SI21762A - Device for capturing, processing and exhausting of gases around arc furnace - Google Patents
Device for capturing, processing and exhausting of gases around arc furnace Download PDFInfo
- Publication number
- SI21762A SI21762A SI200400069A SI200400069A SI21762A SI 21762 A SI21762 A SI 21762A SI 200400069 A SI200400069 A SI 200400069A SI 200400069 A SI200400069 A SI 200400069A SI 21762 A SI21762 A SI 21762A
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- furnace
- housing
- gases
- slots
- arc furnace
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/001—Extraction of waste gases, collection of fumes and hoods used therefor
- F27D17/003—Extraction of waste gases, collection of fumes and hoods used therefor of waste gases emanating from an electric arc furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
Abstract
Description
Prislan SrečkoPrislan Srečko
Naprava za zajemanje, predelavo ter odvajanje plinovA device for the capture, processing and extraction of gases
PRI OBLOČNI PEČIAT THE ARC FURNACE
Predmet izumaThe subject of the invention
Predmet izuma je naprava za zajemanje plinov pri obločni peči, predelavo plinov v stanje, kije okolju prijazno, ter odvajanje le-teh v okolje.The object of the invention is a device for capturing gases in an arc furnace, processing gases into an environmentally friendly state, and discharging them into the environment.
Tehnični problemA technical problem
Tehnični problem, ki ga rešuje kum je, kako zasnovati tako napravo za zajemanje, predelavo in odvajanje plinov pri obločni peči, ki bo enostavna, brez posebnih dodatnih priključkov in naprav, ki bi za to okolje morali biti konstruirani posebej natančno in zahtevno, da bi vzdržali v tem toplotno in mehansko zahtevnem okolju, da ne bi zaradi svojega nedelovanja utegnili povzročati prekinitve ali zmanjšanja delovanja električne obločne peči, pri čemer naj naprava po izumu tudi predeluje za okolje strupene pline, ki izhajajo iz obločne peči v pline, ki so okoljsko manj obremenjujoči in ki jih vodimo po plinovodih do mehanskega filtra, hkrati pa naj naprava tudi ustvarja izboljšane pogoje za delovanje elektrod obločne peči zaradi podaljšanja njihove življenjske dobe in s tem zmanjšanja tiste količine ogljika v jeklu, ki se pojavlja zaradi odgorevanja elektrod v talino ob upoštevanju, da naj bo naprava tudi energetsko in s tem cenovno opravičljiva.The technical problem solved by the godfather is how to design such a device for the capture, processing and extraction of gases in an arc furnace that will be simple, without special additional attachments and devices that would have to be designed specifically for that environment and precisely in order to withstand in such a thermally and mechanically demanding environment that their inactivity may not cause the electric arc furnace to be interrupted or reduced, the device according to the invention also being able to process toxic gases emanating from the arc furnace into gases that are less environmentally friendly. load-bearing pipelines to the mechanical filter, and at the same time the device should also create improved conditions for the operation of arc furnace electrodes to extend their service life and thereby reduce the amount of carbon in the steel that occurs due to combustion of the electrodes into the melt, that the device should also be energy efficient and therefore reasonably priced.
31086.dOC/lll-04/D33-Vr31086.dOC / yy-04 / D33-Vr
Znano stanje tehnikeThe prior art
Znane naprave za zajemanje in odvajanje plinov pri električni obločni peči so izvedene iz ohišja, ki prekriva pokrov peči in ki zajema pline, ki izhajajo skozi reže ob elektrodah v okolico. Ker so elektrode višje od ohišja, so v njem izvedene odprtine za izhod elektrod.Known devices for gas capture and discharge in an electric arc furnace are made of a housing that covers the furnace cover and which captures gases emitted through the slots adjacent to the electrodes in the surrounding area. Because the electrodes are higher than the housing, there are openings for the output of the electrodes.
