TR201807108A2 - Industrial Approach in Fruit Juice Extraction System - Google Patents

Abstract

The invention is a system for the fruit juice extraction technique, in which the fruit juices are extracted from the fruit, while the bitter flavors found in the shell, core, membrane, bunch do not mix into the fruit juice during the squeezing of the fruit and thus do not reduce the taste of the fruit juice 5; After being pre-sieved by the Granulating Sieve (26) to the Feeding Bunker (1) without being subjected to any pretreatment, it is crushed by means of Crusher Ball 1 (28) and Crusher Ball 2 (29) and the fruit juice is collected from the pulp (11). It is related to the separation.

Description

DESCRIPTION INDUSTRIAL APPROACH TO JUICE EXTRACTING SYSTEM Technical Area The invention is that during the extraction of the juice of the fruits collected from the branch, the fruits are fed into the system. substances such as leaves, shells, seeds, clusters, and membranes in the fruit before they are discarded. without being subjected to processes such as separating and pre-works such as cutting and shredding, It is thrown into the system together with other by-products such as leaves, bark, seeds, clusters, and dice. in density and clarity, extracting juice from fruit, leaf, seed, peel cluster, dice It is related to the separation of wastes called pulp, such as pulp. Previous Technique: Today, consumption of fruits by removing their juices as well as their direct consumption it has become very common. Extraction of fruit juices can be done in home environments as well as It is also done in industrial environments. Extracted fruit juices are next to direct consumption. It is also used for the purpose of turning it into another product by going through different processes.

Pressing (crushing) and rotating (centrifugal) methods for extracting fruit juices is used. In pressing methods, the fruits are pre-treated (after being separated from the peel etc.). Afterwards) it is squeezed and passed through a strainer together with the juice pulp to clear fruit. water is obtained. In pressing methods, the pulp of the fruit is not pre-treated. If it is pressed together with the pulp, the bitter water in the pulp is mixed with the juice. causes and spoils the taste of fruit juice.

In the squeezing process with the centrifuge method, the fruits are first grated and the grated After the fruits pass through a rotating filter, the water is filtered by the rotation (centrifuge) effect. It is possible to extract the juice by passing the pulp and leaving it in the strainer. Here The method used is the pre-treatment of the fruits or the direct pre-treatment of the fruits. It can also be in the form of throwing into the machine.

Putting the fruits into the machine with their pulp, bitterness in the taste of the fruit juice In the squeezing process obtained by pre-processing the fruits, excess work load occurs. These methods are used in fruit squeezing processes to be used for industrial purposes. It is faced by the manufacturer as an excess cost. In the application for the utility model named Electric Juicer with the number number, He talked about the processing of fruits by compression and pressing method.

Mentioned the possibility of pressing with hydraulic or other technologies, Since it needs to be pre-treated before being squeezed and then subjected to the tightening process. has mentioned. He did not mention the process of extracting the juice from the fruits without pre-treatment. He did not mention the negativities that occur in the squeezing processes without pre-treatment. Before squeezing the fruits in the patent application named Fruit Juicer with No. did not mention the methods of parsing by the system. Squeezing citrus fruits He mentioned about the methods of spinning and a rotary system and a rotary system for this squeezing method. He talked about the extraction of its juice as a result of direct pressure on the fruit. System operation It mentions the switching methods required for industrial use of the system and He did not mention the ability to extract the juice of other fruits. In the patent application named Fruit Press for Citrus Fruits with no. It is mentioned that the juices of the fruits are extracted by squeezing and pressing method. of fruits It should be cut in half by pre-processing and the halved fruits should be compressed. He talked about water extraction techniques. From the evacuation of the husk and other pulp mentioned, but when squeezing the whole fruit, the openness of the peel and other pulp is reduced to the water. He did not mention the measures to be taken to prevent it from happening. In the application for the utility model named Mixed Fruit Squeezing Machine with the number He talked about the possibility of making mixed fruit juice by squeezing more fruits at the same time, Fruit talked about the vending techniques developed for squeezing the juice, He talked about the possibilities of making mixed juices by creating combinations, He talked about the methods of storing and cooling the fruits. But the fruits Squeezing as it is collected from the branch without being processed and the bitter water formed in the bark and pulp One of the methods of extracting a juice that does not contain bitter taste without switching to fruit juice. not mentioned. Rotating and Grating in the Patent Application for Centrifugal Juicers with No. He talked about the extraction of fruit juice with methods. From fruit peel and pulp He did not mention the squeezing process done by purging. From industrial use of the system not mentioned.

