TR201600898A2 - WATER JET COMPATIBLE TURNING - Google Patents
WATER JET COMPATIBLE TURNING Download PDFInfo
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- TR201600898A2 TR201600898A2 TR2016/00898A TR201600898A TR201600898A2 TR 201600898 A2 TR201600898 A2 TR 201600898A2 TR 2016/00898 A TR2016/00898 A TR 2016/00898A TR 201600898 A TR201600898 A TR 201600898A TR 201600898 A2 TR201600898 A2 TR 201600898A2
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- water jet
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- jet turning
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- water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 8
- 230000036541 health Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000033001 locomotion Effects 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 230000010370 hearing loss Effects 0.000 description 2
- 231100000888 hearing loss Toxicity 0.000 description 2
- 208000016354 hearing loss disease Diseases 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 206010011878 Deafness Diseases 0.000 description 1
- 206010014357 Electric shock Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/18—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
- B24C3/20—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions the work being supported by turntables
- B24C3/22—Apparatus using nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1007—Arrangements for cooling or lubricating tools or work by submerging the tools or work partially or entirely in a liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
İşlenmesi güç olan (sert ve kırılgan yapıya sahip) malzemelerin işlenmesinde kullanılan bir tahrik motoru (30) ve iş parçasını sabitleyen sabitleme kafası (300) haiz bir su jeti tornalama düzeneği (A) olup, özelliği; iş parçası ile birlikte su seviyesi (S) altında çalışan, 85 desibelin altında çalışarak işçi sağlığı ve iş güvenliğini sağlayan su jeti tornalama düzeneği (A), su seviyesi (S) altında istenilen sızdırmazlığı sağlayan sızdırmazlık özelliğine haiz ana gövde (10) içermesidir. Şekil 1A water-jet turning device (A) having a drive motor (30) and a fixing head (300) securing the workpiece for the processing of materials that are difficult to process (hard and brittle). A water jet turning device (A) which works under water level (S) with workpiece and provides worker health and safety by working below 85 decibels, has a main body (10) having the desired sealing feature under the water level (S). Figure 1
Description
TARIFNAME Su jeti ile uyumlu tornalama düzenegi Teknik Alan Bulus, 85 desibelin altinda çalisarak is sagligi ve güvenligini koruyan ve is parçasi ile birlikte su seviyesi altinda çalisan sizdirmazlik özelligine haiz bir su jeti ile tornalama düzenegi ile Teknigin Bilinen Durumu Asindirici Su Jeti (ASJ) ile kesme, endüstriyel amaçli malzemelerdeki gelismelere paralellik gösterecek sekilde, bilinen tüm malzemelerin özellikle de islenmesi güç malzemelerin islenmesinde etkili bir yöntem olarak kullanilmaktadir. Yapisal farkliliklar içeren su jeti teknolojisi sagladigi operasyonel ve ekonomik faydalardan dolayi gelismis ülke endüstrilerinde yaygin bir kullanim alani bulmustur. Ancak. asindirici su jeti tezgahlari sadece iki boyutlu plaka kesimleri yapabilmektedir. Yani üç eksenli CNC tezgahlari olduklari için sadece kesim delik delme islemlerinde kullanilmaktadir. DESCRIPTION Turning mechanism compatible with water jet Technical Area Invention, working under 85 decibels, protecting occupational health and safety and together with the workpiece. With a turning mechanism with a water jet operating below the water level and with sealing feature State of the Art Cutting with Abrasive Water Jet (ASJ) parallels developments in materials for industrial purposes of all known materials, especially difficult-to-machine materials. It is used as an effective method in processing. Water jet with structural differences developed country because of the operational and economic benefits that technology provides. It has found widespread use in industries. However. abrasive water jet looms It can only make two-dimensional plate cuts. So they are three-axis CNC machines. It is only used for cutting hole drilling operations.
