SK95195A3 - Fabrication of building materials and elements as well as building panels from fibrous cement - Google Patents

Fabrication of building materials and elements as well as building panels from fibrous cement Download PDF

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Publication number
SK95195A3
SK95195A3 SK951-95A SK95195A SK95195A3 SK 95195 A3 SK95195 A3 SK 95195A3 SK 95195 A SK95195 A SK 95195A SK 95195 A3 SK95195 A3 SK 95195A3
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Slovakia
Prior art keywords
fibers
building
plastic
cement
panels
Prior art date
Application number
SK951-95A
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Slovak (sk)
Inventor
Rolf Berkenkamp
Horst Brix
Johannes Dietrich
Rudolf Stumm
Original Assignee
Fulgurit Baustoffe Gmbh
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Publication date
Application filed by Fulgurit Baustoffe Gmbh filed Critical Fulgurit Baustoffe Gmbh
Publication of SK95195A3 publication Critical patent/SK95195A3/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • C04B16/06Macromolecular compounds fibrous
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/02Cellulosic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/20Waste materials; Refuse organic from macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/026Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/346Materials exhibiting reduced plastic shrinkage cracking
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Paper (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The boards are produced using the Hatschele process and the fibres are, e.g. cellular material or plastic. Some of the reinforcing fibres are replaced by plastic residue and/or waste. The above components pref. make up 5-25, esp. 15-25 wt.% of the total matrix.

Description

Oblasť techniky spôsobu cementu pri kt vlákna výroby stavebnín, stavebných s vláknitým plnidlom podľa oroa sa použije cement ako z buničiny, plastikové vláknaBACKGROUND OF THE INVENTION Field of the Cement Method at KT Fibers for Building Materials Building with Fiber Filler according to Oro, Pulp Cement, Plastic Fibers

Vynález sa týka dielcov a panelov 2 HaLschekového spôsobu, spoj i dl o a vlákr.a, ako a podobne, ako výstuž.The invention relates to parts and panels 2 of the Haschschek method, joints and fibers as well as the like as reinforcement.

Doterajší stav technikyBACKGROUND OF THE INVENTION

V známych stavebninách t voda alebo vlhkosť môžu byť najmä v lisovaných nerovnomerne, keď vysúšan i e alebo panelov rovnomerné, s miestami s väčšou vlhkosťou, v stavebných dielcoch alebo okrajovej oblasti.In known building materials, water or moisture can be particularly unevenly pressed when dried or panels are uniform, with places of higher humidity, in components or peripheral areas.

Toto vytvorenie trhlín je vynálezu je vytvoriť spôsob dielcov a panelov vyššie zabráni vzniku trhlin.This cracking feature of the invention is to provide a method of panels and panels above avoiding cracking.

ohoto druhu je problém v tom, že v priereze stavebnín a panelov, a paneloch, rozložené celom priereze stavebnín miesta sa striedajú čo môže spôsobovať vznik trhlín paneloch, predovšetkým v ich veľmi nevýhodné, takže úlohou výroby stavebnín, stavebných uvedeného druhu, pri ktorom sa stavebninách nie je v priSom suchšieThis type of problem is that in the cross-section of building and panels, and the panels, distributed throughout the cross-section of building sites alternate which can cause cracks of panels, especially at their very disadvantageous, so that the task of manufacturing building it is not drier

Podstata vynálezuSUMMARY OF THE INVENTION

Túto úlohu splňuje spôsob výroby stavebnín, stavebných dielcov a panelov z cementu s vláknitým plnidlom podľa Hatschekového spôsobu, pri ktorom sa cement použije ako spojidlo a vlákna, ako vlákna z buničiny, plastikové vlákna a podobne, sa použijú ako výstuž, podľa vynálezu, ktorého podstatou je, že ôasť výsLužných vláken sa nahradí rozvi ákner.ými plastikovými zbytkamí a/alebo plastikovými odpadmi a/alebo rozviáknenými buničnými zbytkami a/alebo bun i čným i odpadla 1.This object is achieved by the Hatschek method of making building materials, components and cement panels with a fibrous filler in which the cement is used as a binder and fibers such as pulp fibers, plastic fibers and the like are used as reinforcement according to the invention. is that part of the reinforcing fibers is replaced by expanded plastic debris and / or plastic debris and / or expanded cell debris and / or cellular debris.

Týmto vyhotovením sa dosiahne to, že po prvé je možné spracovanie takého materiálu na Hatschekovon stroji, priSom spojenie cementom ako spoj idióm sa elektrickým povrchovým nábojom na základe použitia tohoto plastu zlepší tak, že podsitné pod valcovým sitom sa výrazne zníži.With this embodiment, it is achieved that, first, it is possible to process such a material on a Hatschekon machine, whereby the cement bonding as an idiom bond with the electric surface charge is improved by the use of this plastic so that the undercoat under the roller screen is significantly reduced.

fF

Podľa známeho stavu techniky sa totiž zníženie podšitného š cementu dosiahne tým, že pridaním £1okulačného činidla dochádza k takzvanému tvoreniu vločiek, pričom vločky majú veľkosť. ktorá celkom zabráni prepadu pevnej látky valcovým s i ton.Indeed, according to the prior art, the reduction of the lining cement is achieved by the addition of a co-opacifier to the so-called flakes, the flakes having a size. which completely prevents the solids from falling through the cylindrical mesh.