Purpose of the Invention: The aim of the invention is that the fruits collected from the branch are not subjected to any pre-treatment, By being thrown into the Feeding Bunker (1) in bulk, with the help of the Feeding Spiral (12). by directing the fruits to one side and dropping them into the Granulation Sieve (26) in order, The fruits that are dropped on the Graining Sieve (26) and the different ones connected to the Main Shaft (13) With the help of the Beater Blades (14) placed in a certain geometric order in combinations, Separation of unwanted materials such as stems and leaves from the main fruit by hitting the vines is provided. At the same time, the main fruits hitting the Beater Blades (14) are Crusher Ball 1 (28) and Crusher Ball by falling through the Granulation Screen (26) holes, which vary according to the It is crushed at a certain rate by 2 (29) and dropped into the Upper Grain Collection Hopper (20). Fruit grains that are dropped into the Upper Grain Collection Hopper (20) and are not fully pressed With the help of the Upper Collector Screw Shaft (24) into the Fruit Juice Tank (11) Dropped fruit grains, Lower Grain Collection with the help of Filter Screw (21) It is passed through its chamber (19) by being compressed. The Lower Grain Collector (19) acts as a filter. Fruit squeezing between the Filter Screw (21) and the Lower Grain Collector (19) It extracts the juice from the pulp by pressing, crushing and rotating the seeds.

As a result of all these processes, fruit juice, bitter water in other products in the fruit. It is the object of the invention not to mix and to extract the juice of the desired clarity.

Description of Figures: In the Juice Extraction System realized to achieve the aim of this invention Industrial Approach; Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8l shown.

