SI25739A - Three-layer thermal insulation board with a core made of composite based on polystyrene and cellulose - Google Patents

Three-layer thermal insulation board with a core made of composite based on polystyrene and cellulose Download PDF

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Publication number
SI25739A
SI25739A SI201800253A SI201800253A SI25739A SI 25739 A SI25739 A SI 25739A SI 201800253 A SI201800253 A SI 201800253A SI 201800253 A SI201800253 A SI 201800253A SI 25739 A SI25739 A SI 25739A
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SI
Slovenia
Prior art keywords
polystyrene
thermal insulation
cellulose
insulation board
layer
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SI201800253A
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Slovenian (sl)
Inventor
Anita Marković
Rok Žgajnar
Maja Čepin
Jaro Bele
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Intech-Les, Razvojni Center, D.O.O.
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Priority to SI201800253A priority Critical patent/SI25739A/en
Publication of SI25739A publication Critical patent/SI25739A/en

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Abstract

Izum se nanaša troslojno toplotno izolacijsko ploščo s sredinskim slojem iz kompozita na osnovi polistirena in celuloze, ki se uporablja za toplotno izolacijo ovoja naprednega doma, ki omogoča vgradnjo toplotne izolacije tudi pod gradbeni objekt oz. pod temelje stavbe. Troslojna toplotno izolacijska plošča je sestavljena iz treh slojev: sredinskega sloja in dveh zunanjih slojev ki obdajata sredinski sloj. Sredinski sloj je kompozit na osnovi ekstrudiranega polistirena z dodatkom prednostno 10 masnih %celuloze in 8 masnih % malein anhidrida v polistirenu, prednostno v 2 masnih % na 100 masnih % polistirena. Oba zunanja sloja sta iz ekstrudiranega polistirena. Sloji so med sabo zlepljeni prednostno s polietilenom. Dodatek celuloze v sredinskem sloju izboljša upogibno in tlačno trdnost toplotno izolacijske plošče kar omogoča vgradnjo troslojne toplotne izolacijske plošče tudi pod gradbeni objekt oz. pod temelje stavbe. Z zunanjima slojema je sredinski sloj zaščiten pred vplivom vlage na hidrofilnostvsebovane celuloze.The invention relates to a three-layer thermal insulation board with a middle layer of a composite based on polystyrene and cellulose, which is used for thermal insulation of the casing of an advanced home, which enables the installation of thermal insulation under a building or. under the foundations of the building. The three-layer thermal insulation board consists of three layers: a middle layer and two outer layers surrounding the middle layer. The middle layer is a composite based on extruded polystyrene with the addition of preferably 10% by weight of cellulose and 8% by weight of maleic anhydride in polystyrene, preferably in 2% by weight per 100% by weight of polystyrene. Both outer layers are made of extruded polystyrene. The layers are preferably glued together with polyethylene. The addition of cellulose in the middle layer improves the bending and compressive strength of the thermal insulation board, which enables the installation of a three-layer thermal insulation board also under the building or. under the foundations of the building. With the outer layers, the middle layer is protected from the influence of moisture on the hydrophilicity of the contained cellulose.

Description

Troslojna toplotno izolacijska plošča s sredico iz kompozita na osnovi polistirena in celulozeThree-layer thermal insulation board with a core of composite based on polystyrene and cellulose

Področje tehnikeField of technology

Predloženi izum se nanaša troslojno toplotno izolacijsko ploščo s sredinskim slojem iz kompozita na osnovi polistirena in celuloze ter dvema zunanjima slojema, ki se uporablja za toplotno izolacijo ovoja naprednega doma, ki omogoča vgradnjo toplotne izolacije tudi pod gradbeni objekt oz. pod temelje kot pasovno temeljenje ter s tem prekinitev toplotnih mostov v prehodnem območju med steno in temeljem.The present invention relates to a three-layer thermal insulation board with a middle layer of a composite based on polystyrene and cellulose and two outer layers, which is used for thermal insulation of the advanced home envelope, which allows the installation of thermal insulation under the building or. under the foundations as a strip foundation and thus the interruption of thermal bridges in the transition area between the wall and the foundation.

Toplotno izolacijski material po izumu spada v področje inženirskih gradbenih elementov za izvajanja toplotnih izolacij v gradbeništvu.The thermal insulation material according to the invention belongs to the field of engineering building elements for the implementation of thermal insulation in construction.

