SE537746C2 - Crankshaft and method of manufacturing a crankshaft - Google Patents

Crankshaft and method of manufacturing a crankshaft Download PDF

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Publication number
SE537746C2
SE537746C2 SE1351557A SE1351557A SE537746C2 SE 537746 C2 SE537746 C2 SE 537746C2 SE 1351557 A SE1351557 A SE 1351557A SE 1351557 A SE1351557 A SE 1351557A SE 537746 C2 SE537746 C2 SE 537746C2
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SE
Sweden
Prior art keywords
crankshaft
crank
recess
center axis
flat bottom
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Application number
SE1351557A
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Swedish (sv)
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SE1351557A1 (en
Inventor
Per Larsén
Original Assignee
Scania Cv Ab
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Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Priority to SE1351557A priority Critical patent/SE537746C2/en
Priority to KR1020167019842A priority patent/KR20160101171A/en
Priority to PCT/SE2014/051491 priority patent/WO2015094091A1/en
Priority to BR112016014268A priority patent/BR112016014268A2/en
Priority to EP14870969.4A priority patent/EP3084237A4/en
Publication of SE1351557A1 publication Critical patent/SE1351557A1/en
Publication of SE537746C2 publication Critical patent/SE537746C2/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/06Making machine elements axles or shafts
    • B21K1/08Making machine elements axles or shafts crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/06Crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/06Crankshafts
    • F16C3/08Crankshafts made in one piece
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/22Sliding surface consisting mainly of rubber or synthetic rubber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/60Shaping by removing material, e.g. machining
    • F16C2220/62Shaping by removing material, e.g. machining by turning, boring, drilling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2322/00Apparatus used in shaping articles

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

Sammandraci FOreliggande uppfinning avser en vevaxel (4) med en centrumaxel (A), vani vevaxeln (4) innefattar atminstone tva ramlagertappar (12), genom vilka cent- rumaxeln (A) stracker sig, och atminstone en vevslang (10) anordnad mellan ramlagertapparna (12), van i den atminstone ena vevslangen (10) innefattar tva vevskivor (14, 14a, 14b) forbundna med varandra genom en vevtapp (16). Atminstone en vevskiva (14) uppvisar ett urtag (26) med en plan bottenyta (28), som är vasentligen vinkelrat mot centrumaxelns (A) utstrackning, van i urtaget (26) är sá utformat hos den atminstone ena vevskivan (14, 14a, 14b) att cent- rumaxeln (A) skar den plana bottenytan (28). Foreliggande uppfinning avser aven ett forfarande for att tillverka en sadan vevaxel (4). The present invention relates to a crankshaft (4) with a center shaft (A), the crankshaft (4) comprising at least two frame bearing pins (12), through which the center shaft (A) extends, and at least one crank hose (10) arranged between the frame bearing pins (12), used in the at least one crank hose (10) comprises two crank discs (14, 14a, 14b) connected to each other by a crank pin (16). At least one crank disc (14) has a recess (26) with a flat bottom surface (28), which is substantially perpendicular to the extension of the center axis (A), used in the recess (26) so formed of the at least one crank disc (14, 14a, 14b) that the center axis (A) intersects the flat bottom surface (28). The present invention also relates to a method of manufacturing such a crankshaft (4).

Description

Vevaxel och forfarande for att tillverka en vevaxel TEKNIKENS OMRADE FOreliggande uppfinning avser en vevaxel, ett farfarande fOr att tillverka en sa- dan vevaxel, en forbranningsmotor innefattande en sadan vevaxel samt ett fordon innefattande en sadan forbranningsmotor. BACKGROUND OF THE INVENTION The present invention relates to a crankshaft, a method of manufacturing such a crankshaft, an internal combustion engine comprising such a crankshaft and a vehicle comprising such an internal combustion engine.

UPPFINNINGENS BAKGRUND OCH KAND TEKNIK En kolvmotor, sasom en forbranningsmotor, innefattar en vevaxel, vilken omvandlar den tram- och atergaende rorelsen has en eller flera kolvar och darmed vevstakar has motorn, till en roterande rorelse has vevaxeln, eller vice versa. Vevaxeln innefattar en eller flera vevslangar, som vardera är ansluten till atminstone en vevstake has en cylinder has motorn. En sexcylindrig kolv- motor exempelvis, kan saledes ha en vevaxel med sex vevslangar. Varje vevslang innefattar tva vevskivor, vilka är forbundna med varandra genom en vevtapp. Kolven är via vevstaken ansluten till vevtappen. Has varje vevtapp finns ett vevlager, sasom ett glidlager, vid vilket vevstaken roterar. MeIlan varje vev- slang uppvisar vevaxeln ramlagertappar, vilka är anordnade koaxiellt med vevaxelns centrumaxel, kring vilken vevaxeln roterar. Ramlagertapparna uppvisar ramlager, som är anordnade i fOrbindelse med vevhuset, i vilket vevaxeln är anordnad. Vevaxeln roterar vid ramlagren, vilka darmed tar upp de krafter, som uppkommer mellan vevaxeln och vevhuset. Vanligtvis finns en ramlager- tapp innefattande ett ramlager i vardera anden has vevaxeln, samt mellan var- je vevslang. BACKGROUND OF THE INVENTION AND PRIOR ART A piston engine, such as an internal combustion engine, comprises a crankshaft, which converts the tram and reciprocating motion has one or more pistons and thus connecting rods has the motor, into a rotating motion has the crankshaft, or vice versa. The crankshaft comprises one or more crank hoses, each of which is connected to at least one connecting rod has a cylinder has the engine. A six-cylinder piston engine, for example, can thus have a crankshaft with six crank hoses. Each crank hose comprises two crank discs, which are connected to each other by a crank pin. The piston is connected to the crank pin via the connecting rod. If each crank pin has a crank bearing, such as a sliding bearing, at which the connecting rod rotates. Between each crank hose, the crankshaft has frame bearing pins, which are arranged coaxially with the center axis of the crankshaft, around which the crankshaft rotates. The frame bearing pins have frame bearings which are arranged in connection with the crankcase in which the crankshaft is arranged. The crankshaft rotates at the frame bearings, which thereby absorb the forces that arise between the crankshaft and the crankcase. Usually there is a frame bearing pin comprising a frame bearing in each end of the crankshaft, and between each crank hose.

For att exempelvis reducera bransleforbrukningen efterstravas idag att minimera vikten has fordon. Saledes är det aven onskvart att tillverka sá latta motorer som mojligt. Olika satt att reducera vikten has en motor genom att reducera vikten has vevaxeln, har foreslagits i den kanda tekniken. 1 Dokument US20120024105 Al beskriver en metod fOr att tillverka en latt vevaxel, van i vevaxeln utformas med urtag och hal hos dess vevtappar. Denna metod är dock tidskravande dä hal och urtag erhalles genom smidning och stansning. Likasa dokument DE4325722 Al beskriver hur en vevaxel utformas med urtag hos dess vevtappar, i syfte att minska vikten. In order to reduce fuel consumption, for example, efforts are being made today to minimize the weight of vehicles. Thus, it is also desirable to manufacture as light engines as possible. Various ways of reducing the weight of an engine by reducing the weight of the crankshaft have been proposed in the prior art. Document US20120024105 A1 describes a method for manufacturing a light crankshaft, the crankshaft vane is formed with recesses and slides in its crankpins. However, this method is time consuming as slippage and recesses are obtained by forging and punching. Similar documents DE4325722 A1 describe how a crankshaft is designed with recesses in its crankpins, in order to reduce the weight.

SAMMANFATTNING AV UPPFINNINGEN Trots kanda losningar pa omradet finns det fortfarande ett behov av att vidare- utveckla en latt vevaxel och ett forfarande for att tillverka en latt vevaxel som är enkelt och kostnadseffektivt. SUMMARY OF THE INVENTION Despite known solutions in the art, there is still a need to further develop a lightweight crankshaft and a method of making a lightweight crankshaft that is simple and cost effective.

Ett syfte med foreliggande uppfinning är att astadkomma en vevaxel, som uppvisar en reducerad vikt. An object of the present invention is to provide a crankshaft which has a reduced weight.

Ett ytterligare syfte med foreliggande uppfinning är att astadkomma en vevaxel, som uppvisar en god IA- och vridhallfasthet. A further object of the present invention is to provide a crankshaft which exhibits good IA and torsional strength.

Ett ytterligare syfte med foreliggande uppfinning ar att astadkomma en vevax- el, som underlattar borrning av hal genom vevaxeln. A further object of the present invention is to provide a crankshaft which facilitates drilling of slip through the crankshaft.

Ett ytterligare syfte med foreliggande uppfinning är att astadkomma ett fOrfarande for att tillverka en vevaxel, som är enkelt, tidseffektivt och kostnadseffektivt. A further object of the present invention is to provide a method of manufacturing a crankshaft which is simple, time efficient and cost effective.