Yapilan literatür arastirmasinda, tornalama deney düzenegi kullanilarak kesme ve erozyon olusturarak isleme yapilan farkli deneysel çalismalar mevcuttur. Fakat tüm deney çalismalarda kullanilan tornalama düzenekleri mekanizma olarak birbirlerine benzerlik gösterdigi ve deney düzeneklerinde torna aynasi basinçli su ve asindirici partiküllere karsi koruma muhafazasiz ve su seviyesi üstünde kullanildigi tespit edilmistir. Torna aynasinin muhafazasiz kullanilmasi zor olan tornalama islemini daha da zorlastirmaktadir. Asindirici su jeti nozulunun su seviyesi üzerinde olmasiyla açiga çikan ses çok yüksek olup 110 dB degerlerine kadar ulasabilmektedir. Mevcut iki boyutlu asindirici su jeti ile kesme islemlerinde ses seviyesinin daha düsük olmasi ve siçramalarin az olmasi için is parçasinin su seviyesi altinda kesilmesi islemini gerçeklestirmektedirler. Kulakta yüksek düzeyde gürültüye (80 dB(A)'dan fazla olan) uzun süreler ( aylar ve yillarsa) maruz kalma sonucu, geriye dönüs olmayan isitme kayiplari olusabilir. Bu kayip; geçici, sürekli veya her ikiside beraberce olabilir. Isitsel yorgunluk adi da verilen geçici isitme kaybi, kisa bir süre etkisinde kalinan gürültülü ortamdan uzaklastiktan sonra (genellikle bir iki saat) ortadan kalkar. Sürekli isitme - Kisisel duyarliliga, - Gürültünün düzeyine (sesin toplam enerjisine), - Gürültünün - sesin frekans dagilimina, . Günlük toplam maruz kalma süresine, o Kisinin gürültünün etkisinde kaldigi sürenin uzunluguna, o Gürültünün, sürekli, kesikli ya da darbeli olusuna baglidir. In the literature research, cutting and erosion were investigated by using turning experiment setup. There are different experimental studies in which processing is done by creating But all experiment The turning mechanisms used in the studies are similar to each other in terms of mechanism. In the experimental setups, the lathe chuck is resistant to pressurized water and abrasive particles. It has been determined that it is used without protection and above the water level. lathe chuck It makes the turning process, which is difficult to use without a guard, even more difficult. abrasive water The noise produced by the jet nozzle being above the water level is very loud, 110 dB. can reach their values. In existing two-dimensional abrasive waterjet cutting processes water level of the workpiece so that the noise level is lower and splashes are less They perform the cutting process under it. High levels of noise in the ear (80 dB(A)) exposure for long periods (months and years), reversible Hearing losses may occur. This loss; temporary, permanent, or both it could be. Temporary hearing loss, also called auditory fatigue, is a short-term It disappears (usually an hour or two) after getting away from the noisy environment. Continuous heating - Personal sensitivity, - the level of the noise (total energy of the sound), - The noise - the frequency distribution of the sound, . Total exposure time per day, o The length of time the person is under the influence of noise, o It depends on whether the noise is continuous, intermittent or pulsed.
ASJT isleminde tornalama deney düzeneginin kullanilmasi kaçinilmazdir. Yapilan literatür arastirmasinda, tornalama deney düzenegi kullanilarak kesme ve erozyon olusturarak isleme yapilan farkli deneysel çalismalar mevcuttur. Fakat tüm deney çalismalarda kullanilan tornalama düzenekleri mekanizma olarak birbirlerine benzerlik gösterdigi ve deney düzeneklerinde torna aynasi basinçli su ve asindirici partiküllere karsi koruma muhafazasiz kullanildigi teSpit edilmistir. Torna aynasinin muhafazasiz kullanilmasi zor olan tornalama islemini daha da zorlastirmaktadir. It is inevitable to use the turning test setup in the ASJT process. Literature In the research, machining by creating cutting and erosion by using turning experiment setup. There are different experimental studies carried out. However, in all experimental studies turning mechanisms are similar to each other in terms of mechanism and experimental without protection against lathe chuck pressurized water and abrasive particles It has been detected that it is used. Turning, which is difficult to use without the chuck of the chuck makes it even more difficult.
TR2009/09349 basvuru numarali patent belgesi, insaat sektöründe kullanilan ve plakalar halinde üretilen "fibercement" yapi malzemesinin CNC su jeti kesim makinesi ile desen ve motif verilerek kesilmesi metoduyla ilgilidir. Patent document with application number TR2009/09349, used in the construction industry and plates Pattern and shape of "fibercement" building material produced in the form of It is about the method of cutting by giving a motif.