Opis tehničnega problemaDescription of the technical problem

Izoliranje stavb proti podlagi se izvaja s postavitvijo toplotne izolacije pod celotno tlorisno površino objekta in se izvede kot temeljenje na temeljni plošči. Ekstrudiran polistiren XPS ima premajhne vrednosti tlačne trdnosti in ne zdrži tlačne obremenitve za izvedbo toplotne izolacije izvedene samo pod temelji stavbe kot pasovno temeljenje. S tem je izoliranje stavbe omejeno na stavbe s tlorisno površino in celokupno maso ki lahko težnostno trajno deluje na to površino.Insulation of buildings against the ground is carried out by placing thermal insulation under the entire floor area of the building and is carried out as a foundation on the foundation slab. Extruded polystyrene XPS has insufficient values of compressive strength and does not withstand the compressive load to perform thermal insulation carried out only under the foundations of the building as a strip foundation. This limits the insulation of a building to buildings with a floor area and the total mass that can have a permanent gravitational effect on that area.

Obstoječe stanje tehnikeCurrent state of the art

V patentni prijavi Sl 24397 je opisano temeljenje stavbe z uporabo polistirena XPS s tem da so v temeljno izolacijsko ploščo XPS vgrajeni kanali za prezračevanje in odvod radona izpod stavbe. Opisan polistiren XPS v ploščah ima trdnost 300 kPa in ni dodatno izboljšan za povečanje tlačne trdnosti, zato je stavba omejena na najmanj 100 m2 tlorisne površine. Znane so tudi rešitve z uporabo XPS plošč s tlačno trdnostjo 400 kPa izvedene kot temeljna plošča v dveh ploskovno položenih slojih XPS z vmesno folijo FIBRANhydro ANTIRADON 1,5 sk.Patent application Fig. 24397 describes the foundation of a building using XPS polystyrene, in that channels for ventilation and radon removal from under the building are built into the XPS foundation insulation board. The described XPS polystyrene in the panels has a strength of 300 kPa and is not further improved to increase the compressive strength, so the building is limited to at least 100 m 2 of floor area. Solutions are also known using XPS panels with a compressive strength of 400 kPa implemented as a base plate in two flat-laid XPS layers with an intermediate film FIBRANhydro ANTIRADON 1.5 sk.

V patentni prijavi EP1918471 objavljena tudi kot SI/EP 1918471 je opisana rešitev linijskega pasovnega termo izoliranja stavbe z uporabo dveh ploščatih profiliranih elementov narejenih iz reciklirane plastike HDPE ali njenih modifikacij.Patent application EP1918471 also published as SI / EP 1918471 describes a solution for linear strip thermal insulation of a building using two flat profiled elements made of recycled HDPE plastic or its modifications.

V patentni prijavi EP2405065 je opisan tlačno obremenjen in izoliren element, ki je lahko izdelan iz XPS vendar ima vmes tlačne in vezne elemente. Tlačni element, ki prodira skozi izolirno telo od njegove prve nosilne površine na drugo ležajno površino je prednostno iz jekla, nerjavečega jekla, vlaknene plastike, betona, vlaknenega betona ali drugega tlačno odpornega, tj. materiala ki je v bistvu nestisljiv, pri čemer izumitelji dajejo poseben vpliv na beton, vlakneni beton in plastično vlakno, ker tudi tukaj vsaj en tlačni element zagotavlja dobro toplotno izolacijo med dvema nosilnima površinama. Vezni elementi v vsakem primeru in brez omejitev na možne izvedbe, so prednostno izdelani iz materiala, izbranega iz seznama, so zelo prednostni kot: jeklo, strukturno jeklo, nerjavno jeklo, plastična vlakna (GRP, CFRP) z blagim jeklom in nerjavnim jeklom.EP2405065 describes a pressure-loaded and insulated element which can be made of XPS but has pressure and connecting elements in between. The pressure element penetrating the insulating body from its first bearing surface to the second bearing surface is preferably made of steel, stainless steel, fibrous plastic, concrete, fibrous concrete or other pressure-resistant, i. a material that is substantially incompressible, with the inventors giving a special effect to concrete, fibrous concrete and plastic fiber, because even here at least one pressure element provides good thermal insulation between the two load-bearing surfaces. The fasteners in each case and without limitation to possible embodiments, are preferably made of a material selected from the list, are very preferred as: steel, structural steel, stainless steel, plastic fibers (GRP, CFRP) with mild steel and stainless steel.

