SE1651021A1

SE1651021A1 - Sealing disc for a packaging container and a packaging container comprising the sealing disc.

Info

Publication number: SE1651021A1
Application number: SE1651021A
Authority: SE
Inventors: Holka Simon; Sunning Eva; Konstenius Fredrik; Dahlin Kajsa
Original assignee: A & R Carton Lund Ab
Priority date: 2016-07-08
Filing date: 2016-07-08
Publication date: 2018-01-09
Also published as: CN109415149B; EP3481738A4; SE540901C2; EP3481738B1; CN109415149A; WO2018009134A1; EP3481738A1

Abstract

A sealing disc (1) for sealing an inner compartment in a packaging container, the sealing disc (1) is a laminate of a top member (2) and a bottom member (3), which are bonded to each other in selected areas (8, 18). The sealing disc (1) comprises a tear-away area (10) which is delimited by a contour line (11) arranged in the top member (2) and a tear strip (12) comprising a pull-tab (13) being arranged in the top member (2) and being part of the tear-away area (10). The top member (2) comprises a first cut line (19) and a second cut line (20). The first cut line (19) has a first end (21) and a second end (22) arranged on the contour line (11) and constitutes a first portion of the contour line (11). The second cut line (20) has a first end (23) and a second end (24), the first end (23) of the second cut line (20) being arranged on the contour line (11), and the second end (24) of the second cut line (20) being arranged within the tear-away area (10). The second cut line (20) comprises a tear strip section (20’) and a contour section (20”), the tear strip section (20’) delimits the pull-tab (13) and an inner edge (25) of the tear strip (12) and the contour section (20”) constitutes a second portion of the contour line (11) and, at the same time, an outer edge (26) of the tear strip (12). The first end (21) of the first cut line (19) adjoins the second cut line (20) at a transition portion (30) between the tear strip section (20’) and the contour section (20”) of the second cut line (20) and is arranged at a distance (d1) from the transition portion (30) between the tear strip section (20’) and the contour section (20”) of the second cut line (20).A packaging container (100) comprising the sealing disc (1, 101) is also disclosed.

Description

PG20702SEOO SEALING DISC FOR A PACKAGING CONTAINER AND A PACKAGING CONTAINERCOMPRISING THE SEALING DISC TECHNICAL FIELD The disclosure pertains to a sealing disc for sealing an inner compartment in a packagingcontainer. The sealing disc is a two-layer structure comprising a top member and abottom member which are joined in a border seal along the peripheral edges of the topand bottom members. The sealing disc is provided with a tear-away area which isdelimited by a contour line arranged in the top member. ln order to be able to remove thetear-away area, a tear strip is arranged in the top member. The tear-strip is a part of thetear-away area and comprises a pull-tab which is arranged at a grip end of the tear strip.The tear strip and the contour line are defined by cut lines in the top member, the cut linescomprising first cut line and a second cut line. Disclosed herein is also a packaging container comprising the sealing disc.

BACKGROUND Consumer goods, in particular bulk solids, are often packaged in relatively rigidpaperboard packaging containers which protect the bulk solids during transport andstorage at the manufacturer and retailer end and during storage and dispensing at theconsumer end. One of the important factors in the area of bulk packaging containers is toascertain that the quality of the packaged goods remains at a high level from the initialopening of the container until the packaged product has been completely consumed. Thecontainers are usually provided with an openable and closable lid, and are additionallyprovided with inner transport seal which keeps the contents fresh and protected againstcontamination up until a ﬁrst opening of the packaging container by a consumer. Acommon type of transport seal is a sealing disc comprising a top member and a bottommember. The top member is provided with cuts, forming a tear strip and a tear-away areawhich includes the tear strip. The tear-away area is delimited by a contour cut which formsan outer tear line extending in the top member along the full contour of the tear-awayarea. The tear-strip is formed by a different cut arranged inward of the contour cut in the top member. The top member and the bottom member are selectively interconnected in a PG20702SEOO 2 peripheral border seal and at one or more locations within the tear strip and usually alsowithin a further location in the tear-away area, outside of the tear strip. By pulling at thetear-strip formed in the top member, the connection or connections between the topmember and the bottom member within the area constituted by the tear strip will causethe bottom member to break along the cuts in the top member. Thereby, both the topmember and the bottom member within the tearable area can be removed from the container and to make the contents in the container available for use.

Although this type of seal is highly effective and can be made from few components andusing well known production technology, it has been found that the opening mechanismwith the tear strip may be subject to failure both due to manufacturing imperfections whenapplying the cuts in the top member and due to different users pulling at the tear strip in different ways.

Accordingly, there remains a need for a further improved opening arrangement for a sealing disc for packaging containers as disclosed herein.

An object of the present disclosure is to provide a sealing disc having a more reliableopening arrangement. Further objects of the present disclosure are to offer a method forproducing an improved sealing disc, as well as a packaging container being provided with an improved sealing disc.

SUMMARY One or more of the above objects may be achieved with a sealing disc for a packagingcontainer for bulk solids in accordance with claim 1 or a packaging container for bulksolids in accordance with claim 15. Further embodiments are set out in the dependent claims, in the following description and in the drawings.

