SI21917A - Flying circular saw for high-speed continuous transverse cutting of extremely long wooden workpieces - Google Patents

Flying circular saw for high-speed continuous transverse cutting of extremely long wooden workpieces Download PDF

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Publication number
SI21917A
SI21917A SI200600016A SI200600016A SI21917A SI 21917 A SI21917 A SI 21917A SI 200600016 A SI200600016 A SI 200600016A SI 200600016 A SI200600016 A SI 200600016A SI 21917 A SI21917 A SI 21917A
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Slovenia
Prior art keywords
circular saw
workpiece
point
extremely long
cross
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SI200600016A
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Slovenian (sl)
Inventor
Gregor Ledinek
Pavel Ledinek
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Gregor Ledinek
Pavel Ledinek
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Application filed by Gregor Ledinek, Pavel Ledinek filed Critical Gregor Ledinek
Priority to SI200600016A priority Critical patent/SI21917A/en
Publication of SI21917A publication Critical patent/SI21917A/en
Priority to DE200610059803 priority patent/DE102006059803A1/en
Priority to RU2007104145/03A priority patent/RU2346808C2/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/18Machines with circular saw blades for sawing stock while the latter is travelling otherwise than in the direction of the cut
    • B23D45/20Flying sawing machines, the saw carrier of which is reciprocated in a guide and moves with the travelling stock during sawing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The flying circular saw for high-speed continuous transverse cutting of extremely long wooden workpieces is preferentially aimed at representing a final processing unit as part of the complete line for the manufacture, pressing and gluing of longitudinal wooden workpieces featuring geared joints for the purpose of cutting such workpieces (9) into shorter ones of any length at high travelling speeds. The processing unit (6) featuring a circular saw blade (17) is via an intermediate transverse chariot (16) flexibly attached to the longitudinal chariot (13), which is clamped to the workpiece (9) and travels at high speed along the workbench (2) with it. On this way the circular saw blade (17) is guided by a guiding groove (5) of meandering type, which from point (A) through points (B, C, D and E) to (F) defines the individual process phases and their corresponding duration. The process of transverse cutting of extremely long workpieces (9) into shorter ones is continuously and cyclically repeated in the direction from point (A) to point (F) and back to the starting point (A) as long as the extremely long workpiece (9) have not been completely cut into shorter ones.

Description

LETEČA KROŽNA ŽAGA ZA KONTINUIRANO PREČNO REZANJE EKSTREMNO DOLGIH LESNIH OBDELOVANCEV PRI VELIKI HITROSTIFlying Circular Saw for Continuous Cross Cutting of Extremely Long Woodworkers at High Speed

Predmet izuma je leteča krožna žaga za kontinuirano prečno rezanje ekstremno dolgih lesnih obdelovancev pri veliki potovalni hitrosti, oziroma je natančneje motoma krožna žaga s potujočo obdelovalno enoto z krožnim žaginim listom, ki je vodena v vodilnem kanalu in, ki obdelovanec ekstremne dolžine, ki skozi žago potuje z veliko hitrostjo, spremlja z enako hitrostjo, pri čemer je obdelovanec vpet v vpenjalni enoti, ki je, skupaj z obdelovalno enoto integrirana v potujoči žagin sklop, pri tem pa je leteča žaga praviloma nameščena za stiskalnico za čelno spajanje in lepljenje podolgovatih obdelovancev z zobatimi čelnimi spoji, ki prav tako deluje kontinuirano, ob visoki hitrosti spojenega obdelovanca.The object of the invention is a flying circular saw for continuous transverse cutting of extremely long wood workpieces at high travel speed, or more specifically, a circular saw with a traveling processing unit with a circular saw blade, which is guided in a guide channel and which is a workpiece of extreme length passing through a saw travels at high speed, accompanied at the same speed, the workpiece being clamped in a clamping unit, which, together with the workpiece unit, is integrated into the traveling saw assembly, with the flying saw being generally mounted behind a press for the front joining and gluing of elongated workpieces with toothed front joints, which also works continuously, at high speed joint workpieces.

Izum je po mednarodni patentni klasifikaciji predvidoma uvrščen v B 27B 5/29, B 27B 29/02 in dodatno v B 27B 5/18.According to the international patent classification, the invention is envisaged to be classified in B 27B 5/29, B 27B 29/02 and additionally in B 27B 5/18.

Tehnični problem, ki ga rešuje izum, je takšna konstrukcija motorne žage za nepretrgano prečno rezanje, ki bo omogočala, da bo krožni žagin hkrati z izvajanjem prečnega rezanja potoval skupaj z ekstremno dolgim obdelovancem in to z enako visoko hitrostjo, pri tem pa bo voden s posebnim vodilnim kanalom. Na ta način bo omogočen neprekinjeni prečni razrez ekstremno dolgih podolgovatih obdelovancev na poljubne krajše kose in to pri njihovi visoki potovalni hitrosti, brez njihovega vmesnega zaustavljanja. Na poti skozi žago bodo obdelovanci ekstremnih dolžin vodeni in vpeti v ustrezni enoti, konstrukcija žage pa bo enostavna, kompaktna in stabilna. Uporabna bo prednostno v sklopu obdelovalnih linij za izdelavo zobatih stičnih ploskev in za spajanje krajši podolgovatih obdelovancev v obdelovance ekstremnih dolžin s pomočjo zobatih spojev. Praviloma bo nameščena na koncu teh obdelovalnih linij, namenjena pa za prečni razrez takšnih ekstremno dolgih obdelovancev na krajše kose poljubnih dolžin.A technical problem solved by the invention is such a design of a chainsaw for continuous cross-cutting, which will allow the circular saw to travel with extremely long workpieces at the same high speed while being guided by special guide channel. This will allow continuous cutting of extremely long elongated workpieces into any shorter pieces at a high traveling speed, without stopping them. On the path through the saw, the workpieces of extreme length will be guided and clamped in the appropriate unit, and the construction of the saw will be simple, compact and stable. It will be useful, preferably, in the assembly of machining lines for making toothed joints and for joining shorter elongated workpieces into workpieces of extreme lengths by means of toothed joints. As a rule, it will be installed at the end of these machining lines, intended for the transverse cutting of such extremely long workpieces into shorter pieces of any length.

Znani sta dve osnovni konstrukcijski rešitvi mehanskih motornih žag za prečni razrez daljših podolgovatih obdelovancev na krajše kose. Po prvem znanem konceptu potujejo obdelovanci skozi žago na taktni način, torej z vmesnim zaustavljanjem obdelovancev v fazi žaganja. Po drugem znanem konceptu pa potujejo dolgi obdelovanci skozi žago brez vmesnega zaustavljanja v fazi žaganja, vendar z zelo nizko potovalno hitrostjo.There are two basic design solutions for mechanical chainsaws for the cross-cutting of longer elongated workpieces into shorter pieces. According to the first known concept, workpieces travel through the saw in a tactical manner, ie by stopping the workpiece in the sawing phase. According to another known concept, long workpieces travel through the saw without stopping in the sawing phase, but at a very low travel speed.

Za znane rešitve po prvem konstrukcijskem konceptu je značilno, da so žage zasnovane na taktnem načinu delovanja, pri katerem se dolgi in podolgovati obdelovanci na poti skozi žago zaustavijo ob fiksno nameščenem krožnem ali tračnem žaginem listu in to na predhodno nastavljeni dolžini krajšega kosa obdelovanca. Na ogrodje žage je prav tako fiksno pritrjena vpenjalna naprava, ki obdelovanec pred žaganjem stisne in vpne. Nato se aktivira žagin list, ki dolgi obdelovanec prečno odreže na krajši kos, kar se ponavlja vse dokler obdelovanec ni razrezan na krajše kose. Če ima taktna žaga krožni list reže samo v eni smeri, v obe smeri reže le taktna žaga, ki ima tračni list. Po vsakokratnem prečnem žaganju vpenjalna naprava obdelovanec sprosti in ta se ob žaginem listu za določeno dolžino pomakne naprej in obdelovanec se ponovno zaustavi, postopek vpetja ter žaganja se ponovi. Na opisan taktni način se prečno žaganje dolgih obdelovancev prekinjajoče ponavlja. Ta znana rešitev je nepraktična, saj je uporabna zgolj za nizke potovalne hitrosti dolgih obdelovancev, kar skupaj z večkratnim zaustavljanjem obdelovancev močno podaljša delovno operacijo. Zaustavitve obdelovancev ob žaginem krožnem listu so lahko zelo pogoste, spremlja pa jih še vsakokratno zamudno vpenjanje in izpenjanje obdelovanca. Ta znana rešitev je zato primerna zgolj za prečni razrez manjšega števila dolgih obdelovancev na krajše kose. Ena tovrstnih znanih rešitev taktne žage za rezanje dolgih obdelovancev na krajše kose je po dokumentu DE 42 40 636 in se nahaja tik za stiskalnico, ki prav tako deluje po taktnem principu.Known solutions according to the first design concept are characterized by the fact that the saws are designed in a tactile manner in which long and elongated workpieces stop at a fixed circular or band saw blade on a pre-set length of a shorter piece of workpiece. A clamping device is also fixed to the saw frame, which compresses and clamps the workpiece before sawing. The saw blade is then activated, which cuts the long workpiece transversely into a shorter piece, which is repeated until the workpiece is cut into shorter pieces. If the stroke saw has a circular saw blade in only one direction, then only a stroke saw with a band saw blade cuts in both directions. After each cross-cutting, the workpiece is released by the workpiece, and the workpiece is moved forward for a certain length of time and the workpiece is stopped again, the clamping and sawing process is repeated. In the described tactile manner, the cross-cutting of long workpieces is intermittently repeated. This well-known solution is impractical as it is only applicable to low travel speeds of long workpieces, which, together with multiple shutdowns of workpieces, greatly prolongs the work operation. Stopping workpieces along a saw blade can be very common, and is accompanied by time-consuming clamping and loosening of the workpiece. This well-known solution is therefore only suitable for the cross-cutting of a smaller number of long workpieces into shorter pieces. One of the well-known solutions for the long-range workpiece for cutting long workpieces is DE 42 40 636 and is located just behind the press, which also operates on the clock principle.

