TR2021020766A2 - COMPOSITE NONWOVEN FABRIC PRODUCTION LINE WITH EXTERNAL PAPER FEED - Google Patents

COMPOSITE NONWOVEN FABRIC PRODUCTION LINE WITH EXTERNAL PAPER FEED

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Publication number
TR2021020766A2
TR2021020766A2 TR2021/020766 TR2021020766A2 TR 2021020766 A2 TR2021020766 A2 TR 2021020766A2 TR 2021/020766 TR2021/020766 TR 2021/020766 TR 2021020766 A2 TR2021020766 A2 TR 2021020766A2
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TR
Turkey
Prior art keywords
paper
fabric
paper fibers
meltblown
spunbond
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TR2021/020766
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Turkish (tr)
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Mogul Teksti̇l Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
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Application filed by Mogul Teksti̇l Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ filed Critical Mogul Teksti̇l Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Publication of TR2021020766A2 publication Critical patent/TR2021020766A2/en

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Abstract

Buluş; kompozit kumaş oluşumunda kullanılan kağıt elyaflarının sisteme beslenmeden önceki hali olan kağıt rulosunun (10) parçalanmasını ve kullanıma uygun hale getirilmesini sağlayan çekiçli değirmen (20); bahsedilen meltblown kumaşı oluşturan filament hammaddesi olan polimerlerin bulunduğu polimer besleme tankı (50), eritildiği ekstrüder (60) eriyik hale gelen polimerin filament haline gelmesini sağlayan kalıp (70); bahsedilen kalıptan (70) dökülen filamentlerin dökülerek kumaş yüzeyi oluşturacağı yüzey oluşturma bandı (80); bahsedilen çekiçli değirmen (20) ile aynı kapalı odada bulunan, odayı nemlendirerek parçalanan kağıt elyaflarının (11) topaklanmasını engelleyen nemlendirici (30); bahsedilen çekiçli değirmenin (20) parçalama sonrası oluşan kağıt elyaflarının (11) slota (90) taşınmasını sağlayan kağıt taşıma borusu (40); bahsedilen kağıt taşıma borusunun (40) uç kısmında yer alan, kağıt elyaflarının (11) yüzey oluşturma bandının (80) tüm yüzeyine eşit şekilde dökülmesini sağlayan slot (90) sahip kompozit dokusuz kumaş üretim hattı (1) ile ilgilidir.Meet; Hammer mill (20), which ensures that the paper roll (10), which is the state of the paper fibers used in the formation of composite fabrics before being fed into the system, is shredded and made suitable for use; the polymer feeding tank (50), which contains the polymers that are the filament raw material that forms the meltblown fabric, the extruder (60) where it is melted, the mold (70) that enables the molten polymer to become a filament; surface forming band (80) where the filaments poured from the said mold (70) will be cast and form the fabric surface; humidifier (30), located in the same closed room as the said hammer mill (20), which prevents the disintegrated paper fibers (11) from clumping by humidifying the room; paper transport pipe (40) that enables the paper fibers (11) formed after the shredding of the said hammer mill (20) to be transported to the slot (90); It relates to the composite nonwoven fabric production line (1) with a slot (90) located at the end of the said paper transport pipe (40), which ensures that the paper fibers (11) are poured evenly over the entire surface of the surface forming band (80).