Dvoslojno toplotno izolacijsko ploščo opisuje patent EP1815077. Toplotno izolacijska plošča je namenjena predvsem za izolacijo fasad, streh, sten in stropov zgradb. Plošča je sestavljena iz dveh slojev; en sloj ima izolacijsko funkcijo, izdelan iz ekspandiranega polistirena z dodatkom grafita, drugi sloj pa tudi zaščitno funkcijo, izdelan iz čistega polistirena.The two-layer thermal insulation board is described in patent EP1815077. Thermal insulation board is intended primarily for the insulation of facades, roofs, walls and ceilings of buildings. The plate consists of two layers; one layer has an insulating function made of expanded polystyrene with the addition of graphite, and the other layer also has a protective function made of pure polystyrene.

V patentni prijavi JP4594445 je opisan penasti proizvod, ki se tvori s toplotnim mešanjem v ekstruderju. Surovine so papirni peleti, ki so mešanica finega papirnega praška s premerom delcev 30-200 pm in škroba, ter recikliranih predelanih peletov, ki so mešanica polipropilena, polietilena in polistirena, penastega polipropilena in vode. Penasti proizvod je razdeljen na površinsko plast in penasti sloj, vključno z mehurčki. Površinska plast zagotavlja visoko mehansko trdnost in toplotno izolacijsko učinkovitost penjenemu produktu.JP4594445 describes a foam product which is formed by thermal mixing in an extruder. The raw materials are paper pellets, which are a mixture of fine paper powder with a particle diameter of 30-200 pm and starch, and recycled processed pellets, which are a mixture of polypropylene, polyethylene and polystyrene, polypropylene foam and water. The foam product is divided into a surface layer and a foam layer, including bubbles. The surface layer provides high mechanical strength and thermal insulation efficiency to the foamed product.

Skupna značilnost vseh navedenih rešitev je v uporabi elementov iz nestisljivih materialov samih ali v kombinaciji z izolirnimi materiali. Pri pregledu baze patentov ni bilo najdenih sorodnih rešitev. Obstaja veliko inženirskih rešitev izvedbe izolacije pasovnih temeljev, ki pa niso izdelane iz ekstrudiranega polistirena XPS z dodatkom celuloze, ter ne pokrivajo rešitev iz predmeta izuma.A common feature of all these solutions is the use of elements made of incompressible materials alone or in combination with insulating materials. No related solutions were found during the review of the patent database. There are many engineering solutions for the insulation of strip foundations, which are not made of extruded polystyrene XPS with the addition of cellulose, and do not cover the solutions of the subject invention.

Opis nove rešitveDescription of the new solution

Bistvo troslojne toplotno izolacijske plošče s sredinskim slojem iz kompozita na osnovi polistirena in celuloze je v tem, da z dodatkom celuloze izboljšamo mehanske lastnosti ekstrudiranega polistirena in tako omogočimo vgradnjo toplotne izolacije tudi pod stavbo oz. pod temelje stavbe.The essence of the three-layer thermal insulation board with a middle layer of composite based on polystyrene and cellulose is that with the addition of cellulose we improve the mechanical properties of extruded polystyrene and thus enable the installation of thermal insulation under the building or. under the foundations of the building.

Po izumu je tehnični problem rešen s troslojno toplotno izolacijsko plošča s sredinskim slojem ki je izdelan iz kompozita na osnovi polistirena in celuloze. Plošča je sestavljena iz treh slojev: sredinski sloj je kompozit izdelan na osnovi ekstrudiranega polistirena z dodatkom celuloze in zunanjih slojev iz ekstrudiranega polistirena. Sloji so med seboj zlepljeni prednostno s polietilenom.According to the invention, the technical problem is solved with a three-layer thermal insulation board with a middle layer made of a composite based on polystyrene and cellulose. The board consists of three layers: the middle layer is a composite made on the basis of extruded polystyrene with the addition of cellulose and the outer layers of extruded polystyrene. The layers are glued together preferably with polyethylene.

Dodatek celuloze v sredinskem sloju izboljša upogibno in tlačno trdnost vendar zaradi hidrofilne narave celuloze poveča absorpcijo vlage. Z zunanjima slojema sredico zaščitimo pred vplivom vlage, hkrati pa ohranimo mehanske lastnosti plošče. Takšna plošča omogoča vgradnjo tudi pod stavbo oz. pod temelje stavbe kot pasovno temeljenje.The addition of cellulose in the middle layer improves the flexural and compressive strength but due to the hydrophilic nature of the cellulose increases moisture absorption. The outer layers protect the core from the effects of moisture, while maintaining the mechanical properties of the plate. Such a panel also allows installation under the building or. under the foundations of the building as a strip foundation.

