SI24628A - The device for cleaning of castings - Google Patents
The device for cleaning of castings Download PDFInfo
- Publication number
- SI24628A SI24628A SI201400078A SI201400078A SI24628A SI 24628 A SI24628 A SI 24628A SI 201400078 A SI201400078 A SI 201400078A SI 201400078 A SI201400078 A SI 201400078A SI 24628 A SI24628 A SI 24628A
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- conveyor
- castings
- flushing
- tub
- conveyors
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Cleaning By Liquid Or Steam (AREA)
Abstract
Naprava za čiščenje ulitkov obsega pralno kad (1), vsebujočo prednostno na približno 50 - 60 st. C segreto tekočino za pranje in razmaščevanje ulitkov, izpiralno kad (2), vsebujočo vodo na sobni temperaturi, sušilno pripravo (3) za odstranjevanje tekočine s površine ulitkov s pomočjo toka segretega zraka, kot tudi primeren transporter (41, 42) za dovajanje ulitkov na čiščenje ter zatem odvajanje očiščenih in osušenih ulitkov. Pri tem omenjeni transporter (41, 42) sestoji iz dveh vsaj približno linijskoporavnanih in med seboj razmaknjenih linijskih transporterjev (41, 42), namreč iz dovajalnega transporterja (41) in odvajalnega transporterja (42), medtem ko so pralna kad (1), izpiralna kad (2) in sušilna priprava (3) razporejene druga ob drugi in na odmiku od omenjenih transporterjev (41, 42) v prečni smeri glede na njun potek. V območju med omenjenima transporterjema (41, 42) in pralno kadjo (1), izpiralno kadjo (2) in sušilno pripravo (3) je razporejen robot (5), v katerega dosegu se nahajajo omenjenatransporterja (41, 42), pralna kad (1), izpiralna kad (2) in sušilna priprava (3). Naprava razen tega obsega toplotno črpalko (6), kije prirejena za odvzemanje toplote iz izpiralne kadi (2) in dovajanje tako pridobljene toplote v pralno kad (1).The cleaning device for castings comprises a wash basin (1), preferably comprising about 50-60 p. C heated liquid for washing and degreasing castings, rinsing bath (2), containing water at room temperature, drying device (3) for removing liquid from the surface of castings using a hot air stream, as well as a suitable conveyor (41, 42) for feeding castings cleaning and then separating cleaned and dried castings. In this case, said conveyor (41, 42) consists of two at least approximately line liners and spaced liner conveyors (41, 42), namely a feed conveyor (41) and a conveyor conveyor (42), while the wash basin (1), the washing bath (2) and the drying device (3) are arranged side by side and at a distance from said conveyors (41, 42) in a transverse direction with respect to their course. A robot (5) is located in the area between the said conveyors (41, 42) and the washer bath (1), the washer tank (2) and the drying device (3), in which range the transporters (41, 42) 1), a washing bath (2) and a drying device (3). In addition, the apparatus comprises a heat pump (6) adapted to take heat from the washer tank (2) and supply the heat thus obtained to the washer bath (1).
Description
Naprava za čiščenje ulitkovCasting cleaning device
Izum se nanaša na napravo za čiščenje ulitkov, namreč za pranje, izpiranje in sušenje ulitkov, še zlasti preciznih aluminijastih delov za motoma vozila.The invention relates to a device for cleaning castings, namely washing, rinsing and drying of castings, in particular precision aluminum parts behind the motto of a vehicle.
Tovrstni izumi so razvrščeni na področje delovnih operacij, namreč na področje naprav za čiščenje po postopkih, ki vključujejo čiščenje s tekočino ali paro.Such inventions are classified in the field of work operations, namely, in the field of cleaning devices by processes involving liquid or steam cleaning.
Pri tem je izum osnovan na problemu, kako zasnovati napravo, ki bo fleksibilna in s tem primerna za čiščenje različnih količin različnih ulitkov, ki bo nadalje energetsko varčna in bo zagotavljala kakovostno izvajanje čiščenja, razmaščevanja, izpiranja in sušenja brez zastajanja ostankov čistilne tekočine ali vode.The invention is based on the problem of how to design a device that will be flexible and thus suitable for cleaning different amounts of different castings, which will furthermore be energy efficient and will provide quality cleaning, degreasing, washing and drying without stagnation of residual cleaning fluid or water. .
