SI23732A - Device and method for gasification - Google Patents
Device and method for gasification Download PDFInfo
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- SI23732A SI23732A SI201100151A SI201100151A SI23732A SI 23732 A SI23732 A SI 23732A SI 201100151 A SI201100151 A SI 201100151A SI 201100151 A SI201100151 A SI 201100151A SI 23732 A SI23732 A SI 23732A
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- synthesis gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
- F23G5/0276—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage using direct heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/002—Incineration of waste; Incinerator constructions; Details, accessories or control therefor characterised by their grates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/04—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
- F23G5/05—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying using drying grates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/32—Incineration of waste; Incinerator constructions; Details, accessories or control therefor the waste being subjected to a whirling movement, e.g. cyclonic incinerators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H7/00—Inclined or stepped grates
- F23H7/06—Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding
- F23H7/08—Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding reciprocating along their axes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
- F23L7/002—Supplying water
- F23L7/005—Evaporated water; Steam
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Solid-Fuel Combustion (AREA)
- Gasification And Melting Of Waste (AREA)
- Air Supply (AREA)
Abstract
Pri tem procesu imamo ločeno uplinjanje in zgorevanje na isti gibljivi rešetki Rešetka je lahkoizdelana tudi kaskadno Naprava se sestoji izkomore z gibljivo rešetko Pod rešetko se vpihuje zrak Nad rešetko je zgorevalna komoradeljena v dva dela in v kateri se vpihuje zrak Gorivo dodatno segrevamo in uplinjamo z vodenjem vročih dimnih plinov recirkulacijo ali z vbrizgavanjem pare skozi gorivo Pri uplinjanju s tem v gorivo ne dovajamo kisika tako danastaja sintezni plin višje energetske vrednosti Odprtina za vstop goriva je nameščena višje kar omogoča večjo količino goriva v I coni in s tem ustvarjanje večje količine sinteznega plina Naprava omogoča odvod sinteznega plina skozi izstop in uporabo le tega ali mešanje z ostalimi dimnimi plini v dogorevalni komori V dogorevalni komori se vpihuje zrak kisikza popolno zgorevanjeIn this process, we have separate gasification and combustion on the same moving grid. The grill can also be made of cascade. The device consists of chambers with a flexible grill. Under the grill the air is blown. The grate is combustible in two parts and in which the air blows. The fuel is additionally heated and gasified by guiding hot flue gas recirculation or by injecting steam through fuel In the process of gasification, no oxygen is added to the fuel so that the synthesis gas of higher energy values is reached. The fuel inlet opening is installed higher, which allows for a greater amount of fuel in the I zone, thereby creating a greater amount of synthetic gas. allows the drainage of the synthesis gas through the outlet and the use thereof or mixing with other flue gases in the combustion chamber In the combustion chamber the air is oxygen the full combustion
Description
Področje tehnikeThe field of technology
UplinjanjeGasification
Tehnični problemA technical problem
Tehnični problem, ki ga rešuje izum, je možnost ločevanja sinteznega plina in dimnih plinov zgorevanja v dveh ločenih podkomorah sistema termične obdelave goriva na poševni rešetki.A technical problem solved by the invention is the possibility of separating the synthesis gas and the combustion flue gases into two separate sub-chambers of the slant-type fuel treatment system.
Stanje tehnikeThe state of the art
Proces zgorevanja trdega goriva, zlasti biomase in odpadkov, se sestoji iz naslednjih faz in sicer: segrevanja, sušenja, pirolize, uplinjanja in popolnega zgorevanja. Gorivo se ob prihodu v komoro prične segrevati in sušiti, nato se prične postopek razkrajanja (piroliza), uplinjanja in zgorevanja.The process of combustion of solid fuels, in particular biomass and waste, consists of the following stages: heating, drying, pyrolysis, gasification and complete combustion. Upon entering the chamber, the fuel begins to heat and dry, then the process of decomposition (pyrolysis), gasification and combustion begins.
Pri procesu uplinjanja je zaželeno proizvesti sintezni plin s čim večjo oz. dovolj veliko energetsko vrednostjo, da se plin lahko koristno uporabi.In the gasification process, it is desirable to produce a synthesis gas with as much or as little as possible. a sufficiently high energy value so that the gas can be used efficiently.
