TR2022005829A2 - Chocolate stick chestnuts and production method - Google Patents

Chocolate stick chestnuts and production method

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Publication number
TR2022005829A2
TR2022005829A2 TR2022/005829A TR2022005829A TR2022005829A2 TR 2022005829 A2 TR2022005829 A2 TR 2022005829A2 TR 2022/005829 A TR2022/005829 A TR 2022/005829A TR 2022005829 A TR2022005829 A TR 2022005829A TR 2022005829 A2 TR2022005829 A2 TR 2022005829A2
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TR
Turkey
Prior art keywords
chestnuts
chestnut
chocolate
snacks
dough
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TR2022/005829A
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Turkish (tr)
Inventor
Koca Gökhan
Original Assignee
Çi̇men Zehra Koca
Cimen Zehra Koca
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Publication date
Application filed by Çi̇men Zehra Koca, Cimen Zehra Koca filed Critical Çi̇men Zehra Koca
Priority to TR2022/005829A priority Critical patent/TR2022005829A2/en
Publication of TR2022005829A2 publication Critical patent/TR2022005829A2/en

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Abstract

Buluş, gıda sektöründe kullanılmak üzere peçete veya özel kâğıt kullanmadan yenilebilecek çubuklu çikolatalı şekerleme ile ilgilidir.The invention relates to chocolate bar candy, which can be eaten without using napkins or special paper for use in the food industry.

Description

TARIFNAME ÇIKOLATALI ÇUBUKLU KESTANE SEKERI VE ÜRETIM YÖNTEMI TEKNIK ALAN Bulus. gida sektöründe kullanilmak üzere peçete veya özel kâgit kullanmadan yenilebilecek çubuklu çikolatali sekerleme ile ilgilidir. Bulus, gida sektöründe önemli bir yere sahip olan çikolatali kestane sekerinin, çubuk ile kestane atistirmaliklarinin yapilmasi için bir yöntem ile ilgilidir. TEKNIGIN BILINEN DURUMU (ÖNCEKI TEKNIK) Gündelik hayatin her kesiminde, genellikle aperatif olarak yenilen çerezler findik, fistik, kuru üzüm, kuru incir ile karsilasilmaktadir. Bununla beraber, insanlarin damak tadinda farkliliklar olusturmak adina bu ürünlerin farkli aromalar yardimi ile soslandirma islemleri de sektörde bir yer olusturmaya baslamistir. Bilinen yöntemler ile yapilan soslandirmalar ürünlerin üzerinde bir tabaka olusturarak gerçeklestirilmektedir. Bu tabakalar örnegin çikolata veya özel soslar ile kaplanmasi gibi ya da çok çesitli aromalarda yapilan kaplamalardan olusmaktadir. Bu soslu ürünler besin olarak vücuda yarar saglamakla birlikte, bu soslu ürünlerin bir diger dezavantaji da dogal görünümü ve dogal tadi da neredeyse kaybolmaktadir. Ayrica ürünü olusturan sos veya çikolata gibi çesitli hammaddelerde ek bir maliyet unsuru olusturmaktadir. Bununla birlikte bir jel, sos ya da çikolata ile kaplanmis ürünün kullanim ömürleri, ilave edilen ürünün kullanim ömrüne ve dayanikliligina göre azalabilmektedir. Günümüzde son dönemde gida ve içecek endüstrisinde dogal ve saglikli ürün tüketimine egitim artmistir. Tüketici, içerigini bildigi agirlikli ürünlere yönelirken, özgün tat ve renk uyumundan da ödün vermek istememektedir. Bu çerçevede saglikli atistirmaliklar önem kazanmisti ve "atistirmalik" kategorisinde tüketilen zararli ürünlerin yerini, dogal ürünler almistir. Bilindigi üzere en lezzetli ve geleneksel atistirmaliklarindan biri kalin tabaka biçiminde çikolata ile kaplanmis olanlaridir. Bu tür atistirmaliklar süphesi hem çocuklarin hem de yetiskinlerin tercih ettigi atistirmaliklardan biridir. Bunun nedeni sadece sahip oldugu basit tadi degil ayni zamanda kestanenin kivami ve tadi ile çikolatanin kivami ve tadinin damattaki hos hissidir. Bununla birlikte bu sekilde çikolata ile kaplanmis kestanelerin üretimi ve dagitimi için amaçlanmis endüstriyel atistirmaliklari üretmek oldukça karmasiktir. Bu komplikasyonlarin nedenleri, endüstriyel ölçekte böyle bir atistirmalik üretilmesi ve bilesenlerinin, yani kestane ve çikolatanin korucularin yardimi olmaksizin oda sicakliginda korunmasi ile ilgili teknik zorluklar yatmaktadir. Ayrica yerinde çikolatanin kalin bir tabakasini olusturmak için yumusak bir kestane karisimi üzerine eritilmis çikolatanin bir katmani biriktirmek de mümkün degildir çünkü eritilmis çikolatanin reolojik özellikleri buna izin vermemektedir. Çok akiskan olan eritilmis çikolata tasma ve ayrica kestane karisimi