SE1400432A1 - A highly stabile plasticized polyvinyl halide composition r acid - Google Patents

A highly stabile plasticized polyvinyl halide composition r acid Download PDF

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Publication number
SE1400432A1
SE1400432A1 SE1400432A SE1400432A SE1400432A1 SE 1400432 A1 SE1400432 A1 SE 1400432A1 SE 1400432 A SE1400432 A SE 1400432A SE 1400432 A SE1400432 A SE 1400432A SE 1400432 A1 SE1400432 A1 SE 1400432A1
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SE
Sweden
Prior art keywords
plasticized
composition
polyvinylhalide
composition according
char
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Application number
SE1400432A
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English (en)
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SE539458C2 (sv
Inventor
Christoffer Paulsson
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Perstorp Ab
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Publication date
Application filed by Perstorp Ab filed Critical Perstorp Ab
Priority to SE1400432A priority Critical patent/SE539458C2/sv
Priority to PCT/SE2015/000053 priority patent/WO2016043639A1/en
Priority to EP15841782.4A priority patent/EP3194496B1/en
Publication of SE1400432A1 publication Critical patent/SE1400432A1/sv
Publication of SE539458C2 publication Critical patent/SE539458C2/sv

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/151Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1515Three-membered rings
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/006Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by oxidation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/39Preparation of carboxylic acid esters by oxidation of groups which are precursors for the acid moiety of the ester
    • C07C67/40Preparation of carboxylic acid esters by oxidation of groups which are precursors for the acid moiety of the ester by oxidation of primary alcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Description