Znane rešitve so zgrajene tako, da se gorivo uplinja in zgoreva v eni komori. V tej komori se sintezni plin zmeša z dimnimi plini zgorevanja, kar mu zmanjša energetsko vrednost. Druga varianta je ta, da se dimni plini vodijo v vertikalne uplinjevalne komore.Known solutions are built so that the fuel is gasified and burned in one chamber. In this chamber, the synthesis gas is mixed with the combustion flue gas, which reduces its energy value. Another option is that the flue gases are directed into the vertical gasification chambers.
Slabosti teh postopkov so:The disadvantages of these procedures are:
- ločena uplinjevalna komora- separate gasification chamber
- slabo mešanje goriva na fiksni rešetki- poor mixing of the fuel on the fixed grille
- slabše prilagajanje vrsti goriva- Poor adaptation to fuel type
- veliko nezgorelih delcev- many unburned particles
Opis nove rešitveDescription of the new solution
Naprava in postopek za uplinjanje trdega goriva, zlasti premoga rešuje zgoraj opisani tehnični problem z uporabo gibljive rešetke (1), ki je nameščena v komori. Pod rešetko se kontrolirano vpihuje zrak v eno ali več conah (2). Nad rešetko je zgorevalna komora s pregrado (11) deljena v dva ali več dela (3.1 in 3.2), izdelane iz ognjevarne obloge. Položaj pregrade (11) se spreminja glede na vrsto goriva. V ti dva dela komore se zrak vpihuje v eni ali več conah (4). Gorivo dodatno segrevamo in uplinjamo z vodenjem vročih dimnih plinov skozi gorivo, ali z vbrizgavanjem pare (5). Pri uplinjanju s tem v gorivo ne dovajamo kisika, tako da nastaja sintezni plin višje energetske vrednosti.The apparatus and process for gasification of solid fuels, especially coal, solves the technical problem described above by using a flexible grille (1) housed in the chamber. Below the grille, air is controlled in one or more zones (2). Above the grate, the combustion chamber with a barrier (11) is divided into two or more sections (3.1 and 3.2) made of a fireproof lining. The position of the bulkhead (11) varies according to the type of fuel. These two parts of the chamber are blown into one or more zones (4). The fuel is additionally heated and gasified by directing the hot flue gas through the fuel, or by injecting steam (5). In the process of gasification, oxygen is not supplied to the fuel, thus producing a higher energy synthesis gas.
Pri tem procesu imamo ločeno uplinjanje in zgorevanje na isti gibljivi rešetki. Rešetka je lahko izdelana tudi kaskadno (6). Tako dobimo dvo ali več stopenjsko rešetko, ločeno s kaskado, ki omogoča da se gorivo močneje premeša, kar omogoča hitrejši razkroj in popolnejše zgorevanje večjih kosov goriva.In this process we have separate gasification and combustion on the same moving grate. The grid can also be made cascading (6). This gives a two or more stage grille, separated by a cascade that allows the fuel to be mixed more vigorously, allowing faster decomposition and more complete combustion of larger pieces of fuel.
Odprtina za vstop goriva (7) je nameščena višje, kar omogoča večjo količino goriva v prvi delu komore (3.1) in s tem ustvarjanje večje količine sinteznega plina. Naprava je izdelana tako, da omogoča odvod sinteznega plina skozi izstop (8) in nadaljno uporabo le tega, ali mešanje z ostalimi dimnimi plini v dogorevalni komori (10). V dogorevalni komori se vpihuje zrak (kisik) (9), ki istočasno zavrtinči dimne pline in omogoča dobro mešanje za popolno zgorevanje.The fuel inlet port (7) is positioned higher, allowing a larger amount of fuel in the first part of the chamber (3.1), thus generating more synthesis gas. The apparatus is designed to allow the synthesis gas to be drawn out through the outlet (8) and further used, or mixed with other flue gases in the combustion chamber (10). Air (oxygen) (9) is blown into the combustion chamber, which at the same time swirls the flue gases and allows good mixing for complete combustion.