Figure 1: Perspective View of the Product-1 Figure 2: Perspective View of the Product-2 Figure 3: Perspective View of the Product-3 Figure 4: Perspective View of the Product-4 Figure 5: Transparent Perspective View of the Product-l Figure 6: Transparent Perspective View of the Product-2 Figure 7: Explosion View of the Product-1 Figure 8: Explosion View of the Product-2 Explanation of the References in the Figure: 1: Feeding Bunker (1) 2: Sprocket (2) 3: Rover Gear (3) 4: Main Pulley (4) : Crush Ball Gear 1 (5) 6: Crush Ball Gear 2 (6) 7: Upper Collector Helical Gear (7) 8: Bearing Gear (8) 9: Carrier Chassis (9) : Engine (10) 1 1: Juice Tank (1 1) 12: Feed Auger (12) 13: Main Shaft (13) 14: Beater Blades (14) : Cleaning Bottom Cover (15) 16: Crusher Ball Ball 1 Bearing Housing (16) 17: Crusher Ball Bearing 2 Bearings (17) 18: Main Shaft Ball Joint (18) 19: Lower Grain Collector (19) : Upper Grain Collection Hopper (20) 21: Filter Screw (21) 22: Idler Shaft (22) Engine Housing (23) Top Collector Auger (24) Remodeling Cover (25) Granulating Sieve (26) Top Cover (27) Crush Ball 1 (28) Crush Ball 2 (29) Description of the Invention: The Industrial Approach to the Invention's Juice Extraction System has become the most basic; Motor (10), where the main rotation and movement mechanism is given, Belt to the motor (10) Volant function in the system, which is connected with systems such as pulley, chain or timing belt. The Main Pulley (4), which sees the main pulley (4), is attached to the Main Pulley Gear Group. (30) Sprocket connected with systems such as belt pulley, chain or timing belt (2), Ball Crush Gear l (5), Crush Ball Gear 2 (6), Crusher Ball Gear l (5) or Roller Roller Gear 2 to (6) belt pulley, chain or Top Collector Spiral Gear (7), which is connected with systems such as timing belt, Top To the Collector Spiral Gear (7), such as belt pulley, chain or timing belt Bearing Boring Gear (8), which is connected to the systems, The fruits that are rotated and thrown in the direction determined by the drive from the sprocket (2). The Feed Auger (12), which propels it in a certain direction, By providing a certain width of the fruits it sends, in a certain order, into the Graining Sieve. (26) Top Cover (27), which allows it to be lowered Undesirable fruits such as stems, leaves, bark etc. Different geometry and number on the Main Shaft (13), which allows it to be separated from the materials. Beater Blades (14) lined up with Crush Ball 1 (28) and Crush Ball It is fixed in the system, which allows it to be reduced to 2 (29) and consists of different holes and diameters. Graining Sieve (26), which can be composed of holes of different diameters, The fruits poured from the Graining Sieve (26) are completely pressed and completely It is detonated at a determined rate without crushing and into the Upper Grain Collection Hopper (20) Crush Ball 1 (28), which makes it fall and rotates in opposite directions to each other, Crush Ball 2 (29) - Crush Ball Gear 1, which gives rotational drive to Crush Ball 1 (28) and Crush Ball 2 (29) (5) and Crush Ball Gear 2 (6), Crush Ball 1 (28) and Crush Ball 2 (29) do not rotate freely Crusher Ball 1 Bearing Bearing (16), Crusher Ball 2 Bearing, which will provide - Fruits falling into the Upper Grain Collecting Hopper (20) Top Collector Spiral that propels it in a certain direction with the drive it receives from its gear (7). (24) - Collecting the falling fruit grains directed from the Upper Collector Auger (24) Returning and fruit juices in the Juice Tank (11) and the Juice Tank (11) The Filter Auger (21), which compresses it and sends it in a certain direction, to the Filter Auger (21) Bearing Squeezing Gear (8), - Motor Housing (23) used to fix the motor (10) to the Carrier Chassis (9), - Crusher Ball 1 (28), Crusher Ball 2 (29), Upper Grain Collector (20), Granulation Sieve (26) to be able to control the inside of the system in case of a possible failure in parts such as and Modification Cover (25), which provides ease of repair, - Used for cleaning the pulp or for the maintenance of the parts in the system, Cleaning Bottom Cover (15) consisting of hinged collapsible cover is formed.

Main Pulley (4), Main Pulley Gear Group (30), Idler Gear (3), Chain Gear (2), Crusher Ball Gear 1 (5), Crusher Ball Gear 2 (6), Upper Collector Spiral Gear (7), Bearing Squeezer The gear (8) takes all of its rotational movements directly or indirectly from the Motor (10).

Therefore, the Feed Auger (12), Main Shaft (13), Beater Blades, which are connected to the related gears Since the Idler Shaft (22) is connected to the related gears, it makes a rotational movement and push the fruits, It can perform rotating, squeezing and pressing operations separately.

The motor (10) transmits its first movement to the Main Pulley (4). On Main Pulley (4) Main Pulley Gear Group (30) located at the same time, Idler Gear (3), Crusher Ball Gear 1” (5) or the Crusher Ball Gear 2 transmits the rotational motion to (6). From Main Pulley Gear Group (30) the duty force (torque) of the Idler Gear (3), which is large in diameter, increases and rotates is to drop. Chain with the help of increased force (torque) and reduced speed Idler Gear (3) It is transferred to the gear (2). The Feeding Spiral (12) connected to the Chain Gear (2) also starts to rotate.

