JP5687954B2 - Continuous washing method for continuous washing machine - Google Patents

Continuous washing method for continuous washing machine Download PDF

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JP5687954B2
JP5687954B2 JP2011110235A JP2011110235A JP5687954B2 JP 5687954 B2 JP5687954 B2 JP 5687954B2 JP 2011110235 A JP2011110235 A JP 2011110235A JP 2011110235 A JP2011110235 A JP 2011110235A JP 5687954 B2 JP5687954 B2 JP 5687954B2
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cleaning liquid
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JP2012239540A (en
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三科 隆
隆 三科
雅巳 遠藤
雅巳 遠藤
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株式会社東京洗染機械製作所
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Description

本発明は、複数の浴槽を用いて被洗物を連続して洗濯することができる連続洗濯機に係り、特に浴槽内を自動的に洗浄することができる連続洗濯機の定置洗浄方法に関する。   The present invention relates to a continuous washing machine capable of continuously washing an object to be washed using a plurality of bathtubs, and more particularly to a stationary washing method for a continuous washing machine capable of automatically washing the inside of a bathtub.

一般に連続洗濯機は、被洗物を、予洗/本洗/濯ぎ/仕上の各浴槽間を移動させながら連続して洗濯するものであり、この連続洗濯機の構造は、両端に被洗物の投入口と排出口を有するとともに、各浴槽を仕切る仕切板を下部に設ける細長い外側ハウジングと、該外側ハウジング内に配置され且つ連結された複数のドラムからなる細長い内側ハウジングとを備え、この内側ハウジングを回転させることによって、浴槽内の被洗物について予洗/本洗/濯ぎ/仕上を各浴槽で行いながら、各ドラム内に配置されたすくいシャベルを揺動させることにより被洗物を上流側から下流側に順次移送するように構成されている。
そして、従来の連続洗濯機は、外側ハウジングの内壁や内側ハウジングの浴槽の洗浄を行う際には、浴槽内に洗浄用洗剤を含む洗浄液を入れ、被洗物の洗濯時と同様に内側ハウジング及びすくいシャベルを揺動することによって、浴槽内の洗浄を行うものであるが、内側ハウジング及びすくいシャベルが所定角度内でしか揺動しないため、洗浄液は浴槽内で揺れる範囲にしか届かず、それゆえ浴槽内の洗浄液が届かない範囲は洗浄することができなかった。
そこで、本願発明者は、連続洗濯機の浴槽内に洗浄液を高水位(洗濯時と比較して)まで投入し、且つ各浴槽内に高温の水蒸気を供給して洗浄液を含む浴槽内部を約70℃〜90℃に暖めた上で、すくいシャベルを1G以下のG(重力加速度)が発生する速度で約2〜3時間回転又は回動(往復動)し、さらに洗浄液を排水した後、常温水を浴槽内に高水位まで投入し、同様にすくいシャベルを1G以下のGが発生する速度で約1時間以上回転させ、これによりすくい上げた洗浄液を浴槽内に叩き付けることにより、浴槽内部を自動的に洗浄する連続洗濯機の定置洗浄方法を案出した(特許文献1参照)。
In general, a continuous washing machine is for washing items to be washed continuously while being moved between the pre-washing / main-washing / rinsing / finishing bathtubs. An elongate outer housing having an inlet and an outlet and a partition plate for partitioning each bathtub at the bottom, and an elongate inner housing composed of a plurality of drums arranged and connected in the outer housing. , By rotating the rake shovel disposed in each drum while pre-washing / main-washing / rinsing / finishing the washing object in the bathtub in each bathtub, the washing object is removed from the upstream side. It is configured to sequentially transfer to the downstream side.
In the conventional continuous washing machine, when cleaning the inner wall of the outer housing or the bathtub of the inner housing, a cleaning liquid containing a cleaning detergent is put in the bathtub, and the inner housing and Swinging the rake shovel cleans the inside of the bathtub, but the inner housing and the rake shovel only oscillate within a predetermined angle, so that the cleaning liquid only reaches the range where it sways in the bathtub. The area where the cleaning liquid in the bathtub did not reach could not be cleaned.
Therefore, the inventor of the present application puts the cleaning liquid into the bathtub of the continuous washing machine up to a high water level (compared to the time of washing) and supplies hot water vapor into each bathtub so that the interior of the bathtub containing the cleaning liquid is about 70. After warming to 90 ° C to 90 ° C, the scooping shovel is rotated or rotated (reciprocated) for about 2 to 3 hours at a speed at which G (gravitational acceleration) of 1G or less is generated. In the bathtub to the high water level, and similarly rotate the scooping shovel at a speed where G of 1G or less is generated for about 1 hour or more. A stationary washing method for a continuous washing machine to be washed has been devised (see Patent Document 1).