Prednosti:Advantages:
- Uplinjanje na gibljivi rešetki z uporabo zraka ali O2 - Gasification on a moving grille using air or O 2
- Uplinjanje na gibljivi rešetki z vbrizgavanjem pare- Gasification on a moving grille by steam injection
- Ekstrakcija in uporaba sinteznega plina- Extraction and use of synthesis gas
- Ločen odvod sinteznega plina - večja energetska vrednost plina β ·· ·· ·· ...- Separate synthesis gas outlet - higher gas energy value β ·· ·· ·· ...
- Boljša kontrola procesa zgorevanja / uplinjanja- Better control of combustion / gasification process
- Nižje NOx vrednosti zaradi nizkih temperatur- Lower NOx values due to low temperatures
- Ena ali več con za vpih zraka pod rešetko.- One or more air intake zones below the grille.
- Nad rešetko sta dve med sabo ločeni komori - ločeno uplinjanje in zgorevanje na gibljivi rešetki- There are two separate chambers above the grid - separate gasification and combustion on the moving grid
- Ena ali več con za vpih zraka nad rešetko- One or more air intake zones above the grille
- Možna uporaba eno ali več- stopenjske gibljive rešetke- Possible use of single or multi-stage moving grille
- Možnost vpihovanja recirkulacije dimnih plinov- Possibility of blowing in flue gas recirculation
Poleg opisanega je moč uporabiti še izvedbene primere :In addition, the following examples can be used:
- intenzivno uplinjanje z vodenjem vročih dimnih plinov skozi gorivo (slika 2)- Intensive gasification by directing hot flue gas through the fuel (Figure 2)
- sintezni plin se vodi ločeno na plinsko napravo, dimni plini pa v kotel (slika 1)- the synthesis gas is run separately to the gas installation and the flue gas to the boiler (Figure 1)
- da omogoča kombinacijo obeh sistemov (slika 3)- to allow a combination of both systems (Figure 3)
V nadaljevanju je izum opisan s pomočjo slik, pri čemer slike tvorijo del patente prijave in predstavljajo:The invention will now be described by way of drawings, the drawings forming part of the patent application and representing:
Slika 1 predstavlja sistem, pri katerem se sintezni plin vodi ločeno na plinsko napravo, dimni plini pa v kotel, in sicer gibljiva rešetka (1), vpihovanje zraka (2), del komore za proizvodnjo sinteznega plina (3.1), del komore za zgorevanje (3.2), cone za vpihovanje zraka (4), para (5), odprtina za gorivo (7), odprtina za izstop sinteznega plina (8), pregrada komore (11), odprtina za izstop dimnih plinov (12).Figure 1 represents a system in which the synthesis gas is piped separately to the gas installation and the flue gas to the boiler, namely a flexible grate (1), air intake (2), part of the synthesis gas production chamber (3.1), part of the combustion chamber (3.2), air intake zones (4), vapor (5), fuel vent (7), synthesis gas outlet (8), chamber partition (11), flue gas outlet (12).
Slika 2 predstavlja sistem, pri katerem se vroči dimni plini uporabljajo za intenzivno uplinjanje in sicer gibljiva rešetka (1), vpihovanje zraka (2), del komore za proizvodnjo sinteznega plina (3.1), del komore za zgorevanje (3.2), cone za vpihovanje zraka (4), para (5), odprtina za gorivo (7), odprtina za izstop sinteznega plina (8), pregrada komore (11).Figure 2 represents a system in which hot flue gases are used for intensive gasification, namely, a moving grate (1), air intake (2), part of a synthesis gas production chamber (3.1), part of a combustion chamber (3.2), intake zones air (4), steam (5), fuel vent (7), synthesis gas outlet (8), chamber (11).
Slika 3 predstavlja kombinacijo za proizvodnjo sinteznega plina in zgorevanje in sicer gibljiva rešetka (1), vpihovanje zraka (2), del komore za proizvodnjo sinteznega plina (3.1), del komore za zgorevanje (3.2), cone za vpihovanje zraka (4), para (5), kaskada • · • · · · (6), odprtina za gorivo (7), odprtina za izstop sinteznega plina (8), odprtine vpih zraka ali kisika (9), dogorevalna komora (10), pregrada komore (11), odprtina za izstop dimnih plinov (12), loputa za sintezni plin (13), loputa za dimni plin (14) in loputa za vstop v dogorevalno komoro (15).Figure 3 is a combination for the production of synthesis gas and combustion, namely a moving grate (1), air intake (2), part of the synthesis gas production chamber (3.1), part of the combustion chamber (3.2), air intake zones (4), steam (5), cascade (6), fuel vent (7), synthesis gas outlet (8), air or oxygen inlet (9), combustion chamber (10), chamber partition ( 11), flue gas outlet opening (12), flue gas flap (13), flue gas flap (14), and flue gas inlet (15).