Description

TARIFNAME DISTAN KAGIT BESLEMELI KOMPOZIT DOKUSUZ KUMAS URETIM HATTI Teknik Alan Bulus; hijyen, medikal, otomotiv gibi farkli alanlarda kullanilan kompozit dokusuz kumas üretimi ile Bulus özellikle; kagit (pulp) elyaflarinin, üretime dokusuz yüzey olusumu sonrasinda girecegi kompozit dokusuz kumas üretimi ile ilgidir. Mevcut Teknik Günümüzde coform olarak isimlendirilen kumaslar, kompozit nonwoven kumas yapilaridir. Bu yapilar fonksiyonel materyaller içerirler: AC liflerilpartikülleri, pulp/kagit, super absorbent polymer (SAP). Genellikle bu materyaller absorban materyallerdir. Bu teknoloji, meltblown yüzeye elyaf haline getirilmis pulp/kâgit ekleyerek emicilik özelligi gelistirilmis nonwoven yüzey elde etmistir. Coform islemi meltblown akisi sirasinda pulp parçaciklarinin meltblown filamentlerine yapisarak, kollektörde meltblown coform yüzey olusur. SAP özellikli coform meltblown nonwoven kumaslar temizlik sektöründe genis kullanim alani bulmustur. Onceki teknikte üretilen bu meltblown dokusuz kumaslarda homojenite saglanmasi açisindan pulp direkt akisa beslenmekte olup bu da kumas yüzeyinin düzgünsüzlügüne olumsuz etki etmektedir. Teknigin bilinen durumunda akisa beslenen kâgit elyaflari, ayri bir katman olusturamadigi için kumasin mukavemetinin az olmasina neden olmaktadir. Bu basvuruda pulp elyaflari filamentlerin çikisina üflenmektedir. numarali patent karsimiza çikmaktadir. Tasnif sinifi DO1D 51098 olan bulusun özetinde "Meltblown ürünlerinin imal edilmesi amaciyla kullanilan, filament verici bir üfleç kafasina sahip olan Meltblown tesisati. Burada, üfleç kafasinin altina sürekli olarak hareket edebilen bir katlama eleme bandi yerlestirilmistir; bu bandin üzerinde Meltblown ürünü için filamentler katlanabilir. Katlama eleme bandinda havanin katlama eleme bandi tarafindan emilmesi amaciyla bir emme tertibatinin bulunmasi öngörülmüstür. Katlama eleme bandinin uzunlamasina yönünde birbirinden ayri olan çok sayida emme alanlari bulunmaktadir. Bu emme alanlarindan biri katlama bölgesine tahsis edilen ana emme alanidir. Emme alanlarinda emme hizlari her defasinda birbirinden bagimsiz olarak ayarlanabilir." ifadesi yer almaktadir. Yukarida bahsedilen basvurularda k"agit vb. parçaciklar polimerler ile beraber beslenmektedir. Dolayisiyla bu basvurular yukaridaki bahsedilen dezavantajlara örnek olarak gösterilebilir. Sonuç olarak; kompozit dokusuz kumas üretiminde gelisen teknolojiye paralel olarak gelistirmelere gidilmekte, bu nedenle yukarida deginilen dezavantajlari ortadan kaldiracak ve mevcut sistemlere çözüm getirecek yeni yapilanmalara ihtiyaç duyulmaktadir. Bulusun Amaci Bulus, mevcut teknikte kullanilan yapilanmalardan farkli olarak, bahsedilen dezavantajlari çözmeye yönelik gelistirilen ve ilave bazi avantajlar getiren kompozit dokusuz kumas üretimi ile ilgilidir. Bulusun amaci; kumas içeriginde kullanilan kagit parçalarinin, yüzey olusturma bandinda olusan kumas yüzeyine beslenmesi sayesinde homojen bir yapi saglamaktir. Sonrasinda yine meltblown yüzey ile örtülerek 3 katmanli sandviç yapi elde edilmektedir. Orta katmanda kâgit bulunmaktadir. Bulusun amaci; kagit elyaflarinin polimer akisi disinda beslenmesiyle kumas üzerinde ayri bir katman olusturulmasini saglamaktir. Bu sayede mukavemetli kumas yapisi olusmaktadir. Bulusun amaci; üretim hattinda malzeme besleme unsurlarini birbirinden bagimsiz hale getirerek meltblown/kagit içerikli, spunbond/kagit içerikli veya meltblown/spunbond/kagit içerikli kompozit dokusuz kumas üretiminin yapilabilmesini saglamaktir. Bulusun yapisal karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir. Bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. Bulusun Anlasilmasina Yardimci Olacak Sekillerin Kisaca Açiklanmasi Sekil - 1; Bulus konusu kompozit dokusuz kumas üretim hattinin yandan sematik görünümünü göstermektedir. Referans Numaralari 1. Kompozit dokusuz kumas üretim hatti . Kagit rulosu 11. Kâgit elyaflari . Çekiçli degirmen . Nemlendirici 40. Kagit tasima borusu 50. Polimer besleme tanki 60. Ekstrüder 70. Kalip 80. Yüzey olusturma bandi 90. Slot 100. Kimyasal besleme tanki 110. Kurutma ünitesi 120. Ultrasonik baglama ünitesi 130. Kesme ve desenlendirme ünitesi 140. Sarim ünitesi Bulusun Bir 'Orneginin Detayli Olarak Açiklanmasi Bu detayli açiklamada. bulus konusu kompozit dokusuz kumas üretim hattinin (1) tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturulmayacak sekilde açiklanmaktadir Yapi prensibi'i Söz konusu kompozit dokusuz kumas üretim hatti (1), kagit rulosu (10), Hummer mil (20), ultrasonik baglama ünitesi (120), kesme ve desenlendirme ünitesi (130), sarim ünitesinden (140) olusmaktadir. Sekil 1 kompozit dokusuz kumas üretim hattinin (1) sematik görünümünü göstermektedir. Bahsedilen kagit rulosu (10), rulo halde sarili olarak duran ve parçalanmak üzere çekiçli degirmene (20) beslenen unsurdur. Yenilik olarak kagit rulosunun (10) eninin çalisma eninden çok kisa olmasidir. Çekiçli degirmen (20), kagit rulosundan (10) beslenen pulpun parçalanmasini ve kumas yüzeyine aktarilmaya hazir hale getirilmesini saglayan ünitedir. Çekiçli degirmende (20) ortaya çikan kagit elyaflarinin (11) slota (90) tasinmasi için kagit tasima borusu (40) kullanilir. Kagit tasima borusunun (40) uç kisminda slot (90) yer alir. Slot (90), parçalanmis pulp elyaflarinin (11) yüzey olusturma bandi (80) üzerindeki meltblown kumas yüzeyine beslemesini yapan kabindir. Bu kabin boru çapindan çalisma enine genisleyen bir tasarima sahiptir. Çekiçli degirmen (20) ile ayni kapali odada bulunan nemlendirici (30)i odayi nemlendirerek parçalanan kagit elyaflarinin (11) topaklanmasini engelleyen unsurdur. Yüzey olusturma bandi (80), altinda bulunan vakum sayesinde filamentleri düzgün sekilde serilmesini ve yüzey olusturulmasini saglar. Yüzey olusturma bandinin (80) bas tarafina gelecek sekilde üstte polimer besleme tanklari (50) konumlandirilir. Polimer besleme tanklari (50), kumas yüzeyini olusturacak hammaddenin/polimerlerin dolduruldugu tanklardir. Bu tanklarin alt kisminda ekstrüder (60) yer alir. Ekstrüder (60), polimerlerin eritilip kaliba (70) pompalanmasini saglayan yapidir. Ekstrüderin (60) altinda yer alan kalip (70) gelen eriyik polimerin, bünyesinde bulunan gözeneklerin sekillerini alarak filament haline getirilmesini saglar. Yüzey olusturma bandinin (80) çikis kismina yerlestirilen kimyasal besleme tanki (100), fonksiyonel özellik kazandirmak amaciyla kumasa kimyasal vermek için kullanilan bir aplikasyondur. Banyo içinde bulunan yarisi banyoya batirilmis silindir vasitasiyla kumasa siviyi aplike eder. Talep dogrultusunda kullanilir. Kimyasal besleme tankindan (100) sonra ise kurutma ünitesi (110) yer alir. Kurutma ünitesi (110), kimyasal besleme tanki (100) aktif oldugu durumlarda kullanilmaktadir. Kimyasal besleme silindirinin islattigi kumasi kurutmak için kullanilir. Bahsedilen kurutma ünitesinden (110) sonra konumlandirilan ultrasonik baglama ünitesi (120) kumas yapisinda bulunan katmanlari yapistirmak için kullanilir. Ultrasonik baglama ünitesinden (120) sonra ise kesme ve desenlendirme ünitesi (130) gelmektedir. Bu ünite de istenildigi durumda perfore islemi yapilir. Perfore 'öncesi veya sonrasi bazi durumlarda desenlendirme yapilir. Perfore islemi kolaylikla kesilmesi veya koparilmasi için yapilan aralikli kesme islemidir. Desenlendirme ise hem desenlendirme hem yapistirma saglanir. Kesme ve desenlendirme ünitesinden (130) çika hazir haldeki meltblown kumas son islem olarak sarim ünitesinde (140) sarilmaktadir. çalisma prensibi; Rulo halde sarili kagit rulosu (10) parçalanmak üzere çekiçli degirmene (20) beslenir. Buradaki yenilik kagit rulosu (10) eninin çalisma eninden çok kisa olmasidir. Kapali oda içinde bulunan çekiçli degirmen (20) kagit rulosunu (10) parçalar. Parçalanma sonrasinda olusan kagit elyaflari (11) kagit tasima borusu (40) vasitasiyla slota (90) iletilir. Bu kapali odada bulunan nemlendirici (30) odayi demlendirerek pulp elyaflarinin topaklanmasini engeller. Kagit elyaflarinin (11) beslenmesi esnasinda polimer besleme tanklari (50) çalistirilir ve polimerler ekstrüdere (60) iletilir. Ekstrüderde (60) eritilen polimerler eriyik hale gelir ve oradan kaliba (70) basinçli bir sekilde pompalanir. Kaliptaki (70) düzelerden çikan filamentler yüzey olusturma bandinin (80) bas kismina dökülerek bant üzerine serilir. Bahsedilen kagit elyaflari (11) yüzey olusturan filamentlerin üzerine yüzey olusturma bandinin (80) orta kismindan dökülür ve ikinci katman olusur. Onceki teknikte filamentler ile beraber basilan kagit elyaflari (11) burada ayri ayri bant üzerine dökülür. Sekil 1'de görüldügü üzere ikinci katman olan kagit elyaflarinin (11) dökülmesi sonrasinda siradaki diger kaliptan (70) filamentler dökülerek üçüncü katman olusturulur. Sonrasinda ise