TR2012/04785 basvuru numarali patent belgesi, su jeti kesme kafasi ile ilgili olup, su basincini hava kontrollü açma kapama fonksiyonu saglayacak sekilde, cnc kontrollü su jetinde metal, çelik ve benzeri her türlü malzemenin kesimini hasarsiz gerçeklestirmek ve yüksek karisim debisi olusturmak üzere, alt parçalarinin birbirleriyle birlestirildigi, küresel cisimlere sahip sivri bir yapi ile karakterize edilmektedir. The patent document with application number TR2012/04785 is related to the water jet cutting head. cnc-controlled water pressure, to provide air-controlled on-off function cutting all kinds of metal, steel and similar materials without any damage in the jet and spherical, in which the lower parts are combined with each other to form a high mixing flow rate. It is characterized by a pointed structure with bodies.
Sonuç olarak, mevcut sistemler su seviyesi açik atmosferde yapildigi için 108 db ses seviyelerinde su jeti sesi olusturmaktadir. Bu durum isçi sagligi ve is güvenligi açisindan yüksek riskler ihtiva etmektedir. As a result, the water level of the existing systems is 108 db since it is made in the open atmosphere. creates a water jet sound at sound levels. This situation is important in terms of occupational health and safety. involves high risks.
Bulusun Amaci Bulusun amaci, su jeti ile tornalama isleminde meydana gelen pompa ve su jeti gürültüsünü kaynagindan ve ses enerjisinin yayildigi yolda gürültüyü azaltmaktir. Böylece gürültüye maruz kalan kiside bu seslerin olusturacagi tesiratin engellemesidir. Purpose of the Invention The aim of the invention is to reduce the pump and water jet noise that occurs in the water jet turning process. It is to reduce the noise from the source and the path where the sound energy is emitted. So to the noise It is the prevention of the effect of these sounds on the exposed person.
Bulusun öncelikli amaci, bulus konusu su jeti ile tornalama düzeneginin ve is parçasinin su seviyesi altinda tornalama isleminin yapilmasidir. The primary aim of the invention is to ensure that the water jet turning mechanism and the workpiece, which is the subject of the invention, It is the turning operation under the level.
Bulusun öncelikli bir amaci, su jeti ile tornalama düzeneginin ve is parçasinin su seviyesi altinda tornalama islemine tabi tutulmasi ile; islem esnasinda meydana gelen gürültü seviyesinde % 27ilik bir gürültü düsüsü saglanmasidir. A primary object of the invention is to determine the water level of the water jet turning device and the workpiece. by being subjected to the turning process under it; noise during operation A noise reduction of 27% is achieved at the level.
Bulusun önemli bir amaci, isçi sagligi ve is güvenligi standartlarina göre 85.4 dB gürültü seviyesi günlük 8 saat çalisma ortami için kabul edilebilir deger araligindadir. Bu deger iççi sagligi ve is güvenligi açisindan oldukça ödemli bir degerdir. An important aim of the invention is 85.4 dB noise according to occupational health and safety standards. level is in the acceptable range for 8 hours of work per day. This is worth drinking It is a very valuable value in terms of health and work safety.
Bulusun bir amaci, dönüs yönü ve dönüs hizinin kolaylikla degistirilebilmesidir. It is an object of the invention that the direction of rotation and speed of rotation can be easily changed.
Bulusun bir diger amaci, su jeti ile kesme islemi sirasinda olusan korozyonun engellenmesidir. Another object of the invention is to reduce the corrosion occurring during water jet cutting. is prevention.
Bulusun bir amaci, asindirici partiküllere karsi yalitim yapilarak su jeti ile tornalama düzeneginin kullanim ömrünün uzatilmasidir. One object of the invention is water jet turning by insulating against abrasive particles. extending the service life of the device.
Bulusun bir diger amaci, su jeti ile tornalama düzeneginin yalitim ve conta ile korunarak bakim ihtiyaçlarinin azaltilmasidir. Another object of the invention is to protect the water jet turning assembly with insulation and gaskets. reducing maintenance needs.