Za znane rešitve po drugem znanem konceptu je značilno, da temeljijo na načinu kontinuiranega, torej neprekinjenega potovanja dolgih podolgovatih obdelovancev skozi motorno žago z krožnim ali tračnim listom, brez vmesnega zaustavljanja ob žaginem listu. Konstrukcija žage po tej znani rešitvi je taka, da je voziček z žaginim listom nameščen pod obdelovancem in pod njim tudi potuje v premočrtni smeri. Obdelovanec ob tem nima nobene podpore oziroma nosilne ploskve po kateri bi drsel, zato optimalna stabilnost pri obdelavi ni zagotovljena. Ko obdelovanec potuje proti žaginemu listu, se nanj pripne in uklešči voziček z žaginim listom in dalje potujeta skupaj. Za ta znani način velja, da se voziček z žaginim listom pripne na obdelovanec v točki, ki določa mesto žaganja, s tem pa tudi želeno dolžino odrezanega, krajšega kosa obdelovanca. Velja torej, da žagin list obdelovanec prečno reže na krajše kose, katerih dolžina je določena z dolžino poti obdelovancev skozi žago. Voziček z žaginim listom se po končanem prečnem razrezu odpne in loči od obdelovanca, nakar se z lastnim pogonom povrne v izhodiščni položaj. Na opisan način se postopek žaganja ciklično ponavlja. Pomanjkljivost in slabost te znane rešitve je predvsem v tem, da je uporabna za nižje potovalne hitrosti obdelovanca, vpetje obdelovanca ni stabilno, izvedba vpenjalne naprave je zahtevna. Zapletena in zahtevna sta tudi naprava in postopek za nastavitev žage pred prečnim rezanjem. Rešitev takšne žage za kontinuiran prečni razrez je znana iz dokumenta DE 101 11 326 in dokumenta EP 1 262 290 in je prednostno namenjena prečnemu razrezu plošč iz poljubnega materiala, na določeni razdalji.Known solutions to another known concept are typically based on the continuous, therefore continuous travel of long, elongated workpieces through a circular or band saw, without stopping at the saw blade. The construction of the saw according to this known solution is such that the trolley with a saw blade is positioned below the workpiece and also travels in a straight line below it. At the same time the workpiece does not have any support or bearing surface on which to glide, so optimum stability in machining is not guaranteed. When the workpiece travels against the saw blade, it is fastened to it and jammed with the saw blade cart and continues to travel together. In this known manner, the saw blade trolley is attached to the workpiece at the point that determines the sawing location, and thus the desired length of the cut, shorter piece of workpiece. It is therefore considered that the saw blade cuts the workpiece transversely into shorter pieces, the length of which is determined by the length of the workpiece's path through the saw. The saw-blade trolley is opened and separated from the workpiece after the cross-section has been completed, and then returns to its starting position with its own drive. In this way, the sawing process is repeated cyclically. The disadvantage and disadvantage of this known solution lies in the fact that it is useful for lower traveling speeds of the workpiece, the workpiece is not stable, the clamping device is demanding. Also complicated and complex are the machine and the procedure for adjusting the saw before cross-cutting. The solution for such a continuous cross-cutting saw is known from document DE 101 11 326 and document EP 1 262 290 and is preferably intended for the cross-cutting of panels of any material at a certain distance.

Skupna značilnost opisanih znanih rešitev je način in smer gibanja krožnega žaginega lista, ki se pri taktnem načinu giblje v vertikalni smeri, torej gor in dol, pri kontinuiranem načinu žaganja pa se žagin list hkrati pomika tudi v vzdolžni smeri podolgovatega obdelovanca, torej razen dol in gor še naprej in nazaj. Variante pa so predvsem v načinu vpetja dolgih obdelovancev, oziroma vpetja vozička s krožnim žaginim listom na obdelovanec ter v izvedbi gibanja in vodenja obdelovalne enote v smeri gibanja obdelovanca. Problem, ki je ostal nerešen je predvsem v zapleteni in zahtevni izvedbi mehanizmov za vodenje in krmiljenje obdelovalne enote z krožnim žaginim listom, dalje naprave za vpetje vozička z obdelovalno enoto na obdelovanec, kakor tudi v izvedbi in vodenju krožnega žaginega lista v smeri gibanja obdelovanca ter po končanem prečnem rezu nazaj v izhodiščni položaj. Problem, ki je ostal nerešen je tudi v tem, kako omogočiti prečno rezanja zelo dolgih obdelovancev pri zelo visoki potovalni hitrosti, tako obdelovanca, kot nanj pripete obdelovalne enote .A common feature of the known solutions described is the manner and direction of movement of the circular saw blade, which moves up and down in tact mode, ie up and down, while in continuous sawing mode, the saw blade also moves in the longitudinal direction of the elongated workpiece, ie except down and up and back and forth. The variants are mainly in the method of fastening long workpieces, or fastening the cart with a circular saw blade to the workpiece, and in performing the movement and guiding the workpiece unit in the direction of workpiece movement. The problem that has remained unsolved is in particular the complex and demanding implementation of the mechanisms for controlling and controlling the circular saw blade processing unit, the further device for fastening the trolley with the machining unit to the workpiece, as well as the design and guidance of the circular saw blade in the direction of the workpiece movement, and after the cross cut is completed back to the starting position. A problem that remains unresolved is also how to allow the very long workpieces to be cut crosswise at very high travel speeds, both the workpiece and the machining units attached to it.

Po izumu je problem rešen z letečo krožno žago za kontinuirano prečno rezanje ekstremno dolgih obdelovancev pri veliki hitrosti, ki ima na vzdolžnem vozičku nameščen prečni voziček z obdelovalno enoto, pri kateri je obdelovalna enota z krožnim žaginim listom vodena s pomočjo vodilnega kolesa v vodilnem kanalu, dočim za vodenje in vpetje obdelovanca služita vstopna loputa in vpenjalna enota, obe s pripadajočimi pogoni. Izum bo opisan na prednostnem izvedbenem primeru in slikah, ki prikazujejo:According to the invention, the problem is solved by a flying circular saw for continuous transverse cutting of extremely long workpieces at high speed, with a transverse trolley mounted on a longitudinal trolley with a processing unit, in which the processing unit with a circular saw blade is guided by a guide wheel in the guide channel, The nozzle is operated by the inlet flap and the clamping unit, both with their respective drives, to guide and clamp the workpiece. The invention will be described in the preferred embodiment and in the drawings showing:

sl. 1 letečo krožno žago po izumu, v narisu sl. 2 enako, kot v sl. 1, samo v tlorisu sl. 3 prečni prerez žage v območju vpenjalne enote sl. 4 enako, kot v sl. 2, samo v območju vstopne lopute, delovne enote in vpenjalne enote sl. 5 vstopno loputo, vpenjalno enoto in delovno enoto v čelnem pogledu sl. 6 vpenjalno enoto v čelnem pogledu sl. 7 shematski prikaz kontinuiranega delovanja leteče krožne žage po izumuFIG. 1 is a circular saw according to the invention; 2 in the same way as in FIG. 1, only in the plan of FIG. 3 is a cross-sectional view of a saw in the region of the clamping unit of FIG. 4 the same as in FIG. 2, only in the area of the inlet flap, work unit and clamping unit of FIG. 5 shows an inlet flap, a clamping unit and a front-end work unit; 6 is a front view of the clamping unit of FIG. 7 is a schematic view of the continuous operation of a flying circular saw according to the invention