The sealing disc for sealing an inner compartment in a packaging container as disclosedherein comprises a top member and a bottom member. The top member has a topmember peripheral edge and the bottom member has a bottom member peripheral edge.The top member is joined to the bottom member in a border seal arranged along the topmember peripheral edge and the bottom member peripheral edge at the contour line. The sealing disc comprises a tear-away area, which is delimited by a contour line arranged in PG20702SEO0 3 the top member, and a tear strip being arranged in the top member and being part of thetear-away area. The tear-strip comprises a pull-tab which is arranged at a grip end of thetear strip. The top member comprises a first cut line and a second cut line, wherein thefirst cut line has a first end and a second end arranged on the contour line and constitutesa first portion of the contour line extending between the first end and the second end ofthe first cut line. The second cut line has a first end and a second end, the first end beingarranged on the contour line, and the second end of the second cut line being arrangedwithin the tear-away area. The second cut line comprises a tear strip section and acontour section, the tear strip section delimiting the pull-tab and an inner edge of the tearstrip and the contour section constituting a second portion of the contour line and, at thesame time, an outer edge of the tear strip. The first end of the first cut line adjoins thesecond cut line at a transition portion between the tear strip section and the contoursection of the second cut line and is arranged at a distance from the transition portion between the tear strip section and the contour section of the second cut line.

The arrangement of a second cut line, which is separated from the first cut line, whichsecond cut line forms the tear-strip with the pull tab as well as a portion of the contour lineof the tear-away area of the sealing disc has proven to considerably reduce tear-stripfailure. When tearing open a sealing disc provided with a tear strip as disclosed herein,which tear-strip is defined by a cut line which also constitutes a part of the contour line ofthe tear-away area, pulling at the tear-strip may be made without the pulling force havingto be transferred between different cuts or abruptly change direction at an area wherethere is an angle between the cuts, i.e. where the pull-tab joins the contour line of thetear-away area. The tear-strip as disclosed herein can be used to tear open the sealingdisc in a smooth and controlled and continuous tearing movement starting at the pull-tabpart of the tear-strip which is located in the tear-away area of the sealing disc, continuingover the transition between the tear strip section and the contour section of the second cutline into the contour section of the second cut line. The contour section of the second cutline also constitutes the outer edge of the tear strip, the tear strip being defined between the contour section of the second cut line and the tear strip section of the second cut line.

The first and the second cut lines may be formed as continuous cuts, or may be formedas intermittent cuts with one or more un-cut tabs between cut sections which uncut tabs may have a length of at most 2 millimetres, preferably at most 1 millimetre.

PG20702SEOO 4 ln a sealing disc as disclosed herein, the distance between the first end of the first cut lineand the transition portion between the tear strip section and the contour section of thesecond cut line may be in the range of from 0.5 millimetres to 5 millimetres, such as from 0.9 millimetres to 2 millimetres.

Accordingly, there is a small un-cut tab between the first cut line and the second cut linewhere the first end of the first cut line adjoins the second cut line. The un-cut tabascertains that the cuts do not intersect and promotes correct initial tearing along the contour line.

The area where the pull-tab part of the tear strip joins the contour line which delimits thetear-away area has proven to be the most sensitive part of a tear-open arrangement for aseallng disc. ln conventional tear-strip constructions most failures occur in this area. ln aconventionally produced seallng disc, the contour line is formed by an outer cut extendingin the top member along the full contour of the tear-away area. The tear-strip with the pull-tab is formed by an inner cut arranged in the top member. lt has been found difficult tocorrectly synchronize the inner cut with the outer cut. lf the inner cut does not reach all theway to the outer cut, poor tearing of the tear-strip or even tear strip failure has beenknown to occur. A construction of this kind has also proven to be very sensitive to differenttear behaviour of different users. By way of example, some users tend to pull the tear stripin a direction towards the outer cut or contour line and may end up tearing across theouter cut, into the border seal which in the worst case results in complete tear-strip failureand in the best case results in poor tearing with rugged tear edges or only partial removal of the tear-away area.

The sealing disc as disclosed herein may have any shape adapted to a correspondingcross-section of a packaging container body, including circular, oval, rectangular and modified rectangular shapes. lt has been found that in a packaging container having side edges connected by cornerportions and being provided with a correspondingly shaped seallng disc, consistent andaccurate tearing of the tear strip and the tear-away portion may be promoted by arrangingthe transition portion between the tear strip section and the contour section of the second cut line in a corner portion.

PG20702SEOO 5 lt may be preferred that the sealing disc as disclosed herein has a modified rectangularshape with four side edges joined by four curved corner portions. Modified rectangularshapes include modified square shapes, i.e. rectangular shapes having side edges ofequal length.

The side edges of a sealing disc having rectangular or modified rectangular shape mayconsist of first and second longitudinal side edges and first and second transverse sideedges, the longitudinal side edges having a length greater than a length of the transverseside edges. The side edges may be straight side edges or may have a slight curvature,with a radius of curvature in the range of from 200-700 mm, preferably 300-600 mm, morepreferably 400-500 mm.