Ett annat syfte med foreliggande uppfinning är att astadkomma ett forfarande for att tillverka en vevaxel, som medlar god precision och noggrannhet och som minimerar behovet av efterbearbetning och balansering. Another object of the present invention is to provide a method of manufacturing a crankshaft which imparts good precision and accuracy and which minimizes the need for post-machining and balancing.

Dessa syften uppnas med en vevaxel enligt patentkrav 1 samt genom ett forfa- rande for att tillverka en vevaxel enligt patentkrav 8. Dessa syften uppnas aven med en forbranningsmotor innefattande en sadan vevaxel enligt patentkrav 6 2 och med ett fordon innefattande en sadan farbranningsmotor enligt patentkrav 7. These objects are achieved with a crankshaft according to claim 1 and by a method of manufacturing a crankshaft according to claim 8. These objects are also achieved with an internal combustion engine comprising such a crankshaft according to claim 6 2 and with a vehicle comprising such an internal combustion engine according to claim 7. .

Enligt en aspekt av foreliggande uppfinning tillhandahalls en vevaxel med en centrumaxel, van i vevaxeln innefattar atminstone tva ramlagertappar och at- minstone en vevslang anordnad mellan ramlagertapparna, van i den atminstone ena vevslangen innefattar tva vevskivor forbundna med varandra genom en vevtapp, dar atminstone en vevskiva uppvisar ett urtag med en plan bottenyta, som är vasentligen vinkelrat mot centrumaxelns utstrackning, van i urtaget är sá utformat has den atminstone ena vevskivan att centrumaxeln skar den plana bottenytan. Centrumaxeln kommer saledes bilda normalen till urtagets bottenyta. According to one aspect of the present invention, there is provided a crankshaft having a center shaft, the crankshaft shaft comprises at least two frame bearing pins and at least one crank hose disposed between the frame bearing pins, the crankshaft hose comprising has a recess with a flat bottom surface which is substantially perpendicular to the extent of the center axis, used in the recess being so shaped that the at least one crank plate has that the center axis intersects the flat bottom surface. The center axis will thus form the normal to the bottom surface of the recess.

Genom att utforma atminstone en vevskiva med ett urtag med en plan botten- yta, sa att centrumaxeln skar den plana bottenytan, astadkommes en vevaxel som lampar sig val fOr, och underlattar, borrning av sä kallade latthal. Latthal är hal, som utformas has en detalj i syfte att reducera detaljens vikt. Vidare astadkommes genom urtaget en reducering av den atminstone ena vevskivans, och darmed vevaxelns, vikt. Genom att urtaget är utformat hos den at- minstone ena vevskivan, sä att vevaxelns centrumaxel skar den plana botten- ytan hos urtaget, paverkar inte urtaget vevaxelns balansering. Pa sá satt sakerstalls att obalans inte uppkommer pa grund av urtaget och darmed kan liknande urtag utformas hos hur manga eller hur fa vevskivor som heist. By designing at least one crank plate with a recess with a flat bottom surface, so that the center axis intersects the flat bottom surface, a crankshaft is provided which is suitable for, and facilitates, drilling of so-called slatted halls. Latthal is slippery, which is designed to have a detail in order to reduce the weight of the detail. Furthermore, a reduction of the weight of the at least one crank disc, and thus the crankshaft, is achieved through the recess. Because the recess is designed at the at least one crank plate, so that the center axis of the crankshaft intersects the flat bottom surface of the recess, the recess does not affect the balancing of the crankshaft. In such a way that an imbalance does not arise due to the recess and thus similar recesses can be formed in how many or how few crank discs are lifted.

Urtaget är foretradesvis sa utformat has den atminstone ena vevskivan att vevskivans, och darmed vevaxelns IA- och vridhallfasthet kan bibehallas. The recess is preferably designed so that it has at least one crank plate that the IA and rotational resistance of the crankshaft, and thus the crankshaft, can be maintained.

Foretradesvis uppvisar samtliga vevskivor hos vevaxeln ett urtag med en plan bottenyta. Pa sá satt reduceras vikten ytterligare hos vevaxeln. 3 Foretradesvis uppvisar atminstone en vevskiva has vevaxeln en motvikt. Has motvikten kan hal borras for balansering av vevaxeln. Lampligen uppvisar ett flertal vevskivor en motvikt. Preferably, all the crank discs of the crankshaft have a recess with a flat bottom surface. In this way, the weight of the crankshaft is further reduced. Preferably, at least one crankshaft having the crankshaft has a counterweight. If the counterweight is slippery, a drill can be drilled to balance the crankshaft. Lamply, a plurality of crankshafts have a counterweight.

FOretradesvis uppvisar vevtappen has den atminstone ena vevslangen ett vev- lager. Lampligen uppvisar samtliga vevtappar has vevaxeln vevlager. Vidare uppvisar foretradesvis de atminstone tva ramlagertapparna ramlager, vid vilka vevaxeln roterar kring centrumaxeln. Lampligen uppvisar samtliga ramlagertappar has vevaxeln ramlager. Preferably, the crank pin has the at least one crank hose having a crank bearing. Lamply, all crank pins have the crankshaft bearing bearings. Furthermore, the at least two frame bearing pins preferably have frame bearings, at which the crankshaft rotates about the center axis. Lamply, all frame bearing pins have the crankshaft frame bearing.

Lampligen uppvisar atminstone en ramlagertapp ett hal, som stracker sig vasentligen koaxiellt med centrumaxeln. Halet kan benamnas latthal. Lamply, at least one frame bearing pin has a slide which extends substantially coaxially with the center axis. The tail can be called a lathe.

Det är idag kant att utforma hal och urtag has vevaxlar for att reducera vevax- elns vikt, exempelvis genom att borra hal i vevtapparna. Genom att utforma atminstone en ramlagertapp med ett hal, som stracker sig i en riktning langs med centrumaxelns utstrackning, astadkommes en reducering av vevaxelns vikt. Foretradesvis uppvisar ett flertal ramlagertappar, eller samtliga ramlagertappar has vevaxeln ett hal vasentligen koaxiellt med centrumaxeln. Pa sá satt astadkommes en 'au vevaxel. FOrdelen med en vevaxel av lag vikt är bland annat att vikten reduceras has det fordon i vilket forbranningsmotorn med namnda vevaxel är anordnad. Darmed reduceras fordonets branslefOrbrukning. Genom att halet/halen är utformade vasentligen koaxiellt med centrumaxeln, paverkar de inte vevaxelns balansering. Today, it is an edge to design slides and recesses have crankshafts to reduce the weight of the crankshaft, for example by drilling slides in the crank pins. By designing at least one frame bearing pin with a slide which extends in a direction along the extent of the center axis, a reduction of the weight of the crankshaft is achieved. Preferably, a plurality of frame bearing pins, or all frame bearing pins having the crankshaft, are slid substantially coaxial with the center axis. Pa sá satt astadkoms en 'au vevaxel. The advantage of a crankshaft of low weight is, among other things, that the weight is reduced in the vehicle in which the internal combustion engine with said crankshaft is arranged. This reduces the vehicle's fuel consumption. Because the tail / tail is designed substantially coaxially with the center axis, they do not affect the balance of the crankshaft.

Foretradesvis uppvisar den atminstone ena vevskivan ett hal, som stracker sig vasentligen koaxiellt med centrumaxeln genom den plana bottenytan has urtaget. Lampligen stracker sig halet has den atminstone ena ramlagertappen genom den atminstone ena vevskivan och den plana bottenytan has urtaget has den atminstone ena vevskivan. Urtagets bottenyta uppvisar foretradesvis en form och area som vasentligen overstiger halets tvarsnittsform och tvarsnitts- 4 yta. Det viii saga, urtagets bottenyta upptar foretradesvis ett omrade has den atminstone ena vevskivan, som inrymmer hela halets tvarsnittsarea. Preferably, the at least one crank plate has a hall which extends substantially coaxially with the center axis through the flat bottom surface of the recess. Lamply, the tail extends has the at least one frame bearing pin through the at least one crank plate and the flat bottom surface has the recess has the at least one crank plate. The bottom surface of the recess preferably has a shape and area which substantially exceeds the cross-sectional shape and cross-sectional area of the tail. In this case, the bottom surface of the recess preferably occupies an area of the at least one crank plate, which accommodates the entire cross-sectional area of the tail.

Lampligen astadkommes det med centrumaxeln koaxiella halet has den at- minstone ena ramlagertappen och/eller den atminstone ena vevskivan genom borrning. The at least one frame bearing pin and / or the at least one crankshaft is drilled by drilling coaxially with the center shaft.