Naprava za čiščenje ulitkov je opisana v DE 20 2012 100 809 Ul in obsega čistilno komoro, pod katero je razporejena pralna kad s tekočino za čiščenje, nad omenjeno komoro pa se nahaja napa z zbiralnikom hlapljivih snovi, ki se jih potem iz zraka izloči s kondenzacijo. Energetsko učinkovitost rešujejo z odvzemanjem toplote v območju kondenzacije, pri čemer tako pridobljeno toploto vodijo v pralno kad. Navzlic zadovoljivi energetski učinkovitosti je naprava razmeroma neučinkovita, saj je zaradi ene same čistilne komore in kadi pretočnost ulitkov skoznjo razmeroma majhna.The casting cleaning apparatus is described in DE 20 2012 100 809 Ul and comprises a cleaning chamber under which a washing-up liquid with a cleaning fluid is arranged, and above that chamber a hood with a reservoir of volatiles which is then removed by condensation. . Energy efficiency is solved by extracting heat in the condensation area, leading the heat thus obtained to the washing tub. In terms of satisfactory energy efficiency, the plant is relatively inefficient because of the single cleaning chamber and tubs, throughput of castings through it is relatively low.
Nadaljnja naprava za čiščenje delov je opisana v DE 296 20 946 Ul. Tovrstna naprava obsega večjo pralno kad, manjšo izpiralno kad, sušilno komoro in transporter, ki vodi skozi omenjeno sušilno komoro. Ulitke v košari potopijo v pralno kad, v kateri je na voljo večja količina, npr. približno 900 1 čistilne tekočine, segrete na približno 50 - 60°C še zlasti vodne raztopine detergentov, od koder jih potem po določenem času premestijo v izpiralno kad s približno 300 1 hladne vode, od tam pa jih premestijo na voziček transporterja, ki vodi skozi sušilno komoro, v katero s pomočjo ventilatorja vpihujejo segret zrak. Naprava je energetsko razmeroma neučinkovita, saj je potrebno tekočino v pralni kadi segrevati, medtem ko se tekočina izpiralni kadi sčasoma segreva, kar pa ni zaželeno in jo je potrebno izpuščati in nadomeščati z novo. Razen tega je sušenje v tunelsko zasnovani sušilni komori razmeroma nezanesljivo, ker v težko dostopnih območjih zastaja tekočina, kar se potem odraža bodisi v lisah na površini izdelka ali v oblogah, ki vplivajo na natančnost meritev in izvajanja eventualnih nadaljnjih delovnih operacij.A further device for cleaning parts is described in DE 296 20 946 Ul. Such a device comprises a larger washing tub, a smaller rinse tank, a drying chamber and a conveyor that runs through said drying chamber. The castings in the basket are immersed in a washing tub in which a large quantity is available, e.g. about 900 l of cleaning fluid heated to about 50-60 ° C, in particular aqueous solutions of detergents, from which they are then transferred to a rinse tank of about 300 l of cold water after a certain time, and then transferred to a conveyor trolley leading through a drying chamber into which heated air is sucked in by a fan. The device is relatively inefficient in energy, since the liquid in the wash tub needs to be warmed up, while the liquid in the flushing tub warms over time, which is not desirable and needs to be drained and replaced with a new one. In addition, drying in a tunnel-based drying chamber is relatively unreliable because fluid is retained in hard-to-reach areas, which is then reflected either in spots on the surface of the product or in linings that affect the accuracy of measurements and the carrying out of any subsequent work operations.