Zaradi visoke temperature pokrova peči, se prenaša toplota tudi na ohišje naprave za zajem plinov. Zato so tesnilni obroči ob elektrodah izvedeni na posebej zahteven način. Ventilatoiji ob napravi morajo prenašati visoko temperaturo, ker so plini ob izhodu iz peči zelo vroči. Poseben problem je izvedba odvodnih kanalov plinov, ki morajo biti gibki, da sledijo odpiranju pokrova peči in naprave za zajem plinov. Vse to prispeva k zamotani konstrukciji naprave za zajem in odvajanje plinov. Zaradi vročih odvodnih plinov sta tudi ohišje naprave in odvodna cev zelo vroča, kar dviguje temperaturo delovnega okolja na Človeku neugodno raven.Due to the high temperature of the furnace cover, heat is also transferred to the housing of the gas collection device. Therefore, the sealing rings next to the electrodes are designed in a particularly challenging way. The ventilation fans at the appliance must withstand high temperatures because the gases are very hot when exiting the furnace. A particular problem is the design of the gas exhaust ducts, which must be flexible in order to follow the opening of the furnace cover and gas collection device. All this contributes to the intricate construction of the gas capture and discharge device. Due to the hot exhaust gases, both the housing of the device and the drainage pipe are very hot, which raises the unfavorable level of the working environment in Man.
Obstaja pa potreba po enostavnejši tovrstni napravi, ki bo manj obremenjena z možnimi okvarami, ne nazadnje naj bi njena nižja cena prispevala k nižjim proizvodnim stroškom jekla. Zaradi vse večje skrbi za okolje, je tudi kakovost plinov, kijih odvajamo v okoliško ozračje podvržena strožjim zahtevam.However, there is a need for a simpler installation of this kind, which will be less burdened with possible failures, not least its lower cost should contribute to lower steel production costs. Due to increasing concern for the environment, the quality of the gases being discharged into the surrounding atmosphere is also subject to more stringent requirements.
Rešitev tehničnega problemaThe solution to a technical problem
Opisani tehnični problem je rešen z novo napravo za zajem in odvajanje plinov iz obločne peči, katere bistvena značilnost je v tem, da ohišje pokriva pokrov peči v odmiku tako, da je med njima izvedena ozka reža. Prav tako so odprtine za elektrode večje s kolobarjasto režo med njimi in ohišjem. Odvajanje plinov skozi odvodni kanal je izvedeno samo s podtlakom, ki ga proizvajajo sesalni ventilatoiji za filtrom, ki je lociran odmaknjeno zunaj prostora, v katerem seThe described technical problem is solved with a new device for the capture and extraction of gases from the arc furnace, the essential feature of which is that the housing covers the furnace cover at a distance such that a narrow gap is made between them. Also, the openings for the electrodes are larger with a circular gap between them and the housing. The discharge of gases through the exhaust duct is only done by the pressure produced by the intake vents behind the filter located away from the space in which the
31086.doc/lll-04/D33-Vr nahaja peč. Količina sesanega zraka je večkrat večja od predvidene količine plinov, ki izhajajo iz peči. S tem zagotovimo sesanje okoliškega zraka skozi reže med napravo in pokrovom peči ter skozi reže ob elektrodah. Podtlak v napravi zagotovi, da plini ne uhajajo iz naprave v okolico razen skozi odvodni kanal. Dodatni kisik v napravi, ki je doveden z vsesanim zrakom povzroči zgorevanje plinov, ki izhajajo iz obločne peči, v napravi sami tako, da postanejo bistveno manj obremenjujoči za okolje.31086.doc / yy-04 / D33-Vr located furnace. The amount of suction air is several times the estimated amount of gases emitted from the furnace. This ensures the suction of ambient air through the slots between the appliance and the furnace cover and through the slots next to the electrodes. The pressure in the device ensures that no gas escapes from the device into the surrounding area except through the discharge duct. The extra oxygen in the device, which is supplied by the intake air, causes the gases emanating from the arc furnace to burn in the device itself so that they become significantly less burdensome to the environment.