Bulusun bir amaci da, bulus konusu su jeti ile tornalama düzeneginin bütün su jeti tezgâhlarinda kullanilabilmesidir. islenmesi güç olan malzemelerden talas kaldirmada (tornalama/frezeleme) kullanilan is parçasi ile birlikte su seviyesi altinda çalisan su jeti ile tornalama düzenegi ile; -su seviyesi altinda ses seviyesi 85 db altinda olmaktadir. Is güvenligi asisindan yüksek avantaj saglamasi, -su jeti havuzunda dalgalanma-çalkalanma yapmamasi, -paslanmaz malzemelerden yapildigi için su altinda çalismasi tüm parçalarin suya karsi paslanmaz çelik ve plastiklerden meydana gelmesiyle paslanma ve korozyon olusmamasi ve uzun ömürlü olmasi, -tutucu pense baglanan is parçasinda asindirici kumlarin kaçmasi söz konusu olamakta ve kolaylikla sökülüp takilabilen modüler bir yapi olmasi, -üniversal olmasiyla tüm su jeti tezgahlarina monte edilebilir kolay kurulum ve kaldirma imkaniyla zaman kaybini önlemesi, -bilgisayar kontrollü olmasiyla dönüs devri hizi ve yönünün ayarlanabilmesi, -12v step motor ile çalistigi için herhangi bir elektrik çarpma riskinin olmamasi, -kayis kasnak mekanizmasi komple contali kapali sistem ve keçeli yataklardan oldugu için suya ve asindiriciya karsi yüksek yalitim özelliginin olmasi, Bulusun Anlasilmasina Yardimci Olacak Sekiller Sekil-1, su jeti düzenegini gösteren detay ön görünümdür. Another object of the invention is to provide the entire water jet of the water jet turning apparatus of the invention. can be used on the machines. Work used in chip removal (turning/milling) from materials that are difficult to machine with a turning mechanism with a water jet working under the water level with its part; -The sound level is below 85 db below the water level. High in terms of job security advantage, -no ripple-shaking in the water jet pool, -Since it is made of stainless materials, all parts are resistant to water when working under water. no rust and corrosion due to its stainless steel and plastics, and longevity, - it is possible for abrasive sands to escape from the workpiece connected to the holding pliers and It is a modular structure that can be easily disassembled and mounted, - Being universal, it can be mounted on all water jet benches, easy to install and remove It prevents time loss with the possibility of -Computer-controlled rotation speed and direction can be adjusted, No risk of electric shock as it works with a 12v stepper motor, -Because the belt and pulley mechanism is completely sealed, closed system and felt bearings Having high insulation properties against water and abrasives, Figures to Help Understand the Invention Figure-1 is the detail front view showing the water jet assembly.
Sekil-2, su jeti düzenegini gösteren detay sol yan görünümdür. Figure-2 is the detail left side view showing the water jet assembly.
Sekil-3, su jeti düzenegini gösteren perspektif görünümdür. Figure-3 is a perspective view showing the water jet assembly.
Sekil-4, su jeti düzenegini gösteren üst görünümdür. Figure-4 is the top view showing the waterjet assembly.
Sekil-5, su jeti düzenegini gösteren detay perspektif görünümdür. Figure-5 is a detailed perspective view showing the water jet assembly.
Parça Referanslarinin Açiklamasi A. Su jeti tornalama düzenegi Ana gövde Baglama aparati Tahrik motoru Sizdirmazlik elemanlari Tutucu pens Ara baglanti parçasi 61. Konik bosluk Rulmanli yatak 100. Büyük kasnak 110. Küçük kasnak 200. Hareket aktarim elemanlari 300. Sabitleme kafasi S-Su seviyesi Bulusun Detayli Açiklamasi Bulus, islenmesi güç olan malzemelerin islenmesinde kullanilan bir tahrik motoru (30) ve is parçasini sabitleyen sabitleme kafasi (300) haiz bir su jeti düzenegidir (A). Söz konusu su jeti tornalama düzenegi (A); is parçasi ile birlikte su seviyesi (8) altinda çalisan, 85 desibelin altinda çalisarak is sagligi ve güvenligini saglayan su jeti tornalama düzenegi (A) ve su seviyesi (8) altinda istenilen sizdirmazligi saglayan sizdirmazlik özelligi haiz ana gövde (10) ihtiva etmektedir. Description of Part References A. Water jet turning assembly Chassis tying apparatus drive motor sealing elements holding collet Interconnection piece 61. Conical cavity ball bearing 100. Big pulley 110. Small pulley 200. Motion transmission elements 300. Fixing head S-Water level Detailed Description of the Invention The invention consists of a drive motor (30) used in the processing of difficult-to-machine materials and a workhorse. It is a water jet assembly (A) with a fixing head (300) that fixes the part. The water jet in question turning assembly (A); working with the workpiece below the water level (8), 85 decibels Water jet turning mechanism (A), which provides occupational health and safety by working under Main body (10) with sealing feature that provides the desired sealing below the level (8) contains.