Izum se nanaša na napravo za čiščenje ulitkov, pri čemer tovrstna naprava obsega pralno kad, vsebujočo prednostno na približno 50 - 60°C segreto tekočino za pranje in razmaščevanje ulitkov, izpiralno kad, vsebujočo vodo na sobni temperaturi, sušilno pripravo za odstranjevanje tekočine s površine ulitkov s pomočjo tokaThe invention relates to a device for cleaning castings, such device comprising a washing tub containing preferably at about 50-60 ° C heated liquid for washing and degreasing of castings, a flushing bath, containing water at room temperature, a drying device for removing fluid from the surface castings by flow
segretega zraka, kot tudi primeren transporter za dovajanje ulitkov na čiščenje ter zatem odvajanje očiščenih in osušenih ulitkov.heated air, as well as a suitable conveyor for supplying castings for cleaning and then removing cleaned and dried castings.
Po izumu je predvideno, da omenjeni transporter sestoji iz dveh vsaj približno linijsko poravnanih in med seboj razmaknjenih linijskih transporterjev, namreč iz dovajalnega transporterja in odvajalnega transporterja, da so nadalje pralna kad, izpiralna kad in sušilna priprava razporejene druga ob drugi in na odmiku od omenjenih transporterjev v prečni smeri glede na njun potek, da je še nadalje v območju med omenjenima transporterjema in pralno kadjo, izpiralno kadjo in sušilno pripravo razporejen robot, v katerega dosegu se nahajajo omenjena transporterja, pralna kad, izpiralna kad in sušilna priprava, razen tega pa naprava še nadalje obsega toplotno črpalko, ki je prirejena za odvzemanje toplote iz izpiralne kadi in dovajanje tako pridobljene toplote v pralno kad.According to the invention it is provided that said conveyor consists of two at least approximately linearly aligned and spaced line conveyors, namely a feed conveyor and a discharge conveyor, that further the washing tub, the flushing tub and the drying apparatus are arranged side by side and at a distance from said conveyors in a transverse direction with respect to their course, so that there is a robot within the range between said conveyors and the washing tub, the flushing tub and the drying apparatus, within which said conveyors, the washing tub, the flushing tub and the drying apparatus are located the apparatus further comprises a heat pump adapted for extracting heat from the flushing tub and supplying the heat thus obtained to the washing tub.
Omenjena transporterja prednostno predstavljata tračna transporterja, omenjena sušilna priprava pa prednostno obsega šobe, iz katerih v smeri proti lokaciji zadrževanja ulitka za sušenje le-tega predviden zrak priteka iz različnih smeri.Said conveyors are preferably conveyor belt conveyors, said drying apparatus preferably comprising nozzles from which, in the direction of the holding location of the drying casting, the intended air flows from different directions.
Omenjeni robot je prednostno prirejen za prijemanje in prenašanje med seboj enakih ali različnih ulitkov z dovajalnega transporterja v pralno kad, iz pralne kadi v izpiralno kad, iz izpiralne kadi v sušilno pripravo ter iz sušilne priprave na odvajalni transporter, pri čemer je še zlasti tudi prednostno, če omenjeni robot omogoča sukanje ulitka v območju sušilne priprave (3) okoli vsaj ene geometrijske osi, kot tudi, če je omenjeni robot tako izbran, da je možno optimiranje njegovih delovnih korakov oz. hodov glede na vsakokratne potrebe, namreč glede na vrsto vsakokrat po transporterju na čiščenje dovajanega ulitka, kot tudi glede na časSaid robot is preferably adapted to receive and transfer from one another the same or different castings from the feed conveyor to the wash tub, from the wash tub to the wash tub, from the wash tub to the drying apparatus and from the drying apparatus to the discharge conveyor, and is particularly preferred , if said robot allows the casting to rotate in the area of the drying device (3) about at least one geometric axis, as well as if said robot is so selected that its working steps or its optimization are possible. strokes according to the needs, namely the type each time the conveyor is used to clean the cast cast as well as the time
zadrževanja vsakokratnega ulitka v pralni komori in/ali izpiralni komori in/ali sušilni pripravi.retention of the respective casting in the washing chamber and / or flushing chamber and / or drying apparatus.