I de fall da det är onskvart att borra hal i flera eller samtliga ramlagertappar has en vevaxel, är det aven nadvandigt att borra genom den eller de vevslangar, som är anordnade mellan varje ramlagertapp. I de fall dá hal ska borras ge- nom ett flertal ramlagertappar och vevslangar kravs en lang borr, som darmed blir vek och instabil. Vidare medfor borrning genom flera ramlagertappar och atminstone en vevslang, att barren mellan vevslangens vevskivor ej kommer borra genom nagot gods. Det viii saga, barren kommer periodvis passera ge- nom utrymmet mellan vevslangens bagge vevskivor. Barren kommer darmed intermittent traffa en ny yta has en efterfoljande vevskiva. Vevskivor är idag utformade med olika fasningar och nivaer och uppvisar sneda ytor dar centrumaxeln skar vevskivorna. Vid borrning av hal, vasentligen koaxiellt med centrumaxeln, genom ett flertal ramlagertappar skulle dá ytan som barren intermit- tent traffar vara sned eller ojamn. Saledes skulle barrens ingang och/eller ut- gang has vevskivorna uppvisa en sned yta. Detta kan medfora att det borrade halet blir snett och kan aven leda till Okad friktion, slitage eller till och med ha-yen i av barren. Vid vidare borrning riskeras aven att efterfoljande hal blir snedare och snedare. Sneda hal has ramlagertappar och vevslangar medfor en obalans has vevaxeln, vilket i sin tur medfOr ett okat behov av balansering av vevaxeln. Om barren borrar snett och passerar ytan med en sned vinkel akar aven uppkomsten av grader vilket medfor ett Okat behov av efterbearbetning. Genom att utforma urtag med en plan bottenyta, som är vasentligen vinkelrat mot centrumaxelns utstrackning, sa att centrumaxeln skar den plena batten- ytan, has atminstone en vevskiva, underlattas borrningen av hal genom den vevskivan. Den plana bottenytan has urtaget utgor darmed den yta som barren borras genom dá hal ska borras genom tva eller fler ramlagertappar. Genom att urtagets bottenyta är plan och vasentligen vinkelrat mot centrumaxelns utstrackning, underlattas borrningsforfarandet av ramlagertapparna has vevaxeln och risken fbr att det borrade halet blir snett minimeras. In cases where it is undesirable to drill slippery in several or all frame bearing pins has a crankshaft, it is also customary to drill through the crank hose or tubes which are arranged between each frame bearing pin. In cases where the slide is to be drilled through a number of frame bearing pins and crank hoses, a long drill is required, which thus becomes weak and unstable. Furthermore, drilling through several frame bearing pins and at least one crank hose means that the needles between the crank hose crankshafts will not drill through any goods. The viii saga, the needles will periodically pass through the space between the crank of the crank hose. The bar will thus intermittently hit a new surface having a subsequent crank. Crank discs are today designed with different chamfers and levels and have oblique surfaces where the center axis intersects the crank discs. When drilling slippery material, substantially coaxially with the center axis, through a plurality of frame bearing pins, the surface which the needles intermittently strikes would be oblique or uneven. Thus, the entrance and / or exit of the needles would have the crank discs have an oblique surface. This can cause the drilled tail to become crooked and can even lead to increased friction, wear or even ha-y in of the needles. In the case of further drilling, there is also a risk that the subsequent slippage will become more and more skewed. Inclined slippery shaft frame bearing pins and crank hoses lead to an imbalance of the crankshaft, which in turn entails an increased need for balancing the crankshaft. If the needles drill obliquely and pass the surface at an oblique angle, the appearance of burrs also increases, which entails an increased need for finishing. By designing recesses with a flat bottom surface which is substantially perpendicular to the extent of the center axis, so that the center axis intersects the flat bottom surface, has at least one crank plate, the drilling of slippage through that crank plate is facilitated. The flat bottom surface has the recess thus constitutes the surface through which the needles are drilled, in which case the slippery surface must be drilled through two or more frame bearing pins. Because the bottom surface of the recess is flat and substantially perpendicular to the extent of the center axis, the drilling process of the frame bearing pins has the crankshaft facilitated and the risk of the drilled tail becoming oblique is minimized.

FOretradesvis innefattar vevaxeln sex stycken vevslangar. Vevaxeln innefattar darmed lampligen sju stycken ramlagertappar, varvid en ramlagertapp är anordnad vid varje ande av vevaxeln och en ramlagertapp är anordnad mellan varje vevslang. Vevaxeln är foretradesvis anpassad for en motor med sex stycken cylindrar. Lampligen uppvisar samtliga tolv vevskivor urtag med en plan bottenyta, som är vasentligen vinkelrat mot centrumaxelns utstrackning, van i urtaget är sá utformat att centrumaxeln skar den plana bottenytan. Lampligen uppvisar samtliga tolv vevskivor och sju ramlagertappar hal, som stracker sig koaxiellt med centrumaxeln. Preferably, the crankshaft comprises six crank hoses. The crankshaft thus suitably comprises seven frame bearing pins, a frame bearing pin being arranged at each end of the crankshaft and a frame bearing pin being arranged between each crank hose. The crankshaft is preferably adapted for an engine with six cylinders. Lamply, all twelve crank discs have recesses with a flat bottom surface, which is substantially perpendicular to the extension of the center axis, the vane in the recess is designed such that the center axis intersects the flat bottom surface. Lamply, all twelve crank discs and seven frame bearing pins have a slippery surface which extends coaxially with the center axis.

Vevaxeln kan vara anpassad for en rak motor med tre, fyra, fem eller sex cy- lindrar, och innefattar darmed tre, fyra, fern eller sex vevslangar. Alternativt kan vevaxeln vara anpassad for en sa kallad V-motor med sex, atta eller tolv cylindrar, och innefattar darmed tre, fyra eller sex vevslangar. The crankshaft can be adapted for a straight engine with three, four, five or six cylinders, and thus comprises three, four, four or six crank hoses. Alternatively, the crankshaft can be adapted for a so-called V-engine with six, eight or twelve cylinders, and thus comprises three, four or six crank hoses.

FOretradesvis innefattar atminstone en ramlagertapp has vevaxeln ett oljeled- ningshal for oljetillforsel. Oljeledningshalet star lampligen i forbindelse med vevtappen has en vevslang anordnad bredvid den atminstone ena ramlagertappen. Det has den atminstone ena ramlagertappen koaxiellt med centrumaxeln astadkomna halet är foretradesvis s5 utformat att det är skilt fran oljeled- ningshalet. Preferably, at least one frame bearing pin having the crankshaft includes an oil line hall for oil supply. The oil line tail is suitably connected in connection with the crank pin and has a crank hose arranged next to the at least one frame bearing pin. Having the at least one frame bearing pin coaxially provided with the center shaft is preferably designed to be separate from the oil line tail.

Lampligen är tatningsorgan anordnade vid varje ande has vevaxeln. Da en ramlagertapp vid vevaxelns ande uppvisar ett hal for reducering av vikt, kan smuts tranga in i ramlagertappen. Genom att anordna en tatning vid anden av vevaxeln minimeras risken for att smuts tranger in i ramlagertappen. Vidare medfor tatningen att smorjmedel inte lacker ut ur vevhuset genom halet has ramlagertappen. 6 Enligt en aspekt av foreliggande uppfinning tillhandahalls ett forfarande for att tillverka en vevaxel med en centrumaxel, van i vevaxeln innefattar atminstone tva ramlagertappar och atminstone en vevslang anordnad mellan ramlager- tapparna, van i den atminstone ena vevslangen innefattar tva vevskivor fOr- bundna med varandra genom en vevtapp. Forfarandet innefattar lampligen steget att forma ett urtag med en plan bottenyta, som är vasentligen vinkelrat mot centrumaxeln, hos atminstone en vevskiva, van i urtaget är sá utformat att centrumaxeln skar den plana bottenytan. Lampingly, sealing means are provided at each end of the crankshaft. Since a frame bearing pin at the crankshaft end has a slippage for weight reduction, dirt can penetrate into the frame bearing pin. By arranging a seal at the end of the crankshaft, the risk of dirt penetrating into the frame bearing pin is minimized. Furthermore, the lubrication means that lubricant does not paint out of the crankcase through the tail of the frame bearing pin. According to one aspect of the present invention, there is provided a method of manufacturing a crankshaft having a center axis, the crankshaft vane comprising at least two frame bearing pins and at least one crank hose disposed between the frame bearing pins, through a crank pin. The method suitably comprises the step of forming a recess with a flat bottom surface, which is substantially perpendicular to the center axis, of at least one crank disc, used in the recess being designed so that the center axis intersects the flat bottom surface.