V vseh treh izvedbenih primerih je zgorevalna komora le ena in je razdeljena na del za uplinjanje oziroma proizvodnjo sinteznega plina (3.1) in na del za zgorevanje (3.2) s pregrado komore (11).In all three embodiments, the combustion chamber is only one and is divided into the gas or gas production section (3.1) and the combustion section (3.2) by the chamber partition (11).
V prvem izvedbenem primeru (slika 1) gorivo vstopa skozi odprtino za gorivo (7) in potuje po gibljivi rešetki (1) najprej skozi del komore za proizvodnjo sinteznega plina (3.1) ter nato skozi del komore za zgorevanje (3.2). V komoro vpihujemo zrak (2) pod gibljivo rešetko (1) in po potrebi vpihujemo še paro (5) ali zrak v dodatnih conah (4). Sintezni plin se dviga iz gibljive rešetke (1) skozi odprtino za izstop sinteznega plina (8), vroči dimni plini pa iz gibljive rešetke (1) skozi odprtino za izstop dimnih plinov (12).In the first embodiment (Figure 1), the fuel enters through the fuel port (7) and travels through the flexible grille (1) first through a portion of the synthesis gas chamber (3.1) and then through a portion of the combustion chamber (3.2). The air (2) is blown into the chamber under the movable grate (1), and if necessary, steam (5) or the air in additional zones (4) is also blown. The synthesis gas is lifted from the flexible grate (1) through the exhaust gas outlet opening (8) and the hot flue gas is withdrawn from the flexible grille (1) through the flue gas outlet (12).
V drugem izvedbenem primeru (slika 2) gorivo vstopa skozi odprtino za gorivo (7) in potuje po gibljivi rešetki (1) najprej skozi del komore za proizvodnjo sinteznega plina (3.1) ter nato skozi del komore za zgorevanje (3.2). V komoro vpihujemo zrak (2) pod gibljivo rešetko (1) in po potrebi vpihujemo še paro (5) ali zrak v dodatnih conah (4). Vroči dimni plini nato potujejo v nasprotni smeri gibljive rešetke (1) proti delu komore za proizvodnjo sinteznega plina (3.1). S tem postane uplinjanje bolj intenzivno. Mešanico sinteznega plina in izgorelih dimnih plinov nato vodimo skozi odprtino za izstop sinteznega plina v nadaljnjo obdelavo.In another embodiment (Figure 2), the fuel enters through the fuel port (7) and travels through the flexible grille (1) first through a portion of the synthesis gas production chamber (3.1) and then through a portion of the combustion chamber (3.2). The air (2) is blown into the chamber under the movable grate (1), and if necessary, steam (5) or the air in additional zones (4) is also blown. The hot flue gas then travels in the opposite direction of the moving grate (1) towards the part of the synthesis gas chamber (3.1). This makes the gasification more intense. The mixture of synthesis gas and combustion flue gas is then passed through an opening for the exit of the synthesis gas for further processing.
