TR201820962A2 - SEAMLESS BRAWER PRODUCTION METHOD - Google Patents
SEAMLESS BRAWER PRODUCTION METHOD Download PDFInfo
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- TR201820962A2 TR201820962A2 TR2018/20962A TR201820962A TR201820962A2 TR 201820962 A2 TR201820962 A2 TR 201820962A2 TR 2018/20962 A TR2018/20962 A TR 2018/20962A TR 201820962 A TR201820962 A TR 201820962A TR 201820962 A2 TR201820962 A2 TR 201820962A2
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- seamless
- knitting
- production method
- yarns
- beret
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009940 knitting Methods 0.000 claims abstract description 37
- 229920002334 Spandex Polymers 0.000 claims abstract description 7
- 239000004759 spandex Substances 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims abstract description 3
- 210000002268 wool Anatomy 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 description 29
- 239000004744 fabric Substances 0.000 description 13
- 238000013459 approach Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Knitting Of Fabric (AREA)
Abstract
Bu buluş, dikişsiz bere üretim yöntemi ile ilgili olup özelliği; yatay örgü makinalarında tek seferde dikişsiz olarak örülmektedir. Isıya duyarlı iplikler(elastan bulunduran iplikler, polyester, likra, yün karışımlı iplikler) ile daha iyi performans göstermektedir.This invention is related to the seamless beret production method and it features; It is knitted seamlessly at one time on horizontal knitting machines. It performs better with heat sensitive yarns (yarns containing elastane, polyester, lycra, wool blended yarns).
Description
TARIFNAME DIKISSIZ BERE ÜRETIM YÖNTEMI Teknolojik Alan: Bu bulus, düz örgü makinalarinda üretilen dikissiz bere üretim yöntemi ile ilgilidir. DESCRIPTION SEAMLESS BEAN PRODUCTION METHOD Technological Field: This invention relates to a seamless beanie production method produced on flat knitting machines.
Teknigin Bilinen Durumu: Örme kumaslar tekstil sanayinde çok genis bir kullanim alanina sahiptir. Örme yüzeylerde ipligin ilmek formu çok esnektir. Bu nedenle de vücuda çok iyi uyum saglayarak yumusak bir biçimde sararlar. Ilmeklerin hareketli olmasi nedeniyle, örme kumaslar dokuma kumaslara göre tutum, yumusaklik ve dökümlülük bakimindan da üstün özelliklere sahiptir. Kolayca burusmaz ve buiustugunda da çabucak eski hâline Düz örgü makinalarinda kumas, panel olarak örülür. Eger üründe üste dogru daraltma varsa kenarlari romeöz, singer, reçme, overlok makinalarinda dikilir. Tepe bölgesi elle büzülerek bere haline getirilir. Ayrica bazi (reglansiz) ürünlerde hem kenar bölgeleri hem de tepe bölgesi dikilir. State of the Art: Knitted fabrics have a wide usage area in the textile industry. Knitting The loop form of the yarn on the surfaces is very flexible. Therefore, it fits the body very well. they wrap softly. Because the loops are movable, knitting fabrics are also compared to woven fabrics in terms of handle, softness and drape. has superior features. It does not crease easily, and when it grows, it quickly regains its original form. In flat knitting machines, the fabric is knitted as a panel. If the product is narrowed to the top If any, the edges are sewn on romeöz, singer, hem, overlock machines. hill area by hand shrinks into a beret. Also, in some (non-raglan) products, both the edge areas and the hill region is planted.
Düz örme makinelerinde, tek plaka, çift plaka, saç örgülü, nopeli, kaydirmali, jakarli, intersia, ribana (lastik), selanik, harosa örgülü kumaslar en çok kullanilan ve üretilen kumaslardir. Düz örme kumaslar triko kumaslar olarak da ifade edilir. In flat knitting machines, single plate, double plate, braided, nope, slip, jacquard, Intersia, rib (rubber), Thessaloniki, Harosa knitted fabrics are the most used and produced fabrics. are fabrics. Plain knit fabrics are also referred to as knitwear fabrics.
Bir isletme için, dikissiz örme yöntemi, üretim sürecini kisaltir, maliyeti düsürür ve üretim verimliligini artirir; Üretim prosedürleri açisindan, teknolojik süreç kisalmakta, üretimin tamamlanma süresi kisalmakta, üretim verimliligi artirilmakta, prosedürler azaldikça makine sayisi azaltilmakta, isgal edilen alan azalmakta ve maliyet düsürrnektedir. For an enterprise, the seamless knitting method shortens the production process, reduces the cost and increases production efficiency; In terms of production procedures, the technological process is shortened, production completion time is shortened, production efficiency is increased, procedures are As it decreases, the number of machines is reduced, the occupied area decreases and the cost thinks.