Izum bo v nadaljevanju opisan s primerom izvedbe, ki je prikazan na priloženi skici, kjer kažetaThe invention will hereinafter be described by the embodiment shown in the accompanying drawing, where indicated
Sl. 1 shematično v tlorisu ponazorjeno napravo za čiščenje ulitkov po izumu;FIG. 1 is a schematic, in plan view, of a casting cleaning apparatus according to the invention;
Sl. 2 pa delovanje naprave po Sl. 1, ki je ponazorjeno s pomočjo diagrama poteka ulitka skozi posamezne sklope naprave.FIG. 2 shows the operation of the device according to FIG. 1, which is illustrated by means of a flowchart diagram through the individual assemblies of the device.
Naprava za čiščenje ulitkov, kije prikazana na Sl. 1, obsega pralno kad 1, izpiralno kad 2, sušilno komoro 3, dovajalni transporter 41, odvajalni transporter 42,The casting cleaning apparatus shown in FIG. 1, comprises a washing tub 1, a flushing tank 2, a drying chamber 3, a feed conveyor 41, a discharge conveyor 42,
Pralna kad 1 je glede na prostornino običajno večja, npr. za približno trikrat, od izpiralne kadi 2 in vsebuje prednostno na približno 50 - 60°C segreto tekočino za pranje in razmaščevanje ulitkov. V pralno kad 1 je možno po izbiri skozi neprikazane šobe vpihovati zrak in/ali vodo in/ali mešanico zraka in/ali vode in/ali pralnega sredstva. Zahvaljujoč povišani temperaturi je učinek detergentov in drugih pralnih oz. razmaščevalnih sredstev primemo visok. Po drugi strani omenjena izpiralna kad 2 vsebuje vodo prednostno približno sobne temperature, ki se jo po potrebi filtrira.Washbasin 1 is usually larger in volume, e.g. about 3 times, from the flushing bath 2 and preferably containing at about 50-60 ° C heated fluid for washing and degreasing of castings. Optionally, air and / or water and / or a mixture of air and / or water and / or detergent can be blown into the washbasin 1 optionally through non-displayed nozzles. Thanks to the elevated temperature, the effect of detergents and other washing and / or cleaning agents can be affected. high degreasing agents are received. On the other hand, said flushing pan 2 preferably contains water at about room temperature, which is filtered if necessary.
Sušilna priprava 3 je namenjena za odstranjevanje tekočine s površine ulitkov s pomočjo toka segretega zraka in obsega na sliki neprikazane šobe, iz katerih v smeri proti lokaciji zadrževanja ulitka za sušenje le-tega predviden zrak priteka iz različnih smeri. Na ta način je možno po potrebi uravnavati tok zraka proti vsakokrat želenim lokacijam na površini ulitka.The drying device 3 is intended to remove fluid from the surface of the castings by means of a stream of heated air and comprises a nozzle not shown in the figure, from which, in the direction of the holding location of the casting mold for drying, the intended air flows from different directions. In this way it is possible to regulate the flow of air to the desired locations on the surface of the casting if necessary.
Transporter za dovajanje ulitkov na čiščenje ter zatem odvajanje očiščenih in osušenih ulitkov po izumu sestoji iz dveh vsaj približno linijsko poravnanih in med seboj razmaknjenih linijskih transporterjev 41, 42, namreč iz dovajalnega transporterja 41 in odvajalnega transporterja 42, ki sta v prikazanem primeru v isto smer tekoča tračna transporterja.The conveyor for supplying castings for cleaning and then removing the cleaned and dried castings according to the invention consists of two at least approximately linearly aligned and spaced line conveyors 41, 42, namely a feed conveyor 41 and a discharge conveyor 42, which in the example shown are in the same direction. conveyor belt conveyors.
Kot je razvidno na Sl. 1, so pralna kad 1, izpiralna kad 2 in sušilna priprava 3 razporejene druga ob drugi in na odmiku od omenjenih transporterjev 41, 42 v prečni smeri glede na njun potek.As can be seen in FIG. 1, the washing tub 1, the flushing tank 2 and the drying apparatus 3 are arranged side by side and at a distance from said conveyors 41, 42 in a transverse direction with respect to their course.