Söz konusu ana gövdenin (10) ve ara mil (90) arasinda yapilandirilmis sizdirmazlik elemanlari (40) ve su seviyesi (8) altinda çalisan ve is parçasini kavrayarak sabitleyen bir tutucu pens (50) içermektedir. Öte yandan; bahsedilen tutucu pensin (50) ara mil (90) ile ayni y-ekseninde yataklanmasini ve sabitlenmesini saglayan baglama aparati (20) ve bahsedilen tutucu pensinin (50) ve baglama aparati (20) ile ayni y- eksende merkezlendirilen konik boslugu (61) haiz bir ara baglanti parçasi (60) haizdir. Bununla birlikte su seviyesi (8) altinda çalisan, birbirlerine geçmeli veya Vidali/disli bir baglanti ile sabitlenmis, plastik ve plastik esasli malzemeden mamul baglanti parçasi (60) ve baglama aparatlari (20) içermektedir. Constructed sealing between said main body (10) and intermediate shaft (90) elements (40) and a device that works below the water level (8) and grips and fixes the workpiece. includes holding clamps (50). On the other hand; said holding clamp (50) is the same as the intermediate shaft (90). The fastening apparatus (20) that provides the bearing and fixation in the y-axis and the mentioned Conical centered on the same y-axis as the holding clamp (50) and the clamping apparatus (20) an interconnecting piece (60) with a gap (61). However, below the water level (8) working, interlocking or secured with a Screw/threaded connection, plastic and plastic It includes connection piece (60) and fastening apparatus (20) made of basic material.
Sekil-1'de görüldügü gibi, bulusa konu olan su jetiyle tornalama düzenegi (A), is parçasinin kendi ekseni etrafinda dönmesini saglayan bir baglama aparati (20) ihtiva etmektedir. As seen in Figure-1, the water jet turning mechanism (A) which is the subject of the invention is it contains a connecting apparatus (20) that enables it to rotate around its own axis.
Bahsedilen baglama aparatinin (20) içerisinde, is parçasini kavrayarak sabitleyen bir tutucu pens (50) bulunmaktadir. Bahsedilen tutucu pens (50), baglama aparatina (20) ara baglanti parçasi (60) ile sabitlenmektedir. Bahsedilen ara baglanti parçasinin (60) içerisinde tutucu pensinin (50) oturdugu bir konik bosluk (61) bulunmaktadir. Inside the said clamping apparatus (20), there is a holder that grips and fixes the workpiece. There are clamps (50). Said holding clamp (50) is an interconnection to the connecting apparatus (20). It is fixed with the part (60). Inside the said intermediate connection piece (60), the holder There is a conical cavity (61) in which the collet (50) fits.
Sekil-2'de görüldügü gibi, bulusa konu olan su jetiyle tornalama düzenegi (A), baglama aparatina (20) tahrik vererek is parçasinin kendi ekseni etrafinda dönmesini saglayan bir mil (90) ihtiva etmektedir. Mili (90) yataklayan ve miIin (90) sarsintisiz olarak dönmesini saglayan rulmanli yataklar (70) ihtiva etmektedir. Bahsedilen mile (90) tahrik hareketi tahrik motoru (30) tarafindan verilmektedir. Tahrik motorunun (30) önünde, tahrik motorunun (30) hareketini büyük kasnaga (100) aktaran bir küçük kasnak (110) bulunmaktadir. Büyük kasnak (100) ise küçük kasnaktan (110) gelen dönme hareketini mile (90) aktarmaktadir. As seen in Figure-2, the water jet turning mechanism (A) which is the subject of the invention, A spindle that drives the apparatus (20) and enables the workpiece to rotate around its own axis. (90). Bearing the shaft (90) and allowing the shaft (90) to rotate smoothly. it contains rolling bearings (70). The driving motion drive motor of said shaft (90) (30) is given by. In front of the driver (30), the driver (30) There is a small pulley (110) that transfers its movement to the big pulley (100). Large the pulley (100) transfers the rotational movement coming from the small pulley (110) to the shaft (90).
