TH11923Y - Manufacturing process of cellular lightweight concrete mixed with sugar molasses ash. - Google Patents

Abstract

Revised 7/6/2016. The process for producing cellular lightweight concrete mixed with sugar molasses ash begins with preparing the concrete mixing equipment, which includes a mortar mixer and a pressure tank for mixing the foaming agent. The liquid foaming agent is mixed with water in a ratio of 1:30 by volume. Then, sand, sugar molasses ash, and cement are added to the concrete mixer. The mixer is turned on to mix the sand, sugar molasses ash, and cement thoroughly for 2 minutes until they are homogeneous. Next, water is added to the mixer, and the mixer is continued to ensure the water is well mixed with the sand, sugar molasses ash, and cement mixture for another 2 minutes. Once the water is thoroughly mixed with the sand, sugar molasses ash, and cement, the liquid foam is injected into the concrete mixer until it is thoroughly mixed, resulting in lightweight concrete mixed with sugar molasses ash. ................................................................................................................................................ The process for producing cellular lightweight concrete mixed with sugar molasses ash begins with preparing the concrete mixing equipment, which includes a mortar mixer and a pressure tank for mixing the foaming agent. Mix the liquid foaming agent with water in a ratio of 1:30 by volume. Then, add the sand, sugar molasses ash, and cement to the concrete mixer. Turn on the mixer to mix the sand, sugar molasses ash, and cement thoroughly for 2 minutes. Next, add water to the mixer, continuing to operate the mixer for another 2 minutes to ensure the water is well mixed with the sand, sugar molasses ash, and cement mixture. Once the water is thoroughly mixed with the sand, sugar molasses ash, and cement, inject the liquid foam into the concrete mixer until a homogeneous mixture is obtained. This will produce lightweight concrete mixed with sugar molasses ash.

Claims (3)