特開2007−29878号公報JP 2007-29878 A

上述した連続洗濯機の定置洗浄方法は、連続洗濯機を洗浄するために新たな設備を設けることなく、低コストで浴槽を洗浄することができる優れた定置洗浄方法である。
ただし、この優れた定置洗浄方法であっても、すくいシャベルがすくい上げた洗浄液は、必ずしも浴槽内全体を満遍なく洗浄できるとは限らなかった。すなわち、外側ハウジングの内壁の上部には、水蒸気とともに洗剤や薬剤の成分が付着しこれが固着することがあるが、この部分には洗浄液があまり届かないことから、上述した洗浄方法を用いても必ずしも良好に洗浄できるとは限らなかった。
The above-described stationary washing method for a continuous washing machine is an excellent stationary washing method capable of washing a bathtub at a low cost without providing new equipment for washing the continuous washing machine.
However, even with this excellent stationary cleaning method, the cleaning liquid scooped up by the scoop shovel has not always been able to clean the entire interior of the bathtub evenly. That is, a detergent or chemical component may adhere to the upper part of the inner wall of the outer housing and stick to it, but the cleaning liquid does not reach this part, so even if the above-described cleaning method is used. It could not be washed well.

そこで本発明の目的は、従来の定置洗浄方法を改良して、好適に連続洗濯機内の全体を自動洗浄することができる連続洗濯機の定置洗浄方法を提供することである。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a continuous washing method for a continuous washing machine, which can improve the conventional stationary washing method, and can suitably automatically wash the entire inside of the continuous washing machine.

上記解決課題に鑑みて鋭意研究の結果、本発明者は、外側ハウジング内に噴射ノズルを備えて浴槽内部の洗浄液が届きづらい個所に洗浄液を噴射して洗浄する洗浄方法を案出するに至った。   As a result of diligent research in view of the above-mentioned problem, the present inventors have come up with a cleaning method in which a cleaning liquid is sprayed to a location where the cleaning liquid in the bathtub is difficult to reach, provided with an injection nozzle in the outer housing. .

すなわち、本発明は、外側ハウジング内で内側ハウジングを揺動し前記外側ハウジング内の仕切板により区分けされた浴槽内で被洗物を移動させながら洗濯を行う連続洗濯機において、各浴槽に配設され通常の洗濯時の水位よりも高水位に設定されたオーバーフロー管と、該オーバーフロー管から溢れ出た水を貯留する貯水タンクと、該貯水タンクの水を圧送するポンプと、該ポンプからの水を噴射すべく前記外側ハウジングの内側に配設された噴射ノズルとを備え、前記浴槽内に洗浄液を入れて前記内側ハウジングを回動若しくは連続して回転することにより浴槽内を洗浄するとともに、前記噴射ノズルから洗浄液を前記外側ハウジング内に噴射して浴槽内の自動洗浄を行うことを特徴とする連続洗濯機の定置洗浄方法を提供するものである。   That is, the present invention provides a continuous washing machine that performs washing while moving an object to be washed in a bathtub partitioned by a partition plate in the outer housing by swinging the inner housing. An overflow pipe set at a higher water level than that at the time of normal washing, a water storage tank for storing water overflowing from the overflow pipe, a pump for pumping water from the water storage tank, and water from the pump And an injection nozzle disposed inside the outer housing to inject the cleaning liquid into the bathtub and cleaning the interior of the bathtub by rotating or continuously rotating the inner housing. A stationary washing method for a continuous washing machine is provided, in which cleaning liquid is sprayed from the spray nozzle into the outer housing to automatically clean the inside of the bathtub. .