Ha rozdiel od toho sa pri spôsobe podľa vynálezu pri výrobe stavebných hmôt spôsobí vytváranie vločiek plastom, čímIn contrast, in the method according to the invention, in the production of building materials, the formation of flocs by plastic is thereby caused

Λ vzniknú vločky s veľkosťou, ktorou sa podstatne vylúči to, že pevná látka môže otvormi valcového sita prepadnúť.Vločky flakes of a size are formed which substantially eliminate the possibility that the solid may fall through the holes of the cylindrical screen.

mm

Schopnosť cenentu zadržovať vodu je pri známom spôsobe výroby zhruba rovnaká ako pri spôsobe výroby podľa vynálezu. Spôsob výroby podľa vynálezu však má tú podstatnú výhodu, že rozloženie vlhkosti v priereze stavebného dielca, respektíve stavebnej hmoty, je rovnomerné, takže je zaistené, že už zmienenému nevýhodnému tvoreniu trhlín z dôvodu nerovnomerného rozloženia vlhkosti sa spôsobom podľa vynálezu zamedzí.The water retention capacity of the cenent in the known process is roughly the same as in the process according to the invention. However, the process of the invention has the significant advantage that the moisture distribution in the cross-section of the building component or the building material is uniform, so that it is ensured that the already mentioned disadvantageous crack formation due to uneven moisture distribution is avoided by the process of the invention.

Značná výhoda spôsobu podľa vynálezu totiž spoôíva v zlepšenom vytváraní kapilár čiže v zlepšenej poréznostl stavebnej hmoty, ktorej rovnomernosť lepšie ako v známych spôsoboch bráni vzniku trhlín.Indeed, a considerable advantage of the method according to the invention resides in the improved capillary formation, or in the improved porosity of the building material, whose uniformity better than in the known methods prevents cracks.

Spôsobom podľa vynálezu sa vzhľadom k rôznemu tvoreniu vločiek (veľké vločky oproti malým vločkám podľa známeho stavu techniky) síce vytvorí iná matrica, ktorá však má vyššie uvedené výhody týkajúce sa rovnomernosti rozloženia vlhkosti. Y. rovnomernému rozloženiu vlhkosti dôjde aj cez veľkosť vlečiek.The process according to the invention, due to the different flakes formation (large flakes over small flakes according to the prior art), forms a different matrix, but has the above-mentioned advantages regarding the uniformity of moisture distribution. Y. even moisture distribution will occur despite the plume size.

Táto matrica môže byť priamo spracovaná v Hatschekovom stroji, pričom ťažkosti z hľadiska výroby stavebných dielcov alebo panelov na formátovom a prsnom válci nevznikajú.This die can be directly processed in a Hatschek machine, with no difficulty in producing the components or panels on the size and breast rolls.

Podiel množstva plastov môže byt v rozsahu od 5 do 25 % * hmotnostných, pričom zvlášť výhodné je množstvo 15 % hmotnostných. Pomocou tohoto množstva použitých plastov sa vytvorí homogenná matrica. Voľba recyklovateľného plastu umožňuje vzhľadom k nákladom hospodárne použitie takého množstva. Takto vytriedený materiál môže byt* po vhodnej úprave spracovaný spôsobom podľa Hatscheka.The proportion of plastics may range from 5 to 25% by weight, with 15% being particularly preferred. A homogeneous matrix is formed with this amount of plastic used. The choice of recyclable plastic allows such an amount to be used economically in terms of cost. The sorted material can be treated by the Hatschek method after suitable treatment.

’ 'la vytvorenie potrebnej väzby slúži takzvaný rozdiel potenciálov Zeta. ktorý poskytuje jemné a malé vločky, takže e na prívod cementu do valcového sita a na zabránenie jeho prepadu otvormi valcového sita je potrebné prídavné vločkovanie, pri ktorom sú taktiež jednotlivé vločky podstatne väčšie ako vločky vytvárané rôznym potenciálom Zeta.'' And the creation of the necessary bond serves the so-called Zeta potential difference. This provides an additional flocculation in which the individual flocs are also considerably larger than those produced by the different Zeta potentials.

Potenciál Zeta je Leda elektrickým povrchovým nábojom, ktorý spôsobuje tesnejšiu väzbu medzi cementom a vláknami. Pritom sa jedná o rozdiel potenciálov, ktorý existuje buď medzí plusovou a mínusovou hodnotou alebo medzi dvoma plusovými a/alebo dvoma mínusovými hodnotami.The potential of Zeta is Leda's electrical surface charge, which causes a closer bond between cement and fibers. This is a potential difference that exists either between the plus and minus values or between two plus and / or two minus values.