Fruits thrown into the Feeding Bunker (l) in bulk are covered with the help of the Feeding Spiral (12). (27) passes through an opening that it has determined and falls into the Granulation Sieve (26). Graining Elegine (26) falling fruits, Beater Blades connected to the Main Shaft (13) rotating by the drive from the Main Pulley (4) With the help of (14), it starts to beat the fruit by turning at different speeds depending on the type of fruit. Fruit grains begin to separate from unwanted materials such as leaves, bark and membranes. separated fruit Crusher Ball 1 (28) and Crushing Ball drops to 2 (29). The tasks of Crush Ball 1 (28) and Crush Ball 2 (29) are like stalks, dice, leaves. without pressing completely by crushing the fruit grains separated from unwanted substances in a certain ratio. It is to drop it into the Upper Grain Collection Hopper (20). falling into the Upper Grain Collector (20) and fruit grains separated from unwanted materials and semi-crushed slowly Top With the aid of the Collector Auger (24) towards the Lower Grain Collector (19) It is pulled and dropped into the Lower Grain Collection Hopper (19). Lower Grain Collector (19) The Fruit Juice Tank (11) move in its direction. Fruit Juice Tank (11) remaining in the fruit grains in the filter structure It is filtered through a sieve that does not pass pulp, such as seeds, peels, etc., but passes fruit juices. is formed. The diameters of the Juice Tank (11) and Filter Screw (21) are very close to each other. is close. Fruits pushed into the Juice Tank (l 1) by the Filter Screw (21) With a behavior that includes squeezing, torsion, crushing and pressing movements, the juices are extracted from the pulp. allows separation. Fruit juices can be sent directly to a separate tank under the Carrier Chassis (9). In addition to being filtered and taken, it can also be transferred to the warehouse with different liquid transfer systems. can be transported. This is because some juices have a pump and other transfer function. It is the deterioration and blurring of the visual structure when it passes through the materials. blurring In order to prevent the juices from being automatically filtered from the Fruit Juice Tank (11) It is allowed to flow into the collector systems to be placed under the Carrier Chassis (9).

Application of the Invention in Industry In the Juice Extraction System serving the above-mentioned purposes Industrial Approach is a large, large-scale product that extracts juices from fruits such as grapes, apples, pomegranates, pears, and oranges. Juice the crops in their own garden in fruit juice factories, small businesses, villages. In farmers and farms who want to produce different products with the product extracted from the juice, in food manufacturers, in medium-sized food establishments selling freshly squeezed fruit juices is used.

Claims (17)