Urtaget formas foretradesvis genom att tillhandahalla ett vevaxelsmidesverktyg innefattande tva verktygshalvor, van i den ena verktygshalvan är utformad med atminstone ett utskott. Ett ramaterial appliceras mellan de bagge verktygshalvorna och verktygshalvorna pressas samman, sá att det atminstone ena ut- skottet has den ena verktygshalvan formar urtaget has den atminstone ena vevskivan has vevaxeln. Ramaterialet som vevaxeln tillverkas i utgors lampligen av smidesstal. Foretradesvis utformas verktygshalvorna med en slappningsvinkel. Darmed kan det formade urtagets bottenyta eventuellt behova efterbearbetas, sá att bottenytan blir plan och vasentligen vinkelrat mot cent- rumaxeln. The recess is preferably formed by providing a crankshaft forging tool comprising two tool halves, the vane of one tool half being formed with at least one projection. A raw material is applied between the ram tool halves and the tool halves are compressed so that the at least one projection has one tool half forming the recess has the at least one crank plate has the crankshaft. The frame material in which the crankshaft is manufactured is probably made of wrought iron. Preferably, the tool halves are designed with a clearance angle. Thus, the bottom surface of the shaped recess may need to be reworked, so that the bottom surface becomes flat and substantially perpendicular to the center axis.

Genom att smida vevaxeln i ett stycke och vid smidningen forma urtaget has den atminstone ena vevskivan, astadkommes ett forfarande for att tillverka en vevaxel, som är enkelt, tidseffektivt och kostnadseffektivt. Vidare astadkom- mes en vevaxel som uppvisar god hallfasthet. Utskottet has den ena verktygs- halvan uppvisar lampligen en form som motsvarar urtaget med den plana bottenytan. Nan verktygshalvorna pressas samman trycker darmed utskottet undan ramaterial och urtaget formas. Smidningen sker foretradesvis i tva steg, i enlighet med kand teknik. Efter smidningen efterbearbetas lampligen vevaxeln. By forging the crankshaft in one piece and forming the recess in the forging having the at least one crankshaft, a method is provided for manufacturing a crankshaft which is simple, time-efficient and cost-effective. Furthermore, a crankshaft is provided which has good half-strength. The projection has one tool half suitably has a shape corresponding to the recess with the flat bottom surface. When the tool halves are pressed together, the projection thus pushes away raw material and the recess is formed. Forging is preferably done in two steps, in accordance with prior art. After forging, the crankshaft is suitably machined.

Genom att anvanda ett vevaxelsmidesverktyg, som innefattar tva verktygshalvor erhalles en skarv mellan verktygshalvorna, en sá kallad partlinje. Vid skar- 7 yen kan ramaterialet tryckas ut vilket medfor behov av efterbearbetning fOr att ta bort overflodigt material. Vid efterbearbetningen erhaller omradet vid partlinjen en nagot fOrsamrad ytfinhet. Omradet kring partlinjen tillats dessutom uppvisa st6rre mattavvikelser. Genom att urtaget hos den atminstone ena vevski- van astadkommes medelst ett utskott has den ena verktygshalvan sakerstalls att urtaget utformas hos vevskivan vid en position skild Iran skarven mellan verktygshalvorna. Darmed astadkommes ett utskott med en plan bottenyta, som uppvisar en god ytfinhet. By using a crankshaft forging tool, which comprises two tool halves, a joint is obtained between the tool halves, a so-called part line. At the joint, the raw material can be pressed out, which entails the need for finishing to remove excess material. During the finishing, the area at the part line acquires a somewhat mixed surface finish. The area around the party line is also allowed to show larger carpet deviations. Because the recess of the at least one crank disc is provided by means of a projection, one of the tool halves ensures that the recess is formed at the crank disc at a position separating the joint between the tool halves. This provides a committee with a flat bottom surface, which shows a good surface finish.

Vevaxelsmidesverktyget är foretradesvis utformat med ett flertal utskott, sá att utskotten formar urtag med plan bottenyta hos ett flertal vevskivor vid sammanpressning av verktygshalvorna. Lampligen uppvisar endast den ena verktygshalvan utskott. Alternativt uppvisar bagge verktygshalvorna utskott. Foretradesvis utformas verktygshalvorna med en slappningsvinkel mot smidesrikt- ningen. The crankshaft forging tool is preferably designed with a plurality of projections, so that the projections form recesses with a flat bottom surface of a plurality of crank discs when compressing the tool halves. Lamply, only one half of the tool has projections. Alternatively, the ram halves of the tool have projections. Preferably, the tool halves are designed with a slack angle to the forging direction.

Alternativt formas urtaget genom att gjuta vevaxeln, medelst en vevaxelgjutform, som innefattar atminstone ett utskott, som vid gjutningen formar urtaget hos den atminstone ena vevskivan hos vevaxeln. Vid gjutning tillfors ramaterial till vevaxelgjutformen via en Oppning i gjutformen. Vevaxelgjutformen utgOrs lampligen av en sandform. I det fall urtaget utformas med en slappningsvinkel vid gjutningen, efterbearbetas det formade urtagets bottenyta, sä att bottenytan blir plan och vasentligen vinkelrat mot centrumaxeln. Alternatively, the recess is formed by casting the crankshaft, by means of a crankshaft mold, which comprises at least one projection, which during casting forms the recess of the at least one crank disc of the crankshaft. When casting, raw material is supplied to the crankshaft mold via an opening in the mold. The crankshaft mold is suitably made of a sand mold. In the case where the recess is formed with a clearance angle during casting, the bottom surface of the shaped recess is finished, so that the bottom surface becomes flat and substantially perpendicular to the center axis.

Alternativt formas urtaget genom att forst smida vevaxeln medelst ett vevaxel- smidesverktyg och i efterhand forma urtaget uppvisade den plana bottenytan has den atminstone ena vevskivan, medelst skarande bearbetning. Med skarande bearbetning kan exempelvis avses borrning, svarvning, hyvling, mejsling, filning eller frasning. Alternatively, the recess is formed by first forging the crankshaft by means of a crankshaft forging tool and subsequently forming the recess having the flat bottom surface having the at least one crank plate, by means of cutting machining. By cutting processing can be meant, for example, drilling, turning, planing, chiseling, filing or milling.

Foretradesvis innefattar forfarandet vidare att borra ett hal koaxiellt med centrumaxeln genom atminstone en ramlagertapp och den atminstone ena vevski- 8 van uppvisande urtaget, sä att det borrade halet stracker sig genom den plana bottenytan has urtaget. Det borrade halet är lampligen sa utformat att dess tvarsnittsarea ryms inom urtagets bottenyta. Preferably, the method further comprises drilling a hollow coaxially with the center axis through at least one frame bearing pin and the recess having at least one crank disc, so that the drilled hale extends through the flat bottom surface of the recess. The drilled tail is suitably designed so that its cross-sectional area fits within the bottom surface of the recess.

Lampligen innefattar farfarandet att borra ett hal koaxiellt med centrumaxeln genom ett flertal ramlagertappar och vevslangar has vevaxeln. Lamply, the method of drilling a slide coaxially with the center shaft through a plurality of frame bearing pins and crank hoses includes the crankshaft.

Borrningen utfors lampligen med start fran vevaxelns ena ande i riktning mot den andra anden. Alternativt utfors borrningen med start fran bagge andarna has vevaxeln, i riktning mot respektive motstaende ande. The drilling is suitably performed starting from one end of the crankshaft in the direction of the other end. Alternatively, the drilling is performed starting from the ram ducks having the crankshaft, in the direction of the respective opposing spirit.

Genom att borra hal genom en eller ett flertal ramlagertappar samt atminstone en vevskiva reduceras vikten has vevaxeln. Genom att den atminstone ena vevskivan uppvisar ett urtag med en plan bottenyta, som är vasentligen vinkel- rat mot centrumaxelns utstrackning, underlattas borrningen genom den atmin- stone ena vevskivan. By drilling slippery through one or more frame bearing pins and at least one crank plate, the weight of the crankshaft is reduced. Because the at least one crank plate has a recess with a flat bottom surface, which is substantially angled to the extent of the center axis, the drilling is facilitated through the at least one crank plate.

Foretradesvis utfors borrning genom ett flertal ramlagertappar och vevskivor, varvid samtliga av namnda flertal vevskivor uppvisar urtag med plan bottenyta. Preferably, drilling is performed through a plurality of frame bearing pins and crank discs, all of said plurality of crank discs having recesses with a flat bottom surface.

Barren kommer dä intermittent traffa den plana bottenytan has respektive vev- skiva, vilket medfor att risken for att halet blir snett minimeras. Vidare minimeras borrslitage och uppkomsten av grader. The needles will then intermittently hit the flat bottom surface of the respective crank disc, which means that the risk of the tail becoming skewed is minimized. Furthermore, drilling wear and the occurrence of burrs are minimized.