tarafindan emilme, ayrica çok ince bir tabaka olusturma egilimindedir. Teknigin bilinen durumunda kestane, dogada tamamen dogal sartlar altinda yetistirilen, tarimsal ilaç, suni gübre kullanilmayan organik tarim ürünüdür. Içerdigi besin ögelerine ilaveten organik tarim ürünü olmasi nedeniyle kestane, beslenme diyetlerinde eskiden beri yer aldigi önemini günümüzde de korumaktadir. Kestane sekeri, kestane püresi, kestane ezmesi gibi çesitli tatlilar da yapilmakta ve bu ürünler tek basina tüketilebildigi gibi pastalarda da kullanilmaktadirlar. Kestaneler ögütüldügünde, badem ve findiktaki gibi yagli bir yapi yerine güzel ve tatli bir un haline gelir. Bazi arastirmacilar inek sütündeki süt sekeri laktozun çocuklar için alerjik etkisi nedeniyle çocuklara uygun tatli ve çorbalarin hazirlanmasinda kestane ununun alternatif bir ürün olabilecegine dikkati çekmektedirler. Yenebilir nitelikteki taze kestane basta nisasta ve çesitli sekerler olmak üzere iyi kalitede sindirilebilen lifli maddeler, protein, düsük oranda yag, çesitli mineral maddeler, B1, BZ ve C vitaminlerini içermektedir. 100 gram yenebilir kestane ortalama olarak 160 kcal enerji saglamaktadir. Literatürde bilinen EP 1 504 672 nolu Avrupa patenti kati çikolata katmanlari arasinda krem tabakasi ile ayrilan, firinlanmis bir yumusak hamur topundan olusan tipte bir unlu mamulün iki tabakasini içeren bir kompozit sekerleme ürününü açiklar özelikle çikolara sivi alim durumunda dagilir ve sonra kalin bir tabaka biçimini almasi için kademeli olarak katilasmasi ile ilgilidir. döneminde ulasilabilmesi için uzun ömürlü ve kabuklari soyulmus, kestane sekerinde görülen ele yapisma özelligi giderilmis, tercihe bagli olarak aromatize edilmis yeni bir çerez ürününün gida literatürüne eklenmesini saglamak amaciyla kabuklari soyulmus kestanelerin istege bagli olarak surup kompozisyonu veya salamura ile karistirilmasi, ve aromatize edilmesi, daha sonra yumusatilmasi, kestanenin özünde bulunan suyun kurutma islemi yardimiyla kestaneden uzaklastirilmasi, akabinde kestanelerin sogutulmasi ve son olarak da kestane üzerinde olusan nemi dengelemek üzere dinlendirilmesi adimlarini içeren bir metot ve bu metot ile üretilen kestane çerezi ile Sonuç olarak yukarida anlatilan olumsuzluklardan dolayi ve mevcut çözümlerin konu hakkindaki yetersizligi nedeniyle ilgili teknik alanda bir gelistirme yapilmasini gerekli kilmistir. BULUSUN AMACI Mevcut bulus, yukarida bahsedilen problemleri ortadan kaldirmak ve ilgili alanda teknik bir yenilik yapmayi amaçlamaktadir. Bulusun ana amaci, insan sagligina fayda saglayan ve bünyesinde yararli besin ögelerinden birçogunu barindiran kestane meyvesinin çikolata sosu ile kaplanmis bir sekilde aromalandirilmis biçimde sunulan kestane sekerinin yeni bir atistirmalik olarak gida literatürüne eklenmesini saglamaktir. Bulusun amaci, kestaneye özgü ve hosa giden tadinin ve Iezzetin daha çok öne çikmasini saglamaktir. Bulusun amaci, yararli besin ögelerini içinde barindiran kestane meyvesinden elde edilen çikolata kapli çubuklu atistirmalik elde edilmesidir. Bulusun amacii kestane meyvesinin, atistirmalik olusturmak üzere islenerek dogal görünümlü ve dogal tadini mümkün oldugunca koruyan yeni bir metotla üretilecek yeni çikolatali kestane atistirmaliklarinin imal edilmesidir. Bulusun amaci, uzun kullanim ömürlerine sahip yüksek bir tüketici talebini karsilayan atistirmaliklarin elde edilmesidir. Bulusn amaci, peçete ya da özel kagit kullanmadan kestane meyveli atistirmalik elde edilmesidir. Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle detayli açiklama sayesinde daha net olarak anlasilacaktir, bu nedenle degerlendirmenin bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. SEKILLERIN KISA AÇIKLAMASI Burada açiklanan konuya daha iyi anlamak ve uygulamada nasil gerçeklestirilecegini örneklemek amaciyla, bu noktada düzenlemeler sadece sinirlandirici olmayan örnek yoluyla, ekli çizimlere referans ile açiklanacaktir, burada; Sekil.1'de Bulus konusu çikolatali çubuklu kestane sekeri üretim yönteminin sematik görünümüdür. Çizimlerin mutlaka ölçeklendirilmesi gerekmemektedir. Mevcut bulusu anlamak için gerekli olmayan detaylar ihmal edilmistir. Bundan baska, en azindan büyük ölçüde özdes veya en azindan büyük ölçüde özdes islevleri olan elemanlar, ayni numara ile