2 processability of the plasticized polyrner such as when agglomerating the polymer/plasticizer mixture but also when injection molding articles of said plasticized polymer.
Long term thermal stability is also an important consideration in articles that would be subj ected to elevated temperatures over a long time. As an example of such articles can be mentioned hoses connecting the radiator of a vehicle to the engine. The hot water may here cause migration of plasticizer. It may also cause hydrolyzation of the plasticizer itself. In the long run this will cause the hose in this speci?c example to become brittle. Eventually cracks and leaks will appear.
Most plasticized polyvinylhalides have a poor stability towards UV light. This will be noticed by yellowing, the surface becoming sticky and slippery, the plasticized polymer becoming harder and more brittle and in some cases shrinking. This will radically reduce the useful life of plasticized polyvinylhalides in outdoor use.
Accordingly the invention relates to a highly stabile plasticized polyvinylhalide composition.
The invention is characterized in that the composition comprises polyvinylhalide, _ pentaerythritoltetravalerate and an epoxidized unsaturated fatty acid ester having an iodine value of at least 135 prior to the epoxidation. This means that an unsaturated fatty acid ester having an iodine value of at least 135 is epoxidized. The iodine value will suitably be below , preferably below 10 after epoxidation.
According to a preferred embodiment of the invention the epoxidized unsaturated fatty acid ester has at least ?ve epoxide groups.
The polyvinylhalide is suitably selected from the group consisting of polyvinylchloride, polyvinylidenedichloride, polyvinylidenedi?ouride.
According to a preferred embodiment of the invention the epoxidized unsaturated fatty acid ester is a glycerol ester selected from the group consisting of linseed oil and tung oil. Said linseed oil and/or tung oil is accordingly epoxidized so that the average ester molecule comprises ?ve or more epoxide groups.
According to one embodiment of the invention a plasticizer-mixture of 2 - 10% by weight of the epoxidized unsaturated fatty acid ester and balance to 100% by weight of 3 pentaerythritolvalerate is present in the highly stabile plasticized polyvinylhalide composition.
The highly stabile plasticized polyvinylhalide composition suitable comprises 10 - 60 % by weight of plasticizer-mixnlre.
According to a special embodiment of the invention, the highly stabile plasticized polyvinylhalide composition further comprises a PVC stabilizer selected from the group consisting of barium/zink compound and calcium/zink compound. The purpose of such a PVC stabilizer is foremost to stabilize the polymer in the composition according to the invention. The PVC stabilizer may 'further comprise a co-stabilizer containing polyhydric alcohols selected from the group consisting of mono-pentaerythritol, di-pentaerythritol, trimethylolpropane, di-trimethylolpropane, pentaerythritol adipate and mixtures thereof.
The present invention is further explained with reference to enclosed embodiment Examples, which are to be construed as illustrative and not limiting in any way.
Example la illustrates evaluation of the UV stability of plasticized PVC compositions.
Example lb illustrates evaluation of the Thermal stability of plasticized PVC compositions.
Example lc illustrates evaluation of the hydrolytic stability of plasticized PVC compositions.
Example la A number of samples Were prepared as a first trial to evaluate the effect of UV light.
Sheets having a thickness of 80 - 100um were prepared. These sample sheets consisted of the following compositions; Sample No. PVC Plasticizer Stabilizer K-value 70 /amount /amount I 100 phr Pentatetravalerate / 30 phr Ba/Zn / 2 phr II 100 phr Diisononyl phthalate / 30 phr Ba/Zn / 2 phr III 100 phr Diisononyl cyclohexane-l,2-dicarboxylate/ Ba/Zn / 2 phr phr IV 100 phr Dioctyl phthalate / 30 phr Ba/Zn / 2 phr V 100 phr Dioctyl terephthalate/ 30 phr Ba/Zn / 2 phr The samples were subjected to a QUV test for 1750 hours. The test Were run in cycles of 4h UV-A light at 60°C and 4h Conditioning at 50°C in accordance with ISO 4891-1 and ISO 4892-2. The tests Were performed in a QUV Weathering tester from Q-Tester.
The yellowing index Yi was determined in accordance With ASTM D 1925-70 at 24 hours, 240 hours, 500 hours and then at 250 hour interval until 1750 hours was reached.
The following results were obtained; Graph 1 Yellowing index Yi Cycle 4h/60°C + 4h/50°C + UV 80 70 vsample2 a f l 3 60 0,/ sampe a / sample5 n!- 40 .ft aa” / _/- dä; at' _-- sample4 / â v' ./' æâ , ” få” .Xl ,o;;%9- _ I å samplel 0 l I l l l I l l Oh 250h 500h 750h 1000h 1250h 1500h l750h The conclusion of the trial is that sample 1, a PVC resin plasticized with pentatetravalerate is virtually unaffected while the other samples show varying degree of increasing yellowing over the test period.
There was accordingly no reason to perform testing on thermal and hydrolytic stability on sample 2 - 5 as they did not perform well in the UV test.
Example lb A set of samples was prepared as to evaluate the thermal stability.
Sheets having a thickness of lmm were prepared. These sample sheets consisted of the following compositions; Sample Polymer Plasticizer Co-plasticizer Stabilizer No. /amount /amount /amount /amount VI PVC/ Pentatetravalerate / 70 phr Lancro?ex L/ 1 phr Ca/Zn / 2 phr 100 phr VII PVC / Pentatetravalerate/ 70 phr Lancro?ex L/ 1.5 phr Ca/Zn / 2 phr 100 phr The samples were subjected to 200°C for 2 minutes in a Mathis oven. Thermal stability was measured with a Werner-Mathis oven thermo tester. The films were subjected to 200°C in the oven. After 5 min ground time the ?lms were removed from the oven in 20 mm steps every 60 s. The time until the ?lm became discoloured was measured for each ?lm.
It showed that sample VI and VII had suf?cient stability for normal processing with the ability to endure the temperature without coloration for 12 - 15 minutes. As comparison commercially available compositions II and III typically will endure the same temperature for - 12 minutes.
