SU763150A1 - Method for separating metal reinforcement from rubber - Google Patents

Method for separating metal reinforcement from rubber Download PDF

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Publication number
SU763150A1
SU763150A1 SU782647588A SU2647588A SU763150A1 SU 763150 A1 SU763150 A1 SU 763150A1 SU 782647588 A SU782647588 A SU 782647588A SU 2647588 A SU2647588 A SU 2647588A SU 763150 A1 SU763150 A1 SU 763150A1
Authority
SU
USSR - Soviet Union
Prior art keywords
reinforcement
rubber
inductor
fittings
predetermined temperature
Prior art date
Application number
SU782647588A
Other languages
Russian (ru)
Inventor
Геннадий Никандрович Грудкин
Александр Иванович Рыжов
Сергей Георгиевич Большаков
Гумар Файзурахманович Абдурахманов
Павел Иванович Голубев
Юрий Федорович Максецов
Original Assignee
Предприятие П/Я Р-6700
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Предприятие П/Я Р-6700 filed Critical Предприятие П/Я Р-6700
Priority to SU782647588A priority Critical patent/SU763150A1/en
Application granted granted Critical
Publication of SU763150A1 publication Critical patent/SU763150A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B17/0206Selectively separating reinforcements from matrix material by destroying the interface bound before disintegrating the matrix to particles or powder, e.g. from tires or belts
    • B29B17/021Selectively separating reinforcements from matrix material by destroying the interface bound before disintegrating the matrix to particles or powder, e.g. from tires or belts using local heating of the reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0811Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using induction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/08Transition metals
    • B29K2705/12Iron
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Processing Of Solid Wastes (AREA)

Description

создаваемое питаемым электрическим током индуктором, нагревают арматуру в электромагнитном поле до приобретени  контактирующей с резиной ее поверхностью заданной температуры, при которой происходит оплавление близлежащих слоев резины, извлекают арматуру и охлаждают, арматуру нагревают до заданной температуры по всему ее поперечному сечению при ограничении питающего тока индуктора.generated by the inductor fed by the electric current, the armature is heated in the electromagnetic field until the surface in contact with rubber has a predetermined temperature, at which the surrounding rubber layers melt, the armature is removed and cooled, and the armature is heated to a predetermined temperature throughout its cross section when the inductor supply current is limited.

При обработке изделий со стальной арматурой заданную температуру выби рают в пределах 350-400 с.When processing products with steel reinforcement, the set temperature is chosen within 350-400 s.

На чертеже изображено устройство дл  .осуществлени  предлагаемого способа .The drawing shows a device for implementing the proposed method.

Способ может быть осуществлен следующим образом.The method can be carried out as follows.

Резинотехнические издели  1 с металлической арматурой помещаиот в высокочастотное электромагнитное поле , создаваемое питаемым электрическим током индуктором 2, снабженным высокочастотным преобразователем 3. Температуру на контактирующей с резиной поверхности арматуры определ ют с помощью установленной в индукторе 2 металлической трубки 4 и термопар 5 и 6, расположенных соответственно внутри и снаружи металлической трубки. Включают высокочастотный преобразователь 3 на полную мощность при этом через индуктор 2 протекает максимальный высокочастотный ток, а в металлической арматуре изделий навод тс  вихревые токи, которые ее нагревают. При этом масса арматуры по всей глубине прогреваетс  неравномерно , так как индукционные токи высокой частоты н основном концентрируютс  на поверхности металла,Rubber products 1 with metal fittings are placed in the high-frequency electromagnetic field created by an electric current-fed inductor 2, equipped with a high-frequency converter 3. The temperature on the rubber-contacting surface of the fittings is determined using the metal tube 4 and thermocouples 5 and 6 arranged in the inductor 2 and arranged accordingly inside and outside of the metal tube. The high-frequency converter 3 is turned on at full power while the maximum high-frequency current flows through the inductor 2, and eddy currents are induced in the metal fittings of the products, which heat it. At the same time, the mass of the reinforcement is unevenly heated throughout the depth, since high-frequency induction currents mostly concentrate on the metal surface,

Арматуру нагревают до приобретени  контактирующей с резиной ее поверхностью заданной температуры, при которой происходит оплавление близлежащих слоев резины. При обработке изделий со стальной арматурой заданную температуру выбирают в пределах 350-400°С.The armature is heated until its surface is in contact with a predetermined temperature, at which the melting of the adjacent rubber layers occurs. When processing products with steel reinforcement, the set temperature is chosen in the range of 350-400 ° C.