gösterilmektedir. SEKILLERDEKI REFERANS NUMARALARININ AÇIKLAMASI 100- Kestanelerin soyulmasi 101- Kestanelerin buharla yumusatilmasi ve iç zarlarinin temizlenmesi 104- Kestanenin haslanmasi 105- Kestanelerin püre haline getirilmesi 106- Kestanelerin hamur haline getirilmesi 107- Kestanenin dinlenmesi 108- Kestane hamurunun karistirilmasi 109- Sekil verme isleminin yapilmasi 110- Kestane hamurunun çubuklara batirilmasi 111- Çikolata ile kaplanmasi BULUSUN DETAYLI AÇIKLANMASI Bu detayli açiklamada, bulus konusu tercih edilen alternatifleri, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Kestaneler elde ya da makinede soyulabilir (100). Makinede dis kabuklarina çizik atilan kestaneler soyulur. (100) Daha sonra kestaneler konveyör ile tasindiklari yerde buharla yumusatilir ve iç zarlari temizlenir. (101) Temizlenen kestaneler 8-10 kg"lik posetlere konarak muhafaza deposuna alinir ya da hemen üretime alinir. Hemen kullanilmayacak olan kestaneler -20°C'de dondurularak bekletilir. (102) Burada kestaneler 1-1,5 ay kadar bekletilirler. Bu sürede kestanenin bozulmasi önlenir, kendini toparlamasi ve sertlesmesi saglanir. Kestaneler kalibrasyona tabi tutulmaktadir.(103) Kalibrasyon eleklerinde kestaneler bir kilograma karsilik gelen kestane adedine göre kalibrelenmektedir ki buna göre kestaneler boyutlarina göre çok büyük, büyük, ve küçük kalibrelere ayrilmaktadir. Boyutlarina göre ayrilan kestaneler paslanmaz çelik sepetlerle haslama kazanlarina alinir. Sepetlere yerlestirilen kestaneler proses suyunda haslanir (104). Haslama süresi kestanenin yumusamasina göre degisir. Kestanelerin proses suyunda haslama (104) islemi yapildiktan sonra bir sonraki asamaya hazirlik yapilir. Suda haslama asamasi (104) biten kestanenin suyu süzülür ve suda yikanir. Haslanmis kestaneler pelper makinesina geçirilerek kestaneler püre haline getirilir. (105) Elde edilen kestane püresi kestane hamur kazanina alinir. Kestane püresi ilk olarak düsük devirde çalistirilarak seker ve maltoz ilave edilir. Belirli bir sicakliga geldiginde Hindistan cevizi yagi ilave edilir. Sonrasinda kestane hamurunun üzerine gliserol ilave edilir. Tüm bu karisimlar tamamlandiginda kestane hamuru haline getirilir. (106) kestane hamuru açik ya da kapali kazanda yaklasik 2 gün dinlendirilir (107). Bekleme islemi tamamlanan kestane hamuru içine pralin ilave edilerek homojen bir biçimde kestane hamuru karistirilir (108). Sonrasinda sekil verme makinasi ya da elle sekil verme islemi yapilir (109). Sekillendirme islemi dikdörtgen, üçgen, çubuk seklinde ya da geometriden bagimsiz bir sekilde yapilabilir. Sekillendirme islemi tamamlandiktan sonra kestane hamurunun çubuklara batirilmasi (110) islemi gerçeklesir. Çubuklara batirilan kestaneler balmeri usulü eritilen çikolataya daldirilarak kaplanmasi saglanir (11 1). TR TR TR TR TR DESCRIPTION CHOCOLATE CHESTNUT CANDY ON A STICK AND PRODUCTION METHOD TECHNICAL FIELD Invention. It is about chocolate candy bars that can be eaten without using napkins or special paper for use in the food industry. The invention relates to a method for making chocolate chestnut candy, which has an important place in the food industry, and chestnut snacks on sticks. KNOWN STATE OF THE ART (PREVIOUS ART) Hazelnuts, pistachios, raisins and dried figs are encountered in every part of daily life as snacks, usually eaten as snacks. However, in order to create differences in people's tastes, the seasoning of these products with the help of different flavors has started to gain a place in the industry. Saucing using known methods is carried out by creating a layer on the products. These layers consist of coatings, such as coating with chocolate or special sauces, or in a wide variety of flavors. Although these sauce products provide nutritional benefits to the body, another disadvantage of these sauce products is that their natural appearance and natural taste are almost lost. In addition, various raw materials that make up the product, such as sauce or chocolate, create an additional cost element. However, the lifespan of a product coated with a gel, sauce or chocolate may decrease depending on the lifespan and durability of the added product. Nowadays, education on natural and healthy product consumption has increased recently in the food and beverage industry. While the