The side edges are connected by curved corner portions, wherein the radius of curvatureof the corner portions may be in the range of 5-60 mm, preferably 10-40 mm, more preferably 15-30 mm. ln a sealing disc as disclosed herein, the transition portion between the tear strip sectionand the contour section of the second cut line may be arranged at a curved cornerportion, such as at one of the curved corner portions in a sealing disc having a modified rectangular shape.

Arranging the transition portion between the tear strip section and the contour section in acurved corner portion has been found beneficial for prompting users to grip and pull thetear-strip in a correct way, thereby further promoting controlled tearing and minimizingtear-strip failure. ln a modified rectangular sealing disc having two longitudinal side edgesand two transverse side edges, it has been found to be particularly beneficial to arrangethe second cut line with the contour section of the second cut line extending along one ofthe first and second longitudinal side edges. Thereby the pull-tab end of the tear-strip willbe arranged at one of the transverse side edges, i.e. along one of the short side edges.Such arrangement has been found to even further promote consistency in the tearingpattern between different users by inducing pulling of the tear strip in a correct tearing direction. ln a sealing disc as disclosed herein, it may be preferred that the first portion of the contour line and the second portion of the contour line together form the contour line PG20702SE00 6 delimiting the tear-away area. Accordingly, no further cuts are involved in forming the contour line.

As the second end of the first cut line and the first end of the second cut line are bothlocated on the contour line means that the first and second ends of the cut line are alignedwith each other or generally aligned with each other, such that tearing along the contourline may be performed continuously from the second cut line over to the first cut line. Theadjoining ends of the first and second cut lines are preferably arranged at a small distancefrom each other along the contour line, leaving a non-cut tab between the adjoining endsof the first and second cut lines in the upper member. Such tab has no or practically nonegative influence on the tearability of the sealing member, but aids in stabilizing theupper member during production and may provide for production tolerances when applying the first and second cut lines to the top member.

The distance between the adjoining ends of the first and second cut lines i.e. the width ofthe non-cut tab between the adjoining ends of the first and second cut lines is preferablysmall, such that the second end of the first cut line adjoins the first end of the second cutline at a distance between the second end of the first cut line and the first end of thesecond cut line being in the range of from 0.3 millimetres to 2 millimetres, such as from 0.7 millimetres to 1.2 millimetres and preferably 1 millimetre or less.

The second end of the first cut line may adjoin the first end of the second cut line at a curved corner portion of the sealing disc or at a transverse side edge. ln a sealing disc as disclosed herein, the transition portion between the tear strip sectionand the contour section of the second cut line may be curved and may have a radius ofcurvature in the range of from 15 millimetres to 22 millimetres, such as from 17 millimetres to 20 millimetres.

When the radius of curvature of the transition portion between the tear strip section andthe contour section of the second cut line is placed at a curved corner portion, the radiusof curvature of the transition portion between the tear strip section and the contour sectionof the second cut line may be smaller than the radius of curvature of the curved cornerportions which, in such case, may be in the order of from 20 millimetres to 60 millimetres, such as from 20 millimetres to 40 millimetres.

PG20702SEOO ln a sealing disc as disclosed herein, the tear strip may have a width in the range of from 15 millimetres to 30 millimetres, such as from 18 millimetres to 25 millimetres.

The width of the tear strip is the distance between the outer edge of the tear strip definedbetween the contour section of the second cut line, and the inner edge of the tear strip.The width of the tear strip is measured in a portion of the tear strip which is not the pull taband may be constant along the length of the tear strip or may vary along the length of thetear strip. By way of example, the pull-tab part of the tear strip may have a width which isdifferent from the width of other parts of the tear strip, such as a larger width to provide anenlarged grippable portion at the pull-tab end of the tear strip.

Bonding of the top member to the bottom member is preferably made by heat sealing,although adhesive attachments may be used as an alternative or as a complement. Thetop member and the bottom member are preferably laminates comprising a thermoplastic bondable layer and a structural layer, such as a layer of aluminium foil, paper, etc.

The attachments between the top member and the bottom member are permanentattachments, implying that the material in the layers will break before an attachment isbroken when pulling at the tear strip.

The border seal is preferably a continuous seal such as a continuous weld seal whichextends around the full periphery of the sealing disc. The border seal is preferably gas-tight. The width of the boarder seal may be from 2 millimetres to 5 millimetres, such as from 2.5 millimetres to 4 millimetres. ln addition to the border seal further attachments may be arranged between the topmember and the bottom member, such as a tear strip attachment area arranged at aninner portion of the pull-tab, one or more attachments arranged on the tear-away area,discrete attachments along the tear strip e.g. in the form of arrows which at the same time may serve as indicators of a proper tear direction.

Disclosed herein is also a packaging container comprising the sealing disc as disclosedherein. The packaging container comprises a container body comprising a container wall extending from a container bottom to a container opening, and a closure arrangement PG20702SEO0 8 comprising a lid, a peripheral edge portion of the sealing disc being attached to an innersurface of the container wall, the sealing disc forming a transport seal across the container opening.

The packaging container is preferably a paperboard packaging container, as defined herein.

