure the bonding of sheet metal, metal, wooden or plastic plates or surfaces on all kinds of goods, especially white goods. It is relevant. State of the Art: Today, white and brown items are indispensable for every home; It is aimed that the machines used in production in the sector, especially during the production intervals called seasons, produce maximum production per unit time. In the sector, product models created according to market and customer preferences are changed periodically in the production lines, aiming to meet all customer orders as quickly as possible. In these types of items, double-sided tapes are used to attach plates or objects. Double-sided tape application is done manually. One of the most important disadvantages of the known technique is the inability to provide sufficient precision when gluing the tape by hand. Since it is done manually, human errors can be made and the production process is negatively affected. Double-sided tapes consist of ribbon wrapped in coil form. The part called strip contains double-sided tape and a PVC layer on the outer surface. In order to apply the tape, the PVC layer that reveals the adhesive on it must be opened. In the manual process, the person performing the process constantly touches the tape with his hand, damaging the adhesive properties of the tape. The time and quality losses caused by the time spent manually performing and adjusting the bonding process are considerable. During the product development phase, a 1-meter gluing process generally takes around 30 seconds on average at just one station on the line. This time can be reduced to 1-5 seconds with a machine suitable for automation. The invention subject to the description focuses on this subject. Production losses are not only experienced as time and quality problems. The changed operators consist of an average of 2 people for each line. Economic losses also occur due to wastage of operators during gluing, physical injuries resulting from work accidents such as falling and crashing due to bobbin weights and physical conditions on the lines, and damage to production lines. The disadvantages of the manual double-sided tape application process are summarized below. 0 Opening it manually every time an application is made, weakening of the adhesive properties as the adhesive surface is touched by hand while opening, o Possibility of defective flatness when drawing the strip onto the plane surface, 0 Cutting it with scissors after each application, 0 Separating the PVC layer on the outer surface of the strip manually. Wrinkling of the ribbon, resulting in wastage, due to the production process. As a result, there is a need for a new automatic dispenser in which the known state of the technique for the application of double-sided tapes is overcome and its disadvantages are eliminated. Brief Description of the Invention: The invention is an automatic dispenser for the application of double-sided tape, which exceeds the known state of the art, eliminates its disadvantages, and includes additional advantages. The purpose of the invention is to create an automatic dispenser that allows the application of double-sided tapes with high accuracy in a short time, not manually but with a machine adapted to automation. Another purpose of the invention; It is to ensure that the negative impact on product quality from process effects is minimized during production. Another purpose of the invention is; It is to minimize the disadvantageous situation that will threaten the occupational health and safety of the personnel required during the flow and change of personnel to continuously take parts from the coil during the process. The dispenser subject to the invention is a machine that takes ribbon from the reel with the rollers on it, separates the PVC layer on the outer surface of the ribbon and directs it to the waste section, and applies the double-sided tape remaining from the ribbon onto the product. With the invention, the tape that allows two objects to stick to each other can be applied more rigidly, accurately and quickly from any distance, without touching it, and the double-sided tape part can be easily separated from the PVC layer. The dispenser subject to the invention can be applied to moving products on the production line via a fixed robot or Cartesian system, or to fixed products by being placed on a mobile robot or chassis. Explanation of Drawings: The invention will be explained by referring to the attached figures, so that the features of the invention will be understood more clearly. However, this is not intended to limit the invention to these particular embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalences that can be included within the scope of the invention as defined by the attached claims. It should be understood that the details shown are for the sole purpose of illustrating preferred embodiments of the present invention and are presented for the purpose of providing the most useful and easily understandable description of both the embodiment of the methods and the rules and conceptual features of the invention. In these drawings; The subject of the invention is the dispensary perspective view. This is the view showing the separation of the double-sided tape strip from the coil in the invention. This is the view showing the removal and positioning of the double-sided tape strip from the coil in the invention. In the invention, it is the view in which the double-sided tape strip is directed to the separation roller. This is the view showing the situation where the double-sided tape strip is separated from the PVC layer on the separation reel in the invention. In the invention, the PVC layer separated from the tape is removed to the waste section and the double-sided tape is applied to the product. This is the view showing the PVC layer separated from the strip being directed to the waste section in the invention. In the invention, it is the view in which the PVC layer separated from the strip is stretched before the waste section. In the invention, it is the view in which the PVC layer separated from the strip is cut and thrown into the waste section. The figures that will help understand this invention are numbered as indicated in the attached picture and are given below with their names. TR TR TR TR