konvansiyonel üretimde mevcut olan yukarida bahsedilen ünitelerden geçerek meltblown dokusuz kumas üretimi gerçeklestirilir. Sekil 1*de görülen dokusuz kumas üretim hattinda (1) meltblown - kagit- meltblown siralamasiyla üretim yapilmaktadir. Bu siralamaya ek olarak hat üzerine giris ve çikislarda kumas ekleme imkani da bulunmaktadir. Ornegin filament akisi kesilerek, yüzey olusturma bandina (80) basta ve sonda spunbond kumas beslenebilir. Bu yöntem ile spunbond-kagit-spunbond yapisinda dokusuz kumas üretimi gerçeklestirilmis olur. Bahsedilen yöntemden farkli bir üretim hatti olarak da spunbond-meltblown-kagit-meItblown- spunbond seklinde dokusuz kumas üretimi yapilabilir. Yüzey olusturma bandi (80) üzerinde öncelikle spunbond kumas serilir. Ikinci sirada meltblown kumasi olusturan filamentler dökülür. Sonrasinda kâgit parçalari ve ayni sekilde meltblown ve son olarak spunbond dökülebilir. Sonuç olarak üretim hattinda malzeme besleme unsurlarini birbirinden bagimsiz hale çalismasi meltblown/kagit içerikli, spunbond/kagit içerikli veya meltblown/spunbond/kagit içerikli kompozit dokusuz kumas üretiminin yapilabilmesini saglamaktadir. TR TR DESCRIPTION OUTDOOR PAPER FEED COMPOSITE NONWOVEN FABRIC PRODUCTION LINE Technical Area Bulus; With the production of composite non-woven fabric used in different fields such as hygiene, medical and automotive, Bulus especially; It is related to the production of composite nonwoven fabric, in which paper (pulp) fibers will enter the production after the formation of the nonwoven surface. Current Technique Today, fabrics called coform are composite nonwoven fabric structures. These structures contain functional materials: AC fiber particles, pulp/paper, super absorbent polymer (SAP). Generally, these materials are absorbent materials. This technology obtains a nonwoven surface with improved absorbency by adding fiber pulp/paper to the meltblown surface. During the coform process, pulp particles adhere to the meltblown filaments during the meltblown flow, creating a meltblown coform surface in the collector. SAP-enabled coform meltblown nonwoven fabrics have found wide use in the cleaning industry. In order to ensure homogeneity in these meltblown nonwoven fabrics produced with the previous technique, the pulp is fed directly to the flow, which negatively affects the unevenness of the fabric surface. In the known state of the art, paper fibers fed into the flow cause the fabric to have low strength because they cannot form a separate layer. In this application, pulp fibers are blown to the outlet of the filaments. We come across patent no. The summary of the invention, whose classification class is DO1D 51098, states: "Meltblown installation with a filament-giving torch head used for the production of Meltblown products. Here, a continuously movable folding sieving band is placed under the blower head; on this band, filaments for the Meltblown product can be folded. Folding It is envisaged to have a suction device in the sieving band in order to suck the air into the folding sieving band. There are many suction areas that are separate from each other in the longitudinal direction of the folding sieving band. One of these suction areas is the main suction area allocated to the folding area, each time the suction speeds are independent from each other. adjustable." The statement is included. In the applications mentioned above, particles such as paper etc. are fed together with polymers. Therefore, these applications can be shown as examples of the disadvantages mentioned above. As a result; developments are being made in parallel with the developing technology in the production of composite non-woven fabrics, which will eliminate the disadvantages mentioned above and provide solutions to existing systems. Purpose of the Invention: The invention is related to the production of composite non-woven fabric, which is developed to solve the mentioned disadvantages and brings some additional advantages, unlike the structures used in the current technique; by feeding the paper pieces used in the fabric onto the fabric surface formed in the surface forming band. It is to provide a homogeneous structure. Then, a 3-layer sandwich structure is obtained by covering it with a meltblown surface. The purpose of the invention is to create a separate layer on the fabric by feeding the paper fibers