また、洗浄液を70℃〜90℃に加熱して洗浄することを特徴とする。   Further, the cleaning liquid is heated to 70 ° C. to 90 ° C. for cleaning.

また、浴槽内を洗浄液で洗浄後に、前記浴槽内に常温水を入れて内側ハウジングを回動若しくは連続して回転することにより浴槽内を濯ぐとともに、前記噴射ノズルから常温水を外側ハウジング内に噴射して浴槽内の洗浄・濯ぎを行うことを特徴とする。   In addition, after washing the inside of the bathtub with a cleaning solution, normal temperature water is poured into the bathtub and the inner housing is rotated or continuously rotated to rinse the inside of the bathtub, and normal temperature water is supplied from the spray nozzle into the outer housing. It is characterized by performing spraying to wash and rinse the inside of the bathtub.

また、本発明の連続洗濯機は、外側ハウジング内で内側ハウジングを揺動し前記外側ハウジング内の仕切板により区分けされた浴槽内で被洗物を移動させながら洗濯を行う連続洗濯機において、各浴槽に配設され通常の洗濯時の水位よりも高水位に設定されたオーバーフロー管と、該オーバーフロー管から溢れ出た水を貯留する貯水タンクと、該貯水タンクの水を圧送するポンプと、該ポンプからの水を噴射して浴槽内を洗浄すべく前記外側ハウジングの内側に配設された噴射ノズルとを備えたことを特徴とする。   Further, the continuous washing machine of the present invention is a continuous washing machine that performs washing while swinging the inner housing in the outer housing and moving the object to be washed in the bathtub partitioned by the partition plate in the outer housing. An overflow pipe disposed in the bathtub and set to a higher water level than that during normal washing; a water storage tank for storing water overflowing from the overflow pipe; a pump for pumping water from the water storage tank; An injection nozzle disposed inside the outer housing is provided for injecting water from the pump to clean the inside of the bathtub.

以上、説明したように、本発明の連続洗濯機の定置洗浄方法によれば、連続洗濯機において浴槽内の洗浄液が届きづらい個所も好適に洗浄して連続洗濯機を清潔に保つことができるものである。   As described above, according to the stationary washing method of the continuous washing machine of the present invention, the continuous washing machine can be suitably cleaned even in places where the washing liquid in the bathtub is difficult to reach, and the continuous washing machine can be kept clean. It is.

本発明の連続洗濯機の定置洗浄方法を示す説明図である。It is explanatory drawing which shows the stationary washing | cleaning method of the continuous washing machine of this invention. 本発明の連続洗濯機の要部を示す説明図である。It is explanatory drawing which shows the principal part of the continuous washing machine of this invention.

以下、図面を参照しながら、本発明の連続洗濯機の定置洗浄方法を実施するための形態を詳細に説明する。図1、図2は、本発明の実施の形態を例示する図であり、これらの図において、同一の符号を付した部分は同一物を表し、基本的な構成及び動作は同様であるものとする。   Hereinafter, an embodiment for carrying out a stationary washing method for a continuous washing machine of the present invention will be described in detail with reference to the drawings. FIG. 1 and FIG. 2 are diagrams illustrating embodiments of the present invention. In these drawings, the same reference numerals denote the same components, and the basic configuration and operation are the same. To do.

<構成>
図1は、本発明に係る連続洗濯機の全体を示し、図2はその要部を拡大して表している。連続洗濯機1は、洗浄液を収容する外側ハウジングである外胴2の内側に、被洗物を収容し駆動装置(図示せず)により回転する複数の内胴3を連結して備えている。
外胴2の下部内壁には各内胴3を仕切る仕切板が設けられ、外胴2の左端の洗濯前の被洗物を投入する投入口4側から下流となる右端の排出口5に向かって、予洗、本洗1、本洗2、本洗3、本洗4、本洗5、本洗6、濯ぎ1、濯ぎ2、仕上の計10個の浴槽6が配置されている。この浴槽6の数は、用途に応じて適宜設定することができるものである。
<Configuration>
FIG. 1 shows the entire continuous washing machine according to the present invention, and FIG. 2 shows an enlarged main part thereof. The continuous washing machine 1 includes a plurality of inner cylinders 3 that are connected to an object to be cleaned and are rotated by a driving device (not shown) inside an outer cylinder 2 that is an outer housing that stores a cleaning liquid.
A partition plate for partitioning each inner cylinder 3 is provided on the lower inner wall of the outer cylinder 2, from the left side of the outer cylinder 2 toward the outlet 5 at the right end downstream from the side of the inlet 4 where the article to be washed before washing is introduced. A total of 10 bathtubs 6 are arranged in the pre-washing, main washing 1, main washing 2, main washing 3, main washing 4, main washing 5, main washing 6, rinsing 1, rinsing 2, and finishing. The number of the bathtubs 6 can be appropriately set according to the application.