Letečo krožno žago za kontinuirano prečno rezanje ekstremno dolgih lesnih obdelovancev tvorijo ohišje 1 z delovno mizo 2 in vodilnim kanalom 5, nadalje sestav vstopne lopute 20, sestav vpenjalne enote 28 in sestav obdelovalne enote 6 z žaginim listom 17, ki je, skupaj s prečnim vozičkom 16, pomično nameščen na vzdolžni voziček 13, ki premočrtno potuje po stranskih vodilih 3 vzdolž delovne mize 2, pri tem pa je obdelovalna enota 6 vodena s pomočjo vodilnega kolesa 11, nameščenega znotraj vodilnega kanala 5. Pri tem je obdelovalna enota 6, vključno z vzdolžnim vozičkom 13 in prečnim vozičkom 16, nameščena ob oziroma nad delovno mizo 2, po kateri drsi obdelovanec 9. Prečni voziček 16 je na vzdolžni voziček 13 nameščen križno tako, da se njuni vzdolžni središčni osi sekata prednostno pod kotom 90°.The flying circular saw for continuous cross-cutting of extremely long wood workpieces consists of a housing 1 with a workbench 2 and a guide channel 5, further an assembly of the inlet flap 20, a clamping unit 28 and a workpiece assembly 6 with a saw blade 17, which, together with a cross carriage 16, movably mounted on a longitudinal trolley 13, which travels perpendicularly along the side guides 3 along the work table 2, the machining unit 6 being guided by a guide wheel 11 positioned inside the guide channel 5. The machining unit 6, incl. a longitudinal trolley 13 and a transverse trolley 16, located at or above the workbench 2, along which the workpiece 9 slides. The transverse trolley 16 is cross-mounted on the longitudinal trolley 13 such that their longitudinal center axes intersect preferably at 90 °.

Konstrukcija ohišja 1 je statična in je izvedena iz poljubnih, med sabo mehansko smiselno povezanih kovinskih profilov. Na ohišje 1 je po dolžini fiksno pritrjena horizontalna delovna miza 2, ki jo z obeh strani obdaja po eno vzporedno stransko vodilo 3. Delovna miza 2 je prednostno podolgovate izvedbe z ravno čelno ploskvijo. Na delu čelne ploskve delovne mize 2 je izveden poševni žleb 50, katerega oblika je identična obliki vodilnega kanala 5, ki se nahaja nad njim in sicer znotraj njegovega segmenta med točkama C in D diagrama na sl. 7. Prečni presek poševnega žleba 50 je lahko poljuben, kar velja tudi za presek vodilnega kanala 5. Na začetku delovne mize 2 je nameščeno merilno kolo 49 poljubne, prednostno rotacijske ali kako drugače gibljive izvedbe.The construction of the housing 1 is static and is made of arbitrary, mechanically related metal profiles. A horizontal workbench 2 is fixed to the housing 1 in length, which is flanked by two parallel side guides 3 on each side. The workbench 2 is preferably an elongated embodiment with a flat face. A slanting groove 50 is formed on a portion of the front face of the workbench 2, the shape of which is identical to the shape of the guide channel 5, which is above it, within its segment between the points C and D of the diagram in FIG. 7. The cross-section of the sloping groove 50 may be optional, which also applies to the cross-section of the guide channel 5. At the beginning of the work table 2, a measuring wheel 49 of any, preferably rotary or otherwise movable, version is mounted.

Na obeh straneh ohišja 1 so v razmaku fiksno pritrjeni vertikalni nosilci 4, na katere je fiksno nameščen vodilni kanal 5, ki poteka vzporedno z delovno mizo 2 in prednostno nekoliko nad delovno enoto 6. V nekem drugem izvedbenem primeru je lahko vodilni kanal 5 nad, oziroma ob obdelovalno enoto 6, nameščen tudi kako drugače. Vodilni kanal 5 po vzdolžni osi prednostno serpentinaste oblike z dvema smemo nasprotnima si zavojema »S« oblike, v prečnem preseku pa je oblike navzdol obrnjenega »U« profila. V nekem drugem izvedbenem primeru, ki pa ni prikazan, je lahko vodilni kanal 5 tudi drugačnega prečnega preseka pod pogojem, da omogoča dobro in varno vodenje vodilnega kolesa 11 obdelovalne enote 6.On both sides of the housing 1, vertical supports 4 are spaced at a distance, to which a guide channel 5 is fixed, which runs parallel to the workbench 2 and preferably slightly above the work unit 6. In another embodiment, the guide channel 5 may be above, or next to the processing unit 6, also installed differently. The leading channel 5 along the longitudinal axis of the preferentially serpentine shape with two opposite turns of the "S" shape, while in the cross section there is a "U" profile downwards. In another embodiment, which is not shown, the guide channel 5 may also be of a different cross-section, provided that it allows good and safe guidance of the guide wheel 11 of the processing unit 6.

Na stranski vodili 3 je, preko linearnih ležajev 15, premočrtno gibljivo nameščen vzdolžni voziček 13, ki po njih in s pomočjo pogona 7 ter zobatega jermena 8 potuje vzdolž delovne mize 2. Na ogrodje 23 vzdolžnega vozička 3 sta fiksno pritrjeni vodili 10, ki sta nanj prečno fiksno nameščeni tako, da potekata pravokotno na delovno mizo 2. Na vodili 10 je, preko vmesnih linearnih ležajev 14, pomično nameščen prečni voziček 16 z obdelovalno enoto 6. Na prečni voziček 16 je obdelovalna enota 6 fiksno pritrjena preko svojega ogrodja 27. Na ogrodje 27 obdelovalne enote 6 je pritrjeno vodilno kolo 11, ki je vrtljivo vstavljeno v vodilni kanal 5 tako, da znotraj njega prosto potuje. V prikazanem izvedbenem primeru se vodilno kolo 11 nahaja na vrhu ogrodja 27 in je lahko v nekem drugem izvedbenem primeru to vodilno kolo 11 pritrjeno tudi na stransko steno ogrodja 27, temu ustrezno pa je prilagojen tudi položaj vodilnega kanala 5.A longitudinal trolley 13 is mounted on the lateral guide 3 via linear bearings 15, which travel along the workbench 2 through them and with the help of the drive 7 and the timing belt 8 to the frame 23 of the longitudinal trolley 3. fixed transversely to the workbench 2, the transverse trolley 16 with the machining unit 6 is mounted on the guide 10 through the intermediate linear bearings 14. The machining unit 6 is fixedly fixed to its transverse cartridge 27 via its frame 27. A guide wheel 11 is attached to the frame 27 of the processing unit 6, which is rotatably inserted into the guide channel 5 so that it can travel freely within it. In the embodiment shown, the guide wheel 11 is located at the top of the frame 27, and in another embodiment, this guide wheel 11 may also be attached to the side wall of the frame 27, and the position of the guide channel 5 is adjusted accordingly.

Kot je iz predhodnega opisa razvidno, je obdelovalna enota 6 premočrtno gibljiva hkrati v vzdolžni in prečni smeri, kar ji omogočata vzdolžni voziček 13 in prečni voziček 16 in je pri tem vodena z vodilnim kanalom 5, v katerem se nahaja njeno vodilno kolo 11. Vodilno kolo 11 je, zlasti njegova tekalna površina, izvedeno tako, da omogoča čimbolj tekoče, tiho in elastično potovanje znotraj in vzdolž vodilnega kanala 11, pri visoki hitrosti.As can be seen from the foregoing description, the machining unit 6 is linearly movable at the same time in the longitudinal and transverse directions, which is provided by the longitudinal trolley 13 and the transverse trolley 16, which is guided by a guide channel 5 in which its guide wheel 11 is located. the wheel 11, in particular its running surface, is designed to allow for the most fluid, quiet and elastic travel within and along the guide channel 11 at high speed.

Znotraj ogrodja 27 obdelovalne enote 6 se nahaja nihajna ročica 26 z krožnim žaginim listom 17 na svojem prostem koncu, ki je vanjo rotacijsko vpet v vrtišču 52 poljubne izvedbe. Na nasprotnem končuje nihajna ročica 26 nihajno vpeta v vrtišče 53, prav tako poljubne izvedbe. Na ogrodje 27 je pritrjen pogonski motor 18, ki preko pogonskega kolesa 25 in poljubnega vmesnega prenosnika poganja krožni žagin list 17.Inside the frame 27 of the processing unit 6 there is a swing arm 26 with a circular saw blade 17 at its free end, which is rotated therein in a pivot 52 of any embodiment. On the contrary, the swing arm 26 pivots pivotally into the pivot 53, also of any design. A drive motor 18 is attached to the frame 27, which drives a circular saw blade 17 through the drive wheel 25 and any intermediate gearbox.

