TR201903294A2

TR201903294A2 - STRIP MASTIC TAPE MANUFACTURING METHOD

Info

Publication number: TR201903294A2
Application number: TR2019/03294A
Authority: TR
Inventors: Eşen İbrahi̇m
Original assignee: Ibrahim Esen
Priority date: 2019-03-05
Filing date: 2019-03-05
Publication date: 2020-09-21

Abstract

Bu buluş, vulkanizasyona ihtiyaç duymadan sabit sertlikte bir ürün elde edilmesini sağlayan hazır şerit mastik bant imalat yöntemi ile ilgilidir.The present invention relates to a ready-made tape mastic tape manufacturing method that provides a constant hardness product without the need for vulcanization.

Description

TARIFNAME SERIT MASTIK BANT IMALAT YÖNTEMI TEKNIK ALAN Bu bulus, vulkanizasyona ihtiyaç duymadan sabit sertlikte bir ürün elde edilmesini saglayan hazir serit mastik bant imalat yöntemi ile ilgilidir. DESCRIPTION SERIT MASTIC TAPE MANUFACTURING METHOD TECHNICAL FIELD This invention allows to obtain a product of constant hardness without the need for vulcanization. It is related to the production method of ready-made strip mastic tape that provides

TEKNIGIN BILINEN DURUMU Özellikle otomotiv sektöründe araç montajinda ekleme parçalarinin, sac ekleme yerlerine sivi mastik yapilmaktadir. Bu sayede araçlarin ses, su ve toz yalimi saglanmaktadir. Sivi mastik bir dolgu ve yapistirma malzemesi olup kuruyunca elastikiyetini kaybeden bir yapidadir. Araç montajindan sonra boyama asamasina geçilmesi için yapilan bu uygulamadan sonra sivi mastigin kurumasi beklenmekte bu da boyama evresine geçilene kadar yaklasik olarak bir 12-24 saat bekleme durumunu olusturmaktadir. KNOWN STATE OF THE TECHNIQUE Particularly in the automotive industry, the fittings, sheet metal insertion, in vehicle assembly liquid mastic is applied in their places. In this way, sound, water and dust insulation of vehicles is provided. Liquid mastic is a filling and bonding material. It is a structure that loses its elasticity. Painting stage after vehicle assembly After this application, it is expected that the liquid mastic will dry. which means waiting approximately 12-24 hours until the dyeing phase is started. constitutes the situation.

Bunun yaninda sivi mastik araçlarin ekleme parçalarina çekilirken bir makine (mastik makinesi) kullanilarak ustanin bilgi ve becerisi ile orantili olarak en iyi sonuca ulasilabilen bir uygulamadir. Bu durum da imalat prosesini uzatmakta ve devamindaki süreçlerin de gecikmesine de neden olmaktadir. In addition, while the liquid sealant is drawn into the fittings of the vehicles, a machine (sealant machine) using the best in proportion to the master's knowledge and skill. It is an application that can achieve results. This prolongs the manufacturing process and It also causes delays in the following processes.

Otomotiv sektöründe ekleme yerlerinde kullanilan bir diger yöntem ise çift tarafli bantlardir. Bu bantlar yine uygulandigi yerlerde sizdirmazlik, ses yalitimi, su yalitimi ve toz yalitimi gibi faydalar saglamaktadir. Another method used in joints in the automotive sector is double-sided. are bands. These tapes are also used for sealing, sound insulation, water It provides benefits such as insulation and dust insulation.

Bu bantlar imalat asamalarinda vulkanizasyon sürecinden geçerek kükürt reaksiyonu ile sabit bir sertlige getirilmektedir. Bu islem kauçugun sertlestirilmesinde kullanilirken imalatta çok fazla zaman harcanan bir islemdir. These belts pass through the vulcanization process during the manufacturing stages and It is brought to a constant hardness by reaction. This is the process of rubber It is a process that takes a lot of time in manufacturing while it is used for hardening.

Bunun yaninda istenen sertligin elde edilmesini kompleks bir hale getirmektedir. In addition, it makes it complex to obtain the desired hardness.

BULUSUN TANIMI Bu bulus, yukarida bahsedilmis olan dezavantajlarin tamamen üstesinden gelmekte olup, imalat sirasinda vulkanizasyon asamasina gerek duymadan bu sayede kükürt reaksiyonuna ihtiyaç duymadan istenilen sertligin elde edilmesine olanak saglayan bir çift tarafli mastik bant imalat yöntemi ve çift tarafli hazir mastik bant ile ilgilidir. çIZIMLER Bulus, ilisikteki sekillere atifta bulunularak anlatilacaktir, böylece bulusun özellikleri daha açikça anlasilacak ve takdir edilecektir, fakat bunun amaci bulusu bu belli düzenlemeler ile sinirlamak degildir. Tam tersine, bulusun ilisikteki istemler tarafindan tanimlandigi alani içine dahil edilebilecek bütün alternatifleri, degisiklikleri ve denkliklerinin kapsanmasi amaçlanmistir. Gösterilen ayrintilar, sadece mevcut bulusun tercih edilen düzenlemelerinin anlatimi amaciyla gösterildigi ve hem yöntemlerin sekillendirilmesinin, hem de bulusun kurallari ve kavramsal özelliklerinin en kullanisli ve kolay anlasilir tanimini saglamak amaciyla sunulduklari anlasilmalidir. Bu çizimlerde; SEKIL 1: Serit mastik bant Referanslarin açiklamasi: B kalinlik W genislik Sekil 1'de imalat sonrasi çikan serit mastik bantin bir örnegi görülmektedir. DESCRIPTION OF THE INVENTION This invention completely overcomes the disadvantages mentioned above. It is produced without the need for a vulcanization step during manufacturing. In this way, it is possible to obtain the desired hardness without the need for a sulfur reaction. A double-sided mastic tape manufacturing method and double-sided ready It's about the mastic tape. DRAWINGS The invention will be described with reference to the accompanying figures, so that the invention properties will be more clearly understood and appreciated, but the purpose of this this is not to limit to certain regulations. On the contrary, the appended claims of the invention all alternatives that can be included in the area it is defined by, It is intended to cover the changes and equivalences. Details shown, for purposes of illustration only of preferred embodiments of the present invention. shown and both the formulation of the methods and the rules and regulations of the invention. in order to provide the most useful and easy-to-understand definition of its conceptual features. presented must be understood. In these drawings; FIGURE 1: Strip mastic tape Explanation of references: B thickness W width Figure 1 shows an example of strip mastic tape that comes off after manufacturing.