上記各浴槽6には、本実施形態の定置洗浄方法に使用するオーバーフロー管7が設けられ、浴槽6内の洗浄液の水位を通常の洗濯時よりも一定程度高水位に保つとともに、そのオーバーフロー管7の設定水位を超えた場合に、超えた水を貯水タンク8(貯水量としては、例えば約150リットル程度)に送出して貯留するものである。各貯水タンク8には、自動排水弁9が設けられ、必要に応じて排水する。そして、貯水タンク8内の水を吸い上げて上記各浴槽6内に配設された噴射ノズル10に圧送するためにポンプ11が設けられている。
上記貯水タンク8には、浴槽6内を洗浄することにより汚れ等の固形物が剥離して混入することがあることから、洗浄液を汲み上げるポンプ11の吸い込み口には、固形物を取り除くための適宜なフィルタを設置することが望ましい。
Each of the bathtubs 6 is provided with an overflow pipe 7 used in the stationary cleaning method of the present embodiment, and the water level of the cleaning liquid in the bathtub 6 is kept at a certain level higher than that during normal washing, and the overflow pipe 7 When the set water level is exceeded, the excess water is sent to the water storage tank 8 (the amount of water stored is, for example, about 150 liters) and stored. Each water storage tank 8 is provided with an automatic drain valve 9 for draining as necessary. And the pump 11 is provided in order to suck up the water in the water storage tank 8 and pump it to the injection nozzle 10 arrange | positioned in each said bathtub 6.
Since the solid matter such as dirt may be peeled off and mixed into the water storage tank 8 by washing the inside of the bathtub 6, the suction port of the pump 11 that pumps up the cleaning liquid is appropriately used for removing the solid matter. It is desirable to install a simple filter.

噴射ノズル10は、図2に示すように、外胴2の内壁の上部に配設されていて、外胴2の内壁や内胴3の外面に満遍なく洗浄水を噴射することができる。本実施例にあっては、隣接する内胴3の間に噴射ノズル10を配設したが、この位置に限られることはなく、外胴2の内壁や内胴3の外面に満遍なく洗浄水を噴射することができるのであれば外胴2内のどのような位置であってよい。そして、噴射ノズル10の個数も必要に応じて適宜設定することができる。また、噴射する洗浄液は、各浴槽6に投入する前、若しくは浴槽6に投入した後に、水蒸気を用いて70℃〜90℃に加熱することにより、洗浄効果を増すことができる。   As shown in FIG. 2, the injection nozzle 10 is disposed on the upper part of the inner wall of the outer cylinder 2, and can uniformly spray the cleaning water onto the inner wall of the outer cylinder 2 and the outer surface of the inner cylinder 3. In the present embodiment, the injection nozzle 10 is disposed between the adjacent inner cylinders 3, but is not limited to this position, and the washing water is uniformly applied to the inner wall of the outer cylinder 2 and the outer surface of the inner cylinder 3. Any position in the outer body 2 may be used as long as it can be injected. And the number of the injection nozzle 10 can also be set suitably as needed. Moreover, the washing | cleaning effect can be increased by heating to 70 to 90 degreeC using water vapor | steam before throwing in the washing | cleaning liquid injected into each bathtub 6 or after putting into the bathtub 6. FIG.