При нагреве контактирующей с резиной поверхности арматуры до (температура определ етс  по трубке 4) происходит автоматическое ограничение температуры в пределах 350400 0 с помощью высокочастотного преобразовател  3, которым ограничивают питающий ток индуктора и в систему управлени  которого поступает сигнал отрицательной обратной св зи, снимаемый с термопары 6. Арматуру нагревгиот до заданной температуры по всему ее поперечному сечению при ограничении питаккцего тока индуктора вследствие увеличени  сигнала, снимаемого с термопары 5.When heating the rubber-contacting surface of the reinforcement to (temperature is determined by tube 4), the temperature is automatically limited to 350,400 ° C by means of a high-frequency converter 3, which is limited by the inductor supply current and the control system receives a negative feedback signal taken from the thermocouple 6. The armature of heating to a predetermined temperature throughout its cross section while limiting the supply current of the inductor due to an increase in the signal taken from the thermocouple 5.

В момент достижени  внутренней поверхностью трубки 4 тевлпературыWhen the inner surface of the tube 4 reaches the temperature

350-400С арматура изделий 1 прогреваетс  по всему поперечному сечению до 350-400с, и близлежащие к, арматуре слои резины оплавл ютс . По сигналу термопары 5 отключаетс  высокочастотный преобразователь 3. Одновременно подаетс  напр жение на электромагнитный клапан 7, который открывает доступ охлаждающей воде к трубке 5. Трубка 5 охлаждаетс  до первоначальной температуры и сигнал термопары б через систему управлени  высокочастотным преобразователем отключает электромагнитный клапан 7. Индуктор опрокидывают и резина 8 и арматура 9, которые вследствие оплавлени  уже не св заны друг с другом , высыпаютс  на .поддон, установленный на транспортере 10. Металлическую арматуру 9 сортируют, охлаж- дают и отправл ют на дробеструйнуюThe 350-400 ° C reinforcement of the products 1 is heated over the entire cross section up to 350-400 seconds, and the rubber layers adjacent to the reinforcement are melted. The signal of thermocouple 5 turns off high-frequency converter 3. At the same time, voltage is applied to solenoid valve 7, which opens cooling water to tube 5. Tube 5 is cooled to its initial temperature and the signal of thermocouple b turns off solenoid valve 7 through the control system of high-frequency converter rubber 8 and reinforcement 9, which, due to melting, are no longer connected to each other, pour onto the pallet mounted on the conveyor 10. Metal reinforcement 9 is sorted, is cooled and is sent to shot blasting to

0 обработку, после чего она пригодна дл  повторного применени  при изготовлении резинотехнических изделий. Периодичность загрузки индуктора в зависимости от массы арматуры изделий0 processing, after which it is suitable for re-use in the manufacture of rubber products. Frequency of loading of the inductor depending on the mass of reinforcement products

составл ет не более 3-4 мин.makes no more than 3-4 min.

Предлагаемый способ отделени  металлической арматуры позвол ет повторно использовать ее без дополнительной правки и термообработки и улучшает механические свойства материала восстановленной арматуры за счет прогрева металла и последующего его охлаждени  на воздухе.The proposed method of separating metal reinforcement allows its reuse without additional straightening and heat treatment and improves the mechanical properties of the material of the reconstructed reinforcement by heating the metal and then cooling it in air.