INDUSTRIAL APPROACH TO ITS INVESTIGATION Invention is a system related to fruit juice extraction technique. As the fruit juices are collected from the branch, they are crushed by the Crusher Top 1 (28) and Crusher Top 2 (29) after pre-sieving by the Granulation Sieve (26) into the Feeding Bunker (1) without any pre-processing, and from the Fruit Juice Tank (1 1) It is about separating the juice from the pulp. Prompts: property; Industrial Approach System in Invention Juice Extraction System and Feeding Bunker (1) Chain Gear (2) Idler Gear (3) Main Pulley (4) Crusher Ball Gear 1 (5) Crusher Ball Gear 2 (6) Upper Collector Helical Gear (7) Bearing Squeezer Gear (8) Carrier Frame (9) Juice Tank (11) Feed Auger (12) Main Shaft (13) Beater Blades (14) Cleaning Bottom Cover (15) Crusher Ball Bearing Bearing (16) Crusher Ball 2 Bearing Housing (17) Main Shaft Ball Joint (18) Lower Grain Collector (19) Upper Grain Collector (20) Filter Auger (21) Idler Shaft (22) Engine Housing (23) Upper Collector Auger (24) Modification Cover (25) Granulating Sieve (26) Top Cover (27) Crusher Ball 1 (28) Crusher Ball 2 (29) Main Pulley Gear Group (30) Formation. 2. It is a device with the equipments of Claim 1 and its feature is; The movement of the Main Pulley (4) from the Engine (10) is transferred to the Idler Gear (3), the Crusher Ball Gear 1 (5) or the Crusher Ball Gear 2, (6) with the help of the Main Pulley Gear Group (30), chain, belt pulley. or transmission with timing belt systems, 3. It is a device with the hardware in claim 1, and its feature is; The Idler Gear (3) contains the circular motion it receives from the Main Pulley Gear Group (30) and transmits it to the Sprocket (2) by reinforcing and reducing its speed. 4. It is a device with the equipment of claim 1, and its feature is; The Crusher Ball Gear 1 (5) or the Crusher Ball Gear 2 (6) transmits the motion it receives from the Main Pulley Gear Group (30) to the Crusher Ball 2 (29) and Crusher Ball 1 (28). 5. It is a device with the equipments of Claim 1 and its feature is; By transmitting circular motion to only one of the Main Pulley Gear Group (30), Crusher Ball Gear l (5) or Crusher Ball Gear 2° (6), the Crusher Ball Gear without any motion transmits its motion from the other Crusher Ball Gear and Crusher Ball 1 (28) and It includes crushing fruits between Crusher Top 1 (28) and Crusher Top 2 (29) by enabling Crusher Top 27 (29) to rotate inward towards each other. 6. It is a device with the equipments of Claim 1 and its feature is; The Upper Collector Helical Gear (7) takes its rotational motion from the Crusher Ball Gear 1 (5) or the Crusher Ball Gear 2 (6) 7. It is a device with the hardware in claim 1, and its feature is; The Bearing Boring Gear (8) includes its rotational motion from the Upper Collector Helical Gear (7). 8. It is a device with the equipments of Claim 1 and its feature is; Engine (10), Main Pulley (4), Main Pulley Gear Group (30), Idler Gear (3), Chain Gear (2), Crusher Ball Gear l (5), Crusher Ball Gear 2 (6), Upper Collector Helix Gear (7), Bearing Boring Gear (8), all rotational movements transferred between it can be used with methods such as Belt Pulley, Timing Belt, Chain Gear. 9. It is a device with the equipments of Claim 1 and its feature is; Feed Auger (12) rotates from Chain Sprocket (2), Main Shaft (13) rotates from Main Pulley (4), Crusher Ball 1 (28) rotates from Crusher Ball Gear 1 (5), Crusher Ball 2 (29) The fruits thrown into the Feeding Bunker (1) by taking the rotational movement from the Crusher Ball Gear 2 (6), the Top Collector Spiral (24) the rotational movement from the Top Collector Helix Gear (7), the Filter Screw (21) from the Bed Boring Gear (8). It includes being able to be shipped or processed in the desired direction. 10. It is a device with the equipments of claim 1 and its feature is; The granulation sieve (26) is formed in the form of a sieve from holes of different diameters and sizes. 11 1. It is a device with the hardware in claim 1 and its feature is; The Fruit Juice Tank (1 1) consists of a structure in the form of a strainer, which consists of small holes in the diameter that will not pass the fruit pulp and pass the juices. 12. It is a device with the equipment of claim 1, and its feature is; Beating Blades (14) can be placed more than once in different coinbinations on the Main Shaft (13) as shown in Figure-2, Figure-5, Figure-6, Figure-7 and Figure-8. 13. It is a device with the equipment of claim 1, and its feature is; It includes adjusting the gap between Crusher Top 1 (28) and Crusher Top 2 (29) according to the type of fruit to be crushed or the crushing rate. 14. It is a device with the equipment of claim 1, and its feature is; The Filter Screw (21) is slightly smaller than the diameter of the Juice Tank (11) and thus, the Filter Screw (21) rotating in the Juice Tank (11) ensures that the fruit juices are separated from the pulp by compressing, rotating and stripping the semi-squashed fruits. contains. 15. It is a device with the equipment of claim 1, and its feature is; The Filter Screw (21) consists of rotating the pulp separated from its juices out of the Fruit Juice Tank (11), and the juices can be separated from each other by straining the juices from the Fruit Juice Tank (II) strainers. 16. It is a device with the equipment of claim 1, and its feature is; The Cleaning Bottom Cover (15) is a hinged system that can be opened and closed easily, and it can be used for machine cleaning and maintenance. 17. It is a device with the equipments of Claim 1 and its feature is; Since the Modification Cover (25) is collapsible with a screw system, it includes the Crusher Top 1 (28) and Crusher Top 27 (29) allowing cleaning and maintenance.