Lampligen innefattar forfarandet att efterbearbeta vevaxeln samt att balansera vevaxeln. Balansering av vevaxeln kan astadkommas genom att borra hal i en eller flera vevskivor. Alternativt kan balanseringen astadkommas genom att lagga till material has en eller flera vevskivor. The method includes the process of post-machining the crankshaft and balancing the crankshaft. Balancing of the crankshaft can be accomplished by drilling slippery in one or more crank discs. Alternatively, the balancing can be accomplished by adding material having one or more crank discs.

Vevaxeln enligt foreliggande uppfinning kan vara anordnad has en motor, som exempelvis kan anvandas som en industrimotor, i motordrivna industrirobotar eller i olika slag av kraftverk, sasom ett elkraftverk innefattande en dieselgenerator. 9 Ytterligare syften, fordelar och nya sardrag hos foreliggande uppfinning kommer att framga kir fackmannen av fOljande detaljer, liksom via uttivning av uppfinningen. Medan uppfinningen är beskriven nedan, bor det framga att uppfin- ningen inte är begransad till de specifika beskrivna detaljerna. Fackman som har tillgang till larorna hari kommer att kanna igen ytterligare applikationer, modifieringar och inforlivanden inom andra omraden, vilka är inom omfanget for uppfinningen. The crankshaft according to the present invention can be arranged with a motor, which can be used, for example, as an industrial motor, in motor-driven industrial robots or in various types of power plants, such as an electric power plant comprising a diesel generator. Additional objects, advantages, and novel features of the present invention will become apparent to those skilled in the art from the following details, as well as through reference to the invention. While the invention has been described below, it is to be understood that the invention is not limited to the specific details described. Those skilled in the art having access to the teachings will recognize additional applications, modifications, and incorporations within other fields which are within the scope of the invention.

KORT BESKRIVNING AV RITNINGARNA I det foljande beskrivs, sasom ett exempel, foredragna utforingsformer av uppfinningen med hanvisning till bifogade ritningar, pa vilka: Fig. 1visar en schematisk sidovy av ett fordon; Fig. 2visar schematiskt en vevaxel enligt en utforingsform av foreliggan- de uppfinning; Fig. 3visar schematiskt tva vevskivor enligt en utfOringsform av farelig- gande uppfinning; Fig. 4avisar schematiskt ett vevaxelsmidesverktyg for att astadkomma en vevaxel enligt en utforingsform av foreliggande uppfinning; Fig. 4bvisar schematiskt en vevaxelgjutform for att astadkomma en vev- axel enligt en utforingsform av foreliggande uppfinning; Fig. 5avisar ett flodesschema for ett forfarande for att tillverka en vevaxel, enligt en utforingsform av foreliggande uppfinning; och Fig. 5bvisar ett flodesschema for ett forfarande for att tillverka en vevaxel, enligt en utforingsform av foreliggande uppfinning. BRIEF DESCRIPTION OF THE DRAWINGS In the following, as an example, preferred embodiments of the invention are described with reference to the accompanying drawings, in which: Fig. 1 shows a schematic side view of a vehicle; Fig. 2 schematically shows a crankshaft according to an embodiment of the present invention; Fig. 3 schematically shows two crank discs according to an embodiment of the present invention; Fig. 4 schematically shows a crankshaft forging tool for providing a crankshaft according to an embodiment of the present invention; Fig. 4b schematically shows a crankshaft mold for providing a crankshaft according to an embodiment of the present invention; Fig. 5 shows a flow chart of a method of manufacturing a crankshaft, according to an embodiment of the present invention; and Fig. 5b shows a flow chart of a method of manufacturing a crankshaft, according to an embodiment of the present invention.

DETALJERAD BESKRIVNING AV UPPFINNINGEN I ritningarna har, for tydlighetens skull, vissa hanvisningsbeteckningar utelamnats for detaljer som visas flera ganger i en och samma figur och/eller i flera olika figurer. DETAILED DESCRIPTION OF THE INVENTION In the drawings, for the sake of clarity, certain reference numerals have been omitted for details which appear several times in one and the same figure and / or in several different figures.

Figur 1 visar en schematisk sidovy av ett fordon 1. Fordonet 1 innefattar en forbranningsmotor 2, vilken innefattar en vevaxel 4 enligt foreliggande uppfinning. Forbranningsmotorn 2 är via vevaxeln 4 kopplad till en vaxellada 6, som är kopplad till fordonets drivhjul 8 via en transmission. Fordonet 1 kan vara ett tungt fordon, sasom en lastbil, buss, hjullastare, skogsmaskin, dumper, gruv- maskin, bandvagn eller stridsvagn. Fordonet 1 kan alternativt vara en personbil. Figure 1 shows a schematic side view of a vehicle 1. The vehicle 1 comprises an internal combustion engine 2, which comprises a crankshaft 4 according to the present invention. The internal combustion engine 2 is connected via the crankshaft 4 to a gearbox 6, which is connected to the vehicle's drive wheel 8 via a transmission. Vehicle 1 can be a heavy vehicle, such as a truck, bus, wheel loader, forestry machine, dump truck, mining machine, tracked vehicle or tank. Vehicle 1 can alternatively be a car.

Figur 2 visar schematiskt en vevaxel 4 enligt en utforingsform av foreliggande uppfinning. Vevaxeln 4 innefattar sex stycken vevslangar 10 anordnade bred- vid varandra langs en centrumaxel A, kring vilken vevaxeln 4 roterar. Tva bredvid varandra anordnade vevslangar 10 kan vara vridna runt centrumaxeln A i forhallande till varandra. Exempelvis kan tva bredvid varandra anordnade vevslangar 10 vara vridna 120 grader runt centrumaxeln A i forhallande till varandra. I det foljande beskrivs uppfinningen i anslutning till en vevaxel med en sadan inbordes vridning av vevslangar 10. Vevaxeln 4 uppvisar en ramlagertapp 12 i varje ande, samt en ramlagertapp 12 mellan varje vevslang 10. Varje vevslang 10 innefattar tva vevskivor 14, vilka är forbundna med varandra genom en vevtapp 16. Vevtappen 16 has varje vevslang 10 är parallell med, och skild fran, centrumaxeln A. Kring varje vevtapp 16 är anordnat ett vevlager 18 i form av ett glidlager, vid vilket forbranningsmotorns 2 vevstakar (ej visade) är lagrade. Kring varje ramlagertapp 12 är anordnat ett ramlager 20, vid vilket 11 vevaxeln 4 är lagrad i motorblocket (ej visat). Vevslangarna 10 kan innefatta vevskivor 14 med motvikter 22, for att motverka obalans hos vevaxeln 4. Vida-re uppvisar vevtapparna 16 och ramlagertapparna 12 oljeledningshal 24 fOr tillforsel av olja och darmed smorjning. Vevskivorna 14 uppvisar urtag 26 med en plan bottenyta 28 (se Fig. 3). Urtagen 26 hos vevskivorna 14 has en vev- slang 10, är sa utformade att de vetter mot varandra. Det vill saga, urtagen 26 är utformade has den sida av en vevskiva 14 som vetter mot den andra vevskivan 14 i samma vevslang 10. Urtagen beskrivs narmare i Fig. 3. Figure 2 schematically shows a crankshaft 4 according to an embodiment of the present invention. The crankshaft 4 comprises six crank hoses 10 arranged next to each other along a center axis A, around which the crankshaft 4 rotates. Two crank hoses 10 arranged next to each other can be rotated about the center axis A in relation to each other. For example, two adjacent crank hoses 10 may be rotated 120 degrees about the center axis A in relation to each other. In the following, the invention is described in connection with a crankshaft with such an inboard rotation of crank hoses 10. The crankshaft 4 has a frame bearing pin 12 in each end, and a frame bearing pin 12 between each crank hose 10. Each crank hose 10 comprises two crank discs 14, which are connected to each other through a crank pin 16. The crank pin 16 has each crank hose 10 is parallel to, and separated from, the center axis A. Around each crank pin 16 is arranged a crank bearing 18 in the form of a sliding bearing, at which the combustion engine 2 crankshafts (not shown) are mounted. Arranged around each frame bearing pin 12 is a frame bearing 20, at which the crankshaft 4 is mounted in the engine block (not shown). The crank hoses 10 may comprise crank plates 14 with counterweights 22, in order to counteract imbalance of the crankshaft 4. Furthermore, the crank pins 16 and the frame bearing pins 12 have an oil line hall 24 for supplying oil and thus lubrication. The crank discs 14 have recesses 26 with a flat bottom surface 28 (see Fig. 3). The recesses 26 of the crank discs 14 have a crank hose 10, are designed so that they face each other. That is, the recesses 26 are formed having the side of a crank plate 14 facing the second crank plate 14 in the same crank hose 10. The recesses are described in more detail in Fig. 3.