consumer prefers products whose contents he knows, he does not want to compromise on the original taste and color harmony. In this context, healthy snacks have gained importance and harmful products consumed in the "snacks" category have been replaced by natural products. As it is known, one of the most delicious and traditional snacks is the one covered with a thick layer of chocolate. This type of snacks is one of the snacks preferred by both children and adults. The reason for this is not only the simple taste it has, but also the consistency and taste of chestnut and the pleasant feeling of the consistency and taste of chocolate on the groom. However, it is quite complex to produce industrial snacks intended for the production and distribution of chestnuts coated with chocolate in this way. The reasons for these complications lie in the technical difficulties associated with producing such a snack on an industrial scale and preserving its components, namely chestnuts and chocolate, at room temperature without the help of preservatives. It is also not possible to deposit a layer of melted chocolate on a soft chestnut mixture to form a thick layer of chocolate in situ because the rheological properties of melted chocolate do not allow this. Melted chocolate, which is very fluid, tends to be absorbed by the lees and chestnut mixture, also forming a very thin layer. In the known state of the technique, chestnut is an organic agricultural product grown in nature under natural conditions, without the use of pesticides or artificial fertilizers. In addition to the nutritional elements it contains, chestnut maintains its importance in nutritional diets today, as it is an organic agricultural product. Various desserts such as candied chestnuts, chestnut puree, and chestnut paste are also made, and these products can be consumed alone or used in cakes. When chestnuts are ground, they become a beautiful and sweet flour instead of an oily texture like almonds and hazelnuts. Some researchers point out that chestnut flour can be an alternative product in the preparation of desserts and soups suitable for children due to the allergenic effects of lactose, the milk sugar in cow's milk, on children. Edible fresh chestnuts contain good quality digestible fibrous substances, especially starch and various sugars, protein, low fat, various mineral substances, vitamins B1, BZ and C. 100 grams of edible chestnuts provide an average of 160 kcal of energy. EP 1 504 672, known in the literature, discloses a composite confectionery product comprising two layers of a bakery product of the type consisting of a baked ball of soft dough, separated by a layer of cream between layers of solid chocolate, in particular chocolates that are dispersed in liquid state and then formed into a thick layer. It is about gradual solidification. In order to add a new long-lasting snack product, which is long-lasting and peeled, which removes the stickiness seen in chestnut candy, and which is optionally aromatized, to be added to the food literature, the peeled chestnuts are optionally mixed with syrup composition or brine, and then aromatized. A method that includes the steps of softening the chestnuts, removing the water contained in the chestnuts with the help of the drying process, then cooling the chestnuts and finally resting them to balance the moisture on the chestnuts, and the chestnut snack produced with this method. As a result, due to the negativities mentioned above and the inadequacy of the existing solutions on the subject Therefore, it has necessitated a development in the relevant technical field. PURPOSE OF THE INVENTION The present invention aims to eliminate the problems mentioned above and to make a technical innovation in the relevant field. The main purpose of the invention is to ensure that the chestnut fruit, which is beneficial to human health and contains many beneficial nutrients, is added to the food literature as a new snack, presented in a flavored form coated with chocolate sauce. The purpose of the invention is to make the unique and pleasant taste and flavor of chestnuts stand out more. The purpose of the invention is to obtain a chocolate-covered stick snack obtained from chestnut fruit, which contains beneficial nutrients. The aim of the