V območju med omenjenima transporterjema 41, 42 in pralno kadjo 1, izpiralno kadjo 2 in sušilno pripravo 3 je nadalje razporejen robot 5, v katerega dosegu se nahajajo omenjena transporterja 41, 42, pralna kad 1, izpiralna kad 2 in sušilna priprava 3. Omenjeni robot 5 je prirejen za prijemanje in prenašanje med seboj enakih ali različnih ulitkov z dovajalnega transporterja 41 v pralno kad 1, iz pralne kadi v izpiralno kad 2, iz izpiralne kadi 2 v sušilno pripravo 3 ter iz sušilne priprave na odvajalni transporter 42, s čimer ulitek sledi delovanju naprave po korakih, ki so tudi vizualno ponazorjeni na Sl. 2.In the area between said conveyors 41, 42 and the washing tub 1, the flushing tub 2 and the drying apparatus 3, a robot 5 is further disposed, within the reach of said conveyors 41, 42, the washing tub 1, the flushing tank 2 and the drying device 3. the robot 5 is adapted to receive and transfer from one another the same or different castings from the feed conveyor 41 to the wash tub 1, from the wash tub to the wash tub 2, from the wash tub 2 to the drying apparatus 3 and from the drying apparatus to the discharge conveyor 42, thereby the molding follows the operation of the device in steps, which are also visually illustrated in FIG. 2.
Pri tem pojem »robot« predstavlja manipulacijsko napravo za premeščanje trdnih predmetov z enega mesta na drugo mesto, pri čemer je tovrstno napravo možno programirati in jo po potrebi opremiti z različnimi dodatki, še zlasti z neprikazanimi prijemali, tipali ali podobnimi. V prikazanem primeru sta za krmiljenje in programiranje predvideni krmilna enota 8 in kontrolna enota 7.In this context, the term "robot" is a manipulation device for moving solid objects from one place to another, whereby such a device can be programmed and equipped with various accessories, in particular, with unspecified grips, sensors or the like. In the example shown, control unit 8 and control unit 7 are provided for control and programming.
Še zlasti je v industrijskem procesu lahko prednostno, če je robot 5 prirejen za prijemanje in prenašanje med seboj bodisi enakih ali različnih ulitkov zParticularly in the industrial process, it may be advantageous if the robot 5 is adapted for gripping and carrying with each other either identical or different castings with
dovajalnega transporterja 41 v pralno kad 1, iz pralne kadi v izpiralno kad 2, iz izpiralne kadi 2 v sušilno pripravo 3 ter iz sušilne priprave na odvajalni transporter 42.of the feed conveyor 41 to the wash tub 1, from the wash tub to the wash tub 2, from the wash tub 2 to the drying apparatus 3 and from the drying apparatus to the discharge conveyor 42.
Nadalje je lahko robot 5 tako izbran, da je možno optimiranje njegovih delovnih korakov oz. hodov glede na vsakokratne potrebe, namreč glede na vrsto vsakokrat po transporterju na čiščenje dovajanega ulitka, kot tudi glede na čas zadrževanja vsakokratnega ulitka v pralni komori 1 in/ali izpiralni komori 2 in/ali sušilni pripravi 3. S tem lahko robot 5 npr. bodisi izvaja korake sukcesivno enega za drugim, namreč da z dovajalnega transporterja 41 vzame ulitek in ga prenese v pralno kad 1 in čez čas od tam v izpiralno kad 2 in zatem v sušilno pripravo 3, kjer ga večkrat obme in potem postavi na odvajalni transporter 42, ali pa tudi drugače, npr. da spočetka več ulitkov enega za drugim z dovajalnega transporterja 41 prestavi v pralno kad 2 in potem enega za drugim v izpiralno kad 2 in zatem enega za drugim v sušilno pripravo in zatem na odvajalni transporter 42, s čimer so ulitki lahko v krajšem časovnem intervalu dlje izpostavljeni npr. pranju ali izpiranju ali sušenju. V tem pogledu je naprava po izumu izjemno fleksibilna.Further, the robot 5 may be so selected that it is possible to optimize its operating steps or. moves according to the respective needs, namely according to the type each time the conveyor is used to clean the feed cast, as well as the dwell time of each cast in the washing chamber 1 and / or the flushing chamber 2 and / or the drying device 3. In this way, the robot 5 e.g. or performs successive steps one after the other, namely, to remove the cast from the feed conveyor 41 and transfer it to the wash tub 1 and over time from there to the wash tank 2 and then to the drying apparatus 3, where it is repeatedly washed and then placed on the discharge conveyor 42 , or otherwise, e.g. to move more castings one at a time from the feed conveyor 41 into the wash tank 2 and then one after the other into the wash tank 2 and then one after the other into the drying apparatus and then to the discharge conveyor 42, thereby allowing the castings to be longer for a shorter period of time. exposed e.g. washing or rinsing or drying. In this respect, the device according to the invention is extremely flexible.