Figur 3 visar schematiskt en vevskiva 1 4a utan motvikt 22 samt en vevskiva 14b med motvikt 22 enligt en utforingsform av foreliggande uppfinning. Vevskivorna 14a, 14b uppvisar varje ett urtag 26 med en plan bottenyta 28, som är vasentligen vinkelrat mot centrumaxelns A utstrackning. Urtagen 26 är utformade has vevskivorna 14a, 14b, sa att centrumaxeln A skar den plana batten- ytan 28 has urtaget 26. Vevskivorna 14a, 14b uppvisar hal 30, strackande sig vasentligen koaxiellt med centrumaxeln A genom respektive plan bottenyta 28 och genom respektive vevskiva 14a, 14b. Halet 30 has vevskivan 14a utan motvikt 22 stracker sig genom hela vevskivan 14a och vidare genom ramlagertappen 12 anordnad i forbindelse med vevskivan 14a. Haien 30 has respektive vevskiva 14a, 14b, är lampligen utformade sä att dess tvarsnittsarea inryms has bottenytan 28 for respektive urtag 26. Vid vevskivan 14a utan motvikt visas aven en i figuren kapad vevtapp 16, uppvisande ett oljeledningshal 24. Figure 3 schematically shows a crank plate 14a without counterweight 22 and a crank plate 14b with counterweight 22 according to an embodiment of the present invention. The crank discs 14a, 14b each have a recess 26 with a flat bottom surface 28, which is substantially perpendicular to the extent of the center axis A. The recesses 26 are formed with the crank discs 14a, 14b, so that the center axis A intersects the flat bottom surface 28 with the recess 26. The crank discs 14a, 14b have a slider 30, extending substantially coaxially with the center axis A through the respective flat bottom surface 28 and through the respective crank disc 14a. , 14b. The tail 30 has the crank plate 14a without counterweight 22 extends through the entire crank plate 14a and further through the frame bearing pin 12 arranged in connection with the crank plate 14a. The shark 30 has a respective crank plate 14a, 14b, is suitably designed so that its cross-sectional area is accommodated with the bottom surface 28 of the respective recess 26. At the crank plate 14a without counterweight, a crank pin 16 cut in the figure is also shown, having an oil line hall 24.

Figur 4a visar ett vevaxelsmidesverktyg 40 for att astadkomma en vevaxel 4 enligt en utforingsform av foreliggande uppfinning. Vevaxelsmidesverktyget innefattar tva verktygshalvor 42, 44 varav den ena verktygshalvan 44 uppvisar atminstone ett utskott 46. Vid tillverkning av en vevaxel 4 genom smidning placeras ramaterialet 48, sasom smidesstal, mellan verktygshalvorna 42, 44. Darefter sammanpressas verktygshalvorna 42, 44 och ramaterialet 48 formas enligt verktygshalvornas 42, 44 utformning. Forfarandet for att tillverka vevax- eln 4 medelst vevaxelsmidesverktyget 40 beskrivs vidare nedan, med hanvisning till figur 5b. Det atminstone ena utskottet 46 has den ena verktygshalvan 12 44 är sa utformat att det medfor att ett urtag 26 astadkommes hos atminstone en vevskiva 14 hos vevaxeln 4. Vidare är utskottet 46 sa utformat att det for-made urtaget 26 uppvisar en plan bottenyta 28 vasentligen vinkelrat mot vevaxelns 4 centrumaxels A utstrackning, samt sa att centrumaxeln A skar den plana bottenytan 28 has det formade urtaget 26. Darmed kommer centrumax- eln A bilda en normal till urtagets 26 plana bottenyta 28. Figure 4a shows a crankshaft forging tool 40 for providing a crankshaft 4 according to an embodiment of the present invention. The crankshaft forging tool comprises two tool halves 42, 44 of which one tool half 44 has at least one projection 46. In the manufacture of a crankshaft 4 by forging, the frame material 48, such as forging steel, is placed between the tool halves 42, 44. The tool halves 48 the design of the tool halves 42, 44. The method of manufacturing the crankshaft 4 by means of the crankshaft forging tool 40 is further described below, with reference to Figure 5b. The at least one projection 46 has one tool half 12 44 is designed so as to cause a recess 26 to be provided on at least one crank plate 14 of the crankshaft 4. Furthermore, the projection 46 is designed so that the shaped recess 26 has a flat bottom surface 28 substantially perpendicular to the extent of the center axis A of the crankshaft 4, and said that the center axis A intersects the flat bottom surface 28 with the shaped recess 26. Thus, the center axis A will form a normal to the flat bottom surface 28 of the recess 26.

Figur 4b visar en vevaxelgjutform 50 for att astadkomma en vevaxel 4 enligt en utforingsform av foreliggande uppfinning. Vevaxelgjutformen 50 innefattar en oppning 52 och en halighet 54, varvid ramaterial tillfors vevaxelgjutformen via oppningen 52 in i haligheten 54. Vevaxelgjutformen 50 innefattar atminstone ett utskott 56, som vid gjutningen formar ett urtag 26 has atminstone en vevskiva 14 has vevaxeln 4. Utskottet 56 är sá utformat att det formade urtaget 26 uppvisar en plan bottenyta 28 vasentligen vinkelrat mot vevaxelns 4 centrum- axels A utstrackning, samt sá att centrumaxeln A skar den plana bottenytan 28 has det formade urtaget 26 (se aven Fig. 5b). Figure 4b shows a crankshaft mold 50 for providing a crankshaft 4 according to an embodiment of the present invention. The crankshaft mold 50 comprises an opening 52 and a hollow 54, whereby raw material is supplied to the crankshaft mold via the opening 52 into the hollow 54. designed so that the shaped recess 26 has a flat bottom surface 28 substantially perpendicular to the extent of the center axis A of the crankshaft 4, and so that the center axis A intersects the flat bottom surface 28 with the shaped recess 26 (see also Fig. 5b).

Figur 5a visar ett flodesschema fOr ett forfarande for att tillverka en vevaxel 4, enligt en utforingsform av foreliggande uppfinning. Flodesschemat visar ett fOrfarande kir att tillverka en vevaxel 4 med en centrumaxel A, van i vevaxeln 4 innefattar atminstone tva ramlagertappar 12 och atminstone en vevslang 10 anordnad mellan ramlagertapparna 12, van i den atminstone ena vevslangen 10 innefattar tva vevskivor 14 forbundna med varandra genom en vevtapp 16. Forfarandet innefattar steget a) att forma ett urtag 26 med en plan bottenyta 28, som är vasentligen vinkelrat mot centrumaxeln A, has atminstone en vev- skiva 14, van i urtaget 26 är sá utformat att centrumaxeln A skar den plana bottenytan 28. Urtaget 26 kan formas medelst olika tillverkningsmetoder, varav nagra exempel beskrivs i Fig. 5b. Figure 5a shows a flow chart of a method of manufacturing a crankshaft 4, according to an embodiment of the present invention. The flow chart shows a method for manufacturing a crankshaft 4 with a center axis A, vane in the crankshaft 4 comprises at least two frame bearing pins 12 and at least one crank hose 10 arranged between the frame bearing pins 12, van in the at least one crank hose 10 crank pin 16. The method comprises the step a) of forming a recess 26 with a flat bottom surface 28, which is substantially perpendicular to the center axis A, has at least one crank plate 14, used in the recess 26 is designed so that the center axis A intersects the flat bottom surface 28 The recess 26 can be formed by various manufacturing methods, some examples of which are described in Fig. 5b.

Figur 5b visar ett flodesschema for ett forfarande for att tillverka en vevaxel 4 med en centrumaxel A, van i vevaxeln 4 innefattar atminstone tva ramlagertappar 12 och atminstone en vevslang 10 anordnad mellan ramlagertapparna 12, 13 van i den atminstone ena vevslangen 10 innefattar tva vevskivor 14 forbundna med varandra genom en vevtapp 16. Figure 5b shows a flow chart of a method of manufacturing a crankshaft 4 with a center shaft A, used in the crankshaft 4 comprising at least two frame bearing pins 12 and at least one crank hose 10 arranged between the frame bearing pins 12, 13 used in the at least one crank hose 10 connected to each other by a crank pin 16.

Forfarandet kan innefatta steget b) att tillhandahalla ett vevaxelsmidesverktyg 40 innefattande tva verktygshalvor 42, 44 (se Fig. 4a), van i den ena verktygs- halvan 44 är utformad med atminstone ett utskott 46. Efter steget b) utfors steget c) att applicera ett ramaterial 48 mellan de bagge verktygshalvorna 42, 44 och darefter steget d) att pressa samman verktygshalvorna 42, 44, sá att utskottet 46 formar ett urtag 26 has atminstone en vevskiva 14 has vevaxeln 4. The method may comprise step b) providing a crankshaft forging tool 40 comprising two tool halves 42, 44 (see Fig. 4a), used in one tool half 44 being formed with at least one projection 46. After step b) step c) is performed to apply a raw material 48 between the ram tool halves 42, 44 and then step d) to compress the tool halves 42, 44 so that the projection 46 forms a recess 26 has at least one crank plate 14 has the crankshaft 4.