Sorazmerno visoka temperatura v napravi (okoli 700 - 900°C) zaradi gorenja plinov, ki izhajajo iz peči, in iz okolice dovedenega zraka dodatno ogreva peč. Hkrati pa okoliški zrak, ki vstopa v napravo zagotavlja, da se elektrode ne pregrejejo nad 700 - 900°C, torej še ne žarijo in je s tem bistveno nižja stopnja odgorevanja grafita elektrod zaradi oksidacije ob stiku z okoliškim zrakom. Na osnovi tega dejstva je lahko debelina novih elektrod manjša za isti dejanski električni tok, ki je predviden za taljenje v peči.The relatively high temperature in the plant (about 700-900 ° C) additionally warms the furnace due to the combustion of gases emitted from the furnace and the ambient air. At the same time, the ambient air entering the device ensures that the electrodes do not overheat above 700-900 ° C, so they are not yet annealed and thus the graphite electrode combustion rate is significantly lower due to oxidation upon contact with the surrounding air. Based on this fact, the thickness of the new electrodes may be smaller by the same actual electric current intended for melting in the furnace.
Prav tako se je pokazalo, da opisana naprava po izumu zaradi močnega odsesavanja plinov iz naprave in ohlajanja elektrod dovoljuje dodatno prisilno dovajanje zraka ali kisika neposredno v peč zaradi pospeševanja taljenja vsebine brez škode na elektrodah. S tem se poveča kapaciteta peči.It has also been shown that, due to the strong suction of gases from the device and the cooling of the electrodes, the described device of the invention permits additional forced air or oxygen supply directly to the furnace in order to accelerate the melting of the contents without damaging the electrodes. This increases the capacity of the stove.
Velik pribitek svežega zraka v napravo razen povzročanja izgorevanja plinov v take pline, ki so okolju prijazni, tudi bistveno zniža njihovo temperaturo na okoli 300°C pri izstopu iz naprave. Zato je potrebno napravo bistveno manj hladiti z vodo, kot je to slučaj pri znani tonamenski napravi, da je njena zunanja površinska temperatura znosna za osebje. Temperatura plinov v območju filtra in ventilatorja se zniža na okoli 80°C. Velika količina okoliškega zraka glede na pline, ki izhajajo iz peči, uvedena v napravo po izumu nadalje zagotavlja, da je količina trdih prašnih delcev na enoto odvajanih plinov majhna. Zato se neThe large amount of fresh air in the device, in addition to causing the combustion of gases into environmentally friendly gases, also significantly reduces their temperature to around 300 ° C when leaving the device. Therefore, the device needs to be substantially less water cooled than is the case with a known tonnage device so that its outdoor surface temperature is tolerable to personnel. The temperature of the gases in the filter and fan area is reduced to about 80 ° C. The large amount of ambient air relative to the gases emitted from the furnace introduced into the apparatus according to the invention further ensures that the amount of particulate matter per unit exhaust gas is small. So don't
31086.doc/lll-04/D33-Vr povečuje specifična teža zmesi plinov in delcev, s čimer je ohranjena visoka pretočna hitrost skozi kanale. Prašni delci ne padajo v večjih količinah na dno kanalov, zlasti na krivinah, ampak prispejo do filtra, kjer se ločijo od plinov. S tem je zagotovljen dolg obratovalni čas naprave brez potrebnega čiščena kanalov.31086.doc / yy-04 / D33-Vr increases the specific gravity of a mixture of gases and particles, thereby maintaining a high flow rate through channels. Dust particles do not fall in large quantities to the bottom of the ducts, especially at curves, but reach the filter where they separate from the gases. This ensures a long operating time of the device without the necessary cleaning of the channels.
Zaradi povišane temperature plinov v filtru pa se v njem ne more tvoriti kondenzat, s čimer ostanejo trdi delci v filtru suhi in se ne sprimejo v pastozno snov, ki bi sicer bistveno prehitro zahtevala čiščenje filtrov ob prekinitvi dela v peči.Due to the high temperature of the gases in the filter, no condensate can be formed in it, leaving the particulate matter in the filter dry and not adhering to a paste which would otherwise require the filter to be cleaned too quickly if the oven is interrupted.