When opening a packaging container as disclosed herein for a first time, a user firstopens the lid to expose the sealing disc which is attached to the container wall. Thereafterthe user removes the tear-away area of the sealing disc by lifting up the pull-tab from thebottom member and pulling it in a direction towards the contour line. As soon as thepulling force is propagated to the border seal or to a tear strip attachment area, continuedpulling away of the tear strip initiates tearing along the second cut line of the bottommember. Removal of the tear-away area continues along the inner and outer edges oftear strip as defined by the second cut line and by continued tearing along the first cutline. Finally, the tear-away area is completely released from the packaging container bytearing off the un-cut tab between the first end of the first cut line and the transition portion between the tear strip section and the contour section of the second cut line.

As used herein, a paperboard packaging container is a packaging container wherein thecontainer body is formed from paperboard sheet material. The paperboard container maybe formed in any manner known in the art, e.g. by forming a container body by bending apaperboard sheet material into a tubular shape and longitudinally closing the tube byjoining overlapping or abutting side edges of the paperboard material. The join betweenthe side edges may be covered by a sealing strip. ln the paperboard packaging containersas disclosed herein, the container bottom is formed from a separate bottom disc which isattached at the bottom end of the container body tube. The bottom disc may be attachedon the inside of the container body tube and may be inset from the container body bottomedge to accommodate a bottom reinforcing rim attached to the inner surface of the container body.

As used herein, a paperboard material is a sheet material predominantly made fromcellulose fibres or paper fibres. The sheet material may be provided in the form of acontinuous web or may be provided as individual sheets of material. The paperboard material may be a single ply or multi ply material and may be a laminate comprising one PG20702SE00 9 or more layers of materials such as polymeric films and coatings, metal foil, etc. Thepolymeric films and coatings may include or consist of thermoplastic polymers. Thepaperboard material may be coated, printed, embossed, etc. and may comprise filters,pigments, binders and other additives as known in the art. The paperboard materials as disclosed herein may also be referred to as cardboard or carton materials.

As used herein, the term “bulk solids” refers to a solid bulk material from which a desiredamount of the product may be poured, scooped or taken by hand out of a packagingcontainer. The bulk material may be dry or moist. The bulk solids which are suitable forpacking in the paperboard packaging containers as disclosed herein include any materialin the form of particles, granules, grinds, plant fragments, short fibres, flakes, seeds, pieces, etc.

The paperboard packaging container as disclosed herein may be a container foralimentary products such as infant formula, coffee, tea, rice, flour, sugar, cereals, souppowder, custard powder, pasta, snacks, or the like. Alternatively, the bulk solids may be non-alimentary, such as tobacco, detergent, fertilizer, chemicals or the like.

The tearable sealing disc as disclosed herein may be gastight or gas-permeable. Agastight sealing disc may comprise a structural layer made from any material or materialcombination suitable for providing a gastight sealing of a compartment delimited by thesealing disc, such as aluminium foil, Silicon-coated paper, plastic film, etc. A gastightsealing disc is advantageous when the bulk solids stored in the packaging container aresensitive to air and/or moisture and it is desirable to avoid contact of the packaged bulk solids with ambient air.

The barrier properties of the packaging containers disclosed herein may be designed tomeet different requirements of tightness depending on the goods which is packaged in thepackaging container. By way of example, in a packaging container for dried peas a lowerbarrier level may be sufficient than in a packaging container for e.g. infant formula which is highly sensitive to oxygen and moisture exposure.

A gastight packaging container is particularly advantageous when the material stored inthe packaging container is sensitive to air and/or moisture. lt may also be desirable to keep fragrances and aromas in the packaging container and prevent the packaged PG20702SE00 contents from taking up scents and flavours from the ambient air. in case the packagingcontainer has been filled in a protective gas atmosphere, the gas-tight seaiing disc keepsthe protective gas trapped together with the packaged contents in the seaied inner compartment.

When opening a packaging container which is seaied by a seaiing disc as disclosedherein, the tear-away area of the seaiing disc is removed by pulling at the grip-end of thetear-strip and tearing along the contour cut-line deiimiting the tear-away area. The tear-away area defines the size of the access opening created in the packaging containerwhen removing the tear-away area. The tear-away area may be arranged in the seaiingdisc such that all or only part of the seaiing disc inside of the seaiing border is removed when creating the access opening in the packaging container.

BRlEF DESCRIPTION OF THE DRAWINGS The present invention will be further explained hereinafter by means of non-limiting examples and with reference to the appended drawings wherein: Fig. 1 shows a seaiing disc; Fig. 2 shows a top member with a first cut line; Fig. 3 shows a top member with a second cut line; Fig 4 shows a top member with a first and a second cut line; andFig 5 shows a packaging container.

DETAILED DESCRIPTION it is to be understood that the drawings are schematic and that individual components arenot necessariiy drawn to scale. The packaging container and the seaiing disc shown in the figures are provided as examples only and should not be considered limiting to the PG20702SE00 11 invention as disclosed herein. in particular, it should be understood that the sealing discas disclosed herein may be applied to any packaging container where a breakabletransport seai is desired in addition to the provision of a reclosable lid. Furthermore, thesize and shape of the packaging container and a corresponding sealing disc may bedifferent from what is shown in the figures. The tear-strip may have a different size and shape, and may have a differently shaped pull-tab portion.