Varvid urtaget 26 uppvisar en plan bottenyta 28, som är vasentligen vinkelrat mot centrumaxeln A, och varvid urtaget 26 är sa utformat att vevaxelns 4 centrumaxel A skar den plana bottenytan 28. For det fall verktygshalvorna 42, 44 utformas med en slappningsvinkel kan det formade urtagets 26 bottenyta 28 eventuellt behova efterbearbetas, sá att bottenytan 28 blir plan och vasentligen vinkelrat mot centrumaxeln A. The recess 26 having a flat bottom surface 28 which is substantially perpendicular to the center axis A, and the recess 26 being designed so that the center axis A of the crankshaft 4 intersects the flat bottom surface 28. In case the tool halves 42, 44 are formed with a clearance angle, the shaped recess 26 bottom surface 28 may need to be reworked so that the bottom surface 28 becomes flat and substantially perpendicular to the center axis A.

Alternativt innefattar forfarandet steget e) att gjuta vevaxeln 4, medelst en vevaxelgjutform 50 (se Fig. 4b), som innefattar atminstone ett utskott 56, som vid gjutningen formar ett urtag 26 has atminstone en vevskiva 14 has vevaxeln 4. Alternatively, the method comprises step e) of casting the crankshaft 4, by means of a crankshaft mold 50 (see Fig. 4b), which comprises at least one projection 56, which during casting forms a recess 26 having at least one crank plate 14 having the crankshaft 4.

Varvid urtaget 26 uppvisar en plan bottenyta 28, som är vasentligen vinkelrat mot centrumaxeln A, och varvid urtaget 26 är sa utformat att vevaxelns 4 centrumaxel A skar den plana bottenytan 28. Om urtaget 26 utformas med en slappningsvinkel vid gjutningen efterbearbetas det formade urtagets 26 bottenyta 28, sá att bottenytan 28 blir plan och vasentligen vinkelrat mot centrum- axeln A. The recess 26 having a flat bottom surface 28 which is substantially perpendicular to the center axis A, and the recess 26 being designed so that the center axis A of the crankshaft 4 intersects the flat bottom surface 28. If the recess 26 is formed with a clearance angle during casting, the bottom surface 26 28, so that the bottom surface 28 becomes flat and substantially perpendicular to the center axis A.

Alternativt innefattar forfarandet stegen f) att smida vevaxeln 4 medelst ett vevaxelsmidesverktyg, och steget g) att forma ett urtag 26 has atminstone en vevskiva 14 has vevaxeln 4, medelst skarande bearbetning. Varvid urtaget 26 uppvisar en plan bottenyta 28, som är vasentligen vinkelrat mot centrumaxeln A, och varvid urtaget 26 an sá utformat att vevaxelns 4 centrumaxel A skar den 14 plana bottenytan 28. Med skarande bearbetning kan exempelvis avses borrning, svarvning, hyvling, mejsling, filning eller frasning. Alternatively, the method comprises the steps f) forging the crankshaft 4 by means of a crankshaft forging tool, and the step g) for forming a recess 26 having at least one crankshaft 14 having the crankshaft 4, by means of cutting machining. The recess 26 has a flat bottom surface 28, which is substantially perpendicular to the center axis A, and the recess 26 is designed so that the center axis A of the crankshaft 4 intersects the 14 flat bottom surface 28. By cutting processing can be meant, for example, drilling, turning, planing, chiseling, filing or milling.

Efter steget d), e) eller f) utfors steget h) att borra ett hal 30, som stracker sig vasentligen koaxiellt med centrumaxeln A, genom atminstone en ramlagertapp 12 och den atminstone ena vevskivan 14 uppvisande urtaget 26, sá att det borrade halet 30 stracker sig genom den plana bottenytan 28. Genom att borra ett hal 30genom atminstone en ramlagertapp 12 och den atminstone ena vevskivan 14 astadkommes en reducering av vevaxelns 4 vikt. Genom att urtaget 26 uppvisar en plan bottenyta 28, vasentligen vinkelrat mot centrumaxeln A, minimeras risken for att det borrade halet 30 ska bli snett samtidigt som slitaget has barren minimeras. Vidare minskas behovet av efterbearbetning dá uppkomsten av grader minimeras. Urtagets 26 bottenyta 28 uppvisar foretradesvis en form och area som vasentligen overstiger halets 30 eller borrningens tvarsnittsform och tvarsnittsyta. Det vill saga, urtagets 26 bottenyta 28 upptar ett omrade has den atminstone ena vevskivan 14, som inrymmer hela halets 30 tvarsnittsarea. Efter steget h) avslutas forfarandet. After step d), e) or f), step h) is performed to drill a hole 30 which extends substantially coaxially with the center axis A, through at least one frame bearing pin 12 and the at least one crank plate 14 having the recess 26, so that the drilled tail 30 extends through the flat bottom surface 28. By drilling a slide 30 through at least one frame bearing pin 12 and the at least one crank plate 14, a reduction of the weight of the crankshaft 4 is achieved. Because the recess 26 has a flat bottom surface 28, substantially perpendicular to the center axis A, the risk of the drilled tail 30 becoming oblique at the same time as the wear of the needles is minimized is minimized. Furthermore, the need for post-processing is reduced as the occurrence of degrees is minimized. The bottom surface 28 of the recess 26 preferably has a shape and area which substantially exceeds the cross-sectional shape and cross-sectional area of the tail 30 or bore. That is to say, the bottom surface 28 of the recess 26 occupies an area has the at least one crank plate 14, which accommodates the cross-sectional area of the entire tail 30. After step h), the procedure is terminated.

Den foregaende beskrivningen av de foredragna utforingsformerna av forelig- gande uppf inning har tillhandahallits i syftet att illustrera och beskriva uppfin- ningen. Det är inte avsett att vara uttommande eller begransa uppfinningen till de beskrivna varianterna. Uppenbarligen kommer manga modifieringar och variationer att framga for fackmannen. Utforingsformerna valdes och beskrevs for att bast forklara principerna av uppfinningen och dess praktiska tillamp- ningar, och darmed majliggOra for fackman att forsta uppfinningen for olika utforingsformer och med de olika modifieringarna som ar lampliga for det avsedda bruket. Angivna komponenter och sardrag som anges hari kan inom ramen for uppfinningen kombineras mellan olika angivna utforingsformer. The foregoing description of the preferred embodiments of the present invention has been provided for the purpose of illustrating and describing the invention. It is not intended to be exhaustive or to limit the invention to the variations described. Obviously, many modifications and variations will occur to those skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, and thus make it possible for a person skilled in the art to understand the invention for different embodiments and with the various modifications which are suitable for the intended use. The specified components and features stated herein can be combined within the scope of the invention between different specified embodiments.

Claims (14)