V tretjem izvedbenem primeru (slika 3) gorivo vstopa skozi odprtino za gorivo (7) in potuje po gibljivi rešetki (1) najprej skozi del komore za proizvodnjo sinteznega plina (3.1) ter nato skozi del komore za zgorevanje (3.2). V komoro vpihujemo zrak (2) pod gibljivo rešetko (1) in po potrebi vpihujemo še paro (5) ali zrak v dodatnih conah (4). Gibljiva rešetka (1) ima še dodatno kaskado (6), ki omogoča dodatno premešanje goriva za boljšo učinkovitost ter boljšo kontrolo obeh procesov, kaskad je lahko tudi več. Z « · uporabo loput nato reguliramo, katero vrsto procesa želimo. Ob odprti loputi za dimni plin (14) in odprti loputi odprtine za izstop sinteznega plina (8) dobimo prvi izvedbeni primer. Ob zaprti loputi za dimni plin (14) in odprti loputi odprtine za izstop sinteznega plina (8) dobimo drugi izvedbeni primer. Ob zaprti loputi za dimni plin (14) in zaprti loputi odprtine za izstop sinteznega plina (13) ter odprti loputi za vstop v dogorevalno komoro (15) dobimo drugi izvedbeni primer, ki pa je nadgrajen z dogorevalno komoro (10). V to dogorevalno komoro vpihujemo zrak ali kisik skozi odprtine (9) in tako zvišamo temperaturo dimnih plinov.In the third embodiment (Figure 3), the fuel enters through the fuel port (7) and travels through the flexible grille (1) first through a portion of the synthesis gas production chamber (3.1) and then through a portion of the combustion chamber (3.2). The air (2) is blown into the chamber under the movable grate (1), and if necessary, steam (5) or the air in additional zones (4) is also blown. The moving grille (1) has an additional cascade (6), which allows additional fuel mixing for better efficiency and better control of both processes, and there may be more cascades. By using the flaps, we then control which type of process we want. With the flue gas flap open (14) and the flue gas outlet flap (8) open, the first embodiment is obtained. With the flue gas flap closed (14) and the flue gas outlet flap (8) opened, a second embodiment is obtained. With the flue gas flap closed (14) and the flue gas outlet flap (13) closed and the flap chamber inlet (15) open, a second embodiment is obtained, which is further upgraded with the combustion chamber (10). Air or oxygen is blown into the combustion chamber through the openings (9) to increase the flue gas temperature.
Za KIV KOVINSKA INDUSJ&IJA VRANSKO d.d.For KIV METAL INDUSJ & IJA VRANSKO d.d.
ffr. Jure Marn Patentni zastopnikffr. Jure Marn Patent Agent
Claims (9)
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SI201100151A SI23732A (en) | 2011-05-09 | 2011-05-09 | Device and method for gasification |
PCT/SI2012/000029 WO2012154133A2 (en) | 2011-05-09 | 2012-05-15 | Device and method for gasification |
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SI201100151A SI23732A (en) | 2011-05-09 | 2011-05-09 | Device and method for gasification |
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CN105003911B (en) * | 2015-08-05 | 2017-06-16 | 冯之军 | The nitric oxide production device of removing in a kind of biomass combustion furnace and stove |
CN105276606A (en) * | 2015-11-30 | 2016-01-27 | 深圳市山水乐环保科技有限公司 | Air distribution device and method of pure oxygen combustion system |
CN106594750A (en) * | 2016-12-20 | 2017-04-26 | 四川雷鸣环保装备有限公司 | Horizontal chain grate pyrolysis gasifier |
CN108895438A (en) * | 2018-07-14 | 2018-11-27 | 余凯 | biomass energy combustor |
CN108692456A (en) * | 2018-07-19 | 2018-10-23 | 海伦市利民节能锅炉制造有限公司 | A kind of normal-pressure hot-water boiler of biomass granule fuel gasification, and combustion |
RU2765882C1 (en) | 2018-08-23 | 2022-02-04 | Айво КРЕЧА | Method and device for improving the velocity field in the production of synthesis gas and/or flue gas when using fuel obtained from solid recycled waste |
CN111237763A (en) * | 2020-03-23 | 2020-06-05 | 浙江伟明环保股份有限公司 | Rice husk incinerator capable of continuously producing white carbon black |
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EP0271477A1 (en) * | 1986-11-26 | 1988-06-15 | VOEST-ALPINE Aktiengesellschaft | Apparatus for degassing and gasifying solid fuel |
WO2003025459A1 (en) * | 2001-09-14 | 2003-03-27 | Fls Miljø A/S | A boiler and a process for the extraction of energy from a fuel |
US6485296B1 (en) * | 2001-10-03 | 2002-11-26 | Robert J. Bender | Variable moisture biomass gasification heating system and method |
US20060137579A1 (en) * | 2003-07-25 | 2006-06-29 | Hiroyuki Fujimura | Gasification system |
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