Claims (2)

1. Способ отделени  металлической арматуры от резины, при котором изделие с арматурой помещают в высокочастотное электромагнитное поле,создаваемое питаемым электрическим током индуктором, нагревают арматуру в электромагнитном поле до приобретени  контактирующей с резиной ее поверхностью заданной температуры, при которой происходит оплавление близлежащих слоев резины, извлекаю.т арматуру и охлаждают, отличающийс   . тем, что с целью обеспечени  возможности повторного использовани  арматуры без дополнительной обработки, арматуру нагревают до заданной температуры по всему ее поперечному сечению при ограничении питающего тока индуктора.1. A method of separating metal fittings from rubber, in which a product with fittings is placed in a high-frequency electromagnetic field created by an inductor fed by an electric current, heats the reinforcement in an electromagnetic field before acquiring its predetermined temperature in contact with rubber, at which the melting of nearby layers of rubber occurs, extracting The fittings and cool, differ. so that in order to ensure the possibility of reuse of the reinforcement without additional processing, the reinforcement is heated to a predetermined temperature throughout its cross section while limiting the supply current of the inductor. 2. Способ ПОП.1, отличаю5 Щ и и с   тем, что при обработке изделий со стальной арматурой заданную температуру выбирают в пределах 350-400С.2. Method POP.1, different from 5 W and with the fact that when processing products with steel reinforcement, the desired temperature is chosen within 350-400C. Источники информации, прин тые во внимание при экспертизеSources of information taken into account in the examination 0 1. За вка ФРГ № 2302120,0 1. For application of the Federal Republic of Germany No. 2302120, кл. 39 а, 19/02, опублик. 12,12.74.cl. 39 a, 19/02, publ. 12,12.74. 2. Авторское свидетельство СССР ( 377001, кл. В 29 Н 19/00, 12.01.71 (прототип).2. USSR author's certificate (377001, cl. B 29 N 19/00, 12.01.71 (prototype).
SU782647588A 1978-07-24 1978-07-24 Method for separating metal reinforcement from rubber SU763150A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SU782647588A SU763150A1 (en) 1978-07-24 1978-07-24 Method for separating metal reinforcement from rubber

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Application Number Priority Date Filing Date Title
SU782647588A SU763150A1 (en) 1978-07-24 1978-07-24 Method for separating metal reinforcement from rubber

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SU763150A1 true SU763150A1 (en) 1980-09-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991014553A1 (en) * 1990-03-22 1991-10-03 Odessky Gosudarstvenny Universitet Method for extraction of breaker metal cords from tyres
US5290380A (en) * 1990-03-22 1994-03-01 Alexandr Isaakovich Gitelman Method for recovering breaker metal cord threads from tires
DE102006015311B4 (en) * 2006-03-30 2014-02-20 Oleksandr Gitelman Method and apparatus for extracting metal wires from reinforcing layers of the tires
DE102012001864A1 (en) 2012-01-23 2014-05-22 Oleksandr Gitelman Method for separating reinforcing layers made of metal wire from tires, involves conducting current though metal wires for thermooxidizing destruction of rubber layers close to wire and for forming liquid oligomer from rubber layers

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991014553A1 (en) * 1990-03-22 1991-10-03 Odessky Gosudarstvenny Universitet Method for extraction of breaker metal cords from tyres
US5290380A (en) * 1990-03-22 1994-03-01 Alexandr Isaakovich Gitelman Method for recovering breaker metal cord threads from tires
DE102006015311B4 (en) * 2006-03-30 2014-02-20 Oleksandr Gitelman Method and apparatus for extracting metal wires from reinforcing layers of the tires
DE102012001864A1 (en) 2012-01-23 2014-05-22 Oleksandr Gitelman Method for separating reinforcing layers made of metal wire from tires, involves conducting current though metal wires for thermooxidizing destruction of rubber layers close to wire and for forming liquid oligomer from rubber layers
DE102012001864B4 (en) 2012-01-23 2020-01-23 Oleksandr Gitelman Method and device for removing metallic reinforcement layers

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