Example lc A set of samples was prepared as to evaluate the hydrolytic stability.
The samples correspond fully to sample VI and VII in example lb above.
The samples were subjected to 80°C at a relative humidity of 100% in a climate chamber for 1 week. The evaporation of valeric acid, indicating hydrolysation of the pentatetravalerate was measured. The amount of valeric acid detected was below 5 ppm for both samples indicating that the compositions are very stable. 6 We ?nd our conclusions to be that a plasticized polyvinyl halide composition in accordance to the invention is indeed very stable and surprisingly stabile in outdoor applications due to its ability to withstand UV radiation without noticeable degradation of the composition.
Example 2a Once the thermal, hydrolytic and UV stability was analysed, a further series of trials were performed in order to analyse and compare other important characteristics of plasticized PVC.
It was considered that the characteristics; fusion time, Shore hardness, migration and volatility would not be greatly affected by the co-plasticizer whereby this was omitted for the sake of simplicity.
Preparation of plasticised PVC sheets PVC resins (suspensions of PVC particles in a plasticiser) of below forrnulations were prepared: Sample No. Polymer Plasticizer Stabilizer (Norvinyl S- / (g) / (g) 706) / (g) VIII PVC/ 190.8 Pentatetravalerate / 95.4 Ba/Zn / 3.8 IX PVC / 190.8 Diisononyl phthalate / 95.4 Ba/Zn / 3.8 X PVC/ 190.8 Diisononyl cyclohexane-l,2-dicarboxylate Ba/Zn/ 3.8 / 95.4 XI PVC/ 190.8 Dioctyl phthalate / 95.4 Ba/Zn/ 3.8 The components of each PVC resin were carefully mixed and then calendared to a sheet using a two-roll mill at l65°C.
Example 2b Evaluation of the obtained plasticised PVC sheets All plasticised PVC sheets obtained in Example 4 were evaluated regarding fusion time, hardness, migration and volatility.
Fusion Time A test to determine the time required for PVC and plasticiser to completely mix together and form a unifonn blend. A mixing bowl was heated to the test temperature of 88°C and charged with 300 g PVC resin. A stirring of 60 rpm was applied for 5 minutes to allow the resin to reach the bowl temperature. 150 g plasticizer was then added and the time required for PVC and plasticiser to completely mix together and form a uniform blend was measured.
The results are presented in Chart l.
Hardness Durometer hardness Shore A. (Standard: ASTM 224023) A test based on the penetration of a speci?c type of indentor when forced into the material under speci?c conditions. The indentation hardness is inversely related to the penetration and dependant on the elastic modulus and viscoelastic behaviour of the material.
The results are presented in Chart 2.
Migration Deterrnination of migration of plasticisers (Standard: ISO 177) A test based on quantitative determination of the loss of mass of a sheet of plasticized plastic placed between two fresh absorbent backing discs. A rubber-PVC-rubber Sandwich was wrapped with aluminium foil and rubber sheets before being placed between two glass plates.
A weight of Skg was placed on the Sandwich assembly and the whole package was placed in an oven with a temperature of 70 :t2°C. The samples were then picked out and the weight of both the plasticized plastic and the absorbent backing discs was measured after 3, 7, 14 and 28 days.
The results for 28 days are presented in Chart 3.
Volatility Activated carbon method (Standard: ISO 176 Method A) A test method based on quantitative detennination of the loss of plasticiser from plasticized plastic materials upon heating, where it is generally assumed that no significant amounts of other volatile materials are present. l20cm3 of activated carbon was spread on the bottom of metal container and a test sample was placed on top of the carbon and covered with another 120cm“ of activated carbon. Two further samples were placed in the container, each covered with 120cm3 of carbon, where after the container was sealed with a lid. The container was placed in oven with a temperature of 100:tl°C. The activated carbon surrounding the samples absorbed the plasticiser extracted upon heating. After 7 days the container was removed from the oven and cooled to room temperature. The samples were removed from the container, carefully brushed free from carbon particles and weighed.
The results are presented in Chart 4.
Chart 1 Fusion time Fusion time I 0:48 09:36 08:24 07:12 06:00 04:48 - 03:36 - 02:24 - 01:12 - 00:00 - XI IX X VIII The fusion time for the plasticiser VIII according to the present invention was found to be shorter than plasticisers IX and X.
Chart 2 Hardness Shore A Hardness 86 84 82 80- 78- 76- 74 - XI IX X VIII The plasticising effect of the plasticisers according to the present invention was found to be high in comparison to commercially available plasticisers XI, IX and X. This means that lower amounts of plasticiser can be added with maintained hardness.
Chart 3 Migration Migration IX X VIII The plasticiser VIII according to the invention showed very good migration values.
Chart 4 Volatility Volatility XI VIII -20 I -25 The plasticíser VIII according to the invention showed very good volatility value. The comparative example XI and X showed to be rather poor due to its relatively high volatility. ll It has, during experimentation with the plasticisers according to the invention been found that the fusion time is very short, while quite surprisingly, the volatility is lower than commercially available plasticisers. The short fusion time implies that the processing time can be shorter and/or temperature during agglomeration of plasticiser can be lower Wherein any problem With thermal stability during processing of the composition according to the invention becomes even less signi?cant.
The composition in accordance with the invention has also been found to be remarkably UV- stabile as well as having fully suf?cient thermal and hydrolytic stability. It also has the advantage of not containing phthalate based plasticisers, which is a desired property. The low volatility together with the high level of UV-stability will increase the useful life of products made of a composition in accordance with the invention.