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Za gibanje nihajne ročice 26 z krožnim žaginim listom 17 po vertikali, torej za dvig in spust krožnega žaginega lista 17, je namenjen pogon 24, kije gibljivo vpet med vrtiščem 54 na nihajni ročici 26 in med vrtiščem 55 na pokrovu ogrodja 27.For the movement of the swing arm 26 with the circular saw blade 17 vertically, that is, for raising and lowering the circular saw blade 17, a drive 24 is provided, which is movably clamped between the pivot 54 on the swing arm 26 and between the pivot 55 on the frame cover 27.

Na vhodni strani leteče krožne žage po izumu je na vzdolžnem vozičku 13 izveden nastavljivi vhodni kanal oziroma tunel za vodenje obdelovancev 9, ki ga tvorijo gornja vstopna loputa 20 s pogonom 12, stranski par čeljusti 19 s pogonom 21 in nastavitvenim mehanizmom 22, spodaj pa čelna ploskev fiksne delovne mize 2. Za vpetje obdelovancev 9 na poti skozi letečo žago in pri njihovem prečnem žaganju je namenjena vpenjalna enota 28, ki je preko vodilnih plošč 32 in 33 gibljivo nameščena na vodilno letev 34, fiksno pritrjeno na ogrodje 23 vzdolžnega vozička 13. Vpenjalna enota 28 se sestoji iz navojnega vretena 29, ki poteka skozi desno matico 30 in levo matico 31, nadalje iz nihajnih ročic 35 in 36 z batnicama 37 in 38 ter cilindroma 39 in 40. Cilinder 39 je preko batnice 37 gibljivo vpet med vrtišči 43 in 45, dočim je cilinder 40 preko batnice 38 gibljivo vpet med vrtišči 44 in 46. V vrtišču 45 sta razen batnice 37 gibljivo vpeta še nihajna ročica 35 in pripadajoča čeljust para čeljusti 19. Tako sta v vrtišču 46, razen batnice 38 gibljivo vpeta še nihajna ročica 36 in pripadajoča druga čeljust para čeljustiOn the inlet side of the flying circular saw according to the invention, an adjustable inlet duct or tunnel for workpiece guidance 9 is formed on the longitudinal trolley 13, which is formed by an upper inlet flap 20 with actuator 12, a lateral pair of jaws 19 with actuator 21 and an adjusting mechanism 22 below. fixed workbench 2. For clamping workpieces 9 on a path through a flying saw and in cross-cutting, a clamping unit 28 is provided which is movably mounted on guide rails 34 and 33 fixedly to the frame 23 of the longitudinal trolley 13 through guide plates 32 and 33. The clamping unit 28 consists of a threaded spindle 29 extending through the right nut 30 and the left nut 31, further from the swing arms 35 and 36 with pistons 37 and 38 and cylinders 39 and 40. The cylinder 39 is pivotably pivoted between pivots 43. and 45, while the cylinder 40 is movably clamped between the nozzles 44 and 46 via the piston rod 38. The jaw of a pair of jaws 19. Thus, in the pivot 46, apart from the piston rod 38, the swing arm 36 and the corresponding jaw of the pair of jaws are movably mounted.

19. Nihajna ročica 35 je gibljivo vpeta med vrtiščem 47 na vodilni plošči 32 in med vrtiščem 45 na ogrodju 23 vzdolžnega vozička 13. Nihajni ročici 35 vzporedna nihajna ročica 36 pa je gibljivo vpeta med vrtiščem 48 na vodilni plošči 33 in med vrtiščem 46 na ogrodju 23 vzdolžnega vozička 13.19. The swing arm 35 is pivotally engaged between the pivot 47 on the guide plate 32 and between the pivot 45 on the frame 23 of the longitudinal trolley 13. The swing arm 35 is parallelly pivoted between the pivot 48 on the guide plate 33 and between the pivot 46 on the frame 23 longitudinal trolley 13.

V nekem drugem izvedbenem primeru, ki pa ni prikazan, je lahko leteča žaga po izumu konstrukcijsko izvedena tudi v zrcalni izvedbi, glede na predhodno opisano konstrukcijo predenostnega izvedbenega primera. Za takšno zrcalno izvedbo velja, da se obdelovalna enota 6 z žaginim listom 17 nahaja pod nivojem delovne mize 2, po kateri potuje obdelovanec 9. V tem primeru je tudi poševni žleb 50 izveden v hrbtno ploskev delovne mize 2.In another embodiment, which is not shown, the flying saw according to the invention may also be designed in a mirror construction, according to the construction of the preferred embodiment described above. In such a mirror embodiment, the machining unit 6 with saw blade 17 is located below the level of the workbench 2 through which the workpiece 9 travels. In this case, the oblique groove 50 is also made into the back surface of the workbench 2.

Leteča krožna žaga za kontinuirano rezanje ekstremno dolgih lesnih obdelovancev po izumu prednostno zaključuje sestav strojne obdelovalne linije za izdelavo zobatih čelnih ploskev podolgovatih obdelovancev 9 ter njihovo lepljenje in spajanje z zobatimi spoji v ekstremne dolžine znotraj kontinuirano delujočih stiskalnic. Seveda je lahko uporabna tudi za prečno rezanje drugih ustreznih materialov, kot na primer obdelovancev 9 iz umetne mase. Prav tako se lahko leteča žaga po izumu uporabi tudi v sklopu drugačnih strojnih sklopov oziroma obdelovalnih linij in v druge namene, ki zahtevajo podobne funkcionalne in delovne karakteristike.The circular saw for continuous cutting of extremely long wood workpieces according to the invention preferably completes the assembly of a machining line for the production of toothed end faces of elongated workpieces 9 and their gluing and joining with toothed joints to extreme lengths within continuously operating presses. Of course, it can also be used to cross-cut other relevant materials, such as plastic workpieces 9. The flying saw according to the invention can also be used in assembly of different machine assemblies or machining lines and for other purposes that require similar functional and performance characteristics.

V nadaljevanju bo opisan postopek prečnega žaganja oziroma rezanja ekstremno dolgih lesnih obdelovancev 9 z letečo žago po izumu na posamezne krajše kose enakih ali različnih dolžin in sicer ob podpori shematskega prikaza njenega kontinuiranega delovanja na sl.7.The following will describe the process of cross-cutting or cutting extremely long wood workpieces 9 with a flying saw according to the invention into individual shorter pieces of equal or different lengths, with the support of a schematic representation of its continuous operation in FIG.

Pred vklopom leteče žage po izumu in pred postopkom prečnega žaganja ekstremno dolgega obdelovanca 9 na krajše kose, je potrebno izvesti nekatere predhodne nastavitve, ki so v glavnem pogojene s presekom obdelovanca 9, torej z njegovimi dimenzijami in obliko. Višina vstopne lopute 20 se nastavi s pogonom 12 in je praviloma nekoliko višja od višine preseka obdelovanca 9, da se prepreči dvigovanje obdelovanca 9 ob vhodu v letečo žago. Sledi nastavitev vpenjalne enote 28 in sicer tako, da s pogonom 21 preko nastavitvenega mehanizma 22 vrtimo navojno vreteno 29 z levim in desnim navojem. S tem preko desne matice 30 in leve matice 31 odpiramo ali zapiramo par čeljusti 19, oziroma ožimo ali širimo razdaljo med njima in ju na ta način nastavimo na razdaljo, ki ustreza širini obdelovanca 9, oziroma je od nje nekoliko večja. Sledi nastavitev želenih dolžin krajših, odžaganih kosov obdelovanca 9, kar opravimo s krmilno enoto, ki pa ni prikazana. Praviloma je krmilna enota izvedena kot komandni pult, opremljen z ustreznim računalniškim sftwarom in hardwarom. Z krmilno enoto lahko nastavimo letečo žago po izumu za žaganje obdelovancev 9 na enako dolge kose ali na različno dolge krajše kose. To pomeni, da lahko ekstremno dolg obdelovanec 9 na ta način razrežemo na več krajših kosov iste dolžine ali pa je vsak kos drugačne dolžine, mogoče pa so tudi vse vmesne kombinacije. Pri tem velja, da je minimalna dolžina odrezanega krajšega kosa ekstremno dolgega obdelovanca 9 pogojena z časom, ki ga obdelovalna enota 6 porabi za delovni in povratni hod na poti A-F in nazaj po poti F-A. Torej je minimalna dolžina krajšega kosa odvisna razen od dolžine poti A-F oziroma od dolžine vodilnega kanala 5 na tej poti, tudi od hitrosti potovanja obdelovalne enote 6 z obdelovancem 9 na tej poti A-F. Po opravljenih opisanih uvodnih nastavitvah, lahko letečo žago po izumu vklopimo in začnemo z razrezom.Before switching on the flying saw according to the invention and before the process of cross-cutting the extremely long workpiece 9 into shorter pieces, it is necessary to make some preliminary adjustments, which are mainly conditioned by the cross section of the workpiece 9, that is, its dimensions and shape. The height of the inlet flap 20 is adjustable by the actuator 12 and, as a rule, is slightly higher than the height of the cross-section of the workpiece 9 to prevent the workpiece 9 from being raised at the inlet of the flying saw. Following is the setting of the clamping unit 28 by rotating the threaded spindle 29 with the left and right threads via the actuator 21 via the adjusting mechanism 22. In this way, through the right nut 30 and the left nut 31, a pair of jaws 19 is opened or closed, or narrowed or widened by a distance between them, and thus adjusted to a distance corresponding to or slightly larger than the workpiece 9. Following is the setting of the desired lengths of shorter, sawn pieces of workpiece 9, which is done with the control unit, which is not shown. As a rule, the control unit is designed as a control panel equipped with appropriate computer software and hardware. The control unit can be used to adjust the flying saw according to the invention for sawing workpieces 9 into equally long pieces or to differently shorter pieces. This means that the extremely long workpiece 9 can thus be cut into several shorter pieces of the same length, or each piece is of a different length, and all intermediate combinations are possible. In this case, the minimum length of the cut-off short piece of the extremely long workpiece 9 is considered to be conditioned by the time spent by the processing unit 6 on working and return travel on route A-F and back on route F-A. Therefore, the minimum length of the shorter piece depends not only on the length of the path A-F or on the length of the guide channel 5 along this path, but also on the travel speed of the processing unit 6 with the workpiece 9 on this path A-F. Following the initial setup described above, the flying saw according to the invention can be switched on and started cutting.