outside the polymer flow. In this way, a durable fabric structure is formed. The purpose of the invention; By making the material feeding elements independent from each other in the production line, it is possible to produce meltblown/paper-containing, spunbond/paper-containing or meltblown/spunbond/paper-containing composite nonwoven fabric. The structural characteristics and all the advantages of the invention will be understood more clearly thanks to the figures given below and the detailed explanation written by making references to these figures. For this reason, the evaluation should be made taking these figures and detailed explanation into consideration. Brief Explanation of Figures That Will Help Understand the Invention Figure - 1; It shows the side schematic view of the composite nonwoven fabric production line that is the subject of the invention. Reference Numbers 1. Composite nonwoven fabric production line. Paper roll 11. Paper fibers . Hammer mill. Humidifier 40. Paper transport pipe 50. Polymer feeding tank 60. Extruder 70. Mold 80. Surface forming band 90. Slot 100. Chemical feeding tank 110. Drying unit 120. Ultrasonic bonding unit 130. Cutting and patterning unit 140. Winding unit Find out Detailed Explanation of an 'Example' In this detailed explanation. The preferred embodiments of the composite nonwoven fabric production line (1) that are the subject of the invention are explained only for a better understanding of the subject and without any limiting effect. Construction principle: The said composite nonwoven fabric production line (1), paper roll (10), Hummer It consists of the spindle (20), ultrasonic binding unit (120), cutting and patterning unit (130), and winding unit (140). Figure 1 shows the schematic view of the composite nonwoven fabric production line (1). The said paper roll (10) is the element that remains wrapped in a roll and is fed to the hammer mill (20) to be shredded. The innovation is that the width of the paper roll (10) is much shorter than the working width. The hammer mill (20) is the unit that ensures that the pulp fed from the paper roll (10) is broken down and made ready to be transferred to the fabric surface. The paper transport pipe (40) is used to transport the paper fibers (11) generated in the hammer mill (20) to the slot (90). There is a slot (90) at the end of the paper carrying pipe (40). Slot (90) is the cabin that feeds the shredded pulp fibers (11) to the meltblown fabric surface on the surface forming band (80). This cabin has a design that expands from the pipe diameter to the working width. The humidifier (30), located in the same closed room as the hammer mill (20), is the element that prevents the disintegrated paper fibers (11) from clumping by moistening the room. The surface forming tape (80) ensures that the filaments are laid out properly and the surface is created, thanks to the vacuum underneath. Polymer feeding tanks (50) are positioned on top, at the beginning of the surface forming band (80). Polymer feeding tanks (50) are tanks where the raw material/polymers that will form the fabric surface are filled. The extruder (60) is located at the bottom of these tanks. Extruder (60) is the structure that allows polymers to be melted and pumped into the mold (70). The mold (70) located under the extruder (60) ensures that the incoming molten polymer is turned into filament by taking the shapes of the pores within it. The chemical feeding tank (100), placed at the exit of the surface forming band (80), is an application used to deliver chemicals to the fabric in order to give it functional properties. It applies the liquid to the fabric by means of a cylinder in the bath, half of which is submerged in the bath. It is used upon request. After the chemical feeding tank (100), the drying unit (110) is located. The drying unit (110) is used when the chemical feeding tank (100) is active. It is used to dry the fabric wetted by the chemical feeding roller. The ultrasonic bonding unit (120) positioned after the said drying unit (110) is used to bond the layers in the fabric structure. After the ultrasonic binding unit (120), the cutting and patterning unit (130) comes. In this unit, perforation can be done if desired. In some cases, patterning is done before or after perforation. Perforation is an intermittent cutting process for easy cutting or