TR201201288 numarali patent basvurusunda “Kabartma desenli örgü kumas üretim yöntemi” anlatilmaktadir. Bulus, tekstil sektöründe kullanilan kumaslarin üretim yöntemleri ile ilgilidir. Söz konusu bulus, desenli örgü kumas üretim yöntemi olup, triko ve likra takviyeli en az iki adet ipligin, kumasin düz yüzeyini olusturmak üzere interlok örgü ve kumasin kabartmali desen yüzeyini olusturmak üzere jakarli torba örgü teknigi kullanilarak örülmesi isleminden olusmaktadir. In the patent application numbered TR201201288, “Embossed patterned knitted fabric production method” is described. Invention is the production of fabrics used in the textile industry. regarding methods. The invention in question is a patterned knitted fabric production method. At least two yarns reinforced with knitwear and lycra are used to form the flat surface of the fabric. interlock knitting and jacquard bag knitting to form the embossed pattern surface of the fabric It consists of knitting using the technique.
CN 105442 166 numarali patent basvurusunda “Düz örgü makinesi ile dokunmus dikissiz silindirik örme sapka” anlatilmaktadir. Bulus, bir düz örgü makinesi ile dokunmus, kesintisiz silindirik bir örme sapkayi ifade etmektedir. Kesintisiz silindirik örme sapka, dikissiz silindirik örine sapkalarin yari küresel bir yapiya sahip olmasiyla karakterize edilir. Dikissiz silindirik örgü sapka alt kisminda yuvarlak bir açiklik daha olusturulur. In the patent application numbered CN 105442 166, “Seamless woven with a flat knitting machine cylindrical knitted hat” is described. The invention is woven with a flat knitting machine, refers to a continuous cylindrical knitted hat. Continuous cylindrical knitted hat, It is characterized by having a hemispherical structure of seamless cylindrical imitation hats. is done. Another round opening is created at the bottom of the seamless cylindrical knit hat.
Sapkanin genisligi 22-25 cm, sapka yüksekligi 25-27 cm. Kesintisiz silindirik örme sapka üç parçadan olusur ve üç parça sirali olarak bir üst daraltma alani, bir serit alani ve yukaridan asagiya dogru bir alan içerir. Kesintisiz silindirik örme sapka, kesintisiz özel daraltma teknolojisinin ayarlanan özel daraltma desen türleri sayesinde elde edilmesi avantajina sahiptir, silindirik bölgelerin düz örgü makinesi tarafindan dokunamayacagi teknoloji darbogazi, orijinal olarak asilir ve silindirik kirislerin dokunmasi saglanir. The width of the hat is 22-25 cm, the height of the hat is 25-27 cm. Continuous cylindrical knitting The hat consists of three parts, and the three parts are sequentially an upper narrowing area, a stripe area. and includes an area from top to bottom. Seamless cylindrical knitted hat, seamless achieved thanks to the special narrowing pattern types set by the special narrowing technology. It has the advantage that the cylindrical regions are shaped by the flat knitting machine. technology bottleneck that it cannot touch, originally suspended and cylindrical beams touch is provided.
CNlO7641887 nolu patent basvurusunda “Dikissiz Örgü Yöntemi” anlatilmaktadir. "Seamless Knitting Method" is described in the patent application numbered CN107641887.
Bulus, bir dikissiz örgü yöntemini açiklar. Dikissiz örgü yöntemi, ipliklerin dispers boya ve reaktif boya ile boyanmasi, suyun çözücü olarak kullanilmasi ve ipliklerin pH (hidrojen potansiyeli) degerleri altinda 90 ° C sicaklikta yayilmasi ile karakterize edilir. 780 dakikalik boyama süresi için 1: 13-16 oraninda 6 ve banyo oranlari; iplikler, giysi parçalarini elde etmek için kesintisiz olarak örülür ve giysi parçalari, dikissiz örme giysiler elde etmek için yikanir. Kesintisiz örme yöntemi, üretim süreçlerinin kisa olmasi, maliyetin kurtarilmasi ve üretim verimliliginin artirilmasi avantaj larina sahiptir. The invention describes a seamless knitting method. Seamless knitting method, disperse yarns dyeing with dye and reactive dye, using water as a solvent and pH of the yarns. It is characterized by propagation at a temperature of 90 °C below (hydrogen potential) values. 6 and liquor ratios in a 1:13-16 ratio for a dyeing time of 780 minutes; threads, clothes are knitted continuously to obtain the pieces of it is washed to make clothes. Continuous knitting method, short production processes It has the advantages of saving costs and increasing production efficiency.