Ekstremno dolg obdelovanec 9 do leteče žage po izumu pripotuje z veliko hitrostjo iz predhodno že omenjene stiskalnice za kontinuirano lepljenje in stiskanje zobatih spojev ali iz drugega poljubnega stroja ali naprave, ki se nahaja pred letečo žago. Pod izrazom ekstremno dolg obdelovanec 9 se razume obdelovanec 9 dolžine od nekaj deset, sto, tisoč ali več tisoč metrov skupne dolžine. Iz predhodne obdelovalne enote pripotuje obdelovanec 9 v letečo žago po izumu s hitrostjo, prednostno zelo veliko hitrostjo, ki mu jo za to njegovo premočrtno potovanje nudi pogon te predhodne obdelovalne enote. Na ta način za gibanje obdelovanca 9 proti in skozi letečo žago ni potreben dodaten samostojni pogon ali transporter.The extremely long workpiece 9 arrives at the flying saw according to the invention at high speed from the previously mentioned press for continuous gluing and compressing of toothed joints or from any other machine or device in front of the flying saw. Extremely long workpiece 9 is understood to mean workpiece 9 having a length of tens, hundreds, thousands or thousands of meters in total length. From the pre-treatment unit, the workpiece 9 travels to the flying saw according to the invention at a speed, preferably the very high speed, which is provided to it by the propulsion of this pre-treatment unit for its straight travel. In this way, the workpiece 9 does not need to be moved in and out of the flying saw by a standalone drive or conveyor.

Kot že rečeno, pripotuje v območje leteče žage ekstremno dolgi obdelovanec 9 s predhodno pridobljeno zelo visoko hitrostjo, nakar na poti skozi letečo žago s to hitrostjo drsi po čelni ploskvi delovne mize 2 in to v smeri od točke A proti točki F. Ob vstopu ekstremno dolgega obdelovanca 9 v letečo žago merilno kolo 49 izmeri predhodno nastavljeno dolžino krajšega kosa, ki ga je potrebno odrezati, pri tem pa obdelovanec 9 proti dvigu varuje vstopna loputa 20. Hitrost obdelovalne enote 6, ki je preko vodilnega kolesa 11 vodena z vodilnim kanalom 5, sinhronizira oziroma izenači z hitrostjo obdelovanca 9 krmilni procesor s senzorjem gibanja, ki pa ni prikazan in je sestavni del celovitega računalniškega sofitvvarea. Na ta način se hitrost gibanja obdelovalne enote 6 z krožnim žaginim listom 17 od točke A do točke B izenači z hitrostjo gibanja obdelovanca skozi letečo žago. Ker je obdelovalna enota 6 z krožnim žaginim listom 17 gibljivo nameščena na prečni voziček 16, ta pa gibljivo na vzdolžni voziček 13, se temu posledično izenači hitrost gibanja vzdolžnega vozička 13 z hitrostjo gibanja ekstremno dolgega obdelovanca 9. Opisana izenačitev, oziroma sinhronizacija hitrosti, se izvaja v času od vstopa ekstremno dolgega obdelovanca 9 v letečo žago, torej od točke A in traja vse do točke B, ko pride do vpetja obdelovanca 9.As mentioned before, an extremely long workpiece 9 with a previously obtained very high velocity arrives in the area of the flying saw and then slides along the front face of the workbench 2 at this speed, in the direction from point A to point F. of the long workpiece 9 into the flying saw the measuring wheel 49 measures the preset length of the shorter piece to be cut, while the workpiece 9 is protected against lift by the inlet flap 20. The speed of the workpiece 6, which is guided by a guide channel 5 through the guide wheel 11 , synchronizes or equalizes with a workpiece speed 9 a control processor with a motion sensor, which is not shown and is an integral part of a comprehensive computer software. In this way, the speed of movement of the processing unit 6 with the circular saw blade 17 from point A to point B equals the speed of movement of the workpiece through the flying saw. As the machining unit 6 with a circular saw blade 17 is movably mounted on the transverse trolley 16 and which is movable on the longitudinal trolley 13, this consequently equates the speed of movement of the longitudinal trolley 13 with the speed of the movement of the extremely long workpiece 9. The described equalization, or synchronization of speed, performs from the point of entry of the extremely long workpiece 9 into the flying saw, ie from point A and lasts until point B when the workpiece 9 is engaged.

Po končani sinhronizaciji hitrosti se v točki B aktivira vpenjalna enota 28, ki s parom čeljusti 19 bočno togo stisne neskončno dolgi obdelovanec 9, ki skozi letečo žago potuje z nezmanjšano visoko hitrostjo. Pri tem se nihajna ročica 36 v vrtiščih 46 in 48 zavrti in se pomakne proti obdelovancu 9 tako, da ga pripadajoča stranska čeljust para čeljusti 19 stisne, kar omogoči batnica 38 cilindra 40. Istočasno se na nasprotni strani nihajna ročica 35 zavrti v vrtiščih 47 in 45 in s tem njej pripadajočo čeljust para čeljusti 19 pritisne ob obdelovanec 9. Opisani postopek vpetja obdelovanca 9 traja torej od točke B do točke C. S tem je ekstremno dolgi obdelovanec 9 v točki C že togo in fiksno vpet med par čeljusti 19 vpenjalne enote 28 na vzdolžnem vozičku 13 in skupaj z njim, prečnim vozičkom 16 in z obdelovalno enoto 6 z krožnim žaginim listom 17 potuje premočrtno v smeri proti točki D.After the speed synchronization is completed, clamping unit 28 is actuated at point B, which with a pair of calipers 19 laterally rigidly compresses an infinitely long workpiece 9 which travels through the flying saw at unbroken high speed. In doing so, the swing arm 36 rotates in pivots 46 and 48 and moves towards the workpiece 9 so that the associated side jaw of the jaw pair 19 compresses, which is made possible by the piston rod 38 of the cylinder 40. At the same time, the swing arm 35 rotates in the pivots 47 on the opposite side. 45 and the associated jaw of the pair of jaws 19 presses against workpiece 9. The described process of clamping workpiece 9 therefore takes from point B to point C. Thus, the extremely long workpiece 9 at point C is already rigidly and fixedly clamped between the pair of jaws 19 of the clamping unit. 28 on the longitudinal trolley 13 and together with it, the transverse trolley 16 and the machining unit 6 with a circular saw blade 17, travel in a straight line towards point D.