Kalinlik (B) 0.75-1.25mm araliginda olacak sekilde, bant boyu (L) ve genisligi (W) istenilen ölçüye getirilebilmektedir. Tape length (L) and width (W) with thickness (B) in the range of 0.75-1.25mm can be brought to the desired size.

Bunun yani sira bant yüzeyinde, konum sinirlandirmasi olmaksizin uzunlamasina bir kanal bulunmaktadir. Bu kanal yapisma yaptigi yüzey için tutunmayi arttirici bir ekti saglamaktadir. In addition, on the belt surface longitudinally without position restrictions there is a channel. This channel is an adhesion-enhancing agent for the surface it adheres to. provides the attachment.

BULUSUN DETAYLI AÇIKLANMASI Ürüne ait malzemeler tedarik edildikten sonra toz olan ürünler hassas terazide tek tek tartilarak kaplara konulur. Sivi olanlar ise yine tartilarak ayri kaplara konulmaktadir. DETAILED DESCRIPTION OF THE INVENTION After the materials of the product are procured, the powdered products are placed on a precision scale. individually weighed and put into containers. The liquid ones are weighed again and put into separate containers. is placed.

Karistirici makinasina sivi olan malzemeler konularak bir miktar karistirildiktan sonra diger malzemeler ilave edilmeye baslanir. isi yükselmeden 110-160 derece araliginda 10-15 dakika araliginda olacak sekilde karistirildiktan sonra karistirici makinasindan içerisindeki karisim çikarilir. After putting the liquid materials into the mixer machine, they are mixed a little. Then the other ingredients are added. 110-160 degrees without heat rise After mixing in the interval of 10-15 minutes, the mixer The mixture inside is removed from the machine.

Elde edilen karisimi extruder makinasina alinarak bu makinada yüksek basinçta sikistirma islemine maruz kalmaktadir. Sikisan ürün makinanin kalibindan disari çikarak burada homojen olmasina dikkat edilerek çekme islemi yapilir. homojen olarak kalmasi kükürt reaksiyonu içeren vulkanizasyon islemine gereksinim duymadan istenilen sertligin saglanmasi için malzemenin pismesini saglamasi açisindan çok önemli bir etkendir. The mixture obtained is taken to the extruder machine and in this machine, it is heated at high pressure. subjected to compression. The jammed product comes out of the mold of the machine. By removing it, the drawing process is done by paying attention to the homogeneity here. homogeneous vulcanization process involving sulfur reaction is required. enabling the material to be cooked in order to provide the desired hardness without is a very important factor.

Ekstruder makinasindan çikan ürün böylelikle gerekli sertligi saglayacak bir pismeye sahip olmaktadir. Ürün daha sonra mikrometre ile hassas ölçüm yapan otomatik çalisan bantin üzerine üzerine geçer ve burada 1000 mikron civarinda hassas bir ölçüm yapilarak ilerler. Çift tarafli lamine edilerek sarimi yapilip kutulanmaktadir. The product coming out of the extruder machine is thus a form that will provide the required hardness. it has dirt. The product then makes precise measurements with a micrometer. It passes on the automatic working tape and here it is around 1000 microns. proceeds by making a precise measurement. It is double-sided laminated, wrapped and boxed.

Claims

REQUESTS . This invention is related to the ready-made strip mastic tape manufacturing method, which provides a constant hardness product without the need for vulcanization, and its feature is; Weighing the materials of the product separately on a precision scale and placing them in separate containers, Putting the liquid materials in the containers into the mixer machine and starting to add other materials after mixing a little, After mixing them between 110-160 degrees for 10-15 minutes, without mixing too much, that is, without increasing the temperature. extraction, The mixture obtained is taken to the extruder machine and subjected to compression at a very high pressure in this machine, and the jammed product comes out of the mold of the machine and the shrinkage process is carried out after the material is homogeneous for the firing of the material, Then the product passes onto the automatically working band that makes precise measurement with a micrometer and Here, a precise measurement of 1000 microns is made, and the product is double-sided laminated, wrapped and boxed, and consists of process steps. . This invention relates to a double-sided ready-made strip sealant, characterized by; is that the elastomer material in it has reached the required hardness by being cooked without the need for vulcanization. . This invention relates to a double-sided ready-made strip sealant, characterized by; The fact that it has at least one longitudinal channel that increases the adhesion on the tape surface.