<洗浄方法>
上述した構成からなる連続洗濯機1について、本実施形態の定置洗浄方法を以下に説明する。
まず洗剤、アルカリ剤、キレート剤を予め定められた割合で混合して作成した洗浄液を、水蒸気により70℃〜90℃に加熱した上で各浴槽6内にオーバーフロー管7の設定水位まで、若しくはそれ以上投入する。そして、浴槽6と同様に、貯水タンク8にも上記洗浄液を一定量投入する。
<Washing method>
About the continuous washing machine 1 which consists of an above-described structure, the stationary cleaning method of this embodiment is demonstrated below.
First, a cleaning solution prepared by mixing a detergent, an alkali agent, and a chelating agent in a predetermined ratio is heated to 70 ° C. to 90 ° C. with water vapor, and then in each bathtub 6 to the set water level of the overflow pipe 7 or Input more. Then, like the bathtub 6, a certain amount of the cleaning liquid is also introduced into the water storage tank 8.

そして連続洗濯機1の内胴3は、通常の洗濯時の揺動回転(往復動)、又は連続回転することにより洗浄液を揺らし、これにより浴槽内を洗浄液で洗浄する。
これと同時に、ポンプ11は、対応する貯水タンク8の洗浄液を噴射ノズル10に圧送し、広い範囲に勢いよく噴射することにより浴槽6内の、通常洗浄液が当たりづらい個所を洗浄する。そして浴槽6に貯まる洗浄液は、オーバーフロー管7の設定水位を超える分が貯水タンク8に送出され、循環する。この洗浄作業を2〜3時間連続して行うことが望ましい。
The inner drum 3 of the continuous washing machine 1 shakes the cleaning liquid by swinging and rotating (reciprocating) during normal washing or continuously rotating, thereby cleaning the inside of the bathtub with the cleaning liquid.
At the same time, the pump 11 pumps the corresponding cleaning liquid in the water storage tank 8 to the spray nozzle 10 and sprays it in a wide range, thereby cleaning the portion in the bathtub 6 where the normal cleaning liquid is difficult to hit. A portion of the cleaning liquid stored in the bathtub 6 that exceeds the set water level of the overflow pipe 7 is sent to the water storage tank 8 and circulated. It is desirable to perform this cleaning operation continuously for 2 to 3 hours.

この洗浄作業が終了した後、浴槽6内を濯ぐ作業を行う。
すなわち、各浴槽6の排水弁12及び各貯水タンク8の自動排水弁9を開いて内部に貯留する洗浄液を排水する。排水が終了したところで、各排水弁を閉じて、各浴槽6及び各貯水タンク8内に常温の水を満たす。そして、上述した洗浄作業と同様に、内胴3を通常の洗濯時の揺動回転、又は連続回転するとともに、各ポンプ11が、対応する貯水タンク8の常温水を噴射ノズル10に圧送し、広い範囲に勢いよく噴射することにより浴槽6内の洗浄・濯ぎを行うものである。浴槽6に貯まる濯ぎ水は、オーバーフロー管7の設定水位を超える分が貯水タンク8に送出され、循環する。この濯ぎ作業を1時間程度連続して行うことが望ましい。
After this cleaning operation is completed, an operation of rinsing the inside of the bathtub 6 is performed.
That is, the drainage of the cleaning liquid stored inside by opening the drain valve 12 of each bathtub 6 and the automatic drain valve 9 of each water storage tank 8 is performed. When drainage is completed, each drain valve is closed, and each bathtub 6 and each water storage tank 8 are filled with room temperature water. And like the washing | cleaning operation | work mentioned above, while rotating the inner cylinder 3 at the time of normal washing, or rotating continuously, each pump 11 pumps the normal temperature water of the corresponding water storage tank 8 to the injection nozzle 10, The bathtub 6 is washed and rinsed by vigorously spraying over a wide range. A portion of the rinsing water stored in the bathtub 6 that exceeds the set water level of the overflow pipe 7 is sent to the water storage tank 8 and circulated. It is desirable to perform this rinsing operation continuously for about one hour.

以上、本発明の連続洗濯機の定置洗浄方法について、具体的な実施の形態を示して説明したが、本発明はこれらに限定されるものではない。当業者であれば、本発明の要旨を逸脱しない範囲内において、上記各実施形態における連続洗濯機の構成及び機能に様々な変更・改良を加えることが可能である。   As mentioned above, although the fixed washing | cleaning method of the continuous washing machine of this invention was shown and demonstrated concrete embodiment, this invention is not limited to these. A person skilled in the art can make various changes and improvements to the configuration and function of the continuous washing machine in each of the above embodiments without departing from the scope of the present invention.