Claims (8)

12 CLAIMS
1. A highly stabile plasticized polyvinylhalide composition, c h a r a c t e ri z e d in that the composition comprises polyvinylhalide, pentaerythritoltetravalerate and an epoxidized unsaturated fatty acid ester, the unsaturated fatty acid ester having an iodine value of at least 135 prior to epoxidation.
2. A composition according to claim 1, c h a r a c t e r i z e d in that the epoxidized unsaturated fatty acid ester have at least ?ve epoxide groups.
3. A composition according to claim 1, c h a r a c t e r i z e d in that the polyvinylhalide is selected from the group consisting of polyvinylchloride, polyvinylidenechloride, polyvinylidene?ouride.
4. A composition according to claim 2, c h a r a c t e r i z e d in that the epoxidized unsaturated fatty acid ester is a glycerol ester selected from the group consisting of linseed oil and tung oil.
5. A composition according to any of the preceding claims, c h a r a c t e r i z e d in that that a plasticizer-mixture of 2 - 10% by weight of the epoxidized unsaturated fatty acid ester and balance to 100% by weight of pentaerythntolvalerate is present in the highly stabile plasticized polyvinylhalide composition.
6. A composition according to claim 6, c h a r a c t e r i z e d in that the highly stabile plasticized polyvinylhalide composition comprises 10 - 60 % by weight of plasticizer- mixture.
7. A composition according to claim 6 or 7, c h a r a c t e ri z e d in that the highly stabile plasticized polyvinylhalide composition further comprises a PVC stabilizer selected from the group consisting of barium/zink compound and calcium/zink compound.
8. A composition according to claim 8, c h a r a c t e r i z e d in the PVC stabilizer further comprises a co-stabilizer containing polyhydric alcohols selected from the group consisting of mono-pentaerythritol, di-pentaerythritol, trimethylolpropane, di- trimethylolpropane and mixtures thereof.
SE1400432A 2014-09-15 2014-09-15 A highly stabile plasticized polyvinyl halide composition comprising pentaerythritoltetravalerate and an epoxidized unsaturated fatty acid ester. SE539458C2 (sv)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SE1400432A SE539458C2 (sv) 2014-09-15 2014-09-15 A highly stabile plasticized polyvinyl halide composition comprising pentaerythritoltetravalerate and an epoxidized unsaturated fatty acid ester.
PCT/SE2015/000053 WO2016043639A1 (en) 2014-09-15 2015-09-08 A highly stabile plasticized polyvinyl halide composition
EP15841782.4A EP3194496B1 (en) 2014-09-15 2015-09-08 A highly stabile plasticized polyvinyl halide composition

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SE1400432A SE539458C2 (sv) 2014-09-15 2014-09-15 A highly stabile plasticized polyvinyl halide composition comprising pentaerythritoltetravalerate and an epoxidized unsaturated fatty acid ester.

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SE539458C2 SE539458C2 (sv) 2017-09-26

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Cited By (1)

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CN110483918A (zh) * 2019-08-28 2019-11-22 安徽万朗磁塑股份有限公司 一种耐uv环保型pvc门封材料配方及其制备方法

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SE545279C2 (en) * 2020-03-11 2023-06-13 Perstorp Ab A stable pvc composition comprising an environment-friendly plasticizer
KR20210120375A (ko) * 2020-03-26 2021-10-07 애경유화주식회사 복합 가소제 조성물 및 이를 이용한 고분자 수지 조성물
CN114044994A (zh) * 2022-01-13 2022-02-15 赛立特(南通)安全用品有限公司 一种柔性缓冲材料及其制备方法和用途

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WO2016043639A1 (en) 2016-03-24
EP3194496A4 (en) 2018-04-18
EP3194496A1 (en) 2017-07-26
EP3194496B1 (en) 2020-11-25
SE539458C2 (sv) 2017-09-26

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