Claims (4)

PATENTOVÉ NÁROKYPATENT CLAIMS 1. Spôsob výroby stavebnín. stavebných dielcov a panelov z cementu s vláknitým plnIdióm podľa Hatschekového spôsobu, pri ktorom sa cement použije ako spojidlo a vlákna, ako vlákna z buničiny, plastiková vlákna a podobne, sa použijú ako výstuž, vyznačujúci sa tým, že časť vystužovacich vláken sa nahradí rozviáknenými plastikovými zbytkani a/alebo plastikovými odpadmi a/alebo rozviáknenýal buničitými zbytkami a/alebo buničitými odpadmi.1. Method of building construction. Fiber filler cementitious components and panels according to the Hatschek method in which the cement is used as a binder and fibers such as pulp fibers, plastic fibers and the like are used as reinforcement, characterized in that a portion of the reinforcing fibers is replaced by rolled plastic fibers. residues and / or plastic waste and / or pulled with cellulosic residues and / or cellulosic waste. 2. Spôsob podľa nároku 1, vyznačujúci sa tým, že podiel uvedených nateriálov v celej matrici je v rozsahu od 5 do 25 3 hmotnostných.Method according to claim 1, characterized in that the proportion of said materials in the entire matrix is in the range of from 5 to 25% by weight. 3. Spôsob podľa nároku 1, vyznačujúci sa tým, že podiel uvedených materiálov v celej matrici je 15 % hmotnostných.Method according to claim 1, characterized in that the proportion of said materials in the entire matrix is 15% by weight. 4. Spôsob podľa jedného z nárokov 1 až 3, vyznačujúci sa tým. že z cementu a vláken sa tvoria vloôky, ktoré sú podstatne väôžie ako vloôky, ktoré vznikajú menžím rozdielom potenciálov Zeta jednotlivých látok.Method according to one of Claims 1 to 3, characterized in that. It is believed that cement and fibers form flakes that are substantially heavier than flakes that arise from less zeta potential differences between the individual substances.
SK951-95A 1994-08-03 1995-07-27 Fabrication of building materials and elements as well as building panels from fibrous cement SK95195A3 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4427383 1994-08-03
DE19525266A DE19525266A1 (en) 1994-08-03 1995-07-12 Manufacture of building materials and structures as well as building boards made of fiber cement

Publications (1)

Publication Number Publication Date
SK95195A3 true SK95195A3 (en) 1997-08-06

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ID=25938898

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Application Number Title Priority Date Filing Date
SK951-95A SK95195A3 (en) 1994-08-03 1995-07-27 Fabrication of building materials and elements as well as building panels from fibrous cement

Country Status (9)

Country Link
EP (1) EP0695728A3 (en)
JP (1) JPH08169738A (en)
KR (1) KR960007498A (en)
AU (1) AU695022B2 (en)
BR (1) BR9503532A (en)
CZ (1) CZ197195A3 (en)
DE (1) DE19525266A1 (en)
PL (1) PL309864A1 (en)
SK (1) SK95195A3 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4558851B2 (en) * 1998-08-10 2010-10-06 有限会社小川節夫研究所 Inorganic hydraulic composition and plate material
CZ298265B6 (en) * 2003-04-10 2007-08-08 D & Daxner Technology S.R.O. Mixture for producing building elements and process for producing the building elements
CZ2007206A3 (en) * 2007-03-19 2009-03-11 Ceské vysoké ucení technické v Praze Fibrous concrete intended particularly for earth structures
CZ304475B6 (en) * 2009-11-30 2014-05-21 České vysoké učení technické v Praze, Fakulta stavební Fibrous concrete for ground structures and other unexacting structures of housing construction and community buildings constructions

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI780188A (en) * 1978-01-20 1979-07-21 Paraisten Kalkki Oy FOERFARANDE FOER FRAMSTAELLNING AV EN RAOSKIVA FOER EN ASBESTFRI BYGGNADSSKIVA ENLIGT UPPRULLNINGSFOERFARANDET
US4428775A (en) * 1981-02-11 1984-01-31 National Gypsum Company Reinforced cement sheet product containing no asbestos for fabricating on hatschek machine
GB8700536D0 (en) * 1987-01-10 1987-02-11 Excel Ind Ltd Dry milled fibre cement products
AT394547B (en) * 1988-03-21 1992-04-27 Basta Walter Hydraulically settable or bound building material, for example concrete, mortar, cement/sand mixtures, etc., containing polypropylene fibres as aggregate
DE4233208A1 (en) * 1991-04-04 1994-04-07 Hiendl Heribert Construction boarding material - formed by layers with differing filler contents to give inner light core and flanking outer surfaces of higher density

Also Published As

Publication number Publication date
BR9503532A (en) 1996-06-04
EP0695728A3 (en) 1996-05-15
JPH08169738A (en) 1996-07-02
PL309864A1 (en) 1996-02-05
KR960007498A (en) 1996-03-22
AU2728995A (en) 1996-02-15
CZ197195A3 (en) 1996-02-14
EP0695728A2 (en) 1996-02-07
DE19525266A1 (en) 1996-02-08
AU695022B2 (en) 1998-08-06

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