Sekil-,Sde görüldügü gibi, bulusa konu olan su jeti tornalama düzenegi (A), ana gövdenin (10) içerisine su, toz vb. maddelerin girmesini önleyerek su jeti düzenegini (A) koruyan sizdirmazlik elemanlari (40) ihtiva etmektedir. As seen in Figure-S, the water jet turning assembly (A) which is the subject of the invention is (10) does not contain water, dust, etc. which protects the water jet assembly (A) by preventing the ingress of substances contains sealing elements (40).
Sekil-4'de görüldügü gibi, bulusa konu olan su jeti tornalama düzenegi (A), rulman yatagi koruyan ve muhafaza eden bir ana gövde (10) ihtiva etmektedir. Bahsedilen ana gövde (10) korozyondan korunmasi için paslanmaz malzemeden mamul edilmistir. Bahsedilen ana gövdenin (10) içerisinde, mile (90) hareket veren bir büyük kasnak (100) ve büyük kasnagi (100) tahrikleyen bir küçük kasnak (110) bulunmaktadir. Büyük kasnak (100) ile küçük kasnak (110) arasindaki hareket iletimi kayis (80) tarafindan saglanmaktadir. As seen in Figure-4, the water jet turning assembly (A) which is the subject of the invention, includes a main body (10) that protects and preserves it. Said main body (10) It is made of stainless material to protect it from corrosion. mentioned main a large pulley (100) and a large pulley inside the body (10) that move the shaft (90). There is a small pulley (110) that drives the (100). Large pulley (100) with small The motion transmission between the pulley (110) is provided by the belt (80).
Yukarida verilen bilgiler dogrultusunda bulus konusu su jeti tornalama düzenegi (A), su sekilde çalismaktadir. In accordance with the information given above, the water jet turning mechanism (A) which is the subject of the invention, it works in a way.
Sekil-6'da görüldügü gibi, bulusa konu olan su jeti tornalama düzenegi (A), asindirici su jeti ile isleme tezgâihlarinda kullanilmaktadir. Mevcut tezgahlarda isleme nozulu su havuzunun disinda çalismaktadir. Bu sebeple mevcut isleme sirasinda yaklasik 105 desibel civari gürültü olusmaktadir. Bunun önlenmesi için bulusa konu olan su jeti ile tornalama düzenegi (A) su havuzunun içerisinde çalismaktadir. Bu sayede çalisma sirasinda olusan gürültü 85 desibelin altina inmekte ve etrafa su siçramasi önlenmektedir. As seen in Figure-6, the water jet turning device (A) which is the subject of the invention is abrasive water jet. It is used in embroidery looms. In the existing benches, the water pool with the processing nozzle is working outside. For this reason, around 105 decibels during current processing. noise occurs. In order to prevent this, the turning mechanism with the water jet, which is the subject of the invention, (A) is working inside the water pool. In this way, the noise generated during operation 85 It goes below decibels and splashes of water are prevented.
Bahsedilen su jeti tornalama düzenegi (A) su jeti tezgahina sabitlendikten sonra is parçasi tutucu pens (50) tarafindan sabitlenir. Tahrik motoru (30) ile irtibatli olan küçük kasnak (110) tahrik motorunun (30) hareketini kayis (80) vasitasiyla büyük kasnaga (100) aktarir. Büyük kasnak (100) kayistan (80) gelen hareket ile kendisi ile irtibatli olan mili (90) döndürür. After said water jet turning assembly (A) is fixed to the water jet loom, the workpiece the holder is fixed by the collet (50). Small pulley (110) in connection with the drive motor (30) It transfers the movement of the driving motor (30) to the large pulley (100) via the belt (80). Large The pulley (100) rotates the shaft (90) that is in contact with it with the movement coming from the belt (80).