The sealing disc 1 which is shown in Fig. 1 comprises a top member 2 and a bottommember 3. The top member 2 has a top member peripheral edge 4 and the bottommember 3 has a bottom member peripheral edge 5. in Fig. 1, the top member 2 is shownto be larger than the bottom member 3 with the top member peripheral edge 4 arrangediaterally outboard of the bottom member peripheral edge 5. Aiternatively, the top member2 and the bottom member 3 may have the same size and shape, or the bottom member 3is shown may be larger than the top member 3 with the bottom member peripheral edge 5arranged laterally outboard of the top member peripheral edge 4. The edge portion of thetop member 2 which extends outward of the peripheral edge 5 of the bottom member 3provides the sealing disc 1 with a thinner more flexible sealing border 17 for sealing the sealing disc 1 to a container wall.

The top member 2 is joined to the bottom member 3 in a border seai 8 arranged along theperipheral edges 4, 5 of the top and bottom members 2, 3. The border seal 8 is preferablya continuous seai such as a continuous weid seal which extends around the full peripheryof the sealing disc 1The thinner sealing border 17 constituted by only the top member 2forms a peripheral portion of the sealing disc 1 which is arranged outward of the borderseal 8 and the peripheral edge 5 of the bottom member 4 and which surrounds the borderseal 8.

The sealing disc 1 comprises a tear-away area 10 which is delimited by a contour line 11arranged in the top member 2. A tear strip 12 is arranged in the top member 2 and formspart of the tear-away area 10. The tear-strip 12 comprises a pull-tab 13 which is arrangedat a grip end of the tear strip 12. The outer portion of the pull-tab 13 is separabie from thebottom member 12 of the sealing disc 1. The sealing disc 1 in Fig. 1 is shown with a cut-out portion 15 being removed from the top member 2 in order to expose the end edge 16of the pull-tab 13 and facilitate lifting the pull-tab 13 away from the bottom member 3. The cut-out portion 15 is an optionai feature of the sealing disc 1 as disclosed herein.

PG20702SEOO 12 ln addition to the border seal 8, the top member 2 and the bottom member 3 of the sealingdisc 1 are furtherjoined to each other in a tear strip attachment area 18 arranged at aninner portion of the pull-tab 13. The additional tear strip attachment area 18 is shown as abroadened portion of the border seal 8 and may aid in initiatlng proper tearing of thebottom member 3 when pulling away the tear-away area 10. The additional tear stripattachment area 18 is an optional feature of the sealing disc 1 as disciosed herein andmay be omitted. Furthermore, the tear strip attachment area 18 may have useful size orshape. By way of example only, the tear strip attachment area may extend across a largerportion of the width of the tear strip such as over the full width of the tear strip and/or may extend further along the tear strip, etc.

The top member 2 comprises a first cut line 19 and a second cut line 20. Fig. 2 shows atop member 2 in which only a first cut line 19 has been arranged. Fig. 3 shows a topmember 2 in which only a second cut line 20 has been arranged, and Fig. 4 shows a top member 2 in which both a first cut line 19 and a second cut line 20 have been arranged.

The first cut line 19 has a first end 21 and a second end 22 and constitutes a first portionof the contour line 11. The second cut line 20 has a first end 23 and a second end 24, thefirst end 23 is arranged on the contour line 11, and the second end 24 of the second cutline 20 is arranged within the tear~away area 10. The second cut line 20 is serpentine-shaped and comprises a tear strip section 20” and a contour section 20”. The tear stripsection delimits the pull-tab 13 and an inner edge 25 of the tear strip 12. The contoursection 20” constitutes a second portion of the contour line 11 and, at the same time, forms an outer edge 26 of the tear strip 12.

The first end 21 of the first cut line 19 adjoins the second cut line 20 at a transition portion30 between the tear strip section 20' and the contour section 20” of the second cut line 20and is arranged at a distance d1 from the transition portion 30 between the tear stripsection 20” and the contour section 20” of the second cut line 20. The distance d1 is thedistance between the first end 21 of the first cut line 19 and the transition portion 30between the tear strip section 20' and the contour section 20" of the second cut line 20 asmeasured along the contour line 11. The material in the top member 2 between the firstend 21 of the first cut line 19 and the transition portion 30 between the tear strip section20' and the contour section 20” of the second cut line 20 forms a tab separating the first PG20702SEO0 13 cut line 19 from the second cut line 20 where the first end 21 of the first cut line 19 adjoinsthe second cut line 20. As set out herein, the distance d1 may be in the range of from0.5 millimetres to 5 millimetres, such as from 0.9 millimetres to 2 millimetres.

The seaiing disc 1 illustrated in Fig. 1 has a modified rectangular shape with twolongitudinai side edges 31, 32 and two transverse side edges 33, 34 which are joined byfour curved corner portions, 35, 36, 37, 38. As set out herein, alternative shapes are contemplated within the scope of the appended claims.