tearing. Patterning involves both patterning and gluing. The meltblown fabric, which is ready to come out of the cutting and patterning unit (130), is wound in the winding unit (140) as the final process. working principle; The rolled paper roll (10) is fed to the hammer mill (20) to be shredded. The innovation here is that the width of the paper roll (10) is much shorter than the working width. The hammer mill (20) located in the closed room shreds the paper roll (10). The paper fibers (11) formed after shredding are conveyed to the slot (90) through the paper transport pipe (40). The humidifier (30) in this closed room moistens the room and prevents the pulp fibers from clumping. While feeding the paper fibers (11), the polymer feeding tanks (50) are operated and the polymers are delivered to the extruder (60). The polymers melted in the extruder (60) become molten and from there they are pumped under pressure into the mold (70). The filaments coming out of the nozzles in the mold (70) are poured into the head of the surface forming band (80) and laid on the band. Said paper fibers (11) are poured onto the surface-forming filaments from the middle part of the surface-forming tape (80) and the second layer is formed. Paper fibers (11), which were printed together with the filaments in the previous technique, are cast separately onto the tape here. As seen in Figure 1, after the second layer, the paper fibers (11), are poured, the third layer is formed by pouring the filaments from the next mold (70). Afterwards, meltblown nonwoven fabric is produced through the above-mentioned units available in conventional production. In the nonwoven fabric production line (1) shown in Figure 1, production is carried out in the order of meltblown - paper - meltblown. In addition to this order, there is also the opportunity to add fabric to the line at the entrances and exits. For example, by cutting off the filament flow, spunbond fabric can be fed to the surface forming band (80) at the beginning and end. With this method, nonwoven fabric with a spunbond-paper-spunbond structure is produced. As a production line different from the mentioned method, non-woven fabric can be produced in the form of spunbond-meltblown-paper-meItblown-spunbond. First, spunbond fabric is laid on the surface forming band (80). In the second row, the filaments that form the meltblown fabric are poured. Then pieces of paper can be poured in the same way, meltblown and finally spunbond. As a result, making the material feeding elements independent from each other in the production line enables the production of meltblown/paper-containing, spunbond/paper-containing or meltblown/spunbond/paper-containing composite nonwoven fabric. TR TR

Claims (1)

1.STEMLER Kompozit kumas olusumunda kullanilan kagit elyaflarinin sisteme beslenmeden önceki hali olan kagit rulosu (10); bahsedilen kagit rulosunun (10) parçalanmasini ve kullanima uygun hale getirilmesini saglayan çekicli degirmen (20); bahsedilen kompozit malzeme olan meltblown kumasi olusturan filament hammaddesi olan polimerlerin bulundugu polimer besleme tanki (50); bahsedilen polimer besleme tankindan gelen polimerlerin eriyik hale getirilmesini saglayan ekstrüder (60); eriyik hale gelen polimerin filament haline gelmesini saglayan kalip (70); bahsedilen kaliptan (70) dökülen filamentlerin dökülerek kumas yüzeyi olusturacagi yüzey olusturma bandina (80) sahip kompozit dokusuz kumas üretim hatti (1) olup, özelligi; - Bahsedilen çekiçli degirmen (20) ile ayni kapali odada bulunan, odayi nemlendirerek parçalanan kagit elyaflarinin (11) topaklanmasini engelleyen nemlendirici (30), o Bahsedilen çekiçli degirmenin (20) parçalama sonrasi olusan kagit elyaflarinin (11) slota (90) tasinmasini saglayan kagit tasima borusu (40), o Bahsedilen kagit tasima borusunun (40) uç kisminda yer alan, kagit elyaflarinin (11) yüzey olusturma bandinin (80) tüm yüzeyine esit sekilde dökülmesini saglayan slot (90) içermesidir. Polimer besleme tankinda (50) bulunan polimerin ekstrüdere (60) beslenmesi; burada eriyik hale gelerek kaliba (70) iletilip filament haline gelmesi; filamentlerin yüzey olusturma bandina (80) dökülerek dokusuz kumas yüzeyi olusturmasi islem adimlarina sahip kompozit dokusuz kumas üretim yöntemi olup, özelligi; o Kagit rulosunun (10) çekiçli degirmende (20) parçalanmasi, - Parçalama sonrasinda olusan kagit