Revised 7/06/59 1. The process for producing cellular lightweight concrete mixed with sugar molasses ash involves the following steps: a. Prepare the concrete mixing equipment, which includes a concrete mixer and a pressure mixer for mixing the foaming agent. Mix the liquid foaming agent with water in a ratio of 1:30 by volume and pour it into the tank of the liquid foam mixer in the required amount for each mixing batch. b. Put the sand, sugar molasses ash, and cement into the concrete mixer. Then, start the mixer at a speed of 90 revolutions per minute to mix the sand and cement thoroughly for 2 minutes. c. Once the sand and cement are well mixed, add water to the concrete mixer. While adding the water, keep the mixer running to ensure the water is well mixed with the sand and cement mixture for 2 minutes. d. Once the added water is well mixed with the sand and sugar molasses ash... And cement (mortar) is then injected with liquid foam into the concrete mixer. Once the injected liquid foam is thoroughly mixed with the mortar, the concrete mixer is stopped, and the resulting concrete is then tested as specified. Each concrete mixing cycle should take 12 minutes. 2. The process for producing cellular aerated concrete mixed with sugar molasses ash according to claim 1, where sugar molasses ash has a chemical composition by weight consisting of 0.69% aluminum oxide (Al2O3), 2.70% silicon dioxide (SiO2), 0.36% potassium oxide (K2O), 80.92% calcium oxide (CaO), 0.06% titanium dioxide (TiO2), 0.27% iron oxide (Fe2O3), and has a weight loss due to combustion of 3.10%, while having physical properties consisting of... The average size is 13.26 micrometers, the specific surface area is 1,270 square meters per kilogram, the specific gravity is 1.06, and the moisture content is 0.43%. 3. The manufacturing process of cellular lightweight concrete mixed with sugar molasses ash according to claim 1 or 2, where the formula name, density in fresh state (kg/m³), sugar molasses ash (kg/m³), water-to-powder ratio (kg/m³), and sugar molasses ash (kg/m³) by weight are as follows: Formula 3 900 324 36 360 0.50 .................................................................................................................................................. (Revised 08/04/2016) 1. The manufacturing process of cellular lightweight concrete mixed with sugar molasses ash involves the following steps: a. Prepare the equipment for mixing concrete, which includes a concrete mixer and a pressure mixer for mixing the foaming agent. The liquid foaming agent is mixed with water in a ratio of 1:30 by volume and placed in the tank of the liquid foam production machine. A. Place sand, sugar molasses ash, and cement into the concrete mixer. Then, start the mixer at 90 revolutions per minute to mix the sand and cement thoroughly for 2 minutes. C. Once the sand and cement are well mixed, add water to the concrete mixer. While adding water, keep the mixer running to ensure the water is well mixed with the sand and cement mixture for 2 minutes. D. Once the added water is well mixed with the sand, sugar molasses ash, and cement (mortar), inject the liquid foam into the concrete mixer. E. Once the injected liquid foam is thoroughly mixed with the mortar, stop the concrete mixer and perform the specified concrete tests. Each mixing cycle should take 12 minutes. 2. The process for producing cellular lightweight concrete mixed with sugar molasses ash according to claim 1, where sugar molasses ash... The sugar sludge has a chemical composition by weight consisting of 0.69% aluminum oxide (Al2O3), 2.70% silicon dioxide (SiO2), 0.36% potassium oxide (K2O), 80.92% calcium oxide (CaO), 0.06% titanium dioxide (TiO2), and 0.27% iron oxide (Fe2O3), with a combustion loss of 3.10%. Its physical properties include an average size of 13.26 micrometers, a specific surface area of 1,270 square meters per kilogram, a specific gravity of 1.06, and a moisture content of 0.43%. 3. The manufacturing process of cellular lightweight concrete according to claims 1 and 2, where the following mix formula is used: Formula Name, Density in Cement, Sludge Ash, Fine Aggregate. Water to powder ratio, Fresh condition (kg/m³) (kg/m³) Sugar (kg/m³) (kg/m³) by weight Formula 3 900 324 36 360 0.50 --------------------------------------------- 1. The manufacturing process of cellular lightweight concrete mixed with sugar molasses ash involves the following steps: a. Prepare the concrete mixing equipment, which includes a concrete mixer and a pressure tank for mixing the foaming agent. Mix the liquid foaming agent with water in a ratio of 1:30 by volume and add it to the liquid foam tank in the required amount for each mixing cycle. b. Place the sand, sugar molasses ash, and cement into the concrete mixer. Then, start the mixer at 90 revolutions per minute to thoroughly mix the sand and cement for 2 minutes. c. Once the sand and cement are well mixed, add water to the concrete mixer. During the water addition process, continue operating the mixer to ensure the water is well mixed with the sand and cement mixture for 2 minutes. d. Once the added water is well mixed with the sand, sugar molasses ash, and cement (mortar), inject the liquid foam into the concrete mixer. e. When the injected liquid foam is thoroughly mixed with the mortar, the process is complete. The concrete mixer is then stopped, and the resulting concrete is subjected to the specified tests. Each concrete mixing cycle should take 12 minutes. 2. The process for producing cellular lightweight concrete mixed with sugar sludge ash, as per claim 1, where the sugar sludge ash has a chemical composition by weight consisting of 0.69% aluminum oxide (Al2O3), 2.70% silicon dioxide (SiO2), 0.36% potassium oxide (K2O), 80.92% calcium oxide (CaO), 0.06% titanium dioxide (TiO2), and 0.27% iron oxide (Fe2O3), with a weight loss on combustion of 3.10%, while having physical properties including an average particle size of 13.26 micrometers, a specific surface area of 1,270 square meters per kilogram, a specific gravity of 1.06, and a moisture content of 0.43%. 3. Manufacturing process of cellular lightweight concrete according to claims 1 and 2, where the following mix formulas are used: Formula Name Density in Cement (kg/m³) Sludge Ash (kg/m³) Fine Aggregate Water to Powder Ratio Reducing Condition (kg/m³) (kg/m³) (kg/m³) (kg/m³) by weight Formula 3 900 324 36 360 0.50