The transition portion 30 between the tear strip section 20” and the contour section 20” ofthe second cut line 20 is arranged at a curved corner portion 35 with the contour section20” of the second cut line 20 being arranged along the first longitudinai side edge 31 andwith the pull-tab 13 arranged at the first transverse side edge 33. Although alternativelocations of the tear-strip may be used, as set out herein, it has been found that in apackaging container having side edges connected by corner portions and being providedwith a correspondingly shaped seaiing disc 1, consistent and accurate tearing may bepromoted by arranging the transition portion 30 between the tear strip section 20' and thecontour section 20” of the second cut line 20 in a corner portion. In a packaging containerhaving a rectangular or near rectangular shape, such as shown in Fig. 5 and having acorrespondingly shaped seaiing disc 1 as shown in Fig. 1, it has been found to evenfurther promote consistency in the tearing pattern when the pull-tab 13 is arranged at oneof the shorter transverse side edges 33, 34. When gripping the pull-tab 13 and tearingaway the tear-strip 12, the tear will quickly be propagated out to the contour section 20” ofthe second cut line 20 where tearing can continue without change of tearing directionalong the full length of a longitudinai side edge 31, 32. Thereby, a large part of the contourline 11 can be torn open in a smooth pulling action, and with application of a uniformpulling force. lt has been found that successful tearing of the remaining part of the contourline 11 surrounding the tear-away area is less dependent on the application of a uniformpulling force or a correct pulling direction. Accordingly, it has been found that differencesin pulling behaviour between different users may be diminished and a user may beprompted to use the tear strip 12 in a correct manner, causing less incidences of tear stripfailure by placing the transition portion 30 between the tear strip section 20' and thecontour section 20” of the second cut line 20 in a corner portion 35, 36, 37, 38 and/or byarranging the pull-tab 13 at a short side edge 33, 34.

PG20702SEO0 14 The transition portion 30 between the tear strip section 20' and the contour section 20” ofthe second cut line 20 is shown in the figures to be curved. The radius of curvature r maybe in the range of from 15 millimetres to 22 miilimetres, such as from 17 millimetres to 20 miilimetres.

The radius of curvature of the transition portion 30 between the tear strip section 20' andthe contour section 20” of the second cut line 20 is smaller than the radius of curvature of the curved corner portions.

As can be seen in Figs. 1 and 4, the second end 22 of the first cut line 19 adjoins the firstend 23 of the second cut line 20 with a distance d2 between the second end 22 of the firstcut line 19 and the first end 23 of the second cut line 20, whereby a non-cut tab 40 isformed in the contour line 11. The distance d2 may be in the range of from 0.3 millimetresto 2 miilimetres, such as from 0.7 millimetres to 1.2 miilimetres. The adjoining ends 22, 23of the first and second cut line lines 19, 20 are both placed on the contour line 11 suchthat tearing along the contour cut line 11 can be readily propagated from the second end22 of the first cut line 19 across the non-cut tab 40 to the first end 23 of the second cutline 20 and continue smoothly along the first cut line 19.

The non-cut tab 40 between the second end 22 of the first cut line 19 and the first end 23of the second cut line 20 may preferably be arranged at a curved corner portion or at a transverse side edge as shown in Figs. 1 and 4.

As set out herein, the first cut line 19 and the second cut line 20 may be formed ascontinuous cuts, or may be formed as intermittent cuts with one or more un-cut tabs 27between cut sections, as illustrated in Figs. 1-4. Such uncut tabs 27 in the first andsecond cut lines 19, 20 may have a length of at most 2 miilimetres, preferably at most 1millimetre. The uncut tabs serve to stabilize the sealing disc 1 and make it easier tohandle in a production process when applying sealing discs 1 to packaging containers.The number and locations of the un-cut tabs 27 as shown in the Figures are only intendedas examples and it is to be understood that fewer or more un-cut tabs could be providedand that an un-cut tab may be arranged at any desirable location along the first and second cut lines 2, 3.

PG20702SEO0 The top member 2 and the bottom member 3 may comprise attachments 28, 29 inaddition to the border seal 8 and a tear strip attachment area 18. Such additionalattachments are illustrated in Fig. 1 by a circular attachment area 28 arranged generallycentraily on the tear-away area 10, and by discrete attachments 29 arranged between theinner and outer edges 25, 26 of the tear strip 12 and on the tear-away area 10 outside ofthe tear strip 12 and being in the form of arrows which at the same time serve asindicators of a proper tear direction. Any suitable number of additional attachments maybe applied between the top member 2 and the bottom member 3 and the attachments may have any suitable size, shape and distribution.

The tear strip 12 may have a width win the range of from 15 millimetres to 30 millimetres,such as from 18 millimetres to 25 millimetres. The width of the tear strip 12 is the distancebetween the outer edge 26 of the tear strip 12 defined between the contour section 20” ofthe second cut line 20, and the inner edge 25 of the tear strip 12. The width of the tearstrip is measured in a portion of the tear strip which is not the pull tab 13 and may beconstant along the length of the tear strip 12 or may vary along the length of the tear strip.The tear strip 12 shown in the Figs. has a section of uniform width between the widenedpull tab 13 and a widened end portion at the first and second ends 23, 24 of the secondcut line 20.