elyaflarinin (11) kagit tasima borusu (40) vasitasiyla slota (90) iletilmesi, - Slota gelen kagit elyaflarinin (11) yüzey olusturma bandinda (80) bulunan kumas yüzeyi üzerine ikinci katman olarak esit bir sekilde dökülmesi, . Ikinci katman olan kagit elyaflari (11) üzerine, diger kaliptan (70) üçüncü katman olarak filamentlerin dökülmesi ve sonrasinda normal kumas olusturma islemlerinin uygulanmasi islem adimlarini içermesidir. Istem Z'ye uygun kompozit dokusuz kumas üretim yöntemi olup, özelligi; - Spunbond/kagit içerikli dokusuz kumas üretimi için yüzey olusturma bandina (80) sirayla spunbond-kagit-spunbond malzemelerinin dökülmesi, - Spunbond/meltblown/kagit içerikli dokusuz kumas üretimi için yüzey olusturma bandina (80) sirayla spunbond-meltblown -kagit- meltblown-spunbond malzemelerinin dökülmesi islem adimlarini içermesidir. Istem Sie uygun kompozit dokusuz kumas üretim yöntemi olup, özelligi; bahsedilen üretim hattinda, orta kisma kagit elyaflarinin dökülecegi sekilde basa ve sona farkli hammadde beslemesi yapilarak birbirinden farkli içerikte ve özellikte kompozit dokusuz kumas üretilebilmesi ile karakterize edilebilmektedir. TR TR1.SYSTEMS Paper roll (10), which is the state of the paper fibers used in the formation of composite fabric before being fed into the system; hammer mill (20), which ensures that the said paper roll (10) is shredded and made suitable for use; polymer feeding tank (50) containing polymers, which are the filament raw materials that form the meltblown fabric, which is the said composite material; extruder (60), which enables the polymers coming from the said polymer feeding tank to be melted; mold (70), which enables the molten polymer to become a filament; It is a composite non-woven fabric production line (1) with a surface forming band (80) where the filaments poured from the said mold (70) will be poured and form the fabric surface, and its feature is; - Humidifier (30), which is located in the same closed room as the mentioned hammer mill (20), and prevents the shredded paper fibers (11) from clumping by humidifying the room. o Paper fibers (11) formed after the shredding of the said hammer mill (20) are transported to the slot (90). The transport pipe (40) contains a slot (90) located at the end of the said paper transport pipe (40), which ensures that the paper fibers (11) are poured evenly over the entire surface of the surface forming band (80). Feeding the polymer in the polymer feeding tank (50) to the extruder (60); where it becomes molten and conveyed to the die (70) and becomes a filament; It is a composite non-woven fabric production method with the process steps of pouring the filaments onto the surface forming band (80) to form a non-woven fabric surface. Its feature is; o Shredding the paper roll (10) in the hammer mill (20), - Conveying the paper fibers (11) formed after shredding to the slot (90) through the paper transport pipe (40), - Transferring the paper fibers (11) coming to the slot to the surface forming band (80). pouring evenly onto the fabric surface as a second layer, . The process involves pouring the filaments as the third layer from the other mold (70) onto the second layer, the paper fibers (11), and then applying the normal fabric creation processes. It is a composite non-woven fabric production method in accordance with Claim Z, and its feature is; - Pouring spunbond-paper-spunbond materials sequentially onto the surface forming band (80) for the production of spunbond/paper-containing nonwoven fabric, - Spunbond-meltblown -paper- meltblown- sequentially onto the surface forming band (80) for the production of spunbond/meltblown/paper-containing nonwoven fabric. It includes the process steps of pouring spunbond materials. It is a composite non-woven fabric production method in accordance with the requirements and its feature is; The said production line can be characterized by the ability to produce composite nonwoven fabrics with different contents and properties by feeding different raw materials to the beginning and end, with paper fibers being poured into the middle part. TR TR
TR2021/020766 2021-12-23 COMPOSITE NONWOVEN FABRIC PRODUCTION LINE WITH EXTERNAL PAPER FEED TR2021020766A2 (en)

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TR2021020766A2 true TR2021020766A2 (en) 2023-07-21

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