V točki C se začne faza prečnega žaganja, ki traja vse do točke D, pri čemer ekstremno dolgi obdelovanec 9, skupaj z obdelovalno enoto 6, še vedno potuje z nezmanjšano, torej konstantno hitrostjo. Oblika segmenta vodilnega kanala 5 od točke C do točke D je oblikovno identična obliki poševnega žleba 50 v čelni ploskvi delovne mize 2. Torej je naklon vodilnega kanala 5 med točkama C in D skladen naklonu poševnega žleba 50, katerega prečni presek mora ustrezati izvedbi krožnega žaginega lista 17 in njegovemu vertikalnemu in horizontalnemu izteku pred, med in po prečnem žaganju. Za boljše razumevanje delovanja leteče žage po izumu se zdi smiselno ponoviti, da vzdolžno pot gibanja obdelovalne enote 6 vseskozi, torej od začetne točke A do končne točke F, določa vodilni kanal 5, znotraj katerega potuje njeno vodilno kolo 11. Predhodno je že povedano, je vodilni kanal 5 po vzdolžni središčni osi značilne serpentinaste oblike, izvedene prednostno z dvema, nasprotno usmerjenima si krivuljama oziroma zavojema, ki se sledita v razmaku. Razdalja X med vzdolžnima središčnima osema prvega in drugega zavoja predstavlja širino reza krožnega žaginega lista 17 in je nekoliko večja od širine obdelovanca 9.At point C, the cross-cutting phase begins until point D, with the extremely long workpiece 9, together with the processing unit 6, still traveling at a constant rate, ie a constant speed. The shape of the segment channel 5 from point C to point D is formally identical to the shape of the sloping groove 50 in the face of the workbench 2. Therefore, the slope of the guide channel 5 between points C and D is consistent with the slope of the sloping groove 50, whose cross-section must correspond to the design of a circular saw sheet 17 and its vertical and horizontal expiration before, during and after cross-cutting. In order to gain a better understanding of the operation of the flying saw according to the invention, it seems reasonable to repeat that the longitudinal travel path of the processing unit 6, from the start point A to the end point F, determines the guide channel 5 within which its guide wheel 11 travels. is a guide channel 5 along the longitudinal center axis of the characteristic serpentine shape, preferably made with two opposite curves or turns, which are followed in intervals. The distance X between the longitudinal center axes of the first and second turns represents the width of the cut of the circular saw blade 17 and is slightly larger than the width of the workpiece 9.

V intervalu med točkama B in C se, razen vpetja obdelovanca 9 v vpenjalno enoto 28, obdelovalna enota 6 z krožnim žaginim listom 17 pod pravim kotom približa obdelovancu 9 tako, da se krožni žagin list 17 spusti proti njemu in se ga v točki C dotakne. To omogočata pogona 24 in 25 za vertikalno spuščanje in dviganje krožnega žaginega lista 17 skupaj z nihajno ročico 26 in pogonom 18 žaginega lista 17. V točki C se začne faza prečnega rezanja, ki se konča v točki D. Na tej razdalji obdelovalna enota 6, oziroma njen krožni žagin list 17, izvaja koordinirano več gibanj istočasno. Vzdolžno gibanje preko vzdolžnega vozička 13, prečno gibanje s pomočjo prečnega vozička 16, vertikalno gibanje s pomočjo pogonov 24, 25 in nihajne ročice 26 ter rotacijsko gibanje s pomočjo pogona 18. Pri vsem tem je obdelovalna enota 6 z krožnim žaginim listom 17 ves čas vodena po krivulji C-D vodilnega kanala 5, v katerem se prosto giblje njeno vodilno kolo 11.In the interval between points B and C, except for clamping the workpiece 9 into the clamping unit 28, the machining unit 6 with a circular saw blade 17 at right angles approaches the workpiece 9 by sliding the circular saw blade 17 towards it and touching it at point C . This is enabled by the drives 24 and 25 for vertically lowering and lifting the circular saw blade 17 together with the swing arm 26 and the saw blade drive 18 17. At point C, the cross-cutting phase begins, ending at point D. At this distance, the processing unit 6, that is, its circular saw blade 17, performs several movements in a coordinated fashion at the same time. Longitudinal movement through the longitudinal trolley 13, transverse movement by means of the transverse trolley 16, vertical movement by means of actuators 24, 25 and swing arm 26, and rotational motion by means of actuator 18. In this case, the processing unit 6 with a circular saw blade 17 is continuously guided along the curve of the CD of the guide channel 5, in which its guide wheel 11 moves freely.

V točki C krožni žagin list 17 zareže v ekstremno dolg obdelovanec 9 in ga, zaradi vpliva prej opisanega hkratnega vzdolžnega in prečnega pomika, prečno prereže po krivulji, ki jo določa vodilni kanal 5. Da krožni žagin list 17 pri tem ne zareže v čelno ploskev delovne mize 2, pripomore vanjo izvedeni poševni žleb 50. V točki D se prečno rezanje ekstremno dolgega obdelovanca 9 na krajši kos poljubne dolžine konča in krožni žagin list 17 se dvigne vsaj za toliko, da lahko zapusti poševni žleb 50 v delovni mizi 2. To se zgodi v točki E. Na razdalji od točke D do točke E se istočasno deaktivira vpenjalna enota 28 tako, da odmakne par čeljusti 19, ki s tem sprostijo obdelovanec 9. Pri tem pa je sleherni prečni rez ekstremno dolgega obdelovanca 9 popolnoma raven in pravokoten na njegovo vzdolžno os.At point C, the circular saw blade 17 is cut into an extremely long workpiece 9 and, due to the influence of the previously described simultaneous longitudinal and transverse displacement, is cut transversely according to the curve defined by the leading channel 5. In this case, the circular saw blade 17 does not cut into the front surface. Workbench 2 is assisted by the slant groove 50 provided therein. At point D, the cross-cutting of the extremely long workpiece 9 into a shorter piece of any length is completed and the circular saw blade 17 is raised at least enough to leave the slant groove 50 in the workbench 2. This occurs at point E. At a distance from point D to point E, the clamping unit 28 is simultaneously deactivated by moving a pair of jaws 19, thereby releasing the workpiece 9. In this case, each cross-section of the extremely long workpiece 9 is perfectly straight and perpendicular. on its longitudinal axis.

Od točke E do točke F se izvaja faza zaviranja obdelovalne enote 6 z krožnim žaginim listom 17. Zaviranje opravi pogon 7 vzdolžnega vozička 3 tako, da se v točki F obdelovalna enota 6 s prečnim vozičkom 16 in vzdolžnim vozičkom 13 ustavi in se po isti poti, vendar v obratni smeri, po vodilnem kanalu 5 povrne v izhodiščni položaj v točko A. Ves postopek se v opisanem zaporedju kontinuirano, neprekinjeno ciklično ponavlja, vse dokler ekstremno dolg obdelovanec 9, določenega enakega preseka po celotni dolžini, ni v celoti razrezan na krajše kose.From point E to point F, the braking phase of the processing unit 6 with a circular saw blade 17 is carried out. The braking is actuated 7 of the longitudinal trolley 3 by stopping at the point F of the processing unit 6 with a trolley 16 and the longitudinal trolley 13 and following the same path. , but in the opposite direction, returns to starting position 5 through guide channel 5. The whole process is repeated continuously, cyclically, until the extremely long workpiece 9, of the same cross-section along its entire length, is fully cut into shorter sections. When.

Pred ponovnim začetkom prečnega rezanja obdelovanca 9, ki pa je lahko drugačnega preseka, se ponovno izvede nastavitev vstopne lopute 20 in vpenjalne enote 28 in sicer na dimenzije novega preseka obdelovanca 9. Prav tako se ponovno nastavi želena dolžina odrezanih, krajših kosov obdelovanca 9, ki se izvede s predhodno že omenjeno in neprikazano krmilno enoto.Before starting again the cross-cutting of workpiece 9, which may be of a different cross-section, the setting of the inlet flap 20 and the clamping unit 28 is made again to the dimensions of the new cross-section of the workpiece 9. The desired length of the cut-off, shorter pieces of the workpiece 9, which is performed with the previously mentioned and not shown control unit.

Hitrost premočrtnega gibanja obdelovalne enote 6 in s tem vzdolžnega vozička 13 vzdolž delovne mize 2, se v območju sinhronizacije, torej od točke A do točke B pospešuje oziroma povečuje tako, da ima v točki B obdelovalna enota 6 popolnoma enako hitrost, kot je hitrost ekstremno dolgega obdelovanca 9. Šele nato sledi v točki B vpetje obdelovanca 9 v par čeljusti 19 vpenjalne enote 28. To pomeni, da potujeta fiksno spojena obdelovalna enota 6 in obdelovanec 9 z enako hitrostjo vse do njegove sprostitve v točki E.The speed of the linear movement of the processing unit 6 and thus of the longitudinal trolley 13 along the workbench 2 is accelerated or increased in the synchronization zone, from point A to point B, so that at point B the processing unit 6 has exactly the same speed as the extreme speed long workpiece 9. Then, at point B, the workpiece 9 is clamped into a pair of jaws 19 of the clamping unit 28. This means that the fixed-jointed work unit 6 and the workpiece 9 travel at the same speed until it is released at point E.