The packaging container 100 which is shown in Fig. 5 is a packaging container 1 forpourable or scoopable bulk solids as defined herein and comprises a container body 102comprising a container wall 103 including a front wall portion 103a, a rear wall portion103b and two side wall portions 1030, 103d. The container wall 103 extends from acontainer bottom 104 to a container opening 105. The container wall 103 has an innersurface 107 facing towards an inner compartment 111 in the packaging container 100 andan outer surface 108 facing away from the inner compartment 111 and being exposed tothe exterior of the packaging container 100. A bottom disc 109 is positioned at the bottom104 of the container body 102. The container body 102 is made from paperboard materialas defined herein. The container body 102 may be formed by bringing together the sideedges of a web of paperboard causing the material to assume a tubular shape, whereafterthe side edges are sealed together. Sealing of the side edges may be made by anysuitable method as known in the art, such as by welding or gluing, with welding beingpreferred. Sealing of the side edges of the container body web may involve using asealing strip, as known in the art. The bottom disc 109 may be made from paperboard, PG20702SE00 16 metal, plastic, or from any suitable combination of such materials as known in the art. Thebody may be formed into any desired tubular shape including circular, oval, rectangularand modified rectangular shapes, such as the modified rectangular shape with rounded corners which is shown in Fig. 5.

The container bottom 104 may alternatively be formed without a bottom disc 109 by folding of the container wall material, as known in the art.

The paperboard packaging container 1 is provided with a closure arrangement comprisinga lid 114 and a reinforcing rim 115 extending along the upper edge of the container wall103.

The reinforcing rim 15 may be a plastic rim, such as a thermoplastic rim. The reinforcingrim 115 is attached to the inner surface 107 of the container wall 3 at the container opening 105, preferably by welding.

A weld seal is formed by supplying energy to heat and locally soften or melt one or morethermoplastic components in a thermoplastic rim 115 and/or in a coating or film on theinner surface 107 of the container wall 103 and by pressing the reinforcing rim 115 andthe container wall 103 together in a direction perpendicular to the container wall 103.

The lid 114 has an inner lid surface 124 which faces towards the bottom disc 109 whenthe lid 114 is closed on the container opening 105.

The lid 114 is connected by a hinge 129 to a frame structure 130, the lid 114 and theframe structure 130 together forming a lid component. The hinge 129 may be a live hinge,formed as a flexible connection between the lid 114 and the frame structure 130. Theillustrated hinge is only intended as a non-limiting example and it should be understoodthat any other type of functional hinge may be used for the connection between the framestructure and the lid. Moreover, the lid may be of the removable kind, without anypermanent connection to a frame structure, a reinforcing rim or to the container body. lt isfurther to be understood that the closure arrangement as shown in Fig. 5 is non-limiting tothe claimed invention and that the sealing disc as disclosed herein may be used as a transport seal in packaging containers having other types of closure arrangements such PG20702SEOO 17 as closure arrangements wherein a lid cooperates with a single rim or with an upper edge of the container body to close and open the packaging container. ln the packaging container 100 shown in Fig. 5, the frame structure 130 is mechanically attached to the reinforcing rim 115 by a snap-on connection.

The interior compartment 111 is sealed with a sealing disc 101 as disclosed herein, e.g. asealing disc 1 as shown in Fig. 1. The seaiing disc 101 forms a transport seal overpackaged goods 134 which are contained in the interior compartment 111. A sealingborder 117 of the sealing disc 101 is attached to the container wall 103, e.g. by welding.The seal between the sealing border 117 and the container wall 103 is preferably a gas-tight seal or at least a sift-proof seal. The sealing disc 101 may be attached to thecontainer wall either from the top end of the container body 102 or from the bottom end ofthe container body 102, in which case it is attached before attaching the bottom disc 109.ln the example shown in Fig. 5, the sealing disc 101 has been applied from the top end ofthe container body 102, with the edge portion 117 of the sealing disc 101 which isattached to the container wall 103 being upwardly directed. The edge portion 117preferably comprises only the top member of the sealing disc 101 but may comprise alsothe bottom member of the sealing disc 101 or only the bottom member of the sealing disc101. ln order to gain a first access to the packaged goods, a user needs to open the lid 114and then expose the packaged goods 134 by gripping the pull-tab 113, tearing open thesealing disc 101 along the tear-strip 112 and finally completely removing the tear-away area 110 of the sealing disc 101.

After the tear-away area 110 of the sealing disc 101 has been removed, a narrow edgepart of the sealing disc 101 may be left at the inner surface 107 of the container wall 103.Any such remaining part of the sealing disc 101 is preferably as small as possible, inorder not to encroach on the opening area. lt may be preferred that a remaining sealingdisc edge part has a width of at most 7 millimeters such as from 1 - 6 millimeters, from 2- 5 millimeters or from 3 - 4 millimeters. lt may be preferred that the inward extension of a remaining sealing disc part is 4 millimeters or less.

PG20702SE00 18 Once the seaiing disc 101 has been removed, it is sufficient to open the lid 114 in order togain access to the packaged goods 134 in the interior compartment 111 through the container opening 105.