Yukarida bahsedilen patent basvurularinda; daha önce açiklanan buluslarin çogu dezavantaj larini bertaraf etmis gibi gözükse de yine de yetersiz kalmakta gelistirilmeye ihtiyaç duymaktadir. Kullanim zorlugu, örme süresinin uzun olmasi, isçilik ve malzeme maliyetinin yüksek olmasi gibi dezavantajlari da bulunmaktadir. In the above-mentioned patent applications; many of the previously described inventions Although it seems to have eliminated its disadvantages, it still remains insufficient and continues to be developed. needs. Difficulty of use, long knitting time, workmanship and material It also has disadvantages such as high cost.
Sonuç olarak yukarida bahsedilen dezavantajlarin üstesinden gelebilen basit bir yapiya sahip, kolaylikla ve uygun maliyetle üretilebilecek, üretimde insan faktorünü ortadan kaldirarak tek asamada örgü islemini tamamlayacak bir teknolojiye ihtiyaç duyulmaktadir. As a result, a simple structure that can overcome the above-mentioned disadvantages that can be produced easily and cost-effectively, eliminates the human factor in production. There is a need for a technology that will complete the knitting process in one step by removing the is heard.
Bulusun Tanimi: Bu bulus, yukarida bahsedilen dezavantajlarin üstesinden gelebilen dikissiz bere ve dikissiz bere üretim yöntemi olup, özelligi; basit bir yapiya sahip, kolaylikla ve uygun maliyetle, tamamen dikissiz olarak üretilebilen bir ürün ve üretim yöntemidir. Description of the Invention: This invention is a seamless beanie and hat, which can overcome the above-mentioned disadvantages. It is a seamless beanie production method and its feature is; with a simple structure, easily and conveniently It is a product and production method that can be produced at low cost and completely seamless.
Bulus konusu ürün öncesinde üretim asamasinda iken, birden fazla islemden geçme zorunlulugu bulunmaktadir. Ürün, örme isleminin ardindan tekrar dikis safhalarindan geçmek zorundadir. Bir yada birden fazla islemden geçmesi zaman, isgücü kaybi olusturmaktadir. Before the inventive product is in the production phase, it has to go through more than one process. has a requirement. After the knitting process, the product passes through the sewing phases again. has to pass. Loss of labor when it goes through one or more processes forms.
Bulus konusu dikissiz bere ile bu dezavantajlar ortadan kalkmistir. Tek islemle yatay örgü makinasina girmekte ve tek proseste islem sonlanabilmektedir. These disadvantages are eliminated with the seamless beanie which is the subject of the invention. Horizontal with one action It enters the knitting machine and the process can be terminated in a single process.
Bulusun bir diger özelligi, isiya duyarli ipliklerde(elastanli, polyester, likra içerikli, yün karisimli) maksimum performansi gösteriyor olmasidir. Another feature of the invention is that it is used in heat sensitive yarns (elastane, polyester, lycra content, wool). mixed) is showing maximum performance.
Bulusun bir diger özelligi, iki igne yatakli birbirine transfer yapabilen, birisi hareketli olmasi gereken tüm yatay örgü makinalarinda uygulanabiliyor olmasidir. Another feature of the invention is that it has two needle beds that can transfer to each other, one of which is movable. It should be applicable to all horizontal knitting machines.
Sekilin Açiklanmasi: Bulus, ilisikteki sekile atifta bulunularak anlatilacaktir, böylece bulusun özellikleri daha açikça anlasilacak ve takdir edilecektir, fakat bunun amaci bulusu bu belli düzenlemeler ile sinirlamak degildir. Tam tersine, bulusun ilisikteki istemler tarafindan tanimlandigi alani içine dahil edilebilecek bütün alternatifleri, degisiklikleri ve denkliklerinin kapsanmasi amaçlanmistir. Explanation of the Figure: The invention will be described with reference to the accompanying figure so that the features of the invention are more clear. will be clearly understood and appreciated, but the purpose of this is to find these particular arrangements. It's not to get angry with. On the contrary, the invention is defined by the appended claims. all alternatives, modifications and equivalences that may be included in the is intended to be covered.
Sekil 1 Dikissiz berenin önden görünümüdür. Figure 1 is the front view of the seamless beanie.