Ker naprava po izumu preprečuje uhajanje plinov iz peči v okolico, je potrebna količina okoliškega zraka, s katerim mešamo pline iz peči in oboje skupaj sesamo in mehansko filtriramo vsaj 5 krat manjša od količine zraka in plinov iz peči pri znanih izvedbah in za isti končni učinek, so potrebne naprave za sesanje in filtriranje bistveno manjše, cenejše in tudi energetsko varčnejše.Since the device according to the invention prevents the escape of gases from the furnace into the surroundings, the amount of ambient air required to mix the furnace gases and the two together is sucked in and mechanically filtered at least 5 times less than the amount of furnace air and gases in known embodiments and for the same end effect , the suction and filtering devices required are significantly smaller, cheaper and also more energy efficient.
Pri zalaganju peči s surovino dvignemo skupaj s pokrovom peči tudi nanj nameščeno napravo po izumu. Gibek del kanala omogoča zasuk ohišja. Na enak način se zasuka ohišje s pokrovom peči pri zasuku peči ob izlivanju taline iz nje.When loading the kiln with the raw material, the device according to the invention is mounted together with the lid of the kiln. The flexible part of the duct allows the housing to rotate. In the same way, the housing is rotated by the furnace lid when the furnace is rotated when the melt is poured out of it.
Podrobneje je bistvo izuma pojasnjeno s sledečim opisom izvedbenega primera in priložene risbe, na kateri kaže sl. 1 shematski prikaz obločne peči z napravo za zajem, predelavo in odvajanje plinov po izumu.The essence of the invention is explained in more detail by the following description of an embodiment and the accompanying drawing, in which FIG. 1 is a schematic view of a arc furnace with a gas capture, processing and exhaust device according to the invention.
Naprava za zajem, predelavo in odvajanje plinov pri obločni peči je izvedena iz ohišja 1, ki je nameščeno samo v smislu nalega na pokrovu 2 obločne peči 3. Ohišje 1 je dvostensko in predvideno za ohlajanje s hladilno tekočino prekoThe device for the capture, processing and extraction of gases in the arc furnace is made of a housing 1, which is installed only in the sense of fitting on the lid 2 of the arc furnace 3. The housing 1 is two-sided and is intended for cooling with coolant via
31086.doc/lll-04/D33-Vr priključkov 4. Nadalje so v ohišju izvedene odprtine 5, skozi katere tečeje elektrode 6 in sicer tako, da je med elektrodami 6 in odprtino 5 izvedena kolobarjasta reža 7. Nased ohišja 1 na pokrovu 2 peči je izveden z distančniki 8, zaradi katerih je spodnji rob ohišja 1 odmaknjen od pokrova 2, da so med njima izvedene reže 10. Na pokrovu 1 je izvedena odprtina 11, na katero je priključen odvodni kanal 12, ki je na nasprotnem koncu, praviloma zunaj prostora, v katerem se nahaja peč, uveden v prašni filter 13, za katerim je nameščen sesalni ventilator 14. V kanalu 12 je izveden odcep 15 za pomožni kanal 16, ki lovi izpod stropa prostora prednostno nad pečjo pline, ki uhajajo iz peči ob izlivanju taline. V kanalu 12 je med ohišjem 1 in odcepom 15 izveden gibek meh 17, ki omogoča nagibanje peči in odpiranje pokrova peči pri nameščenem ohišju in nanj stalno priključenem odvodnem kanalu.31086.doc / yy-04 / D33-Vr Terminals 4. Furthermore, openings 5 are provided in the housing through which the electrodes 6 flow, so that a circular gap 7 is formed between the electrodes 6 and the opening 5. the furnace is made with spacers 8, which cause the lower edge of the housing 1 to be moved away from the cover 2 so that the slots 10 are between them. The cover 1 has an opening 11 to which the drainage channel 12, which is on the opposite end, is connected, as a rule outside the enclosure of the furnace, introduced into the dust filter 13, behind which a suction fan 14 is installed. In duct 12, a branch 15 is made for the auxiliary duct 16, which catches beneath the ceiling of the space preferably above the furnace the gases leaking from the furnace at pouring melt. In channel 12, a flexible bellows 17 is provided between the housing 1 and the branch 15, which allows the furnace to be tilted and the furnace lid opened with the housing installed and a drainage duct connected to it.