Poleg navedenega naprava po izumu obsega toplotno črpalko 6, ki je prirejena za odvzemanje toplote iz izpiralne kadi 2 in dovajanje oz. vračanje tako pridobljene toplote v pralno kad 1.In addition, the device according to the invention comprises a heat pump 6, which is adapted for extracting heat from the flushing tub 2 and supplying or. returning the heat thus obtained to the washing tub 1.
Prav zaradi omenjene fleksibilnosti je naprava zelo primerna za izvajanje kakovostnega čiščenja različnih količin različnih ulitkov brez zastajanja vode na površini, obenem pa je tudi zelo ekonomična v pogledu porabe energije.Due to the flexibility mentioned above, the device is very suitable for performing good cleaning of different amounts of different castings without water stagnation on the surface, but is also very economical in terms of energy consumption.
Claims (7)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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SI201400078A SI24628A (en) | 2014-02-28 | 2014-02-28 | The device for cleaning of castings |
PCT/SI2014/000045 WO2015130236A1 (en) | 2014-02-28 | 2014-08-04 | Apparatus for washing cast parts |
Applications Claiming Priority (1)
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SI201400078A SI24628A (en) | 2014-02-28 | 2014-02-28 | The device for cleaning of castings |
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SI24628A true SI24628A (en) | 2015-08-31 |
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SI201400078A SI24628A (en) | 2014-02-28 | 2014-02-28 | The device for cleaning of castings |
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SI (1) | SI24628A (en) |
WO (1) | WO2015130236A1 (en) |
Families Citing this family (1)
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EP3241622A1 (en) * | 2016-05-06 | 2017-11-08 | SK-Technologies GmbH | Robot cell for continuous workpiece cleaning and method for continuous workpiece cleaning |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3205956A1 (en) * | 1982-02-19 | 1983-09-15 | Robert 6141 Einhausen Becker | Bottle-cleaning device, in which heat is recovered and fresh water saved |
DE3512463C2 (en) * | 1985-04-04 | 1987-03-26 | Holstein Und Kappert Gmbh, 4600 Dortmund | Method and device for reducing heat consumption in bottle cleaning machines |
DE29620946U1 (en) | 1996-02-07 | 1997-04-24 | Maschinenfabrik Günther Zippel, 93073 Neutraubling | Partial cleaning machine |
DE19703310C1 (en) * | 1997-01-30 | 1998-04-23 | Meisner Werner | Industrial cleaning plant for surface treatment of workpieces |
DE102007031724A1 (en) * | 2007-07-06 | 2009-02-26 | Zf Friedrichshafen Ag | Cleaning device operating method for e.g. pressed part, of industrial washing machine, involves temporarily interrupting cleaning process for replacement of cleaning fluid, and supplying and storing part of lost heat to heat pump |
DE202012100809U1 (en) | 2012-03-07 | 2012-03-28 | Zippel Gmbh & Co. Kg Maschinenfabrik | Washing or cleaning system for industrial components and workpieces |
DE202013100959U1 (en) * | 2013-03-06 | 2013-03-13 | Tms Transport- Und Montagesysteme Gmbh | Cleaning system for industrially manufactured components |
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2014
- 2014-02-28 SI SI201400078A patent/SI24628A/en not_active IP Right Cessation
- 2014-08-04 WO PCT/SI2014/000045 patent/WO2015130236A1/en active Application Filing
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