Claims

1.CLAIMS. The invention is an application method of a dispenser (1) that applies double-sided tape (C) to ensure the bonding of sheet metal, metal, wooden or plastic plates or surfaces on all kinds of goods, especially white goods, and its feature is; o the ribbon (B) taken from the bobbin (A) in the bobbin chamber (11) in the body (10) is positioned with the rollers and directed to the separation roller (15), o the ribbon separation knife (21) located in the separation roller (15) is placed on the ribbon (B). Separating the double-sided tape (C) and PVC layer (D), applying the separated double-sided tape (C) on the product with the ironing roller (16), and taking the separated PVC layer (D) to the exit part with the rollers. is to characterize. . It is an application method of a dispensary (1) in accordance with claim 1, and its feature is; It includes the process step of cutting the PVC layer (D) with the PVC cutting knife (22) before it is taken to the exit part. . It is an application method of a dispensary (1) in accordance with claim 1, and its feature is; It includes the process step of stretching the PVC layer (D) with at least one tension roller in order to cut it before it is taken to the exit part. . It is an application method of a dispensary (1) in accordance with claim 1, and its feature is; The dispenser (1) is fixed and the product to be applied with double-sided tape is mobile. . It is an application method of a dispensary (1) in accordance with claim 1, and its feature is; The dispenser (1) is mobile and the product to be applied with double-sided tape is fixed. 6. The invention is a dispenser (1) that applies double-sided tape (C) to ensure the bonding of sheet metal, metal, wooden or plastic plates or surfaces on all kinds of goods, especially white goods, and its feature is; o containing a body (10) containing equipment such as the coil (A), reels, knives, motor group and PLC control unit, enabling the dispenser (1) to be integrated into carrier parts such as robot, chassis or cartesian, o containing the said body (10) ) contains a bobbin chamber (11), contains rollers that take and position the ribbon (B) in that bobbin chamber (11), direct it to the ribbon separation blade (21), contain the ribbon (B) directed from those rollers, PVC layer (D) and double It is characterized by containing a strip separating knife (21) that separates it as a one-sided tape (C), and at least one motor group that provides the necessary drive for the operation of those rollers and knives that direct the PVC layer (D) separated from that strip (A) to the waste section. . It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one input roller (12) that transfers the ribbon (B) received from the bobbin (A) to the positioning reel (13). . It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one positioning roller (13) to take the ribbon (B) from the input roller (12) and transmit it to the guiding roller (14). It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one guiding roller (14) that takes the ribbon (B) from the positioning roller (13) and directs it to the separation roller (15). 10. It is a dispenser (1) in accordance with claim 6, and its feature is; It consists of a ribbon separation blade (21) touching the side surface and at least one separation roller (15) that separates the PVC layer (D) and the double-sided tape (C) in the ribbon (B). 11. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one ribbon separation blade (21) that contacts the side surface of the separation roller (15) and separates the PVC layer (D) and the double-sided tape (C) on the ribbon (B). 12. It is a dispenser (1) in accordance with claim 11, and its feature is; The said ribbon separation blade (21) is positioned on the lower part of the side surface of the separation roller (15) in a way that creates a narrow angle with the double-sided tape (C) separated from the ribbon (B). 13. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one ironing roller (16) that applies pressure force to apply the double-sided tape (C) separated from the strip (B) on the separation roller (15) onto the product. 14. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one PVC carrier roller (17) that transfers the PVC layer (D) separated from the strip (B) to the PVC guiding roller (18). 15. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one PVC guiding roller (18) that takes the PVC layer (D) from the PVC carrier roller (17) and transfers it to the PVC tension rollers (19). 16. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one PVC tension roller (19) that takes the PVC layer (D) from the PVC guiding roller (18) and transfers it to the PVC output rollers (20) and keeps it tense so that it can be cut with the PVC cutting knife (22). 17. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one PVC cutting blade (22) that cuts the PVC layer (D) between the PVC output rollers (20) and PVC tension rollers (19) to be transferred to the waste section. 18. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one PVC exit roller (20) that removes the PVC layer (D) to the waste section. 19. It is a dispenser (1) in accordance with claim 6, and its feature is; It contains at least one PLC control unit that controls the rotation speed and direction of the 5 rollers in the dispenser (1) and the cutting movements of the knives. TR TR TR TR