本発明の連続洗濯機の定置洗浄方法は、連続洗濯設備を製造する産業において利用することができるものである。   The stationary washing method for a continuous washing machine according to the present invention can be used in the industry for manufacturing continuous washing equipment.

1 連続洗濯機
2 外胴
3 内胴
4 投入口
5 排出口
6 浴槽
7 オーバーフロー管
8 貯水タンク
9 自動排水弁
10 噴射ノズル
DESCRIPTION OF SYMBOLS 1 Continuous washing machine 2 Outer cylinder 3 Inner cylinder 4 Input port 5 Discharge port 6 Bathtub 7 Overflow pipe 8 Water storage tank 9 Automatic drain valve 10 Injection nozzle

Claims (3)

外側ハウジング内で内側ハウジングを揺動し前記外側ハウジング内の仕切板により区分けされた浴槽内で被洗物を移動させながら洗濯を行う連続洗濯機において、
各浴槽に配設され通常の洗濯時の水位よりも高水位に設定されたオーバーフロー管と、該オーバーフロー管から溢れ出た水を貯留する貯水タンクと、該貯水タンクの水を圧送するポンプと、該ポンプからの水を噴射すべく前記外側ハウジングの内側に配設された噴射ノズルとを備え、
前記浴槽内に洗浄液を入れて前記内側ハウジングを回動若しくは連続して回転することにより浴槽内を洗浄するとともに、前記噴射ノズルから洗浄液を前記外側ハウジング内に噴射して浴槽内の自動洗浄を行うことを特徴とする連続洗濯機の定置洗浄方法。
In a continuous washing machine that performs washing while swinging an inner housing in an outer housing and moving an object to be washed in a bathtub partitioned by a partition plate in the outer housing,
An overflow pipe disposed in each bathtub and set at a higher water level than the water level during normal washing, a water storage tank for storing water overflowing from the overflow pipe, and a pump for pumping water from the water storage tank; An injection nozzle disposed inside the outer housing to inject water from the pump;
The cleaning liquid is put into the bathtub and the inner housing is rotated or continuously rotated to clean the inside of the bathtub, and the cleaning liquid is sprayed from the spray nozzle into the outer housing to automatically clean the inside of the bathtub. A stationary washing method for a continuous washing machine.
洗浄液を70℃〜90℃に加熱して洗浄することを特徴とする請求項1記載の連続洗濯機の定置洗浄方法。   2. The method for stationary cleaning of a continuous washing machine according to claim 1, wherein the cleaning liquid is cleaned by heating to 70 [deg.] C. to 90 [deg.] C. 浴槽内を洗浄液で洗浄後に、前記浴槽内に常温水を入れて内側ハウジングを回動若しくは連続して回転することにより浴槽内を濯ぐとともに、前記噴射ノズルから常温水を外側ハウジング内に噴射して浴槽内の洗浄・濯ぎを行うことを特徴とする請求項1又は2記載の連続洗濯機の定置洗浄方法。   After washing the inside of the bathtub with cleaning liquid, normal temperature water is poured into the bathtub and the inner housing is rotated or continuously rotated to rinse the inside of the bathtub and to inject the normal temperature water from the injection nozzle into the outer housing. 3. A stationary washing method for a continuous washing machine according to claim 1, wherein washing and rinsing in the bathtub are performed.
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WO2019038805A1 (en) * 2017-08-21 2019-02-28 株式会社アサヒ製作所 Laundering method using continuous laundry machine, and continuous laundry machine

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CN106623201B (en) * 2016-12-30 2020-05-05 广州兴森快捷电路科技有限公司 Object cleaning equipment and cleaning liquid adding flow estimation method thereof
JP7009101B2 (en) * 2017-07-25 2022-01-25 アイナックス稲本株式会社 Continuous washing machine with automatic washing machine

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JPH01121588U (en) * 1988-02-08 1989-08-17
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JP4391972B2 (en) * 2005-07-28 2009-12-24 株式会社東京洗染機械製作所 Method for stationary washing of continuous washing machine and continuous washing machine

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WO2019038805A1 (en) * 2017-08-21 2019-02-28 株式会社アサヒ製作所 Laundering method using continuous laundry machine, and continuous laundry machine

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