Kot je predhodno že omenjeno, pogon 7 vzdolžnega vozička 13 krmili neprikazana računalniška krmilna enota, ki ima predvsem to nalogo, da krmili in spremlja postopek prečnega žaganja na način, da pogonu 7 posreduje impulz za linearno gibanje vzdolžnega vozička 13, ki mora v kratkem časovnem intervalu hitrost vzdolžnega vozička 13 pospešiti tako, da se hitrost vzdolžnega vozička 13 popolnoma sinhronizira oziroma izenači z hitrostjo ekstremno dolgega obdelovanca 9. V nadaljevanju je naloga te krmilne enote tudi, da aktivira in deaktivira vpenjalno enoto 28, da pravočasno spušča in dviguje krožni žagin list 17 ter, da po vsakem prečnem rezu povrne obdelovalno enoto 6 v izhodiščni položaj. Povedano drugače, krmilna enota vodi in nadzira celoten postopek rezanja ekstremno dolgih obdelovancev 9 na krajše kose v leteči žagi po izumu in to od točke A do točke F ter nato v obratni smeri od točke F do točke A.As mentioned previously, the drive 7 of the longitudinal trolley 13 is controlled by a non-displayed computer control unit, which is primarily tasked to control and monitor the cross-cutting process in such a way as to provide the drive 7 with a pulse for linear movement of the longitudinal trolley 13, which must in a short time at intervals, accelerate the speed of the longitudinal trolley 13 so that the speed of the longitudinal trolley 13 is fully synchronized or equated with the speed of the extremely long workpiece 9. In the following, it is also the task of this control unit to activate and deactivate the clamping unit 28 to lower and lift the circular saw blade in a timely manner. 17 and to return the machining unit 6 to its starting position after each transverse cut. In other words, the control unit guides and controls the entire process of cutting extremely long workpieces 9 into shorter pieces in a flying saw according to the invention, from point A to point F, and then in the reverse direction from point F to point A.

Na osnovi izvedenih preizkusov prototipa leteče žage po izumu je mogoče izkustveno trditi, da je mogoče s to žago razrezati okrog 150 metrov dolg obdelovanec 9 na 15 krajših kosov različnih dolžin v eni sami minuti, ne glede na njegov presek in to s točnostjo dolžine reza + - 5 mm.Based on the tests performed on the prototype flying saw according to the invention, it can be empirically argued that this saw can cut about 150 meters long workpiece 9 into 15 shorter pieces of different lengths in a single minute, irrespective of its cross-section, with the accuracy of the cut length + - 5 mm.

Claims (17)