Sredica je kompozitna plošča sestavljena iz polistirena in celuloze. Vlakna celuloze so prednostno iz nano fibrilirane celuloze. Izdelava sredice se izvede z postopkom ekstruzije. Količina dodane celuloze je prednostno 10 masnih % na 100 masnih % polistirena. Za izboljšanje vezilne interakcije med nepolarno matrico iz polistirena in polarno celulozo se v proces ekstruzije doda kompatibilizator, prednostno 8 % malein anhidrida v polistirenu, prednostno v 2 masnih % na 100 masnih % polistirena.The core is a composite panel made of polystyrene and cellulose. The cellulose fibers are preferably made of nano fibrillated cellulose. The core is made by the extrusion process. The amount of cellulose added is preferably 10% by weight to 100% by weight of polystyrene. To improve the bonding interaction between the non-polar polystyrene matrix and the polar cellulose, a compatibilizer is added to the extrusion process, preferably 8% maleic anhydride in polystyrene, preferably in 2% by weight per 100% by weight of polystyrene.

Zunanji plasti sta prav tako izdelani s postopkom ekstruzije.The outer layers are also made by an extrusion process.

Prednost troslojne toplotno izolacijske plošča s sredico iz kompozita na osnovi polistirena in celuloze je v tem, da ohrani lastnosti odpornosti na vlago ki jih ima izolacijska plošča iz ekstrudiranega polistirena, s sredninskim slojem v katerem so v polistiren vkomponirana celulozna vlakna, pa izboljšamo mehanske lastnosti plošče.The advantage of a three-layer thermal insulation board with a core made of a composite based on polystyrene and cellulose is that it retains the moisture resistance properties of an extruded polystyrene insulation board, and with the middle layer in which cellulose fibers are incorporated into the polystyrene, we improve the mechanical properties of the board. .

Claims (5)

Patentni zahtevkiPatent claims 1. Troslojna toplotno izolacijska plošča, ki jo sestavljajo sredinski sloj iz ekstrudiranega kompozitnega materiala na osnovi polistirena in celuloze ter zunanja sloja ki obojestransko obdajata sredinski sloj, sestavljena iz ekstrudiranega polistirenaA three-layer thermal insulation board consisting of a middle layer of extruded composite material based on polystyrene and cellulose and an outer layer on both sides surrounding the middle layer consisting of extruded polystyrene 2. Troslojna toplotno izolacijska plošča po zahtevku 1, označena s tem da sredinski sloj obojestransko obdajata sloja iz ekstrudiranega polistirenaThree-layer thermal insulation board according to Claim 1, characterized in that the middle layer is surrounded on both sides by layers of extruded polystyrene 3. Troslojna toplotno izolacijska plošča po zahtevku 1, označena s tem, da je sredinski sloj kompozit sestavljen iz polistirena z dodatkom 10 masnih % celuloze na 100 masnih % polistirena, prednostno nano fibrilirane celuloze, izdelano s postopkom ekstruzije.Three-layer thermal insulation board according to Claim 1, characterized in that the middle layer is a composite of polystyrene with the addition of 10% by weight of cellulose to 100% by weight of polystyrene, preferably nano-fibrillated cellulose, produced by an extrusion process. 4. Troslojna toplotno izolacijska plošča po zahtevku 1, označena s tem da je v sredinski sloj dodan kompatibilizator, prednostno 8 % malein anhidrida v polistirenu, prednostno v 2 masnih % na 100 masnih % polistirena.Three-layer thermal insulation board according to Claim 1, characterized in that a compatibilizer, preferably 8% maleic anhydride in polystyrene, preferably in 2% by weight per 100% by weight of polystyrene, is added to the middle layer. 5. Troslojna toplotno izolacijska plošča po zahtevku 1 in 2, označena s tem, da sta zunanja sloja zlepljena na sredinski sloj prednostno s polietilenom.Three-layer thermal insulation board according to Claims 1 and 2, characterized in that the outer layers are glued to the middle layer, preferably with polyethylene.
SI201800253A 2018-11-22 2018-11-22 Three-layer thermal insulation board with a core made of composite based on polystyrene and cellulose SI25739A (en)

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