PATE NTKRAVPATE NTKRAV 1. Vevaxel (4) med en centrumaxel (A), van i vevaxeln (4) innefattar atminstone tva ramlagertappar (12), genom vilka centrumaxeln (A) stacker sig, och at- minstone en vevslang (10) anordnad mellan ramlagertappama (12), van i den atminstone ena vevslangen (10) innefattar tva vevskivor (14) fiirbundna med varandra genom en vevtapp (16), van i atminstone den ena vevskivan (14, 14a, 14b) uppvisar ett urtag (26) med en plan bottenyta (28), van i urtaget (26) är sa utformat hos den atminstone ena vevskivan (14, 14a, 14b) aft centrumaxeln (A) skar den plana bottenytan (28) kannetecknad av aft den plana bottenytan (28) är vasentligen vinkelrat mot centrumaxelns (A) utstrackning, van i atminstone den ena ramlagertappen (12) uppvisar ett hal (30), som stacker sig vasentligen koaxiellt med centrumaxeln (A), och van i den atminstone ena vevskivan (14, 14a, 14b) uppvisar ett hal (30), som stracker sig vasentligen koaxiellt med centrumaxeln (A) genom den plana bottenytan (28) hos urtaget (26).Crankshaft (4) with a center shaft (A), used in the crankshaft (4), comprises at least two frame bearing pins (12), through which the center shaft (A) projects, and at least one crank hose (10) arranged between the frame bearing pins (12) ), used in the at least one crank hose (10) comprises two crank discs (14) connected to each other by a crank pin (16), used in at least one crank disc (14, 14a, 14b) having a recess (26) with a flat bottom surface (28), used in the recess (26) is so formed with the at least one crank plate (14, 14a, 14b) off the center axis (A) intersecting the flat bottom surface (28) which may be marked by the fact that the flat bottom surface (28) is substantially perpendicular to the extension of the center shaft (A), used in at least one frame bearing pin (12), has a slide (30) which extends substantially coaxially with the center shaft (A), and used in the at least one crank plate (14, 14a, 14b) has a slide (30) extending substantially coaxially with the center axis (A) through the flat bottom surface (28) of the recess (26). 2. Vevaxel enligt krav 1, van i urtaget (26) är ufformat hos en sida av den atminstone ena vevskivan (14), som vetter mot den andra vevskivan (14) hos 20 samma vevslang (10).Crankshaft according to claim 1, used in the recess (26) is formed on one side of the at least one crank disc (14), which faces the other crank disc (14) of the same crank hose (10). 3. Vevaxel enligt nagot av faregaende krav, van i vevaxeln (4) innefattar sex stycken vevslangar (10).Crankshaft according to one of the preceding claims, the crankshaft shaft (4) comprises six crank hoses (10). 4. Vevaxel enligt kravet 3, van i samliga vevskivor (14) innefattar ett urtag (26) med plan bottenyta (28), som är vasentligen vinkelrat mot centrumaxelns (A) utstrackning, van i urtaget (26) är ufformat sa aft centrumaxeln (A) skar den plana bottenytan (28).Crankshaft according to claim 3, used in all crank discs (14), comprises a recess (26) with a flat bottom surface (28), which is substantially perpendicular to the extension of the center axis (A), the recess in the recess (26) is formed so that the center axis ( A) cuts the flat bottom surface (28). 5. Vevaxel enligt kravet 4, van i samtliga vevskivorna (14a, 14b) och ramlager- tappar uppvisar hal (30), som stacker sig vasentligen koaxiellt med centrumaxeln (A). 16Crankshaft according to claim 4, used in all the crank discs (14a, 14b) and frame bearing pins have a slide (30) which projects substantially coaxially with the center axis (A). 16 6. Vevaxel enligt nagot av kraven 3 - 5, van i tv5 bredvid varandra anordnade vevslangar (10) ar vridna runt centrumaxeln (A) i forhallande till varandra.Crankshaft according to one of Claims 3 to 5, used in TV5 next to one another, crank hoses (10) are rotated about the center axis (A) in relation to one another. 7. Vevaxel enligt n5got av foregaende krav, van i tatningsorgan är anordnade vid varje ande hos vevaxeln (4).Crankshaft according to any one of the preceding claims, vane of sealing means are arranged at each spirit of the crankshaft (4). 8. Forbranningsmotor (2) innefattande en vevaxel (4) enligt nagot av kraven 1- 7.Internal combustion engine (2) comprising a crankshaft (4) according to any one of claims 1-7. 9. Fordon (1) innefattande en forbranningsmotor (2) enligt krav 8.Vehicle (1) comprising an internal combustion engine (2) according to claim 8. 10. Forfarande far all tillverka en vevaxel (4) med en centrumaxel (A), van i vevaxeln (4) innefattar atminstone tva ramlagertappar (12), genom vilka centru- maxeln (A) stracker sig, och atminstone en vevslang (10) anordnad mellan ramlagertapparna (12), van i den atminstone ena vevslangen (10) innefattar tva vevskivor (14) forbundna med varandra genom en vevtapp (16), kannetecknat av stegen all: a) forma ett urtag (26) med en plan bottenyta (28), som an vasentligen vinkelrat mot centrumaxeln (A), has Stminstone den ena vevskivan (14, 14a, 14b), vani urtaget (26) är sá utformat att centrumaxeln (A) skar den plana bottenytan (28), och h) borra ett hal (30), vasentligen koaxiellt med centrumaxeln (A), genom atminstone den ena ramlagertappen (12) och den 5tminstone ena vevskivan (14, 14a, 14b) uppvisande urtaget (26), sa all det borrade halet (30) stracker sig genom den plana bottenytan (28) hos urtaget (26).A method of manufacturing a crankshaft (4) with a center shaft (A), used in the crankshaft (4), comprises at least two frame bearing pins (12), through which the center shaft (A) extends, and at least one crank hose (10) arranged between the frame bearing pins (12), used in the at least one crank hose (10) comprises two crank discs (14) connected to each other by a crank pin (16), characterized by the steps all of: a) forming a recess (26) with a flat bottom surface ( 28), which is substantially perpendicular to the center axis (A), has at least one crank plate (14, 14a, 14b), the vane recess (26) is designed so that the center axis (A) intersects the flat bottom surface (28), and h) drill a hole (30), substantially coaxial with the center axis (A), through at least one frame bearing pin (12) and the at least one crank plate (14, 14a, 14b) having the recess (26), so that all the drilled tail (30) stretches through the flat bottom surface (28) of the recess (26). 11. Forfarande enligt krav 10, varvid urtaget (26) formas genom stegen aft: b) tillhandah.alla ett vevaxelsmidesverktyg (40) innefattande tva verktygshalvor (42, 44), van i den ena verktygshalvan (42, 44) 5r ufformad med 5tminstone ett utskott (46); 17 c) applicera ett r6material (48) mellan de bagge verktygshalvorna (42, 44); och aft d) pressa samman verktygshalvorna (42, 44), s'A aft utskottet (46) formar urtaget (26) hos den atminstone ena vevskivan (14, 14a, 14b) hos vevaxeln (4).A method according to claim 10, wherein the recess (26) is formed by the steps of: b) providing any crankshaft forging tool (40) comprising two tool halves (42, 44), used in one tool half (42, 44) formed with at least a committee (46); C) applying a raw material (48) between the ram tool halves (42, 44); and aft d) compressing the tool halves (42, 44), s'A aft the projection (46) forming the recess (26) of the at least one crankshaft (14, 14a, 14b) of the crankshaft (4). 12. Forfarande enligt krav 10, varvid urtaget (26) formas genom steget aft: e) gjuta vevaxeln (4), medelst en vevaxelgjutform (50), som innefattar atminstone ett utskott (56), som vid gjutningen formar urtaget (26) hos den atminstone ena vevskivan (14, 14a, 14b) hos vevaxeln (4).A method according to claim 10, wherein the recess (26) is formed by the step of: e) casting the crankshaft (4), by means of a crankshaft mold (50), comprising at least one projection (56), which during casting forms the recess (26) of the at least one crank disc (14, 14a, 14b) of the crankshaft (4). 13. Forfarande enligt krav 10, varvid urtaget (26) formas genom stegen aft: f) smida vevaxeln (4) medelst ett vevaxelsmidesverktyg; och aft g) forma urtaget (26) hos den atminstone ena vevskivan (14, 14a, 14b) hos vevaxeln (4), medelst skarande bearbetning.A method according to claim 10, wherein the recess (26) is formed by the steps of: f) forging the crankshaft (4) by means of a crankshaft forging tool; and aft g) forming the recess (26) of the at least one crank disc (14, 14a, 14b) of the crankshaft (4), by means of cutting machining. 14. Forfarande enligt n6got av kraven 10— 13, varvid steget h) omfattar aft borra ett MI (30), vasentligen koaxiellt med centrumaxeln (A), genom samtliga ramlagertappar (12) och samtliga vevskivor (14, 14a, 14b) hos vevaxeln (4). 18 1/ 1- 2/ N (NI 3/ a co 4/ 48 ( 46 44 i------ ///////////A method according to any one of claims 10 to 13, wherein step h) comprises drilling an MI (30), substantially coaxial with the center axis (A), through all the frame bearing pins (12) and all the crankshafts (14, 14a, 14b) of the crankshaft (4). 18 1 / 1- 2 / N (NI 3 / a co 4/48 (46 44 i ------ ///////////
SE1351557A 2013-12-20 2013-12-20 Crankshaft and method of manufacturing a crankshaft SE537746C2 (en)

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PCT/SE2014/051491 WO2015094091A1 (en) 2013-12-20 2014-12-12 Crankshaft and method for manufacturing a crankshaft
BR112016014268A BR112016014268A2 (en) 2013-12-20 2014-12-12 CRANKSHAFT AND METHOD FOR MANUFACTURING A CRANKSHAFT
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FR981221A (en) * 1943-03-15 1951-05-23 Moteurs Salmson Crankshaft and its manufacturing process
JP4392224B2 (en) * 2003-11-04 2009-12-24 株式会社Ihiシバウラ 2-cycle engine
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FR2885973B1 (en) * 2005-05-17 2008-11-21 Peugeot Citroen Automobiles Sa CRANKSHAFT AND ENGINE COMPRISING SUCH A CRANKSHAFT
CN201258906Y (en) * 2008-09-11 2009-06-17 荆州环宇汽车零部件有限公司 Ultralight crankshaft

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