invention is to manufacture new chocolate chestnut snacks that will be produced with a new method that preserves the natural appearance and natural taste as much as possible by processing the chestnut fruit to create snacks. The aim of the invention is to obtain snacks that meet a high consumer demand with long lifespans. The purpose of the invention is to produce chestnut fruit snacks without using napkins or special paper. The structural and characteristic features and all the advantages of the invention will be more clearly understood thanks to the figures given below and the detailed explanation by making references to these figures, therefore the evaluation should be made taking these figures and the detailed explanation into consideration. BRIEF DESCRIPTION OF THE DRAWINGS In order to better understand the subject matter described herein and to illustrate how it can be carried out in practice, the arrangements will at this point be explained only by way of non-limiting example, with reference to the accompanying drawings, wherein: Figure 1 shows the schematic view of the chocolate bar chestnut candy production method that is the subject of the invention. Drawings do not necessarily need to be scaled. Details not necessary to understand the present invention have been omitted. Furthermore, elements with at least substantially identical or at least substantially identical functions are designated by the same number. EXPLANATION OF REFERENCE NUMBERS IN THE FIGURES 100- Peeling the chestnuts 101- Softening the chestnuts with steam and cleaning the inner membranes 104- Boiling the chestnuts 105- Pureing the chestnuts 106- Turning the chestnuts into dough 107- Resting the chestnuts 108- Mixing the chestnut dough 10 9- Carrying out the shaping process 110- Dipping chestnut dough into sticks 111- Covering it with chocolate DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the preferred alternatives of the invention are explained only for a better understanding of the subject and in a way that does not create any limiting effect. Chestnuts can be peeled by hand or machine (100). Chestnuts with scratches on their outer shells are peeled in the machine. (100) Then, the chestnuts are softened with steam where they are transported by conveyor and their inner membranes are cleaned. (101) The cleaned chestnuts are placed in 8-10 kg bags and taken to the storage warehouse or immediately put into production. Chestnuts that will not be used immediately are kept frozen at -20°C. (102) Here, the chestnuts are kept for 1-1.5 months. This In this period, the chestnuts are prevented from spoiling and their recovery and hardening are ensured. (103) In the calibration sieves, the chestnuts are calibrated according to the number of chestnuts per kilogram, and accordingly the chestnuts are divided into very large, large and small calibres according to their sizes. The chestnuts placed in the baskets are boiled in the process water (104). After the chestnuts are boiled in the process water (104), preparations are made for the next stage (104). and washed in water, the boiled chestnuts are put into the pulper machine and the chestnuts are turned into puree. (105) The resulting chestnut puree is put into the chestnut dough cauldron. First, the chestnut puree is run at low speed and sugar and maltose are added. When it reaches a certain temperature, coconut oil is added. Then, glycerol is added to the chestnut dough. When all these mixtures are completed, the chestnuts are turned into dough. (106) The chestnut dough is rested in an open or closed cauldron for approximately 2 days (107). After the waiting process is completed, praline is added to the chestnut dough and the chestnut dough is mixed homogeneously (108). Afterwards, shaping is done using a shaping machine or by hand (109). The shaping process can be done in the form of a rectangle, triangle, bar or independently of geometry. After the shaping process is completed, the chestnut dough is dipped into sticks (110). Chestnuts dipped into sticks are dipped into melted chocolate in the Balmeri style to coat them (11 1). TR TR TR TR TR

TR2022/005829A 2022-04-12 2022-04-12 Chocolate stick chestnuts and production method TR2022005829A2 (en)

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