Oblika in velikosti rež 7 in zlasti rež 10 je poljubna ter se lahko prilagaja posamičnim zahtevam. Prednostno je skupni presek rež 10 enak preseku kanalaThe shape and size of slots 7, and in particular slots 10, are arbitrary and can be adapted to individual requirements. Preferably, the total cross-section of the slots 10 is equal to the channel cross-section
12.12.
Tudi hlajenje ohišja je lahko izvedeno na poljuben način, drugačen od opisanega. Izhodno hladilno vodo lahko vodimo v izmenjevalnik toplote 18 in nato njeno toploto prenašamo na poljuben medij na znan način.The cooling of the housing may also be performed in any manner other than that described. The cooling water outlet can be led to a heat exchanger 18 and then transferred to any medium in a known manner.
Obstajajo tudi posebne naprave za zajem in odvajanje plinov iz peči ob izlivanju taline iz nje, katerih prigradnja ne vpliva na napravo po izumu. Tudi kanali, filter in ventilator so lahko spreminjani in prilagojeni posameznim pogojem,ne da bi vplivali na vsebino tega izuma.There are also special devices for the capture and extraction of gases from the furnace upon the pouring of the melt, the installation of which does not affect the device according to the invention. The ducts, filter and fan can also be modified and adapted to individual conditions without affecting the content of the present invention.
Strokovnjak s tega področja lahko ob poznavanju opisa izuma zasnuje tudi drugačne izvedbe ne da bi obšel bistvo izuma, ki je opredeljeno v sledečih patentnih zahtevkih.One of skill in the art may, in the knowledge of the description of the invention, conceive other embodiments without circumventing the essence of the invention as defined in the following claims.
Claims (6)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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SI200400069A SI21762A (en) | 2004-03-03 | 2004-03-03 | Device for capturing, processing and exhausting of gases around arc furnace |
PCT/SI2005/000002 WO2005085735A1 (en) | 2004-03-03 | 2005-01-07 | Device for intake, processing and offtake of gases in an arc furnance |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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SI200400069A SI21762A (en) | 2004-03-03 | 2004-03-03 | Device for capturing, processing and exhausting of gases around arc furnace |
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SI21762A true SI21762A (en) | 2005-10-31 |
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SI200400069A SI21762A (en) | 2004-03-03 | 2004-03-03 | Device for capturing, processing and exhausting of gases around arc furnace |
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SI (1) | SI21762A (en) |
WO (1) | WO2005085735A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110440610A (en) * | 2019-08-15 | 2019-11-12 | 夏颖 | A kind of depositing dust high efficiency metallurgy electric arc furnaces |
CN111893282B (en) * | 2020-08-04 | 2022-01-14 | 江苏维尔炉业有限公司 | Pre-oxidation heat treatment furnace |
Family Cites Families (4)
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US3555163A (en) * | 1969-05-16 | 1971-01-12 | United States Steel Corp | Fume-exhaust hood for electric furnace |
US4242532A (en) * | 1979-12-21 | 1980-12-30 | Ford Motor Company | Method of controlling exhaust gas emissions from an electric arc furnace |
US4450569A (en) * | 1982-09-01 | 1984-05-22 | Hagendoorn Willem J | Method and structure for maintaining effluent pressure range within an electric arc melting furnace |
JPS6120661A (en) * | 1984-07-09 | 1986-01-29 | Daido Steel Co Ltd | Dust collector of ladle for refining |
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2004
- 2004-03-03 SI SI200400069A patent/SI21762A/en not_active IP Right Cessation
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2005
- 2005-01-07 WO PCT/SI2005/000002 patent/WO2005085735A1/en active Application Filing
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