PATENTNI ZAHTEVKIPATENT APPLICATIONS 1. Leteča krožna žaga za kontinuirano prečno rezanje ekstremno dolgih lesnih obdelovancev pri veliki hitrosti, značilna po tem, da je obdelovalna enota (6) z krožnim žaginim listom (17) tridimenzionalno gibljiva in vzdolž delovne mize (2) vodena s pomočjo najmanj enega vodilnega kanala (5), v katerega je vstavljeno najmanj eno tekalno vodilno kolo (11), ki je prednostno pritrjeno na ogrodje (27) obdelovalne enote (6); da je vodilni kanal (5), ki je nameščen nad delovno mizo (2) in ob obdelovalno enoto (6), v tlorisu vijugaste oziroma serpentinaste oblike, z najmanj dvema nasprotnima si zavojema, pri čemer je razdalja (X) med zavojema enaka širini prečnega reza krožnega žaginega lista (17) in je nekoliko večja od širine obdelovanca (9); daje v čelno drsno ploskev fiksne delovne mize (2), ki je nameščena pod obdelovalno enoto (6), izveden najmanj en žleb (50); da je na vzdolžni voziček (13) pritrjena vpenjalna enota (28) z najmanj enim parom stranskih čeljusti (19), kije nameščena pred obdelovalno enoto (6) in nad delovno mizo (2) in, ki skupaj z najmanj eno, po vertikali gibljivo zgornjo vstopno loputo (2), tvori vhodni vodilni kanal obdelovanca (9).A flying circular saw for continuous cross-cutting of extremely long wood workpieces at high speed, characterized in that the machining unit (6) with a circular saw blade (17) is three-dimensional moving and guided by at least one guide along the work table (2) a channel (5) into which at least one running guide wheel (11) is inserted, which is preferably attached to the frame (27) of the processing unit (6); that the guide channel (5), which is located above the workbench (2) and adjacent to the processing unit (6), is in the plan of curved or serpentine shape, with at least two opposite turns, the distance (X) being equal to the width a cross-cut of a circular saw blade (17) and slightly larger than the workpiece width (9); at least one groove (50) is made in the front sliding surface of the fixed workbench (2), which is located below the processing unit (6); that a clamping unit (28) is attached to the longitudinal trolley (13) with at least one pair of lateral jaws (19), which is positioned in front of the machining unit (6) and above the workbench (2), and which together with at least one vertically movable the upper inlet flap (2) forms the inlet guide channel of the workpiece (9). 2. Leteča krožna žaga po zahtevku 1, značilna po tem, daje vodilni kanal (5) fiksno pritrjen na ohišje (1) z nosilci (4) in je poljubnega prečnega in vzdolžnega preseka ter dolžine.Flying circular saw according to claim 1, characterized in that the guide channel (5) is fixed to the housing (1) with supports (4) and is of any cross-sectional and longitudinal section and length. 3. Leteča krožna žaga po zahtevku 1, značilna po tem, da ima poševni žleb (50), v delovni mizi (2), v tlorisu obliko, ki je praviloma identična obliki, ki jo v tlorisu ima vodilni kanal (5) in, kije praviloma manjšega preseka in dolžine.Flying circular saw according to claim 1, characterized in that the slanting groove (50), in the work table (2), has in the plan a shape which is generally identical to the shape of the leading channel (5) and, which generally has a smaller cross-section and length. 4. Leteča krožna žaga po zahtevku 1, značilna po tem, da je vodilno kolo (11) poljubne, prednostno prosto vrtljive oziroma tekalne izvedbe.Flying circular saw according to claim 1, characterized in that the guide wheel (11) is of any kind, preferably freely rotatable or running. 5. Leteča krožna žaga po zahtevku 1, značilna po tem, da tridimenzionalno gibanje obdelovalne enote (6) in s tem krožnega žaginega lista (17), omogočajo vzdolžni voziček (13), prečni voziček (16) in pogon (24).5. Flying circular saw according to claim 1, characterized in that the three-dimensional movement of the processing unit (6) and thus the circular saw blade (17) allow for a longitudinal trolley (13), a transverse trolley (16) and a drive (24). 6. Leteča krožna žaga po zahtevku 1, značilna po tem, daje krožni žagin list (17) v vrtišču (51) vrtljivo vpet v nihajno ročico (26), ki je z nasprotnim koncem nihajno vpeta na ogrodje (27) obdelovalne enote (6), na katerega je prav tako nihajno gibljivo vpet pogon (24) za spust in dvig krožnega žaginega lista (17), ki ga poganja pogonsko kolo (25).Flying circular saw according to claim 1, characterized in that the circular saw blade (17) in the pivot (51) is rotatably clamped into the swing arm (26), which is pivotally pivoted to the frame (27) of the processing unit (6). ), which also has a pivotally movable drive (24) for lowering and lifting a circular saw blade (17) driven by a drive wheel (25). 7. Leteča krožna žaga po zahtevku 1, značilna po tem, daje ena čeljust para čeljusti (19) v vrtišču (46) gibljivo spojena hkrati z nihajno ročico (36) in batnico (38), njegova drugi čeljust pa je v vrtišču (45) hkrati gibljivo spojena z nihajno ročico (35) in batnico (37).Flying circular saw according to claim 1, characterized in that one jaw of a pair of jaws (19) in the pivot (46) is movably connected simultaneously with the swing arm (36) and the piston rod (38) and its other jaw is in the pivot (45 ) simultaneously coupled to the swing arm (35) and piston rod (37). 8. Leteča krožna žaga po zahtevku 5, značilna po tem, daje nihajna ročica (36) z drugim koncem in v vrtišču (48) prav tako gibljivo vpeta na vodilno ploščo (33) in, daje nihajna ročica (35) z drugim koncem in v vrtišču (47) prav tako gibljivo vpeta na vodilno ploščo (32).Flying circular saw according to claim 5, characterized in that the swing arm (36) with the other end and in the pivot (48) is also movably mounted on the guide plate (33) and that the swing arm (35) with the other end and in the pivot (47) also movably mounted on the guide plate (32). 9. Leteča krožna žaga po zahtevku 1, značilna po tem, da sta sestavni del vpenjalne enote (28) tudi pogon (21) in nastavitveni mehanizem (22), vstopni loputi (20) pa pripada pogon (12).Flying circular saw according to claim 1, characterized in that the actuator (21) and the adjusting mechanism (22) are also an integral part of the clamping unit (28), and the drive (12) belongs to the inlet flap (20). 10. Postopek nastavitve leteče krožne žage pred začetkom prečnega rezanja ekstremno dolgih obdelovancev, značilen po tem, da se, odvisno od preseka obdelovanca (9), s pomočjo pogona (12) izvede predhodna fiksna nastavitev vstopne lopute (20) na določeno višino in se nadalje s pomočjo pogona (21) ter mehanizma (22) izvede nastavitev širine para čeljusti (19) vpenjalne enote (28), pri čemer sta nastavljeni višina in širina nekoliko večji od višine in širine obdelovanca (9); da z neprikazano krmilno enoto nastavimo želeno enotno ali različne dolžine krajših kosov, na katere bo razrezan ekstremno dolgi obdelovanec (9), pri čemer velja, daje minimalna dolžina odrezanega kosa pogojena s časom, ki ga obdelovalna enota (6) z krožnim žaginim listom (17) porabi za svojo pot na razdalji od točke (A) do točke (F) in nazaj.10. A method of adjusting a flying circular saw before beginning the cross-cutting of extremely long workpieces, characterized in that, depending on the cross-section of the workpiece (9), a preliminary fixed adjustment of the inlet flap (20) to a certain height is carried out by means of a drive (12) and further, by means of the actuator (21) and the mechanism (22), adjusts the width of the pair of jaws (19) of the clamping unit (28), with the height and width being set slightly larger than the height and width of the workpiece (9); to adjust the desired single or different lengths of shorter pieces to which the extremely long workpiece (9) will be cut (9) with the control unit not shown, whichever is the minimum length of the cut piece being conditioned by the length of time the workpiece (6) has a circular saw blade ( 17) spend for his journey at a distance from point (A) to point (F) and back. 11. Postopek kontinuiranega, nepretrganega prečnega rezanja ekstremno dolgih obdelovancev z letečo krožno žago, značilen po tem, da ekstremno dolg obdelovanec (9), ki do delovne mize (2) prispe z določeno, prednostno zelo veliko potovalno hitrostjo, vstopa skozi vodilni kanal, ki ga tvorijo gornja vstopna loputa (20), stranski par čeljusti (19) in čelna ploskev delovne mize (2); daje za merjenje dolžin krajših, odrezanih kosov obdelovanca (9), namenjeno merilno kolo (49), ki je nameščeno ob vstopu na delovno mizo (2); da postopek prečnega rezanja oziroma prečnega žaganja ekstremno dolgega obdelovanca (9) na krajše kose, poteka po poti, ki jo opravi obdelovalna enota (6) z krožnim žaginim listom (17), ki je pri tem preko vodilnega kolesa (11) vodena po krivulji vodilnega kanala (5) in to od točke (A), skozi točke (B, C, D, E), do točke (F) ter nazaj, kar se kontinuirano ciklično ponavlja, vse do končnega razreza obdelovanca (9).11. A method of continuous, continuous cross-cutting of extremely long workpieces by a flying circular saw, characterized in that the extremely long workpiece (9), which arrives at the work table (2) at a predetermined, very high traveling speed, enters the guide channel, formed by the upper inlet flap (20), the lateral pair of jaws (19) and the front face of the workbench (2); provides for measuring the lengths of shorter, cut-off pieces of the workpiece (9), a measuring wheel (49) which is mounted on entry to the workbench (2); that the process of cross-cutting or cross-cutting the extremely long workpiece (9) into shorter pieces is carried out by a path performed by the processing unit (6) with a circular saw blade (17), which is guided by a guide wheel (11) guide channel (5) from point (A), through points (B, C, D, E), to point (F) and back, which is repeated cyclically until the final section of the workpiece (9). 12. Postopek prečnega rezanja po zahtevku 11, značilen po tem, da se na poti od točke (A) do točke (B) izvede sinhronizacija, oziroma izenačitev potovalne hitrosti obdelovalne enote (6) in s tem krožnega žaginega lista (17), z vhodno hitrostjo ekstremno dolgega obdelovanca (9), kar omogoča ustrezni, neoznačeni krmilni procesor s senzorjem gibanja, katerega usmerja pripadajoči računalniški program.12. The cutting process according to claim 11, characterized in that the travel speed of the processing unit (6) and thus of the circular saw blade (17) is synchronized or equalized on the path from point (A) to point (B), with the input speed of the extremely long workpiece (9), which is made possible by a corresponding, unlabeled motion processor with a motion sensor directed by the associated computer program. 13. Postopek prečnega rezanja po zahtevku 11, značilen po tem, da se na poti od točke (B) do točke (C) aktivira vpenjalna enota (28), ki s parom čeljusti (19) togo vpne obdelovanec (9) tako, da od točke (C) dalje potujeta obdelovalna enota (6) z krožnim žaginim listom (17) in ekstremno dolg obdelovanec (9) skupaj z enako hitrostjo, hkrati pa se krožni žagin list (17) ob obdelovancu (9) spusti nekoliko nad dnom poševnega žleba (50) v delovni mizi (2).13. The cutting process according to claim 11, characterized in that a clamping unit (28) is actuated on the path from point (B) to point (C), which rigidly clamps the workpiece (9) with a pair of jaws (19). from point (C), the machining unit (6) with a circular saw blade (17) and an extremely long workpiece (9) travel at the same speed, while at the same time the circular saw blade (17) drops slightly above the bottom of the oblique workpiece (9). groove (50) in workbench (2). 14. Postopek prečnega rezanja po zahtevku 11, značilen po tem, da se v točki (C) začne, v točki (D) pa konča faza prečnega rezanja obdelovanca (9) na poljuben krajši kos, pri kateri rezilo krožnega žaginega lista (17) potuje hkrati tudi znotraj poševnega serpentinastega žleba (50) v delovni mizi (2), ki ustreza krivulji vodilnega kanala (5) v tem segmentu.14. The cutting process according to claim 11, characterized in that at point (C) begins and at point (D) ends the phase of cross-cutting the workpiece (9) into any shorter piece, in which the blade of the circular saw blade (17) it travels at the same time inside the sloping serpentine groove (50) in the work table (2) corresponding to the curve of the leading channel (5) in this segment. 15. Postopek prečnega rezanja po zahtevku 11, značilen po tem, da na poti od točke (D) do točke (E) vpenjalna enota (28) odmakne par čeljusti (19) in s tem sprosti ekstremno dolg obdelovanec (9), hkrati pa se krožni žagin list (17) dvigne iz poševnega žleba (50).Cross cutting method according to claim 11, characterized in that, on the way from point (D) to point (E), the clamping unit (28) moves a pair of jaws (19), thereby releasing an extremely long workpiece (9) the circular saw blade (17) rises from the sloping groove (50). 16. Postopek prečnega rezanja po zahtevku 11, značilen po tem, da se s pomočjo pogona (7) na poti od točke (E) proti točki (F) izvede faza zaviranja vzdolžnega vozička (13) in s tem obdelovalne enote (6) z krožnim žaginim listom (17) tako, da se obdelovalna enota (6) v točki (F) popolnoma ustavi in se po isti poti, vendar v obratni smeri, od točke (F) proti točki (A), po poti, ki jo določa vodilni kanal (5), povrne v izhodiščni položaj v točko (A).16. The cross-cutting method according to claim 11, characterized in that the actuation of the longitudinal trolley (13) and, consequently, the processing units (6) with the drive (7) on the way from point (E) to point (F) circular saw blades (17) so that the processing unit (6) stops completely at point (F) and stops in the same way, but in the opposite direction, from point (F) to point (A), along the path defined by guides the leading channel (5) to the starting position to point (A). 17. Postopek prečnega rezanja po enem od zahtevkov 11 do 16, značilen po tem, da se kontinuirano oziroma nepretrgano prečno žaganje ekstremno dolgega obdelovanca (9), ki poteka po poti, ki jo označuje vodilni kanal (5) z navideznimi točkami od (A) do vključno (F) in nazaj, praviloma ciklično ponavlja, vse dokler ekstremno dolg obdelovanec (9) ni do konca razrezan na krajše kose poljubnih dolžin.Cross-cutting method according to one of Claims 11 to 16, characterized in that the continuous or continuous cross-cutting of an extremely long workpiece (9) that follows the path indicated by the guide channel (5) with the virtual points from (A) ) up to and including (F) and back, as a rule, cyclically, until the extremely long workpiece (9) is completely cut into shorter pieces of any length.
SI200600016A 2006-02-03 2006-02-03 Flying circular saw for high-speed continuous transverse cutting of extremely long wooden workpieces SI21917A (en)

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SI200600016A SI21917A (en) 2006-02-03 2006-02-03 Flying circular saw for high-speed continuous transverse cutting of extremely long wooden workpieces
DE200610059803 DE102006059803A1 (en) 2006-02-03 2006-12-15 Flying circular saw for extra-long lengths of wood has transverse carrier and longitudinal rider
RU2007104145/03A RU2346808C2 (en) 2006-02-03 2007-02-02 Movable cutting-off machine with circular saw for continuous crosswise high-speed cutting of extremely long wooden parts

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