Claims

1. A sealing disc (1) for sealing an inner compartment in a packaging container, saidsealing disc (1) comprising a top member (2) and a bottom member (3), said top member(2) having a top member peripheral edge (4) and said bottom member (3) having a bottommember peripheral edge (5), said top member (2) being joined to said bottom member (3)in a border seal (8) arranged along said top member peripheral edge (4) and said bottommember peripheral edge (5), said sealing disc (1) comprising a tear-away area (10) beingdelimited by a contour line (11) arranged in said top member (2) and a tear strip (12)being arranged in said top member (2) and being part of said tear-away area (10), saidtear-strip (12) comprising a pull-tab (13) arranged at a grip end of said tear strip (12),characterized in that said border seal (8) is arranged at said contour line (11) and thatsaid top member (2) comprises a first cut line (19) and a second cut line (20), said first cutline (19) having a first end (21) and a second end (22) arranged on said contour line (11)and constitutes a first portion of said contour line (11) extending between said first end(21) and said second end (22) of said first cut line (19), and said second cut line (20) hasa first end (23) and a second end (24), said first end (23) of said second cut line (20)being arranged on said contour line (11), and said second end (24) of said second cut line(20) being arranged within said tear-away area (10), said second cut line (20) comprisinga tear strip section (20') and a contour section (20"), said tear strip section (20') delimitingsaid pull-tab (13) and an inner edge (25) of said tear strip (12) and said contour section(20”) constituting a second portion of said contour line (11) and an outer edge (26) of saidtear strip (12), said first end (21) of said first cut line (19) adjoining said second cut line(20) at a transition portion (30) between said tear strip section (20') and said contoursection (20”) of said second cut line (20) and being arranged at a distance (d1) from saidtransition portion (30) between said tear strip section (20”) and said contour section (20”) of said second cut line (20).

2. A sealing disc (1) according to claim 1, wherein said distance (d1) between said firstend (21) of said first cut line (19) and said transition portion (30) between said tear stripsection (20') and said contour section (20") of said second cut line (20) is in the range of from 0.5 millimetres to 5 millimetres, such as from 0.9 millimetres to 2 millimetres.

3. A sealing disc (1) according to claim 1 or 2, wherein said border seal (8) is arranged across said contour line (11). PG20702SEOO

4. A sealing disc (1) according to claim 1, 2 or 3, wherein said sealing disc (1) comprisesone or more attachments (18, 28, 29) between said top member (2) and said bottom member (3) in addition to said border seal (8).

5. A sealing disc (1) according to any one of the preceding claims, wherein said sealingdisc (1) has a modified rectangular shape with four side edges (31, 32, 33, 34) joined byfour curved corner portions (35, 36, 37, 38).

6. A sealing disc (1) according to claim 5, wherein said transition portion (30) betweensaid tear strip section (20”) and said contour section (20”) of said second cut line (20) isarranged at one of said curved corner portions (35, 36, 37, 38).

7. A sealing disc (1) according to claim 5 or 6, wherein said side edges (31, 32, 33, 34)consist of first and second longitudinal side edges (31, 32) and first and secondtransverse side edges (33, 34), said longitudinal side edges (31, 32) having a length greater than a length of said transverse side edges (33, 34).

8. A sealing disc (1) according to claim 7, wherein said contour section (20") of saidsecond cut line (20) is arranged along one of said first and second longitudinal side edges(31, 32).

9. A sealing disc (1) according to any one of the preceding claims, wherein said firstportion of said contour line (11) and said second portion of said contour line (11) together form said contour line (11).

10. A sealing disc (1) according to claim 9, wherein said second end (22) of said first cutline (19) adjoins said first end (23) of said second cut line (20) at a distance (d2) betweensaid second end (22) of said first cut line (19) and said first end (23) of said second cutline (20) said distance (d2) being in the range of from 0.3 millimetres to 2 millimetres, such as from 0.7 millimetres to 1.2 millimetres.

11. A sealing disc (1) according to any one of claims 5 to 10, wherein said second end(22) of said first cut line (19) adjoins said first end (23) of said second cut line (20) at oneof said curved corner portions (35, 36, 37, 38). PG20702SEOO 21

12. A sealing disc (1) according to any one of claims 7 to 10, wherein said second end(22) of said first cut line (19) adjoins said first end (23) of said second cut line (20) at a transverse side edge (33, 34). 5

13. A sealing disc (1) according to any one of the preceding ciaims, wherein saidtransition portion (30) between said tear strip section (20') and said contour section (20")of said second cut iine (20) is curved and having a radius of curvature (r) in the range of from 15 miilimetres to 22 miilimetres, such as from 17 miilimetres to 20 miilimetres. 10

14. A sealing disc (1) according to any one of the preceding ciaims, wherein said tear strip(12) has a width (w) in the range of from 15 miilimetres to 30 miilimetres, such as from 18 miilimetres to 25 miilimetres.

15. A packaging container (100) comprising the sealing disc (1; 101) according to any one15 of claims 1-12, wherein said packaging container (100) comprises a container body (102) comprising a container waii (103) extending from a container bottom (104) to a container opening (105), and a closure arrangement comprising a iid (114), a peripherai edge portion (117) of said sealing disc (1) being attached to an inner surface (107) of said container waii, said sealing disc (1) forming a transport seai across said container opening20 (105).