Baglama aparati (20) milden (90) gelen tork ile is parçasini kendi ekseni etrafinda döndürür. Çalisma sirasinda olusan gürültünün azaltilmasi için bulus konusu su jeti tornalama düzenegi (A) su havuzunun içerisinde çalismaktadir. Ana gövde (10), rulman yatagi (70), korumaktadir. Bu sirada sizdirmazlik elemanlari (40) sizdirmazligi saglayarak ana gövde (10) içerisine su girmesini önlemektedir. The clamping apparatus (20) rotates the workpiece around its own axis with the torque coming from the spindle (90). The subject of the invention is water jet turning in order to reduce the noise generated during operation. mechanism (A) works inside the water pool. Main body (10), bearing housing (70), protects. Meanwhile, the sealing elements (40) provide sealing to the main body. (10) prevents water from entering inside.
Su jeti tornalama düzenegi (A), su havuzunun içerisinde çalistigi için suyun içerisinde çalisan ana gövde (10), baglama aparati (20) ve mil (90) paslanmaz malzemeden mamul edilmektedir. Tercihen mil (90) paslanmaz krom malzemeden, baglama aparati (20) polimer plastik malzemeden ve ana gövde (10) de paslanmaz çelikten mamul edilmistir. The water jet turning assembly (A) is designed to work in the water pool main body (10), connecting apparatus (20) and shaft (90) are made of stainless material is being done. Preferably the shaft (90) is made of stainless chrome material, the connecting apparatus (20) is made of polymer. It is made of plastic material and the main body (10) is made of stainless steel.
Claims (10)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2016/00898A TR201600898A2 (en) | 2016-01-21 | 2016-01-21 | WATER JET COMPATIBLE TURNING |
| PCT/TR2017/050031 WO2017127037A1 (en) | 2016-01-21 | 2017-01-20 | Water jet-compatible turning mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2016/00898A TR201600898A2 (en) | 2016-01-21 | 2016-01-21 | WATER JET COMPATIBLE TURNING |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TR201600898A2 true TR201600898A2 (en) | 2016-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TR2016/00898A TR201600898A2 (en) | 2016-01-21 | 2016-01-21 | WATER JET COMPATIBLE TURNING |
Country Status (2)
| Country | Link |
|---|---|
| TR (1) | TR201600898A2 (en) |
| WO (1) | WO2017127037A1 (en) |
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| CN108908133A (en) * | 2018-05-28 | 2018-11-30 | 江苏瑞尔隆鼎实业有限公司 | A kind of intelligence High Precision Underwater servo rotary table |
| CN112793012A (en) * | 2021-02-26 | 2021-05-14 | 深圳市奥伟灵建筑设计有限公司 | Low-noise ceramic tile cutting device convenient for special-shaped cutting of ceramic tile |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3888054A (en) * | 1973-11-16 | 1975-06-10 | Western Electric Co | Method for abrasive cutting in a liquid |
| US5099729A (en) * | 1991-04-02 | 1992-03-31 | Miyano Machinery Usa Inc. | Submerged work machine tool |
| DE19529749C2 (en) * | 1995-08-12 | 1997-11-20 | Ot Oberflaechentechnik Gmbh | Process for the layer-by-layer removal of material from the surface of a workpiece and device for carrying out this process |
| SE508604C2 (en) * | 1997-02-24 | 1998-10-19 | Dentronic Ab | Procedure and arrangement for abrasive precision machining of a material |
| AU2002232735A1 (en) * | 2000-12-21 | 2002-07-01 | Qed Technologies, Inc. | Jet-induced finishing of a substrate surface |
| DE10342166B4 (en) * | 2003-09-12 | 2005-08-11 | Unimatic Gmbh | grab |
| US7749049B2 (en) * | 2006-05-25 | 2010-07-06 | Lightmachinery Inc. | Submerged fluid jet polishing |
| TR200909349A1 (en) | 2009-12-11 | 2011-06-21 | Yilmaz Bi̇rce | Cutting of fibercement sheets with pattern and motif by CNC water jet cutting machine |
| PL2481523T3 (en) * | 2011-01-31 | 2014-12-31 | Geosea Nv | Device and method for cutting an object under water |
-
2016
- 2016-01-21 TR TR2016/00898A patent/TR201600898A2/en unknown
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2017
- 2017-01-20 WO PCT/TR2017/050031 patent/WO2017127037A1/en active Application Filing
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| WO2017127037A1 (en) | 2017-07-27 |
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