Bu bulusun anlasilmasina yardimci olacak sekil ekli resimde belirtildigi gibi numaralandirilmis olup isimleri ile beraber asagida verilmistir. As indicated in the attached figure, which will help to understand this invention. are numbered and given below with their names.
Referanslarin Açiklanmasi: 1. Berenin uç kisim görüntüsü Bere desen bölgesi Bere desen bölgesi Bere lastik bölgesi Bulusun Açiklanmasi: Bulusa konu olan yöntem ile olusturulan bere, dört kisimdan meydana gelmektedir. l.kisim berenin uç bölgesi olup makine tarafindan en son örülen kismidir. 2.kisim, desenin verildigi kisimdir. 3. kisim, bere deseninin baslangiçtan desen bölgesine geçilen kismidir. 4. kisim, bere örme isleminin basladigi, genellik lastik olarak örülen kismidir. Explanation of References: 1. Top view of the beret beret pattern zone beret pattern zone Beret tire zone Description of the Invention: The beret created by the method that is the subject of the invention consists of four parts. The first part is the end of the beret and is the last part knitted by the machine. The second part is the part where the pattern is given. The 3rd part is the part of the beret pattern from the beginning to the pattern area. The 4th part is the part where the beret knitting process begins, which is usually knitted as elastic.
Bulusa konu olan yöntem ile, yatay örme makinasinda, örülen berelerin uygulama esnasinda dikissiz olarak örülmesine imkan saglanmaktadir. Örme islemi yukari dogru bitime yaklastikça torba eninin daraltilmasiyla yine makinada finish islemi gerçeklesir. With the method of the invention, the application of the knitted caps on the horizontal knitting machine It is possible to knit seamlessly during the process. Knitting up As it approaches the end, the finishing process takes place in the machine by narrowing the width of the bag.
Bu yöntem ile herhangi örgü sirasina bagli olmaksizin transfer ve jakar kirma teknikleriyle teknik uygulanmaktadir. With this method, transfer and jacquard creasing regardless of any knitting order techniques are applied.
Bulusun Detayli Açiklanmasi Çalisan mekiklerden birisi giderken, ön katman dönüste arka katmani örmektedir. Detailed Description of the Invention As one of the working shuttles goes, the front layer knits the back layer in turn.
Böylelikle dikissiz bir torba örgü elde edilmektedir. Örme islemi yukari dogru bitime yaklastikça, bu torbanin eninin daraltilmasi, transfer islemiyle gerçeklestirilir. Thus, a seamless bag knitting is obtained. Knitting process upwards As it approaches, the narrowing of the width of this bag is accomplished by the transfer process.
Düz örgü makinasinda, tabular örgüde uygulanabilen teknikler(fr0nt tuck, cable, aran, pointelle, links,..vb.) bulus konusu dikissiz Örgü yöntemine uygundur. Bu örgü tekniklerini kullanarak, her ebatta, her ölçüde igne sirasini ve may sirasini sinirlandirmaksizin örgü yapilabilmektedir. Ayrica elle büzme fonksiyonunu ortadan kaldirmak için kapama(romeözleme teknigi) uygulanarak hiçbir isçilik uygulanmadan bitmis halde alinir. Techniques that can be applied in tabular knitting in flat knitting machine (fr0nt tuck, cable, aran, pointelle, links,..etc.) are suitable for the inventive seamless knitting method. This braid needle row and may row of any size, any size, using Knitting can be done without restriction. It also eliminates the manual shirring function. without applying any labor by applying the closure (romelonging technique) to remove received in finished form.
Bere örgüsünün son asamasinda tepe noktayi kapatmak için, (2, 4, 6, 8 igneli uygulamalarda) herhangi bir örgü sirasi olusturulmaksizm transfer ve jakar kirma teknikleri uygulanmaktadir. Örgü islemi bittikten sonra ürün; yikama, ütüleme ve tamburlu kurutma islemleri uygulanarak kullanima hazir hale getirilir. To close the peak in the last stage of beret knitting, (2, 4, 6, 8 needles) transfer and jacquard crunching without creating any knitting rows) techniques are applied. After the knitting process is finished, the product; washing, ironing and tumble drying processes applied and made ready for use.
Claims (2)
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TR2018/20962A TR201820962A2 (en) | 2018-12-28 | 2018-12-28 | SEAMLESS BRAWER PRODUCTION METHOD |
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TR2018/20962A TR201820962A2 (en) | 2018-12-28 | 2018-12-28 | SEAMLESS BRAWER PRODUCTION METHOD |
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TR201820962A2